TankJkt 20example

TANKJKT
Heat Transfer Calculations

for
Jacketed Tanks
SCREEN SHOTS
Copyright 2001
by chemengsoftware.com
Visit http://www.chemengsoftware.com/ for further information and ordering
The following two pages show the data input worksheet. Pop-up
comment boxes and dynamic prompts guide your data entry.
Heat Transfer in Jacketed Vessels

Version 2.0
by Stephen M. Hall, PE
Copyright 2001
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Scroll down and to the right to enter data.
Project Data
Prepared by
Date
SMH
2001
Customary US
SI
Client
W.O.
Unit
Area
Equip No
Jacket Fluid Data
3000 gallon Batch Chemical Reactor

vertical vol to tangent
gallons
3200
3,258.54
inches
96
inches
72
Heads
Hemispherical Dished
Material of construction
316 SS
inches
287.78 C
518.00 F
Vessel Fluid Data
Fluid name
Therminol FS, 40 wt% pg
Name
Temperature at jacket inlet
Bulk Temp
40
Water
F
160.0
Properties from data table:
0.5
None
inches
inches
inches
ft-hr-F/Btu
ft-hr-F/Btu
=
=
Vessel Data
Lining
Thickness
Internal surface roughness
Outside surface roughness
Internal fouling factor
Outside fouling factor (jacket)
Enter value to convert:

550 F
270 C
R-101
Calc Title or Description

Orientation
Total working volume
Inside diameter
Tangent-to-tangent
Thickness
Temperature Conversion
To restore a saved calculation, select it from the drop-down box below,

then click the "Restore Saved Calculation" button
XYZ Co.
123-54
Reactor
0
0.002
0.007
0
0.001
Thermal Conductivity
Btu/h-ft-F
0.23
Btu/h-ft-F
0.37
Specific Heat
Btu/lb-F
0.87
Specific Heat
Btu/lb-F
1.02
Density
Viscosity
lb/ft
cP
lb/ft-h
dimensionless
Density
Viscosity
lb/ft
cP
lb/ft-h
cP
lb/ft-h
Prandtl Number
65.23
9.30
22.50
86.87
Viscosity at wall
60.25
0.40000
0.97
0.50392
1.22
Tank is Baffled
Side-Wall Jacket
Flow Rate in Side-Wall Jacket
Agitator Data
Turbine (Rushton)
No Jacket
Conventional
Specify flow rate per zone
Impeller Type
Half-Pipe Coil
Dimple
Target velocity in jacket
Impeller Diameter
inches
35
Target pressure drop
Blade Height or Flight Pitch

Blade Pitch (90 deg = upright)
Number of blades
Agitator Rotational Speed
inches
degress
4
45
6
60
Inlet/Outlet Nozzle Size

inches
Number of Zones
Percentage of side-wall covered by jacket
3
1
psi
Page 1
25
rpm
Half-Pipe Coil Jacket Data

Nominal Pipe Diameter
inches
Cross section angle (180 or 120 deg)
Spacing between Coils
inches
Quick Results
180
0.75
Conventional Jacket Data

Not Applicable
Annular space dimension
inches
1.5313
Standard
Baffled
Baffle spacing
Agit. Nozzles
2
0.625
2.36
inches
Aiding flow (upflow during cooling/downflow during heating)

Dimple Jacket Data
Not Applicable
Annular space dimension
inches
0.1969
Center-to-center distance between adjacent dimples
Longitudinal
inches
3.94
Transverse
inches
3.94
Mean dimple diameter
inches
3.54
Dimple pitch
Triangular
Square
Heat Transfer Coefficients

From Vessel to Sidewall Jacket
From Vessel to Bottom Jacket
From Vessel to Coil
hi
519
519
--
Fluid Flow
Sidewall Jacket (each zone)
Sidewall Jacket (combined)
Bottom Jacket (in parallel with sidewall)
Internal Coil
Temperature Effects
Sidewall Jacket
Bottom Jacket
Internal Coil
Vessel Contents
Conventional
Half-Pipe Coil
Dimple
Same type as Side-Wall Jacket

Series Flow
1
Internal Coil
No Coil
Coil pipe size
Length of coil
Helical
inches
inches
gal/min
gal/min
gal/min
gal/min
Overall U
79 Btu/ft-hr-F
84 Btu/ft-hr-F
-- Btu/ft-hr-F
Velocity
9.7
9.7
11.9
--
Inlet
Outlet
Heat Transferred
40.0
48.2 F
-1,259,062
40.0
47.2 F
-450,770
--- F
-160.0
F
Vessel contents will cool at a rate of 1.1 F/minute
Bottom Head Jacket

No Jacket
Flow Rate
111.7
335.2
136.8
--
ho
194
231
--
Hairpin
2
672.1
Page 2
ft/sec
ft/sec
ft/sec
ft/sec
Btu/hr
Btu/hr
Btu/hr
Btu/hr
Pressure Drop
24.9
24.9
24.8
--
psi
psi
psi
psi
Two preformatted reports are included. The first summarizes the

input data, and presents the calculation results. The second
includes a timeline, calculated using 60 "time slices" at a userinput interval.
Because this is a spreadsheet, it's easy to customize the reports.
Add your logo and address.
The report formats complement chemengsoftware's other
products such as PIPESIZE, VentManifold, ELASCTR, and
others.
REV PREPARED BY
DATE
SMH
Jun-23-05
0
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
Orientation
Inside diameter
Tangent-to-tangent
Heads
Thickness
Lining
Thickness
Vessel is baffled
JACKETED VESSEL HEAT TRANSFER

CLIENT
EQUIP. NO
PAGE
XYZ Co.
R-101
APPROVAL W.O.
REQUISITION NO.
SPECIFICATION NO.
123-54
UNIT
AREA
PROCURED BY
INSTALLED BY
Reactor
1
Vessel Data
vertical, cylindrical
Contents
Water
3,200 gallons
Bulk Temperature
160 F
96 inches
0.37 Btu/h-ft-F
72 inches
Specific Heat
1.02 Btu/lb-F
Density
60.25 lb/ft
316 SS
Viscosity
0.40 cP
0.5 inches
0.968 lb/ft-h
None
Viscosity at wall
0.50 cP
0 inches
1.219 lb/ft-h
0.0020 inches
Agitator Type
Turbine (Rushton)
0.0070 inches
Impeller Diameter
35 inches
0 ft-hr-F/Btu
Speed
60 rpm
0.001 ft-hr-F/Btu
Jacket Fluid
Method for determining flow rate in jacket or coil:
Fluid Name
Target Pressure Drop
40 F
Value
25 psi
0.23 Btu/h-ft-F
Pressure drop in sidewall determines flow in bottom jacket
Specific Heat
0.87 Btu/lb-F
Density
65.23 lb/ft
Solutia
Viscosity
9.30 cP
Propylene Glycol
22.50 lb/ft-h
Estimated vessel wall temp.
127 F
Prandtl Number
86.87 dimensionless
Sidewall Jacket Type
Half-Pipe Coil
Bottom Jacket Type
Half-Pipe Coil
Internal Coil Type
No Coil
Jacket and Coil Data

Pipe size: 3 inches; 180 deg included angle; 0.75 inches between loops
16 loops divided into 3 zones; 138 ft total heat transfer area
46 ft heat transfer area; piped in parallel with sidewall
Heat Transfer Coefficients

From Vessel to Sidewall Jacket
From Vessel to Bottom Jacket
From Vessel to Coil
Fluid Flow
Sidewall Jacket (each zone)
Sidewall Jacket (combined)
Bottom Jacket (in parallel with sidewall)
Internal Coil
Calculated Results
hi
hw
519
217
519
217
--Flow Rate
111.7
335.2
136.8
--
gal/min
gal/min
gal/min
gal/min
Temperature Effects
Inlet
Outlet
Sidewall Jacket
40.0
48.2 F
Bottom Jacket
40.0
47.2 F
Internal Coil
--- F
Vessel Contents
160.0
F
Vessel contents will cool at a rate of 1.1 F/minute
ho Overall U
194
79 Btu/ft-hr-F
231
84 Btu/ft-hr-F
--- Btu/ft-hr-F
Velocity
9.7
9.7
11.9
--
ft/sec
ft/sec
ft/sec
ft/sec
Heat Transferred
-1,259,062 Btu/hr
-450,770 Btu/hr
-- Btu/hr
-1,709,833 Btu/hr
Pressure Drop
24.9 psi
24.9 psi
24.8 psi
-- psi
JACKETED VESSEL HEAT TRANSFER

CLIENT
EQUIP. NO
PAGE
XYZ Co.
R-101
APPROVAL W.O.
REQUISITION NO.
SPECIFICATION NO.
123-54
UNIT
AREA
PROCURED BY
INSTALLED BY
Reactor
1
Vessel Data
vertical, cylindrical
Contents
Water
3200 gallons
Initial Temperature
160 F
96 inches
0.37 Btu/h-ft-F
72 inches
Specific Heat
1.02 Btu/lb-F
Density
60.25 lb/ft
316 SS
Viscosity
0.40 cP
0.5 inches
0.968 lb/ft-h
None
Viscosity at wall
0.50 cP
0 inches
1.219 lb/ft-h
0.0020 inches
Agitator Type
Turbine (Rushton)
0.0070 inches
Impeller Diameter
35 inches
0 ft-hr-F/Btu
Speed
60 rpm
0.001 ft-hr-F/Btu
REV PREPARED BY
DATE
SMH
Jun-23-05
0
1
2
Orientation
Inside diameter
Tangent-to-tangent
Heads
Thickness
Lining
Thickness
Vessel is baffled
Jacket Fluid
Fluid Name
40 F
0.23 Btu/h-ft-F
Specific Heat
0.87 Btu/lb-F
Pressure drop in sidewall determines flow in bottom jacket
Density
65.23 lb/ft
Viscosity
9.30 cP
22.50 lb/ft-h
Estimated vessel wall temp.
127 F
Prandtl Number
86.87 dimensionless
Method for determining flow rate in jacket or coil:
Target Pressure Drop
Value
25 psi
Sidewall Jacket Type
Half-Pipe Coil
Bottom Jacket Type
Half-Pipe Coil
Internal Coil Type
No Coil
Jacket and Coil Data

16 loops divided into 3 zones; 138 ft total heat transfer area
46 ft heat transfer area; piped in parallel with sidewall
Timeline (calculated at 2-minute intervals)
200
Temperature
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
150
100
50
0
0
10
20
30
40
50
60
70
Time (minutes)
80
90
100
110
120
The calculation worksheet is shown on the next 8 pages. Of

course, with Excel running, you can also view the underlying
formulas.
Other worksheets, not shown in this presentation, hold the fluids
database; support data (e.g., vessel wall and linings materials;
vessel head types, etc.); additional intermediate calculations;
flags, and pointers; and saved calculations.
Heat Transfer in Jacketed Vessels

Version 2.0
by Stephen M. Hall, PE
Copyright 2001
CALCULATIONS
Symbol Name
Jacket Fluid Data
T j0
k
cj
p
Jacket fluid temperature

Jacket pressure (if steam)
Specific Heat
Density
Viscosity
Pr
Prandtl Number
Estimated wall temperature
Viscosity at wall
Source
US Units
User input
User input
Calc from properties
Convert from cP
c j*/k
SI Units
40.0 F
psi
data
data
data
data
Coefficient of expansion
0.23
0.87
65.23
9.30
22.50
86.87
128.10
1.51
3.65
-1.0927E-05
4.4 C
kPa
Btu/h-ft-F
0.4
Btu/lb-F
3,656.8
lb/ft
1.045
cP
0.00930
lb/ft-h
dimensionless
F
53.4
cP
0.00151
lb/ft-h
1/F
-1.9668E-05
W/m-C
joules/kg-C
g/cc
Pa-sec
C
Pa-sec
1/K
Method for Determining Flowrate in Jacket or Coil

Sidewall Jacket
Bottom Jacket
Internal Coil
Pressure Drop
= Sidewall Jacket Pressure Drop
N/A
25.00 psi
24.92 psi
N/A
172.37 kPa
171.84 kPa
User input
160.0 F
71.1 C
User input
User input
User input
User input
Convert from cP
Estimated from wall temp.
Convert from cP
0.37
1.02
60.25
0.40
0.97
0.50
1.22
Vessel Fluid Data

k
cv
p
Reactor contents temp

Specific Heat
Density
Viscosity
Viscosity at wall
Btu/h-ft-F
Btu/lb-F
lb/ft
cP
lb/ft-h
cP
lb/ft-h
0.6
4,270.5
0.966
0.00040
W/m-C
joules/kg-C
g/cc
Pa-sec
gallons
inches
inches
inches
inches
inches
inches
inches
ft-hr-F/Btu
ft-hr-F/Btu
feet
inches
gallons
inches
inches
12,113.3
2,438.4
1,828.8
1,828.8
12.7
0.0
0.0508
0.17780
0.00000
0.00018
liters
millimeters
millimeters
millimeters
millimeters
millimeters
millimeters
millimeters
m-C/W
m-C/W
75
3,795.4
1,781.3
1,781.3
DN
liters
millimeters
millimeters
0.00050 Pa-sec
0.00050 kg/m-s
Vessel Data
dv
O.D.v
Volume of liquid in vessel User input

Inside diameter
User input
Tangent-to-tangent
User input
Sidewall covered by jacket User input
Shell thickness
User input
Lining thickness
User input
Internal surface roughness User input
Outside surface roughness User input
User input
User input
Outside diameter
I.D. + wall & lining
Jacket nozzle size
User input
Volume of bottom head
see table "head_types"
Sidewall covered by contentsh = vol/(pi r^2)
Jacket coverage to use
lesser of contents or jacket
3,200.0
96.000
72.000
72.000
0.500
0.000
0.002
0.00700
0.00000
0.00100
8.08
3
1,003
70.13
70.132
Calculations - Page 5
Inside Heat Transfer Coefficient

Impeller Type
Impeller Diameter
User input
Blade Height
User input
Blade Pitch (90 deg = upright)
User input
Agitator Rotational Speed User input
Number of blades
User input
Calculations for pumped circulation
Pumping rate
User input
Vessel diameter
User input
Flow area
vessel cross-section
Velocity
Reynolds Number
Nu ignore viscosity Laminar
Nu ignore viscosity Turbulent
Nu at upper laminar limit RE=2100
Nu at lower Turbulent limitRE=10000
Nu ignore viscosity Transitional
Nusselt Number ignoring viscosity
Inside coefficient ignoring viscosity effect
Estimated viscosity at wall
Nusselt Number
RE
PR
GR
NU
From Inside to Jacket

Turbine (Rushton)
35.000 inches
4.000 inches
45 degrees
60 rpm
6
35.0
8.0
50.3
0.0016
6,730.3
53.6
43.2
36.4
59.3
53.5
53.5
2.5
42
1.02
53.9
gal/min
feet
ft
ft/sec
From Inside to Internal Coil
60
132.49
2,438
4.6698
0.00
liters/min
millimeters
m
m/sec
303.87
F
Turbine (Rushton)
35.000 inches
4.000 inches
45 degrees
60 rpm
6
889 millimeters
102 millimeters
5.3 C
306.31
35.0
8.0
50.3
0.0
6,730.3
gal/min
feet
ft
ft/sec
889 millimeters
102 millimeters
60
132.49
2,438
4.6698
0.00
liters/min
millimeters
m
m/sec
from Chapter 7-20, Handbook of Chemical Engineering Calculations, by Chopey, 2nd edition, for tube banks with straight alignment
factor a
0.211
factor m
0.349
flow area
50.3 ft
4.6698 m
mass velocity
281.92 lb/min
h
106.64 Btu/ft-hr-F
606 W/m-C
Calculations for agitated vessel

Vessel Reynolds Number impeller_diam^2*impeller_speed*60*vessel_density/vessel_viscosity
1,906,783 dimensionless
Vessel Prandtl Number
vessel_heat*vessel_viscosity/vessel_conductivity
2.67 dimensionless
Grashof Number
gBH^3ro^2deltaT/viscosity^2
776.52 dimensionless
Viscosity Ratio
0.794
Refer to "Impellers" table for further calculations
Impeller formula
[0.740]*[RE^0.67]*[PR^0.33]*[Visc_Ratio^0.14]*[(5Wsin( )/D)^0.20]*[(No.Blades/6)^0.20]*[sin( )^0.50]
Inside coefficient ignoring viscosity effect
535.6
128 F
Estimated viscosity at wall viscosity^-.2661 = (known visc)^-.2661 + (T - Tknown)/233
0.50 cP
Revised estimated wall temperature
127.3 F
Nusselt Number
11,211 dimensionless
hi

NU * k / dv
hw
Calculations for heat transfer through tank wall

Vessel wall material
User input
Vessel wall temperature
Revised estimate above
Wall conductivity
Table lookup
Wall heat transfer coefficient
hl
Calculations for heat transfer through tank lining

Lining material
User input
Lining temperature
average wall & vessel temps
Lining conductivity
Table lookup
Lining Heat Transfer Coefficient
857
65
2.3 cP
70.7
359 dimensionless
53.4 C
53.0 C
518.5 Btu/ft-hr-F
2,944 W/m-C
316 SS
127.3 F
9.05 Btu/h-ft-F
217 Btu/ft-hr-F
53.0 C
16 W/m-C
1,233 W/m-C
None
127.3 F
N/A Btu/h-ft-F
N/A Btu/ft-hr-F
53.0 C
N/A W/m-C
N/A W/m-C
Calculations for heat transfer through internal coil wall

Coil wall material
User input
Coil wall temperature
Coil conductivity
Coil heat transfer coefficient
671 Btu/ft-hr-F
3,809 W/m-C
316 SS
70.7 F
8.81 Btu/h-ft-F
687 Btu/ft-hr-F
21.5 C
15 W/m-C
3,899 W/m-C
Jacket Selection and Overall Summary
Sidewall
Jacket Type
User input
Jacket Heat Transfer Coefficient
Wall and Lining Heat Transfer Coefficient
Half-Pipe Coil
194 Btu/ft-hr-F
217 Btu/ft-hr-F
519 Btu/ft-hr-F
Overall Heat Transfer Coefficient

Jacket Flowrate
Jacket Velocity
Jacket Pressure Drop
Aj
de
A
L
V
Re
f
hj
79 Btu/ft-hr-F
111.7 gal/min
9.7 ft/sec
24.92 psi
Temperature In
Temperature Out
Heat Transferred
40.0 F
48.2 F
-1,259,062 Btu/hr
Half-Pipe Coil Jacket

dw
Bottom Head
1,101 W/m-C
1,233 W/m-C
2,944 W/m-C
447 W/m-C
422.97 liters/min
2.96 m/sec
172 kPa
4.4 C
9.0 C
-368,905 W
Sidewall
Internal Coil
Half-Pipe Coil
231 Btu/ft-hr-F
217 Btu/ft-hr-F
519 Btu/ft-hr-F
none
84 Btu/ft-hr-F
136.8 gal/min
11.9 ft/sec
24.85 psi
40.0 F
47.2 F
-450,770 Btu/hr
1,309 W/m-C
1,233 W/m-C
2,944 W/m-C
-- Btu/ft-hr-F
-- Btu/ft-hr-F
-- Btu/ft-hr-F
-- W/m-C
-- W/m-C
-- W/m-C
478 W/m-C
-- Btu/ft-hr-F
-- W/m-C
-- gal/min
-- ft/sec
-- psi
-- liters/min
-- m/sec
-- kPa
-- F
-- F
-- Btu/hr
-- C
-- C
-- W
517.92 liters/min
3.62 m/sec
171 kPa
4.4 C
8.5 C
-132,076 W
Bottom Head
Nominal pipe diameter

User input
Spacing between coils
User input
Actual O.D. of Pipe
From data table
Actual I.D. of Pipe
From data table
Transfer Area correction factor
Included angle of pipe section
Pipe diameter at tank wall
Hydraulic Diameter (heat trans)
Number of Coils on Straight Side (all zones)
Flow Area of Coil
Equivalent diameter used by the pressure drop macro
Hydraulic Diameter (flow) 4 x flow area/flow perimeter
Effective Heat Transfer Areatotal area, all zones
Actual coil length (each zone)
Equivalent length of coil per zone
User input
Flowrate for target p-drop VBA calculation
Flowrate
Copied from above VBA calc.
Maximum theoretical rate for steam
Convert to equiv gpm
Flowrate to use
3
0.75
3.5
3.068
93%
180
0.29
0.40
16
0.0257
0.1808
0.1562
137.94
136
205
25.00
111.7
111.74
inches
inches
inches
inches
Velocity
Flowrate (mass)
Reynolds Number
Fanning Friction Factor
Pressure Drop
=Flow/(Flow Area)
converted from above
VBA calculation
VBA calculation
VBA calculation
9.70 ft/sec
58,380 lb/hr
15,815
0.0334
24.92 psi
2.96 m/sec
128,437 kg/hr
15,815
0.0334
171.84 kPa
11.88 ft/sec
71,487 lb/hr
19,365
0.0324
24.85 psi
3.62 m/sec
157,270 kg/hr
19,365
0.0324
171.31 kPa
Heat transfer coefficient
Garvin, equation 8
193.94 Btu/ft-hr-F
1,101.22 W/m-C
230.60 Btu/ft-hr-F
1,309.39 W/m-C
degrees
feet
feet
ft
feet
feet
ft
feet
feet
psi
gal/min
gal/min
lb/hr
gal/min
111.74 gal/min
75
19.1
88.90
77.93
93%
DN
millimeters
millimeters
millimeters
88.90 millimeters
122.41 millimeters
16
0.0024 m
millimeters
47.61 millimeters
12.81 m
41,300 millimeters
62,393 millimeters
172 kPa
422.97 liters/min
422.97 liters/min
kg/hr
liters/min
246 liters/min
3
0.75
3.5
3.068
93%
180
0.29
0.40
7
0.0257
0.1808
0.1562
45.99
89
140
25
136.8
136.82
inches
inches
inches
inches
75
19.1
88.90
77.93
93%
degrees
feet
feet
DN
millimeters
millimeters
millimeters
88.90 millimeters
122.41 millimeters
7
0.0024 m
millimeters
47.61 millimeters
4.27 m
27,231 millimeters
42,695 millimeters
172 kPa
517.92 liters/min
517.92 liters/min
kg/hr
liters/min
301 liters/min
ft
feet
feet
ft
feet
feet
psi
gal/min
gal/min
lb/hr
gal/min
136.82 gal/min
Dimple Jacket
Aj
de
A
L
dcl
dct
V
Re
f
hj
Sidewall
Flow Area of Coil

Inner Diameter of Jacket
Annular space dimple jkt
User input
Transverse distance dimplesUser input
Longitudinal distance dimplesUser input
Dimple diameter
User input
Flow area of jacket, minimum
Flow area of jacket, maximum
User input
Flowrate
Flowrate to use
0.0526
8.12
0.2587
0.66
148.41
15
0.2
3.9
3.9
3.5
0.053
0.418
25.0
106.0
105.97
ft
feet
feet
feet
ft
feet
inches
inches
inches
inches
ft
ft
psi
gal/min
gal/min
lb/hr
gal/min
105.97 gal/min
Velocity
Flowrate (mass)
Reynolds Number
Pressure Drop
=Flow/(Flow Area)
4.49 ft/sec
55,369 lb/hr
max velocity*ro*mean dimple diameter/viscosity
13,831
Garvin, Equation 9
Bondy, Figure 9
25.00 psi
302.80 Btu/ft-hr-F
Bottom Head
0.0049
2,473.80
78.85
201.17
13.79
4,440
5.0
100.1
100.1
89.9
0.0049
0.0388
172.4
401.1
401.1
m
millimeters
millimeters
millimeters
m
millimeters
millimeters
millimeters
millimeters
millimeters
m
m
kPa
liters/min
liters/min
kg/hr
liters/min
233 liters/min
0.0067 ft
0.0006 m
0.0921
0.66
50.27
4
0.2
3.9
3.9
3.5
0.007
0.066
24.92
18.7
18.71
28.07
201.17
4.67
1,232
5.0
100.1
100.1
89.9
0.0006
0.0061
172.4
70.8
70.8
1.37 m/sec
121,812 kg/hr
6.26 ft/sec
9,775 lb/hr
19,263
1.91 m/sec
21,504 kg/hr
172.37 kPa
1,719.37 W/m-C
feet
feet
ft
feet
inches
inches
inches
inches
ft
ft
psi
gal/min
gal/min
lb/hr
gal/min
18.71 gal/min
millimeters
millimeters
m
millimeters
millimeters
millimeters
millimeters
millimeters
m
m
kPa
liters/min
liters/min
kg/hr
liters/min
41 liters/min
24.92 psi
426.73 Btu/ft-hr-F
171.84 kPa
2,423.06 W/m-C
Conventional Jacket
dc
Dj
Aj
de
A
L
V
Re
f
Sidewall
Curvature diameter
dc = d v/cos(alpha); tan(alpha) = 2Hj/pi()d
98.20
Curvature factor
Inner Diameter of jacket
8.34
0.52
Flow Area of Jacket
3.2917
2.0472
0.26
148.41
5
22
Annular space jkt
User input
1.53
User input
25.0
210,536.9
Flowrate
210,536.93
Flowrate to use
210,536.93
Velocity
Flowrate (mass)
Reynolds Number
Pressure Drop
Conv jacket regime
=Flow/(Flow Area)
2000(1+13.2(de/dc)^.6)
Bottom Head
inches
2,494
de/dc= 0.063
feet
2,541.59
feet
158
ft
0.3058
feet
623.99
feet
77.79
ft
13.79
feet
1,432.56
feet
6,577.58
inches
38.9
psi
gal/min
gal/min
796,969.02
lb/hr
gal/min
gal/min
463,181
142.51 ft/sec
110,002,522 lb/hr
379,641
0.0166
24.9376441 psi
7,043
Turbulent
millimeters
98.20 inches
millimeters
de/dc= 0.063
millimeters
feet
2,571.97 millimeters
feet
millimeters
ft
0.0474 m
feet
245.72 millimeters
feet
77.79 millimeters
ft
4.67 m
feet
feet
inches
38.9 millimeters
psi
kPa
gal/min
liters/min
gal/min
68,273.05 liters/min
lb/hr
kg/hr
gal/min
liters/min
18,035.83 gal/min
39,679 liters/min
millimeters
millimeters
m
millimeters
millimeters
m
millimeters
millimeters
millimeters
kPa
liters/min
liters/min
kg/hr
liters/min
liters/min
8.44
0.52
0.5104
0.8062
0.26
50.27
8
23
1.53
24.9235539
18,035.83
18,035.83
m/sec
242,005,548 kg/hr
78.731 ft/sec
9,423,462 lb/hr
209,732
0.0200
24.8490561 psi
7,043
Turbulent
171.94 kPa
m/sec
20,731,616 kg/hr
171.33 kPa
Forced Convection Component

Calculations assuming wall temperature = bulk temperature
Conv jacket laminar
X = Re^.5 * (de PR / dc)^.25
943.76
Gz = (mass flowrate) * (heat capacity)1,326,800.50
/ [(thermal conductivity) * length]
Ge = .09525{Gz/(1+.0525Gz^.67)}
189.92
Nu - Garvin, Equation 2
927.23
Conv jacket turbulent
Conv jacket transitional
Re(de/dc)^2
viscosity ratio coefficient
Ge = 1+5.71(de/L)(1-exp(-.07L/de)
Nu - Garvin Equation 6
1.22
4,034.84
For estimating wall temp, just use turb.
4,034.84
ho without viscosity effect

Calculations with viscosity correction
Conv jacket laminar
Conv jacket turbulent
2.56
1,760.26
X = Re^.5 * (de PR / dc)^.25

943.76
Gz = (mass flowrate) * (heat capacity) / [(thermal
1.33E+06
conductivity) * length]
Ge = .09525{Gz/(1+.0525Gz^.67)}Vi^.14 244.97
Nu - Garvin, Equation 2
1,195.96
Re(de/dc)^2
Ge = 1+5.71(de/L)(1-exp(-.07L/de)
Nu - Garvin Equation 6
701.44
6.61E+04
90.16
888.42
2.56
0.18
1.22
5,596.76
1.42
0.18
1.16
3,263.97
Procedure is to interpolate between upper laminar limit and lower turbulent limit against log of Re
Lower turbulent limit Re
15,000
Re(de/dc)^2
0.10
0.18
Ge = 1+5.71(de/L)(1-exp(-.07L/de)
1.22
Nu - lower turbulent limit
407.38
Upper laminar limit Re
7,043
X = Re^.5 * (de PR / dc)^.25
128.55
Gz = (mass flowrate) * (heat capacity) 1.33E+06
/ [(thermal conductivity) * length]
Ge = .09525{Gz/(1+.0525Gz^.67)}Vi^.14 244.97
Nusselt number for forced convection
161.49
Interpolated Nu
1,458.34
Conv jacket selected Nu-forced
Turbulent
5,596.76
Natural Convection Component

Estimated wall temperature based on the forced convection Nu
3
2
Gr
Grashof number
gde
T/
Rt
ratio of diameter to length de/L
Gz
Graetz number
(pi/4)*Re*Pr*(d/L)
Sign
positive for aiding
m
exponent
Nu-natural convection
Combined Nusselt Number
hj
Nu = (Nu-fc^3 + Nu-nc^3) ^ (1/3)
L
De
Vessel circumference
Hydraulic Diameter (flow)
61.59
1,767
0.0425
1,101,783
-1
0.25
-6.52
5,596.76
2,441.68 Btu/ft-hr-F
Conventional Jacket with Agitating Nozzles

4 x flow area/flow perimeter
15,000
0.10
0.18
1.16
386.10
7,043
128.53
6.61E+04
90.16
161.48
1,169.75
3,263.97
13,864.48 W/m-C
Sidewall
25.39 feet
0.26 feet
1,424.23 Btu/ft-hr-F
8,087.14 W/m-C
Bottom Head
77.79 millimeters
a
b
Af
width of annulus
User input
straight-side length of jacket from above
Cross-sectional flow area a x b
Number of nozzles
User input
Throat diameter
User input
Throat area
User input
Flowrate for target p-drop Nozzle correlation with .75 "C" factor
Flowrate
Flowrate to use (per nozzle)
wp
Vn
Vj
Velocity
Flowrate (mass, total)
Pressure Drop
=Flow/(Flow Area)
Determine swirl velocity

mass flowrate per nozzle
Velocity leaving nozzle
Swirl velocity
Reynolds number
Nusselt number
Ref: Bolliger
iterative calc using VBA subroutine

DeVj /
0.13
5.84
0.7458
2
0.63
0.002131
148.41
feet
feet
ft
inches
ft
ft
25 psi
38 gal/min
38.24 gal/min
lb/hr
gal/min
38.24 gal/min
39.99 ft/sec
39,959 lb/hr
25.00 psi
5.55
39.93
0.7853
2,092
54.21
48.05
lb/sec
ft/sec
ft/sec
Btu/ft-hr-F
38.90 millimeters
0.07 m
15.88 millimeters
0.0001979 m
13.79 m
172 kPa
144.75 liters/min
144.75 liters/min
kg/hr
liters/min
84 liters/min
12.19 m/sec
87,910 kg/hr
172 kPa
1
0.63 inches
0.002131 ft
50.27 ft
15.88 millimeters
0.0001979 m
4.67 m
38.24 gal/min
39.99 ft/sec
19,979 lb/hr
25.00 psi
84.13 liters/min
12.19 m/sec
43,955 kg/hr
172.37 kPa
calculates pressure drop through nozzle then multiplies by 1.25 for total jacket
272.84 W/m-C
<-- Use same value for bottom jacket with nozzle
12.17 m/sec
0.24 m/sec
272.84 W/m-C
48.05 Btu/ft-hr-F
Conventional Jacket with Baffles
Aj
de
A
L
V
Re
f
hj
Sidewall
Bottom Head
Spacing between coils

User input
=4w
Number of Coils on Straight Side (all zones)
Flow Area of Coil
Annular space
User input
Leakage around baffles
User input
Flowrate
Flowrate to use
2.36
0.51
30
0.0251
0.1788
0.15
148.41
254
371
1.53
0.20
25.0
78.48
98.10
Effective Velocity
Flowrate (mass)
Reynolds Number
Pressure Drop
=Flow/(Flow Area) * (1-leakage)

converted from "Flowrate to use"
6.97 ft/sec
51,257 lb/hr
11,257
0.0353
24.93 psi
Procedure is to interpolate between upper laminar limit and lower turbulent limit against log of Re
Lower turbulent limit Re
15,000
Nu, turbulent (Garvin, eq. 8)
275.65
Upper laminar limit Re
2,100
Nu, laminar (Bondy, eq. 29)
13.05
Interpolated Nu
237.31
15,000
275.80
2,100
15.06
267.24
Transitional Interpolation
118.43 Btu/ft-hr-F
inches
feet
ft
feet
feet
ft
feet
feet
inches
psi
gal/min
gal/min
lb/hr
gal/min
98.10 gal/min
105.17 Btu/ft-hr-F
59.9 millimeters
13.0 millimeters
30
0.0023 m
millimeters
47.18 millimeters
13.79 m
77,419 millimeters
112,959 millimeters
38.9 millimeters
172 kPa
297.08 liters/min
371.35 liters/min
kg/hr
liters/min
216 liters/min
2.12 m/sec
112,765 kg/hr
11,257
0.0353
171.87 kPa
597.16 W/m-C
2.36
0.51
14
0.025
0.1788
0.15
50.27
164.79
246
1.53
0.20
24.92
98.03
122.54
inches
feet
ft
feet
feet
ft
feet
feet
inches
psi
gal/min
gal/min
lb/hr
gal/min
122.54 gal/min
8.70 ft/sec
64,024 lb/hr
14,062
0.0340
24.85 psi
59.9 millimeters
13.0 millimeters
14
0.0023 m
millimeters
47.18 millimeters
4.67 m
50,227 millimeters
74,890 millimeters
38.9 millimeters
172 kPa
371.08 liters/min
463.85 liters/min
kg/hr
liters/min
270 liters/min
2.65 m/sec
140,853 kg/hr
14,062
0.0340
171.32 kPa
672.46 W/m-C
Internal Coil
dw
Aj
de
A
L
V
Re
f
hj
Internal Coil
Nominal pipe diameter

User input
Pipe Wall thickness
Actual O.D. of Pipe
From data table
Actual I.D. of Pipe
From data table
Flow Area of Coil
User input
Flowrate
Flowrate to use
-->>>>>
2.00
0.154
2.375
2.067
0.1723
0.0233
0.1723
0.1723
30.31
56
93
N/A
N/A
N/A
N/A
N/A
N/A
inches
inches
inches
inches
feet
ft
feet
feet
ft
feet
feet
psi
gal/min
gal/min
lb/hr
gal/min
gal/min
50.00
3.91
60.33
52.50
52.50
0.0022
52.50
52.50
2.82
17,070
28,472
N/A
N/A
N/A
N/A
N/A
N/A
DN
millimeters
millimeters
millimeters
millimeters
m
millimeters
millimeters
m
millimeters
millimeters
kPa
liters/min
liters/min
kg/hr
liters/min
liters/min
Velocity
Flowrate (mass)
Reynolds Number
Pressure Drop
=Flow/(Flow Area)
N/A ft/sec
N/A lb/hr
N/A
N/A
N/A psi
N/A m/sec
N/A kg/hr
N/A
N/A
N/A kPa
Garvin, equation 8, with conversion from inside coil to outside coil
N/A Btu/ft-hr-F
N/A W/m-C
Nusselt Number Calculations
Pitch 45
Impeller Width or Flight Pitch 4.0

Diameter
0.041666667
GR e/D
I/D
776.52 0.871428571 0.057142857
(e/D) exp
(I/D) exp
RE
PR Visc ratio
1,906,783
2.67
0.794
RE exp
PR exp
Visc exp
Coefficient
35.0
No. Blades 6
Ribbon pitch
5Wsin( )/D blades/6

sin( )
0.404061018
1 0.707106781 Calculated
Width exp
Blades exp
theta exp
Nusselt No.
24
Inside h
Btu/ft-hr-F
Agitator Type
Alloy 3-blade retreating
Anchor
Glass-steel retreating
Helical Ribbon
No Agitator
Paddle
Propeller
Pumped Circulation (no agitator)
Retreating-blade Turbine
Turbine (Rushton)
0.36
0.5
0.68
0.74
0.67
0.33
0.67
0.33
0.67
0.33
0.67
0.33
Clam = 0.580060982
0.67
0.33
0.67
0.33
0.67
0.67
0.14
0.14
0.14
0.14
Cturb=
0.14
0.14
0
0
0
0
0.11266902
0
0
0.14
0.14
0
0
0.33
0.33
Coil OD =
2.375 inches =
Gr= 1213641.209
Nusselt Number Calculations for internal coils (outside of the coils)
0
0
0
0
0
0
0
0
Nulam = 5.187991784
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Nuturb= 1.432608463
0
0
0
0
0
0.2
0
0
0
0
Nu
369.57
8,253
381.71
11,862.72
319.63
7,138
330.13
0.00
329.62
7,361
340.45
299.65
6,692
309.50
0.00
0.24
2.0
0.09
19.26
359.58
8,030
371.40
7,371.83
499.42
11,153
515.83
0
0
7,991
6,911
7,127
6,479
5.2
7,775
10,798
53.94
2.49
53.52
2.48
0.00
0
0.2
0
0.5
14,686
11,211
679.21
15,168
701.53
11,862.72
518.51
11,579
535.55
358.83
d/H
1.333333333
0
11,862.72
548.65
19.26
7,371.83
230.57
36.00
19.88
37.16
0
0
340.95
9,417.36
435.55
431.04
294.54
0
0.15
11,862.72
358.83
0.00
230.57
548.6509083
0
0
0
36.00054184
340.9473501
431.0364008
106.6370534
548.6509083
670.8237125
0.197916667 feet
Nusselt Number and hi
0.173913043
Alloy 3-blade retreating

Anchor
Glass-steel retreating
Helical Ribbon
No Agitator
Paddle
Propeller
Pumped Circulation (no agitator)
Retreating-blade Turbine
Turbine (Rushton)
without viscosity effect
Nu
0.37
0.32
0.33
0.3
For internal coil
Nusselt Number and hi
1.4
0.62
0.33
25dto/dv
15.625dto/dv 3da/dv
0.618489583 0.38655599
1.09375
0.14
0
0
0
0.87
0.016
0.62
0.67
0.33
0.37
0.14
0.14
0
0.5
0
0
0
0.1
0
0
1.4
0.03
0.62
0.67
0.33
0.33
0.14
0.14
0
0.5
0
0
0
0
0
0.2
33.33dto/dv
0.824570313
0
0
0
0.5
(da/dv)/3
0.003472222
without viscosity effect
Nu
15,154.37
700.89
Garvin, Equation 17
Bondy, Equation 27
550.64 Garvin, Equation 20
106.64
19.88
548.65
15,154.37
700.89
670.82
458.40
856.96
37.16 see body of calculation
Bondy, Equation 25
Garvin, Equation 18

TankJkt 20example

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Heat Transfer Calculations

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Heat Transfer in Jacketed Vessels

Jacket Fluid Data

3000 gallon Batch Chemical Reactor

Vessel Fluid Data

Therminol FS, 40 wt% pg

Temperature at jacket inlet

Properties from data table:

Enter value to convert:

Calc Title or Description

To restore a saved calculation, select it from the drop-down box below,

Flow Rate in Side-Wall Jacket

Specify flow rate per zone

Target velocity in jacket

Target pressure drop

Blade Height or Flight Pitch

Inlet/Outlet Nozzle Size

Target pressure drop

Half-Pipe Coil Jacket Data

Conventional Jacket Data

Aiding flow (upflow during cooling/downflow during heating)

Heat Transfer Coefficients

Same type as Side-Wall Jacket

Bottom Head Jacket

Two preformatted reports are included. The first summarizes the

JACKETED VESSEL HEAT TRANSFER

Sidewall Jacket Type

Bottom Jacket Type

Internal Coil Type

Jacket and Coil Data

Heat Transfer Coefficients

JACKETED VESSEL HEAT TRANSFER

Sidewall Jacket Type

Bottom Jacket Type

Internal Coil Type

Jacket and Coil Data

Timeline (calculated at 2-minute intervals)

The calculation worksheet is shown on the next 8 pages. Of

Heat Transfer in Jacketed Vessels

Jacket fluid temperature

Method for Determining Flowrate in Jacket or Coil

Vessel Fluid Data

Reactor contents temp

Volume of liquid in vessel User input

Inside Heat Transfer Coefficient

From Inside to Jacket

From Inside to Internal Coil

Calculations for agitated vessel

Inside Heat Transfer Coefficient

Calculations for heat transfer through tank wall

Calculations for heat transfer through tank lining

Calculations for heat transfer through internal coil wall

Jacket Selection and Overall Summary

Overall Heat Transfer Coefficient

Half-Pipe Coil Jacket

Nominal pipe diameter

Heat transfer coefficient

Flow Area of Coil

Heat transfer coefficient

Forced Convection Component

Conv jacket transitional