SN200

GENERAL
MATERIAL
SEPARATING, BENDING
WELDING
MACHINING
ASSEMBLING
PRESERVING
LABELING
PACKAGING
10
INSPECTION
MANUFACTURING INSTRUCTIONS SN 200
This copy will not be updated in case of changes!
2003
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others without prior explicit written consent of SMS Demag AG is prohibited. Holder has to protect this
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damages.
All rights reserved in case of patent/utility model/trademark protection.
No guarantee can be given in respect

of this translation
In all cases the latest German-language version of this
standard shall be taken as authoritative
SMS Demag Aktiengesellschaft

Konstruktionsberatung/Normung
Telefon: (0 27 33) 29-10 93
Fax: (0 27 33) 29-10 73
E-mail: hueb@sms-demag.de
1st edition (September 2003)
September 2003
Manufacturing instructions
SN 200
GENERAL
Part 1
These SN 200 manufacturing instructions specify the requirements made on the products and manufacturing
methods. The instructions are classified by manufacturing methods irrespective of the product.
They describe minimum requirements that have to be complied with unless otherwise indicated in orders,
drawings or other manufacturing documents.
The Manufacturing Instructions SN 200 apply to the manufacture of components of SMS Demag and its
subsidiaries.
The applicability of SN 200 is indicated in drawings and/or contracts or purchase orders.
Every manufacturer has the obligation to comply with the overriding requirements specified in parts 7 to 10 in
addition to the manufacturing methods for the products which are contained in his scope of supply and
services.
The correct and complete delivery/performance of the supplies and services are recorded by SMS Demag in a
supplier evaluation system. This evaluation covers quality, price, faithfulness to deadlines as well as
completeness of the documents, test records and certificates associated with the supplies and services
ordered.
We recommend all suppliers introducing a quality assurance system on the basis of ISO 9001.
Referenced standards are indicated in the individual chapters.

Rules and directives
are German and European sets of rules, codes and regulations
DIN standards
are national standards of the Federal Republic of Germany
EN standards
are standards of the European Union
ISO standards
are standards of the International Organization for Standardization
DIN EN standards
DIN ISO standards
DIN EN ISO standards
are European standards incorporated in German language in the national set of standards
are international standards incorporated in German language in the national set of standards
are international standards that were made part of the European standards and incorporated
in German language in the national set of standards.
Example:
DIN ISO
286
DIN EN
10083
DIN EN ISO 9001
ISO
286
EN 10083
ISO 9001
There is, however, not a German-language version (DIN-ISO) for every international standard (ISO)!
Tolerancing principle
Contrary to the stipulations made in ISO or DIN, the tolerancing principle of "envelope requirements" applies to
tolerances of shape and parallelism in all manufacturing methods.
All dimensions are subject to the envelope requirements as specified in DIN 7167.
This means that all tolerances of shape and parallelism must be within the specified general or ISO tolerances.
Continued on page 2
Page 2
SN 200 Part 1 : 2003-09
Hazardous materials / environmental protection

If safety data sheets drawn up on the basis of the hazardous materials rules exist for substances and preparations to be
supplied by you or for substances which are used as constituents of products to be supplied by you, these sheets have to
be joined to the consignment with indication of our purchase order number.
If such sheets do not exist, you undertake to supply with the consignment, in due time and well visible, other product
information relevant for environmental protection and safety so as to allow proper transport and handling, storage and
disposal of the substances/preparations by SMS Demag or by our customer in accordance with the regulations.
Load-carrying attachments
SN 195 specifies, on the basis of the European directives and standards, the fundamental requirements made on load
carrying attachments with regard to design, manufacture and the respective scope of testing.
It aims at standardising the design, manufacture and testing of load carrying attachments and at enforcing the requirements
made in the directives of the European Union.
Pipe classification
SMS Demag has drawn up a standardisation of all components of pipe conduits. This standardisation is given in our company
standards in Group 18 and must be observed.
Material data
The material data given in drawings and bills of material are based on stipulations taken from materials and product
standards. These properties are shown in SN 359 on "Materials" and must be observed.
Radioactivity
All components and products must be free of any ionising radiation exceeding the natural characteristic radiation of the
material.
Ionising radiation exceeding the characteristic radiation of components and products is considered to exist when a radiation
value above the ambient background radiation is found at the time of an examination. SMS Demag reserve the right of
refusing the acceptance of any parts found to possess such ionising radiation.
Residual magnetism
The residual magnetism must not exceed 800 A/m at the time of delivery of the parts. Parts transported with lifting magnets
and / or checked for surface defects with full-wave direct-current testers must be demagnetised if necessary. Checks for
residual magnetism must always be performed with an appropriate field intensity meter. If requested by SMS Demag, the
check has to be proven and/or certified.
September 2003
SN 200
MATERIAL
Part 2
Dimensions in mm
Field of application
The manufacturing instructions laid down in this part of SN 200 apply to all parts produced by casting, forging and rolling and
to semi-finished products of ferrous and non-ferrous metals unless otherwise specified in drawings or other manufacturing
documentation.
Table of contents
Page
1 Casting ....................................................................................................................................................................... 2
1.1
Surface qualities................................................................................................................................................ 2
1.2
General tolerances ............................................................................................................................................ 2
1.3
Degrees of accuracy.......................................................................................................................................... 2
1.3.1
Tolerance limits................................................................................................................................................. 2
1.4
General tolerances for cast steel products ......................................................................................................... 2
1.4.1
Outer and inner curvatures ................................................................................................................................ 3
1.5
General tolerances for cast iron products ........................................................................................................... 3
1.6
Mould tapers .................................................................................................................................................... 3
1.7
Offset................................................................................................................................................................ 4
1.8
Wall thicknesses ............................................................................................................................................... 4
1.9
Machining allowances ....................................................................................................................................... 4
1.9.1
Machining allowances for cast steel and cast iron products ................................................................................ 5
1.10
Inspections........................................................................................................................................................ 5
1.10.1
Cast steel products............................................................................................................................................ 5
1.10.1.1 Internal condition .............................................................................................................................................. 5
1.10.1.2 External condition.............................................................................................................................................. 6
1.10.2
Spheroidal graphite cast iron ............................................................................................................................. 6
1.10.2.1 Internal condition............................................................................................................................................... 6
1.10.2.2 External condition.............................................................................................................................................. 6
Referenced standards ..................................................................................................................................................... 6
Further standards............................................................................................................................................................ 6
2 Forging....................................................................................................................................................................... 7
2.1
Forgings................................................................................................................................................................. 7
2.2
External condition ................................................................................................................................................... 7
2.3
2.3.1
2.3.2
2.3.3
2.3.4
Internal condition .................................................................................................................................................... 7

Surface condition.................................................................................................................................................... 7
Surface finish related to quality class....................................................................................................................... 7
Performance of the examination.............................................................................................................................. 7
Recording levels and acceptance criteria................................................................................................................. 8
2.4
Inspections........................................................................................................................................................... 10
Referenced standards ................................................................................................................................................... 10

3 Semi-finished products............................................................................................................................................ 11
3.1
General tolerances ............................................................................................................................................... 11
3.2
Technical delivery conditions................................................................................................................................. 11
3.3
Plate .................................................................................................................................................................... 11
3.4
Inspection............................................................................................................................................................. 11
Continued on pages 2 to 12
Page 2
SN 200 Part 2 : 2003-09
1 Casting
Casting is a process for transforming, through filling of a mould, liquid steel, ferrous and non-ferrous metals into geometrically
defined parts with defined properties to obtain a shape which is close to the finished dimensions.
1.1 Surface qualities

If no drawing indications are made, the following applies according to DIN EN 1370:
for cast steel and non-ferrous metals
for cast iron
4S1
4S2
for blasted surfaces

for ground surfaces
3S1 for blasted surfaces

3S2 for ground surfaces
1.2 General tolerances

The authoritative standard for the definition of the general tolerances is DIN ISO 8062. These general tolerances are
applicable to unmachined faces of metal casting blanks. Half the respective general casting tolerance is applicable to a
dimension between a machined and an unmachined surface for which no individual tolerance is indicated. The values of the
general tolerances are indicated in the tables 1 to 3 under the selected grade of tolerance CT.
1.3 Degrees of accuracy

The grades of tolerance CT shown against a shaded background in the tables 1 and 3 are SMS Demag standard for the
respective nominal dimension range.
The grade of tolerance to be selected depends upon the biggest nominal dimension of the workpiece. All blank dimensions of
this casting blank have the same grade of tolerance, this means that only one grade of tolerance can be assigned to a
workpiece. If smaller admissible casting tolerances are required, they are indicated in the drawing at the respective nominal
dimension.
1.3.1 Tolerance limits
necessary machining
allowance
see table 6
necessary machining
allowance
see table 6
1
2
3
4
nom. dimension of the unfinished casting

dimensions after finish-machining
minimum limit of size
maximum limit of size
Fig. 1
1.4 General tolerances for cast steel products

Table 1
Nom. dimension of
unfinished casting
mm
above
25
40
63
100
160
250
400
630
1000
1600
2500
4000
6300
1)
2)
3)
up to and
including
25
40
63
100
160
250
400
630
1000
1600
2500
4000
6300
10000
Overall casting tolerance 1)

mm
Tolerance grade for casting CT
Casting tolerance CT for linear dimensions 2),
Associated casting tolerance CT for wall thicknesses 3)
drawing indication
8
10
11
12
13
14
15
10
11
12
13
14
15
1,2
1,3
1,4
1,6
1,8
2
2,2
2,6
2,8
3,2
3,8
4,4
-
1,7
1,8
2
2,2
2,5
2,8
3,2
3,6
4
4,6
5,4
6,2
7
-
2,4
2,6
2,8
3,2
3,6
4
4,4
5
6
7
8
9
10
11
3,2
3,6
4
4,4
5
5,6
6,2
7
8
9
10
12
14
16
4,6
5
5,6
6
7
8
9
10
11
13
15
17
20
23
6
7
8
9
10
11
12
14
16
18
21
24
28
32
8
9
10
11
12
14
16
18
20
23
30
35
40
10
11
12
14
16
18
20
22
25
29
33
38
44
50
1,7
1,8
2
2,2
2,5
2,8
3,2
3,6
4
4,6
5,4
6,2
7
-
2,4
2,6
2,8
3,2
3,6
4
4,4
5
6
7
8
9
10
11
3,2
3,6
4
4,4
5
5,6
6,2
7
8
9
10
12
14
16
4,6
5
5,6
6
7
8
9
10
11
13
15
17
20
23
6
7
8
9
10
11
12
14
16
18
21
24
28
32
8
9
10
11
12
14
16
18
20
23
30
35
40
10
11
12
14
16
18
20
22
25
29
33
38
44
50
The tolerance zone must be arranged symmetrically to the nominal dimension.

Lengths, widths, heights, center distances, diameters and curvatures.
For wall thicknesses the next higher grade is applicable
16
12
14
16
18
20
22
25
28
32
37
42
49
56
64
Page 3
SN 200 Part 2 : 2003-08
1.4.1 Outer and inner curvatures
In the case of outer and inner curvatures the tolerance zone according to
Table 1 is arranged in such a way that the lower tolerance limit is always zero.
Example:
Nominal dimension of the curvature is 20 mm, cast grade of tolerance CT 13;
the relevant tolerance given in Table 1 is 6 mm; thus the lower tolerance limit
applicable to the curvatures is 0, the upper limit is 6 mm.
To reduce the risk of cracking, the minimum values for inner curvatures given in
Table 2 must be used as required for the respective wall thickness.
Table 2 Inner curvatures

Inner curvature
Wall thickness
min.
up to 10
> 10 up to 30
10
> 30
0,33 x wall
thickness
1.5 General tolerances for cast iron products (EN-GJL and EN-GJS)
Table 3
Nom. dimension of
unfinished casting
mm
above
up to and
including
25
40
63
100
160
250
400
630
1000
25
40
63
100
160
250
400
630
1000
1600
Overall casting tolerance 1)

mm
8
1,2
1,3
1,4
1,6
1,8
2
2,2
2,6
2,8
3,2
Tolerance grade for casting CT

Casting tolerance CT for linear dimensions 2),
Associated casting tolerance CT for wall thicknesses 3)
drawing indication
9
10
11
12
13
14
15
9
10
11
12
13
14
15
16
1,7
2,4
3,2
4,6
6
8
10
1,7
2,4
3,2
4,6
6
8
10
12
1,8
2,6
3,6
3,6
5
5
7
9
11
1,8
2,6
7
9
11
14
2
2,8
4
4
5,6
5,6
8
10
12
2
2,8
8
10
12
16
2,2
3,2
4,4
6
9
11
14
2,2
3,2
4,4
6
9
11
14
18
2,5
3,6
5
7
10
12
16
2,5
3,6
5
7
10
12
16
20
2,8
4
5,6
8
11
14
18
2,8
4
5,6
8
11
14
18
22
3,2
4,4
6,2
9
12
16
20
3,2
4,4
6,2
9
12
16
20
25
10
7
5
10
3,6
7
5
3,6
14
18
22
14
18
22
28
11
8
6
11
4
8
6
4
16
20
25
16
20
25
32
13
9
7
13
4,6
9
7
4,6
29
37
18
18
23
23
29
10
8
5,4
3,8
2500
1600
21
33
15
12
9
6,2
4,4
4000
30
2500
24
17
38
14
10
7
6300
35
4000
28
20
44
11
10000
40
6300
32
23
16
50
1) The tolerance zone must be arranged symmetrically to the nominal dimension.
2) Lengths, widths, heights, center distances, diameters and curvatures.
3) For wall thicknesses the next higher grade is applicable.
5,4
6,2
7
-
8
9
10
11
10
12
14
16
15
17
20
23
21
24
28
32
30
35
40
33
38
44
50
42
49
56
64
1.6 Mould tapers

Additional tapers on shaped elements which is required to enable the separation of a casting or a pattern from a mould. The
deviations from the nominal shape and dimensions of the casting blank resulting from the mould tapers are not considered as
exceeding of the tolerance. The mould taper must be averaged in relation to the nominal dimension, mould taper . Mould
tapers on surfaces that have to be machined must be arranged on the casting blank in such a way that the finished
dimensions are kept.
Table 4 Mould tapers for inner and outer surfaces
Height
Taper
up
to
18
2
>
>
>
18
30
50
to
to
to
30
50
80
in degrees ()
1,5
1
0,75
>
80
to
180
>
180
to
250
>
250
to
315
>
315
to
400
>
400
to
500
>
500
to
630
>
630
to
800
0,5
1,5
2,0
2,5
3,0
3,5
4,5
Table 5 Mould tapers for core prints

Height
up to 70
> 70
Taper
5
3
>
>
800
1000
to
to
1000 1250
in mm
5,5
7,0
>
1250
to
1600
>
1600
to
2000
>
2000
to
2500
>
2500
to
3150
>
3150
to
4000
9,0
11,0
13,5
17,0
21,0
Page 4
SN 200 Part 2 : 2003-09
1.7 Offset
Unless otherwise specified, the offset shown in Fig. 2 must be within the tolerances stated in tables 1 and 3. If further
restriction of the offset is required, the maximum value is indicated in the drawing.
Fig. 2
1 maximum permissible offset

2 minimum limit of size
3 maximum limit of size
1.8 Wall thicknesses

For wall thicknesses in the grades CT, the next higher grade is applicable (see tables 1 and 3).
1.9 Machining allowances

Machining allowances on casting blanks is excess material which makes it possible to remove casting defects from the
surface by machining and to attain the desired surface condition and the necessary dimensional accuracy.
The amount of material to be removed by machining also depends upon the actual dimensions of the casting blank. These
actual dimensions may show differences within the range of the specified and permissible general tolerances or the tolerance
indicated with a dimension. Allowance is to be understood as allowance for every surface to be machined, this means on
bodies of rotation or for machining on two sides the allowance is required two times.
The specifications stated in table 4 are based on experience gathered by SMS Demag; the values deviate from the
machining allowances given in DIN ISO 8062.
Unless otherwise specified, the necessary machining allowance as in table 4 applies to the entire unfinished casting. The
machining allowance depends on the biggest outside dimension of the casting blank and not on the casting tolerance grade
CT.
For the supply of parts in rough-machined condition, the responsibility for providing the necessary machining allowance for
attaining the rough-machined and dross-free condition rests with the foundry, irrespectively of table 4.
Page 5
SN 200 Part 2 : 2003-09
1.9.1 Machining allowances for cast steel and cast iron products
Table 6
Nominal dimension range
(biggest length, width, height or
diameter of
the casting)
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
30
50
80
120
180
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
6300
up to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
GS
EN-GJL (GGL)
for upper faces or faces in

per
vertical position in the mould
surface
(taper) additionally
30
4
50
5
80
6
120
2
180
250
7
315
400
8
500
630
10
800
3
1000
12
1250
1600
14
4
2000
16
2500
3150
18
5
4000
20
6300
25
10000
30
7
Hole not cored by foundry
EN-GJS (GGG)
for upper faces or faces in

per
vertical position in the mould
surface
(taper) additionally
for faces in vertical

per
position (taper)
surface
additionally
for upper faces

additionally
(dross layer)
4
5 - 45
2
10
10
20 - 110
12
12
15
50 - 240
15
4
17
20
17
up to 100 mm
20
110 - 500
up to 80 mm
1.10 Inspections
1.10.1 Cast steel products
1.10.1.1 Internal condition
The table below specifies SMS Demag specific requirements on the basis of DIN EN 12680-1. If required, the specifications
are indicated in the drawing or in product-specific SN standards. Severity level 5 as in DIN EN 12680-1 is not applicable to
products of SMS Demag.
Table 7 Ultrasonic testability requirements
Smallest flat-bottomed hole diameter
Wall thickness
detectable according to
item 5.2 of DIN EN 12680-1
300
3
> 300 to 400
4
> 400 to 600
6
> 600
8
Table 8 Recording levels for discontinuities
Wall thickness
Tested area
Reflectors without
measurable dimension
Diameter of the
equivalent
flat-bottomed hole 2)
min.
mm
Reflectors with
measurable dimension
Diameter of the
equivalent
flat-bottomed hole 2)
min.
mm
Special rim zone
4
6
6
8
3
3
4
6
8
3
mm
300
> 300 to 400
> 400 to 600
> 600
1)
2)
1)
related to a 2 MHz ultrasonic probe

formula for converting the flat-bottomed hole diameter into side-drilled hole diameter see
item 5.2 of DIN EN 12680-1
Table 9 Recording levels and acceptance limits for back echo reduction
Wall thickness
Tested area
mm
300
> 300 to 400
> 400 to 600
> 600
1)
Special rim zone
related to a 2 MHz ultrasonic probe
1)
Recording level
min.
dB
Acceptance limit
min.
dB
12
12
Page 6
SN 200 Part 2 : 2003-09
Table 10 Acceptance limits for volumetric discontinuities
Feature
Unit
Casting wall thickness

at the examined area
Zone
1)
mm
50
2
> 50
100
>100
600
Severity level
3
> 50 > 100
50
100 600
50
4
> 50
100
2)
> 100
600
Reflectors without measurable dimension

Largest diameter of equivalent
flat-bottomed hole
mm
Number of discontinuities to be
recorded in a frame of 100 mm
x 100 mm
rim
zone
core
zone
rim z.
core
3)
8
3
not used as criterion

Reflectors with measurable dimension

Largest diameter of equivalent
flat-bottomed hole
Maximum values of dimension
in through-wall direction of
discontinuities
Maximum length without
measurable width
Largest individual area
4)
mm
mm
mm
Largest total area for

4)
a reference area
mm
Reference area
mm
rim z.
core
rim z.
8
15% of zone thickness
core
rim z.
core
rim z.
core
rim z.
core
15% of wall thickness

not
permitt
ed
75
75
600
10000
10000
10000
75
75
1000
10000
10000
15000
75
100
1000
15000
10000
15000
150 000 (390 mm x

390 mm)
75
75
600
15000
10000
15000
75
75
2000
15000
10000
20000
75
120
2000
20000
10000
20000
75
100
2000
15000
10000
15000
75
100
2000
15000
15000
20000
75
150
2000
20000
15000
20000
100 000 (320 mm x 320 mm)
1)
rim zone = t/3, max. 100 mm, t = wall thickness in testing zone
severity level 5 is not applicable to products of SMS Demag.
3)
accumulated in core zone and rim zone.
4)
indications less than 25 mm apart shall be considered as one discontinuity.
2)
Indications which are not within the acceptance limits must be reported in writing to the SMS Demag Dept. of Quality
Inspection.
1.10.1.2
External condition
The external condition is examined on the spots marked in the drawing with magnetic particle testing as in DIN EN 1369 or
liquid penetrant inspection as in DIN EN 1371-1. The specifications are indicated in the drawing or in product-specific SN
standards. Severity level 5 is not applicable to products of SMS Demag.
1.10.2
Spheroidal graphite cast iron
1.10.2.1 Internal condition

The procedure used for determining the internal condition must be in accordance with DIN EN 12680-3.
The requirements made on the internal condition of castings made of spheroidal graphite cast iron are shown in the drawing
as SMS Demag specific indications or are specified in the product-specific SN standards. Severity level 5 as in DIN EN
12680-3 is not applicable to products of SMS Demag.
1.10.2.2
External condition
The external condition is examined on the spots marked in the drawing with magnetic particle testing as in DIN EN 1369 or
dye penetrant inspection as in DIN EN 1371-1. The specifications are indicated in the drawing or in product-specific SN
standards. Severity level 5 is not applicable to products of SMS Demag.
Referenced standards
DIN ISO 8062
DIN EN 1369
DIN EN 1370
DIN EN 1371-1
DIN EN 12680-1
DIN EN 12680-3
Castings; System of dimensional tolerances and machining allowances

Founding; Magnetic particle inspection
Founding; Surface roughness inspection by visualtactile comparators
Founding; Liquid penetrant inspection
Ultrasonic examination; Part 1: Steel castings for general purposes
Ultrasonic examination; Part 3: Spheroidal graphite cast iron castings
Further standards
DIN EN 1559-1
DIN EN 1559-2
DIN EN 1559-3
Founding; Technical conditions of delivery; General

Founding; Technical conditions of delivery; Additional requirements for steel castings
Founding; Technical conditions of delivery; Additional requirements for iron castings
Page 7
SN 200 Part 2 : 2003-09
2 Forging
Forging is a method of hot shaping in the form of die forging or open-die forging to obtain a shape which is close to the
finished dimensions of the component. The shaping process creates a largely uniform structure over the entire cross-section.
2.1 Forgings, general

The following requirements must be fulfilled:
- If no particular requirements are made, the technical conditions of delivery and quality specifications can be taken from the
relevant DIN, EN, ISO or SEW material standards. When particular requirements are made on the forgings, the respective
quality specifications are indicated in the drawings in the form of drawing stickers.
- If heat treatment is required for reasons of manufacture, this treatment has to be arranged for by the forging shop and/or by
the manufacturing company.
2.2 External condition

The external condition must be examined in the areas marked on the workpiece using magnetic particle inspection as in DIN
EN 10228-1 or liquid penetrant inspection as in DIN EN 10228-2.Surfaces to be examined must be free of scale, oil, grease,
machining marks, paint coats and any other foreign matter that could adversely affect detection sensitivity or the interpretation
of indications. The quality classes specified in the DIN EN standards are not applied. Absence of cracks must be
always be guaranteed throughout the entire workpiece.
2.3
Internal condition
The internal condition is examined by ultrasonic testing as in DIN EN 10228-3 and 4.

2.3.1 Surface condition
General
Surfaces to be examined must be free of paint, non-adhering scale, dry coupling medium and any other foreign matter and
free of surface irregularities that could adversely affect coupling conditions, hinder free movement of the probe or cause errors
in interpretation.
2.3.2 Surface finish related to quality class
The surface finish shall be compatible with the required quality class, see table 1.
Table 1
Quality class and roughness Ra
Surface finish
25 m
12,5 m
12,5 m
6,3 m
Machined
Machined and
heat-treated
"x marks the quality class that can be achieved for the specified surface roughness.
2.3.3 Performance of the examination

Scanning shall be performed using the manual contact pulse-echo technique. The minimum scanning coverage required is
dictated by the type of forging and whether grid scanning coverage or 100% scanning coverage has been specified in the
order or the specification in the drawing.
Table 2 specifies the requirements for scanning coverage of the forging types 1, 2 and 3 with perpendicular incidence.
Table 3 specifies the requirements for scanning coverage with angular sound incidence for forging types 3a and 3b which
have outside diameter to inside diameter ratio of less than 1,6. The effective depth of circumferentially oriented scans is
limited by the angle of incidence and the diameter of the forging.
Page 8
SN 200 Part 2 : 2003-09
Table 2 Scanning coverage with normal probes
Type
Grid scanning 1)
Diameter D
in mm
Shape
200 <
500 <
1a
1
1b
Scan lines 2)
D 200
D 500
D 1000
D > 1000
2 at 90
3 at 60
4 at 45
6 at 30
Scan along the lines of a square-link grid on two perpendicular

surfaces 3) 4)
3a
3b & 3c
4
3)
4)
Scan 100% on two

perpendicular
surfaces
Scan along the lines of a square-link grid around 360 on the outer
cylindrical surface 4)
Scan 100% around

360 on the outer
cylindrical surface
Scan along the lines of a square-link grid around 360 on the outer
cylindrical surface and one lateral surface 4)
Scan 100% around

360 on the outer
cylindrical surface
and one lateral
surface
1)
Scan 100% around at

least 180 of
cylindrical surface
Scan 100% around at

Scan along the lines of a square-link grid around 360 on the cylindrical least 180 on the
cylindrical surface
surface and one lateral surface.
and 100% of one
lateral surface
2)
100% scanning 1)
Scanning coverage shall be specified in the enquiry or order.
Additional scanning (for example in both axial directions for type 3a) may be carried out if specified in the enquiry or order.
100% means at least 10% probe overlap between consecutive probe traverses.
For types 1a or 1b, if the presence of a bore prevents the opposite surface being reached, the number of scan lines shall be doubled symmetrically.
The grid line separation shall be equal to the thickness of the part up to a maximum of 200 mm.
Table 3 Scanning coverage with shear wave probes

Type
100% scanning 1) 2)
Grid scanning
3a
Scan in both directions along 360
circumferential grid lines the separation of
which is equal to the radial thickness up to
a maximum of 200 mm
Scan 100% of outer cylindrical surface in

both circumferential directions
3b
4
1)
2)
Scanning coverage shall be specified in the enquiry or order.
Additional scanning coverage may be carried out if specified in the enquiry or order.
100% means at least 10% probe overlap between consecutive probe traverses.
2.3.4
Recording levels and acceptance criteria
Tables 4, 5 and 6 detail recording levels and acceptance criteria which shall be applied to four quality classes.
The sensitivity of the testing system (test unit, probe, cable) must be sufficient to ensure detection of the smallest
discontinuities that are specified for the demanded recording and interpretation limits for the respective quality class.
Page 9
SN 200 Part 2 : 2003-09
Table 4 Quality classes, recording levels and acceptance criteria for normal probes
Quality class
>8
>5
>3
>2
0,1
0,3
0,5
0,6
12
Recording levels
Flat-bottomed holes FBB deg in mm of diameter
R ratio for abrupt attenuation of the backwall echo
1) 2)
Acceptance limits
Flat-bottomed holes in isolated point discontinuities deg
in mm of diameter
Flat-bottomed holes in extended or grouped discontinuities deg in mm of diameter
1)
2)
Fn
with n = 1 for t 60 mm and n = 2 for t < 60 mm

Fo , n
Fn amplitude (screen height) of the nth reduced backwall echo
Fo,n amplitude (screen height) of the nth backwall echo in the nearest discontinuity-free area at the same range as Fn
If the reduction in backwall echo is so heavy that the recording level is not attained, this shall be further investigated.
Ratio R applies only to heavy reduction of backwall echo caused by the presence of a discontinuity.
R=
Table 5
Quality classes, recording levels and acceptance criteria for shear wave probes using DGS techniques with
flat-bottomed holes
Quality class
1 3)
>5
>3
>2
Recording level
Recording level with flat-bottomed holes FBB deg in mm
Acceptance limits
Flat-bottomed holes in isolated point discontinuities deg
of diameter
in mm
Flat-bottomed holes in extended or grouped discontinuities deg

in mm of diameter
3)
shear wave scanning does not apply to quality class 1.
Table 6
Quality classes, recording levels and acceptance criteria for shear wave probes using the reference line
method, reference line based on a side-drilled hole of 3 mm in diameter
Quality class
Nominal test frequency
Recording level
%
of reference line
Acceptance limit
Isolated discontinuities
Extended or grouped
4)
4)
discontinuities
%
%
of reference line
of reference line
1 3)
1
50
2
100
2
50
3
4
100
2
30
4
4
50
Quality class 1 does not apply to scanning with shear wave probes.
The indication amplitude in dB, relative to the reference line, is given in table 7.
2
3)
4)
100
200
100
200
60
100
50
100
50
100
30
50
Page 10
SN 200 Part 2 : 2003-09
Table 7 Indication amplitude in dB relative to the reference line in %
Reference line
%
Amplitude of indication
relative to reference line
dB
30
- 10
50
- 6
60
- 4
100
200
+ 6
2.4 Inspections
The data and results of the tests set out below shall be reported by the forging shop or the manufacturing shop in an
inspection certificate as in DIN EN 10204 3.1B.
-
Chemical analysis of each heat contained in the supply.

Result of the hardness test and the mechanical properties determined per heat and heat-treatment unit.
Result of the elevated-temperature tensile test at maximum working temperature of the material for heat-resistant
steels per heat and heat-treatment unit.
Results of other tests/inspections specified in the drawing
DIN EN 10204
DIN EN 10228-1
DIN EN 10228-2
DIN EN 10228-3
DIN EN 10228-4
Types of inspection documents

Non-destructive testing of steel forgings; Magnetic particle inspection
Non-destructive testing of steel forgings; Penetrant testing
Non-destructive testing of steel forgings; Ultrasonic testing of ferritic or martensitic steel forgings
Non-destructive testing of steel forgings; Ultrasonic testing of austenitic or austenitic-ferritic stainless
steel forgings
Page 11
SN 200 Part 2 : 2003-09
3 Semi-finished products
Semi-finished products is the collective term for products of definite shape, but with at least one indefinite dimension. Such
products are sections, bars, rods, tubes, sheets and plates, boards, panels, strips and similar types of products made by
rolling, drawing, pressing or any other method and having constant cross-section along the length.
The designation "St" is permitted for steel components without particular strength requirements. The manufacture from
different semi-finished products is then left to the discretion of the manufacturer. Suitability for welding must be ensured. The
same applies analogously if tensile strength requirements are made, but the type of smelting and treatment is left to the
discretion of the maker. In this case the indication is "St with Rm min. .
3.1 General tolerances

The relevant documents for the general tolerances of steel products are the respective DIN and DIN EN standards for semifinished products.
3.2 Technical delivery conditions

The technical delivery conditions are specified in DIN EN 10021 and in the corresponding standards for semi-finished
products.
3.3 Plate
The applicable standard for deviations in thickness and flatness of plates is DIN EN 10029, table 1, class A, and table 4, class
N.
The permissible deviations given in DIN EN 10029 for the nominal thickness range of 150 to 250 mm are also applicable to
plate thicknesses over 250 mm.
The plates used must have class A surface condition as in DIN EN 10163.
3.4 Inspection
The results of all below inspections/tests made on the semi-finished product (primary material) must be certified in a
document as specified in DIN EN 10204 3.1.B.
Components need not be tested again individually and certified provided the above testing has been made on the semifinished products. It must be ensured, however, that the components are made from the tested semi-finished products.
- Plate
Plate of thickness 100 mm and yield point 1) 250 N/mm2 must be ultrasonically tested as specified in SEL 072, table 1,
quality class 3 and tested for tensile strength and hardness.
- Unalloyed steel
Round bar of 150 mm
Square steel of lateral length 150 mm
Flat bar of width 150 mm and thickness 100 mm
made of unalloyed steels and yield point

1)
2
250 N/mm
... must be ultrasonically tested as in DIN EN 10228-3, type 1, quality class 2, and tested for tensile strength/hardness.
- Alloy steel
Round bar of 80 mm
Square steel of lateral length 80 mm
Flat bar of width 80 mm and thickness 80 mm
made of alloy steels and yield point

1)
350 N/mm2
... must be subjected to chemical analysis and tested for tensile strength/hardness.
- Heat-resistant steel
If specified in the order or the drawing, heat-resistant steel must, in addition to the chemical analysis, be subjected to an
elevated-temperature tensile test at the maximum permissible working temperature of the steel for each heat and heattreatment unit.
- Pipe
For pipe having outside diameter 38 mm and wall thickness 5 mm, testing as required in the technical delivery conditions
for pipes must be certified.
1)
The yield point refers to the smallest standardised material thickness.
Page 12
SN 200 Part 2 : 2003-09
DIN EN 1370
DIN EN 10021
DIN EN 10029
DIN EN 10140
DIN EN 10163-1
DIN EN 10204
DIN EN 10228-3
Founding; Surface roughness inspection by visualtactile comparators

General technical delivery requirements for steel and iron products
Hot rolled steel plate 3 mm thick or above; tolerances on dimension, shape and mass
Cold rolled narrow steel strip; tolerances on dimensions and shape
Technical delivery conditions for the surface condition of hot rolled steel plate, wide flats and sections;
general requirements
plate and wide flats
sections
Non-destrucive testing of steel forgings; Ultrasonic testing of ferritic or martensitic steel forgings
SEL 072
Ultrasonically tested heavy plate; technical delivery specifications
DIN EN 10163-2
DIN EN 10163-3
September 2003
SN 200
THERMAL CUTTING AND FORMING BY BENDING
Part 3
Dimensions in mm
The manufacturing instructions specified in chapter 1 are extracts from DIN EN ISO 9013 and apply to materials which are
suitable for oxyfuel flame cutting, plasma arc cutting and laser beam cutting. Chapter 2 applies to workpieces and pipe
conduits produced by cold bending. All instructions given apply if no different instructions are shown in drawings or other
manufacturing documents.
Table of contents
Page
1 Thermal cutting............................................................................................................................................................. 1
1.1 Oxyfuel flame cutting.................................................................................................................................................... 1
1.2 Plasma cutting............................................................................................................................................................. 1
1.3 Laser cutting................................................................................................................................................................ 1
1.4 Quality of the cut surface.............................................................................................................................................. 2
1.4.1 Perpendicularity or angularity tolerance ..................................................................................................................... 2
1.4.2 Mean height of the profile, RZ5 ................................................................................................................................... 2
1.4.3 Measuring points ....................................................................................................................................................... 3
1.4.3.1 Location of the measuring points ............................................................................................................................. 3
1.4.4 Perpendicularity or angularity tolerance, u .................................................................................................................. 3
1.4.5 Mean height of the profile, RZ5 ................................................................................................................................... 3
1.5 Form and location tolerances ........................................................................................................................................ 4
1.6 Dimensional tolerances................................................................................................................................................. 5
2 Forming by bending ..................................................................................................................................................... 5
2.1 Bending........................................................................................................................................................................ 5
2.1.1 Bending of flat products.............................................................................................................................................. 5
2.1.2 Bending of pipes ........................................................................................................................................................ 6
2.1.3 General tolerances..................................................................................................................................................... 6
3 Inspection ..................................................................................................................................................................... 7
Referenced standards ......................................................................................................................................................... 7
1 Thermal cutting
1.1 Oxyfuel flame cutting
Oxyfuel flame cutting is a process of thermal cutting which is performed with a fuel gas/oxygen flame and cutting oxygen. The
heat released by the heating flame and the heat produced during combustion permit continuous combustion by the cutting
oxygen. The oxides produced, mixed with some molten metal, are driven out by the kinetic energy of the cutting oxygen jet.
By this action, the kerf is produced.
The instructions apply to flame cuts of 3 mm to 300 mm.
1.2 Plasma cutting

Plasma cutting is a process of thermal cutting in which a constricted arc is used. Polyatomic gases dissociate in the arc and
partially ionize; monoatomic gases partially ionize. The plasma beam thus generated has a high temperature and kinetic
energy; it melts or partially vaporizes the material and blows it away. Thereby the kerf is produced.
The instructions apply to plasma cuts of 1 mm to 150 mm.
1.3 Laser cutting

Laser cutting is a process of thermal cutting in which the focused laser beam supplies the energy required for cutting, this
energy then being converted into heat in the material. Cutting is supported by a gas jet. With laser beam cutting a difference is
made between laser oxyfuel flame cutting, laser fusion cutting and laser sublimation cutting.
The instructions apply to laser cuts of 0,5 mm to 40 mm.
Page 2
SN 200 Part 3 : 2003-09
1.4 Quality of the cut surface
1.4.1 Perpendicularity or angularity tolerance
Distance between two parallel straight lines between which the cut surface profile is inscribed, and within the set angle (for
example 90 in the case of vertical cuts).
NOTE: The perpendicularity or angularity tolerance includes not only the straightness, but also the flatness deviations.
Figures 1 and 2 show the maximum effective deviations within the tolerance class.
Fig. 1
a) Vertical cut
b) Bevel cut
a = area for determining the pependicularity-angularity tolerance
1.4.2 Mean height of the profile, RZ5

Arithmetic mean of the single profile elements of five bordering single measured distances
Fig. 2
Key
ln
evaluation length
Zt1 to Zt5 single profile elements
lr
single sampling length (1/5 of ln)
Page 3
SN 200 Part 3 : 2003-09
1.4.3 Measuring points

1.4.3.1 Location of the measuring points
The characteristic value of perpendicularity or angularity tolerance u is determined only in a limited area of the cut surface.
The area shall be reduced by the dimension a according to Table 1 from the upper and the lower cut surface edges (see
Figure 1).
The reason for the reduced cut face profile is to allow for the melting of the top edge.
Table 1 - Dimensions for a
a
mm
Cut thickness a
mm
3
> 3 6
> 6 10
> 10 20
> 20 40
> 40 100
> 100 150
> 150 200
> 200 250
> 250 300
0,1a
0,3
0,6
1
1,5
2
3
5
8
10
1.4.4 Perpendicularity or angularity tolerance, u

Table 2 - Perpendicularity or angularity tolerance, u
>20
>40
>60
>80 >100
Cut
up to
to
to
to
to
to
thickness
20
40
60
80
100
120
a
u
for ranges
1,3
1,6
1,9
2,2
2,5
2,8
3&4
>120
to
140
>140
to
160
>160
to
180
>180
to
200
>200
to
220
>220
to
240
>240
to
260
>260
to
280
>280
to
300
3,1
3,4
3,7
4,0
4,3
4,6
4,9
5,2
5,5
1.4.5 Mean height of the profile, RZ5

Table 3 Mean height of the profile, RZ5
Cut
>20
>40
>60
>80 >100 >120 >140 >160 >180 >200 >220 >240 >260 >280
thickness
up to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
a
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
RZ5
0,146 0,182 0,218 0,254 0,290 0,326 0,362 0,398 0,434 0,470 0,506 0,542 0,578 0,614 0,650
for range 4
Page 4
SN 200 Part 3 : 2003-09
1.5 Form and location tolerances
Figure 3 shows the maximum deviations within the tolerance zone.
Fig. 3
a) Through thickness
Key
tG1
tG2
tw
tp
U
b) Flat
straightness tolerance (see 14.1 of DIN ISO 1101: 1983) for cut length;
straightness tolerance (see 14.1 of DIN ISO 1101: 1983) for cut width;
perpendicularity tolerance (see 14.8 of DIN ISO 1101: 1983) for cut width referred to A;
parallelism tolerance (see 14.7 of DIN ISO 1101: 1983) for cut width referred to A on sheet level;
perpendicularity tolerance (see 14.8 of DIN ISO 1101: 1983) in cutting direction;
Page 5
SN 200 Part 3 : 2003-09
1.6 Dimensional tolerances

The dimension in the drawing shall be taken to be the nominal dimension. The actual dimensions will be determined on the
clean surfaces of the cut. The limit deviation specified in Table 4 shall apply to dimensions without tolerance indications.
Table 4 Limit deviations for nominal dimensions of tolerance class 1
Workpiece thickness
>0
<3
3
< 10
10
< 35
Nominal dimensions
35
125
< 125
< 315
Limit deviations
315
< 1000
1000
< 2000
2000
< 4000
>
0,04
0,1
0,1
0,2
0,2
0,3
0,3
0,3
>
3,15
0,1
0,2
0,2
0,3
0,3
0,4
0,4
0,4
>
3,15
6,3
0,3
0,3
0,4
0,4
0,5
0,5
0,5
0,6
>
6,3
10
0,5
0,6
0,6
0,7
0,7
0,7
0,8
> 10
50
0,6
0,7
0,7
0,8
1,6
2,5
> 50
100
1,3
1,3
1,4
1,7
2,2
3,1
> 100
150
1,9
2,1
2,3
2,9
3,8
> 150
200
2,6
2,7
2,7
3,6
4,5
> 200
250
3,7
4,2
5,2
> 250
300
4,4
4,9
5,9
Forming by bending
2.1
Bending
2.1.1 Bending of flat products

For the cold bending of flat steel products the permissible bending radii as in Table 5 must be observed. Further specifications
are given in DIN 6935.
Fig. 4
Table 5 Bending radii for bending angles of 90

(along the direction of rolling for steel grades of a min. tensile strength Rm of 390 N/mm)
Plate thickness
Bending radius
Leg length
min.
s
min
1,5
2,5
10
12
15
20
25
30
35
40
30
40
50
60
70 100
2,5
10
16
20
24
10
16
24
32
40
64
80
96 120 160 200 240 280 320
Page 6
SN 200 Part 3 : 2003-09
2.1.2 Bending of pipes

Cold bending of pipes is preferable to welding-in of elbows. If drawings show welding elbows which can be replaced by a
cold-bent pipe taking into account the bigger bending radius, the replacement can be carried out by the manufacturing
workshop.
When pipes are shown in isometric drawings, compliance with the drawing indications must be ensured.
Bending radii for cold-bent pipes are specified in Table 6 and in SN 740-1 and -2.
Table 6 Bending radii of pipes

Bending radius
Pipe outside diameter

10
to 12
> 12
to 48,3
2 x outside pipe diameter for all wall thicknesses
> 48,3
to 114,3
2,5 x outside pipe diameter for all wall thicknesses
2 x outside pipe diameter for wall thicknesses >1,0
2.1.3 General tolerances

The general tolerances are specified in tables 7 and 8 according to DIN EN ISO 13920. These general tolerances correspond
to the welding tolerances and shall be applied analogously for bent components.
The following applies:

Tolerance category B for completely dimensioned pipe conduits (e.g. pipe detail, isometric drawing) and for workpieces
produced by bending of flat products.
Tolerance category C for not completely dimensioned and freely laid pipe conduits.
Table 7 Lengths (outside, inside and stepped dimensions, diameters and radii)
Tolerance
category
2
to
30
1
> 30
to
120
2
> 120
to
400
2
> 400
to
1000
3

>
>
>
1000
2000
4000
to
to
to
2000
4000
8000
4
6
8
8
11
14
>
8000
to
12000
10
>
12000
to
16000
12
>
16000
to
20000
14
>
20000
18
21
24
27
16
Page 7
SN 200 Part 3 : 2003-09
Table 8 Angular dimensions

(length of shorter leg)
Permissible deviations in degrees and minutes
Permissible deviations as tangent values
> 400
> 1000
> 400
> 1000
up to 400
to 1000
up to 400
to 1000
0,013
0,009
0,006
45'
30'
20'
0,018
0,013
0,009
1
45'
30'
Tolerance
category
B
C
The shorter leg of the angle is taken as reference for the limit dimensions of the angles. Its length can also be applied from a
particular reference point shown in the drawing. (examples see Figs. 5 to 9)
The figures were taken from DIN EN ISO 13920 for welded components.
Ref. point
Ref. point
Ref. point
Ref point
Ref. point
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Inspection
Flame-cut and bent parts are inspected by the manufacturer with regard to the observance of the dimensions and angles
indicated. The manufacturer shall also inspect the surface quality (height of the profile Rz5) of flame-cut faces. Documenting of
the inspections is not required.
DIN 6935
Cold bending of flat rolled steel products
DIN EN ISO 1302
Geometrical Product Specifications (GPS); Indication of surface texture in technical product

documentation
DIN EN ISO 9013
Classification of thermal cuts
DIN EN ISO 13920
General tolerances for welded constructions
DIN ISO 1101
Technical drawings; Geometrical tolerancing
SN 740-1
Bending radii for piping and tubing; minimum dimensions with bent pipes
SN 740-2
Bending radii for piping and tubing; determination of pipe lengths considering various bending angles
and radii
September 2003
SN 200
WELDING
Part 4
Dimensions in mm
The manufacturing instructions specified in this part of SN 200 are applicable to all welded components unless otherwise
specified in drawings or other manufacturing documents.
The welding standards (e.g. DIN, DVS, SEW etc.) applicable to the respective materials must be observed.
Welding is a special process whose result (quality) cannot be fully assessed by subsequent testing on the product.
The quality requirements for welding as in DIN EN 729 must be fulfilled. We recommend establishing a quality
assurance system on the basis of DIN EN ISO 9001.
Table of contents
Page
1 Drawings and other manufacturing documents.......................................................................................................... 2

1.1
Indication in drawings ............................................................................................................................................... 2
1.1.1 Fillet welds ............................................................................................................................................................... 2
1.1.2 Butt welds, partly and fully bevelled welds ................................................................................................................. 2
1.1.3 Welds for subsequent machining............................................................................................................................... 2
1.1.4 Welds on pipe lines................................................................................................................................................... 2
1.2
Representation as in DIN EN 22553 (ISO 2553) ........................................................................................................ 2
1.2.1 Basic symbols for weld types .................................................................................................................................... 2
1.2.2 Combinations of basic symbols ................................................................................................................................. 2
1.2.3 Supplementary symbols............................................................................................................................................ 3
1.3
Positions of symbols in drawings............................................................................................................................... 3
1.3.1 Elements of the reference symbol and indications at the symbol................................................................................. 3
1.3.2 Relation between arrow line and joint ........................................................................................................................ 3
1.3.3 Direction of the arrow line.......................................................................................................................................... 4
1.3.4 Position of the symbol relative to the reference line.................................................................................................... 4
1.3.5 Examples of application ............................................................................................................................................ 5
2 General tolerances....................................................................................................................................................... 5
2.1
Linear dimensions..................................................................................................................................................... 5
2.2
Straightness, flatness and parallelism........................................................................................................................ 5
2.3
Angular dimensions .................................................................................................................................................. 5
3 Execution of welding work........................................................................................................................................... 6
3.1
Demands made on the manufacturer of welded components...................................................................................... 6
3.1.1 Equipment subject to construction-supervision regulations......................................................................................... 6
3.1.2 Equipment not subject to regulations of construction supervision................................................................................ 6
3.2
Weld preparation, general ........................................................................................................................................ 7
3.3
Filler metals.............................................................................................................................................................. 7
3.4
Preheating................................................................................................................................................................ 7
3.5
Weld execution......................................................................................................................................................... 7
3.5.1 Weld execution, general............................................................................................................................................ 7
3.5.2 Weld execution for ferritic-austenitic weld joints ....................................................................................................... 11
3.6
Notches.................................................................................................................................................................. 12
3.7
Weld preparation on fluid-carrying components, e.g.: pipelines, vessels .................................................................. 12
3.8
Weld execution on fluid-carrying components, e.g.: pipelines, vessels ...................................................................... 13
3.8.1 Fluid-carrying steel components.............................................................................................................................. 13
3.8.2 Fluid-carrying components in stainless and acid-resistant steels............................................................................... 13
3.9
Quality of weld, quality level on fluid-carrying components, e.g.: pipelines, vessels .................................................. 13
4 Postweld heat treatment ............................................................................................................................................ 13
4.1
Postweld heat treatment, general ............................................................................................................................ 13
4.2
Postweld heat treatment of stainless steel ............................................................................................................... 14
4.2.1 Heat treatment of non-stabilised austenitic steels..................................................................................................... 14
4.2.2 Heat treatment of stabilised austenitic steels ........................................................................................................... 14
4.2.3 Wrmebehandlung an sogenannten Low-Carbon-Sthlen........................................................................................ 14
4.2.4 Heat treatment of ferritic-austenitic weld joints ......................................................................................................... 14
5 Filler metal.................................................................................................................................................................. 14
6 Inspection................................................................................................................................................................... 14
6.1
Inspection of load-bearing welds without full material penetration ............................................................................. 15
6.1.1 Inspection directions for the quality levels of welds, general ..................................................................................... 16
6.2
Testing directions for the quality levels of welds on fluid-carrying components .......................................................... 16
7 Guideline for the quality levels of imperfections ...................................................................................................... 17
Referenced standards..................................................................................................................................... 21
Page 2
SN 200 Part 4 : 2003-09
1 Drawings and other manufacturing documents

1.1 Indication in drawings
1.1.1 Fillet welds
Fillet welds are indicated by a blacked-in triangle
or welding symbols according to ISO 2553 (see 1.3) at the weld joints of the
parts to be welded, shown in sectional view or in the view of the parts to be welded.
1.1.2 Butt welds, partly and fully bevelled welds
Butt welds, partly and fully bevelled welds are shown in drawings in
sectional view or in the view with symbols according to ISO 2553 (see 1.3)
with weld depth s.
1.1.3 Welds for subsequent machining
Welds intended for subsequent machining are shown with dimensioning of
the weld depth as shown in Fig 1.
Fig. 1
1.1.4 Welds on pipe lines
The operating pressure of the pipe line must be indicated. Welding symbols as in ISO 2553 (see 1.3) or information as in Table 13
are shown only in exceptional cases.
1.2 Representation as in DIN EN 22553 (ISO 2553)

1.2.1 Basic symbols for weld types
The various types of welds are characterised by symbols which are in general similar to the appearance of the welds. The symbols
characterises the shape, preparation and execution of the welds. The symbol does not determine the welding process to be
applied.
Table 1 Basic symbols for weld types
1.2.2 Combinations of basic symbols

When necessary, combinations of basic symbols are used for indication. Typical examples are given in table 2.
Table 2 Combinations of basic symbols
Page 3
SN 200 Part 4 : 2003-09
1.2.3 Supplementary symbols
Basic symbols may be supplemented by a symbol characterising the shape of the surface or the execution of the weld. The
absence of a supplementary symbol means that the surface shape must comply with the weld quality indicated. Combination
of more than two supplementary symbols is not permitted.
Table 3 Supplementary symbols
Shape of weld surface
Table 4 Complementary symbols

Execution of weld
Symbol
Symbol
Meaning
Symbol
a) flat
d) toes blended smoothly
circumferential weld
b) convex
g) use of permanent backing

strip
site weld
c) concave
h) use of removable backing

strip
SMS Demag specification
workshop
assembly weld
Table 5 Examples of the application of supplementary symbols
1.3 Positions of symbols in drawings

1.3.1 Elements of the reference symbol and indications at the symbol
- Elements of the reference symbol
- Indications at the reference symbol
1
= Weld joint
1 = Main dimensions of weld thickness
= Arrow line
2 = Weld symbol
3a = Reference line (solid line)
3 = Weld length dimensions
3b = Reference line (dashed line)
4 = Indications for welding process
= Forked line for supplementary indications

(line shown only when required)
quality level for welding

position, filler metal
Fig. 2
1.3.2 Relation between arrow line and joint

The side of the joint to which the arrow line points is called the arrow side. The other side of the joint is called the opposite
side. The arrow line points preferably to the upper workpiece face.
arrow side
arrow line
arrow side
arrow line
arrow line
opposite side
Joint B
opposite side
opposite side arrow side opposite side arrow side

of joint A
of joint A
of joint A
of joint B
Joint A
The examples in figures 3 and 4 explain the terms

- arrow side of the joint
- opposite side of the joint
arrow line
Joint A
Joint B
arrow line
a) weld on arrow side
b) weld on opposite side
Fig. 3 T-joint with fillet weld
arrow line
arrow side a) opposite side arrow side b)opposite side

of joint B"
of joint B"
of joint A"
of joint B"
Fig. 4
Cruciform joint with two fillet welds
Page 4
SN 200 Part 4 : 2003-09
1.3.3 Direction of the arrow line
When the butt welds are asymmetrical, the arrow line always points to the non-vertical flank of the joint, i.e. to the workpiece
which requires groove preparation. Example see Fig. 7b.
1.3.4 Position of the symbol relative to the reference line
The symbol is placed either above or below the reference line.
- When the symbol is shown on the side of the solid reference line, the weld is on the arrow side of the joint (Fig. 5a).
- When the symbol is shown on the side of the dashed reference line, the weld is on the opposite side of the joint (Fig. 5b).
- When the welds are symmetrical, the dashed line is not used (Fig. 5c).
Fig. 5
a) weld, made
from arrow side
b) weld, made
from opposite side
1.3.5 Examples of application

Fillet welds
Fig. 6a
Butt welds
Fig. 6b
Illustration
Symbolic representation
Fig. 7a
Fig. 7b
For further application examples see DIN EN 22553 (ISO 2553).
c) only for symmetrical

welds
Page 5
SN 200 Part 4 : 2003-09
2 General tolerances
SMS Demag standard general tolerance classes are specified in tables 6 to 8 on the basis of DIN EN ISO 13920.
Drawing indication is not required.
2.1 Linear dimensions

The tolerances stated in the table apply to linear dimensions (external dimensions, inside dimensions, stepped dimensions,
widths and central lengths).
Table 6 Linear dimensions
Range of nominal dimensions
Tolerance
class
2
to
30
>
30
to
120
>
120
to
400
>
400
to
1000
>
1000
to
2000
>
2000
to
4000
>
4000
to
8000
>
8000
to
12000
>
12000
to
16000
>
16000
to
20000
>
20000
10
12
14
16
2.2 Straightness, flatness and parallelism

The tolerances stated in the table apply to the overall dimensions of a welded part, a welded assembly and to partial lengths.
Table 7 Straightness, flatness and parallelism tolerances
Range of nominal dimensions (length of longer side of the surface)
Tolerance
class
>
30
to
120
>
120
to
400
>
400
to
1000
>
1000
to
2000
>
2000
to
4000
>
4000
to
8000
>
8000
to
12000
>
12000
to
16000
>
16000
to
20000
>
20000
1,5
4,5
10
12
14
16
2.3 Angular dimensions

The shorter leg of the angle is taken as reference leg for the tolerances of the angles. Its length can also be applied from a
particular point of reference, which then has to be stated in the drawing (examples see figures 8 to 12).
Reference
point
Reference
point
Reference point
Reference point
Fig. 8
Reference point
Fig. 9
Fig. 10
Fig. 11
Fig. 12
For conversion of angular dimensions into linear dimensions for measuring purposes, the limit deviations of the angles are
additionally indicated as tangent values.
Range of nominal dimensions
Tolerance
class

> 400
to 1000
> 1000
up to 400
45'
30'
20'
Permissible deviations as tangent values

> 400
to 1000
> 1000
to 400
0,013
0,009
0,006
The maximum permissible deviation in mm can be calculated from the tangent value x of the length of the shorter leg.
Page 6
SN 200 Part 4 : 2003-09
3 Execution of welding work

3.1 Demands made on the manufacturer of welded components
The demands made on the manufacturer are split up as follows, on the basis of the legal regulations and the demands made
on the components:
3.1.1 Equipment subject to construction-supervision regulations
Table 9
Components
Buildings subject to construction supervision (eg bays,
chimneys)
Machinery and equipment intended for the permanent
presence of persons (e.g. control stands, casting
platforms, stair towers)
Cranes, lifting equipment and load-carrying equipment

(e.g. C-hooks, dismantling beams, see also SN 195)
Place of
manufacture
worldwide
Demands on the maker
Germany
Germany
outside
Germany
DIN 18800
outside Germany
outside
Germany
national regulations of user

country
worldwide
Germany
DIN 18800
DIN 15018
outside
Germany
outside
Germany

country
worldwide
Germany
Europe
Europe
Directive 97/23/EC on
pressure equipment
Germany
outside Europe
national regulations
of user country
Germany
outside Germany
Pressure vessels
Place of use
outside
outside Germany
Europe

country
The assignment to the range of equipment or buildings subject to construction supervision or to the Directive 97/23/EC on
Pressure Equipment and to the Water Resources Management Law is shown on the drawings.
3.1.2 Equipment not subject to regulations of construction supervision
Table 10
Components
Quality of weld
DIN EN 25817
(ISO 5817)
Machinery and related equipment not

subject to construction supervision
(strand guide segments, shears,
millstands, millstand platforms,
converters, pipe lines)
Note:
Demands on the maker

Requirements to be fulfilled by the welding shop on
the basis of DIN EN 729:
Basic requirements
- suitable welding equipment
- proof of welders qualification acc. to DIN EN 287, in
case of doubt, proof of qualification by trial welds
- proof of filler-metal storage and handling in
accordance with suppliers recommendations
Extended requirements
- fulfillment of above-mentioned basic requirements
- supervisory personnel for welding supervision as in
DIN EN 719
- appropriate storage of base materials to maintain the
B and C
marking
- prior to manufacture, proof of application/mastering of
welding procedures acknowledged in DIN EN 288
- keeping available of welding and working instructions
- use of personnel qualified acc. to DIN EN 473 for
quality inspections
If a manufacturing shop does not fulfill the above requirements, other national or international
regulations or permits (e.g. ASME) can be accepted.
Their equivalence must be proved by the contracting workshop before the beginning of manufacture.
Page 7
SN 200 Part 4 : 2003-09
3.2 Weld preparation, general
The type of weld preparation must be selected by the contracting workshop as required for the welding procedure applied.
Deviations from the drawing indications are allowed provided that the specified weld depth and the weld quality requirements
are fulfilled.
Selection of weld preparation in accordance with DIN EN 29692 (ISO 9692), Tables 11 and 12.
Deviations from DIN EN 29692 (ISO 9692) specifications:
If full material penetration is required, the indication shown below is made in the drawing at the weld
concerned:
full penetration
3.3 Filler metals

All filler metals must be stored and handled with care and in compliance with DIN EN 1011-1, Item 8.2 and DIN EN 1011-2,
Item 7.
3.4 Preheating
The welding areas must be preheated as required for the respective material composition. The minimum preheating
temperature TP is determined on the basis of carbon equivalent CET as specified in SEW 086 and SEW 088. In the case of
multi-pass welds, the terms minimum preheating temperature and minimum interpass temperature have the same meaning.
These specifications apply to steel with
CET = 0,5.
C+
Mn + Mo
+
10
Cr + Cu
20
Ni
(%)
40
TP = 750 x CET 150 (C)

Fig. 13 Minimum values of preheating temperature TP as a function of carbon equivalent CET.
Measuring of the preheat, interpass and preheat maintenance temperatures must be made in accordance with
DIN EN ISO 13916.
3.5 Weld execution

3.5.1 Weld execution, general
The surfaces in the weld area must be freed from scale, slag, rust, paint, oil, grease and humidity prior to assembling.
To avoid stray currents and their effects (destruction of electric protective conductors etc.), the welding current return line
must be connected direct to the workpiece to be welded or to the workpiece support (e.g. welding table, welding grid,
assembly plates). Steel structures, rails, pipe lines, bars and similar objects must not be used as current conductors, unless
they are the workpiece to be welded.
Tack-welded areas must be at least 40 mm long. All cracks, lack-of-fusion spots and clusters of pores must be removed
before welding over.
If accessible, the roots of two-sided welds having full material penetration must be gouged, checked for absence of cracks
and counterwelded.
Unless otherwise specified in the drawing, weld seams must be closed around all corners. Exceptions to this are only ribs and
webs as in Figure 18.
Shrinkage stresses due to one-side welding-on of parts must be compensated by counterheating.
In case of postweld heat treatment, the welding shop must open all hermetically closed hollows prior to annealing by applying
a 10 mm round hole in a suitable place on the neutral axis, even if such measure is not expressly indicated in the drawing.
Upon heat treatment, these round holes must closed again. When plates are welded on, a short section is left without weld
and closed after heat treatment.
Table 11
Groove forms for butt welds
Key
No.
Workpiece
thickness
t
Dimensions
Designation
t4
Symbol
(as in ISO 2553)
Representation
Section
Angle 1)
,
Gap
b
2)
Root height
c
Groove face
height
Recommended
welding process 3)
(as in ISO 4063)
Remarks
bt
--
3
111
141
6h8
131
135
141
With weld pool

backup
Square butt
weld
1.2
3<t8
1.3
3 t 10
Single-V butt
weld
40 60
b4
c2
With backup
strip if required
1.5
5 t 40
Single-V butt
weld with
broad root
face
60
1b4
2c4
111
131
135
141
1.7
t > 12
Single-U-butt
weld
8 12
1b4
c3
111
131
135
141
10 t 25
Single-bevel
butt weld
35 60
2b4
1c2
1)
1)
Weld groove design
SMS Demag stipulation
Page 8
SN 200 Part 4 : 2003-09
Weld
Table 11 continued
Weld
Dimensions
Key
No.
Workpiece
thickness
t
Designation
1.4
3 < t 10
Single-bevel
butt weld
t > 16
Steep-flanked
single-bevel
butt weld
1.15
Weld groove design
Symbol
(as in ISO 2553)
Representation
Section
Angle 1)
,
Gap 2)
b
Root height
c
Groove face
height
h
35 60
2b4
1c2
6 b 12
15 30
t > 16
Single-J butt
weld
(J-groove
weld)
10 20
2.2
t 8
2b4
111
131
135
141
111
141
131
135
111
141
1b3
40 60
c2
131
135
Page 9
SN 200 Part 4: 2003-09
Double-V butt
weld
With weld pool

backup
1c2
60
t > 10
131
135
2.3.3
111
131
135
141
weld
Remarks
111
b 12
1.8
Recommended
welding process 3)
(as in ISO 4063)
Table 11 continued
Key
No.
2.3.3
2.7.7
Workpiece
thickness
t
t > 10
t 30
Weld groove design

Dimensions
Designation
Asymmetric
double-V butt
weld
Double-U butt
weld
Symbol
(as in ISO 2553)
Representation
Section
Angle 1)
,
Gap 2)
b
Root height
c
Groove face
height
h
1 60
2 60
c2
h=
2.4.4
t > 10
t
3
40 1 60
40 1 60
b3
c3
tc
2
2
35 60
1b4
c2
131
135
111
131
135
141
h=
Double-bevel
butt weld
(K weld)
or
h=
111
131
135
141
2.8.8
t > 30
Double-J butt
weld
10 20
Remarks
111
141
1b3
8 12
Recommended
welding process
(as in ISO 4063)
b3
c2
111
131
135
141
This groove can

also be asymmetric,
similar to the
asymmetric doubleV butt weld
Page 10
SN 200 Part 4 : 2003-09
Weld
Page 11
SN 200 Part 4 : 2003-09
3.5.1.1 Slot welding
up to t1 = 10
above t1 = 10
min. 2 or 3
half fill
Fig. 13
Fig. 14
The slot width b depends upon the plate thicknesses t1 and t2 and the necessary weld junction,
for t1 15 mm, b min. is 0,5 x t1, but at least 4 mm
for t1 > 15 mm, b min. is 15 mm
3.5.1.2 Plug weld
Plug weld is allowed only for plate thicknesses t1 40 mm.
Hole diameter d = t1, but at least 20 mm, with preparation as in Fig. 14.
3.5.1.3 Weld thicknesses on butt welds, partly and fully bevelled welds
The weld thickness of these weld types must correspond to the
stated weld depth.
For butt and fillet welds the max. weld reinforcement () is
determined by the weld quality.
With partly and fully bevelled welds the weld reinforcement () for
single-bevel and double-bevel welds is determined to be 0 to 0.3 x
weld depth (s) and for single-J, double-J and square-edge butt welds
to be 0 to 0.2 x weld depth (s). (Fig. 15)
Fig. 15
3.5.1.4 Weld thickness on fillet welds
It is assumed that the weld is made as shown in Fig. 16. If the execution of the weld depends on the leg thickness (z), this
thickness is indicated in the drawing with the letter z as shown in Fig. 17.
e.g. z = 5
Fig. 16
Fig. 17
Contrary to DIN EN 22553 (ISO 2553), the indication (a) for fillet weld thicknesses is not made in
SMS Demag drawings.
Fillet welds are executed as set out below:
Fillet welds on both sides a = 0,3 x smallest plate thickness;
fillet welds on one side a = 0,6 x smallest plate thickness, but max. 12 mm.
Dimension (a) depends upon the thinner of the parts to be joined and must not exceed 12 mm, above 12 mm must be made
as partly or fully bevelled welds.
If the inner joint of a two-sided seam is not accessible and cannot be welded, the design department must be consulted.
3.5.1.5 Quality of weld; quality level for welding, general
The quality of weld is specified in Table 16 in quality levels according to DIN EN 25817 (ISO 5817).
Unless otherwise specified in the drawing, quality level D is SMS Demag standard. The restrictions shown in Table 14 must
be observed.
Demand joints on plates and sections must be full penetration welds with quality level B, the quality of weld must be proved
by ultrasonic or radiographic testing.
3.5.1.6 Deposit welding
Quality level D is SMS Demag standard, with restriction to the imperfections Nos. 1 to 5 and 8, see Table 16. The
specifications of SN 402 must be complied with.
3.5.2 Weld execution for ferritic-austenitic weld joints
Ferritic-austenitic weld joints are mixed joints established between structural unalloyed or structural alloy steels and austenitic
chromium-nickel steels by welding with CrNi (Mn, Mo) filler metals. Mixed joints between steels and nickel or nickel alloys also
count among the ferritic-austenitic weld joints because of the use of filler metals on nickel basis. Ferritic-austenitic weld joints
must be established by welding in accordance with the specific regulations and with filler metals whose use is permitted for
this combination.
Page 12
SN 200 Part 4 : 2003-09
3.6 Notches
Notches must be made as shown in figures 18 to 21. Dimension I or R in Table 12 is selected such that welding through
underneath the bracing rib is possible. Weld seams must be closed around all corners even without express mention in the
drawing:
Table 12
- as shown in Fig. 18 for ribs and webs of 12 mm max. thickness;
- as shown in Fig. 19 for ribs and webs above 12 mm;
Plate thickness
l=R
- as shown in Figs. 20 and 21 for ribs and webs without notches, if
of rib
b = 100/200 mm.
up to 12
25
For reasons of strength and in case of seal welding, ribs and webs of this above 12 up to 30
40
type shall be avoided.
above 30
50
Fig. 18
Fig. 19
Fig. 20
Fig. 21
The types of notches are shown in the drawings without dimensioning.
3.7 Weld preparation on fluid-carrying components, e.g.: Pipelines, vessels

The weld preparation for butt welds (DIN 2559 Part 1) and corner welds is made as indicated in table 13.
For edge misalignment on connections between differing pipe wall thicknesses, the values of the required quality level apply
as in DIN EN 25817 (ISO 5817), imperfection No. 18, related to the smaller wall thickness. If edge misalignment exceeds the
admissible values, a conical transition 10 is required (DIN 2559, Parts 2 to 4).
Table 13
Key No.
Wall
thickness
Designation
Symbol
1)
Weld groove designs

Section
Degree
Dimensions
Root opening
2)
Root
height
c
Groove
face
height
h
up to 3
Square butt
weld
0 to 3
22
up to 16
Single-V butt
weld
40 to 60
0 to 4
up to 2
up to 25 3)
Single-Ubutt weld
0 to 3
2 3)
U-butt weld
on
V-root
60
0 to 3
all 3)
Single-bevel
butt weld
all 3)
(admissible only up to
max. PN 25)
Fillet weld
1)
2)
3)
above 25
3)
Additional symbols see DIN 1912.

Dimensions apply to tack-welded condition.
Page 13
SN 200 Part 4 : 2003-09
3.8 Weld execution on fluid-carrying components, e.g.: pipelines, vessels
The surfaces in the weld area must be free from scale, slag, rust, paint, oil, grease and humidity prior to assembling of parts to
be welded.
Cracks, lack-of-fusion spots and clusters of pores must be removed before welding over.
Welding spatter is not allowed on the inner walls of pipelines; it is recommended producing the root pass by TIG
welding.
The reduction of the pipe cross-section due to root reinforcement of the weld must not exceed 20 % on pipes 25 mm outside
diameter and not exceed 15 % on pipes > 25 mm outside diameter, related to the cross-section of flow of the pipe (observe
Table 16, No. 16).
Compliance with the above shall be checked by visual inspection and, if necessary, excessive reinforcement shall be
removed, e.g. by grinding.
All welds in the interiors of vessels and chambers must be continuous welds.
The pipes of conduits in stainless and acid-resistant steels according to DIN 17456, DIN 17457, DIN 17458 must be flooded
with forming gas (e.g. N = 90%, H = 10%) both during tack-welding and welding of the root pass (observe DVS-Merkblatt =
DVS Reference Sheet 0937). The so-called forming gases remove the oxygen in the air from the heated weld areas and thus
prevent oxidation. They also have a favourable effect on root geometry and surface quality and prevent the formation of
pores.
3.8.1 Fluid-carrying steel components
Unless otherwise specified in the drawing, butt welds shall be full penetration welds.
All corner joints up to PN 25 bar must be made at least as fillet welds, over PN 25 bar, as single-bevel butt welds.
In case of postweld heat treatment, the welding shop must open all hermetically closed hollows prior to annealing by applying
a 10 mm round hole in a suitable place on the neutral axis, even if such measure is not expressly indicated in the drawing.
Upon heat treatment, these round holes must closed again. Shrinkage stresses due to one-side welding-on of parts must be
compensated by counterheating.
3.8.2 Fluid-carrying components in stainless and acid-resistant steels
Unless otherwise specified in the drawing, all weld seam joints shall be full penetration welds.
Corrosion probability of stainless and acid-resistant steels in the areas which are in contact with water can be kept low when
structure and finish are free of gaps. A gap width over 0.5 mm and a gap depth of less than half the gap width can generally
be regarded as uncritical (DIN 50930 Part 4).
3.9 Quality of weld, quality level on fluid-carrying components, e.g.: pipelines, vessels
The quality of weld is specified in quality levels as in DIN EN 25817 (ISO 5817), see Table 16.
Unless otherwise specified in the drawing, quality level D is SMS Demag standard. The restrictions shown in Table 15 must
be observed.
4 Postweld heat treatment

4.1 Postweld heat treatment, general
Any postweld heat treatment (e.g. stress relieving anneal) required for functional reasons shall be indicated in the drawing by
the designer.
Heat treatments required due to the manufacturing sequence (e.g. remachining) shall be arranged for by the contracting
workshop.
Heat treatments required from a welding viewpoint shall be performed in the own responsibility of the manufacturing shop.
The use of relieving methods other than stress relieving anneal (e.g. vibratory stress relief) shall be previously agreed with
SMS Demag.
Heat treatments on quenched and tempered steels must take place at temperatures 20 to 30 K below the tempering
temperature.
The contracting workshop shall obtain information on the tempering temperature used for the material.
All heat treatments must be proved by annealing diagrams with certificates as in DIN EN 10204 2.3 or 3.1.B.
Page 14
SN 200 Part 4 : 2003-09
General remarks on stress relieving anneal for material groups S 235 and S 355
The annealing temperature shall be between 550 C and 600 C, for S355 (St52) max. 580 C.
The heating rate shall not exceed 50 C per hour.
The holding time shall be at least 1 minute for each 1 mm of workpiece thickness (120 minutes for 120 mm thickness).
The cooling rate shall not exceed 50 C per hour.
4.2 Postweld heat treatment of stainless steel

4.2.1 Non-stabilised austenitic steels
such as
1.4301 X4CrNi 18 - 10
1.4401 X4CrNiMo 17 12 - 2
1.4436 X3CrNiMo 17 13 - 3
must never be heat treated after welding.
4.2.2 Stabilised austenitic steels

such as
1.4541 X6CrNiTi 18 - 10
1.4550 X6CrNiNb 18 - 10
1.4571 X6CrNiMoTi 17 12 - 2
1.4580 X6CrNiMoNb 17 12 - 2
shall remain without postweld heat treatment whenever possible. If heat treatment cannot be avoided, it shall take place only
after previous agreement with our specialist department (for example 750 C / holding time 1 hour / quick cooling down).
4.2.3 Postweld heat treatment of so-called low carbon steels

such as
1.4306 X2CrNi 19 - 11
1.4404 X2CrNiMo 17 12 - 2
1.4435 X2CrNiMo 18 14 - 3
shall be avoided. If heat treatment cannot be avoided, it shall take place only after previous agreement with our specialist
department (for example 750 C / holding time 1 hour / quick cooling down).
4.2.4 Postweld heat treatment of ferritic-austenitic weld joints
must take place only in exceptional cases.
If a component for which stress-relieving anneal is required has to be provided with non-detachable parts in
stainless-steel, welding-on or in of these parts must take place only after annealing.
5 Filler metal
The contents in alloy elements of the filler metal must be generally the same as or higher than those of the base material and
must be approved through suitability testing. Exact information on the properties of suitable filler metals can be found for
example in:
DIN EN 440
DIN EN 499
DIN EN 1600
DIN EN 12536
Wire electrodes and deposits for gas-shielded arc welding of non-alloy and fine-grain steels
Covered electrodes for manual metal arc welding of non-alloy and fine grain steels
Covered electrodes for manual metal arc welding of stainless and heat-resisting steels
Welding consumables; Rods for gas welding of non alloy and creep-resisting steels; Classification
Page 15
SN 200 Part 4: 2003-09
6 Inspection
Type and extent of inspection of welded parts are specified by this Part 4 of SN 200 or by drawing indications. The inspections
must be carried out by the welding shop.
If intermediate inspection is specified, this obliges the contracting welding shop to make a report to our Quality Inspection
Department for the purpose of inspection.
Dimensions having closer tolerances than the general tolerances stated in section 2 require documentation of the inspection
stating desired and actual dimensions.
Pressure or leak tests must be documented stating kind of test, test pressure, testing time and pressure medium.
If there is no suitable method of non-destructive testing to prove quality of the weld and flow, our department of quality
inspection (acceptance inspector) reserves the right to sever the pipelines at a suitable point for inspection of the welds which
are no longer visible after installation.
Visual inspections are made as specified in DIN EN 970.
Ultrasonic testing is carried out as in DIN EN 1712, 1713 and 1714.
Radiographic examinations are carried out as in DIN EN 12517 and 1435.
Magnetic-particle inspections are carried out as in DIN EN 1290 and 1291.
Dye-penetrant inspections are made as specified in DIN EN 1289.
All inspections must be certified in a document as in DIN EN 10204, 2.3, or 3.1.B.
6.1 Inspection of load-bearing welds with partial or full material penetration

These specifications apply to load-bearing welds for which the drawing indicates welding without full material penetration. The
inspection serves in particular the purpose of proving the admissible imperfections as in DIN EN 25817 (ISO 5817).
5 % of all load-bearing welds without full material penetration must be inspected. If no objections are found, the extent of
inspection may be reduced upon previous consultation with our department of quality inspection.
The welds must be inspected at the front side at a depth corresponding to weld depth + 5 mm (s + 5 mm) using the magneticparticle method.
Inspection is by partial grinding of the seam prior to closing at the front side, if necessary, closed welds must be opened for
inspection at the front side.
The specifications made can be applied analogously to welds with full material penetration in case non-destructive testing is
impossible or possible only in part because of insufficient accessibility.
On lifting devices which are welded to the workpiece crack detection is carried out on the weld seam and in the heat-affected
zone. extent of inspection = 100 % Evaluation according to quality level C.
Page 16
SN 200 Part 4 : 2003-09
6.1.1 Inspection directions for the quality levels of welds, general
Table 14
stringent
B
intermediate
C
Cons. No. as in DIN EN 25817 (ISO 5817)

Drawing indication required
Proof of quality required
all
yes
yes
all
yes
yes
moderate
D
SMS Demag standard
all
no
no (see 6.1)
Visual inspection
yes
yes
yes
--
--
25 % 4)
10 % 4)
--
without full material

penetration
Quality level as in DIN EN 25817

(ISO 5817)
Required
inspections and
testing 2)
Ultrasonic testing
Crack detection
Pressure test
only in exceptional cases 3
Leak test
yes
all, but 9
acc. to B
yes

Visual inspection
yes
yes
yes
yes
with full material

1)
penetration
Required
inspections and
testing 2)
all
Ultrasonic testing
50 %
Crack detection
Pressure test
25 %
25 %
4)
10 %
all, but 8 and 9

acc. to B
yes
yes
yes
25 %
4)
--
only in exceptional cases 3)
Leak test
6.2 Testing directions for the quality levels of welds on fluid-carrying components
Table 15
Quality level as in DIN EN 25817 (ISO 5817)
stringent
B
intermediate
C
all
all
Execution for PN of
5)
> 25 bar

Visual inspection
Nondestructive testing
Required
5)
e.g. radiographing
inspections and
2)
testing
Pressure test
Leak test
yes
yes
yes
yes
yes
yes
moderate
D
SMS Demag standard
all, but 9
acc. to B
25 bar
no
no
yes
25 %
10 %
--
1)
only in exceptional cases
3)
If full material penetration is required, this is indicated in the drawing as a note at the respective weld seam. (see item 3.2)
The evaluation criteria for visual inspection and crack detection are DIN EN 25817 (ISO 5817) and DVS 0703. Testing
methods as in the respective DIN and AD reference sheets (DIN und AD-Merkblatt). In case of doubt, testability must be
clarified with our department of quality inspection. The percentage indication of the extent of testing refers to the length of
each individual weld seam.
3)
Pressure or leak testing is compulsory when:
- components consist of several separate chambers or hollow spaces. The test is made on each individual chamber or
hollow space.
- weld seams have undergone machining. Upon previous consultation with our department of quality inspection, crack
detection can be carried out instead of leak testing.
For all other weld seams on components pressure or leak tests are not required provided the welds have been properly
executed in the demanded quality.
4)
On lifting devices which are welded to the workpiece 100% crack detection is carried out on the weld seam and in the heataffected zone.
5)
Radiographing can be replaced by equivalent methods of testing of the internal condition. These tests are required only if
the contracting workshop has not secured and documented the qualification of its personnel by suitable statistical methods
and procedures. Approval by SMS Demag is required before beginning of manufacture.
2)
Page 17
SN 200 Part 4 : 2003-09
7 Guideline for the quality levels of imperfections (excerpt from DIN EN 25817)
(ISO 5817)
Table 16 Limits for imperfections
No.
Imperfection
Designation
Crack
2
3
Crater crack
Porosity and
gas pores
7
8
Localized
(clustered)
porosity
Elongated
cavities,
wormholes
Solid inclusions
(except copper)
Copper
inclusions
Lack of fusion
continued overleaf
Reference
No. as in
Remarks
DIN EN ISO
6520-1
100
All kinds of cracks, except
microcracks (h x l < 1 mm2),
crater cracks see No. 2
104
2011
The following conditions and limits for imperfections
2012
shall be fulfilled:
2014
a) Max. dimension of the summation of the
2017
projected or surface crack area of the
imperfection
b) Max. diimension of a single pore for
- butt welds
- fillet welds
b) Max. diimension of a single pore
2013
The total pore area within the cluster should be
summed and calculated as a percentage of the
greater of the two areas:
an envelope surrounding all the pores or a circle
with a diameter corresponding to the weld width.
The permitted porous area should be local. The
possiblity of masking other imperfections should be
taken into consideration.
The following conditions and limits for imperfections
shall be fulfilled:
a) Max. dimension of the summation of the
projected or surface crack area of the
imperfection
b) Max. dimension of a single pore for
- butt welds
- fillet welds
c) Max. dimension for localized clustered porosity
2015
2016
300
Long imperfections for

- butt welds
- fillet welds
Max. dimension for elongated cavities, wormholes
Short imperfections for
- butt welds
- fillet welds
Max. dimension for elongated cavities, wormholes
Long imperfections for

- butt welds
- fillet welds
Max. dimension for solid inclusions
Short imperfections for
- butt welds
- fillet welds
Max. dimension for solid inclusions
Limits for the imperfections for quality levels

moderate
D
stringent
B
Not permitted
Permitted
Not permitted
4%
2%
1%
d 0,5 s
d 0,5 a
5 mm
d 0,4 s
d 0,4 a
4 mm
d 0,3 s
d 0,3 a
3 mm
16 %
8%
4%
d 0,5 s
d 0,5 a
4 mm
d 0,4 s
d 0,4 a
3 mm
d 0,3 s
d 0,3 a
2 mm
h 0,5 s
h 0,5 a
2 mm
Not permitted
Not permitted
h 0,5 s
h 0,5 a
4 mm or
not greater
than thickness
h 0,4 s
h 0,4 a
3 mm or
not greater
than thickness
h 0,3 s
h 0,3 a
2 mm or
not greater
than thickness
h 0,5 s
h 0,5 a
2 mm
Not permitted
Not permitted
h 0,5 s
h 0,5 a
4 mm or
not greater
than thickness
h 0,4 s
h 0,4 a
3 mm or
not greater
than thickness
h 0,3 s
h 0,3 a
2 mm or
not greater
than thickness
3042
401
intermediate
C
Not permitted
Permitted, but
only when
interrupted and
not reaching to
surface
Not permitted
Page 18
SN 200 Part 4 : 2003-09
Table 16 (continued)
No.
9
Imperfection
designation
Lack of
penetration
Reference
No. as in
DIN EN ISO
6520-1
402

Remarks
moderate
D
nominal penetration
actual
penetration
intermediate
C
Long imperfections:
Not permitted
stringent
B
Not permitted
Short imperfections:
Fig. A
h 0,2 s,
max. 2 mm
h 0,1 s,
max. 1,5 mm
h 1 mm + 0,3 a,
max. 4 mm
h 0,5 mm + 0,2 a,
max. 3 mm
h 0,5 mm + 0,1 a,
max. 2 mm
h 1,5 mm
h 1,0 mm
h 0,5 mm
h 1 mm + 0,25 b,
max. 10 mm
h 1 mm + 0,15 b,
max. 7 mm
h 1 mm + 0,1 b,
max. 5 mm
h 1 mm + 0,25 b,
max. 5 mm
h 1 mm + 0,15 b,
max. 4 mm
h 1 mm + 0,1 b,
max. 3 mm
nom. penetration
Fig. B
actual penetration
actual penetration
nom. penetration
Fig. C
10 Bad fit-up,
fillet welds
__
11 Weld undercut
5011
5012
12 Excess weld
metal
502
13 Excess
convexity
503
Excessive or insufficient gap between

the parts to be joined.
Gaps exceeding the permitted limit may be

compensated in certain cases by a weld of
corresponding additional thickness.
Smooth transition is required.
actual weld thickness

nominal weld thickness
continued overleaf
Page 19
SN 200 Part 4 : 2003-09
No.
Imperfection
designation
Reference
No. as in
DIN EN ISO
6520-1
Remarks
14
Fillet weld
having a throat
thickness
greater than
the nominal
value
__
For many applications a throat thickness

greater than the nominal one may not be a
reason for rejection.
actual weld
nominal weld
15
Fillet weld
having a throat
thickness
smaller than
the nominal
value
__
A fillet weld with an apparent throat thickness

smaller than that prescribed should not be
regarded as being imperfect if the actual throat
thickness with a compensating greater depth of
penetration complies with the nominal value.

moderate
D
h 1mm + 0,3a,
max. 5 mm
intermediate
C
h 1mm + 0,2a,
max. 4 mm
Long imperfections:
Not permitted
h 0,3 mm + 0,1 a
max. 2 mm
max. 1 mm
h 1mm + 0,6b,
max. 4 mm
stringent
B
h 1mm + 0,15a,
max. 3 mm
Not permitted
nominal weld
actual weld
16
Excessive
penetration
504
h 1mm + 1,2b,
max. 5 mm
17
Local
protrusion
5041
Permitted
18
Linear
misalignment
507
h 1mm + 0,3b,
max. 3 mm
Occasional local excess permitted
The limits relate to deviations from the correct

position. Unless otherwise specified, the
position is correct when the centerlines of the
parts coincide.
t refers to the smaller thickness.
Fig. A Plates and longitudinal welds
h 0,25 t,
max. 5 mm
h 0,15 t,
max. 4 mm
h 0,1 t,
max. 3 mm
Fig. A
Fig. B - Circumferential welds
h 0,5 t
max. 4 mm
max. 3 mm
max. 2 mm
Fig. B
continued overleaf
Page 20
SN 200 Part 4 : 2003-09
No.
19
Imperfection
designation
Reference
No. as in
DIN EN ISO
6520-1
Incompletely
filled groove
511
Sagging
509

Remarks
Excessive
asymmetry of
fillet welds
512
It is assumed that an asymmetric fillet weld has

not been expressly prescribed.
21
Root concavity
515
Shrinkage
groove
5013
Overlap
506
23
Poor restart
517
24
Stray flash
or arc strike
601
25
Welding spatter
602
26
Multiple
imperfections in
any crosssection 1)
__
intermediate
C
stringent
B
Long imperfections:
Not permitted
20
22
moderate
D
h 0,2 t,
max. 2 mm
h 0,1 t,
max. 1 mm
h 0,05 t,
max. 0,5 mm
h 2mm+0,2a
h 2mm+0,15a
h1,5mm+0,15a
h 1,5 mm
h 1,0 mm
h 0,5 mm
Short imperfections
permitted
Not permitted
Permitted
Not permitted
Acceptance may be influenced by post treatment.

Acceptance depends on type of parent material with
particular reference to crack sensitivity.
Acceptance depends upon applications.
For thicknesses s or a 10 mm special
consideration may be necessary.
h1 + h2 + h3 + h4 + h5 = h
h1 + h2 + h3 + h4 + h5 + h6 = h
Maximum total height of short imperfections h

0,25s or 0,25a,
max. 10 mm
0,2s or 0,2a,
max. 10 mm
0,15s or ,15a,
max. 10 mm
Page 21
SN 200 Part 4 : 2003-09
Explanations on Table 16:
Fillet weld thickness, a; desired weld thickness: Height of the biggest isosceles triangle which can be inscribed in the
weld section (see DIN EN 22553/ISO 2553).
NOTE 1: For countries in which the leg length z is used for dimensioning a fillet weld, the limits for the imperfections should be
changed such that they refer to the leg length.
Butt weld thickness, s: Shortest distance from the top side of the part to the bottom of the penetration, this distance cannot
be greater than the thickness of the thinner part (see DIN EN 22553/ISO 2553).
Short imperfections: One or more imperfections of a total length of max. 25 mm, related to each 100 mm of weld length, or
of a max. length of 25% of the total length of a weld seam which is shorter than 100 mm.
Long imperfections: One or more imperfections of a total length above 25 mm, related to 100 mm of weld length, or of a
min. length of 25 % of the total length of a weld seam which is shorter than 100 mm.
Short designations
a
desired fillet-weld thickness
b
width of weld reinforcement
d
pore diameter
h
dimension of the imperfection (height and width)
l
length of the imperfection
s
nominal butt-weld thickness or, in the case of partial penetration, the specified depth of penetration
t
pipe-wall or plate thickness
z
desired leg length of fillet welds (with isosceles-rectangular section) z = a 2
AD Merkblatt HP 5.3 (AD Reference Sheet HP 5.3)

joints
DIN 2559 Parts 1-4
DIN 15018
DIN 17456
DIN 17457
DIN 17458
DIN 18800 Part 1
DIN 18800 Part 7
DIN 50930 Part 4
DIN EN 287-1
DIN EN 288
Parts 1 to 9
DIN EN 440
DIN EN 473
DIN EN 499
DIN EN 719
DIN EN 729
DIN EN 970
DIN EN 1011-1
DIN EN 1011-2
DIN EN 1289
DIN EN 1290
DIN EN 1291
DIN EN 1435
Manufacture and testing of joints Non-destructive testing of welded
Preparation of welds
Cranes; principles relating to steel structures; verification and analyses
General purpose seamless circular stainless steel tubes
Welded circular austenitic stainless steel tubes subject to special requirements
Seamless circular austenitic stainless steel tubes subject to special requirements
Structural steelwork, design and construction
Steel structures, fabrication, verification of qualification for welding
Corrosion of metals; corrosion of metallic materials inside of tubes, tanks and apparatus under corrosion
load by water
Approval testing of welders, fusion welding
Specification and approval of welding procedures for metallic materials
Wire electrodes and deposits for gas-shielded metal arc welding of non-alloy and fine-grain steels
Qualification and certification of NDT personnel; general principles
Covered electrodes for manual metal arc welding of non-alloy and fine grain steels
Welding coordination - tasks and responsibilities
Quality requirements for welding, fusion welding of metallic materials
Non-destructive examination of fusion welds Visual examination
Welding; Recommendations for welding of metallic materials General guidance for arc welding
Welding; Recommendations for welding of metallic materials Arc welding of ferritic steels
Non-destructive examination of welds, penetrant testing of welds
Non-destructive examination of welds, magnetic particle examination of welds
Non-destructive examination of welds - Magnetic particle examination of welds Acceptance levels
Non-destructive testing of welds - Radiographic testing of welded joints
Page 22
SN 200 Part 4: 2003-09
DIN EN 1600
DIN EN 1712
DIN EN 1713
DIN EN 1714
DIN EN 10204
DIN EN 12062
DIN EN 12517
DIN EN 12536
DIN EN 22553
(ISO 2553)
DIN EN 25817
(ISO 5817)
DIN EN ISO
DIN EN ISO
DIN EN ISO
DIN EN ISO
Welding consumables, covered electrodes for manual metal arc welding of stainless and heat-resisting
steels
Non-destructive examination of welds - Ultrasonic examination of welded joints Acceptance levels
Non-destructive examination of welds - Ultrasonic examination Characterization of indications in
welds
Non-destructive examination of welds - Ultrasonic examination of welded joints
Metallic products; types of inspection documents
Non-destructive examination of welds General rules for metallic materials
Non-destructive examination of welds - Radiographic examination of welded joints Acceptance levels
Welding consumables; Rods for gas welding of non alloy and creep-resisting steels; Classification
Welded, brazed and soldered joints; symbolic representation on drawings
Arc-welded joints in steel; guideline for the quality levels of imperfections.
4063
6520-1
9001
9692-1
Welding and allied processes; Nomenclature of processes and reference numbers

Welding and allied processes, classification of geometric imperfections in metallic materials
Quality management systems; Requirements
Metal-arc welding with covered electrode, gas-shielded metal-arc welding and gas welding; joint
preparations for steel
DIN EN ISO 9692-2 Welding and allied processes; Joint preparation; Submerged arc welding of steel
DIN EN ISO 9692-3 Welding and allied processes; Recommendations for joint preparation; Metal inert gas welding and
tungsten inert gas welding of aluminium and its alloys
DIN EN ISO 13920
Welding, general tolerances for welded constructions Dimensions for lengths and angles, shape and
position00
SN 402
Deposit welding
SEW 086
SEW 088
on non-alloy and alloy high-temperature ferritic steels, preheating for welding

on weldable fine-grained structural steels, guidelines for processing, in particular for fusion welding
September 2003
MACHINING
SN 200
Part 5
Dimensions in mm
The manufacturing instructions laid down in this standard apply to all workpieces produced by machining on the basis of SMS
Demag drawings unless other instructions are given in drawings or other manufacturing documentation.
Table of contents
Page
1 Surface condition.....................................................................................................................................................2
1.1
General .............................................................................................................................................................2
1.2
Selection of measured variables of surface roughness comparative table .........................................................2
1.3
Symbols for indication of surface roughness .......................................................................................................2
1.4
Positions of surface indications at the symbol .....................................................................................................3
1.5
SMS Demag stipulations ....................................................................................................................................3
1.6
Indication of surface lay......................................................................................................................................3
2 General tolerances as in DIN ISO 2768 Parts 1 and 2..............................................................................................4
2.1
Lengths, angles, radii of curvature and chamfer heights .....................................................................................4
2.1.1
Field of application.............................................................................................................................................4
2.1.2
Degree of accuracy............................................................................................................................................4
2.1.3
Linear dimensions..............................................................................................................................................4
2.1.4
Radii of curvature and chamfer heights (bevels)..................................................................................................4
2.1.5
Angle dimensions (inclination) ............................................................................................................................5
2.2
Form and location tolerances .............................................................................................................................5
2.2.1
Field of application .............................................................................................................................................5
2.2.2
Degree of accuracy............................................................................................................................................5
2.2.3
Tolerances on shape..........................................................................................................................................5
2.2.3.1 Flatness and straightness...................................................................................................................................5
2.2.3.2 Roundness, cylindricity, line and surface tolerances ............................................................................................5
2.2.4
Tolerances of location ........................................................................................................................................5
2.2.4.1 Parallelism.........................................................................................................................................................5
2.2.4.2 Perpendicularity .................................................................................................................................................5
2.2.4.3 Inclination (angularity) ........................................................................................................................................5
2.2.4.4 Symmetry ..........................................................................................................................................................5
2.2.4.5 Coaxiality...........................................................................................................................................................5
2.2.4.6 Run ...................................................................................................................................................................5
2.2.4.7 Tolerances for hole-center distances and hole-circle diameters ...........................................................................6
3 General manufacturing instructions........................................................................................................................7
3.1
Free choice of tool .............................................................................................................................................7
3.2
Surface finish.....................................................................................................................................................8
3.3
Workpiece edge.................................................................................................................................................8
3.4
Thread...............................................................................................................................................................8
3.4.1
Thread tolerance for metric ISO thread (selection series SN 152) ......................................................................8
3.4.2
Thread runout/thread undercut ...........................................................................................................................8
3.5
Roller burnishing and deep-rolling ......................................................................................................................8
4 Inspection.................................................................................................................................................................9
4.1
Inspection of surface condition, measuring conditions .........................................................................................9
4.2
Inspection of dimensions, requirements on measuring devices ............................................................................9
5 Tolerancing of form and location (abridged version) ..............................................................................................10
5.1
General ...........................................................................................................................................................10
5.2
Entries in drawings...........................................................................................................................................10
5.3
Symbols with detailed definitions ......................................................................................................................12
6 Tolerances and limit deviations for linear dimensions from 1 to 10,000 mm .......................................................14
6.1
Field of application and purpose .......................................................................................................................14
6.2
General ...........................................................................................................................................................14
6.3
Designation of tolerance series.........................................................................................................................14
6.4
Fundamental tolerances...................................................................................................................................14
6.5
Limit deviations for shafts (nominal dimension range up to 3150 mm).............................................................15
6.6
Limit deviations for holes
(nominal dimension range up to 3150 mm).............................................................16
6.7
Limit deviations for shafts (nominal dimension range over 3150 mm to 10,000 mm)........................................17
6.8
Limit deviations for holes
(nominal dimension range over 3150 mm to 10,000 mm)........................................17
Referenced standards ................................................................................................................... 17
Page 2
SN 200 Part 5 : 2003-09
1 Surface condition
1.1 General
Indication of surface condition in drawings is made as specified in DIN EN ISO 1302 (see item 1.4), but with certain
restrictions. The preferred measured variable indicated in the drawing is the arithmetical average peak-to-valley height Ra,
but only the roughness value itself (see tables 1 and 2).
All other measured roughness variables are indicated in the drawing.
1.2 Selection of measured variables of surface roughness comparative table

Table 1
Selection of measured variables of surface roughness comparative table
DIN EN ISO 1302
Ra m
Ra inch
Rz m
Roughness class
50
2000
160
N 12
25
1000
100
N 11
12,5
500
63
N 10
6,3
250
40
N 9
3,2
125
25
N 8
2,5
100
16
--
1,6
63
12,5
N 7
0,8
32
6,3
N 6
0,4
16
2,5
N 5
0,2
1,6
N 4
0,1
N 3
The shaded boxes show SMS Demag standard values.
1.3 Symbols for indication of surface roughness

Table 2
Symbol
Meaning
Basic symbol. Supplementary information required for definition

Surface produced by any process within the average peak-to-valley height of
Ra 3,2 m
Surface must be produced by metal-cutting process (machining), no specification of
average peak-to-valley height.
Surface must be produced by metal-cutting process (machining) within the average
peak-to-valley height of Ra 3,2 m
No working, surface remains in the as-delivered condition.
1.4 Positions of surface indications at the symbol

Table 3
a = roughness value Ra in m
SMS Demag standard

indication, contrary to
DIN EN ISO 1302
b = manufacturing process, surface treatment

c = reference length
d = groove direction
e = machining allowance
f = other measured roughness variables, e.g. Rz, Rmax
indications only if
indispensable for
functional reasons.
Page 3
SN 200 Part 5 : 2003-09
1.5 Indication of surface lay
Table 4
Symbol
Meaning
Illustration
Grooves parallel to plane of projection of view

in which symbol is used.
direction of lay
Grooves perpendicular to plane of projection of view

in which symbol is used.
direction of lay
Grooves crossed in two oblique relative to plane of projection

of view in which symbol is used.
direction of lay
Multidirectional grooves.
Grooves approximately circular relative to center of

surface to which the symbol applies.
Grooves approximately radial to center of

surface to which symbol applies.
1.6 SMS Demag stipulations

Table 5
Symbol
Meaning
Example of drawing indication
Machining after welding-in or welding-on.

(Machining allowance required.)
Note: Use only for detailed torch-cut parts.
Machining before welding-in or welding-on.

(Machining allowance required.)
a
a = roughness value Ra in m
Free choice of tool (see 3.1).
___
Page 4
SN 200 Part 5 : 2003-09
2 General tolerances
The general tolerances specified in DIN ISO 2768, Parts 1 and 2, are based on international stipulations. This DIN ISO
standard does not fully cover the national regulations in force so far, for this reason, all differing data have been
taken from DIN 7168 and are shown against shaded background.
2.1 Lengths, angles, radii of curvature and chamfer heights

2.1.1 Field of application
General tolerances as in DIN ISO 2768-1 and DIN 7168 for lengths, angles, radii of curvature and chamfer heights are
applied to parts manufactured by machining. They apply to dimensions without tolerance indication between two machined
surfaces of a part made of any metallic material, provided that no material-specifically required general tolerances are
stipulated in other specifications or standards.
For dimensions between an unmachined surface and a machined surface of a part, for which no individual tolerance
is indicated, half the general tolerances specified in the corresponding standard for cast, torch-cut and forged parts
are applicable.
Dimension shown in brackets are not required for the geometrical determination (manufacture) of a part.
General tolerances apply to the following:
- linear dimensions such as outside, inside, stepped dimensions, diameters, distances (see table 6),
- radii of curvature and chamfer heights (bevels; see table 7);
- angles, whether indicated or not normally indicated like angles of equal-sided polygons (see table 8);
- Length and angle dimensions resulting from machining of jointed parts.
General tolerances do not apply to the following:
- auxiliary dimensions shown in brackets as in DIN 406 Part 11;
- theoretical dimensions enclosed in rectangles according to DIN ISO 1101;
- hole-center distances, hole-circle diameters (see table 13);
- non-indicated right angles between lines that form axes of coordinates;
- length and angle dimensions resulting from jointing/assembling.
2.1.2 Degree of accuracy
General tolerances are subject to degree of accuracy
DIN ISO 2768 - m

2.1.3 Linear dimensions
Upper and lower deviations for linear dimensions. Indications relating to sawing are SMS Demag specific stipulations.
Table 6
Degree of accuracy
0,5
to
6
m (medium)
1)
0,1
Sawing
>6
to
30
> 30
to
120
Limit deviations for nominal dimension ranges

> 120 > 400 > 1000 > 2000 > 4000 > 8000
to
to
to
to
to
to
400
1000
2000
4000
8000
12000
0,2
0,3
0,5
0,8
1,2
> 12000 > 16000

to
to
16000
20000
2.1.4 Radii of curvature and chamfer heights (bevels)

Upper and lower limits for radii of curvature and chamfer heights (bevels)
Table 7
Limit deviations for nominal dimension ranges
Degree of accuracy
m (medium)
0,5 1)
to
3
> 3
to
6
> 6
to
0,2
0,5
30
> 30
to
120
> 120
to
400
Values in shaded boxes correspond to those of DIN 7168.
1)
Permissible deviations for nominal dimensions smaller than 0,5 mm are shown at the nominal dimension.
Page 5
SN 200 Part 5 : 2003-09
2.1.5 Angle dimensions (inclination)
Table 8
Limit deviations in angle units for nominal dimension ranges of the shorter leg
Degree of accuracy
up to 10
>
to
10
50
>
to
50
120
>
to
120
400
> 400
m (medium)
0 30'
0 20'
0 10'
0 5'
Tangent values
0,0175
0,0087
0,0058
0,0029
0,0015
1 30'
0 30'
0 15'
0 10'
0,0262
0,0175
0,0087
0,0044
0,0029
for lubrication holes

c (coarse)
Tangent values
The maximum permissible deviation in mm follows from tangent value multiplied by length of shorter leg. Any smaller angular
tolerance required must be indicated in the drawing.
2.2 Form and location tolerances

2.2.1 Field of application
General tolerances for form and location as in DIN ISO 2768-2 are applicable to parts manufactured by machining. They are
also applied to individually toleranced dimensions or dimensions toleranced in accordance with ISO tolerance system, unless
they are overruled by drawing indication as specified in DIN ISO 1101.
2.2.2 Degree of accuracy
Tolerances of form and location are subject to degree of accuracy
DIN ISO 2768 - H

2.2.3 Tolerances on shape
2.2.3.1 Flatness and straightness
General tolerances of flatness and straightness are given
in Table 9.
Table 9
Tolerance
class
2.3.3.2 Roundness, cylindricity, line and surface tolerances

The tolerances of shape are limited by the dimensional
tolerance areas defined by the dimensional tolerances
including the general tolerances of the workpiece shape
elements in question.
2.2.4 Tolerances of location
2.2.4.1 Parallelism
The permissible position tolerances with respect to
parallelism are limited by the tolerance assigned to the
distance between the parallel lines or surfaces.
2.2.4.2 Perpendicularity
General tolerances with respect to perpendicularity are
stated in Table 10.
General tolerances for straightness and flatness

for nominal dimension ranges
up to
10
> 10
to
30
> 30
to
100
> 100
to
300
0,02
0,05
0,1
0,2
> 300 > 1000

to
to
1000 3000
0,3
0,4
Table 10
Tolerance
class
2.2.4.3 Inclination (angularity)

General tolerances for iclination (angularity are stated in
Table 8.
2.2.4.4 Symmetry
The general tolerance for shape elements without
rotational symmetry is given in Table 11. The general
tolerance also applies if one of the symmetrical shape
elements possesses rotational symmetry and the other
does not (e.g. cardan-shaft heads and sockets).
Perpendicularity tolerance for nominal dimension

ranges for the shorter angle leg
up to 100
> 100
to 300
0,2
0,3
> 300
to 1000
> 1000
to 3000
0,4
0,5
Table 11
Tolerance class
Symmetry tolerances
0,5
Tolerance class
Runout tolerance
0,1
2.2.4.5 Coaxiality
General tolerances relating to coaxiality have not been
specified.
In the extreme case they are allowed to be as high as the
radial and axial runout tolerances given in Table 12.
2.2.4.6 Run
General tolerances for radial runout and axial runout are
limited by the permissible tolerance specified in Table 12.
Table 12
Page 6
SN 200 Part 5 : 2003-09
2.2.4.7 Tolerances for hole-center distances and hole-circle diameters

The tolerances shown in Table 13 are to be understood as position tolerances as in DIN ISO 1101 and are applicable to nontoleranced hole-center distances and hole-circle diameters.
The indication of position tolerances preclude the summation of tolerances resulting from production. This means that the
distances between individual holes represent theoretically precise coordinate dimensions without deviations, the intersections
of which define tolerance cylinders corresponding to the tolerances shown in Table 13.
Table 13
Thread size
Through-hole for
mechanical
engineering
Through-hole for
sturctural steel
engineering
M4 M5
M6
4,5 5,5
6,6
11 13,5 17,5 22
26
33
39
45
52
62
70
78
86
96
107
10
12 14,5 18,5 24
28
35
42
48
56
0,25
0,3
M8 M10 M12 M16 M20 M24 M30 M36 M42 M48 M56 M64 M72 M80 M90 M100
0,5
0,75
1,0
1,5
2,0
3,0
Location tolerance
for tap hole
for through-hole
3,5
Page 7
SN 200 Part 5 : 2003-09
3 General manufacturing instructions

3.1 Free choice of tool
Rounded or oblique surfaces, keyways, bore mouths and end faces for recesses are produced as required for the tool
contour. The necessary drawing indication is made as shown in the following examples.
Table 14
Situation
Curvatures and chamfers on turned and milled parts

Possible tool contours:
or
Fig. 1
Fig. 2
Fig. 3
Fig. 4
(with indication of functional dimensions)
or
or
Fig. 5
Fig. 6
Fig. 7
Fig. 8
.
Drilling tool runout

Examples of drilling tool runouts:
Fig. 9
Fig. 10
Fig. 11
End faces of countersinks

Milling of one joint countersink area for several individual countersinks is
allowed.
Below are some examples of end faces:
or
Fig. 12
Choice of drilling tool for stepped holes
Unless otherwise detailed in drawings, it is left to the manufacturer's
discretion to produce stepped (or, as an alternative, smooth) holes
depending upon the drilling tool available.
G 3/4x16 / 11-22x1200
or
G 3/4x16/
11-22x1200
Page 8
SN 200 Part 5 : 2003-09
3.2 Surface finish
SMS Demag standard surface finish without drawing indication. Indications shown in Table 15 are also valid when the
summarising symbol is shown.
Table 15
Linear dimensions referring to surfaces without indication of
roughness variables (e.g. surfaces produced by sawing)
Holes up to dia 40, oblong holes, keeper plate slots
Premachined parts, weld-in parts
Screw contact faces
- on rolled plate
- on other surfaces of blanks
- on countersinks for screws
Undercuts, chamfers, threads, thread undercuts, keyseats,
keyways and oil grooves, end faces of stationary sealing
surfaces, grooves for retaining rings
Radii or curvatures and chamfers on:
inner curvatures of the finer adjoining surface,
outer curvatures of the coarser adjoining surface.
chamfers of the coarser adjoining surface.
3.3 Workpiece edge

All workpiece edges which are inevitably produced by metal-cutting working must be deburred in accordance with DIN ISO
13715.
for outer edges:
for inner edges:
free from burrs up to 0.3
transition up to 0.3
3.4 Threads
3.4.1 Thread tolerance for metric ISO thread (selection series SN 152)
Thread tolerance class as in DIN ISO 965-1:
medium (m)
Tolerance zone as in DIN ISO 965-1:
6g for pin
Tolerance zone as in DIN ISO 965-1:
6h for nut
From thread size M64, drawing indication is required.
3.4.2 Thread runout/thread undercut
The normal cases as in DIN 76 Parts 1 and 2 are applicable to all thread runouts and thread undercuts.
3.5 Roller burnishing and deep-rolling

The difference between the two processes consists mainly in their purposes.
The purpose of roller burnishing is the producing of the prescribed surface roughness.
Deep-rolling is a proven process for surface hardening by mechanical treatment. It makes use of the combination of three
physical effects that take place at the same time.
Residual compressive stress
Increase of strength by shaping
Smoothing by removal of roughness

Premachining:
- preferably by turning, boring, inside turning or reaming with angular reamer,
- less suitable procedures are grinding, honing, reaming with multiple-edged reamers, and milling.
Deep-rolling requires permanent control of the working parameters in the process. (rolling force, feed rate, speed and
geometry).
Table 16
Roller burnishing and deep-rolling
Roller burnishing
Deep rolling (surface smoothing)
Hardening of surface
(increase of local surface strength by approx. 30%)
Drawing indication
required
roller burnish
deep-rolled
It is recommended peforming
roller burnishing or deep-rolling at
the end of metal-cutting shaping
in one setup on the machine.
Page 9
SN 200 Part 5 : 2003-09
4 Inspection
All features created during the manufacturing process (dimensions, surface roughness etc.) shall be inspected by the
manufacturer. Surface flaw detection specified in drawings shall be carried out by the manufacturer of the surface after finishmachining.
Manufacturer records the results of the inspections using the criteria set out below indicating the associated desired and
actual values in an inspection certificate as in DIN EN 10204 - 3.1B.
- Dimensional tolerances with IT tolerance class IT9
- Dimensional tolerances without IT tolerance class as set out below:
Dimensions
below 180 mm with tolerance ranges 0,1 mm
Dimensions > 180 to
800 mm with tolerance ranges 0,2 mm
Dimensions > 800 to
2.000 mm with tolerance ranges 0,4 mm
Dimensions > 2.000 to
Dimensions
>
- tolerances of shape and position of small tolerance class H according to DIN ISO 2768-2.
- for angles, curves and radii, small degree of accuracy m according to DIN ISO 2768-1.
- surface roughnesses Ra 0,8 m as in DIN EN ISO 1302.
- pressure tests for operating pressures > 25 bar stating type of test, test pressure, test time and pressure media.
- threads, with exception of metrical (normal) vee thread and pipe thread with indication of testing method/means
- toothings, stating base tangent lengths, tooth form, tooth alignment, pitch
- surface treatments and coatings with indication of hardness and of coating thickness.
- external condition, e.g. surface crack detection using dye penetrant and magnetic particle testing, with indication of
recording and acceptability limits and with sketches if necessary
4.1 Inspection of surface condition, measuring conditions

To avoid mesuring errors, dependence as shown in the table below exists according to DIN 4768 between the roughnesstrace length or sampling length and the cutoff wavelength.
Table 17
Regularly repeating profiles
(geometrically defined
cutting edge)
Non-repeating profiles
(geometrically undefined cutting edge)
Mean height
of profile
Rz
m
Groove spacing
Sm
mm
>
0,01
to
0,04
to
0,1
>
0,04
to
0,13
>
0,1 to
0,5
>
0,13
to
0,4
>
0,5 to
>
0,4
>
1,3
to
1,3
>
to
> 50
to
Cutoff wavelength Sampling length
Arithmetic average
peak-to-valley height
Ra
m
to
c
mm
Roughn.
trace
length
le
lm
(R z) (R z u. R a)
mm
mm
mm
0,02
0,08
0,08
0,4
0,56
>
0,02 to
0,1
0,25
0,25
1,25
1,75
10
>
0,1
to
0,8
0,8
5,6
50
>
to
10
2,5
2,5
12,5
17,5
40
56
Regularly repeating profile: turned, milled, planed;
> 10
non-repating profile: ground, honed, lapped.
Overall sampling length l m

= 5 x individual sampling length le.
Roughness trace length l t = run-up distance l v + overall sampling length l m + run-off distance l n
Groove pitch S m
= mean spacing of profile irregularities within the overall sampling length l m
Cutoff wavelength: wave filters as in DIN EN ISO 11562 are named according to their cutoff wavelengths. They are profile
filters which, depending upon their characteristics, have the effect that the long-wave portions of the actual profile are entered
in the roughness profile/measuring result only in part or not at all.
4.2 Inspection of dimensions, requirements on measuring devices

Each manufacturer shall make available sufficient measuring devices for verification of the features produced. Measuring and
inspection devices should be selected and used as appropriate for the respective measuring requirements; the measuring
inaccuracies of the devices used must be known.
When necessary, proof shall be furnished of fulfilment of the requirements concerning control of measuring and test
equipment as in DIN EN ISO 9001, 7.6: "Control of monitoring and measuring devices" and in DIN ISO 10012-1.
Shape and position tolerances should be examined on calibrated 3-coordinate measuring machines. If the manufacturer
possesses neither a three-coordinate measuring machine nor any other measuring and testing equipment, SMS Demag
reserve the right to demand inspection performed by scanning of the workpiece on a machine tool in unclamped condition.
This inspection must be performed on a machine not involved in the production of the workpiece and with known accuracy. In
case of need, this accuracy shall be proved. Whenever possible, machine errors shall be eliminated, if not, they shall be taken
into account. Deviations from these requirements must be approved by the SMS Demag quality assurance department.
Page 10
SN 200 Part 5 : 2003-09
5 Tolerancing of form and location (abridged version)

5.1 General
DIN ISO 1101 shall be applied when using tolerances other than the admissible tolerances of shape and position specified in
Tables 9 to 12.
Contrary to the stipulations made in DIN ISO 8015, the principle of independency is not applicable, instead, the principle of
envelope requirements continues to apply at SMS Demag.
All dimensions are subject to the envelope requirements as specified in DIN 7167.
This means that all tolerances of shape and parallelism must always be within the specified general or ISO tolerances.
Tolerances of form and position can be stated in addition to dimensional tolerances to ensure function and replaceability.
Shape tolerances limit the extent to which an individual element may deviate from its geometrically ideal shape.
Position tolerances limit the extent of deviation from the relative positions of two or more elements one of which is, for
functional reasons or for the purpose of clear definition, usually used as a reference element for the tolerance indications. If
necessary, more than one element can be specified as reference element. The reference element must be of sufficient
accuracy (if necessary, a shape tolerance is specified).
5.2 Entries in drawings
indication
arrow
toleranced
element
reference letter
(if required)
tolerance value (t)
tolerance type symbol
reference letter
reference triangle
reference element
theoretically exact
dimension (in a box) 1),
valid only in conjunction
with position tolerance.
Reference triangles with reference letter R shown in a circle are reference surfaces for starting dimensioning
and shall be taken into account when defining the manufacturing sequence.
The tolerance refers to the overall dimension of the element concerned. If the tolerance applies only
to part lengths in any position, a linear dimension must be indicated near the tolerance value,
separated from it by a stroke; for example:
If the tolerance indication applies only to a defined area, this area shall be marked with a wide
dash-dot line and its dimension shown; for example:
1)
Theoretically accurate dimensions are the bases for the locations of the shape and position tolerance areas. The general
tolerances do not apply to these dimensions.
Page 11
SN 200 Part 5 : 2003-09
When the indication refers to the axis of the workpiece, the indication arrow or reference triangle is placed to meet the arrow of
the dimension line. If the indication arrow is placed on the centerline, the tolerance zone applies to all axes represented by this
centerline. An indication referring to the surface line is made by indication arrow or reference triangle placed at a distance of
min. 4 mm to one side of the dimension line.
Reference to the axis
Reference to all
axes represented by centerline
Reference to surface line
The tolerance zone is cylindrical when the symbol precedes the tolerance value. When this sign is not indicated, the
tolerance zone is delimited by two lines or surfaces whose distance in the direction of the indication arrow is equal to the
tolerance value.
When a common tolerance zone shall apply to several individual elements, this requirement is shown by addition of CZ (for
common zone).
These stipulations can be applied by analogy to other types of tolerances.
In the example shown all three surfaces must be parallel to the reference surface. As a result, they are also symmetric to each
other within the tolerance of 0,1 mm.
Page 12
SN 200 Part 5 : 2003-09
5.3
Symbols with detailed definitions
Table 18
Form and location tolerances
Symbol
and toleranced
feature
Detailed definitions of tolerances

Tolerance area
Drawing indication
as in DIN ISO 1101
Meaning
Straightness
The axis of the cylinder to which the tolerance indication refers must lie
within a cylindrical tolerance zone of dia. 0,08
Flatness
Individual elements
The surface must lie between two parallel planes which are 0,08 apart
Level surface
The toleranced horizontal line must lie between two horizontal lines which
are t = 0,2 mm apart. Without reference length indication, reference is always
made to the respective overall length.
SMS Demag
stipulation
Roundness
Shape
The circumferential line of each cross-section must lie between two

concentric circles which are in the same plane and 0,1 apart.
Individual or related elements
Cylindrical
shape
The toleranced outside cylinder surface must lie between two coaxial
cylinders which are 0,1 apart.
Line shape
In every section parallel to the drawing plane the toleranced profile must lie
between two lines which envelope circles of 0,04 dia. whose centers lie on a
line of geometrically ideal shape.
Surface
shape
Parallelism
The toleranced surface must lie between two surfaces which envelope
spheres of 0,02 dia. whose centers lie on a surface of geometrically ideal
shape.
ball
Direction
Tolerances (related elements)
The toleranced axis must lie within a cylinder of 0,03 dia. which is parallel to
reference axis A.
On a partial length of 100 in any position and any direction on the toleranced
surface, all points must lie between two planes which are parallel to the
reference surface A and 0,01 apart.
Perpendicularity
Inclination
(angularity)
The toleranced axis of the cylinder must lie between two parallel planes
which are perpendicular to the reference surface and 0,1 apart.
The toleranced surface must lie between two parallel planes which are 0,08
apart and at an angle of 40 to reference surface A.
continued on following page
Page 13
SN 200 Part 5 : 2003-09
Symbol
and toleranced
feature
Detailed definitions of tolerances

Tolerance area
Drawing indication
as in DIN ISO 1101
Meaning
Position
The axis of the hole must lie within a cylinder of 0,08 dia. whose axis is
located in the theoretically exact place.
Symmetry
Location
The central plane of the groove must lie between two parallel planes which
are 0,08 apart and which are symmetrical to the central plane of reference
element A.
Coaxiality
The axis of the cylinder to which the tolerance indication refers must lie
within a cylinder which is coaxial to reference axis AB and has a dia. of
0,08. 2)
Tolerances (related elements)
Concentricity
The center of the toleranced circle must lie within a circle which is 0,01 in
dia. and concentric to the center of reference circle A.
Axial runout
In one rotation around reference axis D the axial runout in any measuring
position shall not exceed 0,1.
Radial
runout
Run
In one rotation around reference axis AB the radial runout must not exceed
0,1 in any measuring plane.
Overall axial
runout
In repeated rotation around reference axis D and radial shifting between

workpiece and measuring unit, all surface points of the toleranced element
must lie within the overall axial runout of t = 0,1. 3)
Overall axial
runout
In repeated rotation around reference axis A-B and axial shifting between
workpiece and measuring unit, all surface points of the toleranced element
must lie within the overall radial runout of t = 0,1. 3)
1)
2)
3)
Theoretically accurate dimensions are the bases for the locations of the shape and position tolerance areas. The general
tolerances do not apply to these dimensions.
As axes are difficult to determine from the measuring viewpoint, runout should be preferred to coaxiality.
In shifting either measuring unit or workpiece shall be moved along a line which is of theoretically exact shape and in
correct location relative to the reference axis.
Page 14
SN 200 Part 5 : 2003-09
6 Tolerances and limit deviations for linear dimensions from 1 to 10,000 mm

6.1 Field of application and purpose
This standard is applicable to the determination of tolerances for all linear dimensions such as lengths, widths, heights,
depths, diameters etc. It defines tolerances subdivided into 12 different tolerance classes (to be selected and agreed upon as
required for the application) for linear dimensions over 1 up to 10,000 mm.
Note 1: For nominal dimensions up to 3150 mm, the tolerances are identical to ISO standard tolerances of DIN ISO 286.
Fundamental tolerances for nominal dimensions over 3150 mm are, however, not stated in DIN ISO 286.
Note 2: For ISO fundamental tolerances for nominal dimensions over 3150 mm, see DIN 7172.
Note 3: It is underlined that in case of dimensions over 500 mm special care is required during manufacture to ensure
fulfilment of tolerances of tolerance classes finer than 8, in particular with respect to temperature fluctuations and temperature
gradients in the workpiece.
6.2 General
The fundamental tolerances stated in Table 19 are assigned to the respective tolerance series and classes. For all values
indicated the reference temperature of 20 C as in DIN EN ISO 1 is valid.
6.3 Designation of tolerance series

Tolerance
series
Tolerance
series
DIN ISO 286-
IT ...
(up to 3150 mm)
DIN 7172-
IT ...
(above 3150 mm)
Designation
Main DIN No.
IT symbol and tolerance class
(IT = international tolerance grade)
6.4 Fundamental tolerances

Table 19 Fundamental tolerances
Nominal dimension
range
5
6
mm
from 1 to
3
4
6
>
3 to
6
5
8
>
6 to
10
6
9
> 10 to
18
8
11
> 18 to
30
9
13
> 30 to
50
11
16
> 50 to
80
13
19
> 80 to 120
15
22
> 120 to 180
18
25
> 180 to 250
20
29
> 250 to 315
23
32
> 315 to 400
25
36
> 400 to 500
27
40
> 500 to 630
32
44
> 630 to 800
36
50
> 800 to 1000
40
56
> 1000 to 1250
47
66
> 1250 to 1600
55
78
> 1600 to 2000
65
92
> 2000 to 2500
78
110
> 2500 to 3150
96
135
> 3150 to 4000
105
165
> 4000 to 5000
130
200
> 5000 to 6300
160
250
> 6300 to 8000
195
310
> 8000 to 10000
240
380
IT
7
10
11
12
13
14
15
16
10
12
15
18
21
25
30
35
40
46
52
57
63
70
80
90
105
125
150
175
210
260
320
400
490
600
14
18
22
27
33
39
46
54
63
72
81
89
97
110
125
140
165
195
230
280
330
410
500
620
760
940
25
30
36
43
52
62
74
87
100
115
130
140
155
175
200
230
260
310
370
440
540
660
800
980
1200
1500
40
48
58
70
84
100
120
140
160
185
210
230
250
280
320
360
420
500
600
700
860
1050
1300
1600
1950
2400
60
75
90
110
130
160
190
220
250
290
320
360
400
440
500
560
660
780
920
1100
1350
1650
2000
2500
3100
3800
100
120
150
180
210
250
300
350
400
460
520
570
630
700
800
900
1050
1250
1500
1750
2100
2600
3200
4000
4900
6000
140
180
220
270
330
390
460
540
630
720
810
890
970
1100
1250
1400
1650
1950
2300
2800
3300
4100
5000
6200
7600
9400
250
300
360
430
520
620
740
870
1000
1150
1300
1400
1550
1750
2000
2300
2600
3100
3700
4400
5400
6600
8000
9800
12000
15000
400
480
580
700
840
1000
1200
1400
1600
1850
2100
2300
2500
2800
3200
3600
4200
5000
6000
7000
8600
10500
13000
16000
19500
24000
600
750
900
1100
1300
1600
1900
2200
2500
2900
3200
3600
4000
4400
5000
5600
6600
7800
9200
11000
13500
16500
20000
25000
31000
38000
Page 15
SN 200 Part 5 : 2003-09
6.5 Limit deviations for shafts (nominal dimension range up to 3150 mm)
Table 20
Tolerance zones for outside dim. of shafts as in DIN ISO 286-2 (SMS Demag selection).
Nominal
dimension range
mm
e7
>
1 to
>
3 to
>
6 to
>
10 to
>
18 to
>
30 to
3 -- 14
24
6 -- 20
32
10 -- 25
40
18 -- 32
50
30 -- 40
61
50 -- 50
75
>
50 to
65
>
65 to
80
>
80 to
100
> 100 to
120
e8
-
14
28
20
38
25
47
32
59
40
73
50
89
e9
- 14
- 39
- 20
- 50
- 25
- 61
- 32
- 75
- 40
- 92
- 50
- 112
f7
-
6
16
10
22
13
28
16
34
20
41
25
50
g6
-
2
8
4
12
5
14
6
17
7
20
9
25
h6
j6 / js6
1)
k6
0
0
- 74 - 190
+ 12
- 7
+ 21
+ 2
+ 30
+ 11
+ 39
+ 20
+ 51
+ 32
- 72 - 72 - 72 - 36 - 12
0
- 107 - 126 - 159 - 71 - 34 - 22
0
0
- 87 - 220
+ 13
- 9
+ 25
+ 3
+ 35
+ 13
+ 45
+ 23
+ 59
+ 37
> 120 to
140
> 140 to
- 85 - 85 - 85 - 43 - 14
0
160 - 125 - 148 - 185 - 83 - 39 - 25
0
0
- 100 - 250
+ 14
- 11
+ 28
+ 3
+ 40
+ 15
+ 52
+ 27
+ 68
+ 43
> 160 to
180
> 180 to
200
> 200 to
- 100 - 100 - 100 - 50 - 15

0
225 - 146 - 172 - 215 - 96 - 44 - 29
0
0
- 115 - 290
+ 16
- 13
+ 33
+ 4
+ 46
+ 17
+ 60
+ 31
+ 79
+ 50
> 225 to
250
> 250 to
280
> 280 to
315
- 110 - 110 - 110 - 56 - 17

0
- 162 - 191 - 240 - 108 - 49 - 32
0
0
- 130 - 320
+ 16
- 16
+ 36
+ 4
+ 52
+ 20
+ 66
+ 34
+ 88
+ 56
> 315 to
355
> 355 to
400
- 125 - 125 - 125 - 62 - 18

0
- 182 - 214 - 265 - 119 - 54 - 36
0
0
- 140 - 360
+ 18
- 18
+ 40
+ 4
+ 57
+ 21
+ 73
+ 37
+ 98
+ 62
> 400 to
450
> 450 to
500
- 135 - 135 - 135 - 68 - 20

0
- 198 - 232 - 290 - 131 - 60 - 40
0
0
- 155 - 400
+ 20
- 20
+ 45
+ 5
+ 63
+ 23
+ 80
+ 40
+ 108
+ 68
> 500 to
560
> 560 to
630
- 145 - 145 - 145 - 76 - 22

0
- 215 - 255 - 320 - 146 - 66 - 44
0
0
- 175 - 440
+ 22
- 22
+ 44
0
+ 70
+ 26
+ 88
+ 44
+ 122
+ 78
> 630 to
710
> 710 to
800
- 160 - 160 - 160 - 80 - 24

0
- 240 - 285 - 360 - 160 - 74 - 50
0
0
- 200 - 500
+ 25
- 25
+ 50
0
+ 80
+ 30
+ 100
+ 50
+ 138
+ 88
> 800 to
900
> 900 to
1000
- 170 - 170 - 170 - 86 - 26

0
- 260 - 310 - 400 - 176 - 82 - 56
0
0
- 230 - 560
+ 28
- 28
+ 56
0
+ 90
+ 34
+ 112
+ 56
+ 156
+ 100
> 1000 to
1120
> 1120 to
1250
- 195 - 195 - 195 - 98 - 28

0
- 300 - 360 - 455 - 203 - 94 - 66
0
0
- 260 - 660
+ 33
- 33
+ 66
0
+ 106
+ 40
+ 132
+ 66
+ 186
+ 120
> 1250 to
1400
> 1400 to
1600
- 220 - 220 - 220 - 110 - 30

0
- 345 - 415 - 530 - 235 - 108 - 78
0
0
- 310 - 780
+ 39
- 39
+ 78
0
+ 126
+ 48
+ 156
+ 78
+ 218
+ 140
> 1600 to
1800
> 1800 to
2000
- 240 - 240 - 240 - 120 - 32

0
- 390 - 470 - 610 - 270 - 124 - 92
0
0
- 370 - 920
+ 46
- 46
+ 92
0
+ 150
+ 58
+ 184
+ 92
+ 262
+ 170
> 2000 to
2240
> 2240 to
2500
- 260 - 260 - 260 - 130 - 34

0
- 435 - 540 - 700 - 305 - 144 - 110
0
0
- 440 -1100
+ 55
- 55
+ 110
0
+ 178
+ 68
+ 220
+ 110
+ 305
+ 195
> 2500 to
2800
> 2800 to
3150
- 290 - 290 - 290 - 145 - 38

0
- 500 - 620 - 830 - 355 - 173 - 135
0
0
- 540 -1350
+ 67
- 67
+ 135
0
+ 211
+ 76
+ 270
+ 135
+ 375
+ 240
+
+
+
+
+
+
+
+
+
+
+
+
8
2
12
4
15
6
18
7
21
8
25
9
+
+
+
+
+
+
+
+
+
+
+
+
10
4
16
8
19
10
23
12
28
15
33
17
p6
- 60 - 60 - 60 - 30 - 10
0
- 90 - 106 - 134 - 60 - 29 - 19
6
0
9
1
10
1
12
1
15
2
18
2
n6
+
+
+
+
+
+
+
+
+
+
m6
+ 4
- 2
+ 6
- 2
+ 7
- 2
+ 8
- 3
+ 9
- 4
+ 11
- 5
0
- 25
0
- 30
0
- 36
0
- 43
0
- 52
0
- 62
h11
0
60
0
75
0
90
0
110
0
130
0
160
0
6
0
8
0
9
0
11
0
13
0
16
h9
Deviations in terms of m
Tolerance zones for nominal dimension range above 3150 mm are subject to DIN 7172 (see page 17).
1)
above nominal dimension range 500: js6 or JS7
+
+
+
+
+
+
+
+
+
+
+
+
12
6
20
12
24
15
29
18
35
22
42
26
r6
s6
+ 16
+ 10
+ 23
+ 15
+ 28
+ 19
+ 34
+ 23
+ 41
+ 28
+ 50
+ 34
+ 60
+ 41
+ 62
+ 43
+ 73
+ 51
+ 76
+ 54
+ 88
+ 63
+ 90
+ 65
+ 93
+ 68
+ 106
+ 77
+ 109
+ 80
+ 113
+ 84
+ 126
+ 94
+ 130
+ 98
+ 144
+ 108
+ 150
+ 114
+ 166
+ 126
+ 172
+ 132
+ 194
+ 150
+ 199
+ 155
+ 225
+ 175
+ 235
+ 185
+ 266
+ 210
+ 276
+ 220
+ 316
+ 250
+ 326
+ 260
+ 378
+ 300
+ 408
+ 330
+ 462
+ 370
+ 492
+ 400
+ 550
+ 440
+ 570
+ 460
+ 685
+ 550
+ 715
+ 580
+ 20
+ 14
+ 27
+ 19
+ 32
+ 23
+ 39
+ 28
+ 48
+ 35
+ 59
+ 43
+ 72
+ 53
+ 78
+ 59
+ 93
+ 71
+ 101
+ 79
+ 117
+ 92
+ 125
+ 100
+ 133
+ 108
+ 151
+ 122
+ 159
+ 130
+ 169
+ 140
+ 190
+ 158
+ 202
+ 170
+ 226
+ 190
+ 244
+ 208
+ 272
+ 232
+ 292
+ 252
+ 324
+ 280
+ 354
+ 310
+ 390
+ 340
+ 430
+ 380
+ 486
+ 430
+ 526
+ 470
+ 586
+ 520
+ 646
+ 580
+ 718
+ 640
+ 798
+ 720
+ 912
+ 820
+1012
+ 920
+1110
+1000
+1210
+1100
+1385
+1250
+1535
+1400
Page 16
SN 200 Page 5 : 2003-09
6.6 Limit deviations for holes
(nominal dimension range up to 3150 mm)
Table 21 Tolerance zones for inside dim. of holes as in DIN ISO 286-2 (SMS Demag selection).
Nominal
dimension range
mm
>
1 to
>
3 to
>
6 to
10
>
10 to
18
>
18 to
30
>
30 to
50
>
50 to
65
>
65 to
80
>
80 to
100
> 100 to
120
> 120 to
140
> 140 to
160
> 160 to
180
> 180 to
200
> 200 to
225
> 225 to
250
> 250 to
280
> 280 to
315
> 315 to
355
> 355 to
400
> 400 to
450
> 450 to
500
> 500 to
560
> 560 to
630
> 630 to
710
> 710 to
800
> 800 to
900
> 900 to 1000

>1000 to 1120
>1120 to 1250
>1250 to 1400
>1400 to 1600
>1600 to 1800
>1800 to 2000
>2000 to 2240
>2240 to 2500
>2500 to 2800
>2800 to 3150
D7
+ 30
+ 20
+ 42
+ 30
+ 55
+ 40
+ 68
+ 50
+ 86
+ 65
+ 105
+ 80
D10
E9
F7
+ 60 + 39 + 16 +
+ 20 + 14 + 6 +
+ 78 + 50 + 22 +
+ 30 + 20 + 10 +
+ 98 + 61 + 28 +
+ 40 + 25 + 13 +
+ 120 + 75 + 34 +
+ 50 + 32 + 16 +
+ 149 + 92 + 41 +
+ 65 + 40 + 20 +
+ 180 + 112 + 50 +
+ 80 + 50 + 25 +
F8
20
6
28
10
35
13
43
16
53
20
64
25
G7
+
+
+
+
+
+
+
+
+
+
+
+
12
2
16
4
20
5
24
6
28
7
34
9
G8
+
+
+
+
+
+
+
+
+
+
+
+
16
2
22
4
27
5
33
6
40
7
48
9
H7
H8
H9
H12
+ 10
0
+ 12
0
+ 15
0
+ 18
0
+ 21
0
+ 25
0
+ 14
0
+ 18
0
+ 22
0
+ 27
0
+ 33
0
+ 39
0
+ 25
0
+ 30
0
+ 36
0
+ 43
0
+ 52
0
+ 62
0
+ 100
0
+ 120
0
+ 150
0
+ 180
0
+ 210
0
+ 250
0
H13 J7/JS71)
+ 140
0
+ 180
0
+ 220
0
+ 270
0
+ 330
0
+ 390
0
+
+
+
+
+
+
-
4
6
6
6
8
7
10
8
12
9
14
11
+
+
+
+
+
-
0
10
3
9
5
10
6
12
6
15
7
18
M7
-
2
12
0
- 12
0
- 15
0
- 18
0
- 21
0
- 25
P9
-
6
31
12
42
15
51
18
61
22
74
26
88
+ 130 + 220 + 134 + 60 + 76 + 40 + 56 + 30 + 46 + 74 + 300 + 460

+ 100 + 100 + 60 + 30 + 30 + 10 + 10
0
0
0
0
0
+ 18
- 12
+ 9
- 21
0
- 30
- 32
- 106
+ 155 + 260 + 159 + 71 + 90 + 47 + 66 + 35 + 54 + 87 + 350 + 540

+ 120 + 120 + 72 + 36 + 36 + 12 + 12
0
0
0
0
0
+ 22
- 13
+ 10
- 25
0
- 35
- 37
- 124
+ 185 + 305 + 185 + 83 + 106 + 54 + 77 + 40 + 63 + 100 + 400 + 630

+ 145 + 145 + 85 + 43 + 43 + 14 + 14
0
0
0
0
0
+ 26
- 14
+ 12
- 28
0
- 40
- 43
- 143
+ 216 + 355 + 215 + 96 + 122 + 61 + 87 + 46 + 72 + 115 + 460 + 720

+ 170 + 170 + 100 + 50 + 50 + 15 + 15
0
0
0
0
0
+ 30
- 16
+ 13
- 33
0
- 46
- 50
- 165
+ 242 + 400 + 240 + 108 + 137 + 69 + 98 + 52 + 81 + 130 + 520 + 810

+ 190 + 190 + 110 + 56 + 56 + 17 + 17
0
0
0
0
0
+ 36
- 16
+ 16
- 36
0
- 52
- 56
- 186
+ 267 + 440 + 265 + 119 + 151 + 75 + 107 + 57 + 89 + 140 + 570 + 890

+ 210 + 210 + 125 + 62 + 62 + 18 + 18
0
0
0
0
0
+ 39
- 18
+ 17
- 40
0
- 57
- 62
- 202
+ 293 + 480 + 290 + 131 + 165 + 83 + 117 + 63 + 97 + 155 + 630 + 970

+ 230 + 230 + 135 + 68 + 68 + 20 + 20
0
0
0
0
0
+ 43
- 20
+ 18
- 45
0
- 63
- 68
- 223
+ 330 + 540 + 320 + 146 + 186 + 92 + 132 + 70 + 110 + 175 + 700 +1100
+ 260 + 260 + 145 + 76 + 76 + 22 + 22
0
0
0
0
0
+ 35
- 35
0
- 70
- 26
- 96
- 78
- 253
+ 370 + 610 + 360 + 160 + 205 + 104 + 149 + 80 + 125 + 200 + 800 +1250
+ 290 + 290 + 160 + 80 + 80 + 24 + 24
0
0
0
0
0
+ 40
- 40
0
- 80
- 30
- 110
- 88
- 288
+ 410 + 680 + 400 + 176 + 226 + 116 + 166 + 90 + 140 + 230 + 900 +1400
+ 320 + 320 + 170 + 86 + 86 + 26 + 26
0
0
0
0
0
+ 45
- 45
0
- 90
- 34
- 124
- 100
- 330
+ 455 + 770 + 455 + 203 + 263 + 133 + 193 + 105 + 165 + 260 +1050 +1650
+ 350 + 350 + 195 + 98 + 98 + 28 + 28
0
0
0
0
0
+ 52
- 52
0
- 105
- 40
- 145
- 120
- 380
+ 515 + 890 + 530 + 235 + 305 + 155 + 225 + 125 + 195 + 310 +1250 +1950
+ 390 + 390 + 220 + 110 + 110 + 30 + 30
0
0
0
0
0
+ 62
- 62
0
- 125
- 48
- 173
- 140
- 450
+ 580 + 1030 + 610 + 270 + 350 + 182 + 262 + 150 + 230 + 370 +1500 +2300
+ 430 + 430 + 240 + 120 + 120 + 32 + 32
0
0
0
0
0
+ 75
- 75
0
- 150
- 58
- 208
- 170
- 540
+ 655 + 1180 + 700 + 305 + 410 + 209 + 314 + 175 + 280 + 440 +1750 +2800
+ 480 + 480 + 260 + 130 + 130 + 34 + 34
0
0
0
0
0
+ 87
- 87
0
- 175
- 68
- 243
- 195
- 635
+ 730 + 1380 + 830 + 355 + 475 + 248 + 368 + 210 + 330 + 540 +2100 +3300
+ 520 + 520 + 290 + 145 + 145 + 38 + 38
0
0
0
0
0
+ 105
- 105
0
- 210
- 76
- 286
- 240
- 780
Tolerance zones for nominal dimension range above 3150 mm are subject to DIN 7172 (see page 17).
1)
K7
above nominal dimension range 500: js6 or JS7
Page 17
SN 200 Part 5 : 2003-09
6.7 Limit deviations for shafts
(nominal dimension range from 3150 mm to 10,000 mm)
Table 22 Tolerance zones for outside dim. of shafts as in DIN 7172 (SMS Demag selection).
Nominal dimension
range
e7
e8
e9
f7
g6
h6
h9
h11
js6
mm
- 320
- 320
- 320
- 160
- 40
0
0
0
+ 83
> 3150 to 4000
- 580
- 730
- 980
- 420
- 205
- 165
- 660
-1650
- 83
- 350
- 350
- 350
- 175
- 43
0
0
0
+ 100
> 4000 to 5000
- 670
- 850
-1150
- 495
- 243
- 200
- 800
-2000
- 100
- 380
- 380
- 380
- 190
- 47
0
0
0
+ 125
> 5000 to 6300
- 780
-1000
-1360
- 590
- 297
- 250
- 980
-2500
- 125
- 420
- 420
- 420
- 210
- 51
0
0
0
+ 155
> 6300 to 8000
- 910
-1180
-1620
- 700
- 361
- 310
-1200
-3100
- 155
- 460
- 460
- 460
- 230
- 55
0
0
0
+ 190
> 8000 to 10000
-1060
-1400
-1960
- 830
- 435
- 380
-1500
-3800
- 190
6.8 Limit deviations for holes
k6
+ 165
0
+ 200
0
+ 250
0
+ 310
0
+ 380
0
m6
n6
p6
+ 263
+ 98
+ 320
+ 120
+ 395
+ 145
+ 495
+ 185
+ 610
+ 230
+ 330
+ 165
+ 400
+ 200
+ 500
+ 250
+ 610
+ 300
+ 760
+ 380
+ 455
+ 290
+ 560
+ 360
+ 690
+ 440
+ 850
+ 540
+1060
+ 680
(nominal dimension range from 3150 mm to 10,000 mm)
Table 23 Tolerance zones for inside dim. of holes as in DIN 7172 (SMS Demag selection).
Nominal dimension
range
D7
D10
E9
F7
F8
G7
H7
H8
H9
H12
mm
+ 840 +1630 + 980 + 420 + 570 + 300 + 260 + 410 + 660 +2600
> 3150 to 4000
0
0
+ 580 + 580 + 320 + 160 + 160 + 40
0
0
+ 960 +1940 +1150 + 495 + 675 + 363 + 320 + 500 + 800 +3200
> 4000 to 5000
+ 640 + 640 + 350 + 175 + 175 + 43
0
0
0
0
+1120 +2320 +1360 + 590 + 810 + 447 + 400 + 620 + 980 +4000
> 5000 to 6300
+ 720 + 720 + 380 + 190 + 190 + 47
0
0
0
0
+1290 +2750 +1620 + 700 + 970 + 541 + 490 + 760 +1200 +4900
> 6300 to 8000
+ 800 + 800 + 420 + 210 + 210 + 51
0
0
0
0
+1480 +3280 +1960 + 830 +1170 + 655 + 600 + 940 +1500 +6000
> 8000 to 10000
+ 880 + 880 + 460 + 230 + 230 + 55
0
0
0
0
H13
JS7
K7
M7
+4100
0
+5000
0
+6200
0
+7600
0
+9400
0
+ 130
- 130
+ 160
- 160
+ 200
- 200
+ 245
- 245
+ 300
- 300
0
- 260
0
- 320
0
- 400
0
- 490
0
- 600
- 98
- 358
- 120
- 440
- 145
- 545
- 185
- 675
- 230
- 830
DIN 76
DIN 7167
DIN 7168
DIN 7172
Run out and undercut for metric ISO threads according to DIN 13
Relationship between dimensional tolerances and form and parallelism tolerances; Envelope principle
without drawing indication
General tolerances of linear and angular dimensions and general geometrical tolerances
Tolerances and limit deviations for sizes above 3150 up to 10 000 mm; principles, standard tolerances,
limit deviations
DIN EN 10204
DIN EN ISO 1302
Geometrical Product Specifications (GPS); Indication of surface texture in technical product

documentation
Surface texture: Profile method, metrological characteristics of phase correct filters
DIN EN ISO 11562

DIN ISO 286-1
DIN ISO 286-2
DIN ISO 13715
ISO system of limits and fits; Bases of tolerances, deviations and fits
ISO system of limits and fits; Tables of standard tolerance grades and limit deviations for holes and
shafts
Technical drawings; Geometrical tolerancing; tolerances of form, orientation, location and runout
General tolerances; Tolerances for linear and angular dimensions without individual tolerance
indications
General tolerances; Geometrical tolerances for features without individual tolerances indications
Technical drawings; Fundamental tolerancing principle
Quality assurance requirements for measuring equipment; Metrological confirmation system for
measuring equipment
Edges of undefined shape; Vocabulary and indications
DIN EN ISO 9001
Quality management systems; Requirements
DIN ISO 1101

DIN ISO 2768-1
DIN ISO 2768-2
DIN ISO 8015
DIN ISO 10012-1
September 2003
SN 200
ASSEMBLING
Part 6
Dimensions in mm
The manufacturing instructions laid down in this standard apply to all components to be assembled and assembled units, unless
otherwise specified in drawings or other manufacturing documentation.
Assembling is the permanent connecting or other joining of two or more workpieces of geometrically defined shape, it includes all
handling and auxiliary procedures inclusive of measuring and inspection.
Table of contents
Page
1 Safety instruction ................................................................................................................................................................... 1

2 Preparation ............................................................................................................................................................................... 1
3 Execution .................................................................................................................................................................................. 2
3.1
3.1.1
3.1.2
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
Assembling of machines ........................................................................................................................................................ 2

Tolerances of shape and position for assembled equipment components .......................................................................... 2
Permissible loads on screws of strength category 8.8 .......................................................................................................... 3
Assembling of pipe lines ........................................................................................................................................................ 3
Locations of pipelines and piping components ..................................................................................................................... 3
General tolerances for pipelines ............................................................................................................................................ 3
Assembling of pipe couplings and flanges ............................................................................................................................ 4
Sealing of pipe couplings and threaded fittings..................................................................................................................... 4
Arrangement of fastening elements....................................................................................................................................... 4
Cleanliness of pipelines and fluid-carrying components........................................................................................................ 4
Positions of screw holes ........................................................................................................................................................ 4
Connection bores................................................................................................................................................................... 5
4 Inspection ................................................................................................................................................................................. 5
Referenced standards ................................................................................................................................................................ 5
1 Safety instruction
- The data and safety sheets relating to all chemical substances used (glues, lubricants, sealing agents etc) must be
available and the instructions given must be followed. The data and safety sheets shall be included in the supply to SMS
Demag.
- The use of asbestos and substances containing asbestos is always prohibited.
- Pipe couplings and flanged elements for oxygen pipelines must be absolutely free of grease.
- Couplings requiring introduction of heat (flame) for disconnecting must not be used on pipelines which carry inflammable
fluids.
2 Preparation
- All parts shall be deburred (free from burrs acc. to DIN ISO 13715) and cleaned, all surfaces shall be properly dressed before
assembling.
- Holes used for the feeding of fluids should be illuminated and checked for correct passage (for example with compressed air).
- Assembling of parts shall take place on a base surface that corresponds to the later supporting surface and complies with the
accuracy necessary for the inspections to be performed. The static and dynamic loads shall be taken into account in the
process.
- Assembling of the components shall take place only upon inspection of the individual parts, complete inspection records of all
individual parts shall have been submitted.
Page 2
SN 200 Part 6 : 2003-09
3 Execution
3.1
Assembling of machines
- For assembling (e.g. of wear plates, couplings, bushings etc.) the bonding, lubricating and sealing instructions given by the
makers shall be observed.
- When shrink fitting or removing bearings, couplings and other parts, the installation instructions given by the makers and the
-
maximum permissible heating and undercooling temperatures must be observed (in particular for quenched and tempered and
for hardened gear wheels).
Areas that are no more accessible after assembling shall be provided with priming and top coats before assembling.
(see Part 7)
Grease bearing points and grease lines shall be delivered with initial fill.
Required setting of fitting clearances and contact patterns shall be followed.
For assembled parts and machined surfaces max. surface contact percentage shall be achieved.
- Prior to assembling, all exposed worked contact faces, with the exception of shrink connections, shall be provided with anticorrosion compound Tectyl 511-M or equivalent products.
- All components which require lubrication shall be provided with sufficient quantities of one of the lubricants standardised in
SN 180.
- Tightening torques indicated in drawings must also be observed when partial assembling takes place for the purpose of final
machining.
- Standard securing of screwed connections is with Loctite 243 (SN 507). Drawing indication is not required.
- Dismantling shall be only to the necessary extent, screws and shims shall be left on the equipment provided this does not cause
shipping problems.
- Prior to disassembling, parts likely to be mixed up (e.g. pipe supports, split covers, split housings) shall additionally be provided
with permanent and well visible marking using steel stamping letters/figures.
- If movements are effected by means of hydraulic power package, the required purity of the hydraulic fluid shall be ensured, but
at least degree of purity 17/13 acc. to ISO 4406.
3.1.1 Tolerances of shape and position for assembled equipment components

These tolerances are referred to the respective overall lengths of the parts.
Table 1 Tolerances of shape and position

Feature
very fine (sf)
Tolerance class
medium
fine (f)
(m)
0,1
0,2
coarse (g)
Straightness
0,05
0,5
Flatness
0,05
0,1
0,2
0,5
Parallelism
0,03
0,1
0,2
0,5
Perpendicularity
0,05
0,1
0,2
0,5
Inclination
0,03
0,1
0,2
0,5
Level surface
0,05
0,1
0,2
0,5
Vertical line
0,05
0,1
0,2
0,5
Axial alignment
0,03
0,1
0,2
0,5
SMS Demag standard use is tolerance class medium. Deviations are indicated in the associated drawings or testing schedules.
Page 3
SN 200 Part 6 : 2003-09
3.1.2 Permissible loads on screws of strength category 8.8
Table 2 Permissible screw loads

Stressed
cross-section
Screw size
d1
M 6
M 8
M 10
M 12
M 16
M 20
M 24
M 30
M 36
M 42
M 48
M 56
M 64
M 72x6
M 80x6
M 90x6
M 100 x 6
M 125 x 6
M 140 x 6
M 160 x 6
As
2
[mm]
P
1
1,25
1,5
1,75
2
2,5
3
3,5
4
4,5
5
5,5
6
20,1
36,6
58
84,3
157
245
353
561
817
1121
1473
2030
2676
3463
4344
5590
7000
11800
14200
18700
Tightening method
Pretensioning force
FV [kN]
7
13
20
29
55
86
124
199
291
401
529
732
969
1265
1597
2069
2605
4205
5352
7073
Turning
Tightening torque
[Nm]
7
18
35
61
149
290
500
1004
1749
2806
4236
6791
10147
14689
20368
29492
41122
80284
113326
171027
Stretching
Pretensioning force
FV [kN]
158
251
366
502
660
909
1199
1551
1946
2504
3136
5018
6362
8378
When other screw materials are used, the factors below are used for converting pretensioning forces and tightening torques:
Screw material: 5.6 = 0,47; 10.9 = 1,41; 12.9 = 1,69; A 2-70 = 0,71; A 2-8 = 0,94.
3.2 Assembling of pipe lines

3.2.1 Locations of pipelines and piping components
The locations of pipelines, piping components and pipe supports is shown in drawings. Deviations are allowed only in coordination
with the design department.
When pipework is not fully dimensioned and must be fitted on site, the manufacturing department must take into account the
following:
- functional laying of pipework acc. to general arrangement, pipework or P & l diagram;
- functional installation of fittings taking their accessibility into account;
- appropriate pipework routing for ease of assembling and disassembling.
3.2.2 General tolerances for pipelines

For pipework which is not fully dimensioned and freely laid, ensuring of proper functioning has priority. All untoleranced
dimensions are subject to accuracy classes C and F acc. to Tables 3 to 5 in DIN EN ISO 13920.
For fully dimensioned pipework (e.g. pipe detail drawings, isometric drawings), accuracy classes B and F according to Tables 3
to 5 in DIN EN ISO 13920 apply to all untoleranced dimensions.
Table 3 Linear dimensions (outside, inside and stepped dimensions)
Tolerance
class
2
to
30
> 30
to
120
> 120
to
400
> 400
to
1000
>
1000
to
2000
>
2000
to
4000
>
4000
to
8000
>
8000
to
12000
>
12000
to
16000
>
16000
to
20000
>
20000
10
12
14
16
11
14
18
21
24
27
Page 4
SN 200 Part 6 : 2003-09
Tolerance
class
B

Permissible deviations in terms of tangent values
> 400
> 1000
> 400
> 1000
to 400
to 1000
to 400
to 1000
0,013
0,009
0,006
45'
30'
20'
1
45'
30'
0,018
0,013
0,009
Table 5 Straightness, flatness and parallelism tolerances

Tolerance
class
F
> 30
to
120
1
> 120
to
400
1,5
> 400
to
1000
3
Nominal dimension range (length of longer side of surface)

> 12000
> 8000
> 4000
> 2000
> 1000
to
to
to
to
to
16000
12000
8000
4000
2000
4,5
6
8
10
12
> 16000
to
20000
14
> 20000
16
3.2.3 Assembling of pipe couplings and flanges

When assembling pipe couplings, cleanliness and greasing of the thread shall be ensured and assembling instructions of the suppliers
followed.
In the case of pipe couplings in stainless steel the threads and contact surfaces of the union nuts on the welding cones shall be
sufficiently lubricated with lubricant (for example "Gleitmo 805" of Messrs. Gleitmolybdn or other lubricants approved by SMS
Demag) to avoid seizing of the couplings.
When flanges made of two different materials are used, the parts remaining on the pipe (flanges and welding collar) must always be
made of equivalent pipe material for reasons of pickling. All piping components (such as split flanges etc.) which can be removed
before pickling can be made of surface-treated (galvanized, chromalised or nickel-plated) steel.
3.2.4 Sealing of pipe couplings and threaded fittings

When use is made of male stud couplings with front-side elastic seal, no additional sealing agents shall be applied.
In exceptional cases couplings and threaded fittings without front-side elastic seal shall be sealed in the low-pressure range <16
bar with Omnifit 50H (Messrs. Henkel), in the high-pressure range > 16 bar with AVX No. 586 (Messrs. Loctite) or equivalent sealing
compounds.
Couplings in grease pipelines shall not be provided with additional sealing compound.
As couplings sealed with AVX can be disconnected only by introduction of heat (flame), this sealing compound shall not be used for
pipelines carrying inflammable fluids.
3.2.5 Arrangement of fastening elements

Unless otherwise specified in drawings, pipework shall be installed in such a way that
the distance between two fastenings does not exceed the value stated in table 6.
Fastenings shall also be installed immediately near detachable connections and
elbows.
Weld-on pipe fasteners are welded on with a fillet weld of a = 0.3 x smallest plate
thickness.
Grease pipelines of outside diameters up to and including 10 mm are fastened with
appropriate pipe clamps on the machine without spacing.
Table 6
Pipe outside
dia.
10
> 10
38
> 38
88,9
> 88,9
Max. distance in m
0,6
1,5
2,5
3,0
3.2.6 Cleanliness of pipelines and fluid-carrying components

Prior to final assembling, pipework and fluid-carrying components shall be cleaned, i.e. all impurities (dirt, chips, welding spatters,
paint, etc.) which stick to the inside surface must be removed. Then the pipeline shall be closed in such a way that ingress of new
impurities is safely avoided.
3.2.7 Positions of screw holes

Screw holes in pipelines and fittings shall be arranged in such a way that they are symmetrical to the two
main axes and that no holes are located on the axes themselves (refer to DIN 2501-1).
Page 5
SN 200 Part 6 : 2003-09
3.2.8 Connection bores

To avoid contamination of control elements, all connection bores (fittings, measuring instruments, cylinder ports, valve block
connections etc.) must be kept appropriately sealed (with disks, caps, adhesive tape etc.) until final assembling. Connecting bores
opened for reasons of assembling/installation shall be closed again immediately upon termination of this activity.
4 Inspection
The scope of inspection/testing of assembled units shall be agreed upon with the SMS Demag Department of Quality Inspection.
(refer to Part 10, Section 2)
The minimum requirements are, as far as applicable and feasible, inspections of
- tolerances of shape and position for assembled units,
- supporting and seating surfaces, connecting and takeover points,
- clearances and contact patterns to be adjusted,
- surface contact percentages (with 0,05 mm feeler gauge),
- movements and travelling distances (with auxiliary drives if necessary),
- cylinder strokes (with suitable hydraulic packages),
- corrosion protection and coat of paint
Manufacturer shall draw up reports of all tests/inspections that have been performed.
DIN 2501-1
DIN EN ISO 13920
Flanges, mating dimensions

General tolerances for welded constructions
DIN ISO 13715
Technical drawings; edges of undefined shape; vocabulary and indications
ISO 4406
Hydraulic fluids, method for coding the level of contamination by solid particles
SN 180
SN 403
SN 507
Lubricant recommendations
Permissible bolt loads
Metal bonding
September 2003
SN 200
PRESERVING
Part 7
Dimensions in mm
The manufacturing instructions in this part of SN 200 define our standard for corrosion protection of machines, pipes and
pipelines, vessels and structural steel components unless otherwise specified in drawings or other manufacturing
documents. It is recommended passing the coating instructions to the contracting workshop immediately upon starting the
project.
Table of contents
Page
1 Principles.................................................................................................................................................................... 2
1.1
Fundamental definitions............................................................................................................................................ 2
1.2
Indication in drawings and other manufacturing documents........................................................................................ 2
2 Surface condition......................................................................................................................................................... 2
2.1
Surface preparation .................................................................................................................................................. 2
2.2
Standard preparation grade of steel surfaces prepared by blasting............................................................................. 2
2.3
Standard preparation grade of steel surfaces prepared by manual derusting .............................................................. 2
2.4
Standard preparation grade of steel surfaces prepared by pickling ............................................................................. 2
2.5
Derusting by blasting ................................................................................................................................................ 2
3 Coating......................................................................................................................................................................... 3
3.1
Prime coat ................................................................................................................................................................ 3
3.1.1 Basic specifications .................................................................................................................................................. 3
3.1.2 Prime coats and their properties................................................................................................................................ 3
3.2
Delivery and intermediate coats ................................................................................................................................ 4
3.2.2 Delivery and intermediate coats and their properties .................................................................................................. 4
3.3
Cover coat................................................................................................................................................................ 4
3.3.2 Cover coats and their properties................................................................................................................................ 5
3.4
Standard colours for special cover coats.................................................................................................................... 5
3.5
Coating of follow-up and Morgoil spare parts ............................................................................................................. 5
3.6
Emulsion-resistant coating ........................................................................................................................................ 5
4 Preservation................................................................................................................................................................. 6
4.1
Basic specifications .................................................................................................................................................. 6
4.2
Preserving agents and their properties ...................................................................................................................... 6
5 Coating and preservation of pipelines, pipes and vessels ......................................................................................... 7
5.1
Pipe lines ................................................................................................................................................................. 7
5.1.1 Pipelines in steel....................................................................................................................................................... 7
5.1.2 Pipelines in stainless and acid-resistant steel............................................................................................................. 7
5.2
Pipes........................................................................................................................................................................ 8
5.2.1 Steel pipes ............................................................................................................................................................... 8
5.2.2 Pipes in stainless and acid-resistant steel .................................................................................................................. 8
5.3
Pipe fasteners .......................................................................................................................................................... 8
5.3.1 Pipe fasteners in steel............................................................................................................................................... 8
5.3.2 Pipe fasteners in stainless and acid-resistant steel..................................................................................................... 8
5.4
Vessels .................................................................................................................................................................... 9
5.4.1 Vessels in steel ........................................................................................................................................................ 9
5.4.2 Vessels in stainless and acid-resistant steel .............................................................................................................. 9
6 Inspection..................................................................................................................................................................... 9
Page 2
SN 200 Part 7 : 2003-09
1 Principles
1.1 Fundamental definitions
All surfaces in steel (except high-grade steel) of machine or structural steel elements shall be provided with a coat
of paint. This does not apply to contact surfaces for other components. All other unpainted components in steel (except
high-grade steel) shall be provided with preserving agent.
All colours shall be the glossy type.
All parts which have to remain without coat shall be preserved with Tectyl 502-C or equivalent products after shot-blasting
and/or pickling; drawing indication is required.
Exceptions:
Anchor plates as in SN 227 for casting in concrete are blasted only to remove rolling skin and annealing scale from the
surface. These parts are neither coated nor preserved to achieve better adhesion to the foundation. Indoor storage of
the parts is required to avoid new formation of rust.
All parts in stainless and acid-resistant steels are neither coated nor preserved.
1.2 Indication in drawings and other manufacturing documents

Apart from the basic exceptions described under item 1.1, indications in drawings and other manufacturing documents are
required when deviations from the standard specifications given in Tables 1 to 3, Sections 3.1, 3.2 or 3.3, are required for
functional reasons.
Only the top coating is indicated, for example
- oil-resistant coating:
- heat-resistant coating:
- no coating, only preservation:
SN 200 Part 7 - 3.3.4.1

SN 200 Part 7 - 3.3.2.
SN 200 Part 7 - 4
2 Surface condition
2.1 Surface preparation
All surfaces to be provided with coat or preserving agent shall be cleared of annealing colours, rust, slag, rolling skin, mill
scale, dirt, dust, oil, grease, old paint, cooling lubricants etc.
2.2 Standard preparation grades of steel surfaces prepared by blasting

Preparation grade Sa 2 is required for parts which are subject to normal corrosion attack, in case of very heavy corrosion
attack, when functioning of the machine, e.g. gear unit or vessel, can be hampered by corrosion, preparation grade Sa 3 is
required.
The following conditions are required according to DIN EN ISO 12944-4:
Sa 2 = scale, rust and coats have been removed to such an extent that remainders on the steel surface are visible only
as spots of slight shading due to discolouring of pores.
Sa 3
= scale, rust and coats have been completely removed (viewed without magnification).
2.3 Standard preparation grade of steel surfaces prepared by manual derusting

Preparation grade St 3 is required for machine components which cannot be blasted due to their sizes or weights, for example
mill housings.
The following conditions are required according to DIN EN ISO 12944-4:
St 3
= loose coats or scale have been removed; rust has been removed to such an extent that the steel surface after
subsequent cleaning shows a clear lustre given by the metal itself.
2.4 Standard preparation grade of steel surfaces prepared by pickling

Instead of by blasting and when a pickling tank is available, the surfaces of small parts can be derusted and prepared by
pickling, e.g. in hydrochloric acid bath with subsequent passivation. In this case, preparation grade Be is required.
Requirement as in DIN EN ISO 12944-4:
Be = coating residues, scale and rust shall have been completely removed.
Preparation grade Be corresponds to preparation grade Sa 3.
2.5 Derusting by blasting

To achieve preparation grade Sa 2 or Sa 3, the following metallic chilled-cast blast-cleaning abrasive with sharp-edged
grain is used:
blast-cleaning abrasive ISO 11124
M/CI/G70
When using this type of blast-cleaning abrasive taking into account impact energy and angle, the actual average roughness
must not be markedly higher than the specified average roughness of Ra = 12.5 m.
Page 3
SN 200 Part 7 : 2003-09
3 Coating
3.1 Prime coat
Basic specifications
Upon preparation of the steel substrate, the prime coat shall be applied within 6 hours to prevent new formation of rust.
When surface preparation is made by pickling in a phosphoric acid bath, the prime coat shall be applied only after 48 hours
to avoid chemical change of the prime coat.
This prime coat prevents penetration of cooling lubricants during machining.
Depending on the degree of damage to the primer by finish-machining or welding, the prime coat is either touched up or
newly applied.
The weld seam area shall be cleaned with particular care to remove the alkaline or acid filler metal constituents and to avoid
their destructive effects.
Areas which are not accessible after assembling shall be provided with prime and top coats prior to the final assembling.
Prime coats and their properties
The following prime coats shall be applied:
Table 1
Type of prime coat
1)
3.1.1 SMS Demag standard

All-purpose primer on Pu-alkyd basis with
zinc phosphate (lead- and chromatefree)
grey appr. RAL 7005
3.1.2 Heat-resistant
Silicate zinc dust primer,
moisture-hardening
grey appr. RAL 7037
3.1.3 Acid-resistant
Two-component epoxy-resin primer with
zinc phosphate
reddish brown appr. RAL 3009
3.1.4
Oil-resistant
3.1.4.1 External coat
like 3.1.1 SMS Demag
standard
3.1.4.2 Internal coat
two-component epoxy-resin
primer,
reddish brown appr. RAL 3011
For footnotes see page 6
Standard
preparation
grade
Layer
thickness
(m)
Temp.
max.
(C)
Durability max. 2)
(in months)
Outdoor
Indoor storage
storage
Drawing
indication
All machinery and structural steel components,

pipelines and vessels in
steel. Follow-up and
Morgoil spare parts
No
12
Machines or parts thereof

which are exposed to
elevated temperatures
Yes
Machines or parts thereof

which are exposed to
acid fumes and splashes
It is recommended making vessels in stainless and acid-resistant steel
Yes
Sa 2
or
Be.
40-50
120
21
Sa 2
or
Be.
70-75
400
24
Sa 2
or Be.
Note
40-50
150
21
Sa 2
or
Be.
40-50
120
21
All machines
No
Sa 3
or
Be.
40-50
150
21
e.g. gear housings and

gear internals such as
welded gear wheels
Yes
Page 4
SN 200 Part 7 : 2003-09
3.2 Delivery and intermediate coats
The delivery coat is required only if the cover coat shall be applied after site installation.
Intermediate coating is required only for machines or machine components which are exposed to acid fumes or splashes.
Drawing indication is necessary.
The intermediate coat is applied upon completion of workshop assembly or functional or acceptance testing, immediately
before application of the final coat.
Delivery and intermediate coats and their properties
The following delivery and intermediate coats shall be applied:
Table 2
Types of
delivery and intermediate
coats
Layer
thickness
(m)
Temp.
max.
(C)
3.2.1 Delivery coat

as under 3.1.1 SMS Demag standard,
but olive grey appr. RAL 7002
40-50
3.2.3 Intermediate coat

Two-component epoxy-resin with zinc
phosphate and iron mica reddish brown
appr. RAL 3009
40-50
Durability max. 2)
(in months)
Note
Drawing
indication
Indoor
storage
Outdoor
storage
120
36
18
Cover coat after site erection. Specifi

cation required through shop order or
interoffice letter.
No
150
36
18
Machines or parts thereof which are

exposed to acid fumes and splashes
Yes
3.3 Cover coat

As a rule, the cover coat is applied only upon proper application of the coats stated in Tables 1 and 2 and on completion of
assembling or functional or acceptance testing of the machine.
It shall be ensured that the surfaces to be coated are free of grease, oil, dirt and dust.
Areas which are not accessible after assembling shall be provided with prime and top coats prior to the final assembling.
Page 5
SN 200 Part 7 : 2003-09
Cover coats and their properties
The following cover coats shall be applied:
Table 3
Durability max. 2)
(in months)
Outboard
Indoor
bearing
storage
assembly
Layer
thickness
(m)
Temp.
max.
(C)
3.3.1 SMS Demag standard

All-purpose cover coat on alkyd resin
basis (lead and chromate-free
green approx. RAL 60113)
40-50
120
36
3.3.2 Heat-resistant
Silicone bronze varnish
white aluminium appr. RAL 9006
15-20
400
40-50
Type of cover coat
3.3.3 Acid-resistant
Two-component epoxy resin
coating compound
green approx. RAL 6011
3.3.4
Oil-resistant
3.3.4.1 External coat
like 3.3.1 SMS Demag
standard
3.3.4.2 Internal coat
Two-component epoxy resin
coating compound
ivory RAL 1014
Note
Drawing
indication
18
All machines and structural steel

components, pipelines and vessels
in steel.
No
36
18
Machines or parts thereof which are

exposed to elevated temperatures.
Yes
150
39
24
Machinery or parts thereof which are

exposed to acid fumes and
splashes.
Yes
40-50
120
36
18
All machines
No
40-50
150
36
18
e.g. gear housings and gear

internals such as welded gear
wheels.
Yes
3.4 Standard colours for special cover coat

Table 4
Application
Rotating parts in danger zone
Cover plates (bulb or checker plate)
Cover plates (smooth plates )
anti-slip coating, e.g. PUR 120,
crystallite grain 0,2 to 1,2 mm,
standard preparation grade Sa 2
SMS Demag logo
- on bright machine cover coats
Railings
Bought-out items
Hydraulic cabinets, servo boxes or other hydraulic
units
with coated interior
Colour
Drawing indication
DIN 4844 yellow/black marking

RAL 1004 / RAL 9005
medium black RAL 9005
Yes
matt black RAL approx. 9005
Yes
white RAL 9001

- black RAL 9005
yellow RAL 1004
Standard
white RAL 9001
No
Yes
No
No
3.5 Coating of follow-up and Morgoil spare parts

Follow-up spare parts are spare parts which are not part of the original equipment delivery.
As a rule, follow-up and Morgoil spare parts are provided only with standard base coating as specified under 3.1.1. Parts in
baremetal condition and machined surfaces are provided with preservation as under 1.1.
If customer requests deviate from the above, consultation with our specialist department AEW is required.
3.6 Emulsion-resistant coating

Data on prime and cover coats and their properties with regard to emulsion resistance depend on the respective emulsion.
Generally valid specifications cannot be given in this respect, the situation has to be examined and specifications given from
case to case. Drawing indication is required.
Page 6
SN 200 Part 7 : 2003-09
4 Preservation
Preserving of surfaces not provided with prime, delivery or top coats takes place after applying the final coat upon termination
of assembling or functional/acceptance testing of the machine.
It shall be ensured that the surfaces to be covered with preserving agent are free of grease, oil, dust and film rust.
To avoid rust formation under the coat, preservative shall be applied only on absolutely dry surfaces.
Preserving agents and their properties

Preserving agents shall be used as specified in Table 5.
Table 5
Type of preservation
4.1 Preservation of external
surfaces
Tectyl 846
Preservation of
4.2
internal surfaces
4.2.1
Tectyl 502 C
Standard 4)
Layer
preparation thickness
grade
(m)
Durability max. 2)
(in months)
Indoor
Outdoor
storage
storage
Note
Sa 3
50
36
12
Metallically bright surfaces, can

be removed with solvent.
Sa 3
40
24
Metallically bright surfaces, gear

internals. Dissolves during test
run.
Drawing
indication
No
No
4.2.2
Tectyl 511 M
Sa 3
15
18
For intermediate storage and

dispatch within short time
4.2.3
Renolin MRX 46
Sa 3
24
Hydraulic power packages. Test

stand oil for functional testing.
No
Sa 3
Immersing
70
36
Morgoil bearings
No
4.3 Preservation of Morgoil

bearings
Tectyl 502 - C 95 %
Tectyl 511 - M 5 %
1)
When other prime coats are used, they must be environmentally acceptable, i.e. no use of PVC coatings or primers
containing zinc chromate.
2)
Indoor storage = closed building without temperature control

Outdoor storage = storage under tarpaulin or roof
3)
4)
see SN 200 Part 9
Other colours, for example grey: RAL 7000, 7031, 7032, green: RAL 6010, 6021,
shall be specified in drawings or other manufacturing documents.
blue: RAL 5010 are at choice, but
Indication of Sa 3 for preservation purposes refers to the features of the preparation grades as in DIN EN ISO 12944-4
and not to the associated rust removal method Sa = blast cleaning.
Page 7
SN 200 Part 7 : 2003-09
5 Coating and preservation of pipelines, pipes and vessels

Pipe lines
Pipework means prefabricated lines laid on machinery and consisting of pipes and pipeline components. This includes
pipelines delivered to the site in prefabricated condition. Pipework is used to convey fluid (cooling water, air, oil, etc.) from the
point of provision (e.g. tank) to the point of consumption (e.g. cylinder).
Pipes
Pipes which have not undergone working and are delivered to site by the meter in the as-produced condition for further use to
form connecting conduits.
Vessels
Vessel which holds fluid ready for use and in which, due to operation, operating pressure exists or can be generated
which is 0,1 bar or minus 0,2 bar = pressureless vessel,
or > 0,1 bar or < minus 0,2 bar = pressure vessel.
5.1 Pipe lines

5.1.1 Pipelines in steel
- Pipework consisting of pipes according to DIN 2448 and 2458 are pickled, flushed and then passivated. Pickling resi
dues are removed by blowing off with compressed air. The required preparation grade is Be.
- Pipework consisting of pipes according to DIN 2391 with bite-ring or similar couplings, for example Walform, which do
not undergo welding or heat treatment, is neither pickled nor passivated if supplied with corrosion protection.
- Pipelines must be clean inside.
- External coating is made as specified in 3.1.1, internal coating is not applied.
- The durability period is max. 18 months in case of indoor storage.
- Internal preservation, if required, is made using Tectyl 511-M or equivalent products. Drawing indication or communica
tion through shop order is required. With internal preservation the durability period is max. 36 months in case of indoor
storage.
5.1.2 Pipelines in stainless and acid-resistant steel
- Pipework consisting of pipes according to DIN EN ISO 1127 is pickled, blast-cleaned or brushed to remove scale
layers or annealing colours.
Scale and slag shall be completely removed, annealing colours are acceptable up to colour scale brown.
(Refer to DIN 25410, page 9, Annex A, annealing colours 1 and 2.)
- Pipelines consisting of pipes according to DIN EN ISO 1127 with bite-ring or similar couplings (Walform) which do not
undergo welding or heat treatment remain without post-treatment.
- Pipelines shall be clean inside.
- Coating or preservation is not required.
Page 8
SN 200 Part 7 : 2003-09
5.2 Pipes
5.2.1 Steel pipes
Treatment and delivery condition of steel pipes as stated in Table 6.
Table 6
Pipes
Treatment/delivery condition
For the
media
Water
Steam
Condensate
Gases /
compressed
air
Oil/emulsion
Hydr. fluid
Instrument
air
blast-cleaned
prime-coated
pickled,
flushed,
inside outside passivated inside outside
closed with
caps
no
yes 1)
no
no
yes 1)
yes
no
no
yes 1)
no
yes 1)
yes
Oxygen
no
no
yes
no
yes
yes
Grease
no
no
yes 1)
no
yes 1)
yes
5.2.2 Pipes in stainless and acid-resistant steel

Pipes are supplied pickled or descaled (metallically bright) and delivered to place of use without further treatment. All pipes
are closed with caps.
5.3 Pipe fasteners

5.3.1 Pipe fasteners in steel
Depending upon their size and quality, prefabricated fasteners are pickled or sand-shot blasted to preparation grade Sa 2
and subsequently provided with 40 m base coat as in 3.1.1. The durability period is max. 21 months in case of indoor
storage.
5.3.2 Pipe fasteners in stainless and acid-resistant steel
Prefabricated fasteners which have undergone welding or heat-treatment are either pickled, blast-cleaned or brushed to
remove the scale layers and annealing colours and to ensure formation of the passivation layer.
Scale and slag shall be completely removed, annealing colours are acceptable up to colour scale brown (refer to DIN 25410,
annex A, annealing colours 1 and 2). Coating or preservation is not required.
1)
Not applicable to pipes as in DIN 2391, which remain in the treatment/delivery condition (bright annealed and oiled) in
which they are supplied by the manufacturer.
Page 9
SN 200 Part 7 : 2003-09
5.4 Vessels
5.4.1 Vessels in steel
- Vessels are steel-shot blasted, the required preparation grades are Sa 3 for hydraulic vessels and Sa 2 for centralised
and Morgoil lubrication, water and compressed-air systems.
- Vessels without manhole (small inspection opening) are pickled inside, flushed and passivated; the required preparation
grade is Be.
External coating is carried out as in 3.1.1 SMS Demag standard (universal coating on Pu alkyd basis with zinc phosphate,
free of lead and chromate, grey approx. RAL 7005).
- Internal coating shall be a hygroscopically hardening one or two-component coat or shall be applied with Tectyl 502-C or
equivalent products.
Table 7
Layer thickness
(m)
Note
Drawing indication
Tarponal
40 50
approx. 250 g/m2
Use for hydraulic systems
Yes
Copaphen
Aluminium
2 x 30
approx. 350 g/m2
Use for centralised and

Morgoil lubrication systems
Yes
Intertol Poxitar
3 x 80
aprox. 1000 g/m2
Use for water and

compressed-air systems
Yes
Type of preservation
All parts to be installed in vessels shall not be coated, but preserved with Tectyl 502-C or equivalent products.
Vessels without manhole are swing-rinsed with Inertol.
Vessels must be clean inside.
All openings shall be safely closed for transport after surface treatment.
The durability period is max. 24 months in case of indoor storage.
5.4.2 Vessels in stainless and acid-resistant steel

- Vessels are pickled, blast-cleaned (with quartz sand, glass beads) or brushed to remove scale layers and annealing colours
resulting from welding and to ensure the formation of the passivation layer.
- Scale and slag shall be completely removed, annealing colours are admissible up to colour scale brown; refer to
DIN 25410 (page 9, annex A, annealing colours 1 and 2).
- Vessels must be clean inside.
- Upon surface treatment, all openings shall be safely closed for transport.
- Coating or preservation is not required.
6 Inspection
- All contractors are bound to present the base coat on machines or components to SMS Demag before applying the top
coat.
- We reserve the right to check the compliance with the specified number of paint coats and layer thicknesses as well as
their proper application.
- The paints and related products, preservatives, adhesives and sealing materials used must be certified with safety data
sheets and technical specification.
DIN 2391-1
DIN 2391-2
DIN 2440
DIN 2448
DIN 2458
DIN 4844 Part 1
DIN 25410
Seamless precision steel tubes; dimensions

Seamless precision steel tubes; technical delivery conditions
Steel tubes; medium-weight suitable for screwing
on seamless steel tubes; dimensions and conventional masses per unit length
Plain end welded steel tubes; dimensions and conventional masses per unit length
Safety marking; concepts, principles and safety signs
Nuclear facilities, surface cleanliness of components
DIN EN ISO 1127

Stainless steel tubes; dimensions, tolerances and conventional masses per unit length
DIN EN ISO 11124-2 Specifications for metallic blast-cleaning abrasives; chilled-iron grit
DIN EN ISO 12944-4 Corrosion protection of steel structures by protective paint systems; Types of surface and surface
preparation
SN 200 Part 9
SN 227 Part 1
SN 227 Part 2
SN 903
Manufacturing Instructions; Packaging

Anchor plates for tee-head bolts, single anchor plates
Anchor plates for tee-head bolts, double anchor plates
Delivery condition of pipes, fittings and pipe supporting material
September 2003
SN 200
Part 8
LABELING
The manufacturing instructions laid down in this part of SN 200 apply to all parts intended for shipment (whether intermediate
or final), unless otherwise specified in drawings or other manufacturing documentation. Labeling is with stick-on labels
which shall be attached by supplier.
Table of contents
Page
1 Definitions.................................................................................................................................................................. 1
1.1 Project No. ................................................................................................................................................................ 1
1.2 Identification No. ....................................................................................................................................................... 2
1.3 Designation .............................................................................................................................................................. 2
1.4 Quantity ................................................................................................................................................................... 2
1.5 Shipping unit (VE) ..................................................................................................................................................... 2
1.6 Shipment labels......................................................................................................................................................... 2
1.7 Preliminary package (VP) .......................................................................................................................................... 2
1.8 VP label .................................................................................................................................................................... 2
1.9 Final package............................................................................................................................................................ 2
2 Reporting of shipping units and packages containing SMS Demag designed items............................................... 3
2.1 General..................................................................................................................................................................... 3
2.2 Reporting of shipping units ........................................................................................................................................ 3
2.3 Reporting of package data......................................................................................................................................... 3
2.4 Labeling of shipping units ......................................................................................................................................... 3
3 Reporting of shipping units and packages containing items not designed by SMS Demag.................................... 3
4 Fixing of shipment labels........................................................................................................................................... 4
Examples on item 2.2 ................................................................................................................................................ 5
Examples on item 2.3................................................................................................................................................. 6
1 Definitions
1.1 Project No.
This number is used to subdivide a plant by functional aspects from equipment unit level (machine) to sub-item level.
Project structure
Example
Project No.
Equipment
54014
AE
100
AB
01
AU
01
AP
01
AUP
001
Equipment
Equipment unit
Assembly
Sub-assembly
Item
Sub-item
Page 2
SN 200 Part 8 : 2003-09
1.2 Identification No.

Number which serves to identify parts (e.g. drawing No., material No.).
1.3 Designation
Name of the shipping unit.
1.4 Quantity
Numerical indication of the number of parts contained in the shipping unit.
Piece(s) as unit of quantity is not indicated, other units of quantity (e.g. sets, meters, kg) are expressly stated.
1.5 Shipping unit (VE)

Serial number of a unit of the SMS Demag scope of supply,
for example loose parts of an item or an assembled unit, cardbox with several identical parts.
1.6 Shipment labels

Stick-on label stating the specific data of the shipping unit. The shipment label gives the following information:
Example:
SMS Demag Aktiengesellschaft

PROJEKT NR.:
PROJECT NO.:
IDENT NR.:
IDENT. NO.:
BENENNUNG:
DESIGNATION:
MENGE:
QUANTITY:
VERSANDEINHEIT NR.:
SHIPPING UNIT NO.:
1.7 Preliminary package (VP)

Package prepared for transport to packaging company. The preliminary package contains one or more shipping units and
shall be labelled with additional VP label.
1.8 VP label
This label is used to label a preliminary package (VP) for its shipment to the packaging company
Example:
Codeword:
Order No.:
VP No.:
Package No.:
Packing type:
Storage symbol:
Lysteel
72023858
BSME-SMS(2)-041 (88945)
88945
case
bay
Explanations on how to complete the VP label are given in our shipping instructions.
1.9 Final package

Package ready for shipment direct to the customer.
Page 3
SN 200 Part 8 : 2003-09
2 Reporting of shipping units and packages

containing SMS Demag designed items
2.1 General
Reporting of the shipping units and packages by the supplier shall take place only with the table made available by SMS
Demag, as only this form can be processed by our EDP systems.
The shipment labels which are made available shall be attached to the respective shipping unit.
2.2 Reporting of shipping units

The reporting of the shipping units documents which project item is assigned to which shipping unit.
An example is shown on page 5.
2.3 Reporting of package data

The reporting of the package data documents which shipping units are assigned to which package. These data serve as basis
for drawing up the SMS Demag delivery note.
An example is shown on page 6.
2.4 Labeling of shipping units

The shipment labels made available by SMS Demag shall be attached to the respective shipping unit; they contain the
following information:
The first eight digits of the project No. are indicated when the assembled parts belong to the same equipment unit, but to
different assemblies.
The first ten digits of the project No. are indicated when the assembled parts belong to the same assembly, but to different
subassemblies.
The first twelve digits of the project No. are indicated when the assembled parts belong to the same assembly and the same
subassembly.
The first fourteen digits of the project No. are indicated when the parts belong to the same subassembly and the same item
(component identification).
The seventeen digits of the project No. are indicated when the parts belong to the same item and the same sub-item
(component identification).
Identification No.
Indication of the ident. No. which belongs to the project No.
Designation
Indication of the designation which belongs to the respective project No. and which is taken from the shipment processing
system (VAB).
Quantity
Refer to 1.4
Shipping unit (VE)
Consecutive Nos. of the SMS Demag shipping units.
3 Reporting of shipping units and packages

containing items not designed by SMS Demag
Reporting of the shipping units and packages containing assemblies and equipment units not designed by SMS Demag shall
be made by supplier only with the Excel table made available by SMS Demag as this form can be processed by our EDP
systems.
Further proceeding is as described under item 2. Contrary to the information given, only blank forms are made available as
drawing up the bill of materials is in the responsibility of the supplier. The supplier only reports the content of his packages;
component parts to be supplied shall be designated in detail.
Page 4
SN 200 Part 8 : 2003-09
4 Fixing of shipment labels

The shipment label is sticked on a perforated plastic support. Fastening to the shipping units is with non-rotting pack threads,
with zinc-coated or high-grade steel tying wire or with cable fasteners.
The labels shall not be sticked direct on the shipping units.
None.
Annexes see pages 5 and 6.
2.2 Reporting of the shipping units
Purchase order No. 1928888.001 K

1
Project
No.
AB AU AP AUP
Annexes
Example on
Reporting of the shipping units

7
7a
Identification
Unit of
Quantity
No.
quantity
11
Weight
in
kg
English designation
12
13
Unassembled
shipping units
No.
Quantity
208 Caged ladder
16
17
18
71
20405338
pieces
46015239
71
M9052547
meter
72 Tube DIN 2448 48,3x3,6 mm
46015239
71
M9722894
31
meter
38 Square DIN 1014
20
31
46015239
71
M9021028
meter
17 Flats DIN 1017
50x5
46015239
71
M9021028
meter
79 Flats DIN 1017
50x5
46015239
71
M9040109
46015239
71
M9030026
10
meter
46015239
71
20405337
pieces
46015239
71
46015239710907
pieces
27 Angle bar
15
Assembled shipping units
46015239
0 Plate EN 10029
14
7
5
50x 50x 5
2
1
10
3 Ladder foot
0 Upat-UKA3 anchor bolt M16
Column:
These columns are already completed in our form
Here only the unassembled parts are indicated with their consecutive numbers, assembled units are entered in columns 13 to 19.
This column shows the pieces which are shipped loose.
The numbering of the assembled VE (shipping units) is entered as headings of these columns; below each heading, the quantity of parts assembled in this VE is filled
in.
Page 5
SN 200 Part 8 : 2003-09
1
2
3
4
5
6
7
7a
8
9
11
12
13
14
15
16
17
18
2.3 Reporting of package data
Purchase order No. 1928888.001 K

1
Reporting of package data

6
9a
SMS
Supplier
Unit of
Demag Project No. AB AU AP AUP Ident. No. Quantity
VE No.
quantity
VE No.
1
2
3
4
46015239
46015239
46015239
46015239
71
71
71
71
9
9
9
9
5
6
7
4
M9030026
20405337
M9030025
20405338
10
2
4
1
meter
pieces
pieces
pieces
10
13
English designation
Package
No.
Angle bar
Ladder foot
Upat-UKA3 anchor bolt M16
Caged ladder
1
2
2
3
14
15
16
17
Type
of
packing
Size
(l * w * h)
in cm
U
KA
5x220x600
20x20x2
27
4
27
6
913x71x68
208
208
NET
GROSS
weight in
weight in kg
kg
Column:
1 Please indicate here the shipping unit number assigned by you to the item in the list of "Report of shipping units".
2 Column not relevant for suppliers.
3
4
5
6
7
These columns need not be filled in, data can be taken from report of shipping units.
8
9
9a
10 Please enter designation of shipping unit in this column. This is of particular importance for assembled units, as their designations may differ from those in our bill of materials.
13 Please enter consecutive package number here.
11 Please indicate packing type of package. (for example, B = bundle, CO = container, EP = Europallet, EW = disposable pallet, FA = barrel, GB = skeleton container
KA = cardbox, KH = timber structure, KI = case, U = unpacked, VS = crate)
15
16 Please enter here the sizes (in cm) and weights (in kg) of your packages.
17
Page 6
SN 200 Part 8 : 2003-09
Example on
September 2003
PACKAGING
SN 200
Part 9
Dimensions in mm
The manufacturing instructions specified in this part of SN 200 apply to equipment and components shipped on behalf of SMS Demag
unless otherwise specified in drawings or other manufacturing documents.
The packing designs described in these instructions shall be regarded as minimum requirement with special regard to the particular
merchandise structure of SMS Demag.
In specific cases, it may be impossible to comply with these instructions on account of the particular nature of the packages. In such
cases coordination with our Department of Quality Inspection is required and the packing measures to be taken must be of provable
adequacy to the instructions given herein.
The packing categories shall always be selected as required for the nature of the respective equipment, transport type and route and
duration of storage. The examples given refer to packaging of goods for sea transport. The shipping units shall be made up in an
appropriate way, i.e. space-saving, with due regard to a favourable ratio of size to weight.
If necessary, the present instructions will be extended with special, SMS Demag project-specific packaging and labeling instructions.
Table of contents
Page
1 Packing categories ................................................................................................................................................................... 2

1.1
Category 1.............................................................................................................................................................................. 2
1.2
Category 2.............................................................................................................................................................................. 2
1.3
Category 3.............................................................................................................................................................................. 2
1.4
Category 4.............................................................................................................................................................................. 2
1.5
Category 5.............................................................................................................................................................................. 2
1.6
Category 6.............................................................................................................................................................................. 2
1.7
Category 7.............................................................................................................................................................................. 2
1.8
Category 8.............................................................................................................................................................................. 2
1.9
Category 9.............................................................................................................................................................................. 2
1.10 Category 10............................................................................................................................................................................ 2
1.11 Category 11............................................................................................................................................................................ 2
1.12 Category 12............................................................................................................................................................................ 2
1.13 Category 13............................................................................................................................................................................ 2
2 Quality and strength of materials............................................................................................................................................ 3
2.1
General................................................................................................................................................................................... 3
2.2
Packings of categories 1 to 8 and 11 to 13 .......................................................................................................................... 3
2.3
Packings of category 9 ......................................................................................................................................................... 3
3 Execution of packages............................................................................................................................................................. 3
3.1
General................................................................................................................................................................................... 3
3.2
Cases of packing categories 1 to 4 and 13........................................................................................................................... 4
3.3
Crates of packing category 5 ................................................................................................................................................. 4
3.4
Bundles of packing category 6 .............................................................................................................................................. 4
3.5
Sledges of packing category 7 .............................................................................................................................................. 4
3.6
Planking of packing category 8 ............................................................................................................................................. 4
3.7
Dangerous goods packing of packing category 9 ................................................................................................................ 5
3.8
Transport packing of packing category 11............................................................................................................................ 5
3.9
Container packing of packing category 12............................................................................................................................ 5
4 Fixation of goods ...................................................................................................................................................................... 5
4.1
Assumed loads ...................................................................................................................................................................... 5
4.2
Fixation of goods.................................................................................................................................................................... 5
5 Packing ....................................................................................................................................................................................... 6
6 Marking ....................................................................................................................................................................................... 6
6.1
Elements of marking .............................................................................................................................................................. 6
6.1.1 Inscription ............................................................................................................................................................................... 6
6.1.2 Handling marking ................................................................................................................................................................... 6
6.2
Execution of marking ............................................................................................................................................................. 6
6.3
Application of marking ........................................................................................................................................................... 7
6.4
Arrangement of marking ........................................................................................................................................................ 7
6.5
Permitted storage classes...................................................................................................................................................... 7
6.6
Marking of dangerous goods................................................................................................................................................. 7
7 Inspection................................................................................................................................................................................... 8
Referenced standards, guidelines and ordinances ...........................................................................................................8

Annexes .......................................................................................................................................................................................... 9
Admissible stresses ........................................................................................................................................................................... 9
Construction of bottom ...................................................................................................................................................................... 9
Construction of side part, end part and top..................................................................................................................................... 10
Dimensioning of mushroom head bolts........................................................................................................................................... 10
Construction examples .................................................................................................................................................................... 11
Page 2
SN 200 Part 9 : 2003-09
1 Packing categories
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Category 1
Packing in cases with protective jute paper, goods sealed in aluminium compound foil
(BWB TL 8135-0003 or equivalent foil) with addition of appropriate desiccant;
guaranteed durability of 24 months.
Goods
corrosion-sensitive mechanical-engineering and electric materials, prefabricated pipe lines
Category 2
Like 1.1, but packing in double case with padding elements adapted to sensitivity of goods (g-values
to be specified), packing case-in-case.
Goods
Highly sensitive electrical and control components.
Category 3
like 1.1, but sealed in 0.2 mm PE-foil (BWB TL 8135-0019 or equivalent foil);
guaranteed durability of 12 months.
Goods
same as 1.1
Category 4
Like 1.1, without sealing of goods in plastic foils, but with gilled plates in upper section of case.
Goods
shock and corrosion resistant units (simple machine components, pins, components for pipe lines such
as welding fittings, threaded fittings)
Category 5
Crate
Goods
components insensitive to corrosion and to the usual mechanical transport effects; all types of vessels.
Category 6
Bundle
Goods
pipes sold by the meter, structures/racks not requiring protection against usual mechanical effects and
combined only for the purpose of forming a loading unit
Category 7
Sledge
Goods
robust corrosion-resistant components whose dimensions exceed the usual loading gauges.
Category 8
Planking (including cable drums)
Goods
Components whose unit weights exceed 30 tonnes and/or exceed the usual loading gauges. Components
are insensitive to corrosion and mechanical influences from transport, only machined surfaces are protected
by planking.
Category 9
Dangerous goods packing
Goods
Dangerous goods as in Dangerous Goods Ordinance Sea

Dangerous Goods Ordinance Road and Rail
IATA-DGR
1.10 Category 10
Goods
1.11 Category 11
transport by sea
transport by road and rail
transport by air
Unpacked goods
Components not requiring specific protection during shipment.
Transport packing (without durability guarantee for storage)
Goods
Parts destined for intermediate shipment (to subsuppliers, machining workshops, central packers).
These parts shall be protected against climatic and mechanical influences during transport.
1.12 Category 12
Container package, packing on load-bearing transport bottoms, goods seald in aluminium

compound foil (BWB TL 8135-0003 or equivalent foil) with addition of
appropriate desiccant; guaranteed durability of 6 months.
Goods
1.13 Category 13
Goods
same as 1.1
Tugged packing
Components which are loaded with the loading gear attached to the goods.
Page 3
SN 200 Part 9 : 2003-09
2 Quality and strength of materials

2.1 General
Special requirements as to the type and nature of materials associated with a specific Buyer's Country are defined in the relevant
Consular and Standard Regulations of the Hamburg Chamber of Commerce.
2.2 Instructions applicable to packings of categories 1 to 8 and 11 to 13:

- For load-bearing structural parts only the use of coniferous timber as in DIN 4074 -1 - S 10 TA/FI (pine/fir) dry is
allowed.
- The use of timber as in DIN 4074 1 - S 7 TA/FI (pine/fir) - dry is allowed for non-load-bearing structural elements inside the barrier
sheathing of cases.
Supplements to DIN 4074-1 shall be observed:
Sorting class
S 10
Sorting class
S7
Max.
rosing galls
l = 5,0 cm
b = 0,5 cm
l = 10 cm
b = 1 cm
Min. specific gravity
0,45 to 0,50 kg/dm3
0,45 to 0,50 kg/dm3
The following material can be used for surface planking:

- wood as in DIN 4074-S7-TA/FI - half-dry
- plywood as in DIN 68705-BFU 100, min. thickness 12 mm
- plywood of the types APA RATED SHEATHING and APA RATED STURD-I FLOOR, bonding method EXTERIOR, min. thickness
9 mm (use only for case types 1 to 3, see Table 3)
- boards as in DIN EN 300 OSB3, min. thickness 12 mm (use only for case types 1 to 3, see Table 3)
here it must be noted that only vertical bordering joints are admissible.
2.3 Instructions applicable to packings of category 9:

- Only type-tested cases and containers as in RM 001 are allowed.
3 Execution of packages
3.1 General
For packages exceeding the following dimensions:
Length = 1190 cm
=
240 cm
Height =
Width
240 cm
Weight =20,000 kg
Packer shall, upon request, draw up transport/package sketches prior to packaging and hand these over to SMS Demag.
The maximum package dimensions admissible for air freight shall be agreed upon with SMS Demag from case to case.
The following conditions shall also be taken into account:
- Strength values and design features as in DIN 1052 (see Tables 1 and 2)
- Assumed loads, such as drop heights and acceleration during transport, as in strength calculations for wooden packings used in the
shipping of heavy-goods (RGV)
- Diagonal bracing of cleat frames (Page 11 and 12):
Connection: top - side - bottom
(Fig. 1)
bottom - side wall
(Fig. 2)
top - bottom - side wall
(Fig. 3)
Nailing as in DIN 1052: Nailing of wooden liners (Fig. 5)
- Wood quality categories according to section 2.2

- Nailing of end-grained wood is applied only for fixing of components of a case.
- Cleats are arranged inside the cases.
Page 4
SN 200 Part 9 : 2003-09
3.2 Cases of packing categories 1 to 4 and 13
Cases are assigned to type classes according to the weights to be packed (Table 3).
Details resulting from this classification are shown in Tables 4 to 10.

The cases must be designed in such a way that:
- it has at least two entries for the forklift,
2
- the cases and crates can be stacked in conventional loading up to a stacking impact pressure of 10 kN/m .
cases of 3 t and more are provided with heavy-lift corners at the rope sling points and with edge guards at the lids (min. metal
thickness: 3 mm).
- the packages withstand the tying-up forces when reloading,
- handling with hoisting gears and/or industrial trucks is possible.
All end headers shall be bolted up with the longitudinal skids.
Bolt details are shown in table 10. Double-bolting is required for cases of type 5.
When vertical side cleats are used, proof of twofold safety against buckling is required for these cleats. The vertical elements shall be
fixed in their positions.
The side and end faces shall be provided with vertical wooden sheathing.
Case tops shall be sealed against ingress of moisture with appropriate sealing elements at the bottom side of the top. The sealing
element shall be placed between wooden sheathing and cleat frame.
Holes/slots shall be provided in the case bottoms for draining condensation water and moisture. The holes/slots shall be protected
against entry of vermin.
Vertical openings of the package with diameters 500 mm shall be covered with 5 or 6 mm thick plywood panels. These panels shall
be fixed in their positions.
3.3 Crates of packing category 5

Above instructions given for the cases (3.2) equally apply to crates. The bottom of the crate is the load-carrying element and shall
always remain closed. Two thirds of the end, side and top faces shall be provided with wooden sheathing.
3.4 Bundles of packing category 6

A bundle shall be executed in such a way that:
- it withstands the tying-up forces during reloading,
- handling with hoisting gears and/or industrial trucks is possible,
Bundling shall be carried out as follows:
- With square-timber clamps and clamping screws (threaded rods),
- With intermediate layers of wood, plywood or plastic material, dimensioned as required for the weight of the goods and secured
against slipping with clamping screws,
- with suitable screws/bolts whose projecting lengths shall be covered with strips provided with appropriate recesses. The cover strips
shall be fastened with nails.
- The screw connection shall be properly secured.
Instead of in square-timber, the clamps can be in the form of channels.
3.5 Sledges of packing category 7

The sledge must be designed in such a way that:
- the rope sling points are provided with heavy-lift corners when the weight exceeds 3 t,
- it withstands the tying-up forces during reloading,
- handling with hoisting gear and/or industrial trucks is possible.
The sledge structure can be in timber or in steel.
Fastening of the goods is on the sledge and appropriate bands shall be used if direct bolting is not possible.
Length and width of the sledge structure shall not be smaller than the dimensions of the goods.
The ends of longitudinal bottom ledges shall be bevelled at an angle of 45 leaving at least 30 % of the ledge thickness.
If necessary, appropriate padding shall be provided between goods and supporting structure and between goods and fastening
means.
3.6 Planking of packing category 8

The planking must be designed in such a way that:
- the rope sling points are provided with heavy-lift corners when the weight exceeds 3 t,
- it withstands the tying-up forces when reloading,
Protection by application of contact preservative and adhesive aluminium foil.
Wood planking of machined faces shall cover the entire surface.
Fittings, valves and projecting parts shall be fully wood-planked and padded if necessary.
Page 5
SN 200 Part 9 : 2003-09
3.7 Dangerous goods packing of packing category 9
When preparing packing units special attention must be paid to the regulations on the maximum quantities allowed for packing
together of dangerous goods.
3.8 Transport packing of packing category 11

The transport packing must be designed in such a way that:
- it withstands the tying-up forces when reloading,
- the parts are protected against climatic and mechanical influences during transport.
3.9 Container packing of packing category 12

When goods are packed in containers, the internal dimensions of the containers must be observed.
4 Fixation of goods
4.1 Assumed loads
G values for the forces of gravity
The forces of gravity which are relevant for securing the goods result from the actually occurring acceleration and deceleration values.
The following table states acceleration factors for the different types of transport.
G values associated with the acceleration rates (max. rates occurring in regular operation)
Acceleration forces
Horizontal forces
Type of transport
Vertical forces
Forward/backward
Transverse
Rail
4,0 g
0,5 g
0,3 g
Road
0,8 g
0,5 g
1,0 g
Sea
0,25 g
0,25 g
1,0 g
Air
1,5 g
1,5 g
3g
(according to HPE Guidelines 2003/06)
In combined traffic, the highest value of each kind of acceleration force out of the types of transport used shall be taken into account.
4.2 Fixation of goods

- The merchandise shall be bolted to the case bottom structure through load-distributing transverse wooden members. Calculation of
the number of bolts and their dimensioning is made according to Table 11. The minimum bolt spacing and the minimum bolt
distance from the loaded edge in grain direction shall be 7 d, but at least 10 cm.
- Securing in place of movable parts of the merchandise shall be in the same quality as the fixation of the merchandise on the case
bottom structure.
- If screw-fastening/bolting of the merchandise to the case bottom structure is impossible or possible only to a limited extent, use of
appropriate intermediate layers, padding elements, supports or blocking elements shall be made to avoid slipping of the
merchandise in the case.
The following measures are appropriate:
- jamming of goods using wooden thrust blocks and threaded rods (min. bolt diameter see table 10),
- lashing of goods using prestretched wire and turnbuckle (proof of sufficient wire cross-section required)
- bracing with wooden members (direct wood-to-metal contact not permissible)
Page 6
SN 200 Part 9 : 2003-09
5 Packing
The preservative applied to the parts by the supplier shall be checked by packer for absence of damage on outer surfaces in the
scope of incoming and outgoing goods inspections and, if necessary, properly repaired with an agent as in
SN 200, Part 7.
Depending upon transport and storage times involved, corrosion protection is by the desiccant method by sealing the goods in plastic
film.
Following materials are used for the barrier layer:
- Polyethylene foil according to BWB TL 8135-0019 or equivalent foil,
- Aluminium compound foil according to BWB TL 8135-0003 or equivalent foil.
Preservation using the VCI method with appropriate carrier material (paper, film, foam pack, etc.) is an alternative possibility, but
requires previous consultation with SMS Demag regarding compatibility.
Barrier sheathings shall be designed to allow their proper opening and reclosing for two times.
The desiccant quantity required is calculated as in DIN 55474 for a maximum permissible ultimate humidity of 40%. Water vapour
permeability is established using the procedures specified in DIN 53122-2; the foils shall be checked both in as-delivered and in aged
condition.
The testing climates to be used depend upon the country of destination.If no climate data are available, use is made of
testing climate B as in DIN 53122. If no particular proof of water vapour permeability has been furnished, the max. permissible water
vapour permeability factor (mean value of as-delivered and aged condition) stated in the corresponding technical delivey condition shall
be used.
Proof of the test results shall be furnished in the form of an inspection certificate as in DIN EN 10204/3.1 B or 3.1 C.
Desiccant bags (low-dust type) shall be attached properly secured against dropping in the upper section of the packing. Fastening of
the desiccant bags shall be so as to permanently withstand loads due to transport, handling and weight increase by absorption of
humidity. Direct contact between merchandise and desiccant is not allowed.
Projecting parts and sharp edges shall be properly padded to prevent wearing through and piercing of the foil. Air inside the barrier
layer shall be sucked off.
Openings in the barrier sheathing such as spots pierced by fastening elements shall be sealed vapour-tight with seals and sealing
agent applied on both sides of the film (see Fig. 4).
6 Marking
6.1 Elements of marking
Marking is made up of inscription and handling marking.
6.1.1 Inscription
Inscription is project-related and part of our shipping instructions.
These shipping instructions will be made available to the contractor in due time.
6.1.2 Handling marking
In addition to the inscription, the packages shall be provided with the relevant internationally used handling marking as in
DIN EN 780.
All packages with weights exceeding 3 t require marking of the center of gravity and slinging point.
Storage-class marking is with the symbols shown under item 6.5.
6.2 Execution of marking

Unless otherwise specified, all marking shall be in Arabic figures and Latin capital letters.
The letter size depends on the sizes of the inscription surfaces.
Letter sizes of less than 2 cm shall not be used.
Handling marking shall be made according to DIN EN ISO 780 in the usual letter sizes specified in the standard.
Page 7
SN 200 Part 9 : 2003-09
6.3 Application of marking
Packages shall be marked either with labeling template using seawater-resistant, light-proof contrasting paint (preferably black RAL
9005) or using labeling plates approved by SMS Demag with regard to plate material, inscription, letter and plate sizes. When sledge
structures are used or the parts are unpacked, marking on the merchandise itself is allowed.
Handling marking is applied as specified in DIN EN ISO 780.
6.4 Arrangement of marking

Marking shall be applied on at least two faces of the package.
Cylindrical packages shall be provided with marking on two opposite faces.
Handling marking is applied as specified in DIN EN ISO 780.
6.5 Permitted storage classes
Pictorial marking as in DIN EN ISO 780
- Open-air storage under tarpaulins or roofing

(outdoor storage)
- Closed building without temperature control

(indoor storage)
50 C
5 C
- Building protected from frost

Temperature range 5 C to 50 C
25 C
15 C
- Air-conditioned building
Temperature between 15 C and 25 C
Relative humidity from 40 % to 60 %
-Special storage area for dangerous goods
Marking according to 6.6
Storage class shall be determined on the basis of the most sensitive component. If no specifications are given by SMS Demag,
storage class shall be determined by manufacturer or supplier of the goods. The determined storage class shall also be documented
in plain text in an appropriate part of the accompanying documentation of the merchandise (for example advice of delivery, delivery
note, packing list).
6.6 Marking of dangerous goods

Dangerous goods within the meaning of the Dangerous Goods Ordinance for the respective type of transport (GGVSee = Dangerous
Goods Ordinance for sea transport, GGVSE = DGO for road and rail transport, IATA-DGR = DGO for air transport) shall be provided
at least with the following additional marking:
- Inscription: UN number and technical designation of merchandise.
- Marking with danger class symbol and danger class figure, additional danger class symbols shall be applied in case of more than
one dangerous property of the merchandise. Size of marking at least 100 x 100 mm, on containers 250 x 250 mm.
When packages are combined to form loading units, marking and symbols of the individual packages must be fully and freely visible, if
not, the loading unit shall be provided with new marking.
Page 8
SN 200 Part 9 : 2003-09
7 Inspection
SMS Demag shall be informed by contractor in due time (at least two days) prior to beginning of packaging and has the right of
attendance during packaging. SMS Demag reserve the right to inspect the packing.
The contracting packaging company shall complete an inspection report (SMS Demag form No. 1325) for every package. In addition,
the calculation documents and a list of the materials used stating quantities, cross sections etc. shall be drawn up for each package.
These documents shall be submitted to SMS Demag for countersigning (company-specific records giving identical information will be
accepted by SMS Demag).
If, on the basis of the records or during inspection of the packages, there is reasonable doubt concerning proper preservation, marking
or packing, the authorized representative of SMS Demag will decide as to whether opening of the packages and possibly the barrier
sheathings is required.
If the opened packages are found to be unacceptable, the representative of SMS Demag will decide whether additional opening of
twice the number of packages opened for previous inspection shall take place.
Such additional inspection shall be repeated till all packages of an additional inspection are without complaint.
Contractor shall be liable to SMS Demag for correct packaging in compliance with these minimum requirements and for perfect quality
of the packing material. Any deviation from these conditions requires previous written approval by SMS Demag. Contractor shall be
liable to SMS Demag for any damage resulting from improper or faulty packing.
Package inspection does not relieve the packaging company from its warranty obligations and liability.
Referenced standards, guidelines and ordinances

DIN 603
DIN 1052, sh. 1
DIN 4074-1
DIN 53122-2
DIN 55402-2
DIN 55474
Mushroom head square neck bolts

Timber structures, design and construction
Strength grading of wood, coniferous sawn timber
Determination of water vapour transmission
Marking for shipping of packages; directive for export packaging
Desiccants in bag
DIN EN 300
Oriented strand boards (OSB)
DIN EN ISO 780
Pictorial marking for handling of goods (ISO 780)
- HPE Packaging Guidelines (The Registered Federal Association for Wooden Packages, Pallets and Export Packaging)
- Instruction Sheets covering Export Packing for Shipment to Overseas Countries (RGV)
- Provisions of the countries of destination

- Dangerous Goods Ordinance Road and Rail
- Dangerous Goods Ordinance Sea
- Dangerous Goods Ordinance Air Transport
- RM 001(Guidelines associated with the Dangerous Materials Handling Provisions/Refers to all Carriers of Goods)
- K and M, Consular and Standard Regulations of the Hamburg Chamber of Commerce

- BWB TL 8135-0003, Federal Office for Military Engineering and Procurement
- BWB TL 8135-0019, Federal Office for Military Engineering and Procurement
Page 9
SN 200 Part 9 : 2003-09
Annexes
Admissible stresses
Table 1 Strength data for wood used as packing material
Admissible stresses admiss and admiss in N/cm2 for load case H
Sorting category S7
Kind of loading
Coniferous
wood
Hardwood
Sorting category S10

Coniferous
wood
Hardwood
Bending b admiss
900
950
1250
1400
Bending of through beams without joints b admiss
950
1000
1250
1500
Tension in direction of grain z admiss
1100
1250
Pressure in direction of grain d admiss
750
900
1100
1250
250
400
250
400
Pressure perpendicular to direction of grain in components in which minor

indentations are harmless. d admiss
300
500
300
500
Shearing off in direction of grain and glued joint admiss
120
130
120
130
Pressure perpendicular to direction of grain d admiss
Table 2
Admissible compressive stress in N/cm for angular application of force on wood of sorting category S10 for
dzul dzul
load case H (main forces)
- (dzul
- dzul ) sin
Coniferous wood
Oak and beech wood
Angle or between
connecting load and
direction of grain
__
for components for which minor

indentations are harmless
__
for components for which minor

indentations are harmless
1100
1100
1250
1250
10
950
1100
1100
1130
20
800
900
950
1000
30
650
700
820
900
40
550
600
700
770
50
450
500
600
680
60
400
450
500
600
70
300
370
430
550
80
270
330
400
530
90
250
320
390
500
For load case HZ (main and additional forces) shunting impact, crane transport, industrial-truck transport the
admissible stresses are multiplied by the factor 1.5.
Construction of bottom
Table 3 Construction of bottom
Type of
case
Net weight
in kg
Board thickness
in mm
Longitud. skid
W x H in cm
Rubbing skid
W x H in cm
End header
W x H in cm
< 1 000
24
8 x 10
10 x 10
8x 8
> 1 000 - 5 000
24
10 x 12
10 x 10
8 x 10
> 5 000 - 10 000
24
12 x 14
10 x 10
10 x 12
> 10 000 - 25 000
24
14 x 16
12 x 12
12 x 14
> 25 000
24
> 16 x 18
> 12 x 12
> 16 x 18
Page 10
SN 200 Part 9 : 2003-09
Table 4 Number of squared timbers (longitudinal skids)
Bottom width (cm)
120
121 - 180
181 - 240
241 300
301 350
Number of
squared timbers
Construction of side part, end part and top

Table 5 Construction of side part, end part and top
Type of
case
Net weight
Boad thickness
in kg
in mm
Cleat frame,
diagonal, horizontal
in cm
< 1 000
24
10 x 2,4
> 1 000 - 5 000
24
10 x 2,4
> 5 000 - 10 000
24
12 x 3
> 10 000 - 25 000
24
12 x 3
> 25 000
24
12 x 5
Table 6 Number of side-part panels

Length of case (cm)
300
301 - 500
501 - 700
701 - 900
> 900
Number of panels
Table 7 Number of end-part panels

Length of case (cm)
200
> 200
Number of panels
Table 8 Number of longitudinal cleats of the top

Width of top (cm)
100
101 - 200
201 - 250
251 - 350
Number of cleats
Table 9
Dimensioning and quantities of top joists

(center distance from square timber to square timber max. 70 cm)
Width of top (cm)
100
101 - 150
151 - 200
201 - 250
251 - 300
301 -350
Squared timber
W x H (cm)
6x8
8 x 10
10 x 12
12 x 14
14 x 16
14 x 18
Dimensioning of mushroom head bolts

Table 10 Dimensioning of mushroom head bolts, fixation of goods
Type of
case
Net weight
in kg
Diameter of
mushroom head bolt
in mm
Max. hole dia. in mm
< 1 000
12
13
> 1 000 - 5 000
12
13
> 5 000 - 10 000
16
17
> 10 000 - 25 000
16
17
> 25 000
20
21
Use shall be made of mushroom head bolts as in DIN 603.
Page 11
SN 200 Part 9 : 2003-09
Table 11 Admissible loads on mushroom head bolt joints for application of force in direction of grain in N
Pine wood
including
larch
550 N/mm x a1 x d,
but not more than
2400 N/mm x d
single-lap joint
Oak
and
beech wood
700 N/mm x a1 x d,
but not more than
2800 N/mm x d
d = bolt diameter in mm
Construction examples
Fig. 1: Connection
top - side - bottom
end sheathing
top joists (3)

diagonal end
bracing
vertical center cleat

side sheathing
vertical corner
cleat
diagonal sidewall bracing
end header
bottom board
main skid
rubbing skid
To guarantee withstanding of the compressing stress on stack of 10 kN/m it may be necessary to prop the top joists with vertical
supports.
Page 12
SN 200 Part 9 : 2003-09
Fig. 2: Connection
Bottom side wall
diagonal cleat
side sheathing
boards
vertical support for

cross-timber
(top joist)
vertical cleat
longitudinal
bottom cleat
bottom boards
end header
longitud. skid
Fig. 3: Connection
top bottom side wall
stop cleat for rope

(sliding cleat)
side wall
end wall
vertical cleat
longitudinal
top cleat
upper transverse cleat
lower transverse cleat
end header
bottom boards
longitudinal bottom
cleat
rope stop
cleats
(sliding cleats)
longitudinal
skids
Page 13
SN 200 Part 9 : 2003-09
Fig. 4:
Piercing of barrier films
nut
rubber pad
washer
sealing compound
machine base
barrier film
sealing compound
transverse
timber
rubber pad
padding film as protection
for barrier film
bottom board
longitudinal
skid
washer
rubbing skid
bolt head
Important: Hole-circle diameters in the rubber pads shall be smaller than the shank diameters
of the fastening screws
Fig. 5:
Nailing of wooden cleats
cleat
frame
Shortest applicable nail distances:

10 d from loaded edge
5 d from unloaded edge
d = nail diameter
sheathing
80-200
diagonal
bracing 120
Cleats shall be fixed with at least

2 nails in each board.
September 2003
Manufacturing Instructions
SN 200
INSPECTION
Part 10
Dimensions in mm
The inspection instructions which are valid for SMS Demag are compiled in the standard SN 200. They are applied to all
components, assemblies and equipment units which are manufactured on the basis of SMS Demag drawings. This includes
all work and services which are performed by third parties on behalf of SMS Demag.
If the requirements stated in the drawings and associated technical documents differ from those specified in the inspection
instructions, these requirements have priority over the instructions of SN 200.
Table of contents
1
2
3
4
5
6
7
8
9
Page
Warranty .................................................................................................................................................................... 1
General inspection instructions................................................................................................................................ 1
Inspection instructions for component parts ........................................................................................................... 1
Inspection instructions for assembled units ........................................................................................................... 2
Particular inspection instructions............................................................................................................................. 2
Inspections made by the end user ........................................................................................................................... 2
Inspection results...................................................................................................................................................... 2
Certificates ................................................................................................................................................................ 2
Types of inspection documents ............................................................................................................................... 3
Referenced standards...................................................................................................................................... 3
1 Warranty
The manufacturer has to warrant the proper execution of his supplies and services. He is responsible for material quality,
execution of welding, dimensional accuracy, surface condition, methods of processing and treatment etc. as required for his
scope of supply. Inspections made by SMS Demag quality inspectors do not relieve him of his warranties.
2 General inspection instructions

All features produced by the manufacturer must be inspected by the manufacturer himself. Recording of the inspection results
has to take place in accordance with the instructions given in the drawings and purchase orders and with the criteria stated in
the chapters of this SN. Inspection records and certificates have to be drawn up in German or English language. For the
purpose of clear identification, all documents etc. must state our project number, drawing number and, if applicable, our
purchase order number and the designation of the part.
Every manufacturer must ensure that residues from processing/machining (such as welding slag, loose burrs, chips, drilling
emulsion etc.) are removed from the product after completion. The cleanness must be ensured by visual inspection as in DIN
EN 13018 and guaranteed.
The members of the SMS Demag quality inspection department have the right, independently of maker's obligation to draw up
records, to demand proof that all features have been fulfilled or to check themselves the fulfillment of all features. If inevitable,
destructive testing is permitted within the scope of inspection and maker has to carry out destructive testing upon request by
the SMS Demag quality inspector.
All features tested/checked within the scope of intermediate or final inspection are recorded by the SMS Demag quality
inspector or put down in writing on the report drawn up by the manufacturer.
3 Inspection instructions for component parts

Component parts are parts which cannot be further disassembled and are identified by an at least 14-digit project number.
Inspection instructions for component parts are contained in the associated drawings, purchase orders and chapters of this
standard; the extent of inspection depends on the respective scope of supplies and services of the manufacturer.
The inspection instructions for high-quality components are stated in component-specific SN standards; the applicable
specific standard is indicated in the drawing of the respective component. In exceptional cases additional inspection
schedules for component parts will be drawn up by the SMS Demag quality inspection department and made available to the
manufacturer together with the drawings and ordering documents.
Continued on pages 2 and 3
Page 2
SN 200 Part 10 : 2003-09
4 Inspection instructions for assembled units (assemblies and equipment units)

Given the wide range of products manufactured by SMS Demag, it is not possible to define standard inspection instructions
for assembled units within the scope of this SN 200.
Manufacturers of assembled units are therefore bound to contact our dept. of quality inspection to agree on the relevant
inspection procedures. For the most part, the scopes of assembly and inspection are listed in specific schedules, which will be
made available to the manufacturer and are considered to be constituent parts of this SN.
Within the scope of these inspections, functional and movement testing is the minimum inspection requirement on oscillating
and rotating parts.
5 Particular inspection instructions

Equipment such as lifting gears, pressure vessels etc. must be put through the acceptance tests and inspections stipulated in
the statutory regulations or other regulations having legal force (e.g. Accident Prevention Instructions, AD codes of practice).
6 Inspections made by the end user (acceptance by customer)

Inspections/testing which has been contractually agreed between SMS Demag and the customer will be notified to the
manufacturer in the respective documents (internally: shop order, externally: ordering document).
7 Inspection results
All inspections which are carried out in accordance with the inspection instructions given in the various chapters must be
documented showing the desired values and the actual values. Appropriate forms and certificates for the
reporting/documenting of inspection results are available at SMS Demag and will be supplied upon request. Company-specific
reports/certificates showing the same contents and drawn up by the supplier within the scope of his own quality assurance
system will be accepted by SMS Demag provided they can be assigned to the SMS Demag project number and to the
ordering and drawing numbers.
If the drawing stipulates identification marking of every single component part (eg by stamped figures or engraving), the
actual values of every such component part must be stated (one report for each component part).
In the case of parts which are manufactured in quantities greater than 1 and for which no identification marking is required,
it is sufficient to report the actual values of the respective maximum and minimum limits (i.e. one report per lot with values
ranging from ... to ...).
Inspections on assembled units must also be reported with indication of the desired and actual values.
The original reports are required to be handed over complete, in size A4, to the SMS Demag quality inspection representative
during his visit to the manufacturer's works. If no inspection by SMS Demag takes place at the manufacturer's works, the
original reports must be sent to the SMS Demag department of quality assurance. All reports required to be drawn up in this
SN 200 are constituent parts of the scopes of order/supply. If inspection reports are missing or not complete, payments will be
withheld by SMS Demag.
8 Inspection documents
In general, inspection documents are required to be drawn up on the basis of DIN EN 10204 according to the requirements
made in the drawings and/or ordering documents.
Unless otherwise specified in drawings or ordering documents, the inspection documents stated in the various sections of this
SN 200 are the minimum requirement of documents for component parts.
The minimum requirement for assembled units for which no particular specifications are made in the drawings and ordering
documents is a document drawn up on the basis of DIN EN 10204-2.1.
For further requirements in accordance with section 3, a inspection document based on DIN EN 10204-3.1B has to be drawn
up and the inspection documents of the component parts and the inspection document of the assembled unit have to be
joined to the certificate as annexes.
If the handover of the inspection documents is intended to induce payments by SMS Demag or their customers, an inspection
report as provided for in DIN EN 10204-3.2 is required to be drawn up by the manufacturer in mutual agreement with the SMS
Demag quality inspection representative in lieu of the inspection certificate as provided for in DIN EN 10204-3.1B.
Page 3
SN 200 Part 10 : 2003-09
9 Types of inspection documents (extract from DIN EN 10204)

Summary of inspection documents
Type of
Standard
Document
control
designation
2.1
Certificate of
compliance with
the order
Non-specific
2.2
Test report
2.3
Specific test
report
3.1.A
Inspection
certificate
3.1.A
Inspection
certificate
3.1.B
3.1.B
3.1.C
3.2
Specific
Inspection
certificate
3.1.C
Inspection
report
3.2
Contents of document
Delivery conditions
Document validated by
Without mention of test

results
With mentionof test results
carried out on the basis of
non-specific inspection and
testing
In accordance with the

requirements of the order, and if
required, also in accordance with
official regulations and the
corresponding technical rules
With mention of test results

carried out on the basis of
specific inspection and
testing
In accordance with official

regulations and the corresponding
technical rules
requirements of the order, and if
required, also in accordance with
official regulations and the
corresponding technical rules
the manufacturer
the inspector designated in the

official regulations
the manufacturer's authorized
representative independent of the
manufacturing department
the purchaser's authorized
representative

specifications of the order
the manufacturer's authorized

representative independent of the
manufacturing department and
the purchaser's authorized
representative
Different language versions of inspectioin documents as defined in EN 10204
English
French
German
Certificate of compliance with the order
Attestation de conformit la
commande
Werksbescheinigung
Test report
Relev de contrle
Werkszeugnis
Specific test report
Relev de contrle spcifique
Werksprfzeugnis
Inspection certificate
Certificat de rception
Abnahmeprfzeugnis
Inspection report
Procs-verbal de rception
Abnahmeprfprotokoll
DIN EN 10204
DIN EN 13018
Metallic products; types of inspection documents

Visual testing; general principles
Page 1
Revisions of September 2003
Part 1 General
Addition of passages on pipe classification and of hazardous materials/environmental protection.
Addition of passage on load-carrying attachments.
Part 2 Material
Section 1 - Casting
General tolerances for casting revised by revision of standard.
Addition of passage on inspection.
Section 2 - Forging
Quality classes revised by revision of standard.
Part 3 Thermal cutting and forming by bending

Revision of heading; addition of passages on plasma cutting and laser cutting.
Incorporation of DIN EN ISO 9013.
Part 4 Welding
Editorial revision.
Table 9 updated.
Addition of item 3.3 on filler metals.
Addition of item 3.4 on preheating.
Complete revision of Table 11.
Table 12: cancellation of shrink connection.
Addition of item 3.5.1.
Addition of item 3.5.2.
Addition of item 3.6
Table 13 completely revised on basis of DIN 2559.
Editorial revision of section 4.
Updating of standards in section 5.
Item 6.1: addition of passage on lifting devices.
Revision of Table 14.
Addition of new referenced standards.
Part 5 Machining
Editorial revision.
Table 5: new symbols.

Editorial revision of item 2.1
Table 6, indication of sawing tolerance up to max. nominal dimension range of 20,000 mm.
Table 14, revision of drilling tool runout
Addition of item 3.4.1
Item 3.5, addition of roller burnishing and deep-rolling
Section 5, addition of joint tolerance area cz
Section 6: editorial revision
Table 19: addition of new tolerance ranges (e7, e8, p6, D7, F8, G8, H12)
Addition of Tables 22 and 23
Part 6 Assembling
Section 1: addition of safety instruction

Section 2: DIN ISO 13715 substituted for DIN 6784
Editorial revision of section 2
Table 2: addition of permissible loads on screws
Page 2
Revisions of September 2003
Part 7 Preserving
Revision of field of application

Revision of section 1
Item 2.6 incorporated in item 2.4
Addition of Table 4
Addition of Table 6
Part 8 Labeling
Editorial revision of sections 2 and 3

Addition of examples on page 5 (reporting of shipping units) and page 6 (reporting of package data)
Part 9 Packaging
Updating of item 1.9

Item 4.1: revision of table
Part 10 Inspection
Editorial revision
Addition of section 1

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GENERAL

MANUFACTURING INSTRUCTIONS SN 200

This copy will not be updated in case of changes!

No guarantee can be given in respect

SMS Demag Aktiengesellschaft

This copy will not be updated in case of changes!

Referenced standards are indicated in the individual chapters.

are German and European sets of rules, codes and regulations

are national standards of the Federal Republic of Germany

are standards of the European Union

are standards of the International Organization for Standardization

Hazardous materials / environmental protection

This copy will not be updated in case of changes!

External condition ................................................................................................................................................... 7

Internal condition .................................................................................................................................................... 7

Referenced standards ................................................................................................................................................... 10

General tolerances ............................................................................................................................................... 11

Technical delivery conditions................................................................................................................................. 11

Referenced standards ................................................................................................................................................... 12

1.1 Surface qualities

for blasted surfaces

3S1 for blasted surfaces

1.2 General tolerances

1.3 Degrees of accuracy

nom. dimension of the unfinished casting

1.4 General tolerances for cast steel products

Overall casting tolerance 1)

The tolerance zone must be arranged symmetrically to the nominal dimension.

Table 2 Inner curvatures

Overall casting tolerance 1)

Tolerance grade for casting CT

1.6 Mould tapers

Table 5 Mould tapers for core prints

1 maximum permissible offset

1.8 Wall thicknesses

1.9 Machining allowances

for upper faces or faces in

Hole not cored by foundry

for upper faces or faces in

for faces in vertical

for upper faces

Special rim zone

related to a 2 MHz ultrasonic probe

Special rim zone

related to a 2 MHz ultrasonic probe

Casting wall thickness

Reflectors without measurable dimension

not used as criterion

not used as criterion

Reflectors with measurable dimension

Largest total area for

15% of wall thickness

150 000 (390 mm x

100 000 (320 mm x 320 mm)

Spheroidal graphite cast iron

1.10.2.1 Internal condition

Castings; System of dimensional tolerances and machining allowances

Founding; Technical conditions of delivery; General

2.1 Forgings, general

2.2 External condition

The internal condition is examined by ultrasonic testing as in DIN EN 10228-3 and 4.

2.3.3 Performance of the examination

Scan along the lines of a square-link grid on two perpendicular

Scan 100% on two