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  • 06 Process Flow Chart

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    Susmita Biswas Sathi
    12 views13 pages
    The document outlines the process flow charts for manufacturing various components of an automobile including the fuel tank cover, front left body, front right body, left hanging plate, and under plate. It details the raw materials, operations, number of workers, machines, and time required for each step in the manufacturing process. Key information includes the size, grade, and output for each component as well as the sequence of operations like blanking, drawing, cutting, bending, shaping, and checking involved in production.

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    Motorcycle industry

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    The document outlines the process flow charts for manufacturing various components of an automobile including the fuel tank cover, front left body, front right body, left hanging plate, and under plate. It details the raw materials, operations, number of workers, machines, and time required for each step in the manufacturing process. Key information includes the size, grade, and output for each component as well as the sequence of operations like blanking, drawing, cutting, bending, shaping, and checking involved in production.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    12 views13 pages

    06 Process Flow Chart

    Uploaded by

    Susmita Biswas Sathi
    The document outlines the process flow charts for manufacturing various components of an automobile including the fuel tank cover, front left body, front right body, left hanging plate, and under plate. It details the raw materials, operations, number of workers, machines, and time required for each step in the manufacturing process. Key information includes the size, grade, and output for each component as well as the sequence of operations like blanking, drawing, cutting, bending, shaping, and checking involved in production.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 13

    RUNNER AUTOMOBILES LIMITED

    DEPARTMENT: PRESS

    Ref. No.: RALF/PFC/i/01/1

    PROCESS FLOW CHART


    Cover, FUEL TANK UPPER
    Raw Material

    Size: 620*620*0.8
    Grade: DC05
    O/P: 01 pc

    Operation:

    Man:
    Michine:
    Time:

    Pre bending

    Drawing

    Side Cutting

    01 person
    Pre bending jig
    14 Sec

    01 person
    500 Ton
    150 Sec

    01 person
    Nibbling
    105 Sec

    Checking

    Polishing

    01 person

    01 person
    Polishing Tools
    130 Sec

    30 Sec
    Cover, FUEL TANK UNDER
    Raw Material

    Size: 525*450*0.8

    Operation:

    Man:

    Draw

    Cutting

    Cutting

    04 persons

    01 person

    02 person

    Grade: SPCE
    O/P: 01 pc

    Michine:
    Time:

    400 Ton
    42 Sec

    Nibbling
    53 Sec

    250 Ton
    38 Sec

    NNER AUTOMOBILES LIMITED


    Ref. No.: RALF/PFC/i/01/13

    PROCESS FLOW CHART

    ver, FUEL TANK UPPER


    Punching

    02 persons
    250 Ton
    18 Sec

    Flanging

    02 persons
    250 Ton
    18 Sec

    ver, FUEL TANK UNDER


    Cutting

    01 person

    Pneumatic cutter
    48 Sec

    RUNNER AUTOMOBILES LIMITED


    DEPARTMENT: PRESS

    Ref. No.: RALF/PFC/ii/01

    PROCESS FLOW CHART


    FRONT LEFT BODY
    Raw Material

    Size: 1800*467*2.0
    Grade: SPCE
    O/P: 2 pcs

    Operation:

    Man:
    Michine:
    Time:

    Blanking

    Drawing

    Trimming

    03 persons
    400 Ton
    78 Sec

    03 persons
    400 Ton
    31 Sec

    02 Persons
    400 Ton
    55 Sec

    Flanging

    Cutting

    Cutting

    01 person
    63 Ton
    10 Sec

    01 person
    80 Ton
    10 Sec

    01 Person
    100 Ton
    10 Sec

    Punch tool box

    Piercing

    Checking

    01 person

    01 person

    01 Person

    40 Ton
    10 Sec

    40 Ton
    10 Sec

    Checking gauge
    65 Sec

    Process Flow Chart of Frame Body


    FRONT RIGHT BODY
    Raw Material

    Operation:

    Blanking

    Moulding

    Piercing

    03 persons
    400 Ton
    78 Sec

    02 persons
    100 Ton
    15 Sec

    01 Person
    80Ton
    13 Sec

    Cutting

    Cutting

    Punching

    Piercing

    01 person
    80 Ton
    10 Sec

    01 person
    100 Ton
    10 Sec

    02 persons
    63 Ton
    10 Sec

    01 Person
    80 Ton
    12 Sec

    Piercing

    Piercing

    Piercing

    Piercing

    01 person

    01 person

    01 person

    01 Person

    Size: 1800*467*2.0
    Grade: SPCE
    O/P: 2 pcs

    Man:
    Michine:
    Time:

    63 Ton
    10 Sec

    40 Ton
    10 Sec

    40 Ton
    10 Sec

    25 Ton
    10 Sec

    Process Flow Chart of Frame Body


    LEFT HANGING PLATE
    Raw Material

    Size: 305*2.2*1250
    Grade: SPCC
    O/P: 12 pcs

    Operation:

    Man:
    Michine:
    Time:

    Blanking

    Shaping

    Piercing

    02 persons
    250 Ton

    01 person
    100 Ton

    01 Person
    80 Ton

    SUPPORTING PLATE
    Raw Material

    Size: 106*2.0*1250

    Operation:

    Blanking

    Shaping

    Man:

    01 person

    01 person

    Grade: SPCC
    O/P:

    Michine:
    Time:

    40 Ton
    5 Sec

    40 Ton
    7 Sec

    Process Flow Chart


    UNDER PLATE, MUD FENDER (R. H. PLATE COMP.-1)
    Raw Material

    Size: 120*1.2*1200
    Grade: SPCE
    O/P:

    Operation:

    Man:
    Michine:
    Time:

    Blanking

    Bending

    Shaping

    01 person
    40 Ton
    Sec

    01 person
    63 Ton
    Sec

    01 person
    40 Ton
    Sec

    STOP BLOCK, REAR BRAKE ROD (R. H. PLATE COMP.-2)


    Raw Material

    Size: 65*2.0*1250
    Grade: SPCC
    O/P:

    Operation:

    Blanking

    Pressing

    Man:
    Michine:
    Time:

    01 person
    25 Ton
    05 Sec

    01 person
    25 Ton
    05 Sec

    Raw Material

    Size:
    Grade:
    O/P:

    Operation:

    Man:
    Michine:
    Time:

    person
    Ton
    Sec

    person
    Ton
    Sec

    Person
    Ton
    Sec

    ER AUTOMOBILES LIMITED
    Ref. No.: RALF/PFC/ii/01/13

    OCESS FLOW CHART

    RONT LEFT BODY


    Piercing

    01 Person
    80 Ton
    10 Sec

    Punching

    02 persons
    63 Ton
    10 Sec

    ow Chart of Frame Body

    RONT RIGHT BODY


    Drawing

    03 Persons
    400 Ton
    35 Sec

    Trimming

    02 Persons
    400 Ton
    57 Sec

    Checking

    01 Person

    ow Chart of Frame Body

    Checking gauge
    65 Sec

    ocess Flow Chart

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