You are on page 1of 99

Mechanical System Modeling

Dr. Kevin Craig


Professor of Mechanical Engineering
Rensselaer Polytechnic Institute
Mechanical System Modeling

K. Craig

References for Mechanical Systems


System Dynamics, E. Doebelin, Marcel Dekker,
1998. (This is the finest reference on system
dynamics available; many figures in these notes
are taken from this reference.)
Modeling, Analysis, and Control of Dynamic
Systems, W. Palm, 2nd Edition, Wiley, 1999.
Vector Mechanics for Engineers: Dynamics, 7th
Edition, F. Beer, E.R. Johnston, and W. Clausen,
McGraw Hill, 2004.

Mechanical System Modeling

K. Craig

Mechanical System Elements


Three basic mechanical elements:
Spring (elastic) element
Damper (frictional) element
Mass (inertia) element
Translational and Rotational versions
These are passive (non-energy producing) devices
Driving Inputs
force and motion sources which cause elements
to respond
Mechanical System Modeling

K. Craig

Each of the elements has one of two possible


energy behaviors:
stores all the energy supplied to it
dissipates all energy into heat by some kind of
frictional effect
Spring stores energy as potential energy
Mass stores energy as kinetic energy
Damper dissipates energy into heat

Dynamic Response of each element is important


step response
frequency response
Mechanical System Modeling

K. Craig

Spring Element

Real-world design situations


Real-world spring is neither pure nor ideal
Real-world spring has inertia and friction
Pure spring has only elasticity - it is a
mathematical model, not a real device
Some dynamic operation requires that spring
inertia and/or damping not be neglected
Ideal spring: linear
Nonlinear behavior may often be preferable and
give significant performance advantages
Mechanical System Modeling

K. Craig

Device can be pure without being ideal (e.g.,


nonlinear spring with no inertia or damping)
Device can be ideal without being pure (e.g., device
which exhibits both linear springiness and linear
damping)
f = K s ( x1 x 2 ) = K s x
Pure and ideal spring element:
T = K s ( 1 2 ) = K s

Ks = spring stiffness (N/m or N-m/rad)


1/Ks = Cs = compliance (softness parameter)
x

Ks

Mechanical System Modeling

Cs

x = Cs f
= Cs T

K. Craig

Energy stored in a spring

Cs f 2 K s x 2
Es =
=
2
2

Dynamic Response: Zero-Order Dynamic System


Model
Step Response
Frequency Response

Real springs will not behave exactly like the


pure/ideal element. One of the best ways to
measure this deviation is through frequency
response.

Mechanical System Modeling

K. Craig

Spring Element
Differential Work Done
= ( f ) dx = ( K s x ) dx
Total Work Done
=

x0

K s x 02 Cs f 02
=
( K s x )dx =
2
2

Mechanical System Modeling

K. Craig

Frequency Response
Of
Spring Elements
f = f 0 sin ( t )
x = Cs f 0 sin ( t )

Mechanical System Modeling

K. Craig

Zero-Order Dynamic System Model

Step Response
Mechanical System Modeling

Frequency Response
K. Craig

10

More Realistic Lumped-Parameter Model for a Spring


Ks
f, x

Ks

Mechanical System Modeling

K. Craig

11

Linearization
for a
Nonlinear Spring
df
y = f (x 0 ) +
dx
y y0 +

df
dx

d 2f
( x x0 ) + 2
dx
x =x0

( x x0 )
2!

x =x0

+"

( x x0 )
x =x0

y y0 +

df
dx

( x x0 )
x = x0

y = Kx
Mechanical System Modeling

K. Craig

12

Real Springs
nonlinearity of the
force/deflection curve
noncoincidence of the
loading and unloading
curves (The 2nd Law of
Thermodynamics
guarantees that the area
under the loading f vs. x
curve must be greater
than that under the
unloading f vs. x curve.
It is impossible to recover
100% of the energy put
into any system.)
Mechanical System Modeling

K. Craig

13

Several Types of Practical


Springs:

coil spring
hydraulic (oil) spring
cantilever beam spring
pneumatic (air) spring
clamped-end beam spring
ring spring
rubber spring (shock mount)
tension rod spring
torsion bar spring

Mechanical System Modeling

K. Craig

14

Spring-like Effects in
Unfamiliar Forms
aerodynamic spring
gravity spring (pendulum)
gravity spring (liquid
column)
buoyancy spring
magnetic spring
electrostatic spring
centrifugal spring

Mechanical System Modeling

K. Craig

15

Damper Element
A pure damper dissipates all the energy supplied
to it, i.e., converts the mechanical energy to
thermal energy.
Various physical mechanisms, usually associated
with some form of friction, can provide this
dissipative action, e.g.,
Coulomb (dry friction) damping
Material (solid) damping
Viscous damping
Mechanical System Modeling

K. Craig

16

Pure / ideal damper element provides viscous


friction.
All mechanical elements are defined in terms of
their force/motion relation. (Electrical elements
are defined in terms of their voltage/current
relations.)
Pure / Ideal Damper
Damper force or torque is directly proportional
to the relative velocity of its two ends.
dx
dx1 dx 2
f = B

=B
dt
dt
dt
Mechanical System Modeling

d
d1 d2
T = B

=B
dt
dt
dt
K. Craig

17

Forces or torques on the two ends of the


damper are exactly equal and opposite at all
times (just like a spring); pure springs and
dampers have no mass or inertia. This is NOT
true for real springs and dampers.
Units for B to preserve physical meaning:
N/(m/sec)
(N-m)/(rad/sec)

Transfer Function
Differential
Operator
Notation
Mechanical System Modeling

dx
Dx 
dt
x
 (x)dt
D

d2x
D x 2
dt
x
 ( x ) dt dt
2
D
2

K. Craig

18

Operational Transfer Functions

f = BDx
T = BD

f
( D )  BD
x
x
1
( D) 
f
BD

T
( D )  BD

1
( D) 
T
BD

We assume the initial conditions are zero.

Damper element dissipates into heat all


mechanical energy supplied to it.
dx
dx
Power  ( force )( velocity ) = f = B
dt
dt

Force applied to damper causes a velocity in same


direction.
Mechanical System Modeling

K. Craig

19

Power input to the device is positive since the force


and velocity have the same sign.
It is impossible for the applied force and resulting
velocity to have opposite signs.
Thus, a damper can never supply power to another
device; Power is always positive.
A spring absorbs power and stores energy as a force
is applied to it, but if the force is gradually relaxed
back to zero, the external force and the velocity now
have opposite signs, showing that the spring is
delivering power.
Total Energy Dissipated
2
dx
dx
( P )dt = B dt dt = B dt dx = ( f )dx
Mechanical System Modeling

K. Craig

20

Damper Element

Step Input Force


causes instantly
(a pure damper
has no inertia) a
Step of dx/dt
and a
Ramp of x
Mechanical System Modeling

K. Craig

21

Frequency
Response
of
Damper
Elements
f = f 0 sin ( t )
=B

dx
dt
t

1
x x 0 = f 0 sin ( t ) dt
B0
f0
1 cos ( t )
=
B
Mechanical System Modeling

f0
A x B
1
=
=
Af
f0
B

K. Craig

22

Sinusoidal Transfer Function


x
1
( D) =
f
BD

D i

x
1
= M
( i ) =
f
i B

M is the amplitude ratio of output over input


is the phase shift of the output sine wave with
respect to the input sine wave (positive if the
output leads the input, negative if the output lags
the input)
x
1
1
i
M
= =
90
( ) =
f
i B
B

Mechanical System Modeling

K. Craig

23

Real Dampers
A damper element is used to model a device
designed into a system (e.g., automotive shock
absorbers) or for unavoidable parasitic effects
(e.g., air drag).
To be an energy-dissipating effect, a device
must exert a force opposite to the velocity;
power is always negative when the force and
velocity have opposite directions.
Lets consider examples of real intentional
dampers.
Mechanical System Modeling

K. Craig

24

Viscous (Piston/Cylinder) Damper

A relative velocity between the


cylinder and piston forces the
viscous oil through the clearance
space h, shearing the fluid and
creating a damping force.

= fluid viscosity

2
2

6L
h
R
R

2
2
1
B=
h
R 2 R 1
3
h
2
R 2 h

Mechanical System Modeling

K. Craig

25

Simple Shear Damper


And
Viscosity Definition
2A
F=
V
t
F 2A
B= =
V
t

 fluid viscosity
shearing stress
F/A

=
velocity gradient V / t
Mechanical System Modeling

K. Craig

26

Examples
of
Rotary Dampers

D04
B=
16t

D3L
B=
4t

Mechanical System Modeling

K. Craig

27

Commercial Air Damper

(Data taken with valve shut)

laminar flow
linear damping
turbulent flow
nonlinear damping
Air Damper
much lower viscosity
less temperature dependent
no leakage or sealing problem
Mechanical System Modeling

K. Craig

28

Motion of the conducting


cup in the magnetic field
generates a voltage in the
cup.
A current is generated in
the cups circular path.
A current-carrying
conductor in a magnetic
field experiences a force
proportional to the current.
The result is a force
proportional to and
opposing the velocity.
The dissipated energy
shows up as I2R heating of
the cup.

Mechanical System Modeling

Eddy-Current Damper

K. Craig

29

Temperature Sensitivity
Of
Damping Methods

Mechanical System Modeling

K. Craig

30

Other Examples
of
Damper Forms

Mechanical System Modeling

K. Craig

31

The damper element can also be used to represent


unavoidable parasitic energy dissipation effects in
mechanical systems.
Frictional effects in moving parts of machines
Fluid drag on vehicles (cars, ships, aircraft, etc.)
Windage losses of rotors in machines
Hysteresis losses associated with cyclic stresses in
materials
Structural damping due to riveted joints, welds,
etc.
Air damping of vibrating structural shapes
Mechanical System Modeling

K. Craig

32

Hydraulic Motor Friction


and its Components

Mechanical System Modeling

K. Craig

33

Coulomb Friction: Modeling and Simulation


In most control systems, Coulomb friction is a
nuisance.
Coulomb friction is difficult to model and
troublesome to deal with in control system design.
It is a nonlinear phenomenon in which a force is
produced that tends to oppose the motion of
bodies in contact in a mechanical system.
Undesirable effects: hangoff and limit cycling

Mechanical System Modeling

K. Craig

34

Hangoff (or dc limit cycle) prevents the steadystate error from becoming zero with a step
command input.
Limit Cycling is behavior in which the steady-state
error oscillates or hunts about zero.
What Should the Control Engineer Do?
Minimize friction as much as possible in the design
Appraise the effect of friction in a proposed control
system design by simulation
If simulation predicts that the effect of friction is
unacceptable, you must do something about it!

Mechanical System Modeling

K. Craig

35

Remedies can include simply modifying the design


parameters (gains), using integral control action, or
using more complex measures such as estimating the
friction and canceling its effect.
Modeling and simulation of friction should contribute
significantly to improving the performance of motion
control systems.

Mechanical System Modeling

K. Craig

36

Modeling Coulomb Friction


Ff
Fstick

Fslip

V
"Stiction" Coulomb
Friction Model

Mechanical System Modeling

K. Craig

37

Case Study to Evaluate Friction Model


V0

k
m

m = 0.1 kg
k = 100 N/m
Fstick = 0.25 N
Fslip = 0.20 N (assumed independent of velocity)
V0 = step of 0.002 m/sec at t = 0 sec
Mechanical System Modeling

Ff

K. Craig

38

Friction Model in Simulink

Mechanical System Modeling

K. Craig

39

Simulink Block Diagram

Mechanical System Modeling

K. Craig

40

Example with Friction Model

Mechanical System Modeling

K. Craig

41

Position, Velocity, Friction Force vs. Time

2*position, velocity, 0.1*Friction Force

0.025

0.02

0.015

0.01

0.005

0.5

Mechanical System Modeling

1.5

2.5
3
time (sec)

3.5

4.5

K. Craig

42

Inertia Element
A designer rarely inserts a component for the
purpose of adding inertia; the mass or inertia
element often represents an undesirable effect
which is unavoidable since all materials have
mass.
There are some applications in which mass itself
serves a useful function, e.g., accelerometers and
flywheels.

Mechanical System Modeling

K. Craig

43

Accelerometer

Useful Applications
of
Inertia
Flywheels are used as
energy-storage devices or as
a means of smoothing out
speed fluctuations in engines
or other machines.
Mechanical System Modeling

K. Craig

44

Newtons Law defines the behavior of mass


elements and refers basically to an idealized
point mass:

forces = ( mass )( acceleration )

The concept of rigid body is introduced to deal


with practical situations. For pure translatory
motion, every point in a rigid body has identical
motion.
Real physical bodies never display ideal rigid
behavior when being accelerated.
The pure / ideal inertia element is a model, not
a real object.
Mechanical System Modeling

K. Craig

45

Rigid and Flexible Bodies: Definitions and Behavior


Mechanical System Modeling

K. Craig

46

Newtons Law in rotational form for bodies


undergoing pure rotational motion about a single
fixed axis:

torques = ( moment of inertia )( angular acceleration )


The concept of moment of inertia J also considers
the rotating body to be perfectly rigid.
Note that to completely describe the inertial
properties of any rigid body requires the
specification of:
Its total mass
Location of the center of mass
3 moments of inertia and 3 products of inertia
Mechanical System Modeling

K. Craig

47

Rotational Inertia
J (kg-m2)

tangential force
= ( mass )( acceleration )
= ( 2rL )( dr ) ( r )

2
2
R
MR
total torque = ( 2Lr 3 ) dr = R 2 L
=
= J
2
2
0

Mechanical System Modeling

K. Craig

48

Moments of Inertia
For
Some Common Shapes

Mechanical System Modeling

K. Craig

49

How do we determine J for complex shapes


with possibly different materials involved?
In the design stage, where the actual part exists only
on paper, estimate as well as possible!
Once a part has been constructed, use experimental
methods for measuring inertial properties. How?

Mechanical System Modeling

K. Craig

50

Experimental Measurement
Of
Moment of Inertia
d 2
( torques ) = J = J dt 2
d 2
K s = J 2
dt
d 2 K s
+
=0
2
dt
J
( 0 = 0)
= 0 cos n t
Ks
rad/sec
n 
J
n
fn 
cycles/sec
2
Mechanical System Modeling

Ks
J= 2 2
4 f n
K. Craig

51

Actually the oscillation will gradually die out


due to the bearing friction not being zero.
If bearing friction were pure Coulomb friction,
it can be shown that the decay envelope of the
oscillations is a straight line and that friction
has no effect on the frequency.
If the friction is purely viscous, then the decay
envelope is an exponential curve, and the
frequency of oscillation does depend on the
friction but the dependence is usually negligible
for the low values of friction in typical
apparatus.
Mechanical System Modeling

K. Craig

52

Inertia Element
Real inertias may be
impure (have some
springiness and friction)
but are very close to
ideal.
x
1

1
( D) = 2
(D) = 2
f
MD
T
JD
Inertia Element stores
energy as kinetic energy:
Mv 2
2

J2
or
2

Mechanical System Modeling

K. Craig

53

A step input force applied to a mass initially at


rest causes an instantaneous jump in
acceleration, a ramp change in velocity, and a
parabolic change in position.
The frequency response of the inertia element is
obtained from the sinusoidal transfer function:
x
1
1

180
( i ) =
2
2

f
M
M ( i )
At high frequency, the inertia element becomes very
difficult to move.
The phase angle shows that the displacement is in a
direction opposite to the applied force.
Mechanical System Modeling

K. Craig

54

Useful Frequency Range


for
Rigid Model
of a
Real Flexible Body
A real flexible body
approaches the
behavior of a rigid body
if the forcing frequency
is small compared to
the bodys natural
frequency.

Mechanical System Modeling

K. Craig

55

Analysis:
2AE
= ALx o
( xi xo )
L
L2
x o + x o = x i
2E
D2
2E
n 
2 + 1 x o = x i
2
L

xi
1
(D) = 2
D
xo
+1
2
n

Mechanical System Modeling

xi
1
1
=
( i ) =
2
2
xo
i

+1 1
n
n

K. Craig

56

xo
( i) = 1.05 =
xi

1
max
1

max = 0.218n =

0.308 E
L

96200 cycles/min
for a 6-inch
steel rod

max is the highest frequency for which the real


body behaves almost like an ideal rigid body.
Frequency response is unmatched as a technique
for defining the useful range of application for all
kinds of dynamic systems.

Mechanical System Modeling

K. Craig

57

Motion Transformers
Mechanical systems often include mechanisms
such as levers, gears, linkages, cams, chains, and
belts.
They all serve a common basic function, the
transformation of the motion of an input member
into the kinematically-related motion of an output
member.
The actual system may be simplified in many
cases to a fictitious but dynamically equivalent
one.
Mechanical System Modeling

K. Craig

58

This is accomplished by referring all the


elements (masses, springs, dampers) and driving
inputs to a single location, which could be the
input, the output, or some selected interior point of
the system.
A single equation can then be written for this
equivalent system, rather than having to write
several equations for the actual system.
This process is not necessary, but often speeds the
work and reduces errors.

Mechanical System Modeling

K. Craig

59

Motion Transformers

Gear Train Relations:

m N 2
=
N
m N 1
Tm N 1 1
=

Tm N 2 N

N1
Tm m

N2

Tm m

Mechanical System Modeling

K. Craig

60

Translational Equivalent
for
A Complex System

Refer all elements and


inputs to the x1 location
and define a fictitious
equivalent system
whose motion will be
the same as x1 but will
include all the effects
in the original system.

Mechanical System Modeling

x 1, x 2,
are
kinematically related

K. Craig

61

Define a single equivalent spring element


which will have the same effect as the three
actual springs.
Mentally apply a static force f1 at location x1
and write a torque balance equation:
L2

x 1K s
f1L1 = ( K s1x1 ) L1 + x1K s2 L 2 +
L1
L1

f1 = K se x1
2

L2
1
K se  K s1 + K s2 + 2 K s
L1
L1

Mechanical System Modeling

K. Craig

62

The equivalent spring constant Kse refers to a


fictitious spring which, if installed at location
x1, would have exactly the same effect as all the
springs together in the actual system.
To find the equivalent damper, mentally
remove the inertias and springs and again apply
a force f1 at x1: f1L1 = ( x 1B1 ) L1 + ( x 2 B2 ) L 2 + B
L22
x 1


= x1B1L1 +
x1B 2 + B
L1
L1
f1 = Be x 1
2

L2
1
Be  B1 + B2 + 2 B
L1

L1

Mechanical System Modeling

K. Craig

63

Finally, consider only the inertias present.


1
x1
x1
2 x
f1L1 ( M L ) + ( M 2 L 2 ) + ( J )
L1
L1
L1
f1 M e x1
2
1 1

L2
1
M e  M1 + M 2 + 2 J
L1
L1

While the definitions of equivalent spring and


damping constants are approximate due to the
assumption of small motions, the equivalent
mass has an additional assumption which may
be less accurate; we have treated the masses as
point masses, i.e., J = ML2.
Mechanical System Modeling

K. Craig

64

To refer the driving inputs to the x1 location we


note that a torque T is equivalent to a force T/L1
at the x1 location, and a force f2 is equivalent to
a force (L2/L1)f2.
If we set up the differential equation of motion
for this system and solve for its unknown x1,
we are guaranteed that this solution will be
identical to that for x1 in the actual system.
Once we have x1, we can get x2 and/or
immediately since they are related to x1 by
simple proportions.
Mechanical System Modeling

K. Craig

65

Rules for calculating the equivalent elements


without deriving them from scratch:
When referring a translational element (spring,
damper, mass) from location A to location B, where
As motion is N times Bs, multiply the elements
value by N2. This is also true for rotational elements
coupled by motion transformers such as gears, belts,
and chains.
When referring a rotational element to a
translational location, multiply the rotational
element by 1/R2, where the relation between
translation x and rotation (in radians) is x = R .
For the reverse procedure (referring a translational
element to a rotational location) multiply the
translational element by R2.
Mechanical System Modeling

K. Craig

66

When referring a force at A to get an equivalent


force at B, multiply by N (holds for torques).
Multiply a torque at by 1/R to refer it to x as a
force. A force at x is multiplied by R to refer it as a
torque to .

These rules apply to any mechanism, no matter


what its form, as long as the motions at the two
locations are linearly related.

Mechanical System Modeling

K. Craig

67

Mechanical Impedance
When trying to predict the behavior of an
assemblage of subsystems from their calculated or
measured individual behavior, impedance methods
have advantages.
Mechanical impedance is defined as the transfer
function (either operational or sinusoidal) in which
force is the numerator and velocity the
denominator. The inverse of impedance is called
mobility.

Mechanical System Modeling

K. Craig

68

Mechanical Impedance for the Basic Elements

Ks
f
ZS ( D )  ( D ) =
v
D
f
ZB ( D )  ( D ) = B
v
f
ZM ( D )  ( D ) = MD
v
Mechanical System Modeling

K. Craig

69

Measurement of impedances of subsystems can be


used to analytically predict the behavior of the
complete system formed when the subsystems are
connected. We can thus discover and correct
potential design problems before the subsystems
are actually connected.
Impedance methods also provide shortcut
analysis techniques.
When two elements carry the same force they are said
to be connected in parallel and their combined
impedance is the product of the individual impedances
over their sum.
Mechanical System Modeling

K. Craig

70

For impedances which have the same velocity, we say


they are connected in series and their combined
impedance is the sum of the individual ones.
Consider the following systems:

x 1, v 1
K

f, v

Series Connection

f, v

Parallel Connection
Mechanical System Modeling

K. Craig

71

Parallel Connection
K
B
f
KB
D
=
(D) = K
v
+ B BD + K
D

Series Connection
f
K BD + K
(D) = B + =
v
D
D

Mechanical System Modeling

K. Craig

72

Force and Motion Sources


The ultimate driving agency of any mechanical
system is always a force not a motion; force causes
acceleration, acceleration does not cause force.
Motion does not occur without a force occurring
first.
At the input of a system, what is known, force or
motion? If motion is known, then this motion was
caused by some (perhaps unknown) force and
postulating a problem with a motion input is
acceptable.
Mechanical System Modeling

K. Craig

73

There are only two classes of forces:


Forces associated with physical contact between two
bodies
Action-at-a-distance forces, i.e., gravitational, magnetic,
and electrostatic forces.

There are no other kinds of forces! (Inertia force is a


fictitious force.)
The choice of an input form to be applied to a system
requires careful consideration, just as the choice of a
suitable model to represent a component or system.
Here are some examples of force and motion sources.

Mechanical System Modeling

K. Craig

74

Force and Motion Inputs


acting on a
Multistory Building

Mechanical System Modeling

K. Craig

75

A Mechanical Vibration
Shaker:
Rotating Unbalance
as a
Force Input

Mechanical System Modeling

K. Craig

76

Electrodynamic Vibration Shaker as a Force Source

Mechanical System Modeling

K. Craig

77

Force Source
Constructed from a
Motion Source
and a
Soft Spring

Mechanical System Modeling

K. Craig

78

Energy Considerations
A system can be caused to respond only by the source
supplying some energy to it; an interchange of energy
must occur between source and system.
If we postulate a force source, there will be an
associated motion occurring at the force input point.
The instantaneous power being transmitted through this
energy port is the product of instantaneous force and
velocity.
If the force applied by the source and the velocity
caused by it are in the same direction, power is supplied
by the source to the system. If force and velocity are
opposed, the system is returning power to the source.

Mechanical System Modeling

K. Craig

79

The concept of mechanical impedance is of some help


here.
The transfer function relating force and velocity at the
input port of a system is called the driving-point
impedance Zdp.

f
Zdp (D) = (D)
v
f
Zdp (i) = (i)
v

We can write an expression for power:

f
f2
P = fv = f
=
Zdp Zdp
Mechanical System Modeling

K. Craig

80

If we apply a force source to a system with a high value


of driving-point impedance, not much power will be
taken from the source, since the force produces only a
small velocity. The extreme case of this would the
application of a force to a perfectly rigid wall (drivingpoint impedance is infinite, since no motion is produced
no matter how large a force is applied). In this case the
source would not supply any energy.
The higher the driving-point impedance, the more a real
force source behaves like an ideal force source.
The lower the driving-point impedance, the more a real
motion source behaves like an ideal motion source.

Mechanical System Modeling

K. Craig

81

Real sources may be described accurately as


combinations of ideal sources and an output impedance
characteristic of the physical device.
A complete description of the situation thus requires
knowledge of two impedances:
The output impedance of the real source
The driving-point impedance of the driven system

Mechanical System Modeling

K. Craig

82

Mechanical System Examples


Rack-and-Pinion Gear System
Problem Statement
Develop the equivalent rotational
model of the rack-and-pinion gear
system shown. The applied torque T is
the input variable, and the angular
displacement is the output variable.
Neglect any twist in the shaft.
Bearings are frictionless. The pinion
gear mass moment of inertia about its
CG (geometric center) is Ip.

(I

Mechanical System Modeling

2 
2
2
+
I
+
I
+
m
R

+
cR

+
kR
=T
)
m
s
p
r

K. Craig

83

Multi-Gear System
Problem Statement
A load inertia I5 is driven through a
double-gear pair by a motor with inertia
I4, as shown. The shaft inertias are
negligible. The gear inertias are I1, I2,
and I3. The speed ratios are 1/2 = 2
and 2/3 = 5. The motor torque is T1
and the viscous damping coefficient c =
4 lb-ft-sec/rad. Neglect elasticity in the
system, and use the following inertia
values (sec2-ft-lb/rad): I1 = 0.1, I2 = 0.2,
I3 = 0.4, I4 = 0.3, I5 = 0.7. Derive the
mathematical model for the motor shaft
speed 1 with T1 as the input.
2
2
2

1 2
1 1
1

( I 4 + I1 ) + ( I5 + I3 ) + I 2  1 + c 1 = T1
5
5 2

Mechanical System Modeling

K. Craig

84

Dynamic Vibration Absorber


Problem Statement
A dynamic vibration absorber consists of
a mass and an elastic element that is
attached to another mass in order to
reduce its vibration. The figure is a
representation of a vibration absorber
attached to the cantilever support. For a
cantilever beam with a force at its end, k
= Ewh3/4L3 where L = beam length, w =
beam width, and h = beam thickness. (a)
Obtain the equation of motion for the
system. The force f is a specified force
acting on the mass m, and is due to the
rotating unbalance of the motor. The
displacements x and x2 are measured
from the static equilibrium positions
when f = 0. (b) Obtain the transfer
functions x/f and x2/f.
Mechanical System Modeling

Physical Model

Physical System
m2 D2 + k 2
x
=
F mm 2 D 4 + [ m 2 ( k + k 2 ) + mk 2 ] D 2 + kk 2
x2
k2
=
F mm 2 D 4 + [ m 2 ( k + k 2 ) + mk 2 ] D 2 + kk 2
K. Craig

85

Rigid Body Dynamics: Kinematics


y1
R1
y

x1

z1
z

Reference Frames
R - Ground xyz
R1 - Body x1y1z1

G
G
G
v A + ( R R1 r AP ) +

R1

G
vP

G
G
G
G
G
G
G
a P = R a A + R R1 ( R R1 r AP ) + R R1 r AP
R1 G P
R1 G P
R G R1
+ a + 2 v

G
q
Note: For any vector
Mechanical System Modeling

G
vP =

G R1 G
dq
dq R G R1 G
=
+ q
dt
dt

K. Craig

86

Rigid-Body Kinematics Example


G R1
= constant

=
5i
Given:
R1 G R 2
= 4k 1 = constant
Find: R aG P

r = 0.06 m

R1
O

i1 1
0
0 i

j1 = 0 cos sin j
k 0 sin cos k

1
y1
y1

y2

x2

x1

R2

= 30

Reference Frames:
R ground: xyz
R1 shaft: x1y1z1
R2 disk: x2y2z2

O
Mechanical System Modeling

z1

K. Craig

87

G
G
G
a P = R a O + R R 2

G
G
G
G
R 2 r OP ) + R R 2 r OP
R2 G P
R2 G P
R G R2
+ a + 2 v

GO
a = 0 Point O at end of rotating shaft fixed in R
R2 G P
a =0
Point P fixed in R2 (disk)
R2 G P
v =0
G
G
R G R2
= R R1 + R1 R 2 = 5i + 4k 1
G OP
r = ( r cos ) i1 + ( r sin ) j1
R R G R2
R
d
d

G
R R2
5i + 4k 1
=
=
dt
dt
G
R
dk1
R G R1
= 0+4
= 4 k 1
dt
= 4 5i1 k 1 = 20j1
R

(
(

= 20 jcos + k sin
Mechanical System Modeling

K. Craig

88

After Substitution and Simplification:


R

G
a P = ( 16r cos ) i1 + ( 41r sin ) j1 + ( 40r cos ) k 1

Alternate Solution:
R

G
G
G
a P = R a O + R R1

GO
a =0
R G R1
= 5i = constant
R R G R1
d
R G R1
=
=0
dt
R

Mechanical System Modeling

G
G
G
G
R1 r OP ) + R R1 r OP
R1 G P
R1 G P
R G R1
+ a + 2 v
G OP
r = ( r cos ) i1 + ( r sin ) j1

K. Craig

89

R1

GP
a =

R1

GO
R1 G R 2
a +

GO
a =0
R1 G R 2
= 4k 1
R1

R1

G R 2 G OP
G OP
R1 G R 2
r ) + r
(P is fixed in R2)

G R 2 R1
d
d
R1 G R 2
4k1 = 0
=
=
dt
dt
G OP
R1 G P
R1 G O
R1 G R 2
v = v +( r )
R1 G O
v =0
R1

R1

G OP
r = ( r cos ) i1 + ( r sin ) j1

After Substitution and Simplification:


R

G
a P = ( 16r cos ) i1 + ( 41r sin ) j1 + ( 40r cos ) k 1
(same result)

Mechanical System Modeling

K. Craig

90

Rigid Body Dynamics: Kinetics


Point C: mass center of a rigid body of mass m.
G
Linear Momentum L = m R vG C
Angular Momentum about point C
G
H = H x1 i1 + H y1 j1 + H z1 k 1
y

H x1 Ix1x1


H y1 = Iy1x1
H I
z1 z1x1

Ix1y1
Iy1y1
Iz1y1

Ix1z1
R R1
Iy1z1 y1
Iz1z1 R zR11

Equations of Motion
Mechanical System Modeling

R1
x1

R R GC
G
d v
F = m
dt
G
R
G
dH
M =
dt

y1
y1 C
R1
A

x1

z1
z

Reference Frames
R - Ground xyz
R1 - Body x1y1z1
K. Craig

91

Mechanical System Modeling

K. Craig

92

Mechanical System Modeling

K. Craig

93

Mechanical System Modeling

K. Craig

94

Mechanical System Modeling

K. Craig

95

Mechanical System Modeling

K. Craig

96

Mechanical System Modeling

K. Craig

97

Mechanical System Modeling

K. Craig

98

Mechanical System Modeling

K. Craig

99

You might also like