CPOC-GS-ST-0009 Rev 0 Painting Spec PDF

CARIGALI PTTEPI OPERATING COMPANY
SDN BHD
CPOC
CPOC GENERAL SPECIFICATION

(CGS)
PAINTING OF OFFSHORE AND COASTAL

STRUCTURES AND FACILITIES
CPOC-GS-ST-0009
18/03/11
APPROVED FOR DESIGN
REV
DATE
DESCRIPTION
BY
CHKD
FINALIZE
Devdatt
Pongpun
APPD
APPD

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TABLE OF CONTENTS
1.0
SCOPE
2.0
REFERENCES
2.1
Industry Codes and Standards
2.2
CPOC General Specifications
3.0
GENERAL
3.1
Definitions
3.2
Abbreviations
4.0
TECHNICAL CONTENT OF TENDERS
5.0
CERTIFICATION OF PERSONNEL
6.0
KICK OFF MEETING
7.0
PROCUREMENT AND STORAGE OF ABRASIVE AND COATING PRODUCTS 10
8.0
9.0
7.1
Abrasive
10
7.2
Painting Products
10
SURFACES TO BE PAINTED
11
8.1
Items not to be Painted
11
8.2
Painting Requirement for Stainless Steel
11
8.2.1
Under Thermal Insulation
11
8.2.2
Without Thermal Insulation
11
PAINTING SYSTEMS
12
9.1
Reference Code for Painting Systems for Offshore and Coastal Areas
12
9.1.1
Coding System
12
9.1.2
Identification of Painting Systems
12
9.2
Approved Systems
13
9.3
Substitution Rule
13
9.4
Colour Coding
13
10.0 SURFACE PREPARATION
13
10.1
Design and Preparation before Blasting of Surfaces to be Painted
13
10.2
Blast Cleaning of Carbon Steel (AF)
14
10.3
Blast Cleaning of Carbon Steel (AF) on Automatic Production Lines
14
10.4
Blast Cleaning of Stainless Steel (A1)
14
10.5
Surface Preparation of Galvanized Steel (AG)
15
10.6
Preparation Cadmium Plated Bichromated Surfaces (AB)
15
11.0 PAINT APPLICATION

11.1
Samples for QA/QC Purposes
15
15

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11.2
Qualification of Application Procedure for Each System
15
11.3
Application
15
11.4
Repairs
17
12.0 INSPECTION
18
12.1
Inspection Test Plan
18
12.2
Company Inspection
19
12.3
Guarantee
19
12.4
Final Acceptance
19
13.0 TECHNICAL FILE
19
ATTACHMENT 1
LIST OF PAINT SYSTEMS
ATTACHMENT 2
APPROVED SUPPLIERS AND SUPPLIERS SYSTEM
ATTACHMENT 3
COLOUR CODING

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SCOPE
This document defines the minimum technical requirements for the selection of paint
systems, the execution of painting work and the inspection for new offshore or coastal
structures and equipment. Quality Assurance and Inspection and Testing requirements for
materials, manufacturing, fabrication and installation activities for the Work.
The specification is based on the use of high durability painting systems for facilities whose
design life is anticipated to be more than 15 years.
2.0
REFERENCES
The reference documents listed below, including Industry Codes and Standards and
COMPANY Specifications, form an integral part of this General Specification. Unless
otherwise stipulated, the applicable version of these documents, including relevant
appendices and supplements, is the latest revision published on the effective date of the
contract.
The overall order of precedence of the applicable documents shall be:
1)
Government Laws, Rules and Regulations
2)
Purchase Order/ Service Order/ Contract Documents
3)
Project Particular Specification (PPS)
4)
Present General Specification
5) Codes and Standards in reference

Any conflict between any of the Contract Documents, or between this specification and any other
Contract Document, shall be reported to the COMPANY for decision. In such a case, and unless
otherwise agreed or decided by the COMPANY, it is understood that the more stringent
requirement shall apply.
Exceptions to, or deviations from this specification are not permitted unless previously accepted
in writing by the COMPANY. For this purpose, requests for substitutions or changes of any kind
shall be complete with all pertinent information required for COMPANY assessment.
COMPANYs approval, nevertheless, will not, in any way, relieve the responsibility of the
Contractor to meet the requirements of the industry Codes and Standards referred to and
amended herein, in the event of conflict.
2.1
Industry Codes and Standards

Reference
Title
ACQPA
Painting Systems Certified by ACQPA
ASTM D4940
Standard Test Method for Conductimetric Analysis of Water Soluble

Ionic Contamination of Blasting Abrasives
ISO 11124-2 to 4
Preparation of Steel Substrates before Application of Paints and

Related Products. Specifications for Metallic blast-Cleaning
Abrasives

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Reference
Title
ISO 11125-1 to 7

Related Products. Methods for Testing Metallic Blast-cleaning
Abrasives
ISO 11126-7, 8, & 10

Related Products. Specifications for Non-metallic Blast-cleaning
Abrasives: Fused Aluminum Oxide, Olivine Sand, and Garnet
ISO 11127-1 to 7

Related Products. Methods for Testing Non-metallic Blast-cleaning
Abrasives
ISO 12944- 1 to 4
Paints and Varnishes-Corrosion Protection of Steel Structures by

Paint Systems
ISO 12944-7 to 8
Paints and Varnishes-Corrosion Protection of Steel Structures by

Paint Systems
ISO 1513
Paints and Varnishes. Examination and Preparation of Samples for

Testing
ISO 19840
Paints and Varnishes. Determination of Dry Film Thickness

Nondestructive Magnetic Flux Method
ISO 20340
Paints and Varnishes-Performance Requirements for Protective

Paint Systems for Offshore and related Structures
ISO 2409
Paints and Varnishes. Cross-cut Test
ISO 4624
Paints and Varnishes. Pull-off Test
ISO 4624
Paints and Varnishes. Pull-off Test
ISO 4628-1 to 6
Evaluation of Paint and Varnish Defects. Designation of Intensity,

Quantity and Size of Common Types of Defect
ISO 8501-1 to 3

Related Products. Visual Assessment of Surface Cleanliness.
ISO 8502-1 to 4

Related Products. Tests for the Assessment of Surface Cleanliness.
ISO 8502-6

Related Products. Tests for the Assessment of Surface Cleanliness:
Extraction of Soluble Contaminants for Analysis
ISO 8502-9

Related Products. Tests for the Assessment of Surface Cleanliness:
Field Method for Conductometric Determination of Water-soluble
Salts.

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Title
Reference
2.2
Doc. No.
Rev.
ISO 8503-1 to 4

Related Products. Surface Profile of Abrasive Blast-cleaned Steel
ISO 8504-1 to 3

Related Products. Methods for Surface Preparation
ISO 9223
Corrosion of Metals and Alloys. Atmospheres Corrosivity.

Classification ASTM D4752 Standard Test Method for Measuring
MEK Resistance of Ethyl Silicate (inorganic) Zinc-rich Primer by
Solvent Rub
RAL 840 HR
Colours Standard
CPOC General Specifications

Reference
Title
CPOC-GS-GEN-0006
Protection of Oil and Gas Production Facilities Against Corrosion for

Development Projects
CPOC-GS-EL-0001
Electrical Engineering Guidelines
CPOC-GS-IN-0001
Instrumentation Engineering, Supply and Construction General

Requirement
CPOC-GS-PI-0001
Piping Design, Fabrication and Installation
CPOC-GS-PI-0004
Pressure Testing of Platform Piping Systems
CPOC-GS-ST-0001
Offshore Structural Materials
CPOC-GS-ST-0002
Structural Steel Fabrication
CPOC-GS-ST-0005
Offshore Structural Welding and Inspection
CPOC-GS-ST-0006
Load-out, Transportation and Installation of Offshore Structures
CPOC-GS-ST-0009
Painting of Offshore and Coastal Structures and Facilities

CPOC
3.0
GENERAL
3.1
Definitions
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Throughout this specification, the following definitions shall apply:

Reference
Description
Applicator
The company in charge of paint application and quality control which

is eventually sub-contracted by the Contractor
Approval
The authorization in writing given by the COMPANY to the

Contractor on a procedure or to proceed with the performance of a
specific part of the Work without releasing in any way the
Contractor from any of his obligations to conform with the technical
specifications, requisitions, etc. The words Approve, Approved
and Approval shall be construed accordingly.
COMPANY
CARIGALI-PTTEPI Operating Company Sdn.Bhd. (CPOC)
Contract Documents
The material requisitions, material specifications, etc. issued by

the COMPANY and attached to the Contract or the Purchase Order.
Contractor
Any company CPOC has signed a contract with for the

Engineering, Procurement, Construction and Installation of a part of
a project.
Inspector
The COMPANYs or Contractor's representative(s), (as applicable),

or member(s) from an Inspection Agency duly appointed by the
COMPANY or the Supplier (as applicable) to act as its
representative(s) for the purpose of the contract.
Manufacturer
The company or its sub-contractors which produces and/or sells

the products used for Cathodic Protection System selected by the
COMPANY or the Contractor (as applicable) as the Manufacturer of
the said materials
PPS
Designates Project Particular Specification detailing the additional

tests and requirements or the possible modifications to the present
specification, based on the particular design conditions or the local
legislation of the project
Purchase Order
The order issued by Purchaser consisting Terms and Conditions and

attachments thereto including but not limited to Data Sheets and
Drawings, Specifications including referenced documentation therein,
and all other documents and attachments
Purchaser
The COMPANY or the Supplier (as applicable) which have placed the
Purchase Order to the Manufacturer
Supplier
The company designated on the Purchase Order form or Contract as

being the selected supplier of the said materials.
WORK
All activities defined in the Scope of Work
Shall
Used to indicate that a provision is mandatory

CPOC
Reference
Should
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Description
Used to indicate that a provision is not mandatory but is
recommended as good practice
Used to indicate that a provision is optional
Abbreviations
Reference
Description
ACQPA
Association of Certification and Qualification for Paint Anti corrosion
AY
Acrylic
CA
Certifying Agent
DFT
Dry Film Thickness
EP
Epoxy
EPES
Ester Epoxy
EPGF
Glass Flake Epoxy
EPHZ
Zinc Phosphate Epoxy
EPM
Modified Epoxy
EPPH
Phenolic Epoxy
EPRZ
Rich Zinc Epoxy [Zn] > 80% (ISO 12944-5)
EPVI
Vinylic Epoxy
EPZ
Poor Zinc Epoxy EPZ [Zn] < 80% (ISO 12944-5)
ESI
Zinc ethyl silicate
FROSIO
The Norwegian Professional Council for Education and Certification

of Inspectors for Surface Treatment
FRP
Fibre Reinforced Plastic
NACE
National Association of Corrosion Engineers
PFP
Passive Fire Protection
PUR
Polyurethane
PUR SI
Silicone

CPOC
Reference
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Description
PVC
Poly Vinyl Cholorode
PY
Polyester
UV
Ultra-Violet
VY
Vinyl-ester
TECHNICAL CONTENT OF TENDERS

Tenders shall include the following information:
1)
Proposed paint systems for each category / location of item to be painted
2)
Product data sheets
3)
Terms and conditions of guarantee
4)
A statement showing that all parties involved (Contractor, Supplier, and Applicator) will
be carrying out the work according to the present specification, or if relevant, to the
project particular specification. This statement shall also show that the guarantee is
jointly underwritten by all parties and specify the durations and performance levels of the
guarantee.
This statement can consist in either a certificate of homologation by an approved
organism or a letter signed by the head office of each party involved.
5)
Maximum thickness tolerable for each coat and for the full system
6)
Surface preparation and painting procedures
7)
Inspection test plan with acceptance criteria and frequency of inspection
8)
A list of inspection and painting equipment to be used
9)
Colours to be used for each item of equipment and for the different coats, in accordance
with the colour chart chosen for the project by COMPANY
10) Methods of protection of items to be painted against adverse weather conditions,

Certificates (ACQPA, FROSIO, NACE, or equivalent) of operators and inspectors.
5.0
CERTIFICATION OF PERSONNEL
Operators shall be individually certified by an approved organization (ACQPA, FROSIO,
etc.). Inspectors shall be individually certified by an approved organization (ACQPA,
FROSIO, NACE International, etc.) minimum level 3.
6.0
KICK OFF MEETING

A technical kick off meeting shall be organized by the Contractor in the presence of
COMPANY.

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Manufacturer and Applicator to define all the details regarding the work, application
procedures, and inspection test plan. All the documentation shall be submitted to COMPANY
for review prior to this meeting.
During this meeting, the contractor shall provide the following;
1)
Proposed paint system(s) for each piece of equipment to be painted, product data sheets,
maximum thickness tolerable for each coat and for the full system, approval certificates for
coatings in contact with specific products such as food products, jet fuel, etc.
2)
Storage, sampling of painting products and safety requirements.
3)
Methods of protection of items to be painted against adverse weather conditions.
4)
5)
Surface preparation and painting procedures approved by the paint Manufacturer.

List of inspection and painting equipment to be used, inspection test plan with acceptance
criteria and frequency of inspection.
Manufacturer shall provide Applicator with technical assistance. All recommendations made
by Manufacturer other then these outlined in datasheets or in the present specification shall
be supported by a written statement from Manufacturers head office.
7.0
PROCUREMENT AND STORAGE OF ABRASIVE AND COATING PRODUCTS
7.1
Abrasive
Abrasives shall be sealed in watertight packaging. Any product delivered in defective
packaging shall be rejected.
Conductivity of abrasives shall be less than 150.10-6 SIEMENS/cm as per ASTM D4940. The
use of copper slag or silica sand is prohibited.
Abrasives must be stored in such conditions as to avoid their degradation.
7.2
Painting Products
The products shall be delivered in their original sealed packaging. The packaging shall be
clearly marked with the product description, the batch number, the fabrication date and the
expiry date.
The quantities of paint and thinners required to perform the entire job shall be procured
before the work commences, except in cases where the shelf life of the product is less than
the anticipated duration of the work or volume of the product is very important.
The expiry dates from the fabrication dates are:
1)
For zinc ethyl silicate: 6 months
2)
For other products: 1 year
3)
Specific cases: according to manufacturers recommendation with COMPANY approval.

Products must be stored under shelter and in such conditions as to avoid their
degradation. Thinners, solvents, etc. shall be stored in a suitably ventilated fireproofed
building, separate from other painting consumables.

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SURFACES TO BE PAINTED
All surfaces shall be painted using the relevant specified system, except when otherwise
stipulated hereafter.
8.1
Items not to be Painted

Unless otherwise specified, the following surfaces shall not be painted:
8.2
1)
Galvanized steel gratings (except lower deck and ESDV deck)
2)
Concrete structures
3)
Plastic and plastic coated materials provided their resistance to UV as been demonstrated,
and colour coding is not necessary.
4)
Non ferrous materials such as 90-10 and 70-30 copper nickel alloys, monel, aluminum
bronze, and nickel alloys when not thermally insulated.
5)
Machined surfaces
Painting Requirement for Stainless Steel

The following requirements concern only piping, pipelines and pressure containing
equipment. The temperatures mentioned below are the maximum operating temperatures.
8.2.1 Under Thermal Insulation

All heat insulated stainless steel piping and pressure vessels shall be painted as follows:
1)
For temperatures below 25 C, the painting system is S05.
2)
For temperatures between 25 C and 150 C, the painting system is S06

second.
8.2.2 Without Thermal Insulation

Stainless steel AISI 304, 304L, 321, 316 and 316 L shall be painted
1)
With system S05 for temperatures up to 80 C.
2)
3)
With system S06 for temperatures between 81 C and 120 C.

For temperatures between 121C and 200 C, and if necessary, system S13 shall
be applied.
Duplex stainless steel, 904 L and other stainless steel shall be painted as follows:
1)
No painting is to be applied for temperatures below 100 C
2)
With system S06 for temperatures between 100 C and 120 C
3)
With system S13, if necessary, for temperatures between 120 C and 200 C
If application problems are experienced with small size piping, the thickness of
the glass flake filled vinyl ester can be reduced to 500 microns (minimum
thickness) but applied in two coats of 250 microns each.
Zinc containing paints are prohibited on stainless steel.
All stainless steel shall be painted on areas facing carbon steel pipe supports

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PAINTING SYSTEMS
Painting systems are defined according to the following parameters:
9.1
1)
Type of substrate
2)
Atmosphere or environment
3)
Minimum and maximum Operating temperatures
Reference Code for Painting Systems for Offshore and Coastal Areas
9.1.1 Coding System
Part I: Atmosphere or Environment
Atmosphere or Environment
Category of Corrosivity
Marine Atmosphere MA
C5-M
Immersed - IM
IM-2
Part II: Substrate

AF
Ferritic carbon steel or cast iron
AI
Austenitic stainless steel and special alloys
AG
Galvanized Steel
AB
Cadmium plated bichromated steel
Part III: Operating Temperatures

This is a four digit code containing the symbol + or - and the maximum and
minimum operating temperatures respectively.
9.1.2 Identification of Painting Systems

Systems are identified as follows:
Code
System
MA
AF
-10 /+80
S05
Part 1
Part 2
Part 3
System Number
The list of paint systems according to this code is given in Attachment 1.
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Approved Systems
New systems can be submitted for approval by COMPANY, at any time by the Suppliers already
approved (Attachment 2) at Suppliers expense. In that case, a full qualification program shall be
submitted to COMPANY together with the name of the third party and independent laboratory
which is proposed to perform the test program. COMPANY reserves the right to amend the
proposed qualification program and to witness the testing at any stage. As a basis for durability
testing, ISO 20340 applies. Other testing will be required depending on the concerned area
(atmosphere, immersed or not, temperature etc). Some paint systems are approved by
COMPANY based on the results of experience.
The painting systems approved by COMPANY are given in Attachment 2.
9.3
Substitution Rule
When selecting a painting system, a system designed to withstand environments with higher
corrosivity shall always be applicable to lower corrosivity environments.
9.4
Colour Coding
Colour coding shall be according to the schedule defined for the project. Generally, colours will
be chosen to match those of installations already present in the same block or country. If the
project has no specific requirements, then the colour coding shall be according to Attachment 3.
In any case, the painting works carried out by Contractor shall include all colour coding and
marking required for service identification.
10.0 SURFACE PREPARATION

10.1 Design and Preparation before Blasting of Surfaces to be Painted
All structures and equipment shall be designed according to ISO 12944 international standard for
high durability paint systems. All sharp edges shall be rounded (minimum radius > 2 mm).
The design of the item to be painted shall be such that it creates no interstice and inaccessible
area. All oil or grease shall be removed by washing the item to be painted with appropriate
solvents or any other suitable means before beginning blast-cleaning operations. This includes
bolt holes in piping assemblies.
Weld spatter and remains of temporary welds, deposits or surface defects shall be eliminated by
appropriate means; removal by deep grinding is subject to COMPANY approval.
All mating surfaces of equipment subject to outdoor exposure shall be coated with the full coating
system prior to assembly (saddles, skirts, base plates, bolted components, flanges, etc.).
Contractor shall protect all equipment that is not to be painted or may be affected by the
presence of abrasives or paint. Special attention shall be paid to avoid splashes of zinc paint on
equipment made of austenitic steel.
Abrasive blasting shall not proceed if:
1)
Temperature of the substrate is less than 3 C above the dew point
2)
The relative humidity is more than 85 % RH
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The weather is rainy or foggy, except under shelter, and subject to verification of the
atmospheric conditions.
Contractor shall keep a daily record of the dew point, relative humidity, ambient
atmosphere and substrate temperatures (all measured before the work commences and
twice per shift and when ambient conditions are obviously changing) to ensure that
conditions are acceptable.
These records shall be kept and made available COMPANY.
10.2 Blast Cleaning of Carbon Steel (AF)

The blast cleaning procedure shall be submitted to COMPANY for approval.
All surfaces to be coated shall be blast-cleaned according to:
1)
2)
The grade of cleanliness (ISO 8501 standard)

The surface profile Ra (ISO 8503 standard: roughness meter with adapted cut-off or
visiotactile surface profile comparator) specified for each system in Attachment 2.
After blast-cleaning, all dust must be removed using a vacuum cleaner before application
of the paint (ISO 8502 3). All blast-cleaned surfaces shall be coated before the
deterioration of the grade of cleanliness. In any case, any surface that has been blastcleaned shall be coated on the same day.
Before painting work commences, checks for the contamination of the surface by salts shall
be performed (ISO 8502 6 & 9).
10.3 Blast Cleaning of Carbon Steel (AF) on Automatic Production Lines

In addition to the requirements of Section 10.2:
1)
All surfaces shall be blast-cleaned to grade of cleanliness Sa 3 (ISO 8501 -1).
2)
Contractor shall ensure that the grit selected can achieve the required surface profile. This
requirement includes determination of grit mix, as well as quantity and frequency of
renewal. Surface profile shall be checked and recorded twice per shift.
3)
Dust level shall be thoroughly checked (level 2 maximum of ISO 8502 3).
10.4 Blast Cleaning of Stainless Steel (A1)

Stainless steel shall be segregated, carbon steel supports for storage shall be systematically
painted, and lifting equipment shall prevent iron contamination. Stainless steel surfaces to be
coated shall be etched or degreased and blast-cleaned with a non-ferrous and chlorine-free
abrasive.
The blast cleaning procedure to be submitted to COMPANY shall include:
1)
Abrasive composition to obtain a surface roughness of Ra = 10 microns (8 microns

acceptable locally).
2)
Dust level (level 2 maximum of ISO 8502 3)
3)
Substrate contamination checks. Ferrous contamination / direct colourimetry method using

Prussian blue (potassium ferricyanide) shall be used no surface pollution shall be
accepted.

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10.5 Surface Preparation of Galvanized Steel (AG)

Galvanized steel to be coated shall be cleaned, degreased and etched using the product
specified in the systems.
10.6 Preparation Cadmium Plated Bichromated Surfaces (AB)

Galvanized or cadmium-plated bichromated surfaces shall be cleaned and degreased.
11.0 PAINT APPLICATION

11.1 Samples for QA/QC Purposes
From each batch of products used during the work, the Contractor shall take two samples to be
made available to COMPANY.
11.2 Qualification of Application Procedure for Each System

One month before work commences, all the selected systems shall be applied on test plates
representative of the structure to be painted. The products used shall be sampled from the
same batches as those intended for the work.
The system shall be applied in the presence of the Manufacturer of the paint and the
COMPANY representative in the climatic conditions that are as similar as possible to worst
case conditions that can be foreseen during the work on the construction site. Application
shall be performed by the painting specialist who will be responsible for application during the
work.
When the painting systems are fully cured, visual inspection, thickness measurement and
adhesion testing shall be carried out to confirm that the performance of the painting systems
meet those specified for each system in Attachment 3.
11.3 Application
11.3.1
General
Paint shall always be applied to surfaces that are dry, clean and degreased,
for both coating on substrate and previous coat.
Painting work shall not proceed if:
1)
Temperature of the substrate is less than 3 C above the dew point
2)
The relative humidity is more than 85 % RH (90 % RH for inorganic zinc

silicates)
3)
The weather is rainy or foggy, except under shelter, and subject to verification of
the atmospheric conditions.
4)
The minimum or maximum temperature of the ambient atmosphere and the

substrate are within the limits given in the product data sheets (usually 10 C for
epoxy based paint and 5 C for acryl-polyurethane topcoat).
Contractor shall keep a daily record of the dew point, relative humidity, ambient
atmosphere and substrate temperatures (all measured before the work
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commences and twice per shift and when ambient conditions are obviously
changing) to ensure that conditions are acceptable.
These records shall be kept and made available to the COMPANY.
Application shall be by airless spray.
Stripe coats shall be applied by brush to all angles, corners, sharp edges, bolt
or rivet heads, etc., with the same product as this to be applied on the surface
to be painted. The only exception is inorganic zinc silicates where stripe coats
shall be applied using the repair system primer, i.e. zinc rich epoxy.
Different colours shall be used for all successive coats of the paint system. The
finishing coat of the required colour shall be sufficiently opaque to cover the
shade of the undercoat.
The thickness of each coat, including frequency and tolerance shall be
checked by the Contractor according to ISO 19840. The values shall be
recorded and made available to COMPANY.
11.3.2
Zinc Ethyl Silicate

During application, the product shall be stirred at all times.
If relative humidity is low, it shall be sprayed with fresh water for at least two hours
after application to enhance curing.
Before the subsequent coat is applied, this primer shall be subjected to a MEK test
as per ASTM D4752 to ensure that hydrolysis is complete. If complete hydrolysis is
not obtained within eight days of application, the coating shall be completely removed
and re-applied
11.3.3
Galvanized or Cadmium-plated Bichromated Bolting

Galvanized or Cadmium-plated Bichromated Bolting
All surfaces of the bolting shall be coated. The topcoat shall be applied after
assembly is completed.
11.3.4
Painting Fastenings
For bolting, the following applies:
Carbon steel nuts/bolts: It shall be either hot dip galvanised and painted or zinc
plating and Xylan coating. Following two painting options are acceptable for the
protection of hot dip galvanised or zinc plating on carbon steel bolting.
Option 1: In case carbon steel nuts/bolts are hot dip galvanised, the tie coat of the
system S05 (30 microns of epoxy) and primer (DFT 30 microns) shall be applied before
installation and the remaining layers (intermediate and finish coat) shall be applied after
installation.
Option 2: In case carbon steel nuts/bolts are zinc plated, PTFE Fluoropolymer (Xylan
1070 or 1424) coating shall be applied before application. There is no need to apply
intermediate and final coats after installation.

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Table 1: Coating of Carbon Steel Nuts/Bolts

Option 1 : Hot dip Galvanised and
Painting
S05 system
Before installation
Hot dip Galvanised and
Primer (DFT 30 micron)
Option 2* : Zn plating and Xylan coating

New paint system
After installation
Intermediate coat +
PU for visible part
Before installation
Zn plating + Xylan 1070 or
Zn plating + Xylan 1424
After installation
No paint after
installation.
Note:
*Degreases with chemical is required before second coat application (Xylan coating)
Stainless steel nuts/bolts: Degreasing with solvent clean to SSPC-SP1 and
Aluminium oxide sweep blasting are required as surface preparation before PTFE
Fluoropolymer application.
PTFE Fluoropolymer can be applied directly to stainless steel nuts/bolts (no need
primer). The approved PTFE Fluoropolymer products are Xylan 1070 and Xylan
1424 and the thickness shall be 25 to 40 microns.
Table 2: Coating of Stainless Steel Nuts/Bolts
Sequence
Generic type
Paint name
D.F.T
Before installation
PTFE
Fluoropolymer
Xylan 1424 or Xylan

1070
25-40 m
After installation
No paint after installation
Zn plating or hot dip galvanised are prohibited for application on stainless steel surface
because crack can be initiated.
For dungeons (long nut), system S05 will be applied after installation.
11.4 Repairs
Any defect shall be repaired before the application of further coats. Subject to the agreement of
COMPANY, and after determining the type and size of the defects, the following methods of
repair shall be applied:
11.4.1
Major Defects
The paint shall be removed completely by abrasive blast-cleaning and the entire system
shall be reapplied.
11.4.2
Minor Defects (localized appearance, mechanical damage, scratches, etc.)

Subject to the agreement of the Supplier of the product, the system shall be
removed by localized blast-cleaning, the edges of the sound coating shall be
feathered back about 50 mm, and the repair system shall be applied.

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
18 of 51
12.0 INSPECTION
12.1 Inspection Test Plan
An inspection test plan including all the points mentioned below shall be prepared and
submitted to COMPANY for approval.
Prior to surface preparation, during surface and paint application Contractors Quality Control
department shall check the following points and record the results in its quality control report.
Raw materials and conditions for storage:
1)
Data sheets of the products, shelf life, storage requirements.
2)
Storage under shelter.
Construction quality:
1)
Rounding of corners, sharp edges to 2 mm radius minimum.
2)
Form, quality and continuity of welds.
Climatic conditions for surface preparation and coating application:

1)
Temperature of substrate at least 3 C above dew point.
2)
3)
Maximum humidity 85 % RH (90 % for the application of inorganic zinc silicates).

For paint application, ambient temperature >10 C for epoxy, >5 C for polyurethane.
Surface preparation quality:

1)
Grade of cleanliness: Sa 3 according to ISO 8501.
2)
Cleanliness: no grease or oil, dust level 2 maximum according to ISO 8502-3.
3)
4)
Anchoring profile: G medium according to ISO 8502.

Contamination including chlorides: according to ISO 8502-6 and 9, 30 mg/m2 maximum.
Coating quality:
1)
State of curing of primer and of each coat.
2)
For inorganic zinc silicate: record of spraying with fresh water to enhance hydrolysis (if
relevant) and results of MEK test: Level 5 according to ASTM D4752.
3)
Interval between coats (in accordance to Supplier product datasheets).
4)
Wet film thickness for each coat immediately after application.
5)
Number of coats, DFT of each coat and of the final system according to ISO 19840.
6)
Appearance and colour.
7)
Visual inspection results: no defects such as "orange peel", cracking, bubbling, pinholes,
runs and sags, blistering, etc.
8)
Adherence test
a)
The tests shall be carried out only when the system is completely dry and fully
polymerized.
b)
Systems with DFT less than 200 m: cross-cut test class 0 according to ISO 2409
c)
Systems with DFT above 200 m: pull-off test according to ISO 4624: Unless
specified, the minimum values acceptable are 3 MPa for checks made with
mechanical equipment (type Ersad, Satec, or equivalent) and 5 MPa for checks

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
19 of 51
made with hydraulic equipment (Type PAT or equivalent). The equipment must be
fitted with a gauge indicating the pulling force. The exceptions are: minimum 6 MPa
for the system S07, 4 MPa for S08 and S12 with mechanical tester.
12.2
Company Inspection
COMPANY inspector shall have free access to storage areas, workshops, yards where the
work will be performed. Contractor shall also provide COMPANY inspector with all office
facilities necessary for the execution of his work (telephone, fax, handling equipment,
measuring instruments with valid calibration certificates, etc.).and with all relevant
documentation regarding the work to be carried out.
Provisional acceptance
For provisional acceptance, COMPANY shall check that all inspections set out in section 12.1
have been carried out and that all results are satisfactory.
12.3
Guarantee
The work shall be covered by a specific guarantee:
1)
The guarantee shall be jointly underwritten by Contractor, Applicator, and Supplier.
2)
The guarantee shall be provided for duration of 5 years except the guarantee period
3)
For the system S10 which is 3 years and for the system S11 which is only 1 year.
4)
5)
The maximum degree of rust shall be Ri2 according to ISO 4628.

The maximum degree of cracking, blistering, or flaking shall be 3S3 according to ISO 4628.
For the galvanized surfaces and zinc or cadmium plated-bichromated surfaces, only
cracking, blistering and flaking shall be considered.
12.4
Final Acceptance
An inspection shall be carried out at the end of the guarantee period to determine if any claims
are raised.
13.0
TECHNICAL FILE
Contractor shall hand over a technical file to COMPANY at the end of the work which shall
include:
1)
All inspection reports
2)
Provisional acceptance reports
3)
Guarantee certificates
4)
Insurance certificates for the guarantee
CPOC

ATTACHMENT 1
LIST OF PAINT SYSTEMS
Doc. No.
CPOC-GS-ST-0002
Rev.
Date
18/03/11
Page
20 of 51

CPOC
Doc. No.
CPOC-GS-ST-0002
Rev.
Date
18/03/11
Page
21 of 51
Important warning:
1)
Interval time between coats shall be as per manufacturer data sheet
2)
For inorganic zinc silicates, interval considers water spray for 2 hours after application.
3)
Temperatures indicated are minimum /maximum operating temperatures.
Decks
Item
Code
System
Remarks
Structure
MA AF - 010/+080
S01
Floors
MA AF - 010/+080
S02
Helideck, escape routes

of oil producing facilities.
MA AF - 010/+080
S03
Fire-proofed surface
Intumescent epoxy
MA AF - 010/+080
S04
S04 second
The painting system must

be approved
by PFP
supplier
Galvanized surfaces
MA AG - 010/+080
S05
All
galvanized
surfaces
except gratings, stairs and
associated galvanized
fasteners
Cd/bi-Cr and Zn/bi-Cr

surfaces
MA AB - 010/+080
S05
Above 80 degree C, use

same system as adjacent
surfaces.
304, 321, 316, 304L,

316L SS T<80C
MA AI - 010/+080
S05
Other stainless steels

(904L, Duplex SS, .)
MA AI - 010/+120
S06
High temperature
MA AF - 121/+400
S11
Flare type structure

CPOC
Doc. No.
CPOC-GS-ST-0002
Rev.
Date
18/03/11
Page
22 OF 51
Jackets
Item
Code
System
Remarks
Jacket: Splash zone
IM AF - 010/+080
S07
S07 second
(Note 1)
Between the crest level of

the 100 years wave
superimposed
on
the
maximum surge height
plus the normal Mean High
Water Springs (MHWS)
and 3m below the Lowest
Astronomical Tide (LAT) or
the
annual
swell,
whichever is the greater.
Jacket: Immersed zone
IM AF - 010/+080
S08
Area from the bottom of

the jacket (including buried
part) to 2 m above the
stability floor. Boat landing, Bumpers. I tubes
and J tubes of umbilicals
and
electrical
cables.
Sump caissons (internal
and external). Casings of
seawater lift pumps.
Subsea Equipment
IM AF - 010/+080
S08 second
Subsea equipment
(wellheads, manifolds,
etc.) . Top coat shall be
light colour.
Jacket Emerged zone
MA AF - 010/+080
S09
Area between the crest

levels of the 50 years
wave superimposed on the
maximum surge height
plus the normal Mean High
Water Springs (MHWS)
and the top of the
structure.
(Note 2)
Note 1: If above 80 C, the splash zone of flare structure shall be cladded with Inconel 625
or Monel K500 or equivalent.
Note 2: Immersed zone is protected against corrosion by combination of painting and
cathodic protection.

CPOC
Doc. No.
CPOC-GS-ST-0002
Rev.
Date
18/03/11
Page
23 OF 51
Pressure vessels, piping and extertor of storage tanks

Item
Code
System
Remarks
t<80C
MA AF -010/+080
S01
Extended 1.5m down inside

floating roof tanks.
81<t<120C
MA AF +081/+120
S10
Including adjacent surfaces.
121<t<400C
MA AF +121/+400
S11
Including adjacent surfaces.
t<89C
MA AF -030/+089
S12
90<t<200C
MA AF +090/+200
S13
MA AF -010/+080
S01
Carbon steel, uninsulated
Carbon steel, insulated
Other
Vessel base structure
Galvanized surfaces
MA AG - 010/+080
S05
All
galvanized
surfaces
except gratings, stairs and
associated galvanized
fasteners.
Cd/bi-Cr and Zn/bi-Cr

surfaces
MA AB - 010/+080
S05
304, 304L, 321, 316, 316L,

SS T<80 C
MA AI - 010/+080
S05
304, 304L, 321, 316, 316L,

SS 81 C <T <120C
MA AI - 010/+120
S06
MA AI - 010/+120
S06
MA AI - 010/+200
S13
All stainless steels
MA A1 010/+025
S05
All stainless steels
MA A1 010/+150
S06
second
Uninsulated stainless steels
Other stainless steels

(904L, Duplex SS)
100 C <T <120C
All stainless steel (if
needed) 120 C <T <200C
Insulated stainless steels
Above 80 degrees C, use

same system as adjacent
surfaces.

CPOC
Doc. No.
CPOC-GS-ST-0002
Rev.
Date
18/03/11
Page
24 OF 51
Machines
Item
Code
System
Remarks
MA AF -010/+080
S14
Machinery Supplier system if

approved by Company.
Code
System
Remarks
Opened workshop
MA AF -010/+080
S15
Bulkheads ceilings
Air conditioned
MA AF -010/+080
S16
Walls, ceilings
Floors
MA AF -010/+080
S02
Floors under concrete
MA AF -010/+080
S17
t<80C
Rooms
Item
CPOC

Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
25 of 51
ATTACHMENT 2
APPROVED SUPPLIERS AND SUPPLIERS SYSTEM

CPOC
System No:
S01
Zone:
Deck and Equipment
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
26 of 51
Surface preparation:
1) Grade of cleanliness: Sa 3(ISO 8501-1:1988). For repair system: Sa 2 .
2) Roughness:
Supplier
Ameron
Carboline
Hempel
International
Coatings
Jotun
Sigmakalon
Grit medium (G) (ISO 8503 -2: 1988)
Coating system
Repair system
System
Details
Primer
Dimetcote 19
ESI
60
Amercoat 68
Tie-coat
Amercoat 71 Primer
EP
30
Amercoat 71Primer
Intermediate
Amercoat 385
EPM
150
Final coat
Amercoat 450S
PUR
50
Primer
Carbozinc 11
ESI
60
Carbozinc 685 P
Tie-coat
Carboguard 193 primer
EP
30
Intermediate
Carboguard 893
EPM
150
Carboguard 893
Final coat
Carbothane 134
PUR
50
Primer
Galvosil 1570
ESI
60
Tie-coat
Hempadur 4508
EPM
30
Hempadur 4508
EPM
40
Intermediate
Hempadur 4588
EPM
150
Hempadur 4588
EPM
150
Final coat
Hempathane 5521
PUR
50
Hempathane 5521
PUR
50
Primer
Interzinc 22
ESI
60
Interzinc 52
EPRZ
60
Tie-coat
Interguard 269
EP
30
Intergard 269
EP
40
Intermediate
Interguard 475 HS
EP
150
Intergard 475 HS
EP
150
Final coat
Interthane 990
PUR
50
Interthane 990
PUR
50
Primer
Resist 86
ESI
60
Barrier
EPRZ
50
Tie-coat
Penguard Tie Coat 100
EP
30
EP
50
Intermediate
Jotamastic 87
EPM
150
Jotamastic 87
EPM
150
Final coat
Hardtop AS
PUR
50
Hardtop AS
PUR
50
EPZ
60
EP
40
Reference
Binder
Thick. ()
Refence
Binder
Thick. ()
EPRZ
50
EP
50
Amercoat 385
EPM
150
Amercoat 450S
PUR
50
EPRZ
50
EP
50
EPM
150
Carbothane 134
PUR
50
Hempadur Zinc 1536
EPRZ
60
Primer
Sigma Tornusil MC58
ESI
60
Sigma Zinc primer
Tie-coat
Sigmacover 522
EP
40
Sigmacover 522
Intermediate
Sigmacover 456
EP
150
Sigmacover 456
EP
150
Final coat
Sigmadur gloss
PUR
50
Sigmadur gloss
PUR
50

CPOC
System No:
S02
Zone:
Floors
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
27 of 51
1) Grade of cleanliness: Sa 3(ISO 8501-1:1988). For repair system: Sa2.
2) Roughness:
Supplier
Ameron
Carboline
Hempel
System
Details
Jotun
Sigmakalon
Coating system
Reference
Primer
Dimetcote 19
Tie-coat
Amercoat 71 Primer
Intermediate
Amercoat 385 GF
Primer
Binder
ESI
Repair system
Thick. ()
60
Reference
Amercoat 68
Binder
Thick. ()
EPRZ
50
EP
30
Amercoat 71 Primer
EP
50
EPGF
200
Amercoat 385 GF
EPGF
200
Carbozinc 11
ESI
60
EPRZ
50
Tie-coat
EP
30
EP
50
Intermediate
Carboguard 1210
EPGF
250
Carbozinc 685 P
Carboguard 193
primer
Carboguard 1210
EPGF
250
Primer
Galvosil 1570
ESI
60
Hempadur Zinc 1536
EPRZ
60
Tie-coat
Hempadur 4508
Hempadur Multistrength
45750
EPM
30
EPM
40
EPM
200
Hempadur 4508
Hempadur
Multistrength 45750
EPM
200
ESI
60
Interzinc 52
EPRZ
60
Intermediate
International
Coatings
Primer
Interzinc 22
Tie-coat
Interguard 269
EP
30
Interguard 269
EP
40
Intermediate
Interguard 954
EPM
250
Interzone 954
EPM
250
Barrier
EPRZ
40
Jotamastic 87 GF
EPGF
250
EPZ
60
EP
40
EPGF
200
Primer
Resist 86
ESI
60
Tie-coat
EP
30
Intermediate
Jotamastic 87 GF
EPGF
200
Primer
Sigma Tornusil MC58
ESI
60
Sigmarite Zinc primer
Tie-coat
Sigmacover 522
Sigmacover TCP
glassflake
EP
40
EPGF
200
Sigmacover 522
Sigmacover TCP
glassflake
Intermediate

CPOC
System No:
S03
Zone:
Helideck
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
28 of 51
1) Grade of cleanliness: Sa 3 (ISO 8501-1: 1988). For repair system: Sa 2
2) Roughness:
Note: For Jotun Product: Ra 13/15 microns

Supplier
Ameron
System
Details
Primer
Tie-coat
Intermediate
Carboline
Primer
Binder
Thick. ()
Reference
Binder
Thick. ()
Dimetcote 19
ESI
60
Amercoat 68
EPRZ
50
EP
30
EPGF
350
EPGF
350
ESI
60
EPRZ
50
EP
50
EPGF
500
EPRZ
50
Amercoat 71
Primer
Amercoat
400 GFA
Carbozinc 11
Amerlock
400 GFA
Carboline
685 P
Carboguard
193 primer
Carboguard
1210
Hempadur
Zinc 1536
30
EPGF
500
ESI
60
Hempadur
4508
EPM
30
Hempadur
Multistrength
GF 3587
EPGF
510
Hempadur
Multistrength
GF 3587
EPGF
550
Primer
Interzinc 22
ESI
60
Interzinc 52
EPRZ
60
Tie-coat
Intergard 269
EP
30
Intermediate
Interzone
505
EPGF
500
Interzone
505
EPGF
550
Baltoflake
PY
800
Baltoflake
PY
800
EP
40
EP
40
EP
3000
EP
3000
Primer
Tie-coat
Intermediate
Jotun
Reference
EP
Intermediate
International
Coatings
Repair system
Carboguard
193 primer
Carboguard
1210
Galvosil
1570
Tie-coat
Hempel
Coating system
Primer
Tie-coat
Intermediate
Sigmakalon
Primer
Tie-coat
Intermediate
Sigmacover
522
Sigmacover
Armour
Compound
Sigmacover
522
Sigmacover
Armour
Compound

CPOC
System No:
S04
Zone:
Fire proofed Surfaces; concrete type PFP
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
29 of 51
Supplier
Ameron
1)
Grade of cleanliness: Sa 3 (ISO 8501-1: 1988). For repair system: Sa 2
2)
Roughness:
System
Details
Primer
Coating system
Reference
Dimetcote 19
Repair system
Binder
Thick. ()
ESI
60
Reference
Amercoat 68
Binder
Thick. ()
EPRZ
50
Tie-coat
Amercoat 71 Primer
EP
40
Amercoat 71 Primer
EP
40
Intermediate
Amerlock 400 C
EPM
150
Amerlock 400 C
EPM
150
Carbozinc 11
Carboguard 193
primer
Carbomastic 15
ESI
60
Carboline 685 P
EPRZ
50
EP
30
EP
50
EPM
150
Carbomastic 15
EPM
150
Final Coat
Carboline
Primer
Tie-coat
Intermediate
Final Coat
Hempel
Primer
Galvosil 1570
ESI
60
Hempadur Zinc 1536
EPRZ
60
Tie-coat
Hempadur 4508
EPM
30
Hempadur 4508
EPM
30
Intermediate
Hempadur 4588
EPM
150
Hempadur 4588
EPM
150
Interzinc 22
ESI
60
Interzinc 52
EPRZ
60
Tie-coat
Intergard 269
EP
30
Intergard 269
EP
40
Intermediate
Intergard 475 HS
EP
150
Intergard 475 HS
EP
150
Resist 86
Penguard Tie Coat
100
Jotamastic 87
ESI
60
Barrier
EPRZ
50
EP
30
EP
40
EPM
150
Jotamastic 87
EPM
150
Final Coat
International
Coatings
Primer
Final Coat
Jotun
Primer
Tie-coat
Intermediate
Final Coat
Sigmakalon
Primer
Sigma Tornusil MC58
ESI
60
EPZ
60
Tie-coat
Sigmacover 522
EP
40
Sigmacover 522
EP
40
Intermediate
Sigmacover 456
EP
150
Sigmacover 456
EP
150
Final Coat

CPOC
System No:
S04 second
Zone:
Fire-proofed Surfaces; Intumescent epoxy
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
30 of 51
2) Roughness:
Supplier
Ameron
System
Details

Coating system
Reference
Binder
Repair system
Thick. ()
Reference
Primer
Dimetcote 19
ESI
60
Amercoat 68
Tie-coat
Amercoat 71 Primer
EP
40
Amercoat 71 Primer
Binder
Thick. ()
EPRZ
50
EP
40
Intermediate
Carboline
Final Coat*
Amercoat 450 S*
PUR
50
Amercoat 450
PUR
50
Primer
Carbozinc 11
ESI
60
Carboline 685 P
EPRZ
50
Tie-coat
EP
30
EP
50
Intermediate
Hempel
Final Coat
Carbothane 134
PUR
50
Carbothane 134
PUR
50
Primer
Hempadur 1557
EP
80
Hempadur 1557
EP
80
EPRZ
60
Interzinc 52
EPRZ
60
Tie-coat
Intermediate
Final Coat
International
Coatings
Primer
Interzinc 52
Tie-coat
Intergard 269
EP
30
Intergard 269
EP
30
Interthane 990
PUR
50
Interthane 990
PUR
50
Primer
Resist 86
ESI
60
Barrier
EPRZ
50
Tie-coat
EP
30
EP
40
Hardtop AS
PUR
50
Hardtop AS
PUR
50
Primer
Sigma Tornusil MC58
ESI
60
EPZ
60
Tie-coat
Sigmacover 522
EP
40
Sigmacover 522
EP
40
Sigmadur gloss
PUR
50
Sigmadur gloss
PUR
50
Intermediate
Final Coat
Jotun
Intermediate
Final Coat
Sigmakalon
Intermediate
Final Coat
* Final coat in PUR shall be on top of PFP

Note : when using intumescent epoxy, primer coat shall be approved by passive fire protection
Supplier.

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
31 of 51
System No:
S05
Zone:
1)
Galvanised surfaces
2)
3)
Cadmium or zinc plated bichromated surfaces

Non-insulated 304, 304L, 321, 316 and 316 L stainless steels for temperatures
< 80 C
Insulated 304, 304L, 321, 316, 316 L, 904 L and Duplex stainless steels for
temperatures < 25 C
4)
1)
Galvanised surfaces: etching with lithoform No 2 and rinsing
2)
Cadmium or zincplated bichromated surfaces: degreasing
3)
Stainless steel: Grit-Coarse (C) (ISO 8503-2)

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
32 of 51
System No:
S06
Zone:
1) Non insulated 904 L and Duplex stainless steel for 100 C< T < 120 C
2) Non insulated stainless steel 304, 304L, 321, 316 and 316L for
81 C < T < 120 C
Grit-Coarse (C) (ISO 8503-2)

CPOC
System No:
S07
Zone:
Jacket Splash zone
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
33 of 51
1) Grade of cleanliness:
Sa 3 (ISO 8501-1: 1988). For repair system: Sa 2
2) Roughness:

CPOC
System No:
Zone:
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
34 of 51
S07 second
Jacket - Splash zone
2) Roughness:

CPOC
System No:
Zone:
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
35 of 51
S08
Jacket Immersed zone
2) Roughness:

CPOC
System No:
S08 second
Zone:
Subsea equipment
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
36 of 51
2) Roughness:

CPOC
System No:
S09
Zone:
Jacket Emerged zone
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
37 of 51
2) Roughness:

CPOC
System No:
S10
Zone:
Surfaces subject to high temperatures (< 120 C)
2)
Roughness:
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
38 of 51


CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
39 of 51
System No:
S11
Zone:
Surfaces subject to high temperatures (120 C< T< 400 C)
2) Roughness:

CPOC
System No:
S12
Zone:
Insulated surfaces (< 90 C)
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
40 of 51
2) Roughness:

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
41 of 51
System No:
S13
Zone:
1) Insulated carbon steel surfaces (90 C < T < 200 C)

2) Non-insulated 304, 304 L, 321, 316, 316 L stainless steel for temperatures 120 C
< T < 200 C
3) Non-insulated 904 L and Duplex stainless steel for temperatures 120 C < T <
200 C
Surface preparation :
2) Roughness:
Carbon steel : Grit-medium (G) (ISO 8503-2:1988)

Stainless steel: Grit-Coarse (C) (ISO - 8503-2)

CPOC
System No:
S14
Zone:
Machines
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
42 of 51
Surface preparation :
2) Roughness:
Grit-medium (G) (ISO 8503-2:1988)

CPOC
System No:
S15
Zone:
Pen rooms / Workshops
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
43 of 51
2) Roughness:

CPOC
System No:
S16
Zone:
Air conditioned rooms
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
44 of 51
Supplier
Ameron
1)
Grade of cleanliness: Sa 3 (ISO 8501-1: 1988). For repair system: Sa 2
2)
Roughness:
System
Details
Primer
Coating System
Repair System
Reference
Binder
Thick
Dimetcoat 19
ESI
60
Carbozinc 11
ESI
60
Galvasoil 1570
ESI
60
Interzinc 22
ESI
60
Resist 86
ESI
60
Sigma Tornusil
MC 58
ESI
60
Tie-cost
Intermediate
Final coat
Carboline
Primer
Tie-cost
Intermediate
Final coat
Hempel
Primer
Tie-cost
Intermediate
Final coat
International
Coatings
Primer
Tie-cost
Intermediate
Final coat
Jotun
Primer
Tie-cost
Intermediate
Final coat
Sigmakalon
Primer
Tie-cost
Intermediate
Final coat
Reference
Binder
Thick

CPOC
System No:
S17
Zone:
Sub concrete floors
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18//03/11
Page
45 of 51
2) Roughness: Grit medium (G) (ISO 8503 -2: 1988)
CPOC

ATTACHMENT 3
COLOUR CODING
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18//03/11
Page
46 of 51

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
47 of 51
Colours
Basic colours are: Yellow - RAL 1003
Black - RAL 9005
Red
- RAL 3001
Aluminum grey for high temperature

2
Piping Identification
Pipes shall be identified according to carried fluid as stipulated in the attached colour coding
tables.
Note 1: The basic identification colour shall be sprayed as a band X mm wide around the
pipe at a maximum of 2 m intervals and on either side of each valve, fitting, wall
penetration and any other places where identification of the fluid is necessary.
Note 2: The fluid identification colour shall be sprayed as a band Y mm wide all around the
pipe and placed in the middle of the basic identification colour.
Note 3: Code indications, (i.e. information regarding the nature of the fluid and direction of
flow arrows), shall be painted in black letters on the white pipe background
adjacent to the basic identification colour band. The flow direction shall be
indicated by a repetition of the basic and fluid identification colours sprayed
downstream at Y mm apart and Y mm wide, as shown below.
Pipe OD
6
> 6 - 12
> 12 - 24
> 24
X mm
150
250
400
600
Y mm
50
75
100
150
Example 1: Pipe OD is 4
Example 2: Pipe OD is 24
CPOC

Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
48 of 51
CPOC

Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
49 of 51

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
50 of 51
Colour for Topcoat of All Other Equipment and Platform Areas

3.1 Exterior
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
17)
18)
19)
20)
21)
22)
23)
24)
25)
26)
27)
28)
29)
30)
31)
32)
Jacket zone immersed zone

Jacket zone splash zone including casings
Jacket zone emerged
Pipe supports
Lighting posts
Guard rails (Handrails)
Pedestal cranes (moving parts)
Pedestals
Bridge structure
Tanks, vessels, heat exchangers
Pipework Base colour:
Traffic grey
Brown
Yellow
Same as surrounding structure
White
White
Red/white stripes
Same as surrounding structure
Yellow
White
White (Identification: See Attachment 1
above)
All equipment and packages
Light grey
Internal walls/ceilings of equipment enclosures White
Internal flooring of equipment enclosures
Brown red
Fire pump enclosures: External walls
Red
Internal walls & ceiling White
Control Panels
Light grey
Moving parts and overhead obstructions
Red/white stripes
Fire fighting equipment and piping
Red
Stairways and associated structures
White
Runway beams (external and internal)
Yellow/black stripes
Escape routes (external and internal)
Black/yellow stripes
Drilling derricks and radio tower
Red/white stripes
Floors, decks and walkways
Brown red
Doors
Green
Buildings, walls, doors & window frames
(except for Fire Pump Enclosures)
White
Helideck structural
Yellow
Helideck Surface
Green
Helideck markings
White/yellow
Life boat davits
Yellow
Grating
Same as support frame colour
Netting framing
White
Flare (excepted top of flare to be aluminum)
Red/white

CPOC
Doc. No.
CPOC-GS-ST-0009
Rev.
Date
18/03/11
Page
51 of 51
3.2 Interior of Technical Areas/Buildings
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
15)
16)
Structural Steel
Cladding and Ceiling *
Floors *
Tanks, Vessels, Heat exchangers and pipework
Piping identification:
Pumps and Motors
Skids and Packages
Main generator and emergency generator packages
Compressor Enclosures
Control Panels, gear switch, and transformers
Fire Fighting Equipment (inc. diesel engine
and piping)
Doors
First Aid Box
Instruments
Moving parts and overhead obstructions
Escape Routes
Yellow
White
Brown red
White
see section 2
Light grey
Light grey
Light grey
Light grey
Light grey
Red
Green
Green
Manufacturers standard
Red/white stripes
Black/yellow stripes
* Except Control Room, Technical Room, Laboratories and other specific areas.
Colour choice for these to be determined based on Vendors standard systems or
COMPANY requirements.
Interior of living quarter modules and offices is to be submitted to COMPANY approval.
4.
Colours
The Colours specified shall be in accordance to RAL K1.
Supplier colour names or reference numbers shall not be used as reference.
Colour
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
Yellow
Red
Brown red
Light blue
Dark blue
Light grey
Traffic grey
White
Black
Green
Violet
Yellow ochre
Brown
Silver grey
Code for Pipeline

Y
R
BR
LB
DB
LG
TG
W
Bl
G
V
Yo
Br
S
RAL Reference Marking

1003
3001
3009
5015
5003
7035
7042
9010
9005
6001
4005
1006
8003
7001

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CARIGALI PTTEPI OPERATING COMPANY

CPOC GENERAL SPECIFICATION

PAINTING OF OFFSHORE AND COASTAL

APPROVED FOR DESIGN

PAINTING OF OFFSHORE AND COASTAL

Industry Codes and Standards

CPOC General Specifications

TECHNICAL CONTENT OF TENDERS

KICK OFF MEETING

PROCUREMENT AND STORAGE OF ABRASIVE AND COATING PRODUCTS 10

Items not to be Painted

Painting Requirement for Stainless Steel

Under Thermal Insulation

Without Thermal Insulation

Identification of Painting Systems

10.0 SURFACE PREPARATION

Design and Preparation before Blasting of Surfaces to be Painted

Blast Cleaning of Carbon Steel (AF)

Blast Cleaning of Carbon Steel (AF) on Automatic Production Lines

Blast Cleaning of Stainless Steel (A1)

Surface Preparation of Galvanized Steel (AG)

Preparation Cadmium Plated Bichromated Surfaces (AB)

11.0 PAINT APPLICATION

Samples for QA/QC Purposes

PAINTING OF OFFSHORE AND COASTAL

Qualification of Application Procedure for Each System

Inspection Test Plan

13.0 TECHNICAL FILE

LIST OF PAINT SYSTEMS

APPROVED SUPPLIERS AND SUPPLIERS SYSTEM

PAINTING OF OFFSHORE AND COASTAL

Government Laws, Rules and Regulations

Purchase Order/ Service Order/ Contract Documents

Project Particular Specification (PPS)

Present General Specification

5) Codes and Standards in reference

Industry Codes and Standards

Painting Systems Certified by ACQPA

Standard Test Method for Conductimetric Analysis of Water Soluble

Preparation of Steel Substrates before Application of Paints and

PAINTING OF OFFSHORE AND COASTAL

Preparation of Steel Substrates before Application of Paints and

ISO 11126-7, 8, & 10

Preparation of Steel Substrates before Application of Paints and

Preparation of Steel Substrates before Application of Paints and

Paints and Varnishes-Corrosion Protection of Steel Structures by

Paints and Varnishes-Corrosion Protection of Steel Structures by

Paints and Varnishes. Examination and Preparation of Samples for

Paints and Varnishes. Determination of Dry Film Thickness

Paints and Varnishes-Performance Requirements for Protective

Paints and Varnishes. Cross-cut Test

Paints and Varnishes. Pull-off Test

Paints and Varnishes. Pull-off Test

Evaluation of Paint and Varnish Defects. Designation of Intensity,

Preparation of Steel Substrates before Application of Paints and

Preparation of Steel Substrates before Application of Paints and

Preparation of Steel Substrates before Application of Paints and

Preparation of Steel Substrates before Application of Paints and

PAINTING OF OFFSHORE AND COASTAL

Preparation of Steel Substrates before Application of Paints and

Preparation of Steel Substrates before Application of Paints and

Corrosion of Metals and Alloys. Atmospheres Corrosivity.

CPOC General Specifications