4

DESCRIPTION OF CHANGE

REV.

2500 (D1) OUTSIDE DIAMETER INNER TANK

Bolt Torque Added

Converted to Inventor
FOR APPROVAL

100

60

6 (S7)

40 MIN. OVERLAP

N10

600 (D2)

FLANGE

GASKET

COVER

J.Deaves
26.08.2008
J.Kerr
15.07.2008
J.DEAVES
09.05.2001
DRAWN BY CHECKED BY APPROVED BY
SIGN DATE SIGN DATE SIGN DATE

GASKET
720 OD
620 ID
32 HOLES
18
680 PCD

32 HOLES - 18 EQUI-SPACED
ON 680 P.C.D FITTED WITH M16x50 LG
HEX. HEAD BOLTS c/w NUTS AND WASHERS
(Kp)

720 (D3)

WP-'C'

DETAIL OF MANWAY

WP-'J'

N10

35 (H1)

1)
00 (R
R25
ER
INN
2)
(R
5 R
R9 N E
IN

WP-'B'

CZ HANDLING
LUGS
200

SQUARE ACCESS SHAFT

21

15

100(250)

21 21.2

COMPARTMENT 'A'

W P- ' B '

JO GGLED S HELL PLATE T O DISH ED HEA D

WE LD PR OC ED URE S A 8

EN CLO SING END O NLY

I N N ER H EA D

B U T T W E L D E D D I S HE D E N D
W.P S A8 , S A2 7 A, S A2 6 , S S 14

S F.

DOU B LE S ID ED B UT T W EL D

15

100

R9
CO 5 (
MP R2)
AR
TM
E

tt

INS ID E

A PI OR B SP S O C KE T

t+ 10

a
a
b
b

INT ER ST IT IA L S P AC E

6 CFW
S A'8 '

OUT E R S KIN

SA '8 '
W E L D PRO C .

IN NER S HE LL PL AT E

INN ER H EAD

OUT ER ( SKIN) H EAD

I N T E RS T I T I A L
INN ER SK IN S P AC E

C O M PA R T M E N T
C IR CUM F ER EN TIAL L Y W EL DED
T O INNE R S KIN

23

OUTER SHELL

SKIN OVERLAP

S K I N PL A T E S

INT ER S T ITIAL
S PA C E

3 F ILL ET (M IN)
50 L G x 200
S PA C ING

O V E RL A P
4 0 m i n.

Lc

18

INNER SHELL

21.2

4756
3884

kg

Total Weight Empty

mm
No. of Stiffening Rings

Total Overall Length

3738

3658

19400

4489

mm
mm

mm

Barrel Length
Tan/Tan Length (Lz)
Overall Length of Inner (Lo)

Litres

Safe Working Volume

1
20202

(20)

Actual Volume

Litres

16.1

RHS 120x120x10 THK

16.2

4626

5795

5528

4777

4697

24250

5328

6834

6567

5816

5736

29100

30305

(30)

ITEM
1
2
3
4
5
6
7
8
9
10
15
16.1
16.2
16.3
17
18
20
21
21.2
22
23
24
25

PAINT SPIGOT
SEE DETAIL

25254

(25)

END BOSS/PAINT SPIGOT

No. of Compartments

Nominal Volume

m3

R
O 95
UT (R
ER 4 )

R250
0
OUTE (R3)
R

CZ HANDLING
LUGS
200

DETAIL OF INTERSTITIAL FILL PIPE

INNE R S HEL L

SA' 8'

WP-'J'

18

COMPARTMENT 'B'

CFW

FROM MANHOLE

LONGITUDINAL
CENTRE LINE

FINS AND BACKING PLATE ADDED TO TANKS OF

CAPACITY GREATER THAN 45,000 LITRES (NOM.)
TO REINFORCE SKIN HEAD, 6mm THICK

BACKING PLATE:
500 ROLLED TO MATCH
TANK DIA, 2500

850 (MINIMUM)

INTERSTITIAL SPACE

SITE LIFT
ONLY

INT ER ST IT IA L S P AC E AC H IEV ED B Y
'S P OT' W EL DS AR OUND C IRC UMF ER ENC E

7800 < Lc 11700

11700 < Lc 15600

O UTER HEAD

Lc 7800

COMPARTMENT

Number of Ring

C OU PLIN GS & NOZZLE N EC K P E NET R ATIO NS

W .P MA 3 7 /3 9, TM A8 /9 , S S 19 /2 0

D OUB LE S IDED B UT T WE LD

NT

NT

R2500
(R1)
COMP
ART ME

Length of Compartment (mm)

15600 < Lc

12 THK

LIFTING LUG DETAIL

5
n9

200

NOTE - 4 OFF LUGS REQUIRED FOR TANKS OF 45,000 LITRE

OR GREATER (BACKING PLATE, CENTRE LUGS ONLY)

22

FLUID AND VAPOUR OPENING AT TOP AND BOTTOM

OF REINFORCEMENT RINGS

OVERALL LENGTH

OVERALL LENGTH OF INNER TANK (Lo) `1%

25

21.2 21

75

L ONG IT UDINA L & C IRC UMF E RE NT IAL

W .P. S A8 , SA2 7 A , SA 2 6 , SS 1 2 /1 4

TAN - TAN LENGTH (Lz)

(NORMALLY LARGER OF COMPARTMENTS)

REINFORCEMENT RING DETAIL

INNER S K IN

12 THK

SITE LIFT
ONLY

CIRCULAR ACCESS SHAFT

17

STIFFENING RING

24

18

100

CLIENT TO SPECIFY

ACCESS SHAFTS

16

16.3

6068

7873

7606

6855

6775

33950

35356

(35)

6844

8912

8645

7894

7814

38800

40408

(40)

7543

9950

9683

8932

8852

43650

45454

(45)

8285

10988

10722

9971

9891

48500

50506

(50)

8600

10989

10722

9971

9891

(29,100)19,400)

8986

12028

11761

11010

10930

53350

(55)

QTY
2
1
2
2
1
1
2
2
1
1
VARIES
2
8
2
2
1
1
2
1
4
2
1
1

55557

(30)20)

Parts List

23

22

9800

13067

12800

12049

11969

58200

60608

(60)

13007
13008
76345
31005

32002
13010
13009
30017
31100

01060
01061
02024
01062
02027
02026
02026

(40)20)

S330-007
S330-008
S240-016
S370-007

S460-011

S370-003

10041

13067

12800

12049

11969

(38,800)19,400)

10505

14105

13839

13088

13008

63050

65659

(65)

DRG./PART NUMBER

10

17

S460-009
S330-010
S330-009

25

(40,304)203,04)

OPERA CODE

53 SKIN OPENING

22

18

17

(30,253)20,253)

DESCRIPTION
Shell Plate : 6 Thk
Shell Plate : 6 Thk
Shell Plate : 6 Thk
Dished Head, Inner : 2500mm Outside Diameter, 6 thk
Dished Head, Comp : 2488mm Outside Diameter, 6 thk
Skin Plate : 4 Thk
Dished Head, Skin : 2514mm Outside Diameter, 4 thk
Skin Plate : 4 Thk
Skin Plate : 4 Thk
Skin Plate : 4 Thk
Stiffening Ring, 2488 Dia x 12 THK
Paint Spigot (SHS 120 x 10 thk, 110 LG)
Paint Spigot : Stiffener
Paint Spigot : Backing Plate
24" Manway Assembly, 32 hole, c/w nut caps
1026 OD, Lower Access Shaft, 2500 Dia. Tanks
M10 Earth Lug Assembly
Fill Box Assembly, 2500 Dia
3/4" BSP, Full Socket & Sq. Head Plug
Lifting Lug, Profile (12 thk)
Backing Plate : plate 500 dia x 6 thk
Nameplate : Aluminium, (Adhesive backed)
Lower Access Shaft, 2500 Dia

2514 OUTSIDE DIAMETER, OUTER SKIN HEAD

17

11206

15144

14877

14126

14046

67900

70706

(70)

SEAM

F
E
O

25

14 THICK (S6) 12 MIN.

AFTER MACHINING
FROM 15 PLATE

3 THK

14 THICK (S6) 12 MIN.

AFTER MACHINING
FROM 15 PLATE

SEAM
AL W
EL D
30
LO
INNE NG ITUD
R TA
NK IN

DO NOT SCALE - IF IN DOUBT ASK !

100

EL D

TAN LINE

AL W

20

UD IN
NGIT
30 LO TA NK
R
INNE

IN LITRES, EVERY 10mm OF DEPTH

0.3 BAR (AIR)

0.4 BAR (AIR)

GRIT BLAST, SA 2.5

ENDOPRENE POLYURETHANE, SOLVENT FREE
800 micron (0.8mm)
6000 volt, SPARK TEST

6mm
6mm
4mm
5mm (ACTUAL USED 6mm)
6mm
7833mm
6740mm

BS. EN 10025 S235 JR

BS. EN 10025 S275 JR
BS. EN 10025 S275 JR
BS. EN 10025 S275 JR
BS. EN 10025 S275 JR
BS. EN 10025 S275 JR
EN. 20898-1 (4.6) OR BETTER
ALUMINIUM, SEE DETAIL
OIL RESISTANT RUBBER 3MM THICK
EN. 10204 (DIN. 50049 3.1 B)

EN. 12285-1 :2003, CLASS 'A', TYPE 'D'

135 KN

Cookson And Zinn (PTL) Limited

CONFIDENTIAL

THIRD ANGLE
PROJECTION

PLOT SCALE

DRAWING No.

S370-213

REVISION

DOUBLE SKIN TANK RANGE

2500 DIAMETER
EN. 12285-1: 2003 CLASS 'A', TYPE 'D'

DESCRIPTION

COOKSON AND ZINN, JOB No.

ITEM No.

COOKSON AND ZINN (PTL) Ltd.

CLIENT PURCHASE ORDER No.

CLIENT

COOKSON AND ZINN (PTL) LIMITED

STATION ROAD WORKS, POND-HALL ROAD,
HADLEIGH, IPSWICH, SUFFOLK, IP7 5PN
TEL: (01473) 825200 FAX: (01473) 824164
Web: www.czltd.com Email: Info@czltd.com

This drawing is the property of Cookson And Zinn (PTL) Limited and is
the subject to return upon request. The drawing includes confidential
proprietary information and is loaned in confidence with the understanding
that it is not to be copied or reproduced without express permission, and
that it will not be used adversely to Cookson And Zinn (PTL) Limited.
All patent rights are reserved.

COPYRIGHT

Tolerances and levels of acceptance for manuals/specials.

See Cookson And Zinn (PTL) Ltd. Q.A. Documentation, available on request.

GENERAL NOTES
1. MANWAY FLANGE BOLT HOLES TO STRADDLE TANK'S CENTRE-LINES
2. MANWAY BOLTS TO BE PROTECTED WITH PLASTIC CAPS
3. NO PART OF THE COMPARTMENT SHALL BE MORE THAN 10 METRES
FROM A MANHOLE (7.9)
4. WELDING PROCEDURES SHALL BE IN ACCORDANCE WITH EN 288-1
EN288-2, EN 288-3 AND WELDERS QUALIFICATIONS SHALL BE IN
ACCORDANCE WITH EN 287-1
5. SHOWN WEIGHTS INCLUDE LEAK DETECTION FLUID

LOOSE ITEMS
CALIBRATION TABLE

TESTING
INNER TANK
INTERSTITIAL SPACE

EXTERNAL FINISH
SURFACE PREPARATION
COATING TYPE
COATING THICKNESS
TEST

MATERIAL THICKNESS (MINIMUM)

INNER DISHED HEADS
(S1)
INNER SHELL PLATE
(S1)
OUTER SKIN PLATE
(S3)
OUTER DISHED HEADS
(S4)
B COMPARTMENT DISHED HEADS (S5)
SHELL PLATE LENGTH
SKIN PLATE LENGTH

MATERIAL SPECIFICATION
DISHED HEADS
SHELL & SKIN PLATE
MANHOLE, NECK FLANGE & COVER
LIFTING LUGS
STIFFENING RING
ANCILLARY ITEMS
BOLTING
NAMEPLATE
MANHOLE GASKET
C MATERIAL CERTIFICATION

DETAIL OF NAMEPLATE
CONSTRUCTION
CODE
MANWAY BOLTING TORQUE