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Industrial Bolting Tools. Whether you need manual or hydraulic, air driven
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Tel. : +91.22.4345 3100
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Plants
A-660,
T.T.C. Indl. Area, M.I.D.C,
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New Bombay - 400 705, INDIA.
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5 & 18,
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Vasai Road (East),
Dist. Thane - 401 202,
INDIA.
Schmallenberg (Germany)
Sharjah (UAE)
INDEX
PSD SERIES SQUARE DRIVE HYDRAULIC WRENCHES
PAGE 3-10
PAGE 11-13
PAGE 14-15
PAGE 16-19
BACKUP WRENCHES
PAGE 20
PAGE 21-24
PAGE 25-29
INDEX
CLASSIC MECHANICAL TORQUE MULTIPLIERS
PAGE 30-33
PAGE 34
PAGE 35
PAGE 36-38
PAGE 39-51
SPRING BALANCERS
PAGE 52-56
IMPACT WRENCHES
PAGE 57
Simply...
The Most Advanced Wrench Ever Produced
Faster Stroke!
Hands-Off Operation!
Accurate Repeatability!
Technical
PSD-0.75
PSD-1
PSD-2
PSD-3
PSD-5
PSD-7
PSD-11
PSD-15
PSD-20
PSD-27
Square Drive
3/4
3/4
3/4
1.1/2
1.1/2
1.1/2
2.1/2
2.1/2
2.1/2
Kg-m
Min. Torque
(Ft/Lbs)
Kg-m
PSD-60 PSD-100
2.1/2
3.1/2
10
13
17
45
78
102
152
204
267
375
802
1390
(72)
(94)
(122)
(330)
(565)
(740)
(1,100)
(1,475)
(1,931)
(2,720)
(5,800)
(10,053)
8020
13900
106
126
175
460
774
1020
1520
2040
2852
3762
(766)
(911)
(1,265)
(3,330)
(5,600)
(7,400)
(11,000)
(14,755)
(20,625)
(27,200)
Output Accuracy
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
Repeatability
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Max. Torque
(Ft/Lbs)
Duty Cycle
Tool Weight
(58,000) (100,538)
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Kgs
1.0
1.25
2.50
4.20
8.40
8.90
13.6
22.0
28.5
32.7
60.8
109
(Lbs)
(2.20)
(2.75)
(5.80)
(9.30)
(18.60)
(19.60)
(30.00)
(48.50)
(62.70)
(72.00)
(133.70)
(240.00)
Dimensions
Model No.
Height
PSD-0.75
PSD-1
PSD-2
PSD-3
PSD-5
PSD-7
PSD-11
PSD-15
PSD-20
PSD-27
PSD-60
PSD-100
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
78
88
3.5
105
4.15 135
5.3
163
6.4
7.81 232
9.15 237
9.35
259 10.2
Length 1
120 4.75
94
3.7
121
208
8.2
227
8.95 295
11.6 274
10.8
294 11.6
Length 2
91.5
123
4.8
160
6.3
291 11.5
313
12.3 373
14.7 390
15.3
415 16.4
Radius
18.7 0.74
Width 1
40
3.6
1.57
10
20
0.78
25
0.98
33
1.28
41
1.62
45
1.78
50
1.96 58.7
2.3
58
2.29
63
42
1.65
51
2.01
67
2.64
82
3.22
92
3.61 100
3.94 100
3.93 124
4.86
134 5.28
72
2.81
93
5.38 158
6.2 183
7.19
194 7.65
226
8.86 252
9.93 275
10.8
293 11.5
Width 2
52.6
65
2.55
Width 3
86.7
3.4
87
3.43 118
Note :
All tool weights include Couplers, Swivels, Reaction Arm and Internal Oil.
2.46
79
3.1
95
3.74
260 10.3
w w w . p o w e r m a s t e r. i n
Model No.
Extended
Reaction Bar
Direct Socket
Drive
Non Push Thru
Square Drive
Standard
Reaction Arm
One Piece
Solid Extended
Reaction Arm
Length Height
2.00
2.00
3.55
4.50
5.10
6.25
6.85
7.20
9.05
8.85
10.62
Width
Ext.
0.92
0.92
1.13
1.52
1.85
2.05
2.24
2.45
3.14
2.30
4.00
0.50
0.50
0.83
1.09
1.33
1.65
1.96
2.20
3.00
2.75
3.54
1.31
1.31
1.65
2.15
2.45
2.90
3.26
3.75
4.13
4.33
5.51
DT
WI
LE
HEIGHT
NG
TH
Extended
Dia. Length
Reaction Tube Model
APSD-0.75-03-ERT
APSD-1-03-ERT
APSD-2-03-ERT
APSD-3-03-ERT
APSD-5-03-ERT
APSD-7-03-ERT
APSD-11-03-ERT
APSD-20-03-ERT
APSD-20-03-ERT
APSD-27-03-ERT
APSD-60-03-ERT
1.65
1.65
2.00
2.63
3.00
3.50
3.75
4.00
4.00
5.00
6.00
13.77
13.77
18.57
23.75
22.50
23.00
25.10
22.50
21.65
16.50
14.00
GTH
LEN
DIA.
P O W E R M A S T E R
Ext.
Length
Width
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.00
2.00
3.00
1.133
0.75
1.133
0.75
1.520
1.00
2.000
1.25
2.741
2.00
2.741
1.75
ION
EXTENS
NG
TH
2.00
3.11
2.32
4.17
2.50
4.000
2.50
5.11
3.5
PSD-0.75
PSD-1
PSD-2
PSD-3
PSD-5
PSD-7
PSD-11
PSD-15
PSD-20
PSD-27
PSD-60
APSD-0.75- NPSD
APSD-1- NPSD
APSD-2- NPSD
APSD-3- NPSD
APSD-5- NPSD
APSD-7- NPSD
APSD-11- NPSD
APSD-15- NPSD
APSD-20- NPSD
APSD-27- NPSD
APSD-60- NPSD
Direct Socket
Drive Model
APSD-0.75- DS
APSD-1- DS
APSD-2- DS
APSD-3- DS
APSD-5- DS
APSD-7- DS
APSD-11- DS
APSD-15- DS
APSD-20- DS
APSD-27- DS
APSD-60- DS
LE
3.000
Tool
Model
PSD-0.75
PSD-1
PSD-2
PSD-3
PSD-5
PSD-7
PSD-11
PSD-15
PSD-20
PSD-27
PSD-60
Extension Boot
Part No.
Tool
Model
APSD0.75-03-EXT1
APSD0.75-03-EXT2
APSD0.75-03-EXT3
APSD1-03-EXT1
APSD1-03-EXT2
APSD1-03-EXT3
APSD2-03-EXT1
APSD2-03-EXT2
APSD2-03-EXT3
APSD3-03-EXT1
APSD3-03-EXT2
APSD3-03-EXT3
APSD5-03-EXT1
APSD5-03-EXT2
APSD5-03-EXT3
APSD7-03-EXT1
APSD7-03-EXT2
APSD7-03-EXT3
APSD11-03-EXT1
APSD11-03-EXT2
APSD11-03-EXT3
APSD15-03-EXT1
APSD15-03-EXT2
APSD15-03-EXT3
APSD20-03-EXT1
APSD20-03-EXT2
APSD20-03-EXT3
APSD27-03-EXT1
APSD27-03-EXT2
APSD27-03-EXT3
APSD60-03-EXT1
APSD60-03-EXT2
APSD60-03-EXT3
Direct Allen
Hex Drive Adaptor Model
APSD-0.75-11 (Specify A/F Size)
APSD-1-11 (Specify A/F Size)
APSD-2-11 (Specify A/F Size)
APSD-3-11 (Specify A/F Size)
APSD-5-11 (Specify A/F Size)
APSD-7-11 (Specify A/F Size)
APSD-11-11 (Specify A/F Size)
APSD-15-11 (Specify A/F Size)
APSD-20-11 (Specify A/F Size)
APSD-27-11( Specify A/F Size)
APSD-60-11( Specify A/F Size)
Tool
Model
PSD-0.75
PSD-1
PSD-2
PSD-3
PSD-5
PSD-7
PSD-11
PSD-15
PSD-20
PSD-27
PSD-60
End Cap
Protector
Tool
Model
In line
Reaction Pad
WIDTH
Tool
Model
PSD-0.75
PSD-1
PSD-2
PSD-3
PSD-5
PSD-7
PSD-11
PSD-15
PSD-20
PSD-27
PSD-60
End Cap
Protector Model
APSD-0.75- EC
APSD-1- EC
APSD-2- EC
APSD-3- EC
APSD-5- EC
APSD-7- EC
APSD-11- EC
APSD-15- EC
APSD-20- EC
APSD-27- EC
APSD-60- EC
Reaction Arm
with 1 Boot
Reaction Arm
with 2 Boot
Reaction Arm
Standard
with 3 Boot Reaction Arm
Wide Boot
Reaction Arm
One Piece
Solid Extended
Reaction Arm
360 Swivels:
Square Drive:
Drive Plate:
Piston Assembly:
Boot:
Reaction Arm:
Drive Segment:
w w w . p o w e r m a s t e r. i n
PSI
PSD-0.75
ft./lbs
PSD -1
ft./lbs
PSD -2
ft./lbs
Bar/N.M.
PSD-3
ft./lbs
PSD-5
ft./lbs
PSD-7
ft./lbs
Bar
PSD-0.75
N.m.
PSD -1
N.m.
PSD -2
N.m.
PSD-3
N.m.
PSD-5
N.m.
PSD-7
N.m.
1,000
77
91
127
330
560
740
20
30
36
50
131
223
291
1,200
92
110
152
395
672
888
40
59
73
100
282
447
582
1,400
108
128
178
460
784
1,036
60
89
109
150
393
670
873
1,600
123
146
203
525
896
1,185
80
119
146
200
524
893
1,164
1,800
139
165
229
590
1,008
1,332
100
149
182
250
655
1,116
1,455
2,000
154
183
255
655
1,120
1,470
120
178
219
300
786
1,340
1,746
2,200
169
201
279
722
1,232
1,617
140
208
255
350
917
1,563
2,037
2,400
185
219
305
789
1,344
1,765
160
238
292
399
1,047
1,786
2,328
2,600
200
238
330
856
1,456
1,911
180
267
328
449
1,178
2,010
2,619
2,800
216
256
356
923
1,568
2,058
200
297
365
499
1,309
2,233
2,910
3,000
231
274
380
990
1,680
2,210
220
327
401
549
1,440
2,456
3,201
3,200
246
292
406
1,058
1,792
2,359
240
357
438
599
1,571
2,680
3,492
3,400
262
311
432
1,126
1,904
2,505
260
386
474
649
1,702
2,903
3,782
3,600
277
329
457
1,194
2,016
2,652
280
416
511
699
1,833
3,126
4,073
3,800
293
347
483
1,262
2,128
2,800
300
446
547
749
1,964
3,349
4,364
4,000
308
366
510
1,330
2,240
2,960
320
475
584
799
2,095
3,573
4,655
4,200
323
384
533
1,397
2,352
3,108
340
505
620
849
2,226
3,796
4,946
4,400
339
402
559
1,464
2,464
3,256
360
535
656
899
2,357
4,019
5,237
4,600
354
420
584
1,531
2,576
3,405
380
565
693
949
2,488
4,243
5,528
4,800
370
439
609
1,598
2,688
3,552
400
594
729
999
2,619
4,466
5,819
5,000
385
457
635
1,665
2,800
3,716
420
624
766
1,049
2,750
4,689
6,110
5,200
400
475
660
1,732
2,912
3,865
440
654
802
1,099
2,880
4,912
6,401
5,400
416
494
686
1,799
3,024
4,013
460
683
839
1,148
3,011
5,136
6,692
5,600
431
512
711
1,856
3,136
4,162
480
713
875
1,198
3,142
5,359
6,983
5,800
447
530
737
1,933
3,248
4,311
500
743
912
1,248
3,273
5,582
7,274
6,000
462
548
760
2,000
3,360
4,440
520
773
948
1,298
3,403
5,806
7,565
6,200
477
567
787
2,065
3,472
4,588
540
802
985
1,348
3,535
6,029
7,856
6,400
493
585
813
2,130
3,584
4,736
560
832
1,021
1,398
3,666
6,252
8,147
6,600
508
603
838
2,195
3,696
4,884
580
862
1,058
1,448
3,737
6,476
8,438
6,800
524
622
864
2,260
3,808
5,032
600
891
1,094
1,498
3,928
6,699
8,729
7,000
539
640
890
2,325
3,920
5,180
620
921
1,131
1,548
4,059
6,922
9,020
7,200
554
658
914
2,398
4,032
5,328
640
951
1,167
1,598
4,190
7,145
9,311
7,400
570
676
940
2,461
4,144
5,476
660
981
1,204
1,648
4,321
7,369
9,602
7,600
585
695
965
2,529
4,256
5,625
680
1,010
1,240
1,698
4,452
7,592
9,883
700
1,040
1,276
1,748
4,583
7,815
10,184
7,800
601
713
991
2,597
4,368
5,772
8,000
616
731
1,015
2,665
4,480
5,920
8,200
631
749
1,041
2,731
4,592
6,068
8,400
647
768
1,067
2,797
4,704
6,216
8,600
662
786
1,092
2,863
4,816
6,365
8,800
678
804
1,118
2,929
4,928
6,512
9,000
693
823
1,145
2,995
5,040
6,660
9,200
708
841
1,168
3,062
5,152
6,808
9,400
724
859
1,194
3,129
5,264
6,956
9,600
739
877
1,219
3,196
5,376
7,105
9,800
755
896
1,245
3,263
5,488
7,252
10,000
770
914
1,270
3,330
5,600
7,400
Table continued on next page
PSI
PSD-11
ft./lbs
PSD -15
ft./lbs
PSD -20
ft./lbs
Bar/N.M.
PSD-27
ft./lbs
PSD-60
ft./lbs
PSD-100
ft./lbs
Bar
PSD-11
N.m.
PSD -15
N.m.
PSD -20
N.m.
PSD-27
N.m.
PSD-60
N.m.
PSD-100
N.m.
1,000
1,090
1,475
1,940
2,720
5,943
7,415
20
433
588
763
1,069
2,338
2,873
1,200
1,308
1,770
2,328
3,264
7,132
8,898
40
866
1,176
1,525
2,139
4,737
5,745
1,400
1,526
2,065
2,716
3,808
8,320
10,381
60
1,299
1,765
2,288
3,208
7,105
8,618
1,600
1,745
2,360
3,104
4,352
9,509
11,864
80
1,732
2,353
3,050
4,278
9,473
11,490
1,800
1,962
2,655
3,492
4,896
10,697
13,348
100
2,164
2,941
3,813
5,347
11,842
14,363
2,000
2,210
2,950
3,830
5,440
11,662
14,831
120
2,597
3,529
4,576
6,417
14,210
17,235
2,200
2,430
3,245
4,213
5,984
12,828
16,314
140
3,030
4,118
5,269
7,486
16,578
20,108
2,400
2,652
3,540
4,596
6,528
13,994
17,797
160
3,463
4,706
6,023
8,556
18,947
22,980
2,600
2,873
3,835
4,979
7,072
15,161
19,280
180
3,896
5,294
6,775
9,625
21,315
25,853
2,800
3,095
4,130
5,362
7,616
16,327
20,763
200
4,329
5,882
7,529
10,625
23,684
28,725
31,598
3,000
3,340
4,425
5,920
8,160
17,387
22,246
220
4,762
6,471
8,533
11,764
26,052
3,200
3,560
4,720
6,315
8,704
18,546
23,729
240
5,195
7,059
9,309
12,834
28,420
34,470
3,400
3,785
5,015
6,709
9,248
19,705
25,212
260
5,628
7,647
10,085
13,903
30,789
37,343
3,600
4,005
5,310
7,104
9,792
20,864
26,695
280
6,061
8,235
10,987
14,973
33,157
40,215
3,800
4,230
5,605
7,499
10,336
22,024
28,178
300
6,493
8,824
11,772
16,042
35,525
43,088
4,000
4,400
5,900
7,985
10,880
23,286
29,661
320
6,926
9,412
12,556
17,112
37,894
45,960
4,200
4,620
6,195
8,384
11,424
24,450
31,144
340
7,359
10,000
13,527
18,181
39,749
48,833
4,400
4,840
6,490
8,784
11,968
25,615
32,627
360
7,792
10,588
14,322
19,250
42,630
51,705
4,600
5,060
6,785
9,183
12,512
26,779
34,110
380
8,225
11,176
15,188
20,320
44,999
54,578
4,800
5,280
7,080
9,582
13,056
27,943
35,593
400
8,658
11,765
15,908
21,389
47,367
57,450
5,000
5,500
7,376
10,120
13,600
29,322
37,077
420
9,091
12,353
16,807
22,459
49,735
60,323
5,200
5,720
7,671
10,525
14,144
30,495
38,560
440
9,524
12,941
17,607
23,528
52,104
63,195
5,400
5,940
7,966
10,930
14,688
31,668
40,043
460
9,957
13,529
18,408
24,598
54,472
66,068
5,600
6,160
8,261
11,334
15,232
32,841
41,526
480
10,390
14,118
19,315
25,667
56,840
68,940
5,800
6,380
8,556
11,739
15,776
34,014
43,009
500
10,822
14,706
20,120
26,737
59,209
71,813
6,000
6,620
8,851
12,215
16,320
34,696
44,492
520
11,255
15,294
20,924
27,806
61,577
74,685
6,200
6,838
9,146
12,622
16,864
36,135
45,975
540
11,688
15,882
21,729
28,876
63,946
77,558
6,400
7,060
9,441
13,029
17,408
37,300
47,458
560
12,121
16,471
22,703
29,945
66,314
80,430
6,600
7,280
9,736
13,437
17,952
38,466
48,941
580
12,554
17,059
23,514
31,015
68,682
83,303
6,800
7,500
10,031
13,844
18,496
39,632
50,424
600
12,987
17,647
24,325
32,084
71,051
86,175
7,000
7,710
10,326
14,330
19,040
40,914
51,907
620
13,420
18,235
25,135
33,154
73,419
89,048
7,200
7,927
10,621
14,739
19,584
42,083
53,390
640
13,853
18,824
26,034
34,223
75,787
91,920
7,400
8,147
10,916
15,149
20,128
43,252
54,873
660
14,286
19,412
26,847
35,292
78,156
94,793
7,600
8,368
11,211
15,558
20,672
44,421
56,356
680
14,719
20,000
27,661
36,362
80,524
97,665
700
15,151
20,588
28,378
37,431
82,892
10,0538
7,800
8,588
11,506
15,968
21,216
45,590
57,839
8,000
8,820
11,801
16,500
21,760
46,859
59,322
8,200
9,045
12,096
16,913
22,304
48,030
60,805
8,400
9,265
12,391
17,325
22,848
49,202
62,289
8,600
9,485
12,686
17,738
23,392
50,373
63,772
8,800
9,705
12,981
18,150
23,936
51,545
65,255
9,000
9,930
13,276
18,625
24,480
52,799
66,738
9,200
10,148
13,571
19,039
25,024
53,972
68,221
9,400
10,368
13,866
19,453
25,568
55,146
69,704
9,600
10,588
14,161
19,867
26,112
56,319
71,187
9,800
10,810
14,456
20,281
26,656
57,492
72,670
10,000
11,010
14,751
20,625
27,200
59,401
74,153
P.S.I./FT./lbs
w w w . p o w e r m a s t e r. i n
Simply...
The Most Advanced Wrench Ever Produced
Faster Stroke!
Hands-Off Operation!
Accurate Repeatability!
Technical
Model No.
UNS-2
UNS-3
UNS-5
UNS-7
UNS-11
3/4
1.1/2
1.1/2
1.1/2
17 (127)
45 (330)
77 (560)
102 (740)
152 (1,100)
175 (1,270)
460 (3,330)
770 (5,600)
1,020 (7,400)
1,520 (11,000)
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
Square Drive
Output Accuracy
Repeatability
100%
100%
100%
100%
100%
Duty Cycle
100%
100%
100%
100%
100%
1.77 / (3.90)
4.09 / (9.00)
8.60 / (18.90)
9.00 / (19.80)
13.50 / (29.60)
Height
Radius
Width 1
P O W E R M A S T E R
Length 1
Dimensions
Width 2
Length 2
mm
inch
mm
inch
mm
inch
mm
inch
UNS-11
inch
mm
Height
105
4.15
135
5.30
163
6.40
182
7.17
198
Length 1
121
4.76
153
6.02
194
7.62
208
8.20
227
8.95
Length 2
160
6.30
213
8.38
254
10.00
291
11.50
313
12.30
Model No.
UNS-2
Width 3
UNS-3
UNS-5
UNS-7
7.81
Radius
25
0.98
33
1.28
41
1.62
45
1.78
50
1.96
Width 1
51
2.01
67
2.64
82
3.22
92
3.61
100
3.94
Width 2
72
2.81
93
3.67
116
4.55
128
5.05
137
5.38
Width 3
118
4.63
149
5.85
175
6.89
204
8.03
225
8.86
Note :
All tool weights include Couplers, Swivels, Reaction Arm and Internal Oil.
The PSD-EXT series has the same features as the PSD series with the
exception of having the splines on the outside of the tool body Vs on the
inside for the PSD series.
Technical
PSD-EXT 2
Square Drive
PSD-EXT 3
PSD-EXT 7
PSD-EXT 5
PSD-EXT 11
3/4
1.1/2
1.1/2
1.1/2
17 (127)
45 (330)
78 (565)
102 (740)
152 (1,100)
175 (1,270)
460 (3,330)
774 (5,600)
1,020 (7,400)
1,520 (11,000)
Output Accuracy
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
Repeatability
100%
100%
100%
100%
100%
Duty Cycle
100%
100%
100%
100%
100%
2.64 / (5.82)
5.00 / (11.02)
8.40 / (18.60)
12.70 / (28.00)
15.80/ (34.80)
Dimensions
Model No.
Height
PSD-EXT 2
inch
mm
105.32
4.15
PSD-EXT 3
inch
mm
134.50
5.30
PSD-EXT 5
inch
mm
161.60
6.36
PSD-EXT 7
inch
mm
182.20
7.17
PSD-EXT 11
inch
mm
198.35
7.81
Length 1
112.43
4.43
152.80
6.02
181.58
7.15
208.43
8.20
227.35
8.95
Length 2
160.43
6.30
212.80
8.38
251.76
9.91
290.93
11.45
313.33
12.33
Radius
24.89
0.98
32.50
1.28
41.27
1.62
45.20
1.78
49.88
1.96
Width 1
51.00
2.01
67.00
2.64
79.40
3.13
91.80
3.61
100.00
3.94
Width 2
68.82
2.71
93.27
3.67
111.20
4.38
128.35
5.05
136.80
5.38
Width 3
117.55
4.63
148.70
5.85
175.10
6.89
203.90
8.03
225.00
8.86
w w w . p o w e r m a s t e r. i n
Model No.
Hands-Off Operation!
Faster Stroke!
Accurate Repeatability!
The EVOQ series wrenches have similar features to the PSD series
wrenches but with the additional advantage of having an Inline to square
drive reaction arm which prevents torsional twisting load on the body of the
hydraulic wrench that happens with conventional hydraulic wrenches.
Technical
Model No.
EV-2
EV-5
EV-7
EV-11
Square Drive
3/4
1.1/2
1.1/2
1.1/2
17 (127)
45 (330)
77 (560)
102 (740)
152 (1100)
EV-3
175 (1270)
460 (3,330)
770 (5,600)
1,020 (7,400)
1,520 (11,000)
Output Accuracy
+/-3%
+/-3%
+/-3%
+/-3%
+/-3%
Repeatability
100%
100%
100%
100%
100%
Duty Cycle
100%
100%
100%
100%
100%
1.77 / (3.90)
4.09 / (9.00)
8.85 / (19.50)
13.50 / (29.60)
16.80 / (37.10)
P O W E R M A S T E R
10
Dimensions
Model No.
Height
EV-2
EV-5
EV-3
EV-7
EV-11
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
104.60
4.12
134.50
5.29
162.30
6.40
182.20
7.17
198.35
7.81
Length 1
109.00
4.30
148.80
5.85
176.00
6.93
208.43
8.20
227.35
8.95
Length 2
170.90
6.72
209.00
8.22
216.70
8.53
290.93
11.45
313.33
12.33
Radius
25.00
0.98
32.50
1.27
41.28
1.62
45.20
1.78
49.88
1.96
Width 1
66.00
2.59
82.80
3.25
100.00
3.93
116.80
4.60
125.00
4.92
Width 2
101.00
3.97
123.30
4.85
159.00
6.25
177.20
6.97
186.30
7.33
Width 3
141.00
5.55
183.00
7.20
200.00
7.87
218.00
8.58
250.70
9.87
Simply...
The Flattest Hydraulic Wrench Ever Produced
Flat Design from Cylinder to Link!
Accurate Repeatability!
Are only a few of the reasons why the Powermaster PXD is the only tool of its kind!
Technical
Model No.
from
to
PXD-1
PXD-1.5
PXD-2
PXD-4
13mm/ 1/2
13mm/ 1/2
19mm/ 3/4
19mm/ 3/4
25mm/1
5.6(41)
6(45)
14(100)
26(192)
54(395)
68(490)
77(560)
137(995)
260(1,928)
540(3,950)
Output Accuracy
+/- 3%
+/- 3%
+/- 3%
+/- 3%
+/- 3%
PXD-8
PXD-16
PXD-32
PXD-45
115(830)
245(1,560)
445(3,220)
658(4,865)
+/- 3%
+/- 3%
+/- 3%
Repeatability
100%
100%
100%
100%
100%
100%
100%
100%
100%
Duty Cycle
100%
100%
100%
100%
100%
100%
100%
100%
100%
0.38/(0.84)
0.50/(1)
0.55/(1.2)
1.59/(3.50)
2.73/(6.00)
Corrosion Protection
Standard
5.32/(11.70)
7.27/(16.00) 11.82/(26.00)
13.7/(30.2)
0.47/(1)
0.50/(1)
0.60/(1.3)
1.09/(2.40)
2.45/(5.40)
5.41/(11.90)
0.47/(1)
0.50/(1)
0.90/(2.0)
1.59/(3.50)
3.45/(7.60)
6.59/(14.50)
Dimensions
Model No.
PXD-0.75
mm inch
PXD-1
mm inch
PXD-1.5
mm inch
PXD-2
mm inch
PXD-4
mm inch
PXD-8
mm inch
PXD-16
mm inch
PXD-32
mm inch
PXD-45
mm inch
Length
108.00
4.25
111.00
4.37
107.00
4.20
167.00
6.57
203.20
8.00
253.00
9.96
450.00 17.71
Height
82.60
3.25
82.60
3.25
87.00
3.40
103.00
4.05
144.00
5.66
179.50
7.06
193.80
278.00 10.94
7.63
278.00 10.94
Width 1
18.00
0.70
20.40
0.80
28.00
1.10
31.80
1.25
41.80
1.64
52.40
2.06
64.00
2.51
82.35
3.24
82.35
3.24
Width 2
18.00
0.70
24.25
0.95
28.00
1.10
38.00
1.49
47.40
1.86
58.00
2.28
70.00
2.75
92.00
3.62
124.00
4.88
Radius
5.80
0.23
5.80
0.23
7.50
0.30
9.30
0.36
11.85
0.46
13.90
0.54
16.80
0.66
23.75
0.94
23.75
0.94
Note : All tool weights include Couplers, Swivels and Internal Oil.
w w w . p o w e r m a s t e r. i n
Tool Hex
PXD-0.75
11
PXD-32
AHS 32
PXD-45
AHS 45
Specify A/F size and Square size
when ordering.
Tool
Low Point
Length Width Height 1 Height 2
Model Reaction Arm Model
PXD-0.75
PXD-0.75-RP
2.73
0.65
0.90
1.96
PXD-1
PXD-1-RP
2.73
0.65
0.90
1.96
PXD-1.5
PXD-1.5-RP
2.73
0.65
0.80
1.96
PXD-2
PXD-2-RP
4.35
1.03
1.49
3.26
PXD-4
PXD-4-RP
5.65
1.23
2.02
4.23
PXD-8
PXD-8-RP
7.15
1.78
2.53
5.35
PXD-16
PXD-16-RP
9.05
2.51
3.04
6.36
PXD-32
PXD-32-RP
11.20
3.26
3.95
8.30
PXD-45
PXD-45-RP
11.20
3.26
3.95
8.30
P O W E R M A S T E R
12
Hex Reducer
Hex Reducer
Model
HR-0.75-#-#
HR-1-#-#
HR-1.5-#-#
HR-2-#-#
HR-4-#-#
HR-8-#-#
HR-16-#-#
HR-32-#-#
HR-45-#-#
Stack Socket
Tool
Model
PXD-0.75
PXD-1
PXD-1.5
PXD-2
PXD-4
PXD-8
PXD-16
PXD-32
PXD-45
Extended
Reaction Arm Model
PXD-0.75-EXT
PXD-1-EXT
PXD-1.5-EXT
PXD-2- EXT
PXD-4- EXT
PXD-8- EXT
PXD-16- EXT
PXD-32- EXT
PXD-45- EXT
Length
Height
Width
13.5
13.5
13.5
19.80
20.29
20.85
21.50
22.28
22.28
1.25
1.25
1.25
1.54
2.05
2.52
3.04
3.95
3.95
1.25
1.25
1.15
1.90
2.40
3.03
3.65
4.52
4.52
Tensioners
Multipliers
Nut Runners
Impact Wrenches
- Perfect Fit!
360 Swivels:
Sliders:
Link Pin:
Allignment Pins:
Drive Plate:
Piston Seals:
w w w . p o w e r m a s t e r. i n
13
QUADRA-PORT SYSTEM
QUADRA-PORT SYSTEM
P O W E R M A S T E R
14
BOLTING SERVICES
BOLTING SERVICES
RENTAL PROGRAMS
For customers who do not have the need for Powermaster crew, they have the option of renting Powermaster tools at a nominal cost.
Powermaster recommends an orientation of the use of its tools at its plant or at one of its authorized distributors, before the tools are sent out
to the customer on rent. Please contact us for rental information and prices.
w w w . p o w e r m a s t e r. i n
15
Digital or Analog
pressure gauges
Enclosed fully
solid state electronics.
Features :
Much lower noise developed than any other pump on the market - only 75 dB.
Integrated oil cooler.
Substantial savings in energy and oil consumption.
Controlled via low voltage remote control that is available in different lengths and versions. Remote Control Pendant allows operation
in Auto Cycle or Torque Cycle modes.
P O W E R M A S T E R
16
230 V 50Hz
Solenoid Voltage
V DC
Main Consumption
24
7.20
kW
1.10
bar
20-700
lpm
2st Stage
lpm
Tank Volume
litre
Usable Volume
litre
Motor Capacity
Protected According to
IP 54
Nominal Pressure
Oil Type
ISO VG 68
Ambient Temperature
45 deg
60 deg
Kg
38
Weight
Weight without oil
2
8
6
5
7
4
3
Safety Features :
1) Rugged and secure roll cage.
3) Hawe Pump.
8) Supplied with 15ft. long dual non conductive hoses with 4:1 safety factor.
Usable.
Volume
(litre)
Valve
Motor
Capacity
Control
kW
1st Stage
2nd Stage
kg
lbs
Solenoid
1.10
38
84
Flow Rate
lpm (bar)
Weight
w w w . p o w e r m a s t e r. i n
17
EP1000 Electric
P O W E R M A S T E R
18
370.00
470.00
Resvr.
Size
(Gal.)
Control
Type
Solenoid
3 Way/2 Pos.
Valve
Motor
Specifications
1.5 HP Single Phase
Flow Rate @
115 VAC
Weight
600 psi
10,000 psi
kg
lbs
9.5 lpm
0.9 lpm
38
84
AP1000 Pneumatic
Resvr.
Size
(Ltr.)
Control
Type
11
Solenoid
3 Way/2 Pos.
Valve
Flow Rate @
70 cfm/ 100psi
Motor
Specifications
Industrial Rotary Air
Weight
600 psi
10,000 psi
kg
lbs
11 lpm
0.85 lpm
37
81
w w w . p o w e r m a s t e r. i n
19
Technical Details:
PBW-1 Wrench Handle
Metric Sizes
mm
Part No.
Standard Sizes
Part No.
mm
Part No.
inch
Part No.
inch
BC-19M
19
BC-46M
46
BC-012
3/4
BC-200
BC-22M
22
BC-50M
50
BC-014
7/8
BC-203
2.3/16
BC-24M
24
BC-55M
55
BC-100
BC-206
2.3/8
BC-27M
27
BC-60M
60
BC-102
1.1/8
BC-209
2.9/16
BC-30M
30
BC-65M
65
BC-104
1.1/4
BC-212
2.3/4
BC-32M
32
BC-70M
70
BC-107
1.7/16
BC-215
2.15/16
BC-36M
36
BC-75M
75
BC-110
1.5/8
BC-302
3.1/8
BC-41M
41
BC-80M
80
BC-113
1.13/16
Part No.
inch
Technical Details:
HBW Wrench Cartridge Sizes
P O W E R M A S T E R
Metric Sizes
20
Imperial Sizes
Part No.
mm
Part No.
mm
Part No.
inch
HBC-19M
19MM
HBC-46M
46MM
HBC-012
3/4
HBC-113
1.13/16
HBC-22M
22MM
HBC-50M
50MM
HBC-014
7/8
HBC-200
HBC-24M
24MM
HBC-55M
55MM
HBC-100
HBC-203
2.3/16
HBC-27M
27MM
HBC-60M
60MM
HBC-102
1.1/8
HBC-206
2.3/8
HBC-30M
30MM
HBC-65M
65MM
HBC-104
1.1/4
HBC-209
2.9/16
HBC-32M
32MM
HBC-70M
70MM
HBC-106
1.3/8
HBC-212
2.3/4
HBC-36M
36MM
HBC-75M
75MM
HBC-107
1.7/16
HBC-215
2.15/16
HBC-41M
41MM
HBC-80M
80MM
HBC-108
1.1/2
HBC-300
HBC-110
1.5/8
HBC-302
3.1/8
HBW - MS
Set contains Wrench Handle along with
HBW - IS
Set contains Wrench Handle along with
27, 30, 32, 36, 41, 46, 50, 55 and 60MM back hold cartridge.
27, 30, 32, 36, 41, 46, 50, 55 and 60MM back hold cartridge.
A Pneumatic Torque Wrench is an air motor driven planetary gear box having a very high reduction ratio.
The gear box is provisioned with a reaction arm to absorb the torque reaction. Unlike impact wrench
a pneumatic torque wrench is driven by continuous gearing and hence has no noisy and hazardous hammering.
This is why a pneumatic torque wrench has an excellent accuracy and repeatability. Pneumatic torque wrench
offers following significant advantages:
Pneumatic is always known for clean and tidy way of working.
Combination of Air motor with planetary gear guarantees, a much faster, safe and economical operation.
Easy and fast operation.
Downward blow-out
for safe air exit.
w w w . p o w e r m a s t e r. i n
21
Technical Features :
Light and Compact : Light and compact tool design, suitable for variety of applications.
Heavy Duty Gear Box : Heavy duty gear box with thrust bearing for low friction and longer operational life.
Single Trigger : Single trigger for both forward and reverse operation.
Integral Hook Point : Integral hook for use of tool balancer etc.
Low Noise Level : Low noise level with no vibration.
_ 5% with repeatability within 2% variation.
High Accuracy : VEGA has an accuracy of better than +
Reaction Boot : Reaction arm provisioned with removable boot for soft padding or extension as required.
Customised Reaction Arm : A wide range of standard and customized reaction arm available as per customer requirement.
Wheel Extension : Variety of wheel extension available for deep reach, where tool clearance is a problem.
Accessories : Accessories like universal socket, universal joint and thin wall sockets available.
P O W E R M A S T E R
Technical Details:
22
Model No.
VEGA - 15
Min. Torque
Max. Torque
Free Speed
Square Drive
Weight
Lbs
Nm
Lbs
Nm
rpm
inch
Kg.
30
45
130
180
42
1/2 / 3/4
7.0
VEGA - 50
125
170
500
680
25
1/2 / 3/4
7.0
VEGA - 75
185
250
750
1020
15
3/4 / 1
7.0
VEGA - 100
250
340
1040
1400
3/4 / 1
7.0
VEGA - 200
560
750
2200
3000
1 / 1.1/2
10.0
VEGA - 300
750
1010
3000
4050
1 / 1.1/2
11.0
VEGA - 400
1000
1350
4000
5400
2.5
1.1/2
13.60
VEGA - 500
1200
1650
4800
6500
1.1/2
13.60
VEGA - 600
1630
2200
6000
8100
1.5
1.1/2
13.60
It is used to regulate the air pressure and properly lubricate the air motor for ultimate life. The Regulator regulates the inlet air
pressure and controls the output torque of pneumatic torque wrench. All pneumatic tools must be used with FRL Unit.
It is strongly advised not to exceed the maximum operating pressure as specified in the individual tool certificate.
Technical Features :
Metallic Cage : The Filter, Regulator, Lubricator & Hose are mounted on a strong handy metallic cage.
Calibrated Pressure Gauge : Calibrated 0 - 150 psi pressure gauge for perfect torque output.
Regulator Knob : Smooth operating regulator knob for easy setting of pressure, provided with safety lock.
Fine adjustment knob : Fine adjustment of lubrication for tool available on FRL.
Manual Drain : Easy push type manual drain to clear the water dispenser.
Safety Bowl Guard : Steel bowl guard for safety in case of glass bowl failure.
Easy detachable bowl : Easy detachable bowl for replenishing the oil / cleaning.
Hose : Coiled 3 mtrs hose for easy storage in the cage.
Technical Details:
FRL
Adaptor Size
Element
BSP
Sinter, Bronze (25 micron)
Bowl Capacity
150 ml
Bowl Guard
Pressure Gauge
Steel
0 - 150 psi
Nitrile
Recommended Oil
Media (inlet air)
ISO VG 32
Compressed Air
HOSE
Coiled Hose
3 mtrs.
Adaptor Size
BSP
CAGE
Metallic Handy and Portable
w w w . p o w e r m a s t e r. i n
Quick Connect Adaptors : FRL comes fitted with quick connect adaptors for easy connection to Tool.
Wt. 9 Kg.
23
Wheel extensions are used to reach the wheel hub bolts and nuts, where fitment of tool is not feasible.
Powermaster has complete range of wheel extensions as referred below :
L1
L3
L2
D1
D2
Technical Specifications
Sq. Drive
inch
L1
mm
L2
mm
L3
mm
D1
mm
D2
mm
H
mm
PE 1206
3/4
210
150
185
70
45
100
PE 1208
3/4
260
200
235
70
45
100
PE 1210
3/4
310
250
285
70
45
100
PE 1608
265
200
235
70
52
100
PE 1610
315
250
285
70
52
100
PE 1608H
265
200
235
90
60
130
P O W E R M A S T E R
Model No.
24
Reaction Arm
Different type of reaction arms are available for variety of application. Customized reaction arm are available
on requirement.
The ever-increasing need for accurate torque tightening throughout industry, in both manufacturing and servicing demands the use
of reliable, accurate torque wrenches. There are many reasons for insisting on POWERMASTER Torque Wrenches from POWERMASTER.
For certainty and safety ask for POWERMASTER by name and accept no substitutes.
ACCURATE IN USE
Machanism pivots on the
square drive.
Guaranteed accuracy
wherever the wrench
is grasped.
DURABLE
Hard-wearing, heavy-duty
mechanism.
Retains original accuracy
of +- 3% for up to 10,000
operations without
Recalibration.
SAFETY IN USE
Progressive torque buildup to the selected setting
easily detected by sight,
sound and feel.
Torque setting cannot be
exceeded by accident.
Av o i d s m e c h a n i c a l
damage and risk of injury.
ACCURATE IN DESIGN
Guaranteed accuracy of +
3% throughout the torque
Range.
Ensures safety and
avoidance of damage.
EASY TO USE
TORQUE SCALE
Large, clear scale
markings in Nm, kg/m,
lbf/in and lbf/ft.
Accurate setting easily
obtained.
CONVENIENCE IN USE
Push-through,
user
replaceable square drive.
Enables wrench to be
turned over and used in
opposite direction: with
no need to return wrench
to manufacturer for drive
repair.
COMPACT
Head no wider than a
typical socket or, in the
case of ratcheting
versions, no bigger than a
typical ratchet handle
head.
Improved access in
confined spaces.
ROBUST
Extremely strong
construction.
Resists all but the most
severe accidental damage.
EASE IN USE
Length calculated to
enable a controlled effort
at all torque settings
essential in all torque
limiting situations.
Av o i d s a c c i d e n t a l l y
exceeding required torque
setting so preventing
damage and safety risks.
SECURITY
Secure and rapid torque
setting adjustment.
Easily adjusted yet
Impossible to alter by
accident-ensures accurate
setting at all times.
TORQUE WRENCHES
TORQUE WRENCHES
POWERMASTER Torque Wrenches have proved themselves both reliable and accurate over many years of full service, mastering every
conceivable nut tightening operation in all areas of industry. POWERMASTER Torque Wrenches are available in following three types:
w w w . p o w e r m a s t e r. i n
25
TORQUE WRENCHES
3
8
TORQUE WRENCHES
1
2
Ratchet?
Square Drive
Torque Range
Length
Weight
N.m
Kg.m
Ibf.in
Ibf.ft
mm
inch
mm
inch
kg
lbs
PVT-100A
2.5-11
0.3-1.2
20-100
2-8
9.52
3/8
318
12.52
0.56
1.23
PVTR-100
2.5-11
0.3-1.2
20-100
2-8
9.52
3/8
334
12.75
0.65
1.27
PVT-300A
5-34
0.5-3.5
40-300
4-24
9.52
3/8
422
16.60
0.60
1.57
PVTR-300
5-34
0.5-3.5
40-300
4-24
9.52
3/8
443
17.00
0.75
1.62
PVTR-600
12-68
1.2-7
100-600
10-50
9.52
3/8
499
19.50
1.10
2.35
P O W E R M A S T E R
All models are supplied complete with sturdy blow moulded box and a calibration certificate fully traceable to national standards and suitable
for ISO-9001:2008 assessment purposes.
26
Ratchet?
Square Drive
Torque Range
Ibf.in
Ibf.ft
mm
inch
Length
mm
inch
Weight
kg
lbs
N.m
Kg.m
PVT-600A
12-68
1.2-7
100-600
10-50
12.7
1/2
476
18.74
1.02
2.25
PVT-1200A
25-135
3-14
200-1200
20-100
12.7
1/2
546
21.50
1.62
3.57
PVTR-1200
25-135
3-14
200-1200
20-100
12.7
1/2
555
21.85
2.00
4.40
PVT-2000A
50-225
5-23
400-2000
40-160
12.7
1/2
597
23.50
2.38
5.25
PVTR-2000
50-225
5-23
400-2000
40-160
12.7
1/2
626
24.64
2.49
5.47
PVT-3000A
70-330
7-35
600-3000
50-250
12.7
1/2
825
32.48
3.12
6.86
PVTR-3000
70-330
7-35
600-3000
50-250
12.7
1/2
840
33.07
4.00
8.80
All models are supplied complete with sturdy blow moulded box and a calibration certificate fully traceable to national standards and suitable
for ISO-9001:2008 assessment purposes.
3
4
TORQUE WRENCHES
TORQUE WRENCHES
Torque Range
Ratchet?
N.m
Kg.m
Ibf.ft
mm
inch
Length
mm
inch
Weight
kg
lbs
PVT-5000
140-560
14-57
100-410
19.1
3/4
1130
44.49
5.90
13.00
PVTR-5000
140-560
14-57
100-410
19.1
3/4
1210
47.64
6.58
14.50
PVT-7200
200-810
22-82
150-600
19.1
3/4
1181
46.50
6.50
14.30
PVTR-7200
200-810
22-82
150-600
19.1
3/4
1261
49.65
7.00
15.40
PVT-8400
480-940
49-95
350-700
25.4
1397
55.00
11.30
24.90
PVTR-8400
480-940
49-95
350-700
19.1
3/4
1471
57.91
12.70
28.00
PVT-12300
700-1400
70-140
500-1000
25.4
1505
59.25
15.50
34.10
PVTR-12300
700-1400
70-140
500-1000
25.4
1505
59.25
17.00
37.40
TQW-10
1015-1900
105-195
750-1400
25.4
1356
53.38
16.50
36.30
TQW-R-10
1015-1900
105-195
750-1400
25.4
1356
53.38
18.00
39.60
TQW-11
1350-2700
135-275
1000-2000
25.4
1498
58.97
19.50
42.90
TQW-R-11
1350-2700
135-275
1000-2000
25.4
1498
58.97
20.60
45.32
All models are supplied complete with calibration certificate fully traceable to national standards and suitable for ISO-9001:2008
assessment purposes.
Ref.
Square Drive
Torque Range
Length
Weight
N.m
Ibf.ft
mm
inch
mm
inch
kg
lbs
PTWX-1500
900-1500
664-1107
25.4
740
29.13
6.50
14.30
PTWX-2000
1000-2000
738-1476
25.4
1390
54.72
11.00
24.20
PTWX-1500/2000 - 1 square drive torque wrench extension. These products have been developed to meet the torque tightening needs
in excess of 1000N.m. This method of increasing
the range of the PVT-8400 has the major benefit of being more manageable
in terms of physically applying the torque load (often a two man job), and from a transport and storage point of view.
The extension fits between the ratchet head and the socket. The required torque value is converted to the torque wrench reading
using the supplied chart and the load is applied in the normal way.
w w w . p o w e r m a s t e r. i n
Ref.
27
3
4
Features :
Material : Light weight high strength alloy body reduces its weight to half of the equivalent conventional Torque Wrenches.
Compact Size : Compact in size with multiple extensions, ensures use at restricted places. Light Weight and Compact Packing makes
handling and transportation easy.
Torque Indication : Short path actuation of gears provide clear impulse and audible signal on reaching set torque values.
Variable Extension : Extension bars can be adjusted to get different extension length as per the operators requirement.
Pin Locking : Pin Lock mechanism at Sq. Drive for positive safe locking.
Graduation : Single Scale Graduation for clear reading, Standard scale graduation is in Nm but can be supplied in other scales
as required on request.
Longer Range : 140 Nm to 3000 Nm covered in just four models.
_ 3% with very high repeatability.
Accuracy : Better than +
Calibration : Calibration Traceable to National Standards.
P O W E R M A S T E R
Ratcheting Action : Suitable Ratchet Adaptors available to convert to ratchet type Torque Wrench.
28
Packing : Standard packing is in individual sturdy cardboard box. On request also available in metallic case.
Technical Details:
Model No.
Range
Nm
Sq. Drive
OAL
Extension
Weight
Kgf m
inch
mm
mm
kg
810
3.5
LTW - 75
140 - 760
14 - 76
3/4
LTW - 100
520 - 1000
52 - 100
3/4
810
+520
5.5
LTW - 200
750 - 2000
75 - 200
935
+675 / 1075
11.5
LTW - 300
1500 - 3000
150 - 300
1.1/2
935
+700 / 1450
14
TORQUE MULTIPLIERS
Technical Details:
Model No.
Range
Nm
Head Size
Lb.ft.
OAL
Weight
mm
mm
inch
kg
PITW 100
20-100
15-75
9 x 12
356
14.0
0.9
PITW 200
40-200
30-150
14 x 18
472
18.6
1.2
PITW 340
60-340
45-250
14 x 18
572
22.5
1.7
Sq. Drive
OAL
Weight
Features :
1/4 Square Drive Spindle to suit all Standard Sockets and Screw Driver Bits.
Bi-Directional operation with consistent repeat accuracy.
Concealed adjustment mechanism to prevent accidental re-setting during use.
Technical Details:
Model No.
Range
Lbf. Ins
Kgf cm
N cm
inch
mm
kg
PTS - 15
1 - 15
1 -15
1/4
150
0.270
PTS - 50
10 - 50
10- 50
1/4
160
0.350
PTD - 10
10 - 120
1/4
165
0.300
w w w . p o w e r m a s t e r. i n
29
TORQUE MULTIPLIERS
TORQUE MULTIPLIERS
Handtorque - Multipliers
25 Revolutions
= Torque
= Velocity
0.84 Revolutions
P O W E R M A S T E R
30
Handtorque multipliers incorporate an Epicyclic or Planetary gear train having one or more stages. Each stage of gearing increases the
torque applied by a factor of 5, allowing to offer multipliers in ratios of 5:1, 25:1 and 125:1. In the planetary gear system, torque is applied to the input
gear or Sun gear. Three or four planet gears whose teeth are engaged with the sun gear and therefore rotate. The outside
casing of the multiplier, or Annulus is also engaged with the planet gear teeth, and would normally rotate in the opposite direction to
the sun gear. A reaction arm prevents the annulus from rotating, and this causes the planet gears to orbit around the sun. The planet gears are
held between input and output plate which also holds the output square drive. Therefore as the planetary gears orbit around the sun gear,
output plate the and so the square drive turns. Without the reaction arm to keep the annulus stationary, the output square will not apply torque.
= Torque
= Reaction Force
TORQUE MULTIPLIERS
TORQUE MULTIPLIERS
has to be taken up before any useful tightening work is applied to the nut.
Each time the input device is released, the wind-up will rotate it back against
the direction of operation.
The Anti Wind-Up Ratchet retains all of the wind-up forces as they are created,
with the following benefits :
1. The torque input device can not fly backwards against the direction of operation
if it is suddenly released.
3. With an Anti Wind-Up Ratchet fitted, the multiplier becomes locked onto
The nut because the reaction plate is held hard against the reaction point.
Safety Note : Additional support is recommended as failure in the bolt, socket or multiplier will release the wind-up forces and cause
the multiplier to drop.
w w w . p o w e r m a s t e r. i n
This means that even used upside down, the multiplier will support its own weight.
31
TORQUE MULTIPLIERS
TORQUE MULTIPLIERS
Features :
Accuracy better than +
_ 4%.
Precision tightening and loosening of all heavy duty fasteners.
Low energy input with high torque transfer.
Higher capacity multipliers are furnished with strong ratchets (Anti-wind up mechanism) allowing jobs to be performed easily,
efficiently, and safely.
Precision Manufacturing ensures long life and premier quality.
A groove on output Square breaks if over loaded in excess of 20% of its capacity.
Highest possible load factor is guaranteed due to design and use of forged components.
P O W E R M A S T E R
Model No.
32
Ratio
Input
Square
Output
Square
C
min
C
max
inch
inch
mm
mm
mm
mm
N.m
Ibf.ft
BTM-5
2700
2000
3/4
136
135
89
BTM-5/25
2700
2000
25
1/2
136
163
89
Weight*
kg
lbs
260
8.40
18.48
260
11.50
25.30
BTM-6
3400
2500
3/4
1.1/2
136
149
105
260
9.20
20.24
BTM-6/25
3400
2500
25
1/2
1.1/2
136
176
105
260
12.00
26.40
BTM-7
6000
4500
3/4
1.1/2
168
174
115
310
18.00
39.60
BTM-7/25
6000
4500
25
1/2
1.1/2
168
226
115
310
22.00
48.40
9500
7000
25
3/4
1.1/2
195
256
150
350
33.00
72.60
9500
7000
125
1/2
1.1/2
195
301
150
350
35.50
78.10
17000
12500
25
3/4
2.1/2
220
360
164
480
52.00
114.40
17000
12500
125
1/2
2.1/2
220
404
164
480
57.00
125.40
47500
35000
125
3/4
2.1/2
315
550
164
480
80.00
176.00
BTM-9/25
Fitted with AWUR
BTM-9/125
Fitted with AWUR
BTM-11/25
Fitted with AWUR
BTM-11/125
Fitted with AWUR
BTM-13/125
Fitted with AWUR
Features :
Compact, Heavy Duty Torque Multiplier with a torque
multiplication of 5:1.
_ 4% with high repeatability.
Accuracy better than +
Provided with detachable reaction handle.
Optional offset reaction arm also available on demand.
Supplied in sturdy molded plastic carrying case for
better storage and handling.
Capacity
Model No.
Kgm.
Lb.ft.
Nm.
NANO-17
170
1250
1700
NANO-28
280
2033
2750
Weight (Kg)
input
Output
mm
mm
With
Reaction Arm
With Box
5:1
1/2
3/4
107
115
4.4
5.4
5:1
3/4
107
126
4.7
5.7
Ratio
NANO-13
198
D
D
STM - 01
STM - 02
STM - 03
81
88
88
133-175
272
272
165
141
151
149
207
217
C
C
Features :
Compact Size : Compact in size hence can be used in constrained areas.
Ratio : Higher reduction ratio for low input.
Safety : Safety shear pin at the input provisioned to prevent overloading.
AWUR : In built Anti-Windup Mechanism reduces operators effort. Can be used with non-ratchet type torque wrench.
Pin Lock : Pin Lock mechanism at output Sq. Drive for positive locking of socket.
Reaction Arm : Different type of reaction arm available as per user requirement.
_ 4% with very high repeatability.
Accuracy : Better than +
Torque Capacity
O.D.
Sq. Drive
Weight
Nm
Lb ft
Kg m
Reduction
Ratio
input
output
mm
kg
STM - 1
2500
1845
255
1:8
1/2 F
81
4.3
STM - 2
3200
2362
326
1 : 10
1/2 F
88
6.3
STM - 3
4200
3100
428
1 : 10
3/4 F
1.1/2
88
6.8
Model No.
Note : STM - 2 and STM - 3 are fitted with Anti-Wind-Up Ratchet (AWUR) Mechanism. STM-1 can be provided with AWUR.
Recommended
Torque
Wrench
PVTR - 3000
PVTR - 5000
w w w . p o w e r m a s t e r. i n
33
POWER SPLITTERS
POWER SPLITTERS
Standard Series
Model No.
Stud Size
inch
Nut A/F
Size
mm
Angle-Head Series
Load
L Max.
Weight
Ton
mm
mm
mm
mm
Kg.
NS-100AH*
7/16 7/8
1/2 1
10
196
73
19.5
3.4
NS-105
7/16 7/8
5/8 1.7/16
25
254
106
13.5
36
9.6
7/8 1.1/4
1.7/16 2
NS-200
NS-204
25
272
108
14.5
38
10
50
348
154
18.2
50
25
NS-210
1.3/8 1.3/4
2.1/4 2.3/4
50
367
154
20
51
26.5
NS-308
1.3/4 2.1/4
2.3/4 3.1/2
100
413
200
21
74
49.5
NS-314
2 2.1/2
3.1/8 3.7/8
100
425
202
23
78
52.5
NS-404
2.1/2 2.3/4
3.3/4 4.1/4
150
476
246
32
89.5
81.5
NS-500
3 3.1/4
4.1/2 5
150
472
250
32
98
87.5
NS-506
3.1/4 3.1/2
4.7/8 5.3/8
150
482
250
40
105
93.5
* Angle Head.
P O W E R M A S T E R
Power-splitters can be used / supplied with a variety of Hand-pumps, Electric-Pumps or Air-Operated Pumps.
34
HAND PUMP
This hand pump is specially designed for Splitter applications. The pump is compact and light in weight
with longer handle needing very little effort to generate max working load.
Model No.
PM-HP10-1
PM-HP10-2
PM-HP14-2
PM-HP10-3D
PM-HP10-5D
Max
Pressure
bar
700
700
950
700
700
Flow Rate
cc
2.8
2.8
2.8
49/2.8
49/2.8
Type
Single Stage
Single Stage
Single Stage
Double Stage
Double Stage
Oil Tank
Cap.
liters
1.8
2.2
2.2
3.0
5.0
Size
cm
56 x 16 x 19
71 x 16 x 20
71 x 18 x 20
50 x 18 x 35
50 x 18 x 35
FLANGE SPREADERS
FLANGE SPREADERS
One-Size-Fits-All
Choose Manual or Hydraulic
Lightweight. Only 7.7 Kg (17 lbs).
Jaws open parallel.
No drift. It stays where you place it.
Easy one person operation.
Universal. One-Size-Fits-All.
4535 Kg (10,000 lbs) applied force at tips.
Opens to 76.2 mm (3 inches).
HS10K Hydraulic Model
With the Hydraulic Power-Spreader, HS10K, a hydraulic cylinder replaces the ratchet handle. A standard hand pump powers 1 Power-Spreader,
or a pair, with ease. Again, you are supplied with 4535 kg (10,000 lbs) of force and 76.2 mm (3) of gap; ample for gasket replacement or
turning of blinds.
Using the manual Power-Spreader, MS10K, simply place the tips between the flange faces and turn the ratcheted handle. The ratcheting
action is transformed into 4535 Kg (10,000 lbs.) Of spreading force and creates up to 76.2 mm (3) of gap.
G
D
( All Dimensions in MM )
Model No.
C
min
max
FS-50
77
210
61
157
10
192
69
131
25
205
18
FS-100
110
290
61
226
30
165
89
180
38
274
31
Model No.
Capacity
Stroke
Oil Capacity
3
Max. Flange
Thickness
mm
Flange
Diameter
mm(inch)
mm
Standard
Wedge
mm
Optional
Wedge
mm
Stud Size
tonnes
mm
cm
FS-50
39
25
2 x 58
1150mm(45)
19 - 29
3 - 29
30 - 56
FS-100
10
55
78
2 x 93
1900mm(75)
32 - 41
3 - 29
30 - 56
w w w . p o w e r m a s t e r. i n
35
The HVW-10 has been developed as an easy to use / cost effective way to find solutions to heavy lifting where minimal clearance is
available. It will lift objects vertically where an access gap of 3/8(9.5mm) or more is available. The HVW-10 will lift an object fast, secure and
safe with a lifting force of 16 Tons per tool. Multiple units can be used if greater lifting force is needed.
Equipment Alignment
Equipment Installation
Plant Maintenance
Special Features :
Operating Benefits :
Time / Cost Savings.
Lowest Weight / Lifting Force Ratio.
Precise.
Easy to set up and use.
Safe.
Minimal Maintenance.
Fast for labour & time savings.
Use multiple units for greater lifting.
Kit Options :
P O W E R M A S T E R
Mini Kit
36
Standard Kit
HAND PUMP
The pump is compact and light in weight with longer handle needing very little effort to generate max working load.
Model No.
PM-HP10-1
Max
Pressure
bar
700
Flow Rate
cc
2.8
Type
Single Stage
Oil Tank
Cap.
liters
1.8
Size
cm
56 x 16 x 19
Note: This hand pump is specially designed for Flange Spreaders, Hydraulic Vertical Lifting Wedges and Hydraulic Spreading Wedges applications
The Spreading Wedge has been developed as the simple cost-effective solution for flange spreading.
Shutdowns / Outages
Construction
Testing
Routine Maintenance
Valve Change-outs
Operating Benefits :
Special Features :
Only requires an access gap of 1/4(6 mm).
Precise.
Safe.
Minimal Maintenance.
Fast for labour & time savings.
Use multiple units for greater lifting.
Kit Options :
Maxi Kit
2 x Hydraulic Spreading Wedge Assembly
1 x 10,000 psi (700 Bar)Two Stage Hydraulic Hand Pump
2 x 10,000 psi (700 Bar) Hydraulic Hoses
2 x Safety Block
1 x Instruction Manual
1 x Carry Case
1 x 10,000 psi Twin Valve manifold
Gross Weight: 28 kg
Standard Kit
1 x Hydraulic Spreading Wedge Assembly
1 x 10,000 psi (700 Bar) Two Stage Hydraulic Hand Pump
1 x 10,000 psi (700 Bar) Hydraulic Hoses
1 x Safety Block
1 x Instruction Manual
1 x Carry Case
Gross Weight: 17 kg
w w w . p o w e r m a s t e r. i n
Mini Kit
37
The Spreading Wedge has been developed as the simple cost-effective solution for flange spreading.
Shutdowns / Outages
Construction
Testing
Routine Maintenance
Valve Change-outs
Operating Benefits :
Special Features :
Only requires an access gap of 1/4(6 mm).
Precise.
Kit Options :
Mini Kit
P O W E R M A S T E R
38
Standard Kit
1 x Manual Spreading Wedge Assembly
1 x Manual Ratcheting Wrench
1 x Safety Block
1 x Instruction Manual
1 x Carry Case
Gross Weight: 11 kg
BOLT TENSIONERS
BOLT TENSIONERS
Bolt tensioning is now the preferred method of tightening bolts and studs on all critical applications.
Bolt tensioners are designed for operation in a wide variety of applications including pipeline flanges,
heat exchangers, pressure vessels, compressor covers, boiler feed pumps, windmills and many others.
We provide a comprehensive range of bolt tensioners for optimum solutions to bolt tensioning requirements.
Our Bolt tensioners and accessories are CE marked in accordance with Pressure Equipment and Machinery Directives,
as applicable. In comparison to traditional tightening methods, tightening with bolt tensioners offers significant advantages:
No torsional loading of fasteners.
Direct loading - no damage to assembly.
Easy and fast operation.
Very high accuracy and repeatability.
Automation feasible and can be used for critical applications.
PST Series Bolt Tensioners are designed for operation in a wide variety of applications including pipeline flanges,
heat exchangers, pressure vessels, compressor covers, boilers feed pumps, anchors bolts and many others.
The PST Bolt Tensioner is very simple to use and consists of four parts -Threaded Puller, Load Cell, Bridge and Nut Driver
(Nut Rotating Socket).
THREADED PULLER
LOAD CELL
BRIDGE
NUT DRIVER /
NUT ROTATING SOCKET
w w w . p o w e r m a s t e r. i n
39
Fig. 1
Fig. 2
Fig. 3
Fig. 4
The nut is
THE PST SERIES TOPSIDE BOLT TENSIONERS IS ONE OF THE MOST LIGHT, COMPACT AND VERSATILE
LINE OF TENSIONERS AVAILABLE:
Features
Versatile Design: The PST Series standard variable tensioners are designed to
provide a wide range of flexibility, covering stud sizes from 3/4 to 5.3/4 (M-16 to
M-150). Different stud sizes are accommodated by the same load cell by simply
changing the adaptor kit consisting of Threaded Puller, Bridge and Nut Driver.
High Strength Aircraft Quality Alloy Steel: The PST Series tensioners operate
at a maximum pressure of 1500 Bar and are manufactured from high
strength AISI 4340 alloy steel parts for long lasting trouble free performance.
Stroke Indicator: The PST Series tensioners have and an exceptional stroke of 15 mm. The Integral Stroke Indicator
allows the piston stroke to be viewed while tensioning is in progress. A Red line on piston indicates an over stoke
ensuring safe operation.
P O W E R M A S T E R
Safe Design in event of Piston Over Stroke: The PST series tensioners are designed so that in event of overstroke the high pressure fluid will be released from the inner side of the load cell, thus saving the operator from any
potential exposure.
40
Multi Tensioning: The PST Series load cell is provisioned with two connections
and this acts as a manifold for multi tensioning applications. By using high
pressure link hoses, any number of bolt tensioners can be connected and
used simultaneously. This ensures equal tightening of all bolts on the
flange and reduces work time.
Anti Roll, Composite Material Seals: All PST Tensioners are fitted with
Anti Roll, Composite Material seals for longer life and high reliability.
The seals used have a low coefficient of friction so that the piston can be
returned to a closed position with minimal effort. PST Series tensioners can
be provided with machined PU (poly urethane) seals if requested by the
customer.
Floating Piston: The unique piston design allows 2 tilt without any loss of load, preventing piston seizure or damage
to piston bore.
CH
PIT
B
A
Technical Specifications
Load Cell Adaptor Kit
A1-0.12
A1-M20
PST-01
A1-0.14
A1-M24
A1-1.00
A2-M27
A2-1.02
A2-M30
PST-02
A2-1.04
A2-M33
A2-1.06
A2-M36
A3-1.04
A3-M33
A3-1.06
PST-03
A3-M36
A3-1.08
A3-M39
A4-1.06
A4-M36
A4-1.08
PST-04
A4-M39
A4-1.10
A4-M42
A4-1.12
A5-1.10
A5-M42
A5-1.12
A5-M45
PST-05
A5-1.14
A5-M48
A5-2.00
A5-M52
A6-1.14
A6-M48
A6-2.00
PST-06
A6-M52
A6-M56
A6-2.04
Bolt Size
inch
3/4
mm
Max Load
Hyd Area
O.D.
M Ton
kN
in2
mm2
mm
34.5
339
3.50
2257
84
40.6
397
4.11
2649
98
65.2
639
6.60
4259
115
73.6
721
7.45
4808
128
96.1
942
9.73
6280
145
138.2
1354
13.99
9028
165
20
7/8
24
1
27
1.1/8
30
1.1/4
33
1.3/8
36
1.1/4
33
1.3/8
36
1.1/2
39
1.3/8
36
1.1/2
39
1.5/8
42
1.3/4
1.5/8
42
1.3/4
45
1.7/8
48
2
52
1.7/8
48
2
52
56
2.1/4
Min
Pitch
Relief
C
mm
46
47
53
54
55
56
59
62
67
68
72
73
69
70
74
75
80
80
75
76
81
81
86
86
91
87
87
92
93
98
98
104
105
99
99
105
106
113
114
mm
26
26
30
30
30
29
32
32
35
35
38
38
37
37
40
40
43
43
41
41
43
43
46
46
49
47
47
50
50
53
53
56
56
54
54
57
57
61
61
mm
160
160
168
168
168
170
171
171
177
180
183
186
185
174
176
176
182
183
183
183
183
183
186
186
189
197
199
204
205
211
211
216
216
209
209
214
214
223
244
kg.
3.5*
1.3
1.4
1.4
1.4
4.5*
1.8
1.9
2.0
2.1
2.3
2.3
5.9*
2.4
2.9
2.9
3.0
3.0
7.7*
3.4
3.6
3.6
3.9
3.9
4.0
11.4*
5.2
5.4
5.4
5.6
5.6
6.3
5.9
14.8*
7.1
7.6
7.6
7.8
7.8
w w w . p o w e r m a s t e r. i n
Model No.
41
42
Model No.
Load Cell Adaptor Kit
A7-M56
A7-2.04
A7-M60
PST-07
A7-2.08
A7-M64
A7-M68
A8-2.08
A8-M64
PST-08
A8-M68
A8-2.12
A8-M72
A9-2.12
A9-M72
PST-09
A9-M76
A9-3.00
A10-M80
A10-3.04
A10-M85
A10-3.08
PST-10
A10-M90
A10-M95
A10-3.12
A10-M100
A10-4.00
A11-3.12
A11-M100
A11-4.00
A11-4.04
PST-11
A11-M110
A11-4.08
A11-M120
A11-4.12
A11-M125
A12-M125
A12-5.00
A12-M130
A12-5.04
PST-12
A12-5.08
A12-M140
A12-5.3/4
A12-M150
Bolt Size
inch
mm
56
Max Load
Hyd Area
O.D.
M Ton
kN
in2
mm2
mm
168.5
1651
17.06
11006
180
201.8
1978
20.44
13188
198
230.3
2257
23.30
15045
215
310.9
3047
31.48
20312
244
384.5
3768
38.94
25120
280
485.1
4754
49.13
31694
325
2.1/4
60
2.1/2
64
68
2.1/2
64
68
2.3/4
72
2.3/4
72
76
3
80
3.1/4
85
3.1/2
90
95
3.3/4
100
4
3.3/4
100
4
4.1/4
110
4.1/2
120
4.3/4
125
125
5
130
5.1/4
5.1/2
140
5.3/4
150
Min
Pitch
Relief
C
mm
112
112
117
125
125
129
129
129
132
139
141
139
141
150
150
160
162
164
174
175
179
191
195
197
192
196
198
209
210
222
226
229
233
236
243
243
254
266
260
276
275
mm
59
59
61
66
66
66
70
70
69
75
75
75
75
80
80
87
87
87
93
93
93
105
105
105
106
106
106
111
111
118
118
121
121
124
129
126
135
141
135
145
141
mm
219
221
228
231
231
238
242
242
246
246
251
261
261
254
254
275
278
269
276
269
275
276
288
288
299
306
299
306
308
319
327
337
212
346
350
359
367
374
374
383
386
kg.
18.1*
9.3
9.4
9.7
9.7
10.0
23.4*
12.1
12.3
12.5
12.5
29.3*
15.6
17.2
17.2
40.3*
24.0
24.5
22.6
22.6
22.8
22.9
22.1
22.1
52.7*
31.4
31.4
36.4
36.4
39.7
41.4
42.3
43.3
89.6*
60.3
63.1
63.1
70.4
70.6
70.8
73.3
TSS Series Bolt Tensioners are specially designed for sub sea applications. These Tensioners are suitable for higher
pressure rating flanges also. Its ergonomic design makes it very easy to handle and use by divers under the harsh sea
conditions. These tensioners are designed to provide a wide range of flexibility, covering stud sizes 3/4 to 3.1/2 (M-18 to M-85).
The tool consists of two basic parts - Tensioning Unit and Puller Nut as shown below:
Features
High Strength Stainless Steel Construction: The Complete tool is made from high strength stainless steel for
use in corrosive sea environment and to minimize maintenance. Optional alloy still construction also available.
Versatile Design: Designed to provide a wide range of flexibility, covering stud sizes 3/4 to 3.1/2 (M-18 to M-85)
using just 8 load cells.
Higher Load generation: Generates higher load making it suitable for higher pressure rating flanges (API 170 - 10K).
Safe Design in event of Piston Over Stroke: Designed to release high pressure hydraulic oil inwards in the
event of over-stroke, thus saving the operator from any potential exposure.
Multi Tensioning: The tensioning unit cell is provisioned with two connections that act as a manifold for multi
tensioning applications.
Anti Roll, Composite Material Seals: Fitted with Anti Roll, Composite Material seals for longer life and high reliability.
The seals used have a low coefficient of friction so that the piston can be returned to a closed position with minimal
effort. Sub Sea tensioners can be provided with machined PU (poly urethane) seals if requested by the customer.
Split Nut: Optional Split Nut available for fast and easy fitment which ensures most efficient use of expensive
diver time.
Safe Handling: Provisioned with detachable hooks and strap for easy handling under water.
Non Slip Tool Surface: Knurled and formed surface allows easy handling.
Fluorescent band: Fluorescent band provided on load cell body for easy tool identification in poor visibility
conditions.
w w w . p o w e r m a s t e r. i n
Long Stroke And Stroke Indication: All tensioners have a 25mm long stroke with piston marked with fluorescent
rings for indication of stroke and over stroke limit.
43
Specifications
Model No.
Load Cell
TSS-03
Bolt Size
Puller Nut.
inch
PT03-0.12
3/4"
PT03-M20
PT03-0.14
Max Load
Hyd Area
2
mm
Ton
kN
in
mm
M20
21.2
188
1.95
1256
Weight
mm
mm
mm
mm
mm
Kg.
65
30
46
100
122
2.0*
7/8"
0.3
PT04-M24
PT04-1.00
TSS-04
4.0*
1
PT04-M27
PT04-1.02
TSS-05
TSS-07
1.3/8
PT11-1.14
P O W E R M A S T E R
44
TSS-20
98
30
78
138
171
5.5*
171
0.7
174
0.7
0.7
186
7.4*
M39
186
0.8
79.4
706
7.30
4710
117
30
93
147
189
0.8
M42
189
0.8
197
13.5*
M45
197
3.5
200
3.5
203
3.5
206
3.8
209
3.8
119.1
1060
10.95 7065
138
60
113
152
229
20.7*
229
5.0
229
5.0
233
5.2
M64
233
5.2
266
23.5*
M72
266
5.2
M60
174.7
1554
16.06 10362
164
60
141
171
2.3/4"
M76
219.4
1952
20.17 13011
190
60
166
194
3"
M80
3.1/4"
268.7
M85
3.1/2"
0.7
174
2.1/2"
PT27-M85
PT27-3.08
3215
M56
PT27-M80
TSS-27
4.98
2.1/4"
PT20-M76
PT27-3.04
482
M52
PT20-M72
PT20-3.00
54.2
2"
PT15-M64
PT20-2.12
153
0.7
M48
PT15-M60
PT15-2.08
123
M36
1.7/8
PT15-M56
TSS-15
64
1.3/4
PT11-M52
PT15-2.04
30
1.5/8
PT11-M48
PT11-2.00
86
1.1/2
PT11-M45
TSS-11
2061
0.7
M33
PT07-M42
PT11-1.12
3.19
1.1/4
PT07-M39
PT07-1.10
309
M30
PT05-M36
PT07-1.08
34.7
1.1/8"
PT05-M33
PT05-1.06
0.7
M27
PT04-M30
PT05-1.04
0.3
2390
24.70 15935
214
60
191
208
269
5.2
269
5.2
288
31.5*
288
6.5
293
6.5
293
6.5
PITCH
B
A
Features :
Versatile Design: Designed to provide a wide range of flexibility, covering stud sizes 3/4 to 2.1/2 (M-20 to M-64).
High Strength Alloy Steel Construction : All Parts are made from high strength Aircraft Quality alloy steel for long
lasting performance and better safety factor.
Stroke Indication: Marked Piston indicates stroke and provides an over stroke indication.
Safe Design: Designed to release high pressure hydraulic oil inwards in event of over-stroke, thus saving the operator
from exposure.
Anti Roll, Composite Material Seals : Fitted with Anti Roll, Composite Material seals for longer life and high reliability.
The seals used have a low coefficient of friction so that the piston can be returned to a closed position with minimal
effort. Sub Sea tensioners can be provided with machined PU (poly urethane) seals if requested by the customer.
Floating Piston: The unique piston design allows 2 tilt without any loss of load and prevents piston seizure or
damage of piston bore.
Specifications
Model No.
Load Cell
CST-24
CST-36
CST-41
CST-48
CST-55
CST-60
Adaptor Kit
A24-0.12
A24-M20
A24-0.14
A24-M24
A24-1.00
A24-M27
A36-1.02
A36-M30
A36-1.04
A36-M33
A36-1.06
A36-M36
A41-M3
A41-1.08
A41-M39
A41-1.10
A41-M42
A48-M42
A48-1.12
A48-M45
A48-1.14
A48-M48
A55-M48
A55-2.00
A55-M52
A55-M56
A55-2.04
A60-2.04
A60-M60
A60-2.08
A60-M64
Bolt Size
inch
3/4
mm
Max Load
Hyd Area
O.D.
Ton
kN
in2
mm2
mm
26.4
235.1
2.43
1568
68
47.6
423.2
4.37
2822
88
59.8
531.6
5.49
3545
103
84.6
752.7
7.78
5019
118
104.1
926.2
9.57
6176
130
8413
148
M20
7/8
M24
1
M27
1.1/8
M30
1.1/4
M33
1.3/8
M36
M36
1.1/2
M39
1.5/8
M42
M42
1.3/4
M45
1.7/8
M48
M48
2
M52
M56
2.1/4
2.1/4
M60
2.1/2
M64
Min
Pitch
mm
42
43
44
46
47
49
53
55
56
57
59
61
76
78
79
81
82
92
93
94
96
97
104
106
107
109
109
117
120
121
124
Relief
C
Height
A
Clearance
B
mm
37
38
41
44
46
50
53
55
58
60
63
65
65
69
70
74
75
75
80
81
85
86
86
91
93
100
102
102
107
113
113
mm
173
173
175
177
178
180
240
241
243
244
246
247
267
269
270
272
273
296
298
299
302
302
327
330
331
335
336
367
370
374
374
mm
192
193
197
201
203
207
269
271
274
277
281
283
303
307
309
314
315
338
343
344
349
350
375
381
383
391
393
424
430
437
438
CST Series are slimmer, variable type Bolt Tensioners consisting of five parts - Puller, Puller Nut, Load Cell, Bridge and Nut
Driver as shown below:
w w w . p o w e r m a s t e r. i n
45
Specifications
Model No.
Bolt Size
Max Load
Max Dia
Stroke
Dim. C
OAL
Weight
kN
mm
mm
mm
mm
Kg.
DA - 3639
M33 - M36
385
116
25
54
138
4.3
DA - 3642
M36 - M42
412
125
25
58
138
5.5
P O W E R M A S T E R
46
Versatile Sizes: Can be used for Metric, Imperial and William Threads by changing to required puller.
Hard Chrome Plating: The cylinder of DA Series tensioner is hard chrome plated for better corrosion resistance and long
working life at rough working environment of wind farms.
Alloy Steel Construction: All parts are made from High Strength Alloy Steel for better safety factor and
compact design.
Long Stroke: DA series tensioners are provisioned with 25mm long stroke for completion of bolt elongation in single pull.
NOTE : Customised design with different load capacity available to specific requirement.
Specifications
Max Load
Max Dia
Stroke (mm)
Metric
Imperial
kN
mm
Standard
Long
CAT - 27
M24 - M27
7/8 - 1
271
74
15
25
CAT - 33
M30 - M33
1.1/8 - 1.1/4
369
86
15
25
CAT - 36
M33 - M36
1.1/8 - 1.1/2
767
118
15
25
CAT - 42
M39 - M42
1.1/8 - 1.1/2
820
123
15
25
w w w . p o w e r m a s t e r. i n
Bolt Size
Model No.
47
These tensioners are designed and supplied to specific application requirement and have the below specific
features:
Compact Design: The dedicated tensioner has a very compact dia for required load and size with nominal requirement
of operational height.
Customised Stroke: Tool is available with standard 15mm and customised stroke as per application.
Alloy Steel Construction: All parts are made from High Strength Alloy Steel for better strength and compact design.
Delivery: In-house design and production facilities ensure faster customization and delivery.
Multistage Tensioner :
These tensioners are slimmer diameter tools generating high application load.
Its unique design combines the load generated by two load cells, stacked together.
These tensioners are used for low clearance high load applications on application
like Gearboxes, Gas-Turbines and Windmill applications etc.
P O W E R M A S T E R
These tensioners too have 1500 bar max operating pressure. These are available
48
for sizes from 1 to 3 (24mm to 72mm for metric sizes) for different thread
configurations. Optional Auto Spring Return Feature makes the operation very fast
and easy.
Standard tools have geared Nut Driver to move the nut faster and with ease using
standard 1/2 Square Drive Wrench. If required tool is supplied with standard
nut driver.
All parts of these tensioners are made of Special High Strength Alloy Steel for better
design and safety requirement.
These tools too are mostly made to customised requirement for specific application.
The PU-AH-1500 air operated pumps are designed and manufactured in collaboration with Maximator GmbH,
Germany and meet the highest technical and safety requirements of high pressure equipment.
Pump
Pressure Ratio
1:350
Displacement Volume
Cm3
Operating Pressure, Max. ( at 5.1 bar Pre Limited (PL) Air Pressure )
1.3
bar
1,800
bar
5.1
bar
5.5
litre
Other Models with higher maximum operating pressures, digital pressure gauges and larger hydraulic reservoir
capacities are available as per customer requirements.
Technical Features :
Stainless Steel Frame: The hydraulic unit is installed in a weather proof stainless steel protection frame.
Logical Control Panel: Logical layout design engraved for easy operation.
Calibrated Pressure Gauge: Calibrated 150mm (6), liquid filled, SS Frame, 2500 bar rating pressure gauge with dual
reading of bar & psi.
Complete Air System: System includes FRL Unit, air pressure gauge and control knob for safe air control and supply.
Light Weight: Unit weighs only 18 Kg and measures 450mm x 340mm x 480mm.
Lower Input air Pressure: Higher pressure ratio of 1 : 350 ensures less input air pressure for operation.
Quick Connect Outlet: Pump comes fitted with quick connect outlet for easy connection of hydraulic hose.
HANDPU-HP-1500
PUMP PU-HP-1500
Hand Pump
This hand pump is specialy designed for bolt tensioner applications.
The pump is compact and light in weight with longer handle needing
very little effort to generate max working load. All pumps are supplied
with suitable fittings and stainless steel 4 dia pressure gauge.
Model No.
Description
Usable Oil
Capacity
Outlet
Coupler
(Liters)
PU-HP-1500
2.0
HCS-150-F
Length
mm
Dimensions
Width
mm
Height
mm
750
120
200
Net
Weight
Kg.
11.0
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Higher Operating Pressure: Pump has max working pressure of 1500 bar to cover all bolt tensioning applications.
49
Hose Reel
Lead Hose
Connecting Hose
Features:
4- Ply construction.
Available in 1.5m, 3m and 5m standard lengths. Other custom
built lengths also available.
Part No.
OAL Mtr.
QRC
PU-HG-0150
1.5
PU-HG-0300
3.0
FxF
PU-HG-0300-L
3.0
FxM
PU-HG-0500
5.0
FxF
PU-HG-0500-L
5.0
FxM
FXF
P O W E R M A S T E R
Manifolds, Fittings and Couplings of various configurations are available for all tensioning applications:
50
Couplings
Fittings
Manifolds
Part No.
Description
HCS-150-F
HCS-150-M
HCS-250-F
HCS-250-F
working pressure.
HF-G4-G4
Fitting, G 1/4 CS
HF-G4-M16
Important formula :
(A) Residual Bolt Load
Effective Length.
Calculate Bolt Residual Load: Residual Load can be calculated from known stress or bolt stretch requirement.
b.
Calculate Load Relaxation factor using Bolt Dia and Effective Length. It can be calculated from below formula / Chart.
Fh/Fr
1 2
4 5
9 10 11 12 13 14
L/D
Fine Pitch
Coarse Pitch
c.
d.
e.
f.
Calculate pass load as applicable. (Max applied load should never exceed 95% bolt yield strength).
Useful Conversions :
1 millimeter2 (mm2) = 0.00155 inch2
1 centimeter2 (cm2) = 0.155 inch2
Area
:
:
Load (Force)
Pressure
Pressure
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1.6
1.5
1.4
1.3
1.2
1.1
1
Fh = Hydraulic Load
Fr = Residual Load
51
SPRING BALANCERS
SPRING BALANCERS
SWF Series
SWA Series
SBH Series
We have introduced several safety features into the new designed Spring Balancer which has made it user friendly and eliminating
chances of Industrial accident. Large batch production has been introduced through new Pressure Dies which has made the product
look better and has reduced the Delivery Time. Product is in use in over 85 countries with the largest automobile manufactures.
SWF Series:
P O W E R M A S T E R
Capacity
52
Travel
Weight
kg
Model
No.
meter
kg
0.5 - 1.5
SWF - 01
1.0
1.1
1.0 - 2.0
SWF - 02
1.0
1.1
Capacity
Travel
Weight
kg
Model
No.
meter
kg
1.5 - 3.0
SWF - 03 L
2.5
3.3
2.5 - 5.0
SWF - 05 L
2.5
3.7
1.5 - 3.0
SWF - 03
1.3
1.6
4.5 - 9.0
SWF - 09 L
2.3
6.9
2.5 - 5.0
SWF - 05
1.3
1.8
9.0 - 15.0
SWF - 15 L
2.3
7.2
4.5 - 9.0
SWF - 09
1.3
3.9
15.0 - 22.0
SWF - 22 L
2.3
7.7
9.0 - 15.0
SWF - 15
1.3
4.0
22.0 - 30.0
SWF - 30 L
2.3
7.7
15.0 - 22.0
SWF - 22
1.5
7.5
30.0 - 40.0
SWF - 40 L
2.3
10.2
22.0 - 30.0
SWF - 30
1.5
7.5
40.0 - 50.0
SWF - 50 L
2.3
10.3
30.0 - 40.0
SWF - 40
1.5
10.0
50.0 - 60.0
SWF - 60 L
2.3
10.9
40.0 - 50.0
SWF - 50
1.5
10.3
60.0 - 70.0
SWF - 70 L
2.3
11.4
50.0 - 60.0
SWF - 60
1.5
10.7
70.0 - 85.0
SWF - 85 L
2.5
26.0
60.0 - 70.0
SWF - 70
1.5
11.2
85.0 - 100.0
SWF - 100 L
2.5
26.2
70.0 - 85.0
SWF - 85
1.5
11.6
100.0 - 120.0
SWF - 120 L
2.5
33.2
85.0 - 100.0
SWF - 100
1.5
11.9
110.0 - 130.0
SWF - 130 L
2.5
33.5
75.0 - 90.0
SWF - 90
1.5
26.2
90.0 - 105.0
SWF - 105
1.5
26.5
100.0 - 120.0
SWF - 120
1.5
26.8
120.0 - 140.0
SWF - 140
1.5
27.2
140.0 - 170.0
SWF - 170
1.5
33.5
170.0 - 200.0
SWF - 200
1.5
33.6
SWA Series:
These balancers are provisioned with wire arrest mechanism, which locks the drum pulley in case of bottom hook failure or
accidental tool disengagement.
Capacity
Travel
Weight
Travel
Weight
kg
Model
No.
meter
kg
9.0 - 15.0
SWA - 15 L
2.3
8.5
Capacity
kg
Model
No.
meter
kg
9.0 - 15.0
SWA - 15
1.3
5.5
15.0 - 22.0
SWA - 22
1.5
8.5
15.0 - 22.0
SWA - 22 L
2.3
8.6
22.0 - 30.0
SWA - 30
1.5
8.6
22.0 - 30.0
SWA - 30 L
2.3
8.7
30.0 - 40.0
SWA - 40
1.5
11.2
30.0 - 40.0
SWA - 40 L
2.3
11.4
40.0 - 50.0
SWA - 50
1.5
11.8
40.0 - 50.0
SWA - 50 L
2.3
12.0
50.0 - 60.0
SWA - 60
1.5
12.3
50.0 - 60.0
SWA - 60 L
2.3
12.5
60.0 - 70.0
SWA - 70
1.5
12.8
60.0 - 70.0
SWA - 70 L
2.3
13.0
SPRING BALANCERS
SPRING BALANCERS
SBH Series:
New introduction to meet the long standing requirement of HEAVY WEIGHT balancers both in Standard range & Long range.
Capacity
Travel
Weight
kg
Model
No.
meter
kg
170 - 200
SBH - 200
1.5
48.5
Capacity
Travel
Weight
kg
Model
No.
meter
kg
85 - 100
SBH - 100
3.0
46.5
200 - 225
SBH - 225
1.5
48.5
100 - 120
SBH - 120
3.0
47.0
225 - 250
SBH - 250
1.5
49.0
120 - 140
SBH - 140
3.0
48.5
250 - 275
SBH - 275
1.5
49.6
140 - 160
SBH - 160
3.0
49.5
275 - 300
SBH - 300
1.5
53.0
I-BEAM Trolley:
I-Beam trolley has been designed specially to suspend SPRING BALANCER in Weld Shop, Assembly Line for Transformer,
SIT-500
SIT-250
Capacity
SIT-70
Weight
Beam Width
kg
Model
No.
mm
kg
70
SIT - 70
50, 75
1.0
250
SIT - 250
75, 125
4.5
500
SIT - 500
50, 75
7.5
1000
SIT - 1000
50, 75
8.6
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53
Safety Features
Prior to the safety initiatives and modifications undertaken by Powermaster older design Spring Balancers had only limited
safety provisions, due to which these older type Spring Balancers were prone to operational hazards and industrial
accidents leading tohuge compensations.
Powermaster has introduced several safety features into our new designed Spring Balancers while retaining all the existing
safety features.
Powermaster Balancers have thus become more user friendly, eliminating chances of accidents.
P O W E R M A S T E R
54
3. BODY LINER
In order to prevent wear of the slot of the Spring Balancer body,
a split type Nylon liner for wire rope has been introduced in the
new design Spring Balancers.
This liner can be removed and installed on site without any need
for dismantling of the wire rope.
This will prevent wear of the costly body resulting in overall saving
and reduced down time of equipment.
BODY LINER
Safety Features
4. EASY ADJUSTMENT OF SPRING TENSION
In Spring Balancers from other manufactures the worm gear box for
adjustment of Spring Tension worked in the horizontal axis. Gear box
position has been rotated through 90 degrees so that spring
tension adjustment can be made by working in vertical axis.
This will facilitate adjustment from ground level without any need to
rise up to Spring Balancer hanging level. This reduces down time,
facilities easy operation and reduces the chance of any mishap
VERTICAL
AXIS SPRING
ADJUSTMENT
SLOT FOR
REMOVAL
OF WIRE
ROPE
8. Tension Gauge
Lets operator see tension setting.
w w w . p o w e r m a s t e r. i n
55
Features
Enclosed
Designed
Enclosed
Designed
Safety
Lock Pin
Manual
Drum Lock
Wire Rope
Replacement
Without
Dismantling
Centre
Shaft
Nylon
Rope Guide
Vertical
positioning
of spring
tension
Steel
Wire Rope
Dial
Spring
Assembly
Adjustable
Shock
Absorber
Aluminum
Stopper
Taper Design
Cable Drum
P O W E R M A S T E R
Bottom Hook
with Safety Latch
56
Mechanisms
Pin Clutch - (DYNA PACT CLUTCH)
Two Pin Clutch hammers strike the anvil, provides high torque, low vibration
and fast run downs.
This mechanism delivers higher performance and extended durability.
Pin Hammer
Good connection of Pin & Hammer produces excellent stability and durability.
It generates in creditable high torque and low vibration.
Thin Hammer
Unique Mechanism for continuos torque increase with two solid ring hammers.
It delivers an instantaneous, balanced blow.
More powerful than any other mechanism on the market.
Features / Benefits:
Heavy Duty for toughest applications.
Highest torque output to weight ratio in industry.
Available Twin Hammer or Pin Clutch Mechanisms for maximum versatility.
Minimum Noise and Vibration.
Available in 1/2, 3/4, 1 and 1.1/2 square drives.
TIW - 27
Model No.
Bolt Capacity
TIW - 48
TIW - 76
TIW - 16
TIW - 27
TIW - 48
TIW - 76
16 mm (5/8)
27 mm (1.1/8)
48 mm (1.7/8)
76 mm (3)
1/2
3/4
1.1/2
Air Inlet
1/4
1/4
3/8
1/2
9.5
10
13
19
95
95
95
95
Vibration (m/s2)
2.9
3/4
5.5
11.0
90 psi (6 bar)
90 psi (6 bar)
90 psi (6 bar)
90 psi (6 bar)
2.7
4.8
10.8
16.9
w w w . p o w e r m a s t e r. i n
57
OTHER WEBSITES:
BT/03123
229, Pragati Industrial Estate, 316, N. M. Joshi Marg, Bombay - 400 011. INDIA.
Phone: +91.22.4345 3100 Fax: +91.22.2307 3761
Website: www.powermaster.in email: sales@powermaster.in