BARI MILLS

Product Safety

Doc # BM-SOP-04
Rev # 01

10-01-2014

PURPOSE:
In order to implement product Safety procedure to ensure that an effective metal contamination prevention program
is in placed to protect customers product from metal contamination
SCOPE:
All activities that pertain to protect Customers product from being metal contaminated are included in this
procedural scope and all mechanical, electrical and production persons are responsible to perform these activities.
RESPONSIBLE:
Production Manager / Supervisor
QA Manager/Staff
Mechanical Engineer/Mechanic
PROCEDURE:
1.
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8.

All concerns are responsible to manage and educate all relevant personnel to protect the Customers
products from metal or other contamination.
The Factory must continuously assess the potential risk and measure corrective & preventive actions.
The Factory must ensure all products pass through metal detection machine.
The metal detection machine shall always be kept up to date and regular maintenance shall be done on a fix
frequency.
The machine shall always be checked three times in a day with approved calibration card having a 1.2mm
metal and record checking result.
Should the metal detector fail to detect the test card during the last calibration test the previous lot must be
re checked for possible metal contamination?
If the broken needle fragment suspected lot is not detected any metal in stitching area then it must be passed
through
metal detector machines for further check. If fragment is still not found then this lot can be forwarded for
packing after proper approval of Production Supervisor. This process must also be recorded accordingly.
The Metal detection machine shall be installed in a location where all checked product pass for packing and
finishing.
i.

A metal detection record should be completed by the operator with the result of the detection of
each order. These records should include detail of any incident found and action taken.
There should be a separate where the metal contaminated product are rejected/ restricted so that
they do not mix with quality approved product.

ii.
Related Doc:
1.

Product Safety Checklist

PREPARED & Reviewed By:

Approved By: