Professional Documents
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Tables / Explanations: AWG-Sizes
Tables / Explanations: AWG-Sizes
Explanations
AWG-Sizes
Type / trademark
Trademarks for flexible electric cables for cranes and
material handling equipment
Flexible cables
CORDAFLEX(SM) / -RS
PLANOFLEX
CORDAFLEX(K)
SPREADERFLEX
OPTOFLEX
PROTOLON
PROTOFLEX
Special compounds
PROTODUR
PROTOFIRM
PROTOLON
The type designation is a letter combination according to DIN VDE, which describes the type in coded
form1).
LYSLTK
KON
L...
LWL
(M)
MS
N
(N)
-O
1)
RD
..SHT...
..SL..
(SM)
(SMK)
(SM-R)
ST
..T..
..TS..
U
L1
..W..
Y
Z
/3
/3E
1)
Approvals/standards
Flexible electric cables for cranes and material
handling equipment have to be able to cope with
the expected operation and installation conditions.
Details are given in the application and installation
guidelines. In addition, flexible electric cables
for cranes and material handling equipment are
described with regard to design and tests as laid
down in national and international standards (design
regulations).
Design regulations
National standard
DIN VDE (DIN = German Standards Institute; VDE =
Association of German Electrical Engineers)
Germany is the only country which has issued special
design regulations for flexible electric cables for
cranes and material handling equipment. The toughrubber sheathed flexible reeling cables CORDAFLEX
NSHTOEU, the H.V. reeling cables PROTOLON
NTS..WOEU and the flat rubber-sheathed flexible
cables PLANOFLEX NGFLGOEU are described and
standardized in DIN VDE 0250. This set of standards
has found recognition in Europe and in many
countries outside Europe and is accepted as or
specified as state of the art.
The new generation of reeling cables (described in
this catalog) generally conforms to these standards,
however, they deviate in a number of points, where it
is necessary to achieve an enhanced feature profile.
Efforts are being made to have these modifications
incorporated in the relevant standards.
No such design regulations exist for RONDOFLEX,
SPREADERFLEX, OPTOFLEX and lift control cables.
These are Prysmian special cables, the design of
which is based on existing design regulations or
general regulations of DIN VDE.
International standard
International standards have been taken into account
for all our cables where this was possible. For use
at an international level, some design features
of flexible electric cables for cranes and material
handling equipment covered by DIN VDE are also
listed or certified in line with UL or MSHA.
UL = Underwriters Laboratories Inc. UL is an approval
and standardization institute in the USA. The UL
standard is requested in North America and also to
some extent in the Far East.
MSHA = Mine Safety and Health Administration
The MSHA listing was specially issued for the
corresponding electric cables by the Deep Mine
Safety office at Harrisburg, USA. The flame-retardant
behaviour of the cables was tested.
Approval/standards
Flexible cables
Type
international standards
CORDAFLEX(SM) /-RS
NSHTOEU
UL File E 113313
MSHA P-189-1
PLANOFLEX
NGFLGU
UL File E 113313
CORDAFLEX(K)
NSHTOEU
UL File E 113313
MSHA P-189-1
YSLT
SPREADERFLEX
OPTOFLEX
PROTOLON(SM-R) / FO
PROTOLON(FL) / FO
MSHA SC 189-1
NTSCGEWU/
NTSKCGEWU
UL File E 251483
(N)TSFLCGEWOEU
2XSLCY-J
UL 1277
2XSLCY-J
UL 1277
Table 4/1
Correct
Incorrect
Supply drum
Supply drum
Fig. 4/1
Supply drum
Supply drum
Incorrect
Correct
BUIS_077.tif
Fig. 4/3
Cable tray
Buried cable
Compensation cylinder
Rmin
Fig. 4/4
CORDAFLEX
PROTOLON
Rated voltage
Up to 600 V
Above 600 V
OD in mm
OD in (inches)
Up to 8
Up to 0.315
Above 8 to 12
0.315 to 0.472
Above 12 to 20
0.472 to 0.787
Above 20
Above 0.787
Rmin
3xd
4xd
5xd
5xd
Table 4/4
10 x d
Electrical parameters
Voltages
Rated voltage
Operating voltage
Test voltage
Voltage
Flexible cables
PLANOFLEX 1)
Rated voltage
in AC systems
Power cores
Control cores
U
kV
kV
kV
1200 V
1800 V
2500 V
2000 V
600 V
825 V
2000 V
600 V
1200 V
1800 V
2500 V
5V
6V
13
8V
9.6 V
14.4
18
15 V
18 V
27
29
25 V
30 V
45
36
30 V
36 V
54
43
600 V
in DC systems
unearthed
SPREADERFLEX
CORDAFLEX(SM)
CORDAFLEX(K)
PROTOLON
1) Aa a result of its excellent insulation characteristics, PLANOFLEX is approved for applicationns at the 1200 V level.
Table 4/3
2500 V
Current-carrying capacity
Cross section
AWG/MCM
2 layers
3 layers1) 4 layers
5 layers
6 layers
7 layers
Factor 1
1.05
0.8
0.61
0.49
0.42
0.38
0.27
0.22
#18
17
18
14
10
#16
22
23
18
13
11
#14
29
30
23
18
14
12
11
#12
39
41
31
24
19
16
15
11
#10
51
54
41
31
25
21
19
14
11
#8
70
74
56
43
34
29
27
19
15
#6
92
97
74
56
45
39
35
25
20
#4
123
129
98
75
60
52
47
33
27
#2
165
173
132
101
81
69
63
45
36
#1
188
197
150
115
92
79
71
51
41
#1/0
221
232
177
135
108
93
84
60
49
#2/0
256
269
205
156
125
108
97
69
56
#3/0
296
311
237
181
145
124
112
80
65
#4/0
342
359
274
209
168
144
130
92
75
250 MCM
372
391
298
227
182
156
141
100
82
300 MCM
428
449
342
261
210
180
163
116
94
350 MCM
471
495
377
287
231
198
179
127
104
400 MCM
514
540
411
314
252
216
195
139
113
500 MCM
595
625
476
363
292
250
226
161
131
600 MCM
672
706
538
410
329
282
255
181
148
750 MCM
765
803
612
467
375
321
291
207
168
1000 MCM
920
966
736
561
451
386
350
248
202
1) The reduction factor is also valid for flat reeling cables (spirally)
Cross section
AWG/MCM
2 layers
3 layers1) 4 layers
5 layers
6 layers
7 layers
Factor 1
1.05
0.8
0.61
0.49
0.42
0.38
0.27
0.22
#6
97
78
59
48
41
37
26
21
#4
130
104
79
64
55
49
35
29
#2
174
139
106
85
73
66
47
38
#1
199
159
121
98
84
76
54
44
#1/0
234
187
143
115
98
89
63
51
#2/0
271
217
165
133
114
103
73
60
#3/0
314
251
192
154
132
119
85
69
#4/0
362
290
221
177
152
138
98
80
250 MCM
398
318
240
193
165
149
106
86
300 MCM
453
362
276
222
190
172
122
100
350 MCM
499
399
304
245
210
190
135
110
400 MCM
544
435
332
267
228
207
147
120
500 MCM
630
504
384
309
265
239
170
139
600 MCM
711
569
434
348
299
270
192
156
750 MCM
810
648
494
397
340
308
219
178
1000 MCM
970
776
592
475
407
369
262
213
1) The reduction factor is also valid for flat reeling cables (spirally)
#18
13
9.8
#16
17
12.5
#14
22
17
#12
30
22
Table 4/4 part 2
De-rating factors
The de-rating factors take into account the installation
and operating conditions, such as temperature,
grouping, intermittent periodic duty and the number
Ambient temperature
F 50
59
68
77
86
95
104
113
122
131
140
149
158
C 10
15
20
25
30
35
40
45
50
55
60
65
70
CORDAFLEX
1.15
1.12
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.76
0.71
0.65
0.58
PLANOFLEX
1.15
1.12
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.76
0.71
0.65
0.58
CORDAFLEX(K)
1.15
1.12
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.76
0.71
0.65
0.58
PROTOLON
1.15
1.12
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.76
0.71
0.65
0.58
SPREADERFLEX
1.22
1.17
1.12
1.06
1.00
0.94
0.87
0.79
0.71
0.61
0.50
Table 4/5
10
12
14
16
18
20
Bunched directly
at the wall, the
floor, in conduit
or ducting, on or
in the wall
1.0
0.8
0.7
0.65
0.6
0.57
0.54
0.52
0.5
0.48
0.45
0.43
0.41
0.39
0.38
Single layer on
the wall or floor,
touching
1.0
0.85
0.79
0.75
0.73
0.72
0.72
0.72
0.71
0.70
1.0
0.94
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Single layer
under ceiling,
touching
0.95
0.81
0.72
0.68
0.66
0.64
0.63
0.62
0.61
Single layer
under ceiling,
spaced with a
clearance of 1 x
cable diameter
between adjacent
cables
0.95
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
Single layer on
the wall or floor,
spaced with a
clearance of 1 x
cable diameter
between adjacent
cables
Table 4/6
Duty cycle
30 C / 86 F
10 min
Nominal
cross-section
Duty factor ED %
AWG / MCM
60
40
25
15
#16
1.00
1.00
1.00
1.00
#14
1.00
1.00
1.04
1.07
#12
1.00
1.03
1.05
1.19
#10
1.00
1.04
1.13
1.27
#8
1.03
1.09
1.21
1.44
#6
1.07
1.16
1.34
1.62
#4
1.10
1.23
1.46
1.79
#2
1.13
1.28
1.53
1.90
#1/0
1.16
1.34
1.62
2.03
#2/0
1.18
1.38
1.69
2.13
#4/0
1.20
1.42
1.74
2.21
250 MCM
1.21
1.44
1.78
2.26
300 MCM
1.22
1.46
1.81
2.30
350 MCM
1.23
1.48
1.82
2.32
450 MCM
1.23
1.49
1.85
2.36
600 MCM
1.23
1.50
1.87
2.39
Table 4/7
De-rating
factors
0.75
0.65
12
0.53
18
0.44
24
0.40
30
0.37
36
0.36
42
0.35
61
0.30
Table 4/8
2S`ObW\U
TOQb]`
Permissible short-circuit current at max. permissible short-circuit temperatures of the conductor surface and for a
fault duration tkr = 1s
#
14
Cross-section
AWG / MCM
CORDAFLEX
#
12
#
10
#
8
#
6
#
4
#
2
#
1
#
1/0
#
2/0
#
3/0
#
4/0
250
MCM
300
MCM
350
MCM
1.10
1.75
2.70
4.30
5.40
6.85
8.70
11.0
13.8
16.0
19.6
22.8
CORDAFLEX
0.27
0.43
0.68
PROTOLON
Table 4/9
The Short-circuit current-carrying copacity Ithz for a short-circuit duration tk deviating from tkr = 1s,
is: Ithz = Ithr .
tt
kr
Electromagnetic compatibility
Standards
>
IEC 801-4 Tests based on this standard reveal the maximum loading limits of LAN cables
as a result of uniform, random and periodic
interference.
>
>
>
Electrical parameters
Construction
Shield
EMC evaluation
Symmetrical
3+3
Cu braid
(possibly with Cu fleece)
Optimum
Symmetrical
3-core
Cu braid
(single core)
Good
Unsymmetrical
4-core
Cu braid
(possibly with Cu fleece)
Good
Symmetrical
3+3
Satisfactory
Unsymmetrical
4-core
Mediocre
Unsymmetrical
parallel cores or flat
cable
Cu braid
Mediocre
Unsymmetrical
parallel cores or flat
cable
Poor
Symmetrical
2-core
Cu braid
(possibly with Cu fleece)
Optimum
Symmetrical
2-core
Very good
Symmetrical
4-core
Good
(with symmetrical
operation)
Unsymmetrical
concentrically stranded
Cu braid
overall shield
Often adequate
(with adjacent cores)
Unsymmetrical
concentrically stranded
Cu braid
individually shielded
cores
Often adequate
(with adjacent cores)
Unsymmetrical
concentrically stranded
Poor
EMC
power
cables
EMC
control
cables
Fig. 4/2
Cable characteristics
Cable characteristics and
frequency dependency
Unit
Frequency in kHz
10
100
1000
Resistance
/ km
38
40
106
314
Inductance
H/km
780
720
606
493
Leakance
S/km
18
128
1305
10770
Capacitance
nF/km
105
102
101
99
Characteristic
impedance
240
97
79
71
Attenuation
dB/km
0.9
6.3
22.6
Table 4/10
Cable characteristics of
crane cables with twisted and shielded pairs...
x(2x#16)C
Twisted and shielded pairs
(2x#16)C can be employed
without modification in the
cable designs CORDAFLEX,
PLANOFLEX, SPREADERFLEX,
PROTOLON and lift control
cables.
Thermal parameters
The different temperature limits of the individual
flexible electric cables for cranes and material
handling equipment are summarized in table 4/11.
Under no circumstances may the values shown be
exceeded due to interaction of internal Joule heat
and the ambient temperature. If cables are exposed
to radiation, e.g. sunlight, the temperature of the
outer sheath of the flexible electric cable can rise to
a level which is significantly higher than the ambient
temperature. This situation must be compensated for
by corresponding reduction of the current-carrying
capacity. The temperatures on the surface of the
cable are limits for the ambient temperature.
Temperature limits
Flexible cables
Type
on the surface
of the cable,
fixed installation
on the surface
of the cable,
fully flxible
operation
CORDAFLEX(SM) /-RS
NSHTU
90
250
-50 to + 80
-35 to + 80
PLANOFLEX
NGFLGU
90
250
-50 to + 80
-35 to + 80
CORDAFLEX(K)
NSHTU
90
250
-50 to + 80
-35 to + 80
SPREADERFLEX
YSLT
70
150
-20 to + 60
-20 to + 80
-40 to + 80
-20 to + 80
OPTOFLEX
PROTOLON(FL) / FO
NTSFLCGEWU
90
250
-50 to + 80
-35 to + 80
PROTOLON(SM-R) / FO
NTSKCGEWU
90
250
-50 to + 80
-35 to + 80
Table 4/11
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BS[^S`Obc`S 1
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Mechanical parameters
Tensile Load
Type
Prysmian N/mm2
CORDAFLEX(SM) /-RS
NSHTU
15
30
PLANOFLEX
NGFLGU
15
15
CORDAFLEX(K)
NSHTU
15
20
SPREADERFLEX
YSLT
15
15
OPTOFLEX
PROTOLON(FL) / FO
NTSFLCGEWU
15
15
PROTOLON(SM-R) / FO
NTSKCGEWU
15
20 (30)
Maximum tensile
load during installation and operation
of flexible electric
cables for cranes
and material handling equipment
Table 4/12
Torsional stresses
Type
(/m)
CORDAFLEX(SM) /-RS
NSHTU
50
PLANOFLEX
NGFLGU
Not permissible
CORDAFLEX(K)
NSHTU
25
SPREADERFLEX
YSLT
OPTOFLEX
PROTOLON(FL) / FO
(N)TSFLCGEWU
n.a.
PROTOLON(SM-R) / FO
NTSKCGEWU
25
Table 4/13
Maximum torsional
stresses during operation of flexible electric
cables for cranes and
material handling equipment
Flexible cables
PROTOLON OPTOFLEX
Rated voltage
Up to 600 V
Up to 8/
0.315
Above 8/
0.315 to
12/ 0.472
Above 12/
0.472 to
20/ 0.787
Above 20/
0.787
Fixed installation
3xd
3xd
4xd
4xd
6xd
125 /
4.921
Fully flexible
operation
3xd
4xd
5xd
5xd
10 x d
125 /
4.921
3xd
4xd
5 xd
5xd
10 x d
250 /
9.842
5xd
5xd
5xd
6xd
12 x d
250 /
9.842
For forced
guidance with
festoon operation
3xd
4xd
5xd
5xd
10 x d
125 /
4.921
4xd
4xd
5xd
5xd
10 x d
125 /
4.921
For forced
guidance with
sheaves
7.5 x d
7.5 x d
7.5 x d
7.5 x d
15 x d
250 /
9.842
7.5 x d
7.5 x d
7.5 x d
7.5 x d
15 x d
250 /
9.842
20 x d
20 x d
20 x d
20 x d
50 x d
Minimum distan- 20 x d
ce with double
or S-type directional changes
Table 4/14
Above
600 V
minimum
permissible
bending
radius
mm /
inches
Travel speeds
Maximum travel speed of flexible electric cables for cranes and material handling equipment
Flexible cables
CORDAFLEX(SM) /-RS
NSHTU
PLANOFLEX
NGFLGU
CORDAFLEX(K)
NSHTU
SPREADERFLEX
YSLT
m/min
m/min
No restriction. For
240
160
180
No application
60
180
No application
No application
No application
160
120
No random wound
reel
240
No application
No application
OPTOFLEX
PROTOLON(FL) / FO
(N)TSFLCGEWU
120
No application
No application
PROTOLON(SM-R) / FO
NTSKCGEWU
No restriction. For
120
No application
Table 4/15
Additional tests
4RAVEL DISTANCE M
-OVING
DISTANCE
Chemical parameters
Resistance to chemicals
Chemical
Material
Chemical
EPR
PVC
CSM
PCP
PU
Aceton
Ammonia, analhydrous
Material
EPR
PVC
CSM
PCP
PU
Kerosine
Lactic acid
Linseed oil
Lubricating oil
Methanol
Methyl chloride
Amyl acetate
Methyl alcohol
Aniline
Mineral oil
Asphalt
Naphta
Benzine
Naphtalene
Benzole
Borax solution
Pechlor ethylene
Petroleum
Butyl acetate
Phenol
Phosphoric acid
Picric acid
Potassium chloride
Carbon disulphide
Pyridine
Carbon tetrachloride
Soap solution
Chlorobenzene
Chloroacetic acid
Sodium hypochloride
Sulphur
Chloroform
Sulphurous acid
Stearic acid
Cyclohexane
Toluene
Dibutylphtalate
Transformer oil
Diesel oils
Tributyl phosphate
Ethyl acetate
Trichlorethylene
Ethyl alcohol
Triethanolamine
Ethylene glycol
Turpentine
Ethylene oxide
Formaldehyde, 10%
Water
Fuel oil
Xylene
Glycerine
Hydraulic oils
Resistant
Not- resistant
Hydrogen sulphide
Limited resistance
Not tested
Conductors
Conductors for flexible electric cables are designed
according to DIN VDE 0295. Nowadays, the
conductors are made of copper (Cu). Aluminium and
other materials have not found general acceptance.
An overview of the common kinds of conductors is
shown in table 4/19. In many countries, the design
of the conductors according to DIN VDE 0295 is
accepted. The regulation corresponds to CENELEC HD
383.S2 and IEC 228. The conductor classes F, FS and
FF are employed for flexible electric cab es for cranes
and materia handling equipment. The conductor
classes are divided into nominal cross-sections. The
individual conductor classes F, FS and FF and the
nominal cross-sections are defined by specification
of the maximum diameter of the single wires and
by the maximum resistance of the conductor at 20
C (see also table 4/20).These flexible conductors
are made of bare or tinned annealed copper. The
conductors are constructed of many single wires, all
of which must have the same diameter.
Designation
Specification/ regulation
RE conductor
Circular, solid
RMV conductor
F conductor
Finely stranded
FS conductor
Very finely
stranded
Prysmian specification
FF conductor
Extremly finely
stranded
Table 4/19
Flexible conductors
Max. diameter of the single wires mm
F conductor
(class 5)
FS conductor
(Prysmian)
FF conductor
(class 6)
Bare single
wires
/km
#16
0.26
0.21
0.16
#14
0.26
0.21
0.16
#12
0.31
0.26
#10
0.31
10
#8
16
#6
25
Nominal
crosssection
mm2
Nominal
crosssection
*(AWG)
1.5
2.5
/ feet
Tinned
single wires
/km
/ feet
13.3
4.043
13.7
4.164
7.98
2.426
8.21
2.495
0.165
4.95
1.505
5.09
1.547
0.26
0.21
3.30
1.003
3.39
1.030
0.41
0.26
0.21
1.91
0.581
1.95
0.593
0.41
0.31
0.21
1.21
0.368
1.24
0.377
#4
0.41
0.31
0.21
0.780
0.237
0.795
0.242
35
#2
0.41
0.31
0.21
0.554
0.168
0.565
0.172
50
#1/0
0.41
0.36
0.31
0.986
0.300
0.393
0.119
70
#2/0
0.51
0.36
0.31
0.272
0.083
0.277
0.084
95
#4/0
0.51
0.41
0.31
0.206
0.063
0.210
0.064
120
250
MCM
0.51
0.41
0.31
0.161
0.049
0.164
0.050
150
300
MCM
0.51
0.41
0.31
0.129
0.039
0.132
0.040
185
350
MCM
0.51
0.41
0.41
0.106
0.032
0.108
0.033
240
450
MCM
0.51
0.41
0.41
0.0801
0.024
0.0817
0.025
300
600
MCM
0.51
0.41
0.41
0.0641
0.019
0.0654
0.020
Type
Conductor used
CORDAFLEX(SM) /-RS
NSHTU
PLANOFLEX
NGFLGU
CORDAFLEX(K)
NSHTU
SPREADERFLEX
YSLT
OPTOFLEX
PROTOLON(SM-R) / FO
NTSCGEWU /
NTSKCGEWU
PROTOLON(FL) / FO
(N)TSFLCGEWU
Table 4/21
Length of lay
DL
Diameter of conductor
dL
Diameter of strands
dED
3TRAND
3INGLE WIRE D%$
#ENTRE
&IRST LAYER
3ECOND
LAYER
:STb
Fig. 4/6
Direction on lay
@WUVb
A RW`SQbW]\
H RW`SQbW]\
Bunched
Stranded
F conductor
up to #8
from #6
FS conductor
up to #14
from #12
FF conductor
up to #14
from #12
Conductor design
Table 4/22
Depending on the combination of the individual design elements of a conductor, there are three basic types of conductors (see table 4/23):
The main advantage of the uniform-lay conductor is its high
flexibility. As a result of its design, the conductor also has
a smaller diameter than other types of conductors. Disadvantages are its susceptibility to torsional loads (unstable) and its poor resistance to axial compression and sharp
bending.The alternating-lay conductor is very stable with
respect to torsional loads and is not sensitive to axial compression and sharp bending. A disadvantage is its relatively
low flexibility. As a result of its design the many crossing
points of the single wires cause a lot of friction, which
can lead to early breaking of the conductor, as compared
to the other two types of conductors. The alternating-lay
conductor has the largest diameter compared to the other
two types of conductors.
The design of the opposite-lay conductor best meets the
requirements of flexible electric cables for cranes and material handling equipment. It combines the advantages of
both the uniform-lay conductor and the alternating-lay
conductor without any of their disadvantages. This conductor is highly flexible, remains stable with respect to torsional loads and exhibits high axial compession and sharp
bending strength. It has proven its excellent characteristics in many years of practice. The opposite-lay conductor is used for CORDAFLEX, PLANOFLEX, SPREADERFLEX,
PROTOLON.
Types of conductor
Uniform-lay
conductor
Alternatinglay
conductor
Opposite-lay
conductor
Table 4/23
Design
Strand
Layer
Centre
2nd
layer
3rd
layer
Design
Strand
Layer
Centre
2nd
layer
3rd
layer
Design
Strand
Layer
Centre
2nd
layer
3rd
layer
Compounds
Insulating and sheathing compounds
Material
Abbreviation
Type designation
VDE
Harm.
Thermoplastics
1
Polyvinyl chloride
PVC
PVC
V4
Polyethylene
PE
2Y
Cross-linked polyethylene
2X
Low-pressure polyethylene
PE
2Yn
E2
Foam polyethylene
PE
02Y
Polystyrene
PS
3Y
Q3
Polyamide
PA
4Y
Q4
Polytetrafluor ethylene
PTFE
5Y
E4
10
PEP
6Y
E5
11
ETFE
7Y
E6
12
Polyimide
PI
8Y
Q5
13
Polypropylene
PP
9Y
E7
14
Polyvinyldene fluoride
PVDF
10Y
Q6
15
Polyurethane
TPU/PU
11Y
16
PETP
12Y
Q2
17
Polyester thermoplastic
13Y
18
PFA
14Y
19
Polychlorotrifluor ethylene
ECTFE
15Y
Elastometers
20
Natural rubber
NR
21
Synthetic rubber
SR
22
Styrene-butadiene rubber
SBR
23
Silicon rubber
SIR
2G
24
lsobuthylene-isoprene rubber
IIR
3G
B3
25
Ethylene-propylene rubber
EPR/EPDM
3G
26
Ethylene vinylacetate
EVA
4G
27
Chloroprene rubber
CR/PCP
5G
28
Chlorosulfonated polyethylene
CSM
6G
N4
29
(Hypalon)
30
Fluor elastomers
31
NBR
32
Chlorated polyethylene
CM/CPE
Table 4/24
7G
8G
N5
Shield
Field control
@ 9 [7[
\R
`R
! aVSObV
>]eS` Q]\RcQb]`
ab
aVSObV
>`]bSQbWdSSO`bV Q]\RcQb]`
eWbV aS[WQ]\RcQbWdS `cPPS`
Q]dS`W\U
AS[WQ]\RcQbWdS `cPPS` Q]d
S`W\U Oa O Q]`S aVWSZR
7\\S` ZW[WbObW]\ ]T bVS SZSQb`WQ
TWSZR aS[WQ]\RcQbWdS `cPPS`
Q]dS`W\U
4`S_cS\Qg Y6h
4WU "%
7\acZObW]\
4WU "&
Core arrangement
#ENTRE
#ORES
Maximum three-layer
design (standard up to 56
cores)
#ENTRE
#ORES
3TRETCHED CORE
nf = natural colouring
No. of fibre
Fibre colour
6 x 1E9/125
OG / BN / WH / RD / BK / YE
6 x nf
6 x 2E9/125
6 x nf
6 x 3E9/125
BU / OG / GN
YE / BK / nf / nf / nf / nf
6 x 1G50/125
OG / GN / BN / WH / RD / BK
6 x nf
6 x 2G50/125
6 x nf
6 x 3G50/125
BU / OG / GN
GN / BK / nf / nf / nf / nf
6 x 1G62.5/125
BU / OG / BN / WH / RD / BK
6 x nf
6 x 2G62.5/125
6 x nf
6 x 3G62.5/125
BU / OG / GN
BU / BK / nf / nf / nf / nf
Core arragement
Table 4/29 shows the normal lengths of lay in flexible electric cables for cranes and material handling equipment.
,ENGTH OF LAY 3
Type of cable
Length of lay of cores for Prysmian flexible electric cables for use on cranes and
meterial handling equipment
5xD
Parallel arranged cores or bundles
Flexible cables
CORDAFLEX(SM) /-RS
PLANOFLEX
7xD
7.5
xD
OPTOFLEX
PROTOLON(SM-R)
PROTOLON(SM-R) FO
Parallel
30 m suspension
length
50 m suspension
length
12 x D
150 m suspension
length
Table 4/29
PROTOLON(FL)
PROTOLON(FL) FO
Individual
cores
9xD
Bundles
8xD
Anti-torsion braid
Support elements
BS\aWZS T]`QS 4
1S\b`OZ ac^^]`b
SZS[S\b
0`OWR
1][^OQbW\U ^VOaS
3Z]\UObW]\ E
EWbV]cb ac^^]`b
SZS[S\b
4WU "'
B]`aW]\OZ [][S\b
EWbV]cb P`OWR
Anti-torsion braid
/\UZS ]T b]`aW]\ A
4WU "
EWbV P`OWR
Weight
Volume
kg
Dimensions
x width
cm
051
50 x 46
0.09
071
23
71 x 48
0.19
081
28
80 x 52
0.26
091
45
90 x 70
0.45
101
68
100 x 89
0.70
121
132
125 x 89
1,09
141
159
140 x 89
1.37
161
247
160 x 100
2,01
181
296
180 x 110
2,80
200
487
200 x 135
4,24
220
653
224 x 138
5.44
250
759
250 x 148
7.26
281
1051
280 x 164
10.10
300
1240
300 x 176
12.14
230
1340
320 x 225
18.10
340
2600
340 x 225
20.43
m3
Cross Section
metrical mm2
mm2
AWG-Size 1)
(American Wire Gage)
1.0
0.823
18
1.5
1.31
16
2.5
2.08
14
4.0
3.31
12
6.0
5.26
10
10.0
8.37
16.0
13.30
25.0
21.15
35.0
33.63
42.41
53.48
1/0
70,0
67.43
2/0
95.0
85.01
3/0
120.0
107.2
250MCM
150.0
152.00
300MCM
185.0
177.35
350 MCM
185.0
202.71
400 MCM
240.0
253.35
500 MCM
300.0
303.96
600 MCM
400.0
379.95
750 MCM
500.0
506.71
1000 MCM
50.0