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TOM Balancing
TOM Balancing
OBJECTIVE
The objectives of this experiment are:
(1)
(2)
DISCUSSION
Inertia forces exist wherever parts having mass are accelerated. The forces are important internally
because the parts themselves must be designed to perform satisfactorily under all combinations of inertia
and service loads. They are also important externally because the resulting external or shaking force
becomes a disturbing force on the supporting frame and associated parts. In both cases varying forces
acting on elastic bodies can give rise to serious, even destructive, vibrations of the parts or complete
machine and adjacent structures and equipment. The presence of vibration and the accompanying noise can
be serious problems with respect to the physical and mental well-being of operators and others.
The general approach to the minimization of the magnitude of the inertial shaking forces is to
balance the effect by introducing another shaking force that, in so far as possible, is equal in magnitude and
opposite in direction to the original shaking force. This process is called balancing.
THEORY
a
axial
reference
point
element of mass
dM
mass, M
r
rotation axis
r dM = 0
(1)
where r is the perpendicular distance from the rotation axis to the elemental mass, dM. The integral is
integrated over the entire mass, M. Static balance can always be achieved by making only one correction
and the amount of correction is independent of the plane in which it is to be made.
A mass that is not dynamically balanced will not be apparent until it is rotated -- then the axis of
rotation will have a tendency to wobble about the mass center. Dynamic balance requires not only that the
axis of rotation passes through the center of gravity [equation (1)] but also that it be a principal axis of
inertia. This second requirement is satisfied if:
r a dM = 0
(2)
where a is the axial distance along the rotation axis from some arbitrary location. Corrections in two
separate planes are required to dynamically balance a mass.
A rotating system can often be separated into a number of discrete masses, each with their own
unbalances. Each of the masses can then be represented by concentrated mass located at its own center of
mass. An example of this is shown in Figure 2.
mr3
mr3
mr1
axis of rotation
a1
a2 mr2
mr2
a3
Isometric View
mr4
mr4
a4
End View
Figure 2. Discrete Mass System
A discrete mass system can be statically balanced by satisfying the vector equation:
n
mi ri
= 0
(3)
i =1
where n is the total number of discrete masses. For a static balance only one correction mass is required.
To dynamically balance the system two equations must be satisfied:
n
v
mi ri = 0
i =1
and
mi ri a i
= 0
i =1
Two balancing masses must be used to dynamically balance a discrete mass system.
(4)
PROCEDURE
Determination of Mass Moments of Blocks
(1) Level the apparatus using the four leveling feet and the bubble level. With the main frame of the
apparatus rigidly fixed to the top of the support frame at right angles, the motor drive belt is
removed to allow the shaft to rotate freely. Remove the blocks from the shaft by removing the
socket head cap screws and sliding them to one end of the shaft.
(2) Use the cord and container system to determine the mass moment of each block in terms of the
"weight of the steel balls." This is the weight of the steel balls necessary to rotate the blocks from
a vertical to a horizontal position.
(a) Wrap the cord one and a half times around the disk at the end of the shaft so that it will not
slip.
(b) Place block #1 on the shaft and secure it using the screws.
(c) Add steel balls to one of the containers, one at a time, while lightly tapping the frame (to
overcome bearing friction). Add balls until the block is horizontal.
(d) Weigh the balls on a scale to determine a magnitude of unbalance.
(e) Repeat steps (b) through (d) for the remaining three blocks.
#1
#2
#3
#4
Unbalance
Static Balance
(3) The rotating system is to be statically balanced. Blocks #1 and #2 will be used to represent an
unbalanced shaft and Blocks #3 and #4 will be used as correction masses to first statically balance
the system and then to dynamically balance the system.
(a) Position Block #1 at 1.5" and 0o and Block #2 at 4.5" and 60o to represent the unbalanced
system. The axial position is measured using the scale on the side of the frame and the
vernier scale.
(b) Using the vector polygon method, determine the angular orientations of Blocks #3 and #4
required for static balance. Equation (3) indicates that the following equation must be
satisfied:
v
v
v
v
m1 r1 + m2 r2 + m3 r3 + m4 r4 = 0
The magnitude of each vector was determined in the previous step. The angles of the first
two vectors was also specified. To achieve a condition of static balance the angles of the
last two blocks must be determined. This is done graphically as shown in Figure 3. Use
a protractor to measure the determined angles, 3 and 4.
(c) Place blocks #3 and #4 in the center of the shaft at the determined angles, 3 and 4
respectively. Check the accuracy of the static balance (i.e., see if the shaft has any
tendency to rotate by itself). Mount the shaft in running position (suspended from
springs) and attach drive belt. Run the shaft and observe operation.
magnitude of
Intersection
m 4 r4
Determined
solution
m 2 r2
80
m 1 r1
#1
#2
#3
#4
1.50"
4.50"
????
????
????
????
v
v
v
v
m1 r1 a1 + m2 r2 a 2 + m3 r3 a 3 + m4 r4 a 4 = 0
The angles of the first two vectors was specified. The angles of the second two vectors
was determined in achieving a static balance. To dynamically balance the system, the
axial distance locations (a3 and a4) of the last two blocks must be determined. This is
done graphically as shown in Figure 4. Use a scale to measure the m3r3a3 and m4r4a4
vectors. Determine ai by dividing miriai by the appropriate miri value.
Determined
solution
m 2r2a 2
direction of
m 4 r 4 a4
80
m 1 r1 a 1
REPORT
The report will be a "short report" consisting of the following:
1. Title page (title of experiment, name, test date, course).
2. Abstract (about 100 words summarizing what was done and the most important conclusions).
3. Results - what values were determined as being necessary for static and dynamic balancing.
4. Conclusions - brief, specific, factual, including any disagreement with theory, reasons for
disagreement including sources of experimental errors).
5. Computations - including vector polygons (carefully drawn), and equations and computations
necessary to determine dynamic balance.
6. Discussion of applying this particular method of dynamic balancing to engineering parts.