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IS 2002:2009
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Indian Standard
STEEL PLATE FOR PRESSURE VESSEL FOR
INTERMEDIATE AND HIGH TEMPERATURE SERVICE
INCLUDING BOILERS
( Third Revision
@ BIS 2009
BUREAU
MANAK
March
2009
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARG
Pried Group 4
Committee,
MTD 4
FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after thedraft finalized
by the Wrought Steel Products Sectional Committee had been approved by the Metallurgical Engineering Division
Council.
This standard was first published in 1962 and subsequently revised in 1982 and 1992. While reviewing this
standard, in the light of experience gained during these years, the Committee decided to revise it to bring.in line
with the present practices being followed by the Indian industry and ovmeas statidards of hot rolled steel plates
for pressure vessels including boilers. .
In this revision the ,following changes have &en made
a)
b)
Definitions
c)
Amendment
of Normalizing
manufacture,
and Normalizing
~ ~
heat treatment, tolerances,
d)
e)
Requirements of tolerances on dimensions and shape has been added and adopted
Hot-rolled structural steel plates Tolerances on dimensions and shape; and
f)
Figure for position of test strips in rolled plates has been deleted.
For the tests specified in this standard (chemical/ physical/ others), the method as specified
Standard may also be followed as an alternate method.
The composition
of the Committee
responsible
for formulation
1S0 7452:2002
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2:1960
Rules for rounding off numerical values (revised). The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
(MTD 4)
IS 2002:2009
Indimz Standard
1 SCOPE
This standard covers the requirements of plain carbon
steel plates produced in discrete cut lengths of flat
product or plates that have been leveled and flatlencd
and cut to length from a coiled product. These plates
are intended for use in pressure vessels for intermediate
and high temperature service which include boilers.
12457:1988
EVISO 7452:
2002
b)
c)
3 TERMINOLOGY
~ REFERENCES
4748:1988
71tle
General technical delivery requirements for steel and steel products
Code of practice for evaluation,
repairs and acceptance
limits of
surface defects in steel plates and
wide flats
Hot-rolled structural steel plates
Tolerances on dimensions and shape
Title
Methods of chemical analysis of steel
Method
for bend test (second
revision)
Metallic materials Tensile [.esting
at ambient
temperature
(third
revision)
Glossary of terms relating to iron and
steel: Part 4 Steel sheet and strip
Recommended practice for stmight
beam ultrasonic testing of steel plates
(second revision)
Methods for estimating average grain
size of metals (@t revision)
4 GENERAL
REQUIREMENTS
IS 2002:2009
7 HEAT TREATMENT
cut
COMPOSITION
8 FREEDOM
(1)
Carbon
Silicon
Sulphur
Phosphorus
Manganese
0.03
0.03
0.005
0.005
0.05
DEFECTS
FROM
Carbon
Percent
Max
Silicon
Percent
Phosphorus
Percent
Max
Sulphur
Percent
Max
SI
No.
Grade
(1)
(2)
(3)
(4)
(5)
(6)
(7)
i)
0.18
0,50-1.20
0.15-0.35
0.040
0.035
ii)
0.20
0.50-1.20
0.15-0.35
0.040
0.035
iii)
0.22
0,50-1.20
0. I 5-0.35
0.040
0.035
NOTES
1
Total aluminium
Nitrogen content, shall not exceed 0.012 percent. This should be ensured by the manufacturer
Residual
by occasional
check analysis.
CE=
C + Mn
6+5+
strength,
Ni+Cu
15
maximum
carbon equivalent
for steels
IS 2002:2009
8.2.2 All larger discontintrities shall be explored to
determine their depth and extent. Discontinuities shall
be considered continuous when located in the same
plate within 5 percent of the plate thickness and
separated by a distance less than the length of the
smaller of two adjacent discontinuities.
sample shall be taken from corner of each plate asrolled in transverse to the rolling direction.
11.2 For plates produced from coils one sample from
each coil should be drawn. All the plates produced from
the coil are acceptable
if the sample meets the
requirements
of the specification.
The size of the
sample should be such that a retest specimen,
if
necessary, may be prepared from it,
12 TENSILE TEST
12.1 Test sample shall be selected as per 11.
12.2 The tensile strength, yield stress and percentage
elongation,
when determined
in accordance
with
1S 1608, shall conform to the requirements specified
in Table 3.
AND TOLERANCES,
10 CALCULATION
OF MASS
mass shall
OF TEST SAMPLES
12.3 Subject
to mutual
agreement
between
the
Up to but
not
Including
Permissible Upper
Deviation
from the Nominal
Thickness
mm
Permissible
From 600
up to but
not Including
2000
Upper Deviation
From 2000
Up to but
not Including
2500
Weight
in Percentage
for
From2500
From3000
From
UP to but
oot Including
3000
Up to but
not Including
3500
3500
up to
4000
(8)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
1.1
7.5
8.5
15
1.2
6.5
7.5
15
25
I .3
45
4.5
5.5
25
40
1.4
3.5
3.5
40
80
1.8
3.5
3.5
80
150
including
2.2
3.5
3.5
3.5
3.5
3.5
Over I 50
IS 2002:2009
Table 3 Mechanical
Properties
(Clause 12.2)
Elongation on
Gange Length
Yield Stress
MPa, &fin
Tensile Strength
MPa
Grade
Thickness
0/0
II
60
60 to 100
100 to 350
s 16
>16to
40
>40 to
60
>60 to
100
100 to
350
z 60
>60 to
350
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
360-480
360-480
350-480
235
225
215
200
185
24
23
410-530
410-530
400-530
265
255
245
215
200
22
21
460-580
450-570
440-570
290
285
280
255
230
21
20
a)
b)
14 HOMOGENEITY
TEST (FOR
PLATE FOR FIRE BOXES ONLY)
GRADE
NOTES
1 By special arrangement between the plate manufacturer
and the boiler maker and/or his representative,
proof stress
test may be required for the individual order.
2 For all steels (Carbon):
a) When the steel maker has collected a sufficient number
of tests for application to a statistical definition of E,,
on the grade of steel; E, should be equal to the average
value of the test results at temperature
r less two
standard deviation.
b) When a sufficient
number of test results are not
available E, should be taken as a minimum value
guaranteed by the steel maker which should be checked
at the time of acceptance. For carbon steels the value
of the proof stress given by the ratio EJR2{)(taken from
Table 4) may be taken without verification at the time
of acceptance.
13 BEND TEST
13.1 Test samples shall be selected as per 11.
15 ULTRASONIC
AND ABOVE)
TESTING
(25 MM THICK
15.2 Acceptance
Standards
IS 2002:
FIG. 1 PHOTOGRAPH
FIG.
0F30mm
2 PHOTOGRAPH
FIG. 3 PHOTOGRAPHOF 40
THICK PLATE
OF
sHOWING
FRACTURE
wITHOUT
ANY
DEFECT
-ACCEPTABL
2009
IS 2002:2009
Table 4 Minimum Values for the Ratio of the Stress at Proof Limit 0.2 Percent
at Elevated Temperature (EJ to the Minimum Specified Tensile Strength
at Room Temperature ( R ) of Carbon Steel Boiler Plates
[Clause 12.3.1 (Note 2)]
Temperature,
250
(see Note)
0.40
EJRIQ
275
300
325
350
375
400
425
0,38
0.36
0.34
0.33
0.32
0.31
0.30
NOTE For temperature lower than 300C, any test required for acceptance purposes (in default of records of previous tests at
these temperatures) should be made at 300C in which cme the proof stress should be not less than the value obtained by calculation
from the specified minimum tensile strength,
Requirements
Supplementary requirements
in the purchase order.
16 OTHER
17 RE-TESTS
If a test does not give the specified results, two additional
tests shall be carried out at random on the same lot.
Both re-tests shall conform to the requirements of this
standard, otherwise, the lot shall be rejected.
18 RUST PROTECTION
If so desired by the purchaser, each plate shall be
painted with one coat of boiled linseed oil or a suitable
rust preventive material (as agreed to between the
inspection
DIMENSIC)NS
and
AND
marked
Manufacturers
b)
c)
name or trade-mark,
with the
a)
TESTS
ON
after
if any;
Marking
IS 2002:2009
ANNEX A
(Foreword)
COMMITTEE
COMPOSITION
Representative(s)
Orgunizaf ion
DR D. BHAITACHRJIX (CJsairaran)
(Alternate I)
SHRI INORANILCHAKRABORTY
DR A. N. BHAG/ir (A/tema~e11)
AH India Induction
Furnace Association,
MTD 4
SHRI R. P. VARSHNEY
New Delhi
SHRI V. RAJASEKHARAN
Ltd. Tiruchirapalli
Knowledge
Management
Centre,
Faridabad
DR A, K. DAS
(Alternate)
SHRI R. K. BALASUBRAMANIAM
and Growth,
DR R. K. P. SINGH
SHRI JAYANTAKUMARSAHA (Alternate)
Kolkata
SHRI M. K. MAHELSHWARI
SHRI SUBHABRATASF.NGUPTA
SHRI V. K. TYAGI(Alternate)
Ministry
of Defence
(DGOFB),
SHRI P. S. BANDHOPADHYAY
SHRI T. BASU (Alternate)
Ministry
of Defence
(DGQA),
Ministry
of Railways
Ministry
of Steel (Government
Kolkata
Ichapur
SHRI S. K. KHILNANEY
SHRI P. MEENA(Ahernafe)
Lucknow
SHRI RADHEYSHAM
SHRI R. K. NAYYAR(Alternate)
SHIU A. C. R. DAS
SHRi B. D. GHOSH(Alfernate)
(RDSO),
Powergrid
Corporation
Rashtriya
REPRESENTATIVE
SHRI P. K. S~N
SHRI P. SRINIVAS(Alternate)
SHRI S. BHAITACHARYA
SHRI P. K. DATrA (Alrernafe)
DR M. M. S. SODHI
SHRI P. S. REDDY(Alternate)
SAIL, Central
SAIL, Durgapur
Marketing
Organization,
SHRI P. C. JHA
Ssrrrt B. V. S. PANDIT(Alternate)
Kolkata
SHRI A. KANAN
SHRI A. K. SINGH
& Development
SAIL, Rourkela
of India, New
Steel Re-rolling
Mills Association
TCE Consulting
Engineers,
Centre
DR RAMENDATTA
DR B. K. JHA (Alternate)
SHRI C. hftSTHUSWAMY
SHRI S. MUKHOPADHYAYA
(Ahernare)
REPRESENTATIVE
Delhi
SHRI B. M. BERIWALA
COL SURINDERSINGH (Alternate)
DR M. D. MAHESHWARI
Jamshedpur
SHRI B. R. GALGALI
Pune
IS 2002:2009
Representative(s)
Organization
In personal
capacity
[403, Udaigiri,
Kausharnbi,
SHRI N. MITRA
Disrt Gksziabad
(u. /?)]
DR(SHJUMATI)SN~HBHAm.A, Scientist Fand
[Representing Director General (Ex-oficio)]
Member Secretary
SHRI DM:PAKJAIN
Scientist E (Director) (MTD), BIS
Engineers,
Subcommittee,
DR M. D. MAHESHWAR[(Convener)
Jamshedpur
of Commerce,
MTD 4:3
SHRI 1? D. SHARMA
Lrsdhiana
t%R1 P. S. PAU1.
Federation
SHRI H. L. BHARrJWAJ
Stnu H. L. BANSAI.(Ahernute)
of Engineering
Industries
Limited.
SHIU M. K. JHA
Noida
SHRJT. BANDHOPAOHYAY(A/fernate)
[spat Industries
Limited,
SHRI RAMJSJUKSH
SIN~H
SHKI RAJ~N~~RAK. V~JtMA (Alfernate)
Dolvi
SHIU A. DASCWPIA
SHRI K. L. BAi.ASUI~RAMANIAN
(Alternate)
SHRI S, S. SISOOIA
SHRI H. K. AROItA (Abernafe)
DR N. GoPt;
SHRI M. SHOML(AUernufe)
SHRI T. K. GHOSH
SHRI A. K. GHOSH(Ahernate)
Tbyssenkrupp
SI~RIJ. SRINJVAS
SHRI KAPU KAPOOR(Aherntsfe)
Electrical
8
MGIPF%3DeDtt. ofBISiOS-27-2J3%300Bcoks
Head(MTD)
Copyright
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without the prior permission
in writing of BIS. This does not preclude the free use, in the course of
implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis
periodically; a standard along with amendments is reaffirmed when
needed; if the review indicates that changes are needed, it is taken
should ascertain that they are in possession of the latest amendments
BIS Catalogue and Standards: Monthly Additions.
This Indian Standard has been developed
Amendments
Amend No.
Text Affected
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