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Service Guide

Model No : SW-HF5.1 5050V2

SERVICE GUIDE
KYESYSTEMS CORP.

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Service Guide

Model No : SW-HF5.1 5050V2

Revision History
Version

Date

Change

1.0

07/06/2010

First Release

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Service Guide

Model No : SW-HF5.1 5050V2

Table of Contents
Revision History .2
Table of Contents .3
Getting Started .4
Conventions Used in this Guide .......4
Safety Precautions ...4
Chapter 1.

How to Handle Defective Returns..5

1.1 Speaker no sound


1.2 Display no function
1.3 Remote control no function
Chapter 2. Specifications .10
Chapter 3. Block Diagram .11
Chapter 4. Exploded View

12,13,14&15

Chapter 5. Part List 16


Chapter 6. Schematic Diagram ..17
Chapter 7. Important Notes 18
7.1 Packing Requirement for Sending the PCB Assembly by Post ..18
7.2 Short of Spare Parts while Repairing a Speaker System 18

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Service Guide

Model No : SW-HF5.1 5050V2

Getting Started
Conventions Used in this Guide
Pay Special Attention : Instructions that are important to remember and
may prevent mistakes .
Caution : Information that, if not followed, may result in damage to the
product .

Safety Precautions
The following precautions should be observed in handling the speaker
Described in this guide :
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke,
vibration, excessive dust, salty or greasy air, or other corrosive gases
and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its
ventilator, as it could result in fatal electric shock or fire .
Place the unit far enough from other equipments for good heat
dissipation .
Disconnect the AC power cord from the AC outlet before performing
any maintenance on the speakers .
Do not perform any maintenance with wet hand .
Prevent foreign substances, such as water, other liquids or chemicals ,
From entering the speakers while performing maintenance procedures
on the speakers .

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Service Guide

Model No : SW-HF5.1 5050V2

Chapter 1. How to Handle Defective Returns


Overview

Receiving Defective speakers from


Customers

Function NG

__ __
Analyzing possible malfunction
causes

Function NG

Deciding & proceeding the


rectification methods
Function OK

Replace necessary defective parts

Function OK

Return the speakers with proper


repackaging to customers

Page 5/24

Service Guide

Model No : SW-HF5.1 5050V2

Problems
Item
1.1
1.2
1.3
1.4

Problem Description
Speaker no sound
Display no function
N0 Power
Remote control no function

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Service Guide

Model No : SW-HF5.1 5050V2

Attention
Please follow the numbered sequence marked within parenthesis given in individual Flow
chat, in that this is the best-recommended sequence to rectify the problems.

1.1

One or more channels no sound (Stereo in/DVD in jack no function)

Problem

Analyze
and
Identify
Cause

Solution

Speaker no sound

Component cold
solder or Short
Circuit

Defective
IC1,U1,U2,U3,U4
,U5,U7,U8,U9

Speaker cable disconnect,


Jack1 defective or
speaker damaged

Check solder
point on PCBA

Check and
Replace defective
IC

Reconnect speaker cable or


replace defective speaker
driver and component

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Service Guide

1.2

Model No : SW-HF5.1 5050V2

Display no Function

Problem

Display no function

Analyzer and
Identify the Causes

Component cold
solder or Short
Circuit

Check solder
point on PCBA

Solutions

1.3

Defective
U1,U2,U3 or X1

Check and
Replace defective
IC

LED 1 defective

Replace defective LED1

No Power
No Power

Problem

Analyzer and
Identify the Causes

Component cold
solder or Short
Circuit

Solutions

Check solder
point on PCBA

Defective
T900,IC900,IC901,
IC902,BD900 or
F900

Check and
Replace defective
IC or Fuse

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Power Switch defective

Replace defective Power


Switch

Service Guide

1.4

Model No : SW-HF5.1 5050V2

Remote control no function

Remote control no function

Problem

Analyzer and
Identify the Causes

Solution

Component cold
solder or Short
Circuit

IR1 or Remote hand set


defective

Check solder
point on PCBA

Replace defective IR1,or


Remote hand set

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Service Guide

Chapter 2.

Model No : SW-HF5.1 5050V2

Specifications

NO. Description

Unit

Specifications

Out Power at THD 10%(Sub)

50

Out Power at THD 10%(Sat)

20W

Sensitivity(FR,FL,SR,SL)

mV

85085

Sensitivity(CEN)

mV

60060

Sensitivity(Sub)

mV

100 30

Freq. Response (Sub)

Hz

20~130 10%

Freq. Response (Sat)

Hz

20~20K 10%

Separation

dB

40

S/N ratio

dB

70

10

Hum & Noise

mV

(Vol.: max)

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Service Guide

Model No : SW-HF5.1 5050V2

Chapter 3 Block Diagram


LCH

Audio
Amplifier IC
TDA7492P

RCH
SL

Audio in
LCH & RCH

Channel selector (Built-in


two channel to six channel
converter)& Electrical
Volume control

Audio
Amplifier IC
TDA7492P

SR
CEN

DVD in
FL,FR,SL,SR,CEN,
SUB

Audio
Amplifier IC
TDA7492P

Audio
Amplifier IC
TDA7492MV

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SUB

Service Guide

Chapter 4.

Model No : SW-HF5.1 5050V2

Exploded View

Page 13/18

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Service Guide

Model No : SW-HF5.1 5050V2

Page 14/18

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Service Guide

Model No : SW-HF5.1 5050V2

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Service Guide

Model No : SW-HF5.1 5050V2

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Service Guide

Model No : SW-HF5.1 5050V2

Chapter 5.

Part List
Qty

UNIT

ICTDA7492P

IC-TOP260EN

U1,U2,
U3
IC900

IC-EL817C-B

IC901

ER35 Transformer

T900

BD-KBU406

BD900

ICM62429

TL431

U7,U8,
U9
IC902

ICALVT16175DL

U5

ICRC4558

U6

10

ICTDA7492MV

U4

11

ICMCU( TMS4500

U1

12

ICSM1628

U2

13

IC78L05 TO-92

U3

14

POWER CORD 2P

15

SPK UNIT

16

RCA CABLE

No
1

DESCRIPTION

Rectifier

IC

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Part No.

VPE003012-006
0
FSB526065-680
4

VRC220001-001
0

Service Guide

Chapter 6.

Model No : SW-HF5.1 5050V2

Schematic Diagram

Pls refer to The Attachment

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C902
102PF-400V

R906
820K

L-15MH_1

T3.15AL 250V

HV+

R913
820K

SW

C920
103nF 1000V

R905
470K

CA
222

R912
820K

L-15MH_1

2
4

BD900
BD-KBU406
L901

C903
102PF-400V

C901
104-275V

FB900

F900

C900
4
474-275V

L900

R904
470K

R901
470K

C905

2
N
CN2P-396-2

AC PLUG

R903
470K

R900
470K

1
TVR900
TVR14621

R902
470K

CN900

AC IN 90~264V

NTC900
RT-5A

C917
150U 400V

1
POWER CORD

R908
20R

R918
2K

0R

104 50V
C923

ZD900
27V

R914
5.1K

C914
104 50V

P902
P903
PAD-D4 PAD-D4

IC902
IC-TL431

C906

FB901

102PF-400V

R924
2.2k 1%

D904
1N4148

Title
Size
Date:
File:

SW-M5.1 HF5050V2 SMPS PCBA

FB-100
A

R923
NC

R919
1K

C922
10U 50V

ZD902
7.5V

F
C924
47U 16V

C925
104 50V

IC_TOP260EN

C926
100P-1KV

R917

C
S

R917
1k OHM

IC900

R922
6.8R

CN4P-396

R921
0

D902
MUR1020CT

R920
20K 1%

HER105
D903

T900
ER35 TRANSFORMER

1K OHM
IC901
R916
IC-EL817C-B

+25V/2A PK3A
GND
GND
+18V/4A PK5A

CN901
1
2
3
4

ZD901
27V

L903
6UH 8A

R915
4.7K

10
9

R910
20R
R911
20R

C916
104 50V

C908
1500P 1KV

C913
104 50V

13
12
11

C921
22U 50V

3
D901
MUR1020CT

L902
6UH 8A

C912
680U 35V
C915
104 50V

P900
P901
PAD-D4 PAD-D4

16
15

C909
1000U 35V

D900
UG2007

VR900
P6KE200A

R907
68K 2W

1
1
2

C
R909
20R

C911
680U 35V

C904
472-620V

HV+

C918
1000U 35V

C907
1500P 1KV

C919
1000U 35V

102P-400V FB-100

Number

Revision

SAP NO:WPC005050-0002

VER100503

8-Jun-2010
Sheet of
Drawn By:
E:\ \KYE Project\SW-HF5050 V\SMPS\smps.ddb
4

HF5050 Display logic.sch-1 - Fri Jun 11 11:48:53 2010

0 ohm
R13

NC C9

C3
100UF/10V

10uH

104 C2

C1
100UF/10V

104 C11

L2

R2 47k
1 1

2 2

4 4

4 4

KEY6

2 2

4
3
KEY5

1 1
3

KEY4

2 2

1 1

4 4

KEY2

4 4

1 1

2 2

2 2
4 4

3
KEY1

220 R9
220 R5
220 R6
220 R7

KEY3

JR3
JR12
R14

1 1

+5V

0
220
220

1
vcc

3
GND

0
JR7

OUT

IR1

220
R8

2 2

U2
SM1628C
1
2
3
4
5
6
7
8
9
10
11
12
13
14

OSC
DI/O
CLK
STB
KEY1
KEY2
VDD
G1/KS1
G2/KS2
G3/KS3
G4/KS4
G5/KS5
G6/SL6
G7/KS7

GND
GRID1
GRID2
GRID
GRID3
GRID4
GND
VDD
G14/GRID5
G13/GRID6
G12/GRID7
G10/KS10
G9/KS9
G8/KS8

220 JR11
JR13

28
27
26
25
24
23
22
21
20
19
18
17
16
15

JR14 0
JR5 0
JR8
0 ohm

+5V

C4
100UF/10V

C24
100UF/10V
0 ohm
+5V
JR15

R12
100

1 1

R10 220

0 ohm

OSCO

IR
STB

DATA3

5
OSCI
MUTE
10
MUTE

VDD

DATA1

VSS

1
8

R1 10k

C6 22

104
C8

R3 10k

4MHZ
X1
22 C7

JR10 JR16
0 ohm

DA2-1

CN2
9P2.0

JR1 0 ohm

11

DATA1

12

DATA2

CLOCK1

DATA3

MUTE
0 ohm
JR2

CLOCK2

CLOCK2

DA2-2

DATA

DA2-3

CLOCK1

NC
U3
LM7805L

JR4 0 ohm

13

GND

100

14

MUTE

R11

10uH

U1
TMS4500V1

+5V

JR19
0 ohm

0 ohm

JR17

+5V
L1

R21 220

14

13

12

11

10

8
GA3651R-10
LED1

EASTERN
ASIA ELECTRONICS
CO.,LTD
MODEL:

HF5050v Display logic

DWN BY :

keqi.zhou

DATE: 2010.06.11

CHECK BY :

DATE:

TITLE

APPD. BY :

DATE;

UNIT :

SHEET OF

REV.:

3.0

SCALE :

Service Guide

Chapter 7.

Model No : SW-HF5.1 5050V2

Important Notes

7.1 Packing Requirement for Sending the PCB Assembly by Post


PCB assembly is a kind of sophisticated electronic circuit board. Well
packing will be required when sending them by post.
* Some sophisticated IC components are mounted on the PCB assembly,
hence it is necessary to pack each PCB assembly with a separate static
protecting bag, in order to avoid static electricity.
* Reliable external packing is also very important when sending PCB
assembly by post, in that it would avoid unnecessarily lost or damage.

7.2 Short of Spare Parts while Repairing a Speaker System


If you are short of spare parts when you have some speaker systems waiting
to be repaired, it would be recommended to take the necessary parts form
one speaker system, so that you may have the as many speaker systems.

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