SAMSUNG SEM-3036E - Piping Design Manual (Rack Piping)

DESIGN MANUAL
SEM - 3036E
Piping Design Manual
RACK PIPING
REV. : 5
DATE : 1998.
9. 28
SAMSUNG ENGINEERING CO., LTD.
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
OF
CONTENTS
Page
1. GENERAL
1.1
Purpose ------------------------------------------------------------------------------ 1
1.2
Application Scope -------------------------------------------------------------------- 1
1.3
Relevant Manuals --------------------------------------------------------------------- 1
2. PIPING DESIGN CRITERIA

2.1 Rack piping design criteria ----------------------------------------------------------- 1
2.2 General piping design criteria -------------------------------------------------------- 2
3. RACK ARRANGEMENT
3.1
Items to be considered --------------------------------------------------------------- 3
3.2
Typical Layout ----------------------------------------------------------------------- 3
4. RACK HEIGHT ------------------------------------------------------------------------------- 5

5. PIPING ARRANGEMENT AND DECISION ON THE RACK WIDTH
5.1
Piping Arrangement ------------------------------------------------------------------- 7
5.2
Rack Width -------------------------------------------------------------------------- 15
6. LOADING DATA
6.1
Type of Load ------------------------------------------------------------------------ 16
6.2
Calculation Method ------------------------------------------------------------------ 17
6.3
Layout Aids for Piperack ------------------------------------------------------------ 18
6.4
Weight Table for Thermal Insulation (for reference) --------------------------------- 21
7. EXPANSION LOOPS
------------------------------------------------------------------------ 28
8. RACK STRUCTURE (FOR REFERENCE) ----------------------------------------------------------- 41

9. HISTORY OF THIS MANUAL ------------------------------------------------------------------- 44
Appendix Sample of pipe rack loading data information drawing
Appendix Sample of calculation table for maximum bending stress, anchor force and friction
force
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1. GENERAL
1.1
Purpose
This manual provides Preconditions for standardization of forms, method of expression
and limitations of rack piping drawings which are to be designed/drafted by SECL.
1.2
Application Scope
This manual shall be applied to all jobs executed by SECL unless otherwise specially required
from vendor or licensor.
1.3
Relevant Manuals
(1)
(2)
(3)
(4)
SES-H-101E
SEM-3002
SEM-3101
SEM-3102
"Piping Design"
"Requirements for Drafting Piping Drawing"
"Requirements for Drafting Plot Plan"
"Drafting of Piping Connection Drawing on Battery Limit"
(5) SEM-3104
(6) SEM-3106
"Drafting Key Plan"

"Preparation Piping Note"
(7) SEM-3112
(8) SEM-3113
"Decision Method on Drawing Number"

"Drafting of Plan Drawing"
2. PIPING DESIGN CRITERIA

2.1
Rack piping design criteria

The following piping shall be laid out on the pipe rack with 25% space for future piping.
2.1.1 Process Piping
2.1.2 Blow-down piping (flare piping)
(1) Steam and condensate piping
(2) Boiler feed water piping, potable water, process, water, demineralized water,
cooling water,... etc.
(3) Air (Plant and instrument) piping.
(4) Fuel oil, fuel gas, nitrogen piping
2.1.4 Instrument/electrical duct or cable tray
2.1.5 Catwalk
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General Design Criteria
3. RACK ARRANGEMENT
Type
Rack
Within the unit

(1) Process piping
1) Piping to connect equipment located
at 6m distance and over
2) Product piping to carry materials
from tower, heat exchanger, pump,
etc. to the storage area or other
unit and plant.
3) Raw materials or other supply
piping entered into the unit plant.
(2) Blow-down piping (flare piping)
(3) Instrument/electrical duct
(4) Utility piping
O.S.B.L
(1) Process piping
1) Product incoming piping
2) Raw material piping
(2) Utility piping
1) Steam and condensate piping
2) Water piping
(*) Yard piping shall be above-ground
piping as far as space is available.
But rack piping is permissible if yard
piping is not available considering
the walkway and access.
1) Steam and condensate piping

2) Gas, plant air and instrument air
piping
3) Boiler supply water, city water,
process water, demineralized water
piping, and cooling water piping
not buried
4) Fuel oil and gas piping
(5) Catway
Above-
(1) Discharge piping and vibration piping
ground
of reciprocating compressor
(2) Storage and in-out piping with dike
(3) Large size fluid piping
Trench
(1)
(2)
(3)
(4)
Cable duct for electric power

Cooling water piping for pump
Drain recovery piping
Piping extended to the sump tank
Underground
(1) Utility piping

1) Cooling water piping and oily
piping
2) Fire-fighting water piping
3) Water supply piping
(1) In-out piping for raw material and

products
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Rack arrangement is generally subject to the location of process lines such as raw material piping
and products piping and the location of utility lines that enter and leave the unit boundary.
3.1
Items to be considered
(1) Installation and maintenance of equipment and transportation of equipment and materials.
(2) Piping between each unit shall be as short as possible.
(3) Length and number of rack shall be the minimum.
3.2
Typical Layout
(1) Dead end yard lines enter and

leave one end the rack.
(2) Straight through yard, line can

enter and leave both ends of the
rack.
(3) L-shaped yard lines can enter
(4) T-shaped rack piping can enter
and leave north and east of
and leave on three sides of the
the rack.
rack.
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(5) U-shaped yard lines can enter

and leave all four sides of the
rack.
(7) Complex rack piping arrangement for

a very large chemical plant.
4. RACK HEIGHT
PAGE
OF
(6) Combination of I and T shaped

rack.
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(1) The height of top surface of the lowest rack beam shall be subject to the following:
(2) The following shall be considered in deciding the height "H".

1) Observance of minimum height of the following
(Unit : mm)
Classification
H1
Remarks
Maintenance area inside of B.L .
2500
Main road crossing at inside of B.L.
4500
Clearance for big vehicle : 3500
4500
Road traffic act
6000
Road traffic act
6700
Rail road act
Main road crossing at outside of B.L.

(2nd class state road)
Main road crossing at outside of B.L.
(1st class state road)
Incoming railway
2) Decisions shall be made after examining mutual relation between the equipments, and problems
on taking-in, operation and maintenance of equipment.
3) For the minimum height mentioned on above item No.1), consider the highest point of road
paving.
4) According to the road traffic act enforcement ordinance, all facilities such as a bridge,
signs above the road shall have min. 4.5m headroom from lowest point of the road.
5) When the equipment such as exchanger is located under the rack, its highest part shall be
the base of rack height after examining each exchanger as shown on the below.
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For exchanger with hot or cold

insulation, the clearance of
minimum 300mm shall be
provided from the outside of
insulation material.
(3) Double level rack

Difference of height (H) for each level of rack shall be 1000mm, 1500mm, 2000mm as the
standard.
If an angle is necessary, special

caution is required to avoid the
interference with the adjacent pipe.
Type ""
Type ""
Type ""
The figures , and show the elbows connected fitting to fitting and the dimensions of
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the height(h) are shown in the following table.
(Unit : mm)
Nominal Pipe Size
6B
8B
10B
12B
14B
16B
18B
20B
Elbow Dimension
228.6
304.8
381.0
457.2
533.4
609.6
685.8
762.0
Type (90)
458
610
762
916
Type (45)
458
534
610
686
762
Type (30)
337
385
433
479
Nominal Pipe Size
24B
26B
28B
30B
32B
34B
36B
40B
Elbow Dimension
914.4
990.6
1066.8
1143.0
1219.2
1295.4
1371.4
1524.0
Type (90)
Type (45)
915
991
Type (30)
557
625
673
721
762
817
865
961
(Note) :
H 2h
For elbow 90, 45and 30 Consider it as a long radius elbow and
calculate the height.
5. PIPING ARRANGEMENT AND THE RACK WIDTH

5.1
Piping Arrangement
(1) Large size pipes (14" and larger) shall be arranged close to the column in order to
decrease the bending moment of beam.
(2) The utility piping shall be laid on the middle of the rack If the rack has a
single level and these piping shall be laid on the upper level if the rack has two levels.
Piping in the rack shall be arranged according to the "Table of arrangement classification"
on the next page.
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Table of arrangement classification
Upper Rack
Lower Rack
Type
Side
Blow-down (Flare) piping
Raw material inlet piping (12B and over)
Raw material inlet piping (10B and under)
P
R
O
C
E
S
S
Product discharge piping
(12B and over)
Product discharge piping
(10B and under)
Overhead piping from tall tower or highly

elevated vessel
Center
Pump discharge piping
Corrosive piping
Piping located between equipments on ground

leved
Vibration piping
Condensate piping
Boiler feed water piping
Hose station piping (water, air, N, etc.)
Plant air piping
Cooling water header piping for pump
DUCT
Center
Piping from tower and vessel to pumps or

exchangers
High and low pressure steam piping
U
T
I
L
I
T
Y
Side
Fuel oil and gas piping
Instrument air piping
Instrument duct
Electric duct
(Note) : Expansion loop may be required.
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(3) The end of utility header piping shall be arranged as same as the following figures.
Type
Blind flange
Cap
(*) 300LB and under
8B and under
10B and larger
(*) 600LB and under
6B and under
8B and larger
Class
(Note) : (*) For the class of 900LB and over, the piping similar to the above types shall
be avoided.
(4) Piping with corrosive fluids shall not be installed above the cable duct.
(5) For reciprocating compressor discharge piping, pressure drop valve and drain piping to be
installed on the pipe rack, thorough consideration shall be given to the vibration
protection.
(6) Piping at B.L. connection point shall be arranged through sufficient coordibation with the
client and the relevant contractor, discussing the piping arrangement and the anchor
locations.
(7) Platform or walkway with ladder shall be installed on the rack where frequent operation
and/or maintenance of valves are required.
A ladder hall be installed with a cage .
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(8) When necessary to install an expansion loop on the condensate line, do it horizontally to
prevent water hammering.
But, do as follows if horizontal loop is impossible.
(9) Loop of piping shall be grouped considering a fine view.
Make lines into a group and install a large size piping and high temperature piping to
the edge of the rack.
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(10) Grounding is necessary on the piping where static electricity is expected to occur.
[Reference]
1) fluid that could be dangerous from static electricity.
1st Petroleum (crude oil, gasoline, solvent, naphtha, tar, light oil, etc.)
Petroleum 2nd Petroleum (kerosene, light oil, diesel oil, xylene, etc.)
3rd Petroleum (heavy oil, lube oil, tars such as creosote oil)
Ether, carbon bisulfide, collodion, acetone, nitric acid ester, formic acid ester,
pyridine, chloro-benzol, animals and plants oils, etc.
2) About the electrification

Safety fluid velocity
1m/sec and under for petroleum in API
Constant fluid velocity
proportional to pipe size
Constant pipe size
proportional to fluid velocity
(*) Pneumatic conveying piping for powders susceptible to the disaster due to static
electricity and non-conductive powders (synthetic resin, wheat powder, etc.).
3) Lug installation criteria
Bonding between pipes
Fabrication and attachment
Lug for bond
of lug by piping contractor
Insulated pipe
L=30+ Insulation thickness
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Bonding between valve and pipe
Farication and
Sus Teminal
attachment of lug
by piping contractor
same as bolt hole size

Sus Teminal
* Leave some space
to take out bolts
For piping on the rack, it is recommended to consider the rack column connected
to grounding main line at every 18m as same as the piping.
(11) Harzadous gas piping shall be installed on the upper rack and it shall be away from high
temperature piping.
(12) Install steel shoes on the hot-insulated piping (except for protector) and the coldinsulated piping operating at over 0.
(13) Install support with cradle (rest type or whole circumference type) for cold-insulated
piping operating at 0 and under.
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(14) Install support with saddle for thin pipes or large size pipes (D/t > 95) to minimize
local stress.
(But, as above support type is not necessary when the distance of rack
column is short, its application shall be determined after preliminary examination.)
CRADLE
SHOE
SADDLE
(15) Changes in piping direction
Plane bending
3-dimensional bending
(Used in O.S.B.L.)
(Generally used within the unit.)
This type is economical.
This type can be applied to the line

with complicated change of direction.
Care shall be taken for overhang in
the corner area.
(Proper middle beam or dummy supports
may be required.)
(16) Oxygen piping shall not be arranged adjacent to the electrical duct.
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Rack Width
(1) Piping spacing on the rack shall be decided in accordance with
"Drafting Data C-9
(SEM-3007)".
(Thorough consideration shall be given to the maintenance, hot insulation, cold insulation
and lateral movement by thermal expansion.)
(2) If special valve and instrument are installed on the rack, make decision on the width
considering the space of operation and maintenance.
(3) For the area where there are orifice piping, provide space for installing orifice
considering the orientation of differential pressure taps.
Instrument Hook-Up Drawing
(Note) : * Basically, do not use type "B-2" for superheated steam.

(It is to protect stress corrosion.)
* Type "B-1" and "C-1" shall be generally installed as the following figure.
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(4) Leave 10-15% of space as a rule.

Also provide 20~30% of the space if future extension is expected.
(5) Rack width shall be decided as shown on the below.
B Bo + F
Bo = { (P1 + P2)) + CE } (1 + F)
B
: Rack width
Bo
: Calculated rack width
P1, P2
: Pipe spacing (as per "Drafting Data C-9" in SEM-3007)
CE
: Electric cable duct
: 0.1 ~ 0.15
: For future extension
( included)
6. LOADING DATE
6.1
Type of Load
Type
Description
Direction
Weight of piping, valve and load insulation
Vertical
Sustain
load(Dead
Load by thermal expansion of piping

Thermal load
Reaction force by internal pressure of

expansion bellows.
Horizontal
Horizontal
Load by vibration of piping

Dynamic load
Load by wind and earthquake
Horizontal
Remarks
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PAGE
Type
Description
Sustained
load
(Live load)
6.2
Direction
Liquid load for hydrostatic pressure test.
Vertical
Snow load (The difference of snowfall

depending on the region shall be considered
in making decision)
Vertical
17 OF
Remarks
Refer to line
schedule.
Calculation Method
(1) Weight calculation criteria of piping, valve and insulation
1) Liquid piping
a) Insulated and subject to hydrostatic pressure test
Load = piping weight + insulation weight + contents weight
b) Un-insulated and subject to hydrostatic pressure test
Load = piping weight + contents weight
c) Insulated and subject to pneumatic pressure test
Load = piping weight + insulation weight + contents weight
d) Un-insulated and subject to pneumatic pressure test
Load = piping weight + contents weight
2) Gas piping
a) Insulated and subject to hydrostatic pressure test
Load = piping weight + insulation weight + water weight
b) Un-insulated and subject to hydrostatic pressure test
Load = piping weight + water weight
c) Insulated and subject to pneumatic pressure test
Load = piping weight + insulation weight
d) Un-insulated and subject to pneumatic pressure test
Load = piping weight
Note : 1) For pipe and insulation weight, refer to weight table of paragraph 6.4.
2) For instrument duct and electric duct, refer to the following table.
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Instrumentation Design Manual "SEM-5001"

Width (W) Height (H)
Weight (kg/m)
Width (W) Height (H)
Weight (kg/m)
1500 500
515
600 300
150
1400 500
480
500 300
125
1200 400
350
400 200
75
1000 400
290
300 200
60
800 300
190
(*) Allowable span for duct is max. 6000mm.

6.3
Layout aids for piperack

(1)
The stress limit on anchors and guides is 1410 kg/ Max.
(2)
Force limit on anchors and guides is 1000 kg Max. unbalanced force including friction
loads.
Example 1 :
Where Ft = Thermal force

Ft = Friction force
Total unbalanced force = (1600 + 1300) - (1300 + 1000)
= 700 kg
This is within the limiting criteria
Example 2 :
Total unbalanced force = (1900 + 1400) - (700 + 500)

= 2100 kg
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This exceeds the limiting criteria of 1000 kg unbalanced force.

Consult lead stress engineer for possible alternatives to comply with the force
limitation.
Notes : 1. For friction loads, we can manually calculate them getting the unit weights from
the table in para.6.4.
2. For thermal loads, we can manually calculate them using the data and nomographs.
But computer program is very well prepared and is it faster, accurate to use
computer for total unbalanced force at the anchor point.
(3)
Expansion loop requirements

a) Generally, if the total expansion in any direction on the piperack is less than
100 mm, the loop could be avoided by locating an anchor in the middle of the run.
b) The total expansion between loop anchors should not exceed 350 mm.
c) The Max. expansion at the change of direction (i.e. points and in the example3)
should not exceed 50 mm, consult the lead stress engineer for any exceptions.
(4)
Location of loops and guides

Example 3 :
Pipe material : ASTM A-53 Gr.B

Design temp.
: 260
Exp. Coefficient : 3.02 mm/m

Commodity
: HC (Vapor)
Insulation
: 50 mm thick calsium silicate

(12.7 kg/m - from weight table)
Friction coefficient = 0.3 ( steel on steel)

a) Total expansion in the East - West direction.
150 3.02 = 453 mm
b) Anchor should be located in such a way that the expansion going into the loop should
not exceed 350 mm and the total unbalanced forces at the anchors should be within
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the limiting criteria (para.6.3(2)). Locate anchor at 15 m from point and .

c) Expansion going into the loop
{138 - (215)} 3.02 = 326 mm
d) Expansion loop can be sized manually using data and nomograph.
f) Anchor and guide loads can be calculated manually or by computer. calculating by
computer is more fast and accurate
For W = 1500 mm to 3000 mm, G 60000 mm

For W > 3000 mm, G 12000 mm
Fu = Total unbalanced force.
To locate guides, follow the pipe guide spacing tabulated in
general note 1.6, selection guide of pipe supports (1/8).
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Weight Table for pipe and Thermal Insulation (for reference)

6.4.1
Nominal
pipe
size
(B)
Calcium silicate hot-insulation ( = 0.22 g/)
Outside
diameter
(mm)
Internal
pipe
water
weight
(kg/m)
Weight of hot-insulation by thickness (THK: mm, WT: kg/m)
25
30
50
65
75
90
115
140
150
175
200
225
250
1/2
21.7
0.8
1.1
2.5
3.9
5.0
6.9
10.9
15.6
17.8
23.8
30.6
38.4
46.9
3/4
27.2
0.9
1.2
2.7
4.1
5.3
7.3
11.3
16.2
18.4
24.5
31.4
39.2
47.9
34.0
0.6
1.0
1.3
2.9
4.4
5.7
7.7
11.8
16.8
19.1
25.3
32.3
40.3
49.1
48.6
1.4
1.3
1.6
3.4
5.1
6.4
8.6
13.0
18.3
20.6
27.0
34.4
42.5
51.6
60.5
2.2
1.5
1.9
3.8
5.6
7.0
9.4
13.9
19.4
21.8
28.5
36.0
44.4
53.7
76.3
3.6
1.8
2.2
4.4
6.3
7.8
10.3
15.2
20.9
23.5
30.4
38.2
46.9
56.4
89.1
5.1
2.0
2.5
4.8
6.9
8.5
11.1
16.2
22.2
24.8
31.9
40.0
48.8
58.6
114.3
8.7
2.4
3.0
5.7
8.1
9.8
12.7
18.2
24.6
27.4
35.0
43.4
52.8
62.9
165.2
18.9
3.3
4.0
7.4
10.3
12.5
15.9
22.3
29.5
32.7
41.1
50.5
60.7
71.7
216.2
32.9
4.3
5.1
9.2
12.6
15.1
19.1
26.3
34.5
38.0
47.3
57.5
68.6
80.6
10
267.4
50.7
5.1
6.2
11.0
14.3
17.7
22.2
30.4
39.4
43.3
53.5
64.6
76.6
89.4
12
318.5
72.9
5.9
7.2
12.7
17.2
20.4
25.4
34.5
44.4
48.6
59.7
71.7
84.5
98.2
14
355.6
92.7
6.6
8.0
14.0
18.9
22.3
27.7
37.4
50.2
52.4
64.2
76.8
90.3
104.6
16
406.4
122.1
7.5
9.0
15.8
21.2
25.0
30.9
41.4
52.9
57.7
70.3
83.8
98.2
113.4
18
457.2
155.6
8.3
10.1
17.5
23.5
27.6
34.0
45.5
57.8
62.9
76.5
90.8
106.1
122.2
20
508.0
193.1
9.2
11.2
19.3
25.7
30.2
37.2
49.5
62.7
68.2
82.6
97.9
114.0
131.0
22
558.8
234.7
10.1
12.2
21.0
28.0
32.9
40.4
53.6
67.6
73.5
88.8
104.9
121.9
139.8
24
609.6
279.6
11.0
13.3
22.8
30.3
35.5
43.5
57.6
72.5
78.7
94.9
111.9
129.8
148.5
26
660.4
330.0
11.8
14.3
24.5
32.6
38.1
46.7
61.6
77.4
84.0
101.0
118.9
137.7
157.3
28
711.2
383.8
12.7
15.4
26.3
34.9
40.8
52.9
65.7
82.4
89.3
107.2
126.0
145.6
166.1
30
762.0
440.6
13.6
16.4
28.1
37.2
43.4
53.0
69.7
87.3
94.5
113.3
133.0
153.5
174.9
32
812.8
502.4
14.5
17.5
29.9
39.4
46.0
56.2
73.7
92.2
99.8
119.5
140.0
161.4
183.6
34
863.6
568.2
15.4
18.5
31.6
41.8
48.7
59.3
77.8
97.1
105.1
125.6
147.0
169.3
192.4
36
914.4
638.1
16.2
19.6
33.3
44.0
51.3
62.2
81.8
102.0
110.3
131.8
154.0
177.2
201.2
40
1016.0
782.8
18.0
21.7
36.8
48.6
56.6
68.8
89.9
111.9
120.9
144.1
168.1
193.0
218.7
42
1066.8
840.0
18.9
22.7
38.6
50.8
59.2
72.0
93.9
116.8
126.1
150.2
175.1
200.9
227.5
44
1117.6
944.7
19.7
23.8
40.3
53.1
61.8
75.1
98.0
121.7
131.4
156.3
182.1
208.8
236.3
48
1219.2
1125.0
21.5
25.9
43.9
57.7
67.1
81.4
106.0
131.5
141.9
168.6
196.2
224.6
253.9
54
1371.6
1426.0
24.1
29.1
49.1
64.5
75.0
90.9
118.2
146.3
157.7
187.1
217.2
248.3
280.2
60
1524.0
1763.0
26.8
32.2
54.4
71.4
82.9
100.4
130.3
161.0
173.5
205.5
238.3
272.0
306.5
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
6.4.2
Nomina
l
pipe
size
(B)
PAGE
22 OF
44
Perlite hot-insulation ( = 0.20 g/)
Outsid
e
diamet
er
(mm)
Interna
l
pipe
water
weight
(kg/m)
Weight of hot-insulation by thickness (THK: mm, WT: kg/m)

25
30
50
65
75
90
115
140
150
175
200
225
250
1/2
21.7
0.7
1.0
2.3
3.5
4.6
6.3
9.9
14.2
16.2
21.6
27.9
34.9
42.7
3/4
27.2
0.8
1.1
2.4
3.8
4.8
6.6
10.3
14.7
16.7
22.2
28.6
35.7
43.5
34.0
0.6
0.9
1.2
2.6
4.0
5.1
7.0
10.8
15.3
17.3
23.0
29.4
36.6
44.6
48.6
1.4
1.2
1.5
3.1
4.6
5.8
7.8
11.8
16.6
18.7
24.6
31.2
38.7
46.9
60.5
2.2
1.3
1.7
3.5
5.1
6.4
8.5
12.7
17.6
19.8
25.9
32.7
40.4
48.8
76.3
3.6
1.6
2.0
4.0
5.8
7.1
9.4
13.8
19.0
21.3
27.6
34.7
42.6
51.3
89.1
5.1
1.8
2.3
4.4
6.3
7.7
10.2
14.7
20.2
22.6
29.0
36.5
44.4
53.4
114.3
8.7
2.2
2.7
5.2
7.3
8.9
11.6
16.6
22.4
24.9
31.8
39.5
48.0
57.2
165.2
18.9
3.0
3.7
6.8
9.4
11.3
14.4
20.2
26.8
29.7
37.4
45.9
55.2
65.2
216.2
32.9
3.8
4.6
8.4
11.5
13.7
17.3
23.9
31.3
34.5
43.0
52.3
62.4
73.2
10
267.4
50.7
4.6
5.6
10.0
13.6
16.1
20.2
27.6
35.8
39.3
48.6
58.7
69.6
81.3
12
318.5
72.9
5.4
6.6
11.6
15.7
18.5
23.1
31.3
40.3
44.2
54.3
65.2
76.8
89.3
14
355.6
92.7
6.0
7.3
12.7
17.2
20.3
25.2
34.0
43.6
47.7
58.3
69.8
82.1
95.1
16
406.4
122.1
6.8
8.2
14.3
19.3
22.7
28.1
37.7
48.1
52.4
63.9
76.2
89.3
103.1
18
457.2
155.6
7.6
9.2
15.9
21.3
25.1
30.9
41.3
52.5
57.2
69.5
82.6
96.4
111.1
20
508.0
193.1
8.4
10.1
17.5
23.4
27.5
33.8
45.0
57.0
62.0
75.1
89.0
103.6
119.1
22
558.8
234.7
9.2
11.1
19.1
25.5
30.0
36.7
48.7
61.5
66.8
80.7
95.4
110.8
127.0
24
609.6
279.6
10.0
12.1
20.7
27.6
32.3
39.6
52.4
65.9
71.6
86.3
101.7
118.0
136.6
26
660.4
330.0
10.8
13.0
22.3
29.6
34.7
42.4
56.0
70.4
76.4
91.9
108.1
125.2
143.0
28
711.2
383.8
11.6
14.0
23.9
31.7
37.0
45.3
59.7
74.9
81.2
97.4
118.3
132.4
151.0
30
762.0
440.6
12.4
14.9
25.5
33.8
39.4
48.2
63.4
79.3
86.0
103.0
120.9
139.5
159.0
32
812.8
502.4
13.2
15.9
27.1
35.8
41.8
51.1
67.0
83.8
90.7
108.6
127.3
146.7
166.9
34
863.6
568.2
14.0
16.8
28.7
37.9
44.2
53.9
70.7
88.3
95.5
114.2
133.7
153.9
174.9
36
914.4
638.1
14.8
17.8
30.3
40.0
46.6
56.8
74.4
92.7
100.3
119.8
140.0
161.1
182.9
40
1016.0
782.8
16.4
19.7
33.5
44.1
51.4
62.5
81.7
101.7
109.9
131.0
152.8
175.4
198.9
42
1066.8
840.0
17.1
20.7
35.1
46.2
53.8
65.4
85.4
106.2
114.7
136.5
159.2
182.6
206.8
44
1117.6
944.7
17.9
21.6
36.7
47.9
56.2
68.3
88.3
110.6
119.5
142.1
165.6
189.8
214.8
48
1219.2
1125.0
19.5
23.5
39.9
52.4
61.0
74.0
96.4
119.6
129.0
153.3
178.3
204.2
230.8
54
1371.6
1426.0
21.9
26.4
44.7
58.7
68.2
82.7
107.6
133.0
143.4
170.1
197.5
225.7
254.7
60
1524.0
1763.0
24.3
29.3
49.4
64.9
75.4
91.3
118.4
146.4
157.8
186.8
216.6
247.3
278.7
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
6.4.3
Nomina
l
pipe
size
(B)
Outside
diamete
r
(mm)
PAGE
23 OF
44
Urethane foam cold-insulation ( = 0.035 g/)

Interna
l
pipe
water
weight
(kg/m)
Weight of cold-insulation by thickness (THK: mm, WT: kg/m)

25
30
40
50
65
75
90
115
140
150
175
200
225
250
1/2
21.7
0.1
0.2
0.3
0.4
0.6
0.8
1.1
1.7
2.5
2.8
3.8
4.9
6.1
7.5
3/4
27.2
0.1
0.2
0.3
0.4
0.7
0.8
1.2
1.8
2.6
2.9
3.9
5.0
6.2
7.6
34.0
0.6
0.2
0.2
0.3
0.5
0.7
0.9
1.2
1.9
2.7
3.0
4.0
5.1
6.4
7.8
48.6
1.4
0.2
0.3
0.4
0.5
0.8
1.0
1.4
2.1
2.9
3.3
4.3
5.5
6.8
8.2
60.5
2.2
0.2
0.3
0.4
0.6
0.9
1.1
1.5
2.2
3.1
3.5
4.5
5.7
7.1
8.5
76.3
3.6
0.3
0.4
0.5
0.7
1.0
1.2
1.6
2.4
3.3
3.7
4.8
6.1
7.5
9.0
89.1
5.1
0.3
0.4
0.6
0.8
1.1
1.4
1.8
2.6
3.5
3.9
5.1
6.4
7.8
9.3
114.3
8.7
0.4
0.5
0.7
0.9
1.3
1.6
2.0
2.9
3.9
4.4
5.6
6.9
8.4
10.0
165.2
18.9
0.5
0.6
0.9
1.2
1.6
2.0
2.5
3.5
4.7
5.2
6.5
8.0
9.7
11.4
216.2
32.9
0.7
0.8
1.1
1.5
2.0
2.4
3.0
4.2
5.5
6.0
7.5
9.1
10.9
12.8
10
267.4
50.7
0.8
1.0
1.4
1.8
2.3
2.8
3.5
4.8
6.3
6.9
8.5
10.3
12.2
14.2
12
318.5
72.9
0.9
1.1
1.6
2.0
2.7
3.2
4.0
5.5
7.1
7.7
9.5
11.4
13.4
15.6
14
355.6
92.7
1.0
1.3
1.7
2.2
3.0
3.5
4.4
6.0
8.0
8.3
10.2
12.2
14.4
16.6
16
406.4
122.1
1.2
1.4
2.0
2.5
3.4
4.0
4.9
6.6
8.4
9.2
11.2
13.3
15.6
18.0
18
457.2
155.6
1.3
1.6
2.2
2.8
3.7
4.4
5.4
7.2
9.2
10.0
12.1
14.4
16.9
19.4
20
508.0
193.1
1.5
1.8
2.4
3.1
4.1
4.8
5.9
7.9
10.0
10.9
13.1
15.6
18.1
20.8
22
558.8
234.7
1.6
1.9
2.6
3.3
4.5
5.2
6.4
8.5
10.8
11.7
14.1
16.7
19.4
22.2
24
609.6
279.6
1.8
2.1
2.9
3.6
4.8
5.6
6.9
9.2
11.5
12.5
15.1
17.8
20.7
23.6
26
660.4
330.0
1.9
2.3
3.1
3.9
5.2
6.1
7.4
9.8
12.3
13.4
16.1
18.9
21.9
25.0
28
711.2
383.8
2.0
2.5
3.3
4.2
5.6
6.5
8.4
10.5
13.1
14.2
17.1
20.0
23.2
26.4
30
762.0
440.6
2.2
2.6
3.5
4.5
5.9
6.9
8.4
11.1
13.9
15.0
18.0
21.2
24.4
27.8
32
812.8
502.4
2.3
2.8
3.8
4.8
6.3
7.3
8.9
11.7
14.7
15.9
19.0
22.3
25.7
29.2
34
863.6
568.2
2.5
2.9
4.2
5.0
6.7
7.7
9.4
12.4
15.4
16.7
20.0
23.4
26.9
30.6
36
914.4
638.1
2.6
3.1
4.2
5.3
7.0
8.2
9.9
13.0
16.2
17.5
20.1
24.5
28.2
32.0
40
1016.0
782.8
2.9
3.5
4.6
5.9
7.7
9.0
10.9
14.3
17.8
19.2
22.9
26.7
30.7
34.8
42
1066.8
840.0
3.0
3.6
4.9
6.1
8.1
9.4
11.5
14.9
18.6
20.1
23.9
27.9
32.0
36.2
44
1117.6
944.7
3.1
3.8
5.1
6.4
8.4
9.8
11.9
15.6
19.4
20.9
24.9
29.0
33.2
37.6
48
1219.2
1125.0
3.4
4.1
5.5
7.0
9.2
10.7
13.0
16.8
20.9
22.6
26.8
31.2
35.7
40.4
54
1371.6
1426.0
3.8
4.6
6.2
7.8
10.3
11.9
14.5
18.8
23.3
25.1
29.8
34.6
39.5
44.6
60
1524.0
1763.0
4.3
5.1
6.9
8.7
11.4
13.2
16.0
20.7
25.6
27.6
32.7
37.9
43.3
47.8
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
6.4.4
Nominal
pipe
size
(B)
PAGE
24 OF
44
Cellular glass cold-insulation ( = 0.16 g/)
Outside
diamete
r
(mm)
Interna
l
pipe
water
weight
(kg/m)
Weight of cold-insulation by thickness (THK: mm, WT: kg/m)

25
30
40
50
65
75
90
115
140
150
175
200
225
1/2
21.7
0.6
0.8
1.2
1.8
2.8
3.6
5.1
7.9
8.2
8.9
12.6
12.2
16.7
3/4
27.2
0.7
0.9
1.4
1.9
3.0
3.9
5.3
8.2
8.8
9.5
13.0
13.2
17.3
34.0
0.6
0.7
1.0
1.5
2.1
3.2
4.1
5.6
8.6
9.1
9.8
13.6
13.6
18.1
48.6
1.4
0.9
1.2
1.8
2.5
3.7
4.7
6.3
9.5
10.1
10.9
14.9
15.0
19.7
60.5
2.2
1.1
1.7
2.0
2.8
4.1
5.1
6.8
10.1
10.9
11.8
14.2
16.2
18.8
76.3
3.6
1.3
1.6
2.3
3.2
4.6
5.7
7.5
11.1
12.1
13.0
17.4
17.8
22.9
89.1
5.1
1.4
1.8
2.6
3.5
5.0
6.2
8.1
12.1
13.0
14.0
18.8
19.1
24.8
114.3
8.7
1.8
2.2
3.1
4.1
5.9
7.1
9.2
13.3
14.7
15.9
20.7
21.6
27.2
165.2
18.9
2.4
2.9
4.1
5.4
7.5
9.1
11.5
16.2
18.3
19.7
25.2
26.8
32.9
216.2
32.9
3.0
3.7
5.2
6.7
9.2
11.0
13.9
19.2
21.9
23.5
29.7
31.9
38.7
10
267.4
50.7
3.7
4.5
6.2
8.0
10.9
12.9
16.2
22.1
25.5
27.4
34.2
37.0
44.5
12
318.5
72.9
4.3
5.3
7.2
9.3
12.5
14.8
18.5
25.1
29.1
31.3
38.7
42.2
50.3
14
355.6
92.7
4.8
5.8
8.0
10.2
13.7
15.9
20.2
27.2
31.7
34.0
41.9
45.9
54.5
16
406.4
122.1
5.4
6.6
9.0
11.5
15.4
18.1
22.5
30.1
35.3
37.9
46.4
51.0
60.2
18
457.2
155.6
6.1
7.3
10.0
12.7
17.1
20.1
24.8
33.1
38.9
41.7
50.9
56.1
66.0
20
508.0
193.1
6.7
8.1
11.0
14.0
18.7
22.0
27.1
36.0
42.4
45.5
55.3
61.2
71.7
22
558.8
234.7
7.3
8.9
12.0
15.3
20.4
23.9
29.4
38.9
46.0
49.4
59.8
66.3
77.4
24
609.6
279.6
8.0
9.6
13.0
16.6
22.0
25.8
31.6
41.9
49.6
53.2
64.2
74.2
83.2
26
660.4
330.0
8.6
10.4
14.9
17.9
23.4
27.7
33.9
44.8
53.2
57.0
68.7
76.5
88.9
28
711.2
383.8
9.3
11.2
15.1
19.1
25.4
29.6
36.2
47.8
56.7
60.9
73.2
81.7
94.7
30
762.0
440.6
9.9
11.9
16.1
20.4
27.0
31.6
38.5
50.7
60.3
64.7
77.7
86.8
100.4
32
812.8
502.4
10.5
12.7
17.1
21.7
28.7
33.5
40.8
53.6
63.9
68.5
82.1
91.9
106.2
34
863.6
568.2
11.2
13.5
18.2
23.1
30.3
35.4
43.1
56.6
67.5
72.4
86.6
97.0
111.9
36
914.4
638.1
11.8
14.2
19.2
24.2
32.0
37.3
45.4
59.5
74.2
80.3
95.8
112.0
128.9
40
1016.0
782.8
13.1
15.8
21.2
26.8
35.3
41.1
50.0
65.4
81.3
87.9
104.8
122.2
140.4
42
1066.8
840.0
13.7
16.5
22.3
28.1
37.0
43.0
52.4
68.3
84.9
91.7
109.2
127.4
146.1
44
1117.6
944.7
14.4
17.3
23.3
29.3
38.6
45.0
54.6
71.3
88.5
95.6
113.7
132.5
151.8
48
1219.2
1125.0
15.6
18.8
25.3
31.9
42.0
48.8
59.2
77.1
95.6
103.2
122.6
142.7
164.3
54
1371.6
1426.0
17.6
21.1
28.4
35.7
46.9
54.5
66.1
85.9
106.4
114.7
136.0
158.0
180.6
60
1524.0
1763.0
19.5
23.4
31.4
39.6
51.9
60.3
73.0
94.7
117.8
127.0
149.5
174.3
197.8
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
6.4.5
PAGE
25 OF
44
Pipe weight
a: ANSI B36.10 steel pipe schedule numbers
b: ANSI B36.10 steel pipe nominal wall thicknes designation
c: ANSI B36.10 stainless steel pipe schedule numbers.
Normal
pipe
size
schedule
a
wall
thick.
(mm)
40
80
160
-
Std
Xs
XXS
5S
10S
40S
80S
-
1.65
2.11
2.77
3.73
4.75
7.47
0.801
1.000
1.266
1.619
1.941
2.551
0.254
0.230
0.196
0.151
0.110
0.032
40
80
160
-
Std
XS
XXS
5S
10S
40S
80S
-
1.65
2.11
2.77
3.73
4.75
7.47
0.801
1.000
1.266
1.619
1.941
2.551
0.254
0.230
0.196
0.151
0.110
0.032
40
80
160
-
Std
Xs
XXS
5S
10S
40S
80S
-
1.65
2.11
2.87
3.91
5.54
7.82
1.018
1.275
1.683
2.194
2.883
3.633
0.429
0.396
0.342
0.279
0.191
0.095
40
80
160
-
Std
XS
XXS
5S
10S
40S
80S
-
1.65
2.77
3.38
4.55
6.35
9.09
1.292
2.089
2.499
3.232
4.232
5.445
0.711
0.609
0.557
0.463
0.336
0.182
40
80
160
-
Std
XS
XXS
-
5S
10S
40S
80S
-
1.65
2.77
3.68
5.08
7.14
10.16
13.34
16.51
0.740
0.740
4.045
5.404
7.231
9.536
11.474
12.915
0.689
0.655
1.313
1.139
0.905
0.613
0.366
0.183
2"
40
80
160
-
Std
XS
XXS
-
5S
10S
40S
80S
-
1.65
2.77
3.91
5.54
8.71
11.07
14.27
17.45
2.387
3.926
5.436
7.474
11.078
13.437
16.194
18.431
2.554
2.354
2.165
1.905
1.445
1.144
0.793
0.507
2"
40
80
160
-
Std
XS
XXS
-
5S
10S
40S
80S
-
2.11
3.05
5.16
7.01
9.53
14.02
17.15
20.32
3.683
5.255
8.621
11.401
14897
20.388
23.607
26.384
3.719
3.514
30.89
2.734
2.284
1.588
1.179
0.825
1/2"
3/4"
1"
weight
(kg/m)
weight
of water
(kg/m)
Normal
pipe
size
schedule
a
wall
thick.
(mm)
weight
(kg/m)
weight
of water
(kg/m)
2"
40
80
160
-
Std
XS
XXS
-
5S
10S
40S
80S
-
2.11
3.05
5.16
7.01
9.53
14.02
17.15
20.32
3.683
5.255
8.621
11.401
14897
20.388
23.607
26.384
3.719
3.514
30.89
2.734
2.284
1.588
1.179
0.825
3"
40
80
160
-
std
XS
XXS
-
5S
10S
40S
80S
-
2.11
3.05
5.49
7.62
11.10
15.24
18.42
21.59
4.509
6.444
11.280
15.254
21.311
27.651
31.977
35.801
5.625
5.372
4.762
4.262
3.494
2.680
2.130
1.641
4"
40
80
120
160
-
Std
XS
XXS
-
5S
10S
40S
80S
-
2.11
3.05
4.78
6.02
8.56
11.10
12.70
13.49
17.12
20.32
23.50
5.834
8.349
12.739
16.058
22.293
28.216
31.788
33.499
40.985
47.046
52.560
9.524
9.182
8.631
8.200
7.411
6.667
6.191
5.983
5.030
4.262
3.558
6"
40
80
120
160
-
Std
XS
XXS
-
5S
10S
40S
80S
-
2.77
3.40
5.56
7.11
10.97
14.27
18.24
21.95
25.40
28.58
7.992
13.825
22.353
28.231
42.518
54.155
67.415
79.112
89.404
98.345
20.805
20.448
19.495
18.617
16.802
15.328
13.632
12.159
10.840
9.699
8"
20
30
40
60
80
100
120
140
160
-
Std
XS
-
5S
10S
40S
80S
-
2.77
3.76
5.56
6.35
7.04
8.18
10.31
12.70
15.06
18.24
20.62
23.01
25.40
28.58
14.748
19.942
29.228
33.276
36.758
42.488
53.039
64.573
75.704
90.229
100.840
111.153
121.194
134.107
35.821
35.106
34.080
33.454
33.008
32.279
30.939
29.466
28.037
26.192
24.838
23.513
22.241
20.594
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
6.4.5
ormal
pipe
size
10"
12"
14"
PAGE
26 OF
44
weight
(kg/m)
weight
of water
(kg/m)
Pipe weight (cont'd)
schedule
a
wall
thick.
(mm)
20
30
40
60
80
100
120
140
160
-
Std
XS
-
5S
10S
40S
80S
-
3.40
4.19
5.56
6.35
7.80
9.27
12.70
15.06
18.24
21.41
22.23
25.40
28.58
31.75
38.10
22.546
27.829
36.654
41.729
50.956
60.242
81.463
95.735
114.486
132.746
137.330
154.965
172.109
188.732
220.535
55.658
54.914
53.872
53.277
52.087
50.747
48.069
46.283
43.902
41.669
41.074
38.842
36.609
34.526
30.508
20
30
40
60
80
100
120
140
160
Std
XS
-
5S
10S
40S
80S
-
3.96
4.57
6.35
8.38
9.53
10.31
12.70
14.27
17.45
19.05
21.41
22.23
25.40
28.58
31.75
-
31.237
36.014
49.676
65.138
73.755
79.663
97.357
108.876
131.720
143.164
159.534
165.040
186.753
207.870
228.586
-
78.428
77.683
76.046
73.963
72.921
72.177
69.945
68.457
65.480
640141
61.909
61.165
58.486
55.807
53.277
51.938
10
20
30
40
60
80
100
120
140
160
Std
XS
-
5S
10S
-
3.96
4.78
5.33
5.56
6.35
7.14
7.92
8.74
9.53
11.10
11.91
12.70
15.06
15.88
19.05
23.80
27.76
31.75
35.71
34.228
41.223
45.985
47.920
54.631
61.313
67.980
74.707
81.210
94.307
100.899
107.284
126.362
132.866
157.941
194.551
224.225
253.320
281.446
94.798
93.905
93.458
93.161
92.417
91.524
90.631
89.738
88.845
87.357
86.315
85.571
83.190
82.297
79.172
74.409
70.689
66.969
63.397
weight
(kg/m)
weight
of water
(kg/m)
Normal
pipe
size
schedule
a
wall
thick.
(mm)
16"
10
20
30
40
60
80
100
120
140
160
Std
XS
-
5S
10S
-
4.19
4.78
6.35
7.92
9.53
12.70
16.66
21.41
26.19
30.94
36.50
40.46
41.669
47.622
62.578
77.922
93.131
123.177
159.980
203.078
245.298
286.164
332.819
364.770
124.264
123.520
121.734
119.799
117.716
113.846
109.233
103.727
98.369
93.161
87.208
83.190
18"
10
20
30
40
60
80
100
120
140
160
Std
XS
-
5S
10S
-
4.19
4.78
6.35
7.92
9.53
11.10
12.70
14.27
19.05
23.80
29.36
34.93
39.67
45.24
46.134
53.575
70.525
87.848
105.051
122.121
139.071
155.888
205.623
254.108
309.484
363.326
408.106
459.121
158.046
157.302
155.218
152.986
150.605
148.670
146.438
144.354
137.955
131.705
124.561
117.865
112.060
105.661
20"
10
20
30
40
60
80
100
120
140
160
Std
XS
-
5S
10S
-
4.78
5.54
6.35
9.53
12.70
15.06
20.62
22.23
26.19
32.54
38.10
44.45
49.99
59.528
68.457
78.472
116.972
154.965
182.9132
47.635
265.984
310.838
381.125
441.055
507.621
564.039
194.953
193.762
192.720
187.512
182.750
179.178
171.142
168.761
162.808
153.789
146.289
137.806
130.812
22"
10
20
30
30
80
100
120
140
160
Std
XS
-
5S
10S
-
4.78
5.54
6.35
9.53
12.70
15.88
19.05
22.23
28.58
34.93
41.28
47.63
53.98
65.480
75.898
86.315
129.472
171.142
212.811
252.992
293.173
373.535
450.921
526.819
599.740
671.173
236.771
235.431
234.241
228.735
223.526
218.169
212.960
207.751
197.631
187.809
177.987
168.612
159.534
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
6.4.5
Normal
pipe
size
PAGE
44
weight
(kg/m)
weight
of water
(kg/m)
Pipe weight (cont'd)
schedule
a
wall
thick.
(mm)
10
20
30
40
60
80
100
120
140
160
10
20
-
Std
XS
Std
XS
-
5S
-
6.35
9.53
12.70
17.27
15.88
17.45
19.05
5.54
22.23
24.59
30.94
38.89
46.02
52.37
59.51
6.35
7.92
9.53
12.70
15.88
19.05
22.23
25.40
28.58
94.366
140.812
186.753
209.537
232.202
254.733
277.160
81.850
321.449
354.353
441.040
546.761
639.013
718.990
806.509
99.709
127.984
153.283
202.394
251.504
300.614
349.724
397.346
444.969
279.780
273.529
268.023
265.046
262.219
259.391
256.564
281.119
250.909
246.742
235.580
222.187
210.430
200.161
189.000
329.485
326.211
323.086
316.687
310.436
304.186
297.935
291.834
285.881
28"
10
20
30
-
Std
XS
-
6.35
7.92
9.53
12.70
15.88
19.05
22.23
25.40
28.58
110.126
136.913
165.189
218.764
272.339
324.425
376.512
428.598
480.685
382.911
379.488
375.917
369.071
362.225
355.528
348.831
342.283
335.735
30"
10
20
30
40
-
Std
XS
-
5S
10S
-
6.35
7.92
9.53
12.70
15.88
19.05
22.23
25.40
28.58
117.567
147.331
177.094
235.134
291.685
348.236
404.787
461.339
516.402
440.950
437.081
433.361
425.920
418.628
411.633
404.490
397.346
390.203
24"
27 OF
weight
(kg/m)
weight
of water
(kg/m)
Normal
pipe
size
schedule
a
wall
thick.
(mm)
32"
10
20
30
40
-
Std
XS
-
6.35
7.92
9.53
12.70
15.88
17.48
19.05
22.23
25.40
28.58
126.496
157.748
189.000
250.016
311.031
342.283
372.047
433.063
492.591
552.118
502.710
498.841
494.823
486.935
479.048
474.732
471.309
463.720
455.981
448.391
34"
10
20
30
40
-
Std
XS
-
6.35
7.92
9.53
12.70
15.88
17.48
19.05
22.23
25.40
28.58
133.937
166.677
200.906
266.386
331.866
364.606
395.585
461.339
525.331
587.835
568.488
564.470
559.857
551.820
543.189
538.873
535.004
526.968
518.783
510.746
36"
10
20
30
40
-
Std
XS
-
6.35
7.92
9.53
12.70
15.88
19.05
22.23
25.40
28.58
142.866
177.094
212.811
282.756
351.213
419.669
488.126
556.583
623.551
638.582
634.117
629.653
620.724
611.794
603.163
594.383
585.751
577.269
42"
20
30
40
-
Std
XS
-
6.35
9.53
12.70
15.88
19.05
25.40
31.75
38.10
166.677
248.528
330.3784
10.740
491.102
651.827
809.575
965.835
572.674
862.108
851.691
841.422
831.005
810.765
790.526
770.733
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
7.
1998. 9.28
PAGE
28 OF
44
Expansion Loops
Loops designed according to these charts will be stressed to the allowable limit for A-53 Gr.B
seamless Pipe.
or equal, with LR elbows of the same thicikness as straight pipe.
Do not use for weaker material, or extraploate beyond the range of the charts.
With long expansion lenghts and nested loops, investigate pipe movements.
If thrusts are critical, consult stress section.
The distance between the guides. "G" is a minimum.
If there is not sufficient room to accommodate the depth of loop shown on the chart, then some
relief can be found by widening the loop.
This effect is small, and can only be counted on within
the following limits:
To reduce H by 0.3m, increase W by 3.6m

To reduce H by 0.6m, increase W by 7.2m
If W > 6m then G 2W
H always 1.5m, even after reduction.
No. reduction of H greatr than 0.6m is permitted.
i.e., No increase of W greater than 7.2m permitted.
If it is desirable from a layout point of view, W may always be safely increased without any
decrease on H, providing that:
W anchor distance
G 2W
For loops in which there is a vertical offset:
No credit may be taken if the dimensiion V is a minimum-i.e. fitting to fitting.

If V consists partly of straight pipe, the flexibility of the loop will be increased, and the
amount of this increase shall be checked by stress engineer.
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
7.1 For 3" std wt to xxs inclusive
PAGE
29 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
30 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
31 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
32 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
33 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
34 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
35 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
36 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
37 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
38 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
39 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
40 OF
44
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
41 OF
44
8. RACK STRUCTURE (for reference)

(1) Allow sufficient rack width between columns. (Refer para.5)
(Reference example) Rack span by plant
(Unit : mm)
Type of plant
Rack span
Urea plant (6002,000 T/Y)
6000
Pitch Coke Plant
6000
Ethylene plant (200,000300,000 T/Y)
10000
Methanol, Polybuthyl, Refinery
6000 8000
(2) For conditions of rack span, decision shall be made considering the following:
1) Mutual relation with plot of each machinery
2) Relation with pipe diameter
Decision on what the minimum pipe diameter of rack piping shall be and what the allowable
bending of the minimum pipe diameter shall be.
3) Relation with pipe weight
Fluid weight of pipe, pipe weight, valve weight and insulation weight.
4) Support for special piping
Relation with piping whose support span is short, such as copper, many kinds of plastic and
glass lining pipes.
5) Relation with deflection
If deflection of pipe is too great, drainage is not good, fluid which is in the slurry state
of high boiling point produces crystals and condensible vapor such as steam and dowtherm
vapor causes water hammering.
SEM - 3036E
DESIGN MANUAL
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
42 OF
44
(3) Basically, do not use assembled column for rack column.

(4) For rack column around structure or building, use columns of structure or building column
together if possible, and allow easy access from the ground.
(5) If necessary, rack shall be grounded.
(6) Rack column shall be fire proofed where necessary.
Construction method and range of fire proof shall be in accordance with the job specific
requirements.
(7) If rack is long (specially for O.S.B.L), provide one
joint
bolt slot at the beam connection at every 5060m to absorb the thermal expansion
from temperature changes.
And, do not joint the crossing rack each other.
(8) If there is expansion loop, or a lot of branch piping is expected to the unit on the rack,
indicate it on the structure planning drawing of the below form.
(9) Basically, ladders shall be installed at every 4060m of the rack considering the relation of
each area and cat way.
(10) Install bracing on the rack within the range that it does not interfere with pipe run,
operation and maintenance.
(One bracing shall be installed at least every six span of racks.)
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
1998. 9.28
PAGE
43 OF
44
(11) Examples of rack structure

1) 1 level rack (there is also reinforced concrete.) : L = 6 m
2) 2 level
Normal structure (number of beam is 2 : one on the upper and the other on the lower) :
L = 6 m
When beam is one : L = 6 m
When beam is structured with truss :
L = 1015m
(12) The maximum deflection of rack beam shall be generally 1/300 against 2 span.
DESIGN MANUAL
SEM - 3036E
REV. : 5
RACK PIPING
DATE :
9.
1998. 9.28
PAGE
44 OF
History of This Manual

Rev.
Date
1996. 11. 15
Description
(1) Progress of Enactment
This manual is enacted in accordance with Engineering Division
Strategic Plan, regarding the work of the rack piping.
(2) Written by :
(Piping Engineering Team)

Koh Bong Hwan, Lee Joo Sang
Editorial Supervisor : Jeong Kyung Hwa

5
1998. 9. 28
(1) This manual is revised in accordance with piping design team

Strategic Plan of 1998, regarding the work of the rack piping.
(2) Piping engineerirng team
Written by
: Mr. H.C. Chang, Lee joo sang
Reviewed by
: Jeong kyung hwa
editorial Supervisor : Lee myung hak
44
Appendix : Sample of pipe rack loading data information drawing
Appendix :
Sample of calculation table for maximum bending stress, anchor force and friction force

SAMSUNG SEM-3036E - Piping Design Manual (Rack Piping)

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SAMSUNG SEM-3036E - Piping Design Manual (Rack Piping)

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DESIGN MANUAL

SAMSUNG ENGINEERING CO., LTD.

Application Scope -------------------------------------------------------------------- 1

Relevant Manuals --------------------------------------------------------------------- 1

2. PIPING DESIGN CRITERIA

Items to be considered --------------------------------------------------------------- 3

Typical Layout ----------------------------------------------------------------------- 3

4. RACK HEIGHT ------------------------------------------------------------------------------- 5

Piping Arrangement ------------------------------------------------------------------- 7

Rack Width -------------------------------------------------------------------------- 15

Type of Load ------------------------------------------------------------------------ 16

Calculation Method ------------------------------------------------------------------ 17

Layout Aids for Piperack ------------------------------------------------------------ 18

Weight Table for Thermal Insulation (for reference) --------------------------------- 21

8. RACK STRUCTURE (FOR REFERENCE) ----------------------------------------------------------- 41

"Drafting Key Plan"

"Decision Method on Drawing Number"

2. PIPING DESIGN CRITERIA

Rack piping design criteria

General Design Criteria

Within the unit

1) Steam and condensate piping

(1) Discharge piping and vibration piping

Cable duct for electric power

(1) Utility piping

(1) In-out piping for raw material and

(1) Dead end yard lines enter and

(2) Straight through yard, line can

(3) L-shaped yard lines can enter

(4) T-shaped rack piping can enter

and leave north and east of

and leave on three sides of the

(5) U-shaped yard lines can enter

(7) Complex rack piping arrangement for

(6) Combination of I and T shaped

(2) The following shall be considered in deciding the height "H".

Maintenance area inside of B.L .

Main road crossing at inside of B.L.

Clearance for big vehicle : 3500

Road traffic act

Road traffic act

Rail road act

Main road crossing at outside of B.L.

For exchanger with hot or cold

(3) Double level rack

If an angle is necessary, special

the height(h) are shown in the following table.

Nominal Pipe Size

5. PIPING ARRANGEMENT AND THE RACK WIDTH

Table of arrangement classification

Raw material inlet piping (12B and over)

Raw material inlet piping (10B and under)

Product discharge piping

(12B and over)

Product discharge piping

(10B and under)

Overhead piping from tall tower or highly

Pump discharge piping

Piping located between equipments on ground

Boiler feed water piping

Hose station piping (water, air, N, etc.)

Plant air piping

Cooling water header piping for pump

Piping from tower and vessel to pumps or