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Phase Equilibria and Fluid

Properties in the Chemical Industry


Estimation and Correlation
Truman S. Storvick,

EDITOR

University of Missouri, Columbia

Stanley I. Sandler,

EDITOR

University of Delaware
A symposium co-sponsored
by the Engineering Foundation,
the American Institute
of Chemical Engineers,
and the National
Science Foundation at the
Asilomar Conference Grounds
Pacific Grove, CA,
January 16-21,

ACS

1977

SYMPOSIUM

SERIES

AMERICAN CHEMICAL SOCIETY


WASHINGTON, D. C.

1977

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

60

Library of Congress

CIP Data

Phase equilibria and fluid properties in the chemical


industry.
(ACS symposium series; 60 ISS
Includes bibliographical references and index.
1. Phase rule and equilibriumCongresses. 2. ThermodynamicsCongresses. 3. LiquidsCongresses.
I. Storvick, Truman S., 1928. II. Sandler, Stanley
I., 1940. III. Engineering Foundation, New York.
IV. Series: American Chemical Society. ACS symposium
series; 60.
QD501.P384
ISBN 0-8412-0393-8

Copyright

660.2'9'63
ACSMC8

60 1-537

77-13804
(1977)

1977

American Chemical Society


A l l Rights Reserved. N o part of this book may
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PRINTED IN T H E UNITED STATES OF AMERICA

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

ACS Symposium Series


Robert F. Gould,

Editor

Advisory Board
D o n a l d G. Crosby
Jeremiah P. Freeman
E . Desmond G o d d a r d
Robert A . Hofstader
J o h n L . Margrave
N i n a I. M c C l e l l a n d
J o h n B. Pfeiffer
Joseph V . Rodricks
A l a n C . Sartorelli
Raymond B. Seymour
R o y L . Whistler
Aaron W o l d

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

FOREWORD
The A C S SYMPOSIUM SERIES was founded in 1974

to provide

a medium for publishing symposia quickly in book form. The


format of the SERIES parallels that of the continuing ADVANCES
IN CHEMISTRY SERIES except that in order to save time the
papers are not typeset but are reproduced as they are submitted by the authors in camera-ready form.

As a further

means of saving time, the papers are not edited or reviewed


except by the symposium chairman, who becomes editor of
the book.

Papers published in the A C S SYMPOSIUM SERIES

are original contributions not published elsewhere in whole or


major part and include reports of research as well as reviews
since symposia may embrace both types of presentation.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

DEDICATION
This

work is dedicated to the memory of three men who contributed

to our understanding of fluid properties.


Ping L . Chueh
Shell Development C o .
Houston, T X
Geral
M c G i l l University
Montreal, Quebec, Canada
Thomas M . Reed
University of Florida
Gainesville, FL
Illness and accident cut short their careers in 1976 and have left us
with their last contribution.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PREFACE
We

had two goals in organizing this conference.

T h e first was to

* * provide a forum for state-of-the-art reviews of an area of chemical


engineering often referred to as "thermodynamics and physical properties." T h e reviews should represent the work of both the academic researcher and the industrial practitioner. This we thought was both necessary and timely because there were obvious dislocations between the
current needs of the industrial chemical engineer and the research being
done at universities, on the one hand, and the slow acceptance of new
theoretical tools by the industria
Our second objective was, through these reviews and the ensuing
discussion, to develop a collection of research objectives for the next
decade. W e asked the session reporters to try to identify the important
research problems that were suggested in the presentations and discussions of the sessions, as well as to set down their thoughts in this regard.
In this way, the major papers in this volume summarize the current state
of research and industrial practice, while the reporter's summaries provide a listing of important questions and research areas that need attention now.
T h e conference was attended by 135 engineers and scientists from
North America, Europe, Asia and Africa.

They represented, in almost

equal numbers, the industrial and academic sectors. Recognized authorities, presently active in physical properties work, were chosen to be
speakers, panel members, session reporters and session chairmen. T h e
conference was held at the Asilomar Conference Grounds on the Monterey Penninsula of California, the beautiful setting matched by idyllic
weather.

W e have tried to give an accurate account of the material

presented at the conference sessions, but the printed word cannot reflect
the friendships that were established nor the extent of the academioindustrial dialogue which was initiated. Similarly, the unusual enthusiasm of the conference is not reflected here. Indeed, this enthusiasm was
so great that there were six ad-hoc sessions, continuations of scheduled
sessions and meetings packed into the four sunny afternoons of the
meeting.
Many important areas of work were identified as needing further
attention during the next decade.

Several obvious to us (in no special

order) are listed below:


It was generally agreed that nine out of 10 requests for data by

xi

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

design engineers were for vapor-liquid equilbrium or mixture enthalpy


data. Reduction to field-level practice of either data banks or estimating
procedures to supply this information would be very useful.
Significant progress has been made on the group contribution
methods for estimating phase equilibrium data. Further development of
these procedures is clearly justified.
Perturbation methods based on theory from physics and chemistry,
electronic computer simulation studies, and careful comparisons with
real fluid behavior are moving quickly toward producing an effective
equation of state for liquids. These efforts are in the hands of the theoretician today, but further development and reduction to practice should
be explored.
F l u i d transport properties were not the primary concern at this
conference, but progress
between prediction and experiment for viscosities and thermal conductivities of gaseous mixtures was reported.

Clearly, much work needs to

be done, especially for liquids.


Real difficulties remain when attempts are made to predict, to
extrapolate, or even to interpolate data for multicomponent mixtures containing hydrocarbons, alcohols, acids, etc.

Such systems were affection-

ately identified as a "Krolikowski mess" at the conference.

Multicom-

ponent mixtures of this kind may include more than one liquid and/or
solid phase and with components that "commit chemistry" as well as
physically distribute between the phases are commonly encountered in
industrial practice.
from

nightmare

to

T h e goal for the future is to reduce these problems


headache

proportions

in industrial applications,

though they may continue to remain an enigma for the theoretician.


Cries for more experimental data were often heard. Special needs
include high pressure vapor-liquid equilibrium data; data on several
properties for mixtures with very light, volatile components in heavy
hydrocarbon mixtures; ionic solutions; acid gases in hydrocarbons; and
certainly more emphasis on mixtures containing aromatic hydrocarbons.
Data with intrinsic value for design work and accurate enough for discriminating theoretical comparisons should have high priority.

Signifi-

cantly, several conferees stated that their primary sources of new experimental data are rapidly shifting to laboratories outside the United States.
A n important measure of the success of a conference is its long-term
impact.

It remains to be seen whether this conference results in any

permanent interchange of ideas between academic and industrial engineers and whether the ideas expressed influence research in the coming
years.

xii

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

A cknou/ledgments
This volume is based on the Engineering Foundation Conference,
"The Estimation and Correlation of Phase Equilibria and F l u i d Properties in the Chemical Industry," convened at the Asilomar Conference
Grounds, Pacific Grove, C A , on Jan. 16-21, 1977. T h e views presented
here are not necessarily those of the Engineering Foundation, 345 East
47th St., New York, N.Y. 10017. T h e advice, financial and moral support,
and the concern for local arrangements, publicity, registration by Sandford Cole, Harold Commerer, Dean Benson and their staff permitted us
to concentrate on the technical aspects of the meeting. Manuscript typing
was done by the University of Missouri, Stenographic Services Department.
Major funding for the conference by the National Science Foundation was a key ingredien
for many American and
have been otherwise unable to participate.

T h e interest and support of

Marshall L i h and William Weigand of the National Science Foundation


were especially appreciated.
The American Institute of Chemical Engineers made important contributions by co-sponsoring and publicizing the conference.
W e also thank the members of the Organizing Committee: Stanley
Adler, Pullman-Kellogg Co.; Howard Hanley of the National Bureau of
Standards; Robert Reid of the Massachusetts Institute of Technology;
and L y m a n Yarborough of the Amoco Production C o . They brought
focus and structure to the general concept of the conference we brought
to them.
Finally, and most important we thank the speakers, session reporters,
and chairman who d i d their work diligently and in the best scientific
tradition; and the conferees for their enthusiastic participation and important discussion contributions that made this conference special.
T. S. STORVICK

STANLEY I. SANDLER

University of MissouriColumbia

University of Delaware

June 1977

xiii

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1
Origin of the Acentric Factor
K E N N E T H S. P I T Z E R

University of California, Berkeley, Calif. 94720

It was a pleasure t
Sandler' invitatio
this conference by reviewin
which led me to propose the acentric factor in 1955. Although I had
followed some of the work in which others have used the acentric
factor, the preparation of this paper provided the incentive to
review these applications more extensively, and I was most pleased
to find that so much has been done. I want to acknowledge at once
my debt to John Prausnitz for suggestions in this review of recent
work as well as in many discussions through the years.
Beginning in 1937, I had been very much interested in the
thermodynamic properties of various hydrocarbon molecules and hence
of those substances in the ideal gas state. This arose out of work
with Kemp in 1936 on the entropy of ethane (1) which led to the
determination of the potential barrier restricting internal rotation.
With the concept of restricted internal rotation and some advances
in the pertinent statistical mechanicsitbecame possible to calculate rather accurately the entropies of various light hydrocarbons
(2). Fred Rossini and I collaborated in bringing together his heat
of formation data and my entropy and enthalpy values to provide a
complete coverage of the thermodynamics of these hydrocarbons in
the ideal gas state (3). As an aside I cite the recent paper of
Scott (4) who presents the best current results on this topic.
But real industrial processes often involve liquids or gases at
high pressures rather than ideal gases. Hence it was a logical
extension of this work on the ideal gases to seek methods of obtaining
the differences in properties of real fluids from the respective ideal
gases without extensive experimental studies of each substance.
My first step in this direction came in 1939 when I was able to
provide a rigorous theory of corresponding states (5) on the basis of
intermolecular forces for the restricted group of substances, argon,
kryptron, xenon, and in good approximation also methane. This
pattern of behavior came to be called that of a simple fluid. It is
the reference pattern from which the acentric factor measures the
departure. Possibly we should recall the key ideas. The
1
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

i n t e r m o l e c u l a r p o t e n t i a l must be given by a u n i v e r s a l f u n c t i o n w i t h
s c a l e f a c t o r s of energy and d i s t a n c e f o r each substance. By then i t
was well-known that the dominant a t t r a c t i v e f o r c e f o l l o w e d an
i n v e r s e sixth-power p o t e n t i a l f o r a l l of these substances. A l s o the
r e p u l s i v e f o r c e s were known to be very sudden. Thus the i n v e r s e
s i x t h , power term w i l l dominate the shape of the p o t e n t i a l curve at
longer d i s t a n c e s . Even without d e t a i l e d t h e o r e t i c a l reasons f o r
exact s i m i l a r i t y of shorter-range terms, one could expect that a
u n i v e r s a l f u n c t i o n might be a good approximation. I n a d d i t i o n one
assumed s p h e r i c a l symmetry (approximate f o r methane), the v a l i d i t y
of c l a s s i c a l s t a t i s t i c a l mechanics, and that the t o t a l energy was
determined e n t i r e l y by the v a r i o u s i n t e r m o l e c u l a r d i s t a n c e s .
I should r e c a l l that i t was not f e a s i b l e i n 1939 to c a l c u l a t e
the a c t u a l equation of s t a t e from t h i s model
One could o n l y show
that i t y i e l d e d correspondin
s t a t e i n terms of the reduce
pressure.
One could p o s t u l a t e other models which would y i e l d a c o r r e s ponding-states behavior but d i f f e r e n t from that of the simple f l u i d .
However, most such molecular models were s p e c i a l and d i d not y i e l d
a s i n g l e f a m i l y of equations. Rowlinson (6) found a somewhat more
general case; he showed that f o r c e r t a i n types of a n g u l a r l y dependent a t t r a c t i v e f o r c e s the net e f f e c t was a temperature dependent
change i n the r e p u l s i v e term. From t h i s a s i n g l e f a m i l y of funct i o n s arose.
I had observed e m p i r i c a l l y , however, that the f a m i l y r e l a t i o n ship of equations of s t a t e was much broader even than would f o l l o w
from R o w l i n s o n s model. I t included g l o b u l a r and e f f e c t i v e l y
s p h e r i c a l molecules such as tetramethylmethane (neopentane), where
no a p p r e c i a b l e angular dependence was expected f o r the i n t e r m o l e c u l a r p o t e n t i a l , and f o r elongated molecules such as carbon d i o x i d e
the angular dependence of the r e p u l s i v e f o r c e s seemed l i k e l y to be
at l e a s t as important as that of the a t t r a c t i v e f o r c e s . Thus the
core model of K i h a r a (7) appealed to me; he assumed that the LennardJones 6-12 p o t e n t i a l a p p l i e d to the s h o r t e s t d i s t a n c e between cores
i n s t e a d of the d i s t a n c e between molecular centers. He was a b l e to
c a l c u l a t e the second v i r i a l c o e f f i c i e n t f o r v a r i o u s shapes of core.
And I was a b l e to show that one obtained i n good approximation a
s i n g l e f a m i l y of reduced second v i r i a l c o e f f i c i e n t f u n c t i o n s
f o r cores of a l l reasonable shapes. By a s i n g l e f a m i l y I mean that
one a d d i t i o n a l parameter s u f f i c e d to d e f i n e the equation f o r any
p a r t i c u l a r case. While t h i s d i d not prove that a l l of the complete
equations of s t a t e would f a l l i n t o a s i n g l e f a m i l y , i t gave me enough
encouragement to go ahead w i t h the numerical w o r k o r more a c c u r a t e l y
to persuade s e v e r a l students to undertake the n u m e r i c a l work.
Let me emphasize the importance of f i t t i n g g l o b u l a r molecules
i n t o the system. I f these molecules are assumed to be s p h e r i c a l i n
good approximation, they are easy to t r e a t t h e o r e t i c a l l y . Why aren't
they simple f l u i d s ? Many t h e o r e t i c a l papers ignore t h i s q u e s t i o n .
In f l u i d p r o p e r t i e s neopentane departs from the simple f l u i d p a t t e r n
much more than propane and almost as much as n-butane.
But propane
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1.

PITZER

Origin of the Acentric Factor

i s much l e s s s p h e r i c a l than neopentane.


The e x p l a n a t i o n l i e s i n the
narrower a t t r a c t i v e p o t e n t i a l w e l l . The i n v e r s e - s i x t h - p o w e r a t t r a c t i v e p o t e n t i a l now operates between each p a r t of the molecule r a t h e r
than between molecular c e n t e r s . Thus the a t t r a c t i v e term i s steeper
than i n v e r s e s i x t h power i n terms of the d i s t a n c e between molecular
c e n t e r s . This i s shown i n F i g u r e 1, taken from my paper (8) i n 1955.
We need not bother w i t h the d i f f e r e n c e s between the models y i e l d i n g
the dotted and dashed curves f o r the g l o b u l a r molecule. The important f e a t u r e i s the narrowness of the p o t e n t i a l w e l l f o r e i t h e r of
these curves as compared t o the s o l i d curve f o r the molecules of a
simple f l u i d .
I t was easy t o show that the i n t e r m o l e c u l a r p o t e n t i a l curves f o r
s p h e r i c a l molecules would y i e l d a s i n g l e f a m i l y of reduced equations
of s t a t e . I f one takes th K i h a r model w i t h s p h e r i c a l
the
the r e l a t i v e core s i z e ca
t i o n t o the energy and d i s t a n c
equation of s t a t e .
With an adequate understanding of g l o b u l a r molecule b e h a v i o r , I
then showed as f a r as was f e a s i b l e that the p r o p e r t i e s of other nonp o l a r or weakly p o l a r molecules would f a l l i n t o the same f a m i l y . I t
was p r a c t i c a l a t that time only to c o n s i d e r the second v i r i a l c o e f f i cent. The K i h a r a model was used f o r nonpolar molecules of a l l shapes
w h i l e R o w l i n s o n s work provided the b a s i s f o r d i s c u s s i o n of p o l a r
molecules. F i g u r e 2 shows the reduced second v i r i a l c o e f f i c i e n t f o r
s e v e r a l cases. Curves l a b e l e d a / p r e f e r t o s p h e r i c a l - c o r e molecules
w i t h a i n d i c a t i n g the core s i z e , c o r r e s p o n d i n g l y /p i n d i c a t e s a
l i n e a r molecule of core l e n g t h , w h i l e y r e f e r s to a d i p o l a r
molecule w i t h y = u /e ^r
where u i s the d i p o l e moment. The
non-polar p o t e n t i a l i s
1

(i)
where p i s the s h o r t e s t d i s t a n c e between c o r e s . For the p o l a r
molecules I omitted the core, thus p = r .
While the curves i n F i g u r e 2 appear t o f a l l i n t o a s i n g l e f a m i l y ,
t h i s i s i n v e s t i g a t e d more r i g o r o u s l y i n F i g u r e 3 where the reduced
second v i r i a l c o e f f i c i e n t a t one reduced temperature i s compared w i t h
the same q u a n t i t y a t another temperature. Tg i s the Boyle temperature which i s a convenient r e f e r e n c e temperature f o r second v i r i a l
c o e f f i c i e n t s . One sees that the non-polar core molecules f a l l
a c c u r a t e l y on a s i n g l e curve (indeed a s t r a i g h t l i n e ) . While the
p o l a r molecules d e v i a t e , the d i f f e r e n c e i s o n l y 1% a t y = 0.7 which
I took as a reasonable standard of accuracy a t that time. For comparison the y values of c h l o r o f o r m , e t h y l c h l o r i d e , and ammonia are 0.04,
0.16, and 4, r e s p e c t i v e l y . Thus the f i r s t two f a l l w e l l below the 0.7
v a l u e f o r agreement of p o l a r w i t h non-polar e f f e c t s w h i l e ammonia i s
beyond that v a l u e .
The next q u e s t i o n was the c h o i c e of the experimental b a s i s f o r
the t h i r d parameter. The vapor pressure i s the property most s e n s i t i v e t o t h i s t h i r d parameter; a l s o i t i s one of the p r o p e r t i e s most

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY


1

11

1
-

_^*- *^-

if
1

\J

0.
r/r .
0

Figure 1. Intermolecular potential for molecules of a simple


fluid, solid line; and for globular molecules such as C(CH )
dashed lines
3

If>

/ T .

Figure 2. Reduced second virial coefficients for several models: solid curve, simple fluid;
curves labeled by a./p , spherical cores of radius a; curves labeled by l/p , linear cores
of length 1; curves labeled by y, molecules with dipoles
0

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 3. Check on family relationship of curves of Figure 2. Comparison of


deviations from simple fluid at (T /TJ = 3.5 with that at (T /T) = 2.0
B

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

w i d e l y measured at l e a s t near the normal b o i l i n g p o i n t . Thus both


the a v a i l a b i l i t y of data and the accuracy of the data f o r the purpose
s t r o n g l y i n d i c a t e d a vapor p r e s s u r e c r i t e r i o n . Since the c r i t i c a l
data have to be known f o r a reduced equation of s t a t e , the reduced
vapor pressure near the normal b o i l i n g p o i n t was an easy choice f o r
the new parameter. The a c t u a l d e f i n i t i o n
a) = -og P

- 1.000

(2)

w i t h P the reduced vapor pressure a t T = 0.700 seemed convenient,


but the a c t u a l d e t e r m i n a t i o n of a) can be made from any vapor pressure
v a l u e well-removed from the c r i t i c a l p o i n t .
Here I should note the work of R i e d e l (9) which was substant i a l l y simultaneous w i t h mine but whose f i r s t paper preceded s l i g h t l y .
His work was p u r e l y e m p i r i c a l
mentary. He chose f o r h i
vapor pressure c u r v e , but i n h i s case the d i f f e r e n t i a l s l o p e a t the
c r i t i c a l p o i n t . That seemed to me to be l e s s r e l i a b l e and a c c u r a t e ,
e m p i r i c a l l y , although e q u i v a l e n t o t h e r w i s e . F o r t u n a t e l y R i e d e l and
I chose to emphasize d i f f e r e n t p r o p e r t i e s as our r e s p e c t i v e programs
proceeded; hence the f u l l area was covered more q u i c k l y w i t h l i t t l e
d u p l i c a t i o n of e f f o r t .
A l s o I needed a name f o r t h i s new parameter, and that was d i f f i c u l t . The term " a c e n t r i c f a c t o r " was suggested by some f r i e n d l y
reviewer, p o s s i b l y by a r e f e r e e ; I had made a l e s s s a t i s f a c t o r y
choice i n i t i a l l y . The conceptual b a s i s i s i n d i c a t e d i n F i g u r e 4.
The i n t e r m o l e c u l a r f o r c e s between complex molecules f o l l o w a simple
e x p r e s s i o n i n terms of the d i s t a n c e s between the v a r i o u s p o r t i o n s of
the molecule. Since these f o r c e s between n o n - c e n t r a l p o r t i o n s of the
molecules must be c o n s i d e r e d , the term " a c e n t r i c f a c t o r " seemed
appropriate.
I t i s assumed that the c o m p r e s s i b i l i t y f a c t o r and other propert i e s can be expressed i n power s e r i e s i n the a c e n t r i c f a c t o r and that
a linear expression w i l l usually s u f f i c e .
r

pv
=
= z
RT

( 0 )

(0)
z

= z
-

( 1 )

The preference of P over V as the second independent v a r i a b l e i s


p u r e l y e m p i r i c a l ; the c r i t i c a l pressure i s much more a c c u r a t e l y
measurable than the c r i t i c a l volume.
The e m p i r i c a l e f f e c t i v e n e s s of t h i s system was f i r s t t e s t e d
w i t h v o l u m e t r i c data as shown on F i g u r e 5. Here pv/RT a t a p a r t i c u l a r
r

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1.

Origin of the Acentric Factor

PITZER

Ar

Ar

i Q \

CH

CH

Figure 4. Intermolecular forces operate


between the centers of regions of substantial electron density. These centers
are the molecular centers for Ar and

3 8
H

CH groups in C H hence the name


acentric factor for the forces arising from
points other than molecular centers.
2

i.O

0.8-

1.30
.25
1.20

1.15

0.6
PV
RT'

' 1.10

0.4

- 1.05

#f 1.00

0.2-

A
Xe

CH

C H
HS
2

C(CH )
n-C H,
3

l6

6 6
H

C0
C H

n-C H
H0

NH

0.1

0.2
CJ.

0.3

0.4

Figure 5. Compressibility factor as a


function of acentric factor for reduced
pressure 1.6 and reduced temperature
shown for each line. Where several substances have approximately the same
acentric factor, the individual points are
indistinguishable except for n-C H
C) and H O(Q).
7

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

reduced temperature and pressure i s p l o t t e d a g a i n s t u). The most


important r e s u l t appears only by i m p l i c a t i o n ; the r e s u l t s f o r C(CH^)^,
n-CifiiQ
6 6>
C02 are so n e a r l y equal t h a t they appear as s i n g l e
p o i n t s on these p l o t s . Here we have f o u r w i d e l y d i f f e r e n t shapes of
molecules which happen to have about the same a c e n t r i c f a c t o r , and
they f o l l o w corresponding s t a t e s a c c u r a t e l y among themselves.
A l s o to be noted from F i g u r e 5 i s the f a c t that the h i g h l y p o l a r
molecules NH3 and H2O depart from the system. Furthermore the dependence on a) i s l i n e a r except f o r the c r i t i c a l r e g i o n .
My immediate r e s e a r c h group used g r a p h i c a l methods i n d e a l i n g
w i t h the experimental data and r e p o r t e d a l l of our r e s u l t s i n numeric a l t a b l e s (10). At t h a t time the best a n a l y t i c a l equation of s t a t e
was t h a t of B e n e d i c t , Webb and Rubin (11) which employed e i g h t parameters and s t i l l f a i l e d to f i t v o l u m e t r i c data w i t h i n experimental
accuracy. Bruce Sage suggeste
for the normal p a r a f f i n s bot
y
the a c e n t r i c f a c t o r system. T h i s work (12) was done p r i m a r i l y by
J . B. O p f e l l a t C a l Tech. The r e s u l t s showed that the a c e n t r i c
f a c t o r system was a great advance over the simple p o s t u l a t e of
corresponding s t a t e s , but the f i n a l agreement was i n f e r i o r to that
obtained by g r a p h i c a l and numerical methods.
Thus we continued w i t h numerical methods f o r the f u g a c i t y ,
entropy, and enthalpy f u n c t i o n s (13), although we d i d present an
e m p i r i c a l equation f o r the second v i r i a l c o e f f i c i e n t (14). This
work was done by Bob C u r l ; he d i d an e x c e l l e n t job but found the
almost i n t e r m i n a b l e g r a p h i c a l work very tiresome. Thus I was
pleased t h a t the B r i t i s h I n s t i t u t i o n of Mechanical Engineers
i n c l u d e d C u r l i n the award of t h e i r C l a y t o n P r i z e f o r t h i s work. A
f i f t h paper w i t h H u l t g r e n (15) t r e a t e d mixtures on a p s e u d o c r i t i c a l
b a s i s , and a s i x t h w i t h Danon (16) r e l a t e d K i h a r a core s i z e s to the
acentric factor.
N a t u r a l l y , I am v e r y pleased to note t h a t o t h e r s have extended
the accuracy and range of our t a b l e s and equations w i t h c o n s i d e r a t i o n of more recent experimental r e s u l t s . Of p a r t i c u l a r l y broad
importance i s the 1975 paper by Lee and K e s s l e r (17) which presents
both improved t a b l e s and a n a l y t i c a l equations f o r a l l of the major
f u n c t i o n s i n c l u d i n g vapor p r e s s u r e s , v o l u m e t r i c p r o p e r t i e s , e n t h a l p i e s ,
e n t r o p i e s , f u g a c i t i e s , and heat c a p a c i t i e s . Their equation i s an
e x t e n s i o n of that of Benedict, Webb, and Rubin now c o n t a i n i n g twelve
parameters. They considered more recent experimental data as w e l l
as a number of papers which had a l r e a d y extended my e a r l i e r work i n
p a r t i c u l a r areas. I r e f e r to t h e i r b i b l i o g r a p h y (17) f o r most of
t h i s more d e t a i l e d work, but I do want to note the improved equation
of Tsonopoulos (18) f o r the second v i r i a l c o e f f i c i e n t . This equation
deals a l s o w i t h e f f e c t s of e l e c t r i c a l p o l a r i t y .
In a d d i t i o n to r e f e r e n c e s c i t e d by Lee and K e s s l e r there i s the
work Lyckman, E c k e r t , and P r a u s n i t z (19) d e a l i n g w i t h l i q u i d volumes;
they found i t necessary to use a q u a d r a t i c e x p r e s s i o n i n u). A l s o
Barner and Quinlan (20) t r e a t e d mixtures at high temperatures and
p r e s s u r e s , and Chueh and P r a u s n i t z (21) t r e a t e d the c o m p r e s s i b i l i t y
C

a n d

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1.

PITZER

Origin of the Acentric Factor

of l i q u i d s . Reid and Sherwood (22) g i v e an e x t e n s i v e t a b l e i n c l u d i n g


a c e n t r i c f a c t o r s as w e l l as c r i t i c a l constants f o r many substances.
On the t h e o r e t i c a l s i d e , one great advance has been i n the
development of p e r t u r b a t i o n t h e o r i e s of a g e n e r a l i z e d van der Waals
type. Here one assumes t h a t the molecular d i s t r i b u t i o n i s d e t e r mined p r i m a r i l y by r e p u l s i v e f o r c e s which can be approximated by
hard cores. Then both the s o f t n e s s of the cores and the a t r a c t i v e
f o r c e s a r e t r e a t e d by p e r t u r b a t i o n methods. Barker and Henderson
(23) have r e c e n t l y reviewed t h e o r e t i c a l advances i n c l u d i n g t h e i r own
outstanding work. Rigby (24) a p p l i e d these modern Van der Waals
methods t o n o n - s p h e r i c a l molecules which represent one type of
molecules w i t h non-zero a c e n t r i c f a c t o r s . I n a somewhat s i m i l a r
manner Beret and P r a u s n i t z (25) developed equations a p p l i c a b l e even
to h i g h polymers and r e l a t e d the i n i t i a l departures from simple
f l u i d s t o the a c e n t r i c f a c t o r
But i n my view the
approac
f i r s t on g l o b u l a r molecules. These could be modeled by K i h a r a potent i a l s w i t h s p h e r i c a l cores or by other p o t e n t i a l s a l l o w i n g the w e l l
to be narrowed. The great advantage would be the r e t e n t i o n of spheri c a l symmetry and i t s t h e o r e t i c a l s i m p l i c i t y . Rogers and P r a u s n i t z
(26) made an important beginning i n t h i s area w i t h c a l c u l a t i o n s based
on K i h a r a models a p p r o p r i a t e f o r argon, methane, and neopentane w i t h
e x c e l l e n t agreement f o r the p r o p e r t i e s s t u d i e d . While they do not
d i s c u s s these r e s u l t s i n terms of the a c e n t r i c f a c t o r , the t r a n s formation of s p h e r i c a l core r a d i u s t o a c e n t r i c f a c t o r i s w e l l
e s t a b l i s h e d (16, 27), Rogers and P r a u s n i t z were a l s o able to t r e a t
mixtures very s u c c e s s f u l l y although those c a l c u l a t i o n s were burdensome even w i t h modern computers. I b e l i e v e f u r t h e r t h e o r e t i c a l work
using s p h e r i c a l models f o r g l o b u l a r molecules would be f r u i t f u l .
The move to an a n a l y t i c a l equation by Lee and K e s s l e r was
undoubtedly a wise one i n view of the marvelous c a p a c i t y of modern
computers to d e a l w i t h complex equations. I would expect f u t u r e work
to y i e l d s t i l l b e t t e r equations.
There remains the q u e s t i o n of the u l t i m a t e accuracy of the
a c e n t r i c f a c t o r concept. How a c c u r a t e l y do molecules of d i f f e r e n t
shapes but w i t h the same a c e n t r i c f a c t o r r e a l l y f o l l o w corresponding
s t a t e s ? Apparently t h i s accuracy i s w i t h i n experimental e r r o r f o r
most, i f not a l l , present data. Thus the a c e n t r i c f a c t o r system
c e r t a i n l y meets engineering needs, and i t i s p r i m a r i l y a matter of
s c i e n t i f i c c u r i o s i t y whether d e v i a t i o n s a r e p r e s e n t l y measurable.
I t has been a pleasure to review these aspects of the " a c e n t r i c
f a c t o r " w i t h you and I look forward to your d i s c u s s i o n of recent
advances i n these and other areas.
f

Literature Cited

1.

Kemp, J . D. and P i t z e r , K. S., J . Chem. Phys., (1936) 4, 749;


J. Am. Chem. Soc. (1937) 59, 276.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

10

2.
3.

4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

P i t z e r , K. S., J . Chem. Phys., (1937) 5, 469, 473, 752; (1940)


8, 711; Chem. Rev. (1940) 27, 39.
Rossini, F. D., P i t z e r , K. S., Arnett, R. L., Braun, R. M. and
Pimentel, G. C., "Selected Values of the Physical and Thermodynamic Properties of Hydrocarbons and Related Compounds,"
Carnegie Press, Pittsburgh (1953).
Scott, D. W., J . Chem. Phys. (1974) 60, 3144.
P i t z e r , K. S., J . Chem. Phys. (1939) 7, 583.
Rowlinson, J . S., Trans. Faraday Soc. (1954) 50, 647; "Liquids
and Liquid Mixtures," 2nd ed. Chapter 8, Butterworth, London
(1969).
Kihara, T., Rev. Mod. Phys. (1953) 25, 831 and papers there
cited.
P i t z e r , K. S., J . Am. Chem. Soc. (1955) 77, 3427.
Riedel, L., Chem. Ing
27, 209, 475; (1956
P i t z e r , K. S., Lippman, D. Z., Curl, J r . , R. F., Huggins, C. M.
and Petersen, D. E., J . Am. Chem. Soc. (1955) 77, 3433.
Benedict, M., Webb, G. B. and Rubin, L. C., J . Chem. Phys.
(1940) 8, 334.
Opfell, J . B., Sage, B. H. and P i t z e r , K. S., Ind. Eng. Chem.
(1956) 48, 2069.
Curl, J r . , R. F., and P i t z e r , K. S., Ind. Eng. Chem. (1958)
50, 265.
P i t z e r , K. S. and Curl, J r . , R. F., J . Am. Chem. Soc., (1957)
79, 2369.
P i t z e r , K. S. and Hultgren, G. O., J . Am. Chem. Soc. (1958)
80, 4793.
Danon, F. and P i t z e r , K. S., J . Chem. Phys. (1962) 36, 425.
Lee, B. I . and Kesler, M. G., A.I.Ch.E. Journal (1975) 21, 510.
Tsonopoulos, C., A.I.Ch.E. Journal (1974) 20, 263.
Lyckman, E. W., Eckert, C. A. and Prausnitz, J . M., Chem. Engr.
S c i . (1965) 20, 703.
Barner, H. E. and Quinlan, C. W., I . and E.C. Proc. Des. Dev.
(1969) 8, 407.
Chueh, P. L. and Prausnitz, J . M., A.I.Ch.E. Journal (1969)
15, 471.
Reid, R. C. and Sherwood, T. K., "The Properties of Gases and
Liquids," 2nd ed., McGraw-Hill Book Co., New York (1966).
Barker, J . A. and Henderson, D., Rev. Mod. Phys. (1976) 48, 587.
Rigby, M., J . Phys. Chem (1972) 76, 2014.
Beret, S. and Prausnitz, J . M., A.I.Ch.E. Journal (1975) 21,
1123.
Rogers, B. L. and Prausnitz, J . M., Trans. Faraday Soc. (1971)
67, 3474.
Tee, L. S., Gotoh, S., and Stewart, W. E., Ind. Eng. Chem. Fund.
(1966) 5, 363.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2
State-of-the-Art Review of Phase Equilibria
J. M. PRAUSNITZ
University of California, Berkeley, Calif. 94720

I welcome the opportunity to discuss the state of the art for


calculating phase equilibria in chemical engineering first, because
I consider it a high honor to have been chosen for this important
assignment and second, because it may give me a chance to influence
the direction of future research in this field. When I mentioned
these two reasons to one of my more candid coworkers, he said "What
you really mean is, that you enjoy the opportunity to go on an ego
trip and that you are glad to have an audience which you can subject
to your prejudices."
While this restatement of my feelings is needlessly unkind, I
must confess that it bears an element of truth. The assignment that
Professor Sandler has given me--to review applied phase equilibrium
in an hour or two--is totally impossible and it follows that in
choosing material for this presentation, I must be highly selective.
Since time is limited, I must omit many items which others, in exercising their judgment, might have included. At the outset, therefore,
I want to apologize to all in the audience who may feel that some
publications, notably their own, have received inadequate attention.
While I have tried to be objective and critical in my selection,
it is human nature to give preference to that work with which one is
most familiar and that, all too often, tends to be one's own.
Nevertheless, I shall try to present as balanced a picture as I can.
After more than 20 years, I have developed a certain point of view
conditioned by my particular experience and I expect that it is
pervasive in what I have to say. However, I want very much to assure
this audience that I present my point of view without dogmatic intent;
it is only a personal statement, a point of departure for what I hope
will be vigorous discussion during the days ahead. My aim in
attending this conference is the same as yours: at the end of the
week I want to be a little wiser than I am now, at the beginning.

11
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

12

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

Thermodynamics:

Not Magic but a Tool

A l l too o f t e n , when I t a l k w i t h chemical engineers from i n d u s t r y


who have l i t t l e experience i n thermodynamics, I o b t a i n the impression
that they look upon me as a medicine man, a magician who i s supposed
to i n c a n t obscure formulas and, i n e f f e c t , produce something out of
nothing. This audience knows b e t t e r but n e v e r t h e l e s s , we must remind
o u r s e l v e s that thermodynamics i s not magic, that i t i s only a u s e f u l
t o o l f o r e f f i c i e n t o r g a n i z a t i o n of knowledge. Thermodynamics alone
never t e l l s us the value of a d e s i r e d e q u i l i b r i u m property; i n s t e a d ,
i t t e l l s us how the d e s i r e d e q u i l i b r i u m property i s r e l a t e d to some
other e q u i l i b r i u m property. Thus thermodynamics provides us w i t h a
time-saving bookkeeping system: we do not have to measure a l l the
e q u i l i b r i u m p r o p e r t i e s ; we measure only some and then we can c a l c u l a t e o t h e r s . Thus, from a
tage of thermodynamics i
i f we know how the Gibbs energy of mixing v a r i e s w i t h temperature,
we need not measure the enthalpy of mixing s i n c e we can c a l c u l a t e i t
u s i n g the Gibbs-Helmholtz equation, o r , i n a b i n a r y system, i f we
know how the a c t i v i t y c o e f f i c i e n t of one component v a r i e s w i t h compos i t i o n , we can use the Gibbs-Duhem equation to c a l c u l a t e the other.
We must keep reminding ourselves and others as to j u s t what thermodynamics can and cannot do. F a l s e expectations o f t e n l e a d t o c o s t l y
disappointments.
While the l i m i t a t i o n s of c l a s s i c a l thermodynamics a r e c l e a r
enough, the p o t e n t i a l l y v a s t p o s s i b i l i t i e s opened by s t a t i s t i c a l
thermodynamics a r e s t i l l f a r from r e a l i z e d . J u s t what modern
p h y s i c s can do f o r us w i l l be discussed l a t e r i n the week; f o r now,
I j u s t want to say that even a t t h i s e a r l y stage, simple molecular
ideas can do much to s t r e t c h the range of a p p l i c a t i o n of thermodynamics. When thermodynamics i s coupled w i t h the molecular theory
of matter, we can c o n s t r u c t u s e f u l models; w h i l e these only roughly
approximate t r u e molecular behavior, they n e v e r t h e l e s s enable us t o
i n t e r p o l a t e and e x t r a p o l a t e w i t h some confidence, thereby reducing
f u r t h e r the experimental e f f o r t r e q u i r e d f o r r e l i a b l e r e s u l t s . When
my n o n t e c h n i c a l f r i e n d s ask me what I , a molecular
thermodynamicist
do, I answer w i t h a naive but e s s e n t i a l l y accurate analogy:
I am a
greedy tax c o l l e c t o r . From the s m a l l e s t p o s s i b l e c a p i t a l , I t r y t o
e x t r a c t the l a r g e s t p o s s i b l e revenue.
Keeping i n mind that thermodynamics i s no more than an e f f i c i ent t o o l f o r o r g a n i z i n g knowledge toward u s e f u l ends, I f i n d t h a t ,
f o r phase-equalibrium work, thermodynamics provides us w i t h two
procedures, as shown i n F i g u r e 1. Our aim i s to c a l c u l a t e f u g a c i t i e s
and we can do so e i t h e r using method ( a ) , based e n t i r e l y on an equat i o n of s t a t e a p p l i c a b l e to both phases a and $, or u s i n g method
(b), which uses an equation of s t a t e only f o r c a l c u l a t i n g the vaporphase f u g a c i t y and a completely d i f f e r e n t method, expressed by the
a c t i v i t y c o e f f i c i e n t , f o r c a l c u l a t i n g condensed-phase f u g a c i t i e s .
I now want to examine these two methods because they a r e the ones
which have been used i n e s s e n t i a l l y a l l a p p l i e d p h a s e - e q u i l i b r i u m work.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

13

Review of Phase Equilibria

PRAUSNITZ

FOR EVERY COMPONENT i ,

=
l

IN PHASES a AND 0

f = FUGACITY

EITHER

- J
n

"

^1

= MOLES OF i ;

V = TOTAL VOLUME

fl.y.P

f^-Tx.f?

OR

(b)

fY=
I

AND

y,x = COMPOSITION;

'

= STANDARD STATE

0 = FUGACITY COEFFICIENT (FROM EQUATION OF STATE)


T = ACTIVITY COEFFICIENT
Figure 1.

Two thermodynamic methods for calculation of fluid-phase equilibria

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(b)

(a)

METHOD

P - V - T - X DATA ARE SUFFICIENT; IN


PRINCIPLE, NO PHASE EQUILIBRIUM
DATA NEEDED.

EASILY UTILIZES THEOREM OF


CORRESPONDING STATES.

CAN BE APPLIED TO CRITICAL REGION.

SIMPLE LIQUID-MIXTURE MODELS ARE


OFTEN SATISFACTORY.

EFFECT OF TEMPERATURE IS
IN f , NOT r .

APPLICABLE TO WIDE VARIETY OF


MIXTURES, INCLUDING POLYMERS AND
ELECTROLYTES.

2.

3.

4.

1.

2.

3.

PRIMARILY

NO STANDARD STATES.

1.

ADVANTAGES

CUMBERSOME FOR
COMPONENTS.

2.
3.

NEED SEPARATE METHOD TO FIND v

1.

DIFFICULT TO APPLY IN CRITICAL


REGION.

DIFFICULT TO APPLY TO POLAR


COMPOUNDS, LARGE MOLECULES, OR
ELECTROLYTES.

3.

SUPER-CRITICAL

OFTEN VERY SENSITIVE TO MIXING


RULES.

2.

NO REALLY GOOD EQUATION OF STATE


AVAILABLE FOR ALL DENSITIES

1.

DISADVANTAGES

2.

PRAUSNITZ

Review of Phase Equilibria

15

When encountering a p a r t i c u l a r p h a s e - e q u i l i b r i u m problem, the very


f i r s t d e c i s i o n i s to decide which of these methods i s most s u i t a b l e
for the p a r t i c u l a r problem. I t i s t h e r e f o r e important t o review the
r e l a t i v e advantages and disadvantages of both methods; these are
summarized i n F i g u r e 2.
The s t a t e of the a r t today i s such that f o r mixtures of simple,
or what P i t z e r has c a l l e d "normal" f l u i d s , we can o f t e n c a l c u l a t e
v a p o r - l i q u i d e q u i l i b r i a , even at high p r e s s u r e s , w i t h good success
u s i n g some e m p i r i c a l equation of s t a t e . However, f o r mixtures
i n c l u d i n g one or more s t r o n g l y p o l a r or hydrogen-bonding component,
we must r e s o r t t o the use of a c t i v i t y c o e f f i c i e n t s and standardstate fugacities.
As i n d i c a t e d i n F i g u r e 2, an equation of s t a t e f o r a l l f l u i d
phases has many advantages because one very troublesome f e a t u r e
v i z . s p e c i f y i n g a standar
troublesome because we f r e q u e n t l y
multicomponen
mixtures where a t l e a s t one component i s s u p e r c r i t i c a l . I n that
event, the choice of a p r o p e r l y defined a c t i v i t y c o e f f i c i e n t and
standard s t a t e i n t r o d u c e s formal d i f f i c u l t i e s which are o f t e n
mathematically inconvenient and, f o r p r a c t i c a l implementation,
r e q u i r e parameters from experimental data that are only r a r e l y
available.
For l i q u i d - p h a s e m i x t u r e s , p o l a r or nonpolar, i n c l u d i n g polymers
and e l e c t r o l y t e s , a t low o r moderate p r e s s u r e s , the a c t i v i t y c o e f f i c i e n t provides the most convenient t o o l we have but our fundamental
knowledge about i t i s sparse. Thermodynamics gives us l i t t l e h e l p ;
we have three well-known r e l a t i o n s : f i r s t , the Gibbs-Duhem equation
which r e l a t e s the a c t i v i t y c o e f f i c i e n t of one component i n a s o l u t i o n t o those of the o t h e r s , second, the Gibbs-Helmholtz equation
which r e l a t e s the e f f e c t of temperature on the a c t i v i t y c o e f f i c i e n t
to the enthalpy of mixing and f i n a l l y , an equation which r e l a t e s the
p a r t i a l molar volume t o the e f f e c t of pressure on the a c t i v i t y
c o e f f i c i e n t . These i l l u s t r a t e what I s a i d e a r l i e r , v i z . that
c l a s s i c a l thermodynamics i s l i t t l e more than an e f f i c i e n t o r g a n i z a t i o n of knowledge, r e l a t i n g some e q u i l i b r i u m p r o p e r t i e s to o t h e r s ,
thereby reducing experimental work. But the p r a c t i c a l a p p l i c a t i o n s
of these c l a s s i c a l thermodynamic r e l a t i o n s f o r a c t i v i t y c o e f f i c i e n t s
are l i m i t e d , i n c o n t r a s t to the more powerful thermodynamic r e l a t i o n s which enable us to c a l c u l a t e f u g a c i t i e s u s i n g only v o l u m e t r i c
p r o p e r t i e s . From a s t r i c t l y thermodynamic p o i n t of view, u s i n g an
equation of s t a t e i s more e f f i c i e n t than using a c t i v i t y c o e f f i c i e n t s .
I f we have an equation of s t a t e a p p l i c a b l e to a l l phases of i n t e r e s t ,
we can c a l c u l a t e not only the f u g a c i t i e s from v o l u m e t r i c data but
a l s o a l l the other c o n f i g u r a t i o n a l p r o p e r t i e s such as the enthalpy,
entropy and volume change on mixing.
Our i n a b i l i t y to use equations of s t a t e f o r many p r a c t i c a l
s i t u a t i o n s f o l l o w s from our inadequate understanding of f l u i d s t r u c t u r e and i n t e r m o l e c u l a r f o r c e s . Only f o r simple s i t u a t i o n s do we
have t h e o r e t i c a l i n f o r m a t i o n on s t r u c t u r e and f o r c e s f o r e s t a b l i s h i n g
an equation of s t a t e w i t h a t h e o r e t i c a l b a s i s and only f o r the more

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

common f l u i d s do we have s u f f i c i e n t experimental i n f o r m a t i o n to


e s t a b l i s h r e l i a b l e e m p i r i c a l equations of s t a t e . Thanks to c o r r e s ponding s t a t e s , we can extend the a v a i l a b l e e m p i r i c a l b a s i s to a
much wider c l a s s of f l u i d s but again, we are l i m i t e d here because
corresponding s t a t e s cannot e a s i l y be extended to p o l a r or hydrogenbonding m a t e r i a l s . Our b i g g e s t b o t t l e n e c k i s that we have not been
able to e s t a b l i s h a u s e f u l s t a t i s t i c a l mechanical treatment f o r
such f l u i d s nor even to c h a r a c t e r i z e the i n t e r m o l e c u l a r f o r c e s
between t h e i r molecules.
At l i q u i d - l i k e d e n s i t i e s , the d i p o l e
moment i s not good enough and the s t r e n g t h of a hydrogen bond depends
not only on p a r t i c u l a r c o n d i t i o n s l i k e d e n s i t y and temperature but,
what i s worse, a l s o on the method used to measure i t . L a t e r i n the
week, when we d i s c u s s the c o n t r i b u t i o n of theory, we s h a l l h o p e f u l l y
r e t u r n to some of these problems
Equations of S t a t e f o r Bot
Let us now see what k i n d of p r a c t i c a l p h a s e - e q u i l i b r i u m problems we can handle using nothing beyond one of the many c u r r e n t l y
a v a i l a b l e equations of s t a t e . For r e l a t i v e l y simple mixtures, e.g.,
those found i n processing of n a t u r a l gas and l i g h t petroleum f r a c t i o n s , we do w e l l w i t h one of the many m o d i f i c a t i o n s of the BenedictWebb-Rubin equation; i n i t s o r i g i n a l v e r s i o n , t h i s equation had
e i g h t constants f o r each f l u i d but i n l a t e r v e r s i o n s t h i s number had
i n c r e a s e d , sometimes c o n s i d e r a b l y so. To i l l u s t r a t e , Figure 3 shows
c a l c u l a t e d and observed K f a c t o r s f o r methane i n heptane at two
temperatures. In these c a l c u l a t i o n s , Orye (1) f o l l o w e d the u s u a l
procedure; he assumed a o n e - f l u i d theory, i . e . , he assumed t h a t the
equation of s t a t e of the mixture i s the same as that of a pure
f l u i d except that the c h a r a c t e r i s t i c constants depend on composition
according to some more or l e s s a r b i t r a r y r e l a t i o n s known as mixing
r u l e s . Experience has repeatedly shown that at l e a s t one of these
mixing r u l e s must c o n t a i n an a d j u s t a b l e b i n a r y constant; i n t h i s
case, that constant i s M-^j which was found by f i t t i n g to the b i n a r y
data. U n f o r t u n a t e l y , the c a l c u l a t e d r e s u l t s are o f t e n h i g h l y s e n s i t i v e to the mixing r u l e s and to the value of the a d j u s t a b l e parameter. In t h i s case Orye found what many others have a l s o found,
v i z . , that the a d j u s t a b l e b i n a r y parameter i s more-or-less i n v a r i a n t
w i t h d e n s i t y and composition but o f t e n depends on temperature.
Another example, a l s o from Orye, i s given i n F i g u r e 4 f o r the system
methane-carbon d i o x i d e at -65F. The continuous l i n e through the
diamonds i s not c a l c u l a t e d but connects the experimental p o i n t s of
Donnelly and Katz; the c a l c u l a t e d l i n e s are dashed and the c i r c l e s
and t r i a n g l e s i n d i c a t e p a r t i c u l a r c a l c u l a t i o n s , not data. F i r s t we
note that the value of M^j has a strong e f f e c t , e s p e c i a l l y on the
l i q u i d u s curve; a ten percent change i n M-^j produces a l a r g e e r r o r
i n the bubble pressure. When M^j i s adjusted e m p i r i c a l l y to 1.8,
much b e t t e r r e s u l t s are achieved but note that Orye r e p o r t s no c a l c u l a t i o n s i n the c r i t i c a l r e g i o n . There are two good reasons f o r t h i s :
f i r s t , a l l c l a s s i c a l a n a l y t i c a l equations tend to be poor i n the

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PKAUSNITZ

17

Review of Phase Equilibria

\- o

1200

Figure 3.

Methane-n-heptane (Orye, 1969) O Kohn (1961);


equation

Modified BWR

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

1000

1.0
Mole Fraction Methane

Figure 4. Methane-carbon dioxide (Orye, 1969). Temp., 65F; 0 Donnelly


and Katz (1954); O modified BWR equation, Mn = 1.8; A modified BWR
equation, original mixing rule, Mn = 2.0.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

Review of Phase Equilibria

19

c r i t i c a l r e g i o n and second, computational problems are o f t e n severe


because convergence i s hard to achieve.
A s i m i l a r s i t u a t i o n i s shown i n F i g u r e 5, taken from S t a r l i n g
and Han (2^), who used on 11-constant v e r s i o n of the BWR equation.
Again, note t h a t an a d j u s t a b l e b i n a r y constant k^i i s r e q u i r e d .
A l s o , note t h a t , c o n t r a r y to u s u a l p r a c t i c e , the l i n e s represent
experiment and the p o i n t s represent c a l c u l a t i o n s , suggesting problems
i n the c r i t i c a l r e g i o n .
I t i s evident t h a t the more constants i n an equation of s t a t e ,
the more f l e x i b i l i t y i n f i t t i n g experimental data but i t i s a l s o
c l e a r t h a t to o b t a i n more c o n s t a n t s , one r e q u i r e s more experimental
i n f o r m a t i o n . For example, a twenty-constant equation of s t a t e ,
e s s e n t i a l l y an e x t e n s i o n of the BWR equation, was proposed by Bender
(_3) who a p p l i e d i t to oxygen argon n i t r o g e n and a few l i g h t hydrocarbons. For these f l u i d s
accurate r e p r e s e n t a t i o n
range. To i l l u s t r a t e one u n u s u a l l y f i n e f e a t u r e of Bender's equat i o n , F i g u r e 6 shows the r e s i d u a l heat c a p a c i t y of propylene f o r
s e v e r a l temperatures near the c r i t i c a l temperature, 365 K. This i s
a very s e n s i t i v e t e s t and Bender's equation does a remarkable j o b .
Bender has a l s o a p p l i e d h i s equation to mixtures of argon, n i t r o g e n ,
and oxygen, u s e f u l f o r design of a i r - s e p a r a t i o n p l a n t s . For each
b i n a r y mixture, Bender r e q u i r e s 3 b i n a r y parameters.
With a l l these
constants and a l a r g e computer program, Bender can c a l c u l a t e not
only accurate v a p o r - l i q u i d e q u i l i b r i a but a l s o heats of mixing as
shown i n F i g u r e 7. The heats of mixing here are very s m a l l and
agreement between c a l c u l a t i o n and experiment i s e x t r a o r d i n a r y .
However, i t i s c l e a r that c a l c u l a t i o n s of t h i s s o r t are
r e s t r i c t e d t o those few systems where the molecules are simple and
s m a l l , where we have no s i g n i f i c a n t p o l a r i t y , hydrogen bonding or
other s p e c i f i c "chemical f o r c e s " and, u n f o r t u n a t e l y , t o those cases
where we have l a r g e q u a n t i t i e s of experimental data f o r both pure
f l u i d s and f o r b i n a r y m i x t u r e s . I n the process i n d u s t r i e s we
r a r e l y meet a l l these necessary c o n d i t i o n s .
I f our accuracy requirements are not extremely l a r g e , we can
o f t e n o b t a i n good approximations u s i n g c a l c u l a t i o n s based on a
simple equation of s t a t e , s i m i l a r i n p r i n c i p l e t o the Van der Waals
equation. The s i m p l e s t s u c c e s s f u l v a r i a t i o n of Van der Waals'
equation i s t h a t by R e d l i c h and Kwong, proposed i n 1949.
That
equation, i n t u r n , i s to a p p l i e d thermodynamics what Helen of Troy
has been to l i t e r a t u r e ; you r e c a l l t h a t i t was the b e a u t i f u l Helen
who i n s p i r e d the l i n e "...the face t h a t launched a thousand s h i p s . "
Ten years ago the B e a t l e s turned on an e n t i r e g e n e r a t i o n of teenagers
and i n s p i r e d c o u n t l e s s v a r i a t i o n s and e x t e n s i o n s ; s i m i l a r l y , s t a r t i n g
about ten years ago, the Redlich-Kwong equation i n i t i a t e d an epoch
of i m i t a t i o n unequalled i n the h i s t o r y of a p p l i e d thermodynamics.
The number of m o d i f i e d RK equations i s probably c l o s e to a hundred
by now and, s i n c e I am amongst f r i e n d s , I must confess to having
c o n s t r u c t e d a few myself. A few years ago, there was an a r t i c l e i n
Chemical Engineering Science devoted e x c l u s i v e l y to v a r i a t i o n s on

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

Figure 5.

Predicted and experimental K-values for the methane-hydrogen sulfide system at 40F

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PRAUSNITZ

Review of Phase Equilibria

10

373 15 K

365 15 K

Measurements of
Bier et al
o

348 15 K
365 15 K
373 15 K

36815 K
396 15 K

42315 K
473 15 K
this work

e a.
-388 15 K

398 15 K

348

Figure 6. Comparison of the residual isobaric heat capacities of propylene


of Bier et al. with those predicted by the equation of state of Bender

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

22

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

60

t7 * /
f /

i 40

20

Figure 7. Molar excess enthalpies of


the binary system Ar-0 (Bender).
Temp. = 84K: O exptl,
equation
of state of Bender; Temp. =
K: +
exptl,
equation of state
2

EXPERIMENTAL
(BESSERER A N D ROBINSON
TEMP F
LIQUID
VAPOR
100

o
220

/*
//
//
//
//

\
+

1973)

1200

PREDICTED

8, =o
S,: =0130

--

0 2

MOLE

0 4

FRACTION

06

CARBON

-L.

08

DIOXIDE

Figure 8. Pressure-equilibrium phase composition diagram for


isobutane-carbon dioxide system, calculations using Peng-Robinson equation of state
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

>

\\
\\

2.

PRAUSNiTz

Review of Phase Equilibria

23

the RK equation but i t i s now h o p e l e s s l y out of date and even then,


between the time the paper was w r i t t e n and the time i t was p u b l i s h e d ,
seven new v a r i a t i o n s had appeared. (I get much of t h i s i n f o r m a t i o n
d i r e c t l y from Otto R e d l i c h , who keeps a c l o s e eye on " c h i l d r e n " of
h i s 1949 a r t i c l e . I n c i d e n t a l l y , I am happy to r e p o r t that Otto,
aged 80, i s w e l l , a c t i v e and very pleased about the recent p u b l i c a
t i o n of h i s thermodynamics book by E l s e v i e r . Whenever Otto has a need
to f e e l young a g a i n , he t a l k s w i t h the i n c r e d i b l e J o e l Hildebrand who,
at 95, i s h a l e , h e a r t y , i n good humor and busy w r i t i n g a monograph on
transport properties i n l i q u i d s . )
Perhaps the most s u c c e s s f u l v a r i a t i o n on the RK equation i s that
proposed by Soave (4) who expresses the RK constant a by an e m p i r i c a l
f u n c t i o n of reduced temperature and a c e n t r i c f a c t o r . This e m p i r i c a l
f u n c t i o n was determined from vapor-pressure data f o r p a r a f f i n s and
t h e r e f o r e , when Soave*s equatio
and one a d j u s t a b l e b i n a r
t y p i c a l l i g h t - h y d r o g e n m i x t u r e s ; however, i t p r e d i c t s poor l i q u i d
d e n s i t i e s . This i l l u s t r a t e s a p o i n t known to a l l workers i n the
e q u a t i o n - o f - s t a t e f i e l d ; i t i s not d i f f i c u l t to represent any one
thermodynamic property but i t i s d i f f i c u l t , w i t h one equation of
s t a t e , to represent them a l l .
A comparatively recent v a r i a t i o n on the RK equation was proposed
by Peng and Robinson ( 5 ) ; i t i s s i m i l a r to Soave s equation but
appears to have b e t t e r behavior i n the c r i t i c a l r e g i o n ; an example
i s given i n F i g u r e 8 f o r the isobutane-carbon d i o x i d e system. I n
t h i s case the c r i t i c a l r e g i o n i s p r e d i c t e d w e l l and the a d j u s t a b l e
b i n a r y parameter i s independent of temperature i n the r e g i o n 100 to
220F.
C a l c u l a t i n g phase e q u i l i b r i a from v o l u m e t r i c data does not
n e c e s s a r i l y r e q u i r e an a n a l y t i c a l equation of s t a t e . The v o l u m e t r i c
data can be s t o r e d i n t a b u l a r or a n a l y t i c a l form f o r an a r b i t r a r i l y chosen r e f e r e n c e substance and then, u s i n g corresponding s t a t e s ,
these data can be used to p r e d i c t p r o p e r t i e s of other f l u i d s ,
i n c l u d i n g m i x t u r e s . This procedure, o f t e n c a l l e d the p s e u d o - c r i t i c a l
method o r , i n a more elegant form, the theory of conformai s o l u t i o n s ,
has been a p p l i e d by numerous authors. Here time permits me t o c a l l
a t t e n t i o n to only one example, a p a r t i c u l a r l y u s e f u l one, i n i t i a t e d
by Rowlinson and Mollerup and e x t e n s i v e l y developed by Mollerup i n
recent years ( 6 ) . Using Goodwin's e x c e l l e n t experimental data f o r
methane as a r e f e r e n c e , Mollerup c a l c u l a t e s w i t h h i g h accuracy
thermodynamic p r o p e r t i e s of mixtures encountered i n the n a t u r a l - g a s
i n d u s t r y . To do so, he uses the o l d Van der Waals mixing r u l e s but
he pays very c l o s e a t t e n t i o n to the a l l - i m p o r t a n t b i n a r y constants.
F i g u r e 9 shows e x c e l l e n t agreement between c a l c u l a t e d and e x g e r i mental r e s u l t s f o r the system methane-ethane from 130 to 200 K,
u s i n g only one temperature-independent b i n a r y constant. Even more
impressive i s the e x c e l l e n t r e p r e s e n t a t i o n f o r carbon monoxidemethane shown i n F i g u r e 10 where the c r i t i c a l r e g i o n i s reproduced
almost w i t h i n experimental e r r o r . F i n a l l y , F i g u r e 11 shows that
the corresponding-states method a l s o g i v e s e x c e l l e n t e n t h a l p i e s of
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

24

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

METHANE
199.9? K

i_

10

50

PRE S S U R E . A T M

Figure 9. K-values vs. pressure for methane-ethane mixtures; corresponding-states method of Mollerup and Rowlinson

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

25

Review of Phase Equilibria

PRAUSNITZ

50

CARBON MONOXIDE

10

J
\9067k

1 2 3

178K

^k

05

01

005

METHANE

Predicted

O Experimental
05

10

50

PRESSURE, ATM

Figure 10. K-values vs. pressure for methane-carbon monoxide mixtures (Mollerup,
1975)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

26

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

20

Figure 11.

0.44

40
60
P R E S S U R E , ATM

80

100

Excess enthalpy of methane-nitrogen mixtures at 201.2K (Mollerup,


1975)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

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Review of Phase Equilibria

27

mixing f o r gaseous mixtures at h i g h p r e s s u r e s , c o r r e c t l y r e p r o ducing the observed maxima when the excess enthalpy i s p l o t t e d
a g a i n s t pressure.
These few i l l u s t r a t i o n s should be s u f f i c i e n t to o u t l i n e our
present p o s i t i o n w i t h respect to phase e q u i l i b r i u m c a l c u l a t i o n s
using an equation of s t a t e f o r both phases.
I have e a r l i e r pointed
out some of the advantages of t h i s type of c a l c u l a t i o n but I want
now to add one more: i f we can c o n s t r u c t an equation of s t a t e
a p p l i c a b l e to normal f l u i d s and t h e i r b i n a r y m i x t u r e s , then we need
not worry about how to c a l c u l a t e e q u i l i b r i a i n t e r n a r y (or h i g h e r )
m i x t u r e s . For mixtures of normal f l u i d s , pure-component parameters
and b i n a r y parameters are almost always s u f f i c i e n t f o r c a l c u l a t i n g
e q u i l i b r i a i n multicomponent m i x t u r e s . For multicomponent mixtures
of normal f l u i d s , the o n e - f l u i d theory i s u s u a l l y s a t i s f a c t o r y u s i n g
only pure-component and b i n a r
tremendous importance i n
mixtures are much more common than b i n a r i e s . P r e d i c t i n g m u l t i component e q u i l i b r i a u s i n g only pure-component and b i n a r y data i s
perhaps one of the g r e a t e s t triumphs of a p p l i e d thermodynamics.
Having p r a i s e d the uses o f equations of s t a t e , I must a l s o
p o i n t out t h e i r contemporary l i m i t a t i o n s which f o l l o w from our
i n a b i l i t y to w r i t e s e n s i b l e equations of s t a t e f o r molecules t h a t
are very l a r g e o r very p o l a r , or both. That i s where the f r o n t i e r
l i e s . I see l i t t l e p o i n t i n pursuing f u r t h e r the obsession of modif y i n g the Redlich-Kwong equation. We must i n t r o d u c e some new
p h y s i c s i n t o our b a s i c n o t i o n s of how to c o n s t r u c t an equation of
s t a t e and there we must r e l y on suggestions s u p p l i e d by t h e o r e t i c a l
p h y s i c i s t s and chemists. U n f o r t u n a t e l y most of these are "argon
people" although, I am happy t o say, i n the l a s t few years a few
brave t h e o r i s t s have s t a r t e d to t a c k l e n i t r o g e n . Some computer-type
t h e o r i s t s have spent a l o t of time on water and on p r o t e i n s but
these h i g h l y complicated s t u d i e s are s t i l l f a r removed from e n g i neering a p p l i c a t i o n s . N e v e r t h e l e s s , there are some new t h e o r e t i c a l
ideas which could be used i n f o r m u l a t i n g new equations of s t a t e
s u i t a b l e f o r those f l u i d s that cannot now be d e s c r i b e d by the u s u a l
equations of s t a t e . Not t h i s morning, but perhaps l a t e r i n t h i s
conference, I hope to have an o p p o r t u n i t y to say a few words about
that.
Vapor-Phase F u g a c i t y C o e f f i c i e n t s
I now t u r n to what I have e a r l i e r c a l l e d Method ( b ) , that i s ,
f u g a c i t y c o e f f i c i e n t s f o r the vapor phase only and a c t i v i t y c o e f f i c i e n t s f o r a l l condensed phases. Method (b) i s used whenever we d e a l
w i t h mixtures c o n t a i n i n g molecules t h a t are l a r g e or p o l a r or hydrogen-bonded or e l s e when a l l components are s u b c r i t i c a l and the
pressure i s low.
At modest vapor d e n s i t i e s , our most u s e f u l t o o l f o r vapor-phase
f u g a c i t y c o e f f i c i e n t s i s the v i r i a l equation of s t a t e truncated a f t e r
the second term. For r e a l f l u i d s , much i s known about second v i r i a l

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY


BP

j(o)

J (T )

j ( l )
+

J (T )
R

B = SECOND VIRIAL COEFFICIENT;


P

- CRITICAL PRESSURE;

c
(j) ACENTRIC FACTOR

AND f

j(2)

J (T )

=* T/T

T = CRITICAL TEMPERATURE
c

ARE KNOWN FUNCTIONS SIMILAR TO THOSE

FIRST PROPOSED BY PITZER AND CURL.

TSONOPOULOS PROPOSES

FOR NONPOLAR FLUID


FOR POLAR (NONHYDROGEN-BONDED) FLUIDS

a * 0

BUT

b * 0.

Figure 12. Correlation of second virial coefficients (Tsonopoulos)

100

200

REDUCED DIPOLE MOMENT, / /

300
R

Figure 13. Dependence of a on reduced dipole moment for nonhydrogen


bonding compounds (Tsonopoulos, 1974)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

Review of Phase Equilibria

29

c o e f f i c i e n t s ; l i t t l e i s known about t h i r d v i r i a l c o e f f i c i e n t s and


n e a r l y nothing i s known about higher v i r i a l c o e f f i c i e n t s .
Therefore,
a p p l i c a t i o n i s l i m i t e d to moderate d e n s i t i e s , t y p i c a l l y d e n s i t i e s up
to about 1/2 the c r i t i c a l .
There are two major advantages of the
t h e o r e t i c a l l y - d e r i v e d v i r i a l equation: f i r s t , the v i r i a l c o e f f i c i e n t s
can be q u a n t i t a t i v e l y r e l a t e d to the i n t e r m o l e c u l a r f o r c e s and second,
extension to mixtures r e q u i r e s no a d d i t i o n a l assumptions.
For e n g i n e e r i n g , the f i r s t advantage i s important because i t enables us to
i n t e r p r e t , c o r r e l a t e and m e a n i n g f u l l y e x t r a p o l a t e l i m i t e d v i r i a l c o e f f i c i e n t data, and the second i s important because we do not have
to guess a t a r b i t r a r y mixing r u l e s f o r expressing the composition
dependence of the v i r i a l c o e f f i c i e n t s .
Any standard thermodynamics t e x t t e l l s us how t o c a l c u l a t e
f u g a c i t y c o e f f i c i e n t s from the v i r i a l equation of s t a t e
The most
important problem i s to estimat
we can u t i l i z e an extende
by the c o r r e l a t i o n of Tsonopoulos (7) shown i n F i g u r e 12. The f i r s t
term on the r i g h t holds f o r simple f l u i d s ; the second term c o r r e c t s
for a c e n t r i c i t y and the t h i r d term c o r r e c t s f o r p o l a r i t y and hydrogen
bonding. The constants a and b cannot be completely g e n e r a l i z e d
but good estimates are o f t e n p o s s i b l e by observing trends w i t h i n
chemical f a m i l i e s . F i g u r e 13 shows r e s u l t s f o r constant a p l o t t e d
a g a i n s t a dimensionless d i p o l e moment; s i n c e p o l a r i t y i n c r e a s e s
a t t r a c t i v e f o r c e s , we f i n d , as shown, that constant a becomes more
negative as the reduced d i p o l e moment r i s e s , g i v i n g a more negative
second v i r i a l c o e f f i c i e n t .
F i g u r e 14 gives some r e s u l t s f o r constant b f o r a l c o h o l s ,
again p l o t t e d a g a i n s t reduced d i p o l e moment. Note t h a t the p o s i t i o n
of the OH r a d i c a l has a n o t i c e a b l e e f f e c t . For these f l u i d s cons t a n t a i s s l i g h t l y p o s i t i v e because the hydrogen-bonding nature
expressed by constant b dominates, e s p e c i a l l y at lower temperatures.
To estimate c r o s s v i r i a l c o e f f i c i e n t s B ] ^ ' one must make some
assumptions about the i n t e r m o l e c u l a r f o r c e s between molecules 1 and
2 and then s u i t a b l y average the molecular parameters appearing i n
the c o r r e l a t i o n . Only f o r simple cases can any general r u l e s be
used; whenever we have p o l a r components, we must l o o k c a r e f u l l y a t
the molecular s t r u c t u r e and use judgment which, u l t i m a t e l y , i s based
on experience.
The v i r i a l equation i s u s e f u l f o r many cases but, when there i s
strong a s s o c i a t i o n i n the vapor phase, the t h e o r e t i c a l b a s i s of the
v i r i a l equation i s not v a l i d and we must r e s o r t to what i s commonly
c a l l e d a "chemical treatment", u t i l i z i n g a chemical e q u i l i b r i u m
constant f o r d i m e r i z a t i o n . D i m e r i z a t i o n i n the vapor phase i s
e s p e c i a l l y important f o r organic a c i d s and even a t low p r e s s u r e s , the
vapor-phase f u g a c i t y c o e f f i c i e n t s of mixtures c o n t a i n i n g one (or
more) o r g a n i c a c i d are s i g n i f i c a n t l y removed from u n i t y .
F i g u r e 15 shows some r e s u l t s based on the c o r r e l a t i o n of Hayden and
O C o n n e l l (8) c a l c u l a t e d by Tom Anderson f o r the system p r o p i o n i c a c i d methyl i s o b u t y l ketone a t 1 atm along the v a p o r - l i q u i d s a t u r a t i o n curve.
When the mole f r a c t i o n of a c i d i s very low, the f u g a c i t y c o e f f i c i e n t s a r
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

30

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY


i

r
Ethanol

0.06-

2-Propanol
\ ^

tert-Butanol

Methanol

2-Butanol s ^ V / ^
Isobutanol
1-Propanol
1-Butanol
b = 0.00908 +0.0006957

J
0

10

( 2 )

= 0.0878/T

- b/T

20

30

40

50

60

REDUCED DIPOLE MOMENT, / /

Figure 14.

^ )

70

80

90

100

Dependence of b on reduced dipole moment for alcohols (Tsonopoulos, 1974)

Dew-Point Temperature, C
1

ient at Satui

o
o

M4.9
2.0

124.2
i

129.3
1

!33.'2
1

136.9
i

1.5

1.0

'

*2

Coeff

140.0

0.7

o 0.5
o
o
if

i
i

0.3
0

0.2

1
0.4

1
0.6

i
0.8

1.0

Vapor-Phase Mole Fraction Propionic Acid


Figure 15.

Fugacity coefficients for saturated propionic acid


(1)methyl isobutyl ketone (2) at 1 atm

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

Review of Phase Equilibria

31

near u n i t y because d i m e r i z a t i o n between a c i d molecules i s n e g l i g i b l e .


As the mole f r a c t i o n of a c i d r i s e s , d i m e r i z a t i o n becomes i n c r e a s i n g l y
l i k e l y and t h e r e f o r e , on the r i g h t s i d e of the diagram, the f u g a c i t y
c o e f f i c i e n t s of both components are w e l l removed from u n i t y even
though the temperature i s reasonably high (140C) and the pressure i s
only 1 atm.
At high p r e s s u r e s , where the v i r i a l equation i s no longer u s e f u l ,
e m p i r i c a l equations must be used t o c a l c u l a t e f u g a c i t y c o e f f i c i e n t s .
However, contrary to Method ( a ) , the equation of s t a t e now need not
hold f o r both the vapor phase and the l i q u i d phase; v a l i d i t y i n the
vapor phase i s s u f f i c i e n t .
To i l l u s t r a t e , I now show some r e s u l t s using an equation d e v e l oped by de S a n t i s and Breedveld (9) f o r gases a t h i g h pressures
c o n t a i n i n g water as one of the components
As i n d i c a t e d i n Figure 16
the equation i s l i k e tha
f o r c e constant a i s d i v i d e
For mixtures of water w i t h nonpolar components, the c r o s s - c o e f f i c i e n t
a-]^ i s found from the geometric-mean assumption, but i n t h i s assumpt i o n only the nonpolar p a r t of constant a f o r water i s used because
the nonaqueous component i s nonpolar. Figure 17 shows that the
modified RK equation gives good f u g a c i t y c o e f f i c i e n t s f o r aqueous
water but t h i s i s hardly s u r p r i s i n g s i n c e the constants a and b
were determined from steam-table data. More g r a t i f y i n g are the
r e s u l t s shown i n Figure 18 which show that c a l c u l a t e d v o l u m e t r i c
p r o p e r t i e s a t high pressures are i n e x c e l l e n t agreement w i t h e x p e r i ment f o r gaseous mixtures of water and argon.
The equation of de S a n t i s and Breedveld has r e c e n t l y been a p p l i e d
by Heidemann to the problem of w e t - a i r o x i d a t i o n . When vapor-phase
f u g a c i t y c o e f f i c i e n t s are c a l c u l a t e d from t h i s equation of s t a t e , and
l i q u i d - p h a s e f u g a c i t i e s are c a l c u l a t e d from the p r o p e r t i e s of pure
water c o r r e c t e d f o r s o l u b i l i t y of gases i n the water, i t i s p o s s i b l e
to c a l c u l a t e the saturated water content and other e q u i l i b r i u m prope r t i e s of combustion gases. Figure 19 shows the saturated water
content i n n i t r o g e n and F i g u r e 20 shows how that water content i s
enhanced when CO2 i s present i n the gas phase; r e s u l t s are shown
f o r two molar compositions (dry b a s i s ) : 20% CO2, 80% N2 and 13% CO2,
87% N2.
E s p e c i a l l y at moderate temperatures, the pressure of CO2
s u b s t a n t i a l l y r a i s e s the saturated water content. Figure 21 shows
enthalpy c a l c u l a t i o n s , again based on the equation of s t a t e of
de S a n t i s and B r e e d v e l t , u s e f u l f o r designing a w e t - a i r o x i d a t i o n
process.
In v a p o r - l i q u i d e q u i l i b r i a according to Method (b), f u g a c i t y
c o e f f i c i e n t s c o n s t i t u t e only h a l f the s t o r y , u s u a l l y (but not always. )
the l e s s important h a l f , w h i l e i n l i q u i d - l i q u i d e q u i l i b r i a f u g a c i t y
c o e f f i c i e n t s p l a y no r o l e at a l l . We now must t u r n our a t t e n t i o n to
the l a s t and i n some respects the most d i f f i c u l t t o p i c , v i z . , the
activity coefficient.
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY


P

a(T)

RT

" ^

' T

(WATER) "

'

1 / 2

cm3
6

(o)

a(T)

v(v+b)

ra

/ i

(1)
a(T)

(NONPOLAR)

/TABULATED VALUES OBTAINED\


I FROM STEAM TABLES.
J

(POLAR)

FOR BINARY MIXTURES CONTAINING WATER(1) AND NONPOLAR GAS(2)

a = Y&
1

2 2

+ y

(o)
= (a
a )

1 2

(o)
TO FIND a

, USE B

1 2

(SECOND VIRIAL COEFFICIENT) DATA FOR

MIXTURES OF WATER WITH N , Ar, CH , ETC.


2

Figure 16. Vapor-phase equation of state for mixtures containing


water (de Santis and Breedveld)

Figure 17. Fugacity coefficients for gaseous water. Calculations


using equation of state proposed by de Santis et al.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PRAUSNITZ

Review of Phase Equilibria

Figure 19. Water content of nitrogen; comparison with experiment (Heidemann)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

100

Figure 20.

200
TEMPERATURE C

Effect of C0 /N

Figure 21.

300

ratio on saturated water content (Heidemann)

Enthalpy of saturated combustion gases (Heidemann)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

Review of Phase Equilibria

35

Liquid-Phase A c t i v i t y C o e f f i c i e n t s
In p r i n c i p l e , everybody knows that an a c t i v i t y c o e f f i c i e n t has
no s i g n i f i c a n c e unless there i s a c l e a r d e f i n i t i o n of the standard
s t a t e to which i t r e f e r s . In p r a c t i c e , however, there i s a l l too
o f t e n a tendency to n e g l e c t p r e c i s e s p e c i f i c a t i o n of the standard
s t a t e and i n some cases f a i l u r e t o g i v e t h i s exact s p e c i f i c a t i o n can
lead t o s e r i o u s d i f f i c u l t i e s . This problem i s e s p e c i a l l y important
when we consider s u p e r c r i t i c a l components or e l e c t r o l y t e s i n l i q u i d
mixtures and, a l i t t l e l a t e r , I s h a l l have a few comments on t h a t
s i t u a t i o n . But f o r now, l e t us consider mixtures of t y p i c a l
n o n e l e c t r o l y t e l i q u i d s a t a temperature where every component can
e x i s t as a pure l i q u i d . I n that event, the s t a n d a r d - s t a t e f u g a c i t y
i s the f u g a c i t y of the pure l i q u i d a t system temperature and pressure
and that f u g a c i t y i s determine
pressure.
F i g u r e 22 reviews some well-known r e l a t i o n s between a c t i v i t y
c o e f f i c i e n t s and excess f u n c t i o n s . A l l t h i s i s s t r i c t l y c l a s s i c a l
thermodynamics and the e n t i r e aim here i s that of c l a s s i c a l thermodynamics; v i z . , to organize our knowledge of e q u i l i b r i u m p r o p e r t i e s i n
an e f f i c i e n t way so t h a t , by r e l a t i n g v a r i o u s q u a n t i t i e s to one
another, we can minimize the amount of experimental e f f o r t r e q u i r e d
f o r engineering design. There are three noteworthy f e a t u r e s i n
F i g u r e 22:
1. The excess f u n c t i o n s used here are i n excess of those which
apply to a p a r t i c u l a r k i n d of i d e a l s o l u t i o n v i z . that ( e s s e n t i a l l y )
given by Raoult's law. This choice of i d e a l i t y i s a r b i t r a r y and f o r
some s i t u a t i o n s a d i f f e r e n t d e f i n i t i o n of i d e a l s o l u t i o n may be more
s u i t a b l e . F u r t h e r , choosing ( e s s e n t i a l l y ) R a o u l t s law as our d e f i n i t i o n of an i d e a l s o l u t i o n , we are n a t u r a l l y l e d to the use of mole
f r a c t i o n x as our c h o i c e of composition v a r i a b l e . That i s not
n e c e s s a r i l y the best c h o i c e and there are s e v e r a l cases ( n o t a b l y ,
polymer s o l u t i o n s and s o l u t i o n s of e l e c t r o l y t e s ) where other measures
of composition are much more convenient.
2. Equation (2) can be d e r i v e d from Equation (1) only i f we
use the Gibbs-Duhem equation. Therefore, i f we organize our e x p e r i mental i n f o r m a t i o n a c c o r d i n g t o the scheme suggested by F i g u r e 22,
we assure that the f i n a l r e s u l t s obey at l e a s t a c e r t a i n degree of
thermodynamic c o n s i s t e n c y .
3. The excess Gibbs energy g^ i s a combination of two terms as
shown i n Equation ( 3 ) . When we t r y t o c o n s t r u c t models f o r g^, we
o f t e n do so d i r e c t l y but, i f we want our model to have p h y s i c a l
s i g n i f i c a n c e we should i n s t e a d make models f o r h^ and s^ because
these are the p h y s i c a l l y s i g n i f i c a n t q u a n t i t i e s t h a t can be r e l a t e d
to molecular behavior; g^ i s only an o p e r a t i o n a l combination of them.
The excess enthalpy i s concerned p r i m a r i l y w i t h e n e r g e t i c i n t e r a c t i o n s between molecules w h i l e excess entropy i s concerned p r i m a r i l y
w i t h the s t r u c t u r e of the s o l u t i o n , i . e . , the s p a t i a l arrangements of
the molecules which leads us to concepts l i k e randomness and segreg a t i o n . U n f o r t u n a t e l y , excess enthalpy and excess entropy are not
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

36

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

(1)

(2)

(USES RAOULT S LAW FOR IDEALITY)

g = RT Y, l
i

lnT

= ACTIVITY COEFFICIENT;

RT I n * = f T
6 n

E\
g

(BASED ON GIBBS-DUHEM EQUATION)

= TOTAL NO MOLES;

(3)

x = MOLE FRACTION

= NO MOLES OF COMPONENT i

Ts

DETERMINED
PRIMARILY BY
INTERMOLECULAR
FORCES

DETERMINED PRIMARILY
BY MOLECULAR STRUCTURE
(SIZE, SHAPE, POSITION,
DEGREES OF FREEDOM)

Figure 22.

Excess functions and activity coefficients

0.02
9 - (*i V

x v)

<D [(S,-8 )
2

2^8,82]

NUMBER OF CH GROUPS IN SATURATED COMPONENT TOTAL NUMBER CARBON ATOMS IN SATURATED COMPONENT
3

NUMBER REFERS TO BINARY SYSTEMS

-0.03

AROMATIC COMPONENT:

AROMATIC COMPONENT: TOLUENE

0.1

u.Z

0.3

BENZENE

0.4

0.5

0.6

07

08

r , DEGREE OF BRANCHING
Figure 23. Binary parameters for aromatic-saturated hydrocarbon systems (Funk)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

37

Review of Phase Equilibria

PRAUSNITZ

independent of one another (consider the Gibbs-Helmholtz equation)


and t h e r e f o r e , i f one b u i l d s separate models f o r these two q u a n t i t i e s
one must g i v e a t t e n t i o n to t h e i r mutual interdependence.
But fundamentally h and s r e f e r t o r a t h e r d i f f e r e n t p h y s i c a l phenomena and
h i s t o r i c a l l y what has happened i s that those who have proposed equat i o n s f o r g have tended, o f t e n s u b c o n s c i o u s l y , t o g i v e primary
a t t e n t i o n e i t h e r to h^ o r to s^. For example, the well-known Wohl
expansion (10) which dominated phase e q u i l i b r i u m thermodynamics f o r
20 y e a r s , i s p h y s i c a l l y meaningful only f o r h^ (rather than g ) , and
the equation of Wilson which has been modified by dozens of authors,
was d e r i v e d as a m o d i f i c a t i o n of an equation a p p l i c a b l e to s .
C o n s t r u c t i o n of a r i g o r o u s t h e o r e t i c a l equation f o r g which does
proper j u s t i c e to both h and s , i s probably beyond our present
theoretical capabilities
h e f f o r ha bee expended
toward e s t a b l i s h i n g an e x p r e s s i o
p r a c t i c a l needs, i s a l s o a t l e a s t grounded on some loose t h e o r e t i c a l
b a s i s . We must keep reminding o u r s e l v e s that any p r e s e n t l y a v a i l a b l e
theory f o r l i q u i d mixtures i s s e v e r e l y r e s t r i c t e d and, when a p p l i e d to
r e a l m i x t u r e s , i t should not be taken too s e r i o u s l y . For a l l but the
s i m p l e s t molecules, molecular theory of l i q u i d s o l u t i o n s provides a
v a l u a b l e guide, u s e f u l f o r i n t e r p o l a t i o n and e x t r a p o l a t i o n , but i t i s
not l i k e l y i n the negr f u t u r e t o do much more than t h a t .
Equations f o r g which emphasize h and g i v e l i t t l e a t t e n t i o n to
s are common and one t h a t i s p a r t i c u l a r l y popular i s the r e g u l a r s o l u t i o n equation of Hildebrand and Scatchard u s i n g s o l u b i l i t y parameters. With a l i t t l e e m p i r i c a l m o d i f i c a t i o n , the r e g u l a r s o l u t i o n
equation can be extremely u s e f u l f o r c e r t a i n kinds of m i x t u r e s . An
example, shown i n F i g u r e 23, g i v e s a c o r r e l a t i o n e s t a b l i s h e d by Funk
(11) f o r mixtures c o n t a i n i n g aromatic hydrocarbons ( i n p a r t i c u l a r
benzene or toluene) w i t h s a t u r a t e d hydrocarbons.
By i n t r o d u c i n g the
b i n a r y parameter &]_2> agreement between c a l c u l a t e d and experimental
r e s u l t s i s much improved and, as shown here f o r a l i m i t e d c l a s s of
mixtures, i t i s possible to correlate
molecular s t r u c t u r e .
The parameter Z^_2 ^
H i a b s o l u t e v a l u e but i t has a pronounced
e f f e c t , as i n d i c a t e d i n F i g u r e 24.
The b a s i c i d e a of s o l u b i l i t y parameter was f i r s t d e s c r i b e d by
Hildebrand about 50 years ago.
I t was b a r e l y known to chemical e n g i neers u n t i l about 20 years ago but s i n c e then i t has been both used
and abused e x t e n s i v e l y f o r a v a r i e t y of purposes, both l e g i t i m a t e and
otherwise, f a r beyond J o e l H i l d e b r a n d s w i l d e s t dreams. I t shows up
i n the p a i n t and v a r n i s h i n d u s t r y , i n m e t a l l u r g y , p h y s i o l o g y , c o l l o i d
chemistry and pharmacology and r e c e n t l y I have seen i t m u t i l a t e d i n a
magazine a r t i c l e on " s c i e n t i f i c " a s t r o l o g y .
Before l e a v i n g the s o l u b i l i t y parameter, I want to p o i n t out one
use which, w h i l e not new, has perhaps not r e c e i v e d as much a t t e n t i o n
as i t deserves. I r e f e r t o the use of the s o l u b i l i t y parameter f o r
d e s c r i b i n g the s o l v e n t power of a dense gas, w i t h p a r t i c u l a r r e f e r e n c e
to high-pressure gas e x t r a c t i o n , c e r t a i n l y not a n o v e l process but one
which i s r e c e i v i n g renewed a t t e n t i o n i n c o a l l i q u e f a c t i o n and i n food
processing.
E

s s

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY


1
o

0.6

0.8

EXPERIMENTAL

0.2
MOLE

0.4
FRACTION

1.0

BENZENE

Figure 24. Experimental and calculated excess Gibbs energies for two
binaries containing benzene at 50C (Funk)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

39

Review of Phase Equilibria

Using the well-known t a b l e s by P i t z e r , i t i s e a s i l y p o s s i b l e


to c o n s t r u c t a g e n e r a l i z e d s o l u b i l i t y parameter diagram as shown i n
F i g u r e 25. I n t h i s p a r t i c u l a r case the a c e n t r i c f a c t o r 0.075 i s
c l o s e to that of ethylene because when t h i s chart was prepared over
ten years ago, a p p l i c a t i o n was d i r e c t e d a t i n t e r p r e t i n g s o l u b i l i t y
data f o r naphthalene i n ethylene at high pressure.
J u s t to o r i e n t
o u r s e l v e s , when the temperature i s around 20 C and the pressure i s
about 400 atm, the s o l u b i l i t y parameter i s i n the r e g i o n 5 o r 6
(cal/cm^)!/^, only about one o r two u n i t s lower than that of a l i q u i d
p a r a f f i n l i k e hexane. When s o l u b i l i t y data i n compressed ethylene
are used w i t h the Scatchard-Hildebrand equation to back-out a s o l u b i l i t y parameter f o r l i q u i d naphthalene, we f i n d r e s u l t s shown i n
Figure 26. The remarkable f e a t u r e s of t h i s f i g u r e are f i r s t , that
the s o l u b i l i t y parameter obtained i s i n good agreement w i t h what one
would o b t a i n by e x t r a p o l a t i n
l i q u i d naphthalene to temperature
that the backed-out s o l u b i l i t y parameter i s n e a r l y constant w i t h
pressure. This i n d i c a t e s that the Hildebrand r e g u l a r s o l u t i o n equat i o n i s u s e f u l f o r mixtures of nonpolar f l u i d s r e g a r d l e s s of whether
these are l i q u i d s or gases, provided only that the d e n s i t y i s s u f f i ciently large.
F i n a l l y , a u s e f u l f e a t u r e of the s o l u b i l i t y parameter i s shown
i n F i g u r e 27 f o r n i t r o g e n . S i m i l a r diagrams can be constructed f o r
any f l u i d ; n i t r o g e n i s here shown only as an example. Note that the
s o l u b i l i t y parameter i s s t r o n g l y s e n s i t i v e to both pressure and
temperature i n the c r i t i c a l r e g i o n . H i g h l y s e l e c t i v e e x t r a c t i o n can
t h e r e f o r e be c a r r i e d out by s m a l l changes i n temperature and pressure.
F u r t h e r , such s m a l l changes can be e x p l o i t e d f o r e f f i c i e n t s o l v e n t
r e g e n e r a t i o n i n continuous s e p a r a t i o n processes.
L o c a l Composition to Describe Nonrandomness
For mixtures c o n t a i n i n g p o l a r and hydrogen-bonded l i q u i d s ,
equations f o r g which emphasize h ( r a t h e r than s ) tend to be
u n s a t i s f a c t o r y because i n t h e i r b a s i c f o r m u l a t i o n such equations give
l i t t l e a t t e n t i o n to the d i f f i c u l t problem of nonrandomness. In a
r e g u l a r s o l u t i o n , the molecules are " c o l o r - b l i n d " which means that
they arrange themselves i n a manner d i c t a t e d only by the r e l a t i v e
amounts of the d i f f e r e n t molecules that are present.
It i s easily
p o s s i b l e to add a c o r r e c t i o n which takes i n t o account the e f f e c t of
molecular s i z e , as given by the Flory-Huggins expression.
(Size
c o r r e c t i o n s are e s s e n t i a l f o r polymer s o l u t i o n s . ) V a r i a t i o n s on that
expression [e.g., Staverman or Tompa (12)] can a l s o account, i n p a r t ,
f o r d i f f e r e n c e s i n molecular shape. But, f o r s t r o n g l y i n t e r a c t i n g
molecules, r e g a r d l e s s of s i z e and shape, there are l a r g e d e v i a t i o n s
from random mixing; such molecules are f a r from " c o l o r - b l i n d " because
t h e i r choice of neighbors i s h e a v i l y i n f l u e n c e d by d i f f e r e n c e s i n
i n t e r m o l e c u l a r f o r c e s . An i n t u i t i v e idea toward d e s c r i b i n g t h i s
i n f l u e n c e was introduced by Wilson w i t h h i s n o t i o n of l o c a l compos i t i o n , shown s c h e m a t i c a l l y i n F i g u r e 28 (13). Viewed m i c r o s c o p i c a l l y ,
E

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

40

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

Figure 25.

10

Solubility parameters for dense gases with an acentric factor of 0.075

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

41

Review of Phase Equilibria

200

220

240

280

Figure 26. Solubility parameter of naphthalene calculated from solubility data in


gaseous ethylene

TEMPERATURE, *K

Figure 27. Solubility parameter for nitrogen

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

42

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

15 of type 1

Overall mole fractions: Xi = x \


Local mole fractions:
2

2 1

_ Molecules of 2 about a central molecule 1


~~ Total molecules about a central molecule 1
1, as shown

*2i+*n

*12+*22

= 1

X21

~ f

Figure 28. Local compositions and the concept of local mole


fractions (Cukor)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

Review of Phase Equilibria

PRAUSNITZ

43

a s o l u t i o n i s not homogeneous because molecules have d e f i n i t e p r e f e r ences i n choosing t h e i r immediate environment, l e a d i n g to very s m a l l
r e g i o n s , sometimes c a l l e d domains, which d i f f e r i n composition. There
i s no obvious way to r e l a t e l o c a l composition to o v e r a l l ( s t o i c h i o m e t r i c ) composition but the use of Boltzmann f a c t o r s provides us w i t h
one reasonable method f o r doing so. I n the l a s t ten y e a r s , Wilson's
equation f o r g has enjoyed much p o p u l a r i t y and, f o r c e r t a i n m i x t u r e s ,
notably alcohol-hydrocarbon s o l u t i o n s , i t i s remarkably good.
U n f o r t u n a t e l y , i t has one major f l a w : i t i s not a p p l i c a b l e to part i a l l y m i s c i b l e mixtures and, as a r e s u l t , there has been a f l u r r y of
a c t i v i t y to extend and modify Wilson's equation; new m o d i f i c a t i o n s
appear almost monthly. Time does not permit me to d i s c u s s any of
these m o d i f i c a t i o n s but I want to p o i n t out an important development
which only r e c e n t l y has become i n c r e a s i n g l y evident. In many cases
the c h o i c e of model f o r g
f o r data r e d u c t i o n ; that
meters from l i m i t e d experimental data i s o f t e n more important than
d e t a i l s w i t h i n the model.
When reducing experimental data t o o b t a i n model parameters,
a t t e n t i o n must be given to the e f f e c t of experimental e r r o r s . Not
a l l experimental measurements are e q u a l l y v a l u a b l e and t h e r e f o r e , a
proper s t r a t e g y f o r weighting i n d i v i d u a l experimental p o i n t s i s
needed to o b t a i n "best" parameters (14, 15). Any r e a l i s t i c s t r a t e g y
shows a t once that f o r any given set of b i n a r y data, there i s no
unique s e t of model parameters.
I n a t y p i c a l case, there are many s e t s
of parameters which are e q u a l l y good, as i l l u s t r a t e d i n Figure 29
prepared by Tom Anderson f o r the system ethanol-cyclohexane. I n t h i s
p a r t i c u l a r case, the model used was Wilson's but that i s not important here. The important message i s t h a t any p o i n t i n the e l l i p s e s
shown can represent the experimental data e q u a l l y w e l l ; there i s no
s t a t i s t i c a l s i g n i f i c a n c e i n p r e f e r r i n g one p o i n t over another. The
e l l i p t i c a l r e s u l t s shown i n F i g u r e 29 are t y p i c a l ; the parameters have
a tendency to be c o r r e l a t e d but, without a d d i t i o n a l i n f o r m a t i o n , i t i s
not p o s s i b l e to say which p o i n t w i t h i n the e l l i p s e i s the b e s t .
Since the two e l l i p s e s do not o v e r l a p , we are j u s t i f i e d i n
a s s i g n i n g a temperature dependence to the parameters.
When we do so,
we o b t a i n the pressure-composition diagrams shown i n F i g u r e 30. I n
t h i s case we assumed that the temperature dependence of one parameter
i s p a r a l l e l to that of the other ( i . e . , we used t h r e e , not f o u r ,
a d j u s t a b l e parameters s i n c e b has no s u b s c r i p t s ) but that procedure
i s not always s u c c e s s f u l ; f r e q u e n t l y f o u r parameters are r e q u i r e d .
On the other hand, i f the two e l l i p s e s i n F i g u r e 29 had a r e g i o n of
o v e r l a p , there would be no good reason to use temperature-dependent
parameters; two temperature-independent parameters would be
sufficient.
Another example prepared by Tom Anderson i s shown i n F i g u r e 31
f o r the system butanol-water; i n t h i s case the UNIQUAC model was
used r a t h e r than Wilson's because we are concerned w i t h v a p o r - l i q u i d
and l i q u i d - l i q u i d e q u i l i b r i a . The l e f t s i d e shows t h a t when vaporl i q u i d and l i q u i d - l i q u i d e q u i l i b r i a are reduced s e p a r a t e l y , we o b t a i n
E

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In

ACS

Phase

Symposium

X22
i

* A

- in

* Xi2

= a + b/T
=
a
+ b/T

Data of Scatchard and Satkiewicz, 1964

Figure 30. Vapor-liquid equilibrium using Wilsons equation for ethanol(l)-cyclohexane(2)

|
*

tg

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

300

Figure 31.

1 9

, cal/mole

-300

FROM VAPOR-LIQUID/
AND LIQUID-LIQUID
DATA 20-118C

UNIQ UAC parameters for butanol(l)-water(2)


(99% Confidence elipses)

Au

300

\ \
\ ^

FROM LIQUID-LIQUID

FROM VAPOR-LIQUID/
DATA 93-118 C

r\

NT"

>

300

46

PHASE

EQUILIBRIA

AND

FLUID

PROPERTIES

IN

CHEMICAL

INDUSTRY

two e l l i p s e s w i t h no o v e r l a p . When both sets of data are reduced


s i m u l t a n e o u s l y , we o b t a i n the e l l i p s e shown on the r i g h t . F i g u r e 32
compares c a l c u l a t e d w i t h experimental r e s u l t s using temperatureindependent parameters. Agreement i s f a i r but not as good as we
would l i k e i t to be. Further a n a l y s i s shows that s i g n i f i c a n t l y
b e t t e r agreement cannot be obtained by a l l o w i n g the parameters to
vary l i n e a r l y w i t h 1/T.
For t r u l y s a t i s f a c t o r y agreement i t i s
necessary f o r t h i s system to a s s i g n a quadratic dependence on 1/T.
Once we have obtained good d e s c r i p t i o n s of b i n a r y l i q u i d mixt u r e s , we can o f t e n p r e d i c t the p r o p e r t i e s of multicomponent l i q u i d
mixtures using only b i n a r y data. This procedure saves much e x p e r i mental e f f o r t and i t i s usually- s u c c e s s f u l f o r multicomponent vaporl i q u i d e q u i l i b r i a but o f t e n i t i s not f o r multicomponent l i q u i d liquid equilibria.
Group-Contributions

for Activit

The v a r i e t y of equations based on the l o c a l composition concept


has given us an improved t o o l f o r handling s t r o n g l y n o n i d e a l s o l u t i o n s but, perhaps more important, these equations have s t i m u l a t e d
another development which, i n my view, i s p a r t i c u l a r l y promising f o r
chemical engineering a p p l i c a t i o n . I r e f e r to the g r o u p - c o n t r i b u t i o n
method f o r e s t i m a t i n g a c t i v i t y c o e f f i c i e n t s , a technique where
a c t i v i t y c o e f f i c i e n t s can be c a l c u l a t e d from a t a b l e of groupi n t e r a c t i o n parameters. The fundamental i d e a , d a t i n g back over 50
years to Langmuir, i s that i n a l i q u i d s o l u t i o n of polyatomic molec u l e s , i t i s not the i n t e r a c t i o n s of molecules, but the i n t e r a c t i o n s
of f u n c t i o n a l groups comprising the molecules (e.g., CH^, 2 >
>
e t c . ) which are important; F i g u r e 33 i l l u s t r a t e s the general i d e a .
About 15 years ago, Deal, Derr and Wilson developed the ASOG
g r o u p - c o n t r i b u t i o n method based on W i l s o n s equation where the
important composition v a r i a b l e s are not the mole f r a c t i o n s of the
components but the mole f r a c t i o n s of the f u n c t i o n a l groups (16, 17).
In chemical technology the number of d i f f e r e n t f u n c t i o n a l groups i s
much s m a l l e r than the number of molecular s p e c i e s ; t h e r e f o r e , the
g r o u p - c o n t r i b u t i o n method provides a very powerful scale-up t o o l .
With a r e l a t i v e l y s m a l l data base to c h a r a c t e r i z e group i n t e r a c t i o n s ,
i t i s p o s s i b l e to p r e d i c t a c t i v i t y c o e f f i c i e n t s f o r a very l a r g e
number of systems, i n c l u d i n g those f o r which no experimental data
are a v a i l a b l e . There i s no time now to d i s c u s s g r o u p - c o n t r i b u t i o n
methods; we s h a l l have an o p p o r t u n i t y l a t e r t h i s week to go i n t o some
d e t a i l s . Here I j u s t want to mention that some of the d i f f i c u l t i e s
and l i m i t a t i o n s of the ASOG method have been overcome by a s i m i l a r
method, c a l l e d UNIFAC (18), based on the UNIQUAC equation. Very
r e c e n t l y , Fredenslund and Rasmussen i n Denmark and Gmehling and Onken
i n Germany have s i g n i f i c a n t l y extended the e a r l i e r UNIFAC work; i n a
p u b l i c a t i o n now i n p r e s s , the UNIFAC data base has been much enlarged
and, t h e r e f o r e , the range of a p p l i c a t i o n i s now much i n c r e a s e d .
The
l a t e P r o f e s s o r R a t c l i f f at M c G i l l has a l s o developed a g r o u p - c o n t r i b u t i o n method and, d u r i n g the l a s t few years, P r o f e s s o r s Chao and
N0

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

C 0 0 H

2.

PRAUSNiTz

Review

of Phase

Equilibria

47

Figure 32. Temperature-equilibrium phase composition diagram for butanol(l)


water(2) system. Calculations are based on UNIQUAC
equation with temperature-independent parameters.

American Chemical
Society Library
16thinSt.,
N.W. Industry; Storvick, T., et al.;
In Phase Equilibria and Fluid1155
Properties
the Chemical
ACS Symposium Series;
American Chemical
Washington,
D . C . Society:
20036Washington, DC, 1977.

48

P H A S E EQUILIBRIA

E.G.

A N D FLUID PROPERTIES

(1)

(2)

ACETONE

TOLUENE

IN CHEMICAL

(CH)

in

In

(COMBINATORIAL)

F (x,

F (X ,
K

MOLE

a,

Q/

R, a ,

FRACTION

GROUP

Figure 33.

*n y .

C-Qh

(RESIDUAL)

GROUP VOLUME

MOLE FRACTION

INDUSTRY

MN

T)

OF GROUP

INTERACTION

K;

PARAMETER

Group contributions to activity coefficients y and y


t

Q2
( - )

301
OA

r = 0.502
b = 2.62

-0.6

0.2

0.4

( - )
(cal/cc)
0.6

0.8

1.0

Figure 34. Activity coefficients for


ethanol (A)-triethy Limine (B) system
at 34.85C (Nitta and Katayama,
1973)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

Review of Phase Equilibria

49

Greenkorn at Purdue have s t a r t e d to work i n t h i s area. The groupc o n t r i b u t i o n method n e c e s s a r i l y provides only an approximation but
f o r many a p p l i c a t i o n s that i s s u f f i c i e n t . For p r a c t i c a l - m i n d e d
chemical engineers t h i s new r e s e a r c h i n a p p l i e d thermodynamics r e p r e sents perhaps the most e x c i t i n g development s i n c e P i t z e r ' s a c e n t r i c
factor.
Chemical Theory f o r A c t i v i t y C o e f f i c i e n t s
While the l o c a l composition concept has been h i g h l y u s e f u l f o r
s t r o n g l y n o n i d e a l m i x t u r e s , i t i s a l s o p o s s i b l e to represent data f o r
such s o l u t i o n s by assuming t h a t molecules a s s o c i a t e o r s o l v a t e t o
form new molecules. I t f o l l o w s from t h i s viewpoint that a b i n a r y
mixture of A and B i s r e a l l y not a b i n a r y m i x t u r e but i n s t e a d
a multicomponent mixture
mers, a l s o polymers A2, A
c o n t a i n i n g both A and B i n v a r i o u s p o s s i b l e s t o i c h i o m e t r i c
p r o p o r t i o n s . D e v i a t i o n s from i d e a l behavior are then explained quant i t a t i v e l y by a s s i g n i n g e q u i l i b r i u m constants to each of the postul a t e d chemical e q u i l i b r i a . This i s a Pandora's box because, i f we
assume a s u f f i c i e n t number of e q u i l i b r i a , a d j u s t the s t o i c h i o m e t r y
of the polymers and copolymers and a l s o a d j u s t the e q u i l i b r i u m
c o n s t a n t s , we can o b v i o u s l y f i t anything. N e v e r t h e l e s s , the chemical
method makes sense provided we have independent chemical i n f o r m a t i o n
(e.g., s p e c t r o s c o p i c data) which a l l o w s us to make s e n s i b l e a p r i o r i
statements concerning what chemical species are present. For example,
we know that a c e t i c a c i d forms dimers, t h a t a l c o h o l s polymerize to
dimers, t r i m e r s , e t c . and that chloroform and acetone are l i n k e d
through a hydrogen bond. Thus an " e n l i g h t e n e d " chemical theory can
o f t e n be used to represent experimental data w i t h only a few parameters where a s t r i c t l y e m p i r i c a l equation r e q u i r e s many more parameters t o g i v e the same f i t . The l i t e r a t u r e i s r i c h i n examples of
t h i s s o r t ; a recent one by N i t t a and Katayama (19) i s given i n
F i g u r e 34 which shows a c t i v i t y c o e f f i c i e n t s f o r the system e t h a n o l t r i e t h y l a m i n e . Here A stands f o r a l c o h o l and B f o r amine.
S u b s c r i p t C denotes chemical c o n t r i b u t i o n ; i n a d d i t i o n to the
chemical e f f e c t s , there are p h y s i c a l f o r c e s between the " t r u e "
molecules and these are taken i n t o account through the parameter b
which has u n i t s of energy d e n s i t y . E q u i l i b r i u m constant K^, f o r
continuous p o l y m e r i z a t i o n of e t h a n o l , i s obtained independently from
alcohol-hydrocarbon mixture data. Parameter r i s the r a t i o of the
e q u i l i b r i u m constant f o r A + B"Z5AB t o K^. The e x c e l l e n t f i t
i s , t h e r e f o r e , obtained w i t h two a d j u s t a b l e parameters,
b and r .
While chemical t h e o r i e s are o f t e n u s e f u l f o r d e s c r i b i n g s t r o n g l y
n o n i d e a l l i q u i d m i x t u r e s , they are n e c e s s a r i l y s p e c i f i c , l i m i t e d to
a p a r t i c u l a r type of s o l u t i o n . I t i s d i f f i c u l t to c o n s t r u c t a
general theory, a p p l i c a b l e to a wide v a r i e t y of components, without
i n t r o d u c i n g complicated a l g e b r a and, what i s worse, a p r o h i b i t i v e l y
l a r g e number of parameters.
This d i f f i c u l t y a l s o makes chemical
theory i m p r a c t i c a l f o r multicomponent mixtures and indeed, w h i l e the

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

50

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AND

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INDUSTRY

l i t e r a t u r e i s r i c h w i t h a p p l i c a t i o n of chemical theory to b i n a r i e s ,
there are few a r t i c l e s which apply chemical theory to t e r n a r y (or
higher) m i x t u r e s . For p r a c t i c a l chemical e n g i n e e r i n g , t h e r e f o r e ,
the chemical theory of l i q u i d s o l u t i o n s has l i m i t e d u t i l i t y .
S u p e r c r i t i c a l Components i n the L i q u i d Phase
I have p r e v i o u s l y s t r e s s e d the d i f f i c u l t y of standard s t a t e s
when we d e a l w i t h s u p e r c r i t i c a l components. For these components,
e.g., methane or n i t r o g e n , a t o r d i n a r y temperatures, i t has been
common p r a c t i c e to i g n o r e the problem simply by e x t r a p o l a t i n g purel i q u i d f u g a c i t i e s to temperatures above the c r i t i c a l . This i s
convenient but u l t i m a t e l y u n s a t i s f a c t o r y because there i s no
unambiguous way to perform an e x t r a p o l a t i o n f o r a h y p o t h e t i c a l
q u a n t i t y . The most commo
p l o t of the f u g a c i t y versu
Experience has shown t h a t at temperatures f a r above the c r i t i c a l ,
t h i s i s a bad assumption but r e g a r d l e s s of what shape the p l o t i s
assumed to be, on semilog paper, the t h i c k n e s s of the p e n c i l can
a l r e a d y make a s i g n i f i c a n t d i f f e r e n c e .
The only p o s s i b l e s a t i s f a c t o r y procedure f o r proper use of
a c t i v i t y c o e f f i c i e n t s of s u p e r c r i t i c a l components i s to use Henry's
constants as the s t a n d a r d - s t a t e f u g a c i t y . Henry's constants are not
h y p o t h e t i c a l but are e x p e r i m e n t a l l y a c c e s s i b l e ; a l s o , at l e a s t i n
p r i n c i p l e , they can be c a l c u l a t e d from an equation of s t a t e . Remarkably l i t t l e a t t e n t i o n has been given to the formal thermodynamics of
l i q u i d mixtures c o n t a i n i n g s u p e r c r i t i c a l components.
Using Henry's constants i n t r o d u c e s a v a r i e t y of problems but
they are by no means insurmountable.
Y e t , chemical engineers have
stubbornly r e s i s t e d u s i n g Henry's constants f o r s t a n d a r d - s t a t e
f u g a c i t i e s ; whenever I have t r i e d to i n t e r e s t my i n d u s t r i a l colleagues
i n t h i s p o s s i b i l i t y I f e l t l i k e a gun-control e n t h u s i a s t t a l k i n g to
the N a t i o n a l R i f l e A s s o c i a t i o n .
As long as the s o l u t i o n i s d i l u t e , Henry's constant i s s u f f i c i e n t but as the c o n c e n t r a t i o n of s o l u t e r i s e s , unsymmetrically
normalized a c t i v i t y c o e f f i c i e n t s must be introduced and at present
we have l i t t l e experience w i t h these. While b i n a r y mixtures can be
handled w i t h r e l a t i v e ease, major formal d i f f i c u l t i e s a r i s e when we
go to multicomponent mixtures because, u n f o r t u n a t e l y , Henry's constant
depends on both s o l u t e and s o l v e n t and, t h e r e f o r e , when we have
s e v e r a l s o l v e n t s present, we must be very c a r e f u l to d e f i n e our s t a n dard s t a t e s and corresponding a c t i v i t y c o e f f i c i e n t s i n a thermodynamically c o n s i s t e n t way.
About ten years ago the l a t e Ping Chueh and I wrote a monograph
on the use of unsymmetric a c t i v i t y c o e f f i c i e n t s f o r c a l c u l a t i n g K
f a c t o r s i n hydrocarbon and n a t u r a l - g a s m i x t u r e s , but i t never caught
on. About f i v e years ago I was window shopping i n the Time Square
s e c t i o n of New York and to my amazement I saw a copy of our monograph on a t a b l e i n a used book s t o r e , completely surrounded by books
on pornography. I t appeared that my colleagues were t r y i n g to t e l l
me something.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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However, times change and now that pornography i s accepted w i t h


l i t t l e o p p o s i t i o n , maybe Henry's constants f o r standard-state fugac i t i e s can be accepted too. John O'Connell a t F l o r i d a has been
working on t h i s and i n Figure 35 we see some r e s u l t s f o r excess
Henry's constants f o r ethylene, carbon d i o x i d e and carbon monoxide i n
b i n a r y s o l v e n t mixtures (20). To a f i r s t approximation, the l o g a r i t h m
of Henry's constant f o r a gas i n a mixed s o l v e n t i s given by a simple
m o l e - f r a c t i o n average; F i g u r e 35 shows d e v i a t i o n s from that f i r s t
approximation.
F i g u r e 36 presents another example, given by N i t t a and Katayama
(21); i t shows Henry's constant f o r n i t r o g e n i n mixtures of n-propanol
and iso-octane.
Two p l o t s a r e shown, one against mole f r a c t i o n and
the other a g a i n s t volume f r a c t i o n of the s o l v e n t mixture.
Since i s o octane i s a much l a r g e r molecule than propanol
i t i s not s u r p r i s i n g
that the v o l u m e - f r a c t i o n p l o
f r a c t i o n p l o t , but, n e v e r t h e l e s s
s t r a i g h t - l i n e behavior.
Katayama a p p l i e s h i s chemical model f o r e x p l a i n i n g the d e v i a t i o n
w i t h r e s u l t s shown i n Figure 37. One c o n t r i b u t i o n of the F l o r y Huggins type c o r r e c t s f o r s i z e d i f f e r e n c e s , another (chemical) c o n t r i b u t i o n c o r r e c t s f o r a s s o c i a t i o n of a l c o h o l molecules and f i n a l l y , a
physical contribution corrects for differences i n intermolecular
f o r c e s . The sum of the c o r r e c t i o n s gives good agreement w i t h e x p e r i ment. Since the c o r r e c t i o n s f o r s i z e and a s s o c i a t i o n were c a l c u l a t e d
from other data, only one a d j u s t a b l e parameter was used i n preparing
the f i n a l p l o t .
Aqueous S o l u t i o n s of Weak V o l a t i l e E l e c t r o l y t e s
I have i n d i c a t e d e a r l i e r that the chemical theory of l i q u i d
mixtures presents some d i f f i c u l t i e s and that the use of Henry's
constants a l s o gives us headaches. However, when we come to s o l u t i o n s of v o l a t i l e e l e c t r o l y t e s we are r e a l l y i n a bad way because now
we must use not only the awkward chemical theory but i n a d d i t i o n ,
those unpleasant Henry's constants. We have no r e a l choice here
because i n d i l u t e aqueous s o l u t i o n , weak v o l a t i l e e l e c t r o l y t e s (e.g.,
ammonia, hydrogen s u l f i d e , s u l f u r d i o x i d e ) d i s s o c i a t e i n t o ions and
thus there i s r e a l chemistry going on which we cannot ignore.
Further, s i n c e ions a r e n o n v o l a t i l e , we must use unsymmetrically
normalized a c t i v i t y c o e f f i c i e n t s ; the f u g a c i t y of a pure v o l a t i l e
e l e c t r o l y t e l i q u i d which i s not i o n i z e d doesn't t e l l us anything
that would be u s e f u l f o r a d i l u t e aqueous s o l u t i o n where the s o l u t e
i s , a t l e a s t i n p a r t , i n i o n i c form.
The s i t u a t i o n we must d e s c r i b e i s shown s c h e m a t i c a l l y i n Figure
38. The h o r i z o n t a l e q u i l i b r i u m i s chemical, c h a r a c t e r i z e d essent i a l l y by a d i s s o c i a t i o n constant, and the v e r t i c a l e q u i l i b r i u m i s
p h y s i c a l , c h a r a c t e r i z e d e s s e n t i a l l y by Henry's constant.
Detailed
development toward q u a n t i t a t i v e r e s u l t s a l s o r e q u i r e s unsymmetrically
normalized a c t i v i t y c o e f f i c i e n t s , i . e . , those a c t i v i t y c o e f f i c i e n t s
which go t o u n i t y not as the composition approaches the pure s o l v e n t ,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PHASE

ure 35.

EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L

INDUSTRY

Deviation of Henrys constant from that in an ideal solution (O'Connell)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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53

Figure 36. Henry's constants for nitrogen in n-propanol (A)-isooctane (B)


mixture vs. mole fraction and volume
fraction (Katayama et al., 1973)

Figure 37. Experimental and calculated In K-values vs. volume fraction for
n-propanol (A)-isooctane (B) mixtures
(Katayama et al, 1973)
lnic = ln H ,

N2 m

%j In H ^ j

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

54

PHASE

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A N DFLUID

PROPERTIES

IN CHEMICAL

INDUSTRY

Vapor Phase

Mol ecular
Elec trolyte

Mol ocular
Elec rolyte ~

Figure 38. Vapor-liquid equilibrium


in a single-solute system

(1)

^ Ions

Liquid Phase

MASS BALANCE
m

A "

(m

m f MOLALITY
SUBSCRIPT A = STOICHIOMETRIC
SUBSCRIPT a - MOLECULAR

(2)

DISSOCIATION

K -

EQUILIBRIUM

V -

T ^ l

(3)

AS m ^ O

ELECTRONEUTRALITY
m

(4)

ACTIVITY

*m

VAPOR-LIQUID EQUILIBRIA

^ a

~ a a
m

H ( P C

>

H = HENRY'S CONSTANT
PC - POYNTING CORRECTION
(P = VAPOR-PHASE FUGACITY
COEFFICIENT

Figure 39.

Aqueous solutions of weak volatile electrolytes

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

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55

but i n s t e a d , as the aqueous s o l u t i o n becomes i n f i n i t e l y d i l u t e .


F i g u r e 39 i n d i c a t e s the four c o n d i t i o n s t h a t must be s a t i s f i e d .
For most s o l u t e s of i n t e r e s t , chemical e q u i l i b r i u m constant K i s
known as a f u n c t i o n of temperature; the major d i f f i c u l t y l i e s ^ i n
c a l c u l a t i n g H and y*. F i g u r e 40 shows two equations f o r y .
Both s t a r t out w i t h the Debye-Hdckel term which depends p r i m a r i l y on
i o n i c s t r e n g t h but t h a t term alone i s a p p l i c a b l e only to very d i l u t e
s o l u t i o n s . Guggenheim adds an e s s e n t i a l l y e m p i r i c a l f i r s t - o r d e r
c o r r e c t i o n and t h i s i s s u f f i c i e n t f o r i o n i c strengths to about 1 or 2
molar. For more concentrated s o l u t i o n s , P i t z e r has proposed a semit h e o r e t i c a l equation which, however, has many parameters and a l l of
these depend on temperature (22).
Time does not permit a d e t a i l e d d i s c u s s i o n but, i n view of the
importance of these s o l u t i o n s i n chemical e n g i n e e r i n g l e t me q u i c k l y
show a few r e s u l t s . F i g u r
experimental data i n the
regio
aqueou
reduced to y i e l d Henry's constants (the i n t e r c e p t ) and Guggenheim's
c o e f f i c i e n t 3 (the s l o p e ) . Note t h a t the a b s c i s s a g i v e s the
molecular m o l a l i t y of ammonia, not the t o t a l m o l a l i t y ; t h e r e f o r e ,
F i g u r e 41 i m p l i c i t l y i n c l u d e s the e f f e c t of i o n i z a t i o n as d e t e r mined by the independently-measured
chemical d i s s o c i a t i o n constant.
A s i m i l a r a n a l y s i s was made f o r s o l u t i o n s of CO2 i n water.
F i g u r e 42 g i v e s p a r t i a l pressures f o r the t e r n a r y system ammoniacarbon d i o x i d e when the t o t a l ammonia m o l a l i t y i s 0.128; these
r e s u l t s were p r e d i c t e d u s i n g only b i n a r y data; no t e r n a r y data were
used. I n t h i s example the s o l u t i o n i s d i l u t e and Guggenheim's equat i o n i s adequate; f o r higher c o n c e n t r a t i o n s , P i t z e r ' s equation i s
r e q u i r e d as shown i n F i g u r e 43 based on very recent (and as yet
unpublished) work by Renon and coworkers.
The l i n e on the r i g h t i s
the same as the one shown i n the p r e v i o u s f i g u r e ; the m o l a l i t y i s
low. The l i n e on the l e f t i s a t higher ammonia c o n c e n t r a t i o n and,
as we proceed to higher r a t i o s of carbon d i o x i d e t o ammonia, the
t o t a l m o l a l i t y goes w e l l above 2. We see that Edwards' l i n e , based
on Guggenheim's equation, i s s a t i s f a c t o r y at f i r s t but shows
i n c r e a s i n g d e v i a t i o n s as the t o t a l m o l a l i t y r i s e s . The r e s u l t s shown
here are again based on b i n a r y data alone. A t 20C, experimental
data are r e l a t i v e l y p l e n t i f u l and i t was p o s s i b l e to evaluate a l l
the parameters i n P i t z e r ' s equation but at higher temperatures, where
good data are s c a r c e , i t i s not easy to use P i t z e r ' s equation u n t i l
some r e l i a b l e method can be found to estimate how temperature a f f e c t s
the parameters.
F i n a l l y , I should mention t h a t the c a l c u l a t i o n s
shown here are based on simultaneous s o l u t i o n of 14 equations. A
good computer program i s an a b s o l u t e n e c e s s i t y .
Conclusion
I have t r i e d t h i s morning to present a survey of the present
s t a t u s of a p p l i e d p h a s e - e q u i l i b r i u m thermodynamics. In one sense,
the survey i s much too long because I am sure your p a t i e n c e has been
pushed w e l l beyond i t s e l a s t i c l i m i t . In another sense, i t i s much

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

56

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A N D FLUID PROPERTIES

IN CHEMICAL

INDUSTRY

GUGGENHEIM

In

Ve.

r.

4-

1+/T
WHERE:

.m.
*J J

z = CHARGE
A = KNOWN CONSTANT
I = IONIC STRENGTH = -

) z.m.
J J

2 V

PITZER

In

Az

r.

l57T

ZE i
c

j k

WHERE: a=2 AND b = l . 2


IF

i AND j ARE MOLECULAR SPECIES,

0.

Figure 40. Activity coefficients in electrolyte solutions

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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Figure 42. Vapor-liquid equilibria at 20C for ammonia-carbon dioxide-water containing excess ammonia

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

58

PHASE

Figure 43.

EQUILIBRIA

A N D FLUID PROPERTIES

IN CHEMICAL

INDUSTRY

Calculated and experimental partial pressures of CO at 20C for the


C0 -H 0 system: Effect of total concentration (Renon et al.)
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

NH 3

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too s h o r t because I have had t o omit many worthwhile c o n t r i b u t i o n s .


I a l r e a d y f e a r the hurt and i n s u l t e d looks that I am l i k e l y to
r e c e i v e from some of you f o r the r e s t of the week, i f not l o n g e r !
Let me q u i c k l y summarize what to me are the main i m p l i c a t i o n s
of t h i s f r a n k l y p e r s o n a l i z e d survey.
F i r s t , those of us who are i n the u n i v e r s i t i e s must get over
our a r g o n - f i x a t i o n and s t a r t t h i n k i n g b o l d l y about molecules that
are l a r g e , n o n - s p h e r i c a l , p o l a r and hydrogen bonded. In other words,
l e t us pay more a t t e n t i o n to the r e a l w o r l d . For chemical engineers
i t i s b e t t e r , I t h i n k , t o s o l v e approximately new and r e a l problems
than to improve m a r g i n a l l y s o l u t i o n s to o l d problems. I am hopeful
that t h i s conference w i l l c o n t r i b u t e toward that end.
Second, we must stop the game of composing v a r i a t i o n s on o l d
themes. The Redlich-Kwong equation the BWR equation the Wilson
equation, a l l these represen
we should not honor them
regard them as great monuments, i n s p i r i n g us toward t a c k l i n g new
frontiers.
Where, then, are these new f r o n t i e r s which demand our a t t e n t i o n ?
I can here mention only s i x that I f i n d p a r t i c u l a r l y c h a l l e n g i n g
i n t e l l e c t u a l l y and i n d u s t r i a l l y important:
1. C o n s t r u c t i o n of approximate, but p h y s i c a l l y s e n s i b l e , equat i o n s of s t a t e a p p l i c a b l e to complex molecules i n both gaseous and
l i q u i d phases.
2. Vapor-phase experimental work (PVT and g a s - s a t u r a t i o n measurements) to provide fundamental i n f o r m a t i o n on i n t e r m o l e c u l a r
f o r c e s i n asymmetric b i n a r y m i x t u r e s , i . e . , those mixtures where the
two components are s t r o n g l y d i f f e r e n t , e i t h e r i n molecular s i z e , o r
p o l a r i t y , or both.
3. V a p o r - l i q u i d e q u i l i b r i u m experiments on mixtures of complex
molecules, i n c l u d i n g p o l y n u c l e a r aromatics, polymers and h i g h l y p o l a r
s o l v e n t s such as g l y c o l s , p h e n o l i c s and other "nasty" l i q u i d s . The
systems water-ethanol and benzene-cyclohexane have each been s t u d i e d
about 50 times. Enough of t h a t . L e t ' s measure e q u i l i b r i a i n systems
where we cannot now estimate the r e s u l t s w i t h i n even an order of
magnitude.
4. More a t t e n t i o n must be given to data r e d u c t i o n methods.
Some data are c l e a r l y more v a l u a b l e than others and we must i n c o r porate t h a t d i s t i n c t i o n i n t o our experimental p l a n s .
5. We can u s u a l l y do a p r e t t y good job c a l c u l a t i n g vaporl i q u i d e q u i l i b r i a f o r multicomponent mixtures of t y p i c a l n o n e l e c t r o l y t e s . However, f o r multicomponent l i q u i d - l i q u i d e q u i l i b r i a the
s i t u a t i o n i s much l e s s f a v o r a b l e and we should g i v e more a t t e n t i o n
to those e q u i l i b r i a .
6. F i n a l l y , l e t us l e a r n to use more the powerful methods of
s t a t i s t i c a l mechanics; l e t us overcome our f e a r of p a r t i t i o n funct i o n s and l e t us not h e s i t a t e to i n t r o d u c e some e n l i g h t e n e d
empiricism into t h e i r construction.
This assembly of over 100 s c i e n t i s t s and engineers represents a
wide v a r i e t y of knowledge, i n t e r e s t s and experiences. Our meeting

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

60

PHASE

EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

here p r o v i d e s us w i t h a unique, unprecedented o p p o r t u n i t y to exchange


views, s t i m u l a t i n g us a l l to new achievements.
I have presented t h i s
r a p i d overview of previous accomplishments w i t h the c o n v i c t i o n that
these accomplishments must serve us not as ground f o r s e l f - c o n g r a t u l a t i o n but as a firmament on which to b u i l d toward a b r i g h t e r f u t u r e .
My f e e l i n g a n d I hope i t i s yours, t o o m u s t be that of the French
philosopher who s a i d , "From the a l t a r s of the past l e t us c a r r y the
f i r e , not the ashes."
Acknowledgment
For f i n a n c i a l support extending over many y e a r s , the author i s
g r a t e f u l to the N a t i o n a l Science Foundation, the Gas Processors
A s s o c i a t i o n , the American Petroleum I n s t i t u t e the Donors of the
Petroleum Research Fund (administere
S o c i e t y ) , Union Carbide C o r p o r a t i o
S p e c i a l thanks a r e due to Mr. Thomas F. Anderson f o r e x t e n s i v e
assistance i n preparing t h i s report.

Literature Cited
1. Orye, R. V., Ind. Eng. Chem. Process Des. Dev., (1969) 8, 579.
2. Starling, K. E., and Han, M. S. Hydrocarbon Processing, (1972),
51, 107.
3. Bender, E., Cryogenics, (1973) 13, 11; (1975) 15, 667.
4. Soave, G., Chem. Eng. Sci., (1972) 27, 1197.
5. Peng, D., and Robinson, D. B., Ind. Eng. Chem. Fundam., (1976)
15, 59.
6. Mollerup, J., and Rowlinson, J. S., Chem. Eng. Sci., (1974) 29,
1373; Mollerup, J., Advan. Cryog. Eng., (1975) 20, 172.
7. Tsonopoulos, C., A.I.Ch.E. Journal, (1974) 20, 263.
8. Hayden, J. G., and O'Connell, J. P., Ind. Eng. Chem. Process
Des. Dev., (1975) 14, 209.
9. de Santis, R., Breedveld, G. J. F., and Prausnitz, J. M., Ind.
Eng. Chem. Process Des. Dev., (1974) 13, 374.
10. Wohl, K., Trans. A.I.Ch.E., (1946) 42, 215.
11. Funk, E. W., and Prausnitz, J. M., Ind. Eng. Chem., (1970) 62,
8.
12. Tompa, H., Trans. Faraday Soc., (1952) 48, 363; Staverman, A. J.,
Rec. Trav. Chim. Pays-bas, (1950) 69, 163; Donohue, M. D., and
Prausnitz, J. M., Can. J. Chemistry, (1975) 53, 1586.
13. Cukor, P. M., and Prausnitz, J. M., Intl. Chem. Eng. Symp. Ser.
No. 32 (Instn. Chem. Engrs., London) 3:88 (1969).
14. Anderson, T. F., Abrams, D. S., Grens, E. A., and Prausnitz,
J. M., paper presented at the 69th Annual A.I.Ch.E. Meeting,
Chicago, I l l i n o i s , 1976; submitted to A.I.Ch.E. Journal.
15. Fabries, J., and Renon, H., A.I.Ch.E. Journal, (1975) 21, 735.
16. Derr, E. L., and Deal, C. H., Intl. Chem. Eng. Symp. Ser. No.
32 (Instn. Chem. Engrs., London) 3:40 (1969).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

2.

PRAUSNITZ

Review of Phase Equilibria

61

17. Wilson, G. M . , and Deal, C. H., Ind. Eng. Chem. Fundam., (1962)
1, 20.
18. Fredenslund, Aa., Jones, R. L., and Prausnitz, J . M., A.I.Ch.E.
Journal, (1975) 21, 1086; Fredenslund, Aa., Michelsen, M. L . ,
and Prausnitz, J . M., Chem. Eng. Progr., (1976) 72, 67;
Fredenslund, Aa., Gmehling, J., Michelsen, M. L., Rasmussen, P.
and Prausnitz, J . M., Ind. Eng. Chem. Process
Des. Dev. (in press).
19. Nitta, T., and Katayama, T., J . Chem. Eng. Japan, (1973) 6, 1.
20. Orye, R. V . , Ind. Eng. Chem. Process Des. Dev., (1969) 8, 579.
21. Nitta, T., and Katayama, T., J . Chem. Eng. Japan (1973) 6, 1.
22. Pitzer, K. S., and Kim, J . J., J . Amer. Chem. Soc. (1974) 96,
5701.
23. Edwards, T. J., Newman J., and Prausnitz J M. A.I.Ch.E
Journal (1975) 21,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3
Industrial View of the State-of-the-Art in Phase
Equilibria
T. S. KROLIKOWSKI
Union Carbide Corp., Chemicals and Plastics Div., S. Charleston, W.Va. 25303

Twenty-five years ago, in 1952, there was a series of articles in Chemical Engineering Progress (1) entitled: "Industrial
Viewpoints on Separation Processes". In the section on phase
equilibrium data, it was noted that "The complete representation
of such data for mixtures containing more than three components
becomes impractically complex". Simplified calculations for
multicomponent systems were recommended, and i f the predicted
values did not agree with experimental data, a system of minor
correction factors should be devised.
In the same year, one of the annual review articles in Industrial and Engineering Chemistry (2) mentioned that the BWR equation of state seemed to provide the most accurate method thus far
developed for estimating K-factors for hydrocarbon systems. Use
of the equation was deemed tedious, and a procedure for using the
equation in a simplified form suitable for rapid equilibrium calculations was to be presented. Charts based on the procedure were
available from the M. W. Kellogg Co., New York.
Another review article (3) observed that automatic computers
have entered the field of ditillation calculations. The author
remarks: "The difficulty is that the machines cannot evaluate
the errors in the assumptions set up by the operator, and therefore the value of the numbers produced by the machine gives a
false impression of accuracy". That statement is as valid today
as i t was twenty-five years ago. On the other hand, the industrial approach to phase equilibria has changed over the years.
In this state-of-the-art report, I will describe our present practices and concerns.
This presentation will be subdivided according to the sequence
presented in Figure 1 - HOW, WHAT and WHY, WHERE. HOW are phase
equilibria problems treated in an industrial situation? WHAT
methods and correlations are used, and WHY are these techniques
used? WHERE should future development work be directed?
Of necessity, the conditions described here are based

62
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

HOW?
WHAT
AND
WHY?
WHERE ?
Figure 1.

Sequence of presentation

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

63

64

PHASE

EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L

INDUSTRY

p r i n c i p a l l y on my own work environment. They may not be u n i v e r s a l l y t r u e , but they a r e c e r t a i n l y r e p r e s e n t a t i v e of the c u r r e n t


s t a t e of a f f a i r s i n i n d u s t r y .
HOW Are Phase E q u i l i b r i a Problems Treated?
The t e c h n i c a l p o p u l a t i o n i n i n d u s t r y can be d i v i d e d i n t o the
computer people and the non-computer people. The non-computer people
tend to use simple c o r r e l a t i o n s , g e n e r a l i z e d models and graphs, and
estimates based on t h e i r experience or i n t u i t i o n . The computer
people, who are i n the m a j o r i t y , have the c a p a b i l i t y of developing
very complex models. S e v e r a l years ago a t Union Carbide, an e f f o r t
was i n i t i a t e d to improve the e f f e c t i v e n e s s of the computer system
used by these i n d i v i d u a l s f o r design purposes
I would l i k e to
spend some time d e s c r i b i n
Subprogram L i b r a r y
syste
Engineering
Subprogram L i b r a r y . The l i b r a r y c o n s i s t s of computer subroutines
which have been w r i t t e n to perform engineering process and design
c a l c u l a t i o n s and to s o l v e v a r i o u s types of mathematical problems.
The subroutines a r e w r i t t e n i n accordance w i t h a standard format,
and they use c o n s i s t e n t technology. They are f u l l y documented i n a
manual so that they can be e a s i l y used by other programmers.
There a r e three kinds of thermodynamic and p h y s i c a l property
subroutines: monitor s u b r o u t i n e s , method s u b r o u t i n e s , and i n i t i a l i zation subroutines. Their i n t e r - r e l a t i o n s h i p i s i l l u s t r a t e d i n
F i g u r e 2. There i s a monitor subroutine f o r every p r o p e r t y ; vapor
molar volume, vapor f u g a c i t y c o e f f i c i e n t s , l i q u i d a c t i v i t y c o e f f i c i e n t s , e t c . Suppose a main program needs the value of property 1.
I t w i l l c a l l the monitor subroutine f o r property 1 and supply a
computation method code. The monitor subroutine checks the code
and c a l l s the a p p r o p r i a t e method subroutine to perform the c a l c u l a t i o n s of property 1. I f the method subroutine r e q u i r e s the value of
property 2, i t c a l l s the monitor subroutine f o r property 2 and so
f o r t h . The monitor subroutines a l l o w us t o w r i t e very general main
programs w i t h a v a r i e t y of options f o r c a l c u l a t i n g thermodynamic and
p h y s i c a l p r o p e r t i e s . I t i s a l s o very easy to add a new method to the
system; one simply i n c l u d e s a new c a l l statement i n the monitor
s u b r o u t i n e . The main program does not have to be reprogrammed when
adding a new method. The t h i r d type of subroutine i s the i n i t i a l i z a t i o n subroutine which c a l c u l a t e s the constant parameters a s s o c i a t e d
w i t h a method s u b r o u t i n e ; f o r i n s t a n c e , the Redlich-Kwong equation of
s t a t e c o n s t a n t s . The main program c a l l s the r e q u i r e d i n i t i a l i z a t i o n
subroutines once f o r any given s e t of components.
Code S t r u c t u r e . As mentioned e a r l i e r , a monitor subroutine
checks a method code to determine the c a l c u l a t i o n a l method. A
f l e x i b l e scheme has been developed f o r s p e c i f y i n g method codes.
The codes r e q u i r e d f o r v a p o r - l i q u i d e q u i l i b r i u m c a l c u l a t i o n s a r e
shown i n F i g u r e 3. Each column represents a s e t of f i v e codes
t r a n s m i t t e d to a monitor subroutine f o r the property designated

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

65

Industrial View of Phase Equilibria

MAIN PROGRAM

>

<

MONITOR SUBROUTINE
PROPERTY 1

1 V
INITIALIZATION
SUBROUTINE
PROPERTY 2,

METHOD
SUBROUTINE
PROPERTY 1

<

>

MONITOR SUBROUTINE
PROPERTY 2

METHOD
SUBROUTINE
PROPERTY 2

Figure 2. Structure of the subroutine system

EQUILIBRIUM
VAPOR
PRES.

I.D.
1

ACT.
FUG.

COEF.

*
7

11

19

15

ENTHALPY

COOES

LIQUID

K.
E Q.

VAPOR
FUG.
COEF.
27

23

MIXING

CODES

LIQUID VAPOR
35

31

39

THERM0

1 1 1 1 11 1 1 1 1 1 1 1 11 1 1 1 1 11 1 11 1 11 1 11 1 1

11
t

i i i i i

1 1 1 11 1 1 1 1 11 1 1 1 1 11 1 11

1 1 11 1 1 1 1 11 1 1 1 1 11 1 1 1 1 11 1 11 1
1

THSUB4

111

11

11 1 1 1 1 11 1 1 1 1 11 1 11 1 11 1 11 1
1 1 1 1 1 1 11 1 1 1 1

11

1 11 1 11 1 11 1

LIQ

LIQ

ACT.
COEF.
19

ACT.
COEF.
19

REGULAR SOLUTION
LIQUID VOLUME

BASIC CODE

SUBCODES

1
1

WILSON EQUATION

MODEL

POLYNOMIAL

UNMODIFIED
LIQUID VOLUME POLYNOMIAL

Figure 3.

Method code structure

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

66

MOLECULAR WEIGHT
NORMAL

BOILING & FREEZING POINTS

CRITICAL CONSTANTS
LIQUID DENSITY

AT REFERENCE TEMPERATURE

HEATS OF FORMATION FOR VARIOUS STATES


PITZER'S ACENTRI
REFRACTIVE INDEX AT REFERENCE TEMPERATURE
SOLUBILITY IN VARIOUS SOLVENTS AT
REFERENCE TEMPERATURE
SURFACE TENSION AT REFERENCE TEMPERATURE
Figure 4.

Examples of single-valued properties in the date bank

PERFECT GAS HEAT CAPACITY


Cp = A + BT + CT + DT + ET
2

VAPOR

PRESSURE

In P = A - B/(T + C) + D In T + ET

LIQUID VISCOSITY
ln^t= A + B/T + C In T
LIQUID THERMAL CONDUCTIVITY
In k = A + BT + CT
2

Figure 5. Examples of correlations whose constant


parameters are in data bank

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

67

above i t . The f i r s t code i s the b a s i c method code; each method


i s assigned a b a s i c method code. The other four codes are method
subcodes; the d e f i n i t i o n of the subcodes depends on the b a s i c
method code.
L e t ' s look a t the l i q u i d a c t i v i t y c o e f f i c i e n t codes as an
example. A b a s i c method code equal t o 2 designates the Regular
S o l u t i o n model. Then, the f i r s t subcode i s the b a s i c method code
f o r the l i q u i d volume c o r r e l a t i o n s r e q u i r e d i n t h i s model, and
the next code i s the l i q u i d volume method subcode, i f one i s
r e q u i r e d . On the other hand, suppose the b a s i c method code f o r
l i q u i d a c t i v i t y c o e f f i c i e n t i s equal to 4, which denotes the W i l son Equation.
Since s e v e r a l m o d i f i c a t i o n s of the Wilson Equation
have been programmed i n our system, the f i r s t subcode i n d i c a t e s
which v a r i a t i o n should b used
Now th
d subcod i
th
b a s i c method code f o r th
t h i s model, f o l l o w e d by
yrequisit
The methods s p e c i f i e d by subcodes a r e r e s t r i c t e d to that
p a r t i c u l a r a p p l i c a t i o n . Thus, one l i q u i d volume method can be
used i n the a c t i v i t y c o e f f i c i e n t c a l c u l a t i o n s , another f o r the
Poynting c o r r e c t i o n , and a t h i r d f o r pipe s i z i n g c a l c u l a t i o n s .
I f a subcode i s m i s s i n g , the b a s i c method code f o r that property
w i l l be s u b s t i t u t e d . I n the l i q u i d a c t i v i t y c o e f f i c i e n t examples,
i f the subcode f o r the l i q u i d volume method i s m i s s i n g , the b a s i c
method code s p e c i f i e d f o r l i q u i d volume c a l c u l a t i o n s w i l l be used.
I f the b a s i c method codes are m i s s i n g , d e f a u l t values a r e
assigned.
The d e f a u l t method code f o r a property i s the s i m p l e s t
model r e q u i r i n g the l e a s t input data, e.g., i d e a l - g a s model f o r
vapor f u g a c i t y c o e f f i c i e n t s .
"Data Bank. Another p a r t o f the computer system i s a Data
Bank which serves as a r e p o s i t o r y f o r pure component data. The
Data Bank contains s i n g l e - v a l u e d p r o p e r t i e s o f the type shown i n
F i g u r e 4. I t a l s o contains the constant parameters and a p p l i c a b l e
ranges f o r property c o r r e l a t i o n s o f the s o r t i l l u s t r a t e d i n
F i g u r e 5. Only p r o p e r t i e s r e q u i r e d f o r engineering c a l c u l a t i o n s
are s t o r e d i n the Data Bank. A l l o f the values i n the Data Bank
are i n t e r n a l l y c o n s i s t e n t ; the vapor pressure c o r r e l a t i o n s do
p r e d i c t the normal b o i l i n g p o i n t s and the c r i t i c a l p o i n t s , the
enthalpy and entropy values are based on the same reference s t a t e ,
etc.
Every v a l u e i n the Data Bank has a reference number assoc i a t e d w i t h i t . These r e l a t e to a l i s t of references s t o r e d i n a
separate computer f i l e .
The references a r e comprehensive - every
Data Bank v a l u e can be reproduced from the i n f o r m a t i o n given i n
the r e f e r e n c e . The references i n c l u d e a l l o f the data sources
and the d a t a - r e d u c t i o n methods used i n o b t a i n i n g the Data* Bank
values.
Main Programs. There a r e a v a r i e t y o f programs which c a l l
upon the Engineering Subprogram L i b r a r y and the Data Bank.
S e v e r a l of these programs w i l l be b r i e f l y d e s c r i b e d here. VLEFIT
i s a f i t t i n g program which uses v a p o r - l i q u i d e q u i l i b r i u m (VLE)
data t o determine the best values f o r the a d j u s t a b l e parameters

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

68

P H A S E EQUILIBRIA

INPUT

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

DATA

OPTIONS:

P-T-X
P-T-X-Y
P-T-Y

P-T-X-AH

M I X

T-X-tf
P - T - X - USER

VARIABLE

ALLOWABLE
OBJECTIVE
FUNCTIONS:

P
Y
X

Figure 6.

Vapor-liquid equilibrium datafittingprogram (VLEFIT)

ABSORPTION
EXTRACTIVE
AZEOTROPIC

DISTILLATION
DISTILLATION

FRACTIONATION
RECTIFICATION
STRIPPING
LIQUID - LIQUID

EXTRACTION

Figure 7. Scope of the MMSP (Multicomponent Multistage


Separation Processes) programs

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

69

i n VLE models. I t w i l l handle up t o a quaternary system. The


input data options and the a l l o w a b l e o b j e c t i v e f u n c t i o n s are
shown i n F i g u r e 6. Any combination of i n p u t data and o b j e c t i v e
f u n c t i o n s can be used i n a given run, and weighting f a c t o r s can be
attached t o both the input data and the o b j e c t i v e f u n c t i o n s .
The MMSP programs were developed f o r the s i m u l a t i o n , design,
and c o n t r o l of Multicomponent M u l t i s t a g e Separation Processes.
These i n c l u d e the operations l i s t e d i n F i g u r e 7. These processes
may be c a r r i e d out i n c o n v e n t i o n a l columns (one feed and two prod u c t s ) , i n complex columns ( m u l t i p l e feeds, m u l t i p l e products,
and m u l t i p l e i n t e r s t a g e c o o l e r s or h e a t e r s ) , o r i n a s e r i e s of
c o n v e n t i o n a l o r complex columns.
A u s e f u l d i a g n o s t i c o p t i o n f o r checking VLE models i s a l s o
a v a i l a b l e i n the MMSP programs
model
based
b i n a r y parameters. The
meters may be very l i m i t e d and/or a t c o n d i t i o n s removed from those
of i n t e r e s t . Therefore, i t i s wise to examine the p r e d i c t i o n s of
the model f o r the b i n a r y p a i r s before attempting a multicomponent
s i m u l a t i o n . This o p t i o n i n MMSP w i l l use the VLE model to produce
y-x, T-x-y, P-x-y, a-x, and K-x diagrams f o r the b i n a r y systems.
Two of these p l o t s f o r the acetone-water system are shown i n
F i g u r e 8.
Another program IPES (Integrated Process Engineering System)
i s a process s i m u l a t o r . I t has the a b i l i t y of modeling processes
of any s i z e , from a s i n g l e d i s t i l l a t i o n column to a complex p l a n t .
IPES i s based on a b u i l d i n g b l o c k concept.
The process i l l u s t r a t e d i n the flowsheet of F i g u r e 9-A would be modeled i n IPES
u s i n g the scheme i n F i g u r e 9-B. Each b l o c k corresponds to a u n i t
or o p e r a t i o n i n the a c t u a l process. The b l o c k s i n IPES i n c l u d e
mixer-splitters, reactors, flach units, d i s t i l l a t i o n units,
e x t r a c t o r s , heat exchangers, compressors, c o n t r o l u n i t s , and
economic u n i t s f o r s i z i n g and c o s t i n g process equipment. The
method codes d e s c r i b e d e a r l i e r can be s p e c i f i e d on an o v e r a l l
b a s i s o r i n d i v i d u a l l y f o r each b l o c k .
WHAT Models Are Used And WHY?
An e f f i c i e n t computing system i s capable of producing meaningf
r e s u l t s only i f a p p r o p r i a t e models are used. Therefore, a t t h i s
p o i n t , I would l i k e t o d e s c r i b e the techniques we use f o r VLE, f o r
l i q u i d - l i q u i d e q u i l i b r i u m (LLE), and f o r other s e p a r a t i o n processes
This w i l l i n c l u d e examples of t y p i c a l systems, the problems they
pose, and how we attempt t o cope w i t h them.
Vapor-Liquid E q u i l i b r i u m Models. I w i l l begin by d e s c r i b i n g
the models a v a i l a b l e i n our system f o r VLE c a l c u l a t i o n s - the
f i e l d i n which we have had the most experience, and i n which the
most e f f o r t has been expended. The c a l c u l a t i o n s are based on VLE
r a t i o s - K v a l u e s . The K v a l u e of a component i n a mixture i s
r e l a t e d t o i t s f u g a c i t y i n the l i q u i d phase and i t s f u g a c i t y i n
the vapor phase. The equations f o r determining the f u g a c i t i e s
are given i n F i g u r e 10. The vapor f u g a c i t y i s expressed i n the
u s u a l f a s h i o n i n terms of a f u g a c i t y c o e f f i c i e n t , 0 . There are
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

70

P H A S E EQUILIBRIA

Figure 8.

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Diagnostic options available in MMSP

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

co

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

72

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

RECYCLE

CONDEN
SATE

STEAM
BOTTOMS

REC

FEED

HFD

EHXOI
HEAT .USTM

EMSOI
MIX

RXFD
i

PROD
ERXOI ROUT EFLOI CFD EDXOI
* REAC
FLSH
COLM HVY

CSTM

ECR02I
CONT

Figure 9.

LOTS

Process simulation program

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

73

three expressions f o r the l i q u i d f u g a c i t y . The f i r s t i s the t r a d i t i o n a l approach most o f t e n found i n textbooks based on a s t a n dard s t a t e equal t o the t o t a l system p r e s s u r e ; t h i s i s the o p t i o n
most f r e q u e n t l y e l e c t e d . I n the second approach, the standard
s t a t e i s a f i x e d r e f e r e n c e p r e s s u r e . I n the t h i r d equation, the
_ l i q u i d f u g a c i t y i s expressed i n terms o f a f u g a c i t y c o e f f i c i e n t ,
0L. A l t e r n a t e l y , the K v a l u e can be c a l c u l a t e d using an e m p i r i c a l c o r r e l a t i o n depending only on pressure and temperature.
The f u g a c i t y c o e f f i c i e n t s are determined from equations o f
s t a t e . The equations a v a i l a b l e f o r the vapor phase f u g a c i t y coeff i c i e n t s are l i s t e d i n F i g u r e 11. The two B-W-R equations and
the Soave equation are a l s o used f o r l i q u i d phase f u g a c i t y c o e f f i c i e n t s . The Soave equation and the Hayden-0 Connell v i r i a l equat i o n are very recent a d d i t i o n
are e l i m i n a t e d from c o n s i d e r a t i o n
t i o n of the Redlich-Kwong equation and the BWR equations have
r e c e i v e d the most usage.
The l i q u i d r e f e r e n c e f u g a c i t y and the l i q u i d a c t i v i t y c o e f f i c i e n t models are l i s t e d i n F i g u r e s 12 and 13. A t the present
time, Henry's Law f o r s u p e r c r i t i c a l components can be used only
w i t h the UNIQUAC equation; the unsymmetric convention i s not
i n c l u d e d i n the other l i q u i d a c t i v i t y c o e f f i c i e n t models. Vapor
pressure w i t h a Poynting c o r r e c t i o n i s u s u a l l y used f o r the l i q u i d
r e f e r e n c e f u g a c i t y . The Wilson equation and the NTRL equations
are the most commonly u t i l i z e d l i q u i d a c t i v i t y c o e f f i c i e n t models.
UNIQUAC and UNIFAC have j u s t been added to the system, and i f they
f u l f i l l our e x p e c t a t i o n s , they w i l l become the most commonly used
models.
Enthalpy models are a l s o necessary i n VLE design c a l c u l a t i o n s . The procedures f o l l o w e d f o r vapor and l i q u i d enthalpy
c a l c u l a t i o n s are s p e c i f i e d i n F i g u r e 14. The equation of s t a t e
approach l - ( i ) i s the most popular f o r vapor enthalpy. For l i q u i d
enthalpy, the equation of s t a t e approach l - ( i ) , the Yen-Alexander
c o r r e l a t i o n l - ( i i ) , and method 2 o f mole f r a c t i o n averaging
the pure component e n t h a l p i e s are used w i t h about equal frequency.
Method 3 f o r l i q u i d enthalpy i n c l u d e s a heat o f mixing term,
A H ^ ; i t i s not used very o f t e n because we have d i s c o v e r e d t h a t
heats of mixing p r e d i c t e d by the l i q u i d a c t i v i t y c o e f f i c i e n t
models are u n r e l i a b l e unless such data were i n c l u d e d i n the f i t t i n g procedure.
A l l o f the property monitor subroutines have a group o f codes
which a l l o w i n d i v i d u a l s to supply t h e i r own u s e r - s u b r o u t i n
they f i n d the a v a i l a b l e methods inadequate. The user-subroutines
have f i x e d names and argument l i s t s which are d e s c r i b e d i n the
documentation f o r the monitor s u b r o u t i n e s .
Why do these l i s t s c o n t a i n so manv models - some mediocre
models, i n f a c t . New models are always being added to the s y s tem, but o l d models are never d i s c a r d e d . Once a process has been
s u c c e s s f u l l y designed u s i n g a c e r t a i n model, t h a t model must
always be a v a i l a b l e f o r f u t u r e process c a l c u l a t i o n s , expansion o f
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

74

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

k, = y/XI =

I.

VAPOR:

(II/x,)/

(<?/y)

f ? = $ ? Y, T
> /IT

LIQUID: 1. f' =
If =

2.

* ,X
i(nr

J ^ x j r U e ^ ^

3. I
TT = SYSTEM PRESSURE
Pref = REFERENCE PRESSURE

II.

In(KIT) = A + B/T + C / T + D/T


2

Figure 10.

IDEAL

Vapor-liquid equilibrium equations

( 0 = 1)

REDLICH - K W O N G
VIRIAL

(WOHL CORRELATION)

B-W-R
PRAUSNITZ-CHUEH

MOD. REDLICH-KWONG

BARNER - ADLER
STARLING

M O D . B-W-R

PERSOHN

M O D . REDLICH - K W O N G

SOAVE

MOD. REDLICH-KWONG

HAYDEN-O'CONNELL
Figure 11.

VIRIAL
Equations of state

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

KROLIKOWSKI

f
l

Industrial View of Phase Equilibria

VAPOR
>

PRESSURE

AG

Vj /RT ( P r . f - P i )
L

C H A O - SEADER
C H A O - ROBINSON
PERSOHN
B-W- R
STARLING
HENRY'S

MOD. B-W-R
LAW FOR

SUPERCRITICAL

COMPONENTS
Figure 12.

IDEAL

Liquid reference fugacity models

Or = I)

REDLICH - KISTER
HILDEBRAND

REGULAR

(SOLUBILITY

SOLUTION

PARAMETER)

NRTL
WILSON
MARGULES
UNIQUAC -

SYMMETRIC A N D

UNSYMMETRIC

FORMS.

UNIFAC
Figure 13. Activity coefficient models

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

76

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

VAPOR A N D
LIQUID:

1.

H =

H* +
-

IDEAL G A S ENTHALPY

(H-H)

(.)

EQUATION

(ii)

YEN-ALEXANDER

2.
LIQUID:

(H-H*)

OF STATE

Y ( MOLE \ /TEMPERATURE \
4 - VFRACTION/j VPOLYNOMIAL/j

3. H =

1 D E A L

SOLN.

A H

SOLN.

FUGACITY MODELS

v v (TEMPERATURE\
<") Z-, i V POLYNOMIAL/j
1

AH

Figure 14.

LIQUID ACTIVITY
COEFFICIENT MODELS

Enthalpy models

HYDROGEN

ACETALDEHYDE

METHANE

CROTON ALDEHYDE

ETHYLENE

ETHYL ETHER

ETHANE

ETHANOL

1 - BUTENE

TERT-BUTANOL

n - BUTANE

WATER

2 - METHYLPENTANE

ETHYLENE GLYCOL

n - OCTANE
T: - 1 0 C ^ 3 5 0 ^
P: 51100 psia
Figure 15.

Typical VLE problem, Example 1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

77

the u n i t , o r the design o f a new u n i t . The e f f o r t r e q u i r e d to


redo an acceptable o l d model cannot be j u s t i f i e d .
V a p o r - L i q u i d Equilibrium-Sample Systems. I n p r e p a r i n g t h i s
p r e s e n t a t i o n , I took an " a t t i t u d e survey" among my c o l l e a g u e s who
are u s i n g t h i s VLE c a l c u l a t i o n a l system. The i n d i v i d u a l s i n v o l v e d
i n the s i m u l a t i o n of hydrocarbon u n i t s were g e n e r a l l y s a t i s f i e d
w i t h the c u r r e n t s t a t e of a f f a i r s . They have years of experience
i n making these c a l c u l a t i o n s , the c o r r e l a t i o n s are a p p r o p r i a t e f o r
the compounds of i n t e r e s t to them, and they have accumulated c o r r o b o r a t i v e p l a n t data. However, they d i d admit that the f o l l o w i n g
s t i l l present a c h a l l e n g e : h i g h pressure c r i t i c a l phenomena,
cryogenic s e p a r a t i o n s , very heavy hydrocarbons - t a r s , and the
presence of hydrogen i n the system.
The i n d i v i d u a l s i n v o l v e i
desig
'chemical u n i t
had more g r i e v a n c e s . L e t '
17. I n the f i r s t example, there are 15 compounds - not an unusual
number f o r most models. The compounds vary markedly from each
other. The person working on t h i s p r o j e c t was u n t i l r e c e n t l y
teaching and doing r e s e a r c h a t a u n i v e r s i t y . She claims t h a t what
she misses most from the academic l i f e i s the 'nice compounds'
worked w i t h there. The model i s expected to work over a broad
range of temperatures and p r e s s u r e s ; t h e r e f o r e , a number of the
compounds w i l l be s u p e r c r i t i c a l sometimes - but not always. Pure
component data are scarce f o r a number of these compounds; e.g.
crotonaldehyde. What are the c r i t i c a l p r o p e r t i e s of ethylene g l y c o l i t decomposes before reaching a c r i t i c a l p o i n t . VLE data are
not a v a i l a b l e f o r a l l of the b i n a r y p a i r s ; t h i s i s not s u r p r i s i n g
s i n c e there are 105 b i n a r y p a i r s . Some o f the VLE data are cont r a d i c t o r y ; e.g., a c e t a l d e h y d e e t h a n o l . What equation of s t a t e
i s a p p l i c a b l e f o r hydrocarbons, aldehydes, and a l c o h o l s ? How
should the l i q u i d enthalpy be t r e a t e d w i t h so many l i g h t compounds?
Pure component data which cannot be e a s i l y measured are e s t i m a t e d i n c l u d i n g the c r i t i c a l p r o p e r t i e s of ethylene g l y c o l . I n
many cases, the e s t i m a t i o n techniques are crude, o r they have not
been developed f o r the type of compound under c o n s i d e r a t i o n . I f
VLE data are m i s s i n g f o r any of the important b i n a r y p a i r s , they
are measured.
For the VLE model i n t h i s example, the Prausnitz-Chueh Redlich-Kwong equation of s t a t e was s e l e c t e d f o r the vapor phase
f u g a c i t y c o e f f i c i e n t s and the Wilson equation f o r the l i q u i d phase
a c t i v i t y c o e f f i c i e n t s . Vapor pressure w i t h a Poynting c o r r e c t i o n
and a s a t u r a t e d vapor f u g a c i t y c o e f f i c i e n t c o r r e c t i o n was used f o r
the l i q u i d r e f e r e n c e f u g a c i t y ; i t was s u i t a b l y e x t r a p o l a t e d i n t o
the h y p o t h e t i c a l l i q u i d r e g i o n f o r s u p e r c r i t i c a l components. The
W i l s o n equation parameters were determined from the a v a i l a b l e data
w i t h the f i t t i n g program VLEFIT. The hope was t h a t i n the f i t t i n g
process, the inadequacies o f the model would be absorbed i n the
a c t i v i t y c o e f f i c i e n t parameters.
The Wilson equation parameters
for the b i n a r y p a i r s w i t h no VLE data were estimated by examining
the parameters f o r s i m i l a r p a i r s . I t i s hoped t h a t UNIFAC w i l l
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

ARGON

ACETIC ACID

NITROGEN

WATER

OXYGEN

ACETALDEHYDE

ETHYLENE

ETHYL ACETATE

ETHANE

VINYL ACETATE

CARBON DIOXIDE

GLYCOL DIACETATE

ACROLEIN

VINYL

PROPIONATE

T: 0 C - 200 C
P: ^latm.
Figure 16.

Typical VLE problem, Example 2

HYDROGEN
METHYL

CHLORIDE

CHLORIDE

DIMETHYL ETHER
METHANOL
WATER
SODIUM CHLORIDE
SODIUM HYDROXIDE
T: 1 0 C - 1 3 0 C
P: 35 - 135 psia
Figure 17. Typical VLE problem,
Example 3

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

79

provide us w i t h a more systematic approach f o r t h i s e s t i m a t i o n


procedure. F i n a l l y , the equation of s t a t e was a l s o used f o r
vapor enthalpy c a l c u l a t i o n s . The l i q u i d enthalpy was c a l c u l a t e d
as the mole f r a c t i o n average o f the pure component e n t h a l p i e s ;
once again, the h y p o t h e t i c a l l i q u i d s t a t e was used f o r s u p e r c r i t i c a l components.
The system i n the second example i s plagued w i t h a l l o f the
usual problems and, i n a d d i t i o n , i t contains a c e t i c a c i d . The
person who developed a model f o r t h i s system decided that i t was
necessary to account f o r the vapor phase a s s o c i a t i o n of a c e t i c
a c i d . Thus, a user equation o f s t a t e subroutine was w r i t t e n , wherei n the a s s o c i a t i o n was r i g o r o u s l y t r e a t e d ; then appropriate c o r r e c t i o n f a c t o r s were determined f o r the vapor f u g a c i t y c o e f f i c i e n t
and vapor enthalpy of the apparent s p e c i e s
The f l e x i b i l i t y i n
the computing system mad
This i s a h i g h l y n o n i d e a
was developed, the subsequent column c a l c u l a t i o n s were very d i f f i c u l t t o converge. This b r i n g s up the question of what i s the
b e s t way to i n i t i a l i z e such c a l c u l a t i o n s t h e optimum method would
r e q u i r e no i n p u t from the user and would be quick and f a i l s a f e .
I f t h i s system had contained another a s s o c i a t i n g compound l i k e
p r o p i o n i c a c i d , o r i f the system pressure had been h i g h e r , the
a n a l y s i s would have been complicated by s e v e r a l orders o f magnitude, and the development o f such a custom model might prove to be
too time consuming. The "chemical theory" of Nothnagel has been
i n c l u d e d i n the new Hayden-0 Connel v i r i a l equation subroutine to
provide a standardized method f o r d e a l i n g w i t h such systems.
The t h i r d example h i g h l i g h t s another problem. How does one
cope w i t h s e v e r a l s a l t s i n an already n o n i d e a l s o l u t i o n ? I n t h i s
case, the s a l t e f f e c t s were accounted f o r by modifying the vapor
pressure of the s o l v e n t s ; a vapor pressure depression f a c t o r was
c a l c u l a t e d as a f u n c t i o n o f s a l t c o n c e n t r a t i o n .
We recognize that
a b e t t e r technique than t h i s should be a v a i l a b l e i n the computing
system. What should i t be? Expensive and/or r a r e s a l t s are being
used as c a t a l y s t s i n r e a c t i o n systems. P r e d i c t i n g t h e i r e f f e c t s
on the subsequent separations systems and the design of c a t a l y s t
recovery systems r e q u i r e good models.
Vapor-Liquid E q u i l i b r i u m Plus Chemical Reaction.
To conclude
t h i s d i s c u s s i o n o f VLE c a l c u l a t i o n s , I d l i k e to mention that we
have i n i t i a t e d a program to a l l o w VLE plus chemical r e a c t i o n i n
column c a l c u l a t i o n s . A m o d i f i c a t i o n of Frank's dynamic s i m u l a t i o n
method (4) i s being used. The i n i t i a l t r i a l s w i t h complex VLE and
k i n e t i c models have been moderately s u c c e s s f u l , but f u r t h e r t e s t ing i s r e q u i r e d . Other s i m u l a t i o n techniques a r e a l s o b e i n g
investigated.
L i q u i d - L i q u i d E q u i l i b r i u m . The next phase e q u i l i b r i u m s i t u a t i o n I would l i k e to d i s c u s s i s LLE.
I n our o r g a n i z a t i o n , t h i s
f i e l d has r e c e i v e d l e s s a t t e n t i o n than i t deserves. The a v a i l a b l e
models a r e shown i n F i g u r e 18. Most of the a c t i v i t y c o e f f i c i e n t
models mentioned p r e v i o u s l y are a p p l i c a b l e i n the f i r s t o p t i o n
#

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

80

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

w i t h the notable e x c e p t i o n of the Wilson equation. The new


UNIQUAC model may prove to have r e a l v a l u e i n t h i s a p p l i c a t i o n ;
the developers of the model s t a t e that i t gives a good represent a t i o n of LLE f o r a wide v a r i e t y of mixtures. U n t i l r e c e n t l y ,
our f i t t i n g program d i d not have the f a c i l i t y to d e a l w i t h LLE
data. We s t i l l need guidance i n d e c i d i n g what c o n s t i t u t e s a
"good" f i t , what the o b j e c t i v e f u n c t i o n f o r f i t t i n g should be,
and what i s the proper data to use.
The second o p t i o n i n F i g u r e
18 i s based on a f i t of multicomponent experimental data i n the
range of i n t e r e s t .
In our l i m i t e d experience, we have l e a r n e d the f o l l o w i n g
v a l u a b l e l e s s o n s . One cannot expect to model a complex system by
c o l l e c t i n g l a r g e amounts of data and attempting to f i t these data
by b r u t e f o r c e . Developing the proper e m p i r i c a l equations f o r
systems w i t h s e v e r a l c h e m i c a l l
i s very d i f f i c u l t .
Statisticall
t i n g data proved not to be h e l p f u l i n developing such models.
The
l i q u i d a c t i v i t y c o e f f i c i e n t approach f o r p r e d i c t i n g d i s t r i b u t i o n
c o e f f i c i e n t s i s v i a b l e , although i t i s s t i l l d i f f i c u l t .
I n order
to develop an accurate model, both VLE and LLE data must be used
i n determining the parameters f o r the l i q u i d a c t i v i t y c o e f f i c i e n t
correlation.
An example of a system which has been s u c c e s s f u l l y modeled
u s i n g the NRTL l i q u i d a c t i v i t y c o e f f i c i e n t c o r r e l a t i o n i s shown i n
F i g u r e 19. F i r s t , a s e t of NRTL parameters was generated by f i t t i n g b i n a r y VLE and LLE data. Then, these parameters were o p t i mized using multicomponent LLE data. C a l c u l a t i o n s u s i n g t h i s model show e x c e l l e n t agreement w i t h p l a n t data.
V a p o r - L i q u i d - L i q u i d E q u i l i b r i u m . We have had l i m i t e d e x p e r i ience i n r i g o r o u s three phase e q u i l i b r i u m c a l c u l a t i o n s , vaporl i q u i d - l i q u i d , p r i m a r i l y i n s i n g l e stage f l a s h u n i t s . The implementation of such a three-phase e q u i l i b r i u m model i n column c a l c u l a t i o n i s scheduled i n the f u t u r e . P r e s e n t l y , a method a l s o e x i s t s
wherein complete i m m i s c i b i l i t y i n the l i q u i d phase can be s p e c i f i e d between one component and a l l of the other components i n the
system; e.g., between water and a s e t of hydrocarbons.
The VLE
r a t i o s are normalized on an o v e r a l l l i q u i d b a s i s so that the
r e s u l t s can be used i n c o n v e n t i o n a l two-phase l i q u i d - v a p o r e q u i l i brium c a l c u l a t i o n s .
Other S e p a r a t i o n Processes. The f i n a l type of phase e q u i l i brium I'd l i k e to mention could be t i t l e d unusual s e p a r a t i o n proc e s s e s a d s o r p t i o n , i o n exchange, membranes. The i n d i v i d u a l s
i n v o l v e d i n these areas are d e f i n i t e l y non-computer people. There
are no models i n the present computer system which s a t i s f y t h e i r
p a r t i c u l a r needs, but more i m p o r t a n t l y , they can't recommend any
that should be added to the system. They f i r m l y b e l i e v e t h a t
e m p i r i c a l c o r r e l a t i o n s based on experimental data are b e s t . For
new systems, they use a s i m i l a r i t y approach based on previous
experience. They v o l u n t e e r e d the o p i n i o n that an a n a l y s i s w i t h a

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

81

Industrial View of Phase Equilibria

1.

DISTRIBUTION COEFFICIENTS
ACTIVITY COEFFICIENTS

2.

DISTRIBUTION COEFFICIENTS FROM


EMPIRICAL CORRELATIONS OF
TEMPERATURE A N D COMPOSITION
Figure 18.

FROM

Liquid-liquid equilibrium models

BENZENE

OCTANE

TOLUENE

CYCLOPENTANE

p-XYLENE

CYCLOHEXANE

CUMENE

METHYLCYCLOPENTANE

n-

METHYLCYCLOHEXANE

PENTANE

n-HEXANE

WATER

HEPTANE

TETRAETHYLENE

T:
P:

GLYCOL

100C-160C
1 -

Figure 19.

15 a t m .
Typical LLE problem

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

82

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

t h e o r e t i c a l b a s i s might be n i c e , but they didn't r e a l l y expect


that i t was p o s s i b l e .
Model S e l e c t i o n . As a point of i n t e r e s t , I'd l i k e to remark
at t h i s time that the models i n a design system are decided upon
by a few i n d i v i d u a l s . I n a l a r g e company, there i s u s u a l l y a
technology s e c t i o n r e s p o n s i b l e f o r such matters; i n smaller organi z a t i o n s , the d e c i s i o n s r e s t w i t h one or two persons. For both,
i t i s impossible t o review and evaluate everything being published
nowadays. Expert c o n s u l t a n t s are employed to give us guidance i n
these matters. We tend to concentrate on the areas i n which our
d e f i c i e n c i e s are l i m i t i n g the accuracy of design c a l c u l a t i o n s .
Our i n t e r e s t w i l l not be aroused by another m o d i f i c a t i o n of
the Redlich-Kwong equation, an i n v o l v e d e x p l a n a t i o n of what the
Wilson parameters r e a l l y mean, a c o r r e l a t i o n v a l i d f o r the noble
gases, or a c o r r e l a t i o
methods that are a p p l i c a b l
c i a l l y nonhydrocarbons, and that can be used over a broad range
of temperatures and pressures.
The c o r r e l a t i o n s must be reasona b l y accurate. We favor c o r r e l a t i o n s which are simple i n form and
which r e q u i r e e a s i l y a c c e s s i b l e input data. To optimize the e f f i ciency of i t e r a t i v e computer c a l c u l a t i o n s , we p r e f e r c o r r e l a t i o n s
which can be solved d i r e c t l y o r which converge r a p i d l y .
To a i d us i n the e v a l u a t i o n and p o s s i b l e implementation of a
method, we would a p p r e c i a t e d e t a i l s and sample c a l c u l a t i o n s , which
could be published o r a v a i l a b l e as supplementary m a t e r i a l . A f t e r
a method i s added t o the system, we have no c o n t r o l over how i t
w i l l be used. Therefore, we b u i l d checks i n t o the subroutines
versus a p p l i c a b l e temperatures, pressures, a c e n t r i c f a c t o r s , e t c . ,
i f we've been t o l d what they are. We have a l s o had the u n f o r tunate experience of checking c o r r e l a t i o n s w i t h i n the published
a p p l i c a b l e range and d i s c o v e r i n g e r r a t i c behavior:
don't promise
more than you can d e l i v e r !
How do we know t h a t we have s e l e c t e d the proper models to
implement i n our system? We r e c e i v e feedback on the e f f e c t i v e n e s s
and on the inadequacies of the models from the process engineers
who are u s i n g them. The shortcomings of the system are commented
upon v o c i f e r o u s l y ; the v i r t u e s are accepted m a t t e r - o f - f a c t l y .
Laboratory and p l a n t t e s t s are o f t e n made to confirm the v a l i d i t y
of a process model or to i n d i c a t e areas where d i s c r e p a n c i e s e x i s t .
In the l a t t e r case, the model i s reviewed and a p p r o p r i a t e l y
adjusted t o e l i m i n a t e the d i f f e r e n c e s .
WHERE Should Future Development Work Be Directed?
This question produces a v a r i e t y of responses depending upon
whom you ask, when you ask, and what i s being worked on a t the
time. The two main c a t e g o r i e s are shown i n F i g u r e 20.
H i g h l y Nonideal Systems. Highly nonideal systems are of
p r i n c i p a l concern; the n o n i d e a l i t y may be caused by the components
present and/or by the o p e r a t i n g c o n d i t i o n s . This category i n c l u d e s
s u b j e c t s l i k e c r i t i c a l phenomena, e x t r a c t i v e / a z e o t r o p i c d i s t i l l a t i o n , solvent s e l e c t i o n g u i d e l i n e s , s a l t e f f e c t s , high molecular
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KBOLIKOWSKI

Industrial View of Phase Equilibria

83

HIGHLY NONIDEAL SYSTEMS

EXPERIMENTAL TECHNIQUES
AND DATA
Figure 20.

Important areas for future development

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

84

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

weight polymer systems, and l i q u i d mixtures at h i g h pressures w i t h


s u p e r c r i t i c a l components. D e a l i n g w i t h s u p e r c r i t i c a l components
i s one of the major problems today; a good general method does not
e x i s t . The Henry's Law approach w i t h the unsymmetric convention
f o r a c t i v i t y c o e f f i c i e n t s i s not w e l l understood. Using an equat i o n of s t a t e to represent both phases would be s a t i s f a c t o r y , but
c u r r e n t l y t h i s technique i s only a p p l i c a b l e to l i g h t hydrocarbon
systems. No one expects to e l i m i n a t e the need f o r experimental
data. What we do r e q u i r e are c o r r e l a t i n g models t h a t are approp r i a t e f o r h i g h l y n o n i d e a l systems.
The acid-gas system i s a
case i n p o i n t ; there i s a mass of data, but no model w i t h a f i r m
t h e o r e t i c a l b a s i s . We would l i k e to r e l y on the models to a l l o w
us to minimize the necessary experimental data. E s t i m a t i o n techniques l i k e UNIFAC are u s e f u l because they permit us to t r e a t the
l e s s important component
Experimental Technique
ous q u a l i t y of some data a l s o pose severe problems; t h i s i s the
second area of concern. R e l i a b l e experimental techniques f o r meas u r i n g ' u s e f u l ' e q u i l i b r i u m data q u i c k l y would be i n v a l u a b l e .
Recently, there have been many data p u b l i s h e d on the excess prop e r t i e s of m i x t u r e s ; but the u s e f u l n e s s of such data has yet to be
d e f i n e d . Many design p r o j e c t s have c l o s e time schedules, and so
the p o s s i b l e data c o l l e c t i o n i s s e v e r e l y l i m i t e d because the
experimental methods are so time-consuming. There a l s o seems to
be a d e c l i n e i n the amount of h i g h q u a l i t y , new data being publ i s h e d ; the same systems a r e d i s c u s s e d over and over again. In
approaching new systems, our l i t e r a t u r e surveys tend to l e a d to
f o r e i g n p u b l i c a t i o n s more and more f r e q u e n t l y . Has q u a l i t y data
c o l l e c t i o n been abandoned a t a p u b l i s h e d l e v e l ?
Conclusions
In c o n c l u s i o n , I t h i n k i t i s f a i r to say t h a t s i g n i f i c a n t
progress has been achieved i n the i n d u s t r i a l treatment of phase
e q u i l i b r i a i n the past t w e n t y - f i v e y e a r s . We are t r y i n g to use a
t h e o r e t i c a l l y sound b a s i s f o r our c a l c u l a t i o n s , and we have the
c a p a b i l i t y of u s i n g s o p h i s t i c a t e d complex models. We do keep
t r a c k of new developments i n the f i e l d and implement them, a l b e i t
i n a cautious and c o n s e r v a t i v e f a s h i o n .
We are s t i l l faced w i t h many unsolved problems.
Some of the
techniques used are inadequate or i n a p p r o p r i a t e . I n order to e l i minate these d e f i c i e n c i e s , we must be committed to a program of
c o n t i n u a l l y upgrading our s k i l l s . H o p e f u l l y , through meetings
l i k e t h i s , we can d e f i n e f u t u r e development goals that w i l l be of
mutual i n t e r e s t and b e n e f i t to the i n d u s t r i a l and academic communities.
Nomenclature
A, B, C, D, E - constant

parameters

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3.

KROLIKOWSKI

Industrial View of Phase Equilibria

85

Cp - i d e a l gas molar heat c a p a c i t y


fG - f u g a c i t y i n the vapor phase mixture
fL - f u g a c i t y i n the l i q u i d phase mixture
fOL - l i q u i d reference f u g a c i t y
H - molar enthalpy
H* - i d e a l gas molar enthalpy
(H-H*) - molar enthalpy departure frm the i d e a l gas s t a t e
A*Wx ~ molar l i q u i d heat o f s o l u t i o n
k - l i q u i d thermal c o n d u c t i v i t y
K - vapor-liquid equilibrium ratio
P - a b s o l u t e pressure
Pref " r e f e r e n c e pressure
R - gas constant
T - a b s o l u t e temperatur
V^- - l i q u i d molar volum
- l i q u i d p a r t i a l mola
x - mole f r a c t i o n i n l i q u i d phase
y - mole f r a c t i o n i n vapor phase
a ~ relative volatility
Y - liquid activity coefficient
u^- l i q u i d v i s c o s i t y
- vapor phase f u g a c i t y c o e f f i c i e n t
0 - l i q u i d phase f u g a c i t y c o e f f i c i e n t
ir - system pressure
Subscripts
1

1 - property o f component i
P " property evaluated a t r e f e r e n c e pressure
7T - property evaluated a t system pressure
r e

References
A. General
1. Hachmuth, K. H., Chem. Eng. Prog., (1952) 48, 523, 570,
617.
2. Pigford, R. L., Ind. Eng. Chem., (1952) 44, 25.
3. Walsh, T. J., Ind. Eng. Chem., (1952) 44, 45.
4. Franks, R. G. E., "Modeling and Simulation in Chemical
Engineering,", Wiley-Interscience, New York: 1972.
B. Equations of State
5. Redlich-Kwong: Redlich, O. and Kwong, J. N. S., Chem.
Rev., (1949) 44, 233.
6. V i r i a l (Wohl Correlation): Wohl, A., Z. Phys. Chem.,
(1929) B2, 77.
7. B-W-R: Benedict, M., Webb, G. B., and Rubin, L. C., Chem.
Engr. Prog., (1951); 47, 419;J. Chem. Physics. (1940) 8,
334;ibid., (1942) 10, 747.
8. Prausnitz-Chueh modified Redlich-Kwong: Chueh, P. L. and
Prausnitz, J. M., Ind. Eng. Chem. Fund. (1967) 6, 492.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

86

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

9. Barner-Adler: Barner, H. B. and Adler, S. B., Ind. Eng.


Chem. Fund., (1970) 9, 521.
10. Starling modified B-W-R: Starling, K. E., Hydro. Proc.,
(1971) 50, (3), 101.
11. Persohn modified Redlich-Kwong: Persohn, T. F., Unpublished method used at Union Carbide Corporation.
12. Soave modified Redlich-Kwong: Soave, G., Chem. Engr.
Sci., (1972), 27, 1197.
13. Hayden-O'Connell V i r i a l : Hayden, J. G. and O'Connell,
J. P., Ind. Eng. Chem. Proc. Des. Dev., (1975) 14, 209.
Nothnagel, K. H., Abrams, D. S., and Prausnitz, J. M.,
Ind. Eng. Chem. Proc. Des. Dev., (1973) 12, 25.
C. Liquid Reference Fugacity
14. Chao-Seader: Chao K C and Seader J D. AIChE Jour
nal, (1961) 1, 598
15. Chao-Robinson: Robinson,
,
,
Eng
Chem. Proc. Des. Dev., (1971) 10, 221.
16. Persohn: Persohn, T. F., Unpublished generalized method
used at Union Carbide Corporation.
D. Activity Coefficient
17. Redlich-Kister: Smith, B. D., "Design of Equilibrium
Stage Processes", Chapter 2, McGraw-Hill, New York, (1963).
18. Hildebrand: Prausnitz, J. M., "Molecular Thermodynamics
of Fluid Phase Equilibria", Chapter 7. Prentice-Hall,
Englewood C l i f f s , New Jersey; 1969.
19. NRTL: Renon, H. and Prausnitz, J. M., AIChE Journal,
(1968) 14, 135.
20. Wilson: Wilson, G. M., J. Am. Chem. Soc., (1964) 86, 135.
21. Margules: Wohl, K., Trans. Am. Inst. Chem. Engrs., (1946)
42, 215. Brown, G. M. and Smiley, H. M., AIChE Journal
(1966) 12, 609.
22. UNIQUAC: Abrams, D. S. and Prausnitz, J. M., AIChE Journal, (1975) 21, 116. O'Connell, "Application of the
UNIQUAC Equation for Excess Gibbs Energy to Systems Containing Supercritical Hydrogen, Nitrogen and/or Methane",
presented at Sixty-Eighth Annual Meeting of the American
Institute of Chemical Engineers, November 17, 1975, Los
Angeles, California.
23. UNIFAC: Fredenslund, A., Jones, R. L. and Prausnitz, J.
M., AIChE Journal, (1975), 21, 1086.
E. Enthalpy
24. Yen-Alexander: Yen, L. C. and Alexander, R. E., AIChE
Journal, (1965) 11, 334.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

4
Measurement of Vapor-Liquid Equilibrium
MICHAEL M . ABBOTT
Rensselaer Polytechnic Institute, Troy, N.Y. 12181

The importance accorded the measurement of vapor-liquid equilibrium (VLE) data needs little elaboration. A glance at the
annual indices for the Journal of Chemical and Engineering Data
makes the point nicely. For the five years 1971-1975, at least 50
papers present new VLE data, and many of them contain descriptions
of new experimental techniques. Perusal of recent volumes of less
specialized journals, such as the AIChE Journal or I&EC Fundamentals, reveals a similar proliferation of VLE studies.
The necessity for reliable VLE data is apparent. Many separations processes involve the transfer of chemical species between
contiguous liquid and vapor phases. Rational design and simulation of these processes requires knowledge of the equilibrium compositions of the phases. Raoult's and Henry's "laws" rarely suffice as quantitative tools for the prediction of equilibrium compositions; precise work demands the availability of either the
equilibrium data themselves, or of thermodynamic correlations
derived from such data.
Specialists in the field tend to concentrate on one of two
broad areas: high-pressure VLE, or low-pressure VLE. My major
interests are in the latter area, and hence the thrust of my talk
will be in this direction: the measurement and reduction of lowpressure VLE data.
Low-pressure VLE experimentation differs from high-pressure
experimentation on two major counts. First, the problems of equipment design and operation are less formidable than for high-pressure
work. Secondly, more effective use can be made of the thermodynamic
equilibrium equations, both in the data reduction process and in the
design of the experiments themselves. It is this second feature-the strong interplay of theory with experiment--which to me most
distinguishes low-pressure from high-pressure VLE work.
The usual product of a low-pressure VLE study is an expression
for the composition dependence of the excess Gibbs function G for
the liquid phase. If experiments are done at several temperatures,
E

87
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

88

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L

INDUSTRY

then the temperature dependence o f parameters i n the equation f o r


may a l s o be determined. At low p r e s s u r e s , the p r e s s u r e dependence of
i s weak, and may u s u a l l y be ignored.
C e r t a i n advantages d e r i v e from t h i s k i n d of r e p r e s e n t a t i o n ,
f o r the d e s c r i p t i o n of VLE i s compact and y e t has thermodynamic
s i g n i f i c a n c e . B a c k - c a l c u l a t i o n of e q u i l i b r i u m curves r e q u i r e s
values f o r the pure-component vapor p r e s s u r e s , an e x p r e s s i o n f o r
G i n terms of x and T, and equations of s t a t e ( u s u a l l y of s i m p l e
form) f o r the vapor and l i q u i d phases. Approximations, when they
must be made, a r e w e l l - d e f i n e d and o f t e n s u b j e c t to independent
verification.
E

Thermodynamic C o n s i d e r a t i o n s
At e q u i l i b r i u m , th
the same i n the l i q u i d and vapor phases:

The vapor-phase f u g a c i t y i s r e l a t e d to the vapor-phase f u g a c i t y


c o e f f i c i e n t (ji-^:
f

= y**

(2)

F u g a c i t y c o e f f i c i e n t <f>_^ i s c a l c u l a b l e from an equation of s t a t e


f o r the vapor phase; mixing r u l e s must be a v a i l a b l e f o r the equat i o n - o f - s t a t e parameters.
The l i q u i d - p h a s e f u g a c i t y i s r e l a t e d to the
l i q u i d - p h a s e a c t i v i t y c o e f f i c i e n t y^i
f . * = x. f

(3)

Yl

Here, f i s the s t a n d a r d - s t a t e f u g a c i t y f o r s p e c i e s i . I f the


e q u i l i b r i u m temperature i s lower than the c r i t i c a l temperature o f
pure i (the u s u a l case f o r low-pressure VLE), the standard s t a t e
i s taken as pure l i q u i d i a t the system T and P. Thus Eq. (3)
becomes
f*

= x.y.f.
11
l

(4)

Determination o f f ^ r e q u i r e s the a v a i l a b i l i t y of equations of s t a t e


f o r pure vapor and l i q u i d i , and a v a l u e f o r the vapor p r e s s u r e
p|
of pure i . Often, f-^ i s approximately equal to P ? .
Combination of Eqs. ( 1 ) , ( 2 ) , and (4) y i e l d s the form of the
e q u i l i b r i u m equation most commonly used i n low-pressure work
a t

a t

W i

- W

( 5 )

I t i s through Eq. (5) that low-pressure VLE measurements p r o v i d e


the experimental i n p u t r e q u i r e d f o r a q u a n t i t a t i v e thermodynamic

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

4.

ABBOTT

Measurement of Vapor-Liquid

Equilibrium

89

d e s c r i p t i o n of l i q u i d - p h a s e n o n i d e a l i t i e s .
The excess Gibbs f u n c t i o n G p l a y s a c e n t r a l r o l e i n e x p e r i mental s o l u t i o n thermodynamics, f o r i t s c a n o n i c a l v a r i a b l e s (T,
P, and x) are those most s u s c e p t i b l e t o measurement and c o n t r o l .
A c t i v i t y c o e f f i c i e n t s are r e l a t e d to mole-number d e r i v a t i v e s o f
the dimensionless excess Gibbs f u n c t i o n g = G /RT:
E

toY

= [Z(ng)/dn ]

(6)

Thus &nYj[ i s a p a r t i a l molar property w i t h respect to g. Accordi n g l y , we have the a d d i t i o n a l u s e f u l r e l a t i o n s h i p


g = Zx Zny

(7)

C l a s s i c a l thermodynamic
f o r the t o t a l d i f f e r e n t i a
dg = -

dT + ~ - dP + Zlny.dx
R

(8)
1

RT
F
F
Here, H i s the excess enthalpy (heat o f mixing) and V i s the
excess volume (volume change o f m i x i n g ) . Both H and V are subj e c t t o d i r e c t experimental d e t e r m i n a t i o n . Taking the t o t a l d i f f e r e n t i a l o f Eq. ( 7 ) , and comparing the r e s u l t w i t h Eq. ( 8 ) , we
o b t a i n the Gibbs-Duhem equation:
E

Zx dlny

vE

= - ^

i f

RT
Equations (1) through ( 9 ) , o r v a r i a t i o n s upon them, c o n s t i tute the u s u a l thermodynamic b a s i s f o r the r e d u c t i o n and i n t e r p r e t a t i o n o f low-pressure VLE data.
Isothermal vs. I s o b a r i c Data
P r e c i s e d e t e r m i n a t i o n o f G through low-pressure VLE measurements g e n e r a l l y r e q u i r e s the a v a i l a b i l i t y o f data spanning the
e n t i r e range o f l i q u i d compositions. The e x p e r i m e n t a l i s t s t i l l
has the o p t i o n , however, o f c o l l e c t i n g h i s data e i t h e r a t i s o b a r i c
or a t i s o t h e r m a l c o n d i t i o n s . The q u e s t i o n then a r i s e s whether one
type of data i s more u s e f u l than the o t h e r .
L e t us assume the a v a i l a b i l i t y of two complete s e t s o f e r r o r f r e e VLE measurements. The f i r s t s e t has been taken a t constant
pressure, and c o n s i s t s o f values o f T, x, and y. The second i s
i s o t h e r m a l , c o n s i s t i n g of values f o r P, x, and y. We wish to
reduce both s e t s o f data, so as to o b t a i n values f o r G .
For each data s e t , we may c a l c u l a t e p o i n t values o f y from
Eq. ( 5 ) :
i

Y. = y.<j>.P/x.f.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(10)

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The corresponding values f o r g are then computed from Eq. (7):


g = Ex.Any.
1 1
I t i s d e s i r a b l e f o r purposes of c o r r e l a t i o n and i n t e r p r e t a t i o n
that experimental values of g be at a s i n g l e T and P, w i t h x the
only v a r i a b l e . C l e a r l y , t h i s i s not the case f o r e i t h e r of our
experiments. C o r r e c t i o n s must be made i n both cases to reduce the
values of g to a common b a s i s . According to Eq. ( 8 ) , t h i s r e q u i r e s
the use of independently determined values f o r H or V .
Thus,
f o r i s o b a r i c data,
E

g(T5P,x) = g(T,P,x) - /

^ d T

S i m i l a r l y , f o r isotherma
p

g(T,P ,x) = g(T,P,x) + /

dP

Here, T i s a r e f e r e n c e temperature f o r the i s o b a r i c data, and P


a r e f e r e n c e pressure f o r the i s o t h e r m a l data.
Even i f the r e q u i r e d values of H or V are a v a i l a b l e a n d
o f t e n they are n o t t h e above c o r r e c t i o n s complicate the data
a n a l y s i s . One n a t u r a l l y asks whether one or the other of the c o r r e c t i o n s might more s a f e l y be ignored. C a l c u l a t i o n s f o r r e a l s y s tems show that the temperature c o r r e c t i o n i s o f t e n s u b s t a n t i a l ,
whereas the pressure c o r r e c t i o n i s f r e q u e n t l y n e g l i g i b l e ; a t low
p r e s s u r e s , g may depend s t r o n g l y on T, but r a r e l y upon P.
Thus low-pressure i s o t h e r m a l VLE data are more e a s i l y reduced
to u s e f u l form than are i s o b a r i c data; they are to be p r e f e r r e d
f o r t h i s reason. Much of the o l d e r low-pressure work i s i s o b a r i c ;
the b e s t modern s t u d i e s are i s o t h e r m a l .
The argument i s sometimes advanced t h a t i s o b a r i c VLE data are
more u s e f u l f o r process design, because s e p a r a t i o n processes are
more n e a r l y i s o b a r i c than i s o t h e r m a l . This argument ignores the
f a c t t h a t pressure drops i n d i s t i l l a t i o n columns can be substant i a l , and t h a t they are accounted f o r i n modern design procedures.
The best thermodynamic t o o l f o r low-pressure d i s t i l l a t i o n column
design i s an e x p r e s s i o n f o r G i n terms of T and x, w i t h values
f o r the parameters determined from c a r e f u l l y executed i s o t h e r m a l
VLE experiments.
E

D i r e c t v s . I n d i r e c t Determination of Vapor Compositions


E

We consider the d e t e r m i n a t i o n of G v i a the r e d u c t i o n of lowpressure i s o t h e r m a l P-x-y data. The procedure i s simple and d i r e c t .
Values of
are computed from Eq. (10), and the corresponding
values of g are c a l c u l a t e d from Eq. ( 7 ) ; the values of g are then
smoothed w i t h r e s p e c t to l i q u i d composition. The smoothing procedure may be g r a p h i c a l or n u m e r i c a l , but the eventual product i s an

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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91

a n a l y t i c a l e x p r e s s i o n f o r g as a f u n c t i o n of x.
In the above procedure, no use i s made o f the Gibbs-Duhem
equation, Eq. ( 9 ) . Because the pressure-dependence o f G i s weak
at low p r e s s u r e s , t h i s equation reduces f o r i s o t h e r m a l c o n d i t i o n s
to
E

Ex dny = 0
i

(11)

Equation (11) i n f a c t imposes a thermodynamic c o n s t r a i n t upon the


l i q u i d - p h a s e a c t i v i t y c o e f f i c i e n t s , a c o n s t r a i n t not n e c e s s a r i l y
s a t i s f i e d by values of y^ computed v i a Eq. (10) from r e a l (and
t h e r e f o r e p o s s i b l y imperfect) data. However, values o f y^ generated from a smoothing equation f o r g v i a Eq. (6) do s a t i s f y Eq.
(11). Comparison of generated w i t h experimental values o f y^ cons t i t u t e s an example of
c o n s i s t e n c y t e s t . Many
f o r low- and high-pressure VLE data. Van Ness e t a l (j.) and
C h r i s t i a n s e n and Fredenslund (2) present readable d i s c u s s i o n s o f
such t e s t s .
Instead o f s e r v i n g as a b a s i s f o r the t e s t i n g of redundant
data, the Gibbs-Duhem equation may be used i n q u i t e a d i f f e r e n t
manner, one which a i d s the experimenter i n the design of a VLE
experiment of minimal complexity. For purposes o f d i s c u s s i o n , we
assume i d e a l - g a s behavior f o r the vapor phase, and p r e s s u r e independence o f l i q u i d - p h a s e p r o p e r t i e s . I n t h i s case, Eq. (10)
reduces to

and the Gibbs-Duhem equation becomes, f o r a b i n a r y system,


x d5,ny + x dny = 0

(13)

Equations (12) and (13) y i e l d , on combination and s i m p l i f i c a t i o n ,


d

dP

y^-y^

P(y -x )
1

(14)

Equation (14) i s a r e s t r i c t e d form o f the b i n a r y c o e x i s t e n c e equat i o n . The important content o f the equation i s as much conceptual
as mathematical:
i t i l l u s t r a t e s that simultaneous measurement o f
P, x, and y i s unnecessary, that vapor compositions can i n p r i n c i p l e be computed from measurements o f j u s t P and x. Once the y a r e
determined by i n t e g r a t i o n , values of y^ f o l l o w d i r e c t l y from Eq.
(12). Van Ness (3) presents a d e t a i l e d d i s c u s s i o n of the charact e r i s t i c s and a p p l i c a t i o n o f Eq. (14).
Reduction o f VLE data v i a the c o e x i s t e n c e equation i s " i n d i r e c t " , i n t h a t i t makes no d i r e c t use o f experimentally-determined
vapor compositions. Other i n d i r e c t approaches are p o s s i b l e . One

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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of the most popular i s t h a t f i r s t proposed by Barker (_4 ) .


method i s based upon the equation
P = Z (x.y.P
11
i
I

S a t

70
l

Barker's

(15)

which f o l l o w s from Eq. ( 5 ) .

Quantity $^ i s d e f i n e d by

S a t

*. = * . ( P / f . )
l
l l
l
A c t i v i t y c o e f f i c i e n t s i n Eq. (15) are r e p l a c e d by the expressions
Y, = exp [g -

Z x (|f-)
i
T P
k

(16)

The composition dependence of g i s expressed by an equation of


s u i t a b l e form, and values of undetermined parameters i n t h i s equat i o n are found by a r e g r e s s i o n procedure that y i e l d s a b e s t f i t of
the P vs. x data. The $^ depend upon the y^, which are not i n i t i a l l y known; thus an i t e r a t i v e procedure i s r e q u i r e d . The major
requirement f o r s u c c e s s f u l a p p l i c a t i o n of Barker's method i s the
a v a i l a b i l i t y of an a n a l y t i c a l e x p r e s s i o n f o r g t h a t i s capable of
producing a f i t to the P-x data to w i t h i n the l i m i t s of e x p e r i mental u n c e r t a i n t y . Abbott and Van Ness (5) and Abbott (6) d i s cuss the development and s e l e c t i o n of such equations.
There has been much d i s c u s s i o n of the r e l a t i v e m e r i t s of
d i r e c t measurement, as opposed to i n d i r e c t c a l c u l a t i o n , of vapor
compositions. Although the d i f f i c u l t y of p r e c i s e measurement of
y's i s g e n e r a l l y conceded, there remains a s t r o n g body of o p i n i o n
that the redundant i n f o r m a t i o n p r o v i d e d by experimental values of
y (however much i n e r r o r they might be) somehow enhances the r e l i a b i l i t y of the eventual c o r r e l a t i o n f o r g. I do not s u b s c r i b e to
t h i s view. The d i f f i c u l t y of c a r r y i n g out the necessary c a l c u l a t i o n s by hand c e r t a i n l y a t one time c o n s t i t u t e d a reasonable argument a g a i n s t i n d i r e c t d e t e r m i n a t i o n of y's, but the e l e c t r o n i c computer has removed t h i s computational b a r r i e r . The experimenter's
time i s best spent i n a c h i e v i n g accuracy i n the measurement of the
minimum number of v a r i a b l e s r e q u i r e d to c h a r a c t e r i z e the system,
not i n d e v i s i n g ingenious ways to c o l l e c t redundant data.
E x t e n s i o n of Isothermal VLE Data w i t h Temperature
According to Eq. ( 8 ) , the excess enthalpy i s p r o p o r t i o n a l to
the temperature d e r i v a t i v e of g:
H

= -RT

(|f)

(17)

Equation (17) suggests an a l t e r n a t i v e procedure to the d i r e c t


d e t e r m i n a t i o n of i s o t h e r m a l VLE at s e v e r a l temperatures, namely,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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93

the use o f heat-of-mixing data f o r e x t r a p o l a t i o n o r i n t e r p o l a t i o n


of g w i t h T. Suppose f o r example that i s o t h e r m a l data are a v a i l a ble a t a s i n g l e temperature T-^, and t h a t H data are a v a i l a b l e a t
two temperatures near T]_. Suppose f u r t h e r that H /RT i s known to
vary approximately l i n e a r l y w i t h T:
E

H /RT = a + bT
where a and b depend upon composition o n l y . Values o f g a t some
other temperature T can then be found by i n t e g r a t i o n o f Eq. (17):
2

g(T )
2

= gO^)

- a n ( T ^ )

- b d ^ )

Obvious extensions to t h i s simple example are p o s s i b l e . Thus,


the method can be used
comprehensive expression
be employed, which a l l o w i n c o r p o r a t i o n o f s e v e r a l s e t s o f i s o t h e r mal VLE data and H data. F i n a l l y , C p data can be i n c o r p o r a t e d
i n t o the procedure through use o f the thermodynamic equation
E

= <lr>P,x

( 1 8 )

An elegant example o f the simultaneous use o f i s o t h e r m a l VLE and


H data to p r o v i d e a complete and i n t e r n a l l y c o n s i s t e n t s e t o f
excess f u n c t i o n s over a wide temperature range i s the recent work
of L a r k i n and Pemberton (7) on the ethanol-water system.
E

Measurement o f Low-Pressure VLE Data


Hala et_ a l (8) c l a s s i f y VLE measurement techniques i n f i v e
major groups:
d i s t i l l a t i o n methods, c i r c u l a t i o n methods, s t a t i c
methods, dew-point/bubble-point methods, and f l o w methods. One
could add to t h i s l i s t some r a t h e r s p e c i a l i z e d techniques, b u t i n
the main most modern low-pressure VLE work i s done on two major
types o f equipment: c i r c u l a t i o n s t i l l s and s t a t i c e q u i l i b r i u m
cells.
In low-pressure v a p o r - c i r c u l a t i o n s t i l l s , a l i q u i d mixture i s
charged to a d i s t i l l i n g f l a s k , and brought to a b o i l . The evolved
vapors are condensed e x t e r n a l l y i n t o a r e c e i v e r ; excess condensate
r e t u r n s through an overflow tube back i n t o the d i s t i l l i n g f l a s k ,
where i t mixes w i t h the b o i l i n g l i q u i d . The compositions of the
b o i l i n g l i q u i d and the condensate change c o n t i n u o u s l y w i t h time,
u n t i l a s t e a d y - s t a t e c o n d i t i o n i s reached. The s t e a d y - s t a t e comp o s i t i o n s of the b o i l i n g l i q u i d and the vapor condensate are taken
to be the e q u i l i b r i u m l i q u i d and vapor compositions.
Hala et_ a l (8) d i s c u s s a t great l e n g t h the design and p r i n c i ples o f o p e r a t i o n o f c i r c u l a t i o n s t i l l s . The b e t t e r s t i l l s a r e
complicated d e v i c e s , which may i n v o l v e c i r c u l a t i o n o f b o i l i n g
l i q u i d as w e l l as o f vapor condensate.
Operation i s o f t e n i s o b a r i c , w i t h pressure r e g u l a t i o n provided by a manostat. S p e c i a l

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES I N C H E M I C A L INDUSTRY

Vent

Vacuum <

Constant^T Bath
Figure 1.

Schematic diagram of static VLE apparatus

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

4.

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95

care must be taken when withdrawing samples f o r a n a l y s i s , p a r t i c u l a r l y i f the temperature l e v e l i s h i g h and e s p e c i a l l y f o r the
vapor condensate, f o r l o s s by v a p o r i z a t i o n o f the l i g h t e r components can be s i g n i f i c a n t .
In the s t a t i c method, a l i q u i d mixture i s charged to an evacuated e q u i l i b r i u m c e l l , immersed i n a constant-temperature bath.
E q u i l i b r a t i o n o f the phases i s brought about by vigorous s t i r r i n g
of the l i q u i d phase o r , i n some designs, by r o c k i n g the c e l l .
When the system has come to e q u i l i b r i u m , the pressure i s read from
a gauge.
Measurement o f the composition of the vapor phase i s the most
d i f f i c u l t p a r t o f the s t a t i c method, and probably accounts f o r i t s
i n f r e q u e n t use u n t i l r e l a t i v e l y r e c e n t l y . A t low p r e s s u r e s , the
t o t a l mass o f vapor i n the c e l l i s s m a l l so the vapor sample must
be extremely s m a l l i n orde
turbed on withdrawal o
sample
y
avoided e n t i r e l y i f one e s t a b l i s h e s vapor compositions i n d i r e c t l y ,
by c a l c u l a t i o n . L i q u i d compositions can be determined g r a v i m e t r i c a l l y , and the P-x data reduced by Barker's method, o r by i n t e g r a t i o n o f the c o e x i s t e n c e equation.
F i g u r e 1 i s a schematic drawing o f a modern low-pressure
s t a t i c apparatus, designed by Gibbs and Van Ness (9) . Pure
l i q u i d s 1 and 2 are c o n f i n e d i n c a l i b r a t e d p i s t o n - i n j e c t o r s P I 1
and PI2. The e q u i l i b r i u m c e l l i s immersed i n a constant-temperature bath, and pressures are read from a Texas Instruments fuzedquartz pressure gauge PG. The vapors are i s o l a t e d from the gauge
by a d i f f e r e n t i a l pressure i n d i c a t o r DPI; f i n e adjustment o f the
i n e r t gas pressure a c t u a l l y measured by the gauge i s p r o v i d e d by
a s e n s i t i v e variable-volume device VV. Heater H prevents condens a t i o n o f vapors i n the l i n e connecting the c e l l w i t h the DPI.
The c e l l i s evacuated b e f o r e the beginning o f a run. A measured amount o f l i q u i d 2 i s then i n j e c t e d i n t o the c e l l , the magn e t i c s t i r r e r i s a c t i v a t e d , and a f t e r a s h o r t p e r i o d o f time a
vapor-pressure reading i s taken. This pressure i s the vapor p r e s sure P | o f pure 2. Small amounts o f l i q u i d 1 are s u c c e s s i v e l y
added to the c e l l , and pressure readings are taken a f t e r each
i n j e c t i o n . The process i s continued u n t i l the l i q u i d - p h a s e mole
f r a c t i o n o f 1 i s about 0.6.
The c e l l i s then emptied and evacuated,
component 1 i s added t o the c e l l , and s m a l l amounts o f 2 i n j e c t e d
u n t i l X2 i s about 0.6; pressure readings are taken a f t e r each
i n j e c t i o n . The complete s e t o f pressure-composition measurements
f o r both experiments c o n s t i t u t e s the experimental P-x curve f o r the
b i n a r y system. The method i s e a s i l y extended t o ternary systems
[Abbott e t a l ( 1 0 ) ] ; one merely adds another p i s t o n - i n j e c t o r to
accommodate the t h i r d component.
The low-pressure s t a t i c method has been developed to a h i g h
degree o f s o p h i s t i c a t i o n by the NPL D i v i s i o n o f Chemical Standards
group [Pemberton (11); L a r k i n and Pemberton ( 7 ) ] . I n t h e i r work on
the ethanol-water system between 30(C) and 90(C), they c l a i m an
accuracy i n measured vapor pressures o f +0.02% o r +2.6 (Pa),
a t

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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whichever i s g r e a t e r . The r e l a t i v e s i m p l i c i t y of the method and


the ease of o p e r a t i o n of the equipment seem l i k e l y to make the
s t a t i c technique a standard procedure f o r d e t e r m i n a t i o n of lowpressure VLE.
A c r i t i c a l requirement f o r s u c c e s s f u l use of the s t a t i c technique i s that the l i q u i d s charged to the c e l l be thoroughly
degassed. The c e l l i s a c l o s e d system, so even s m a l l amounts of
d i s s o l v e d gases can r e s u l t i n erroneous pressure readings. A
commonand time-consumingdegassing technique i n v o l v e s the
repeated f r e e z i n g and o f f - g a s s i n g of the pure l i q u i d s . We are now
experimenting w i t h degassing by d i s t i l l a t i o n ; our p r e l i m i n a r y
r e s u l t s c o n f i r m the s u i t a b i l i t y of the method.
Conclusions and Remarks
(1) The most u s e f u low-pressur
constant temperature.
I would discourage the r o u t i n e c o l l e c t i o n
of low-pressure i s o b a r i c VLE data. T h e i r r e d u c t i o n and i n t e r p r e t a t i o n i s d i f f i c u l t , and there i s nothing to be obtained from them
that c a n t be found from a couple of i s o t h e r m a l experiments, o r ,
p r e f e r a b l y , a s i n g l e i s o t h e r m a l experiment and some heat-of-mixing
data.
(2) Measurement of redundant data i s o f t e n d i f f i c u l t and f r e quently unnecessary.
For example, r i g o r o u s thermodynamic methods
permit the d e t e r m i n a t i o n of vapor compositions from low-pressure
i s o t h e r m a l P-x data. I f vapor compositions are not the most d i f f i c u l t q u a n t i t i e s to measure, then a l t e r n a t i v e procedures may be
devised i n which f o r example P i s c a l c u l a t e d from i s o t h e r m a l x-y
measurements, or l i q u i d compositions from i s o t h e r m a l P-y measurements. The p o i n t to be made i s t h i s : thermodynamics can be used
e i t h e r f o r c o n s i s t e n c y t e s t i n g , or to l e s s e n the burden on the
e x p e r i m e n t a l i s t by reducing the number of v a r i a b l e s he must measure.
(3) The pure-component vapor pressures p l a y a key r o l e i n the
r e d u c t i o n of low-pressure VLE data. Since they appear i n the
e q u i l i b r i u m equations as n o r m a l i z i n g f a c t o r s f o r the a c t i v i t y
c o e f f i c i e n t s , they d i r e c t l y a f f e c t the numerical values of G
through every data p o i n t . However, vapor pressures are h i g h l y
s e n s i t i v e to temperature and to sample p u r i t y . Thus, to guarantee
i n t e r n a l c o n s i s t e n c y w i t h the r e s t of the data s e t , they should be
measured w i t h the same equipment and on the same l o t s of m a t e r i a l s
as are the mixture vapor p r e s s u r e s . This u n f o r t u n a t e l y i s not
always done, and one sometimes has to analyze an otherwise s a t i s f a c t o r y s e t of data w i t h f o r e i g n vapor p r e s s u r e s , computed f o r
example from an Antoine equation e x t r a c t e d from the l i t e r a t u r e .
T h i s can be r i s k y . I would encourage a l l workers i n t h i s f i e l d to
measure and r e p o r t pure-component vapor pressures along w i t h t h e i r
mixture data.
(4) The vapor-phase f u g a c i t y c o r r e c t i o n , although not always
l a r g e , i s o f t e n the weakest l i n k i n the d a t a - r e d u c t i o n process.
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Measurement of Vapor-Liquid

Equilibrium

97

The source o f u n c e r t a i n t y i s u s u a l l y the mixed second v i r i a l coeff i c i e n t B-^j. Experimental data are r a r e l y a v a i l a b l e f o r t h i s
q u a n t i t y , and one must r e s o r t to c o r r e l a t i o n s . Good c o r r e l a t i o n s
are a v a i l a b l e , b u t t h e i r mixture data base i s s m a l l and needs to
be extended. There i s a s p e c i a l need f o r vapor-phase v o l u m e t r i c
data on mixtures c o n t a i n i n g p o l a r and hydrogen-bonding s p e c i e s .
(5) I t would be u s e f u l i f VLE e x p e r i m e n t a l i s t s could d e f i n e
by mutual agreement h a l f a dozen o r so r e f e r e e t e s t systems, as
the c a l o r i m e t r y people have done. These would be b i n a r y systems
f o r which pure-component vapor pressures were w e l l known, and
which had been c a r e f u l l y s t u d i e d by s e v e r a l i n v e s t i g a t o r s on d i f f e r e n t types o f equipment o f proven r e l i a b i l i t y .
The systems
would be used f o r t e s t i n g new equipment designs and new VLE datar e d u c t i o n methods.
(6) There i s a nee
p r i s e d of n o n - o f f - t h e - s h e l
colleague
confided t o me the s u s p i c i o n that many academic s t u d i e s are based
p r i m a r i l y on the a v a i l a b i l i t y o f c e r t a i n reagents i n chromatoq u a l i t y grade. This i s not e n t i r e l y an u n f a i r assessment. Whatever the b a s i s f o r c u r r e n t n e g l e c t o f such systems, the need i s
there, and must e v e n t u a l l y be met.
(7) We r e q u i r e more multicomponent experimentation.
The hope
remains that theory w i l l e v e n t u a l l y produce methods f o r reasonable
e s t i m a t i o n o f multicomponent phase e q u i l i b r i a from data on the
c o n s t i t u e n t b i n a r i e s . A s o l i d data base i s needed f o r the development and t e s t i n g o f such t h e o r i e s .
(8) I t i s a p p r o p r i a t e to acknowledge the r o l e o f the computer
i n modern VLE experimentation.
Data r e d u c t i o n i s a k e y b u t potent i a l l y t e d i o u s s t e p i n VLE work. The a v a i l a b i l i t y o f high-speed
computational techniques has I t h i n k put t h i s c r u c i a l step back
i n t o p e r s p e c t i v e : no longer a major h u r d l e between experimentation
and theory, but a v a l u a b l e adjunct to both.
Acknowledgment
I a p p r e c i a t e f i n a n c i a l support provided by N a t i o n a l
Foundation Grant No. ENG75-17367.

Science

Notation

excess constant-pressure heat c a p a c i t y


f u g a c i t y o f pure species i
s t a n d a r d - s t a t e f u g a c i t y o f species i
f u g a c i t y o f species i i n s o l u t i o n
G /RT
excess Gibbs f r e e energy
excess enthalpy
as s u p e r s c r i p t , designates l i q u i d phase
t o t a l number o f moles
number of moles o f species i

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

98

P H A S E EQUILIBRIA A N D

P
Pf
R
T
v
V
x^
y.
Y-j_
E

a t

=
=
=
=
=
=
=
=
=
=
-

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

pressure
vapor p r e s s u r e of pure i
u n i v e r s a l gas constant
a b s o l u t e temperature
as s u p e r s c r i p t , designates vapor phase
excess volume
mole f r a c t i o n of s p e c i e s i i n l i q u i d phase
mole f r a c t i o n of species i i n vapor phase
a c t i v i t y c o e f f i c i e n t of species i
f u g a c i t y c o e f f i c i e n t of species i i n s o l u t i o n
f a c t o r i n VLE t o t a l - p r e s s u r e e x p r e s s i o n , Eq. (15)

Literature Cited
1. Van Ness, H. C., Byer
19, 238.
2. Christiansen, L. J. and Fredenslund, Aa., AIChE J. (1975), 21,
49.
3. Van Ness, H. C., AIChE. J. (1970), 16, 18.
4. Barker, J. A., Austral. J. Chem. (1953), 6, 207.
5. Abbott, M. M. and Van Ness, H. C., AIChE J. (1975), 21, 62.
6. Abbott, M. M., "Selection of Correlating Expressions for G ",
International Symposium on Reduction of Vapor-Liquid Equilibrium Data, U.E.R. Scientifique de Luminy Printing Office,
France (1976).
7. Larkin, J. A. and Pemberton, R. C., "Thermodynamic Properties
of Mixtures of Water + Ethanol Between 298.15 and 383.15K",
NPL Report Chem. 43, National Physical Laboratory, Division
of Chemical Standards, Teddington, England, (1976).
8. Hla, E., Pick, J., Fried, V. and Vilm, O., "Vapour-Liquid
Equilibrium, Second Edition" Pergamon Press, Oxford, 1967.
9. Gibbs, R. E. and Van Ness, H. C., Ind. Eng. Chem. Fundam.
(1972), 11, 410.
10. Abbott, M. M., Floess, J. K., Walsh, J. E., Jr., and Van Ness,
H. C., AIChE. J. (1975), 21, 72.
11. Pemberton, R. C. "Thermodynamic Properties of Aqueous Non-electrolyteMixtures. Vapor Pressures for the System Water
+ Ethanol at 303.15-363.15K Determined by an Accurate Static
Method," Communications of 4th International Conference on
Chemical Thermodynamics, VI, 137 (1975).
E

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5
Equilibria in Aqueous Electrolyte Systems at High
Temperatures and Pressures
E. U . FRANCK
University of Karlsruhe, Karlsruhe, Germany

Aqueous e l e c t r o l y t e s o l u t i o n s a r e not r e s t r i c t e d to moderate


temperatures and low p r e s s u r e s . They can e x i s t and have been
i n v e s t i g a t e d to and f a r beyond the c r i t i c a l temperature of pure
water and to pressures of s e v e r a l k i l o b a r s . Research on e q u i l i b r i a i n e l e c t r o l y t e s o l u t i o n s i n such a wide range gives v a l u a b l e
s c i e n t i f i c i n f o r m a t i o n on i n t e r m o l e c u l a r and i n t e r i o n i c i n t e r a c t i o n and k i n e t i c phenomena i n dense f l u i d s . P r a c t i c a l a p p l i c a t i o n s
of the unusual combinations of p r o p e r t i e s of dense s u p e r c r i t i c a l
f l u i d s can a l s o be a n t i c i p a t e d .
Water w i l l always be the predominant e l e c t r o l y t i c s o l v e n t .
The temperature and d e n s i t y determine i t s p r o p e r t i e s . The r e l a t i o n
of these f u n c t i o n s w i t h pressure can be d e r i v e d from s t a t i c e x p e r i mental pvT-determinations which have i n recent years been extended
to almost 1 0 0 0 C and 1 0 kbar. A t p r e s e n t , the i n t e r n a t i o n a l l y
recognized steam t a b l e s cover the r e g i o n to 8 0 0 C and 1 kbar ( 1 ) .
I t can be expected, however, that c r i t i c a l l y compiled t a b l e s f o r a
wider range w i l l be a v a i l a b l e to the i n d u s t r i a l user i n the near
f u t u r e . F i g . 1 g i v e s a temperature-density diagram (_2,_3jA>JL_6) f
water t o 1 0 0 0 C and a d e n s i t y of 1 . 6 g/cm . The c r i t i c a l p o i n t ,
CP, ( 3 7 4 C ,
2 2 1 b a r ) , and t r i p l e p o i n t , TP, a r e i n d i c a t e d on the
g a s - l i q u i d c o e x i s t e n c e curve. The p o i n t s on the broken l i n e
extending from TP t o the r i g h t denote the t r a n s i t i o n s between d i f f e r e n t h i g h pressure m o d i f i c a t i o n s of i c e . A t pressures above 2 5
kbar, water d e n s i t i e s have been d e r i v e d from shock wave measurements ( 7 ) . A t 5 0 0 C and 1 0 0 0 C, pressures of about 8 and 2 0 kbar
are needed t o produce the t r i p l e p o i n t d e n s i t y of l i q u i d water.
The r e g i o n to about 5 0 0 C and 5 kbar i s a t present of p a r t i c u l a r
i n t e r e s t f o r l a b o r a t o r y experiments, p o s s i b l e i n d u s t r i a l a p p l i c a t i o n and geochemical phenomena.
The d i s c u s s i o n of phase e q u i l i b r i a and i o n i c d i s s o c i a t i o n of
s a l t s i n water f o r a wide range of temperatures and d e n s i t i e s
r e q u i r e s a knowledge of phase diagrams. Only a few s a l t - w a t e r
phase diagrams have been e x t e n s i v e l y i n v e s t i g a t e d e x p e r i m e n t a l l y .
3

99

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

100

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Density,
Figure 1.

g/cm

Temperature-density diagram of water. Cross-hatched area is where most of


the hydrothermal experiments were made.

Figure 2.

Schematic P-T- and V-x-diagrams of a simple two-component system

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

101

This a p p l i e s to the sodium c h l o r i d e - w a t e r system which i s an


exemplary case. F i g . 2 gives a schematic p-T-diagram o f a two
component system w i t h very d i f f e r e n t c r i t i c a l temperatures. One
observes a c r i t i c a l curve which i s a p r o j e c t i o n from the t h r e e dimensional pressure-temperature-composition diagram on the p-Tplane. The curve extends u n i n t e r r u p t e d between the c r i t i c a l
p o i n t s of the two pure components. The p r o j e c t i o n of a t h r e e phase-surface, S2LG, between a quadruple p o i n t and the t r i p l e
p o i n t T2 can a l s o be seen. I t does not i n t e r s e c t the c r i t i c a l
curve i n t h i s example. I n the r i g h t p a r t of F i g . 2 we have a
P - x - s e c t i o n taken between M and B i n the p r e v i o u s diagram. A t CP
the c r i t i c a l curve penetrates the P-x-plane.
In F i g . 3, a s e l e c t i o n of experimental isotherms corresponding to the g--curves o
NaCl-H20 ( 8 ) . A p o r t i o
system and i t i s reasonable to assume, t h a t i t i s o f the u n i n t e r
rupted type and w i l l e v e n t u a l l y extend t o the c r i t i c a l p o i n t o f
pure NaCl, which has not y e t determined but w i l l very probably be
above 2000 C. I t f o l l o w s from F i g . 3, that even above the c r i t i c a l temperature of pure water and a t pressures r e a d i l y a v a i l a b l e ,
homogeneous f l u i d phases w i t h much more than 10 weight percent
NaCl can e x i s t over a wide range of c o n d i t i o n s . This i s undoubtedly t r u e f o r other a l k a l i s a l t s . S o l u t i o n s of t h i s type e x i s t
as hydrothermal f l u i d s w i t h i n the earth's c r u s t and can p o s s i b l y
be used f o r p r a c t i c a l purposes too. Many other aqueous systems,
however, e x h i b i t i n t e r r u p t e d c r i t i c a l curves and d i f f e r e n t behav i o r . An example i s the Si02-H20-system ( 9 ) .
C r i t i c a l Curves and M i s c i b i l i t y
The e l e c t r o l y t i c p r o p e r t i e s o f water can be v a r i e d by expans i o n . S i m i l a r v a r i a t i o n s can be achieved by admixing an i n e r t
v o l a t i l e component to s u p e r c r i t i c a l water a t h i g h p r e s s u r e s . Such
mixtures can have i n t e r e s t i n g p r o p e r t i e s w i t h o u t adding s a l t . I n
recent years v a r i o u s b i n a r y aqueous systems have been i n v e s t i g a t e d
by s e v e r a l groups and the two-phase s u r f a c e s determined. I f the
nonaqueous component i s nonpolar o r only s l i g h t l y p o l a r , the c r i t i c a l curves are mostly o f the i n t e r r u p t e d type and the upper branch,
which begins a t the c r i t i c a l p o i n t of the pure water, proceeds to
r a t h e r h i g h p r e s s u r e s . F i g . 4 shows a number o f examples ( 6 ) .
These c r i t i c a l curves are a s o r t o f envelope o f the two-phase
r e g i o n . A t the h i g h temperature s i d e of the curves, the components
are completely m i s c i b l e a t a l l t o t a l d e n s i t i e s . Above 400 C t h e
r a r e gases, n i t r o g e n and l i g h t alkanes a l l appear t o be m i s c i b l e
w i t h water. Two o f the curves have a d i f f e r e n t c h a r a c t e r than the
o t h e r s . Benzene-water has a c r i t i c a l curve w i t h a minimum below
300 C a t about 200 bar. Thus, dense homogeneous mixtures o f water
w i t h benzene and other s i m i l a r aromatic compounds can be obtained
r e l a t i v e l y e a s i l y (10). The curve f o r H 0-C02 a l s o proceeds t o
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Weight %
Figure 3. Experimental isotherms for the NaCl-H 0
system in a pressure-salt concentration-diagram
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

103

r a t h e r low temperatures, i n d i c a t i n g a c e r t a i n degree of a t t r a c t i v e i n t e r a c t i o n between the two compounds. This does not mean
s t o c h i o m e t r i c a s s o c i a t i o n , however, as shown by recent h i g h temperature-high pressure Raman measurements (11).
The two-phase boundary s u r f a c e and the pvT-behavior i n the
s u p e r c r i t i c a l r e g i o n has been e x t e n s i v e l y i n v e s t i g a t e d (12,13,14).
In analogy to " s a l t i n g out" e f f e c t s a t low temperature, one should
expect t h a t a d i s s o l v e d s a l t as a t h i r d component a l s o a f f e c t s
the m i s c i b i l i t y of C 0 and H2O i n the c r i t i c a l r e g i o n . This i s
indeed the case as was shown some years ago (15). Recently extended measurements w i t h the H^O-CC^-NaCl system has been performed
at s e v e r a l c o n c e n t r a t i o n s and the r e s u l t s are shown i n F i g . 5.
The curves a r e f o r constant w a t e r - s a l t c o n c e n t r a t i o n r a t i o s . The
CO2 content v a r i e s . Thi
probably a l s o the c r i t i c a
by 50C or more (16). Beginning w i t h the c r i t i c a l p o i n t of pure
water, a p a r t of the c r i t i c a l curve of the b i n a r y system l^O-NaCl
i s a l s o shown. I t appears t h a t by making use o f the c r i t i c a l data
f o r the a p p l i e d w a t e r - s a l t r a t i o , a c e r t a i n u n i f i e d , reduced r e p r e s e n t a t i o n of the v a r i o u s curves can be obtained. A more r i g i d
t h e o r e t i c a l treatment of a t e r n a r y system of t h i s k i n d does not
seem to be p o s s i b l e a t present. The experimental work i s being
continued. This system i s c e r t a i n l y one of the most important i n
geochemistry.
I r r e s p e c t i v e o f the incomplete q u a n t i t a t i v e knowledge of the
i n t e r a c t i o n s f o r a t e r n a r y system l i k e t^O-CX^-NaCl one can attempt
to make e s t i m a t e s . F i g . 6 g i v e s a t e n t a t i v e t r i a n g u l a r diagram f o r
a constant pressures of 1 kbar to the m e l t i n g temperature of pure
sodium c h l o r i d e . The i m m i s c i b i l i t y curves of the b i n a r y systems
H2O-CO2 and H20-NaCl a r e r e l a t i v e l y w e l l determined by experiments.
The lower r i g h t curve i n the l^O-NaCl plane of the p r i s m i s based
on the s o l u b i l i t y curve of NaCl i n water a t e q u i l i b r i u m pressures
(8) and can be only q u a l i t a t i v e l y c o r r e c t a t 1 kbar. F i g . 6 suggests a t l e a s t , t h a t there i s a r a t h e r extended range of homogeneous f l u i d s i n the H20-C02-NaCl t e r n a r y system a t h i g h pressure
between 400 and 600 C. I t i s hoped that c u r r e n t work w i l l permit
the c o n s t r u c t i o n of more r e l i a b l e diagrams f o r d i f f e r e n t pressures
i n the f u t u r e .
Values o f the thermodynamic f u n c t i o n s based on experiments
f o r the two b i n a r y systems I^O-NaCl and H2O-CO2 i n the f l u i d onephase r e g i o n a t h i g h temperatures and pressures have not y e t been
s u f f i c i e n t l y determined.
New work i n t h i s f i e l d i s being done a t
present. As one example, F i g . 7 shows p a r t i a l mola volumes of
NaCl i n H2O which were c a l c u l a t e d r e c e n t l y (17) from a c r i t i c a l
c o m p i l a t i o n o f e x i s t i n g data. F i g . 8 gives excess Gibbs f r e e
energy values o f H2O-CO2 mixtures f o r two s u p e r c r i t i c a l temperatures .
These are p a r t of the r e s u l t s from c a l c u l a t i o n s now being done
at K a r l s r u h e u s i n g both o l d e r and new experimental data and a
R e d l i c h - K i s t e r type equation o f s t a t e .
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

104

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

2000-

200

300

400

500

T/C

Figure 5. Phase boundary curves for constant concentrations


(isopleths) for the ternary system H 0-C0 -NaCl
2

1000 bar
T/C

600

300

co \mm
2

Figure 6. Tentative boundary surface


for one-phase fluid conditions at 1000
bar for the ternary system H>0-C0 NaCl
2

H0
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

>JNaCI

Equilibria in Aqueous Electrolyte Systems

FRANCK

Liquid
Halite Saturation.

150
200
Temperature /*C
Figure 7. Partial molal volume of NaCl in the liquid phase for
vapor-saturated NaCl solutions from 0 wt % to halite saturation
between 80 and 325 C. (calculated by J. L. Haas, Jr., U.S. Geological Survey, Reston, Va., 1975)

H2O- CO2
1.5-

G /KJmol"
E

20

400 C
500 C

40
60
-** X Anol /o
,

c02

Figure 8. Excess free energy for supercritical H 0-C0 mixtures


2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

106

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L INDUSTRY

D i e l e c t r i c Behavior
A q u a n t i t a t i v e d i s c u s s i o n and p r e d i c t i o n of phase e q u i l i b r i a
and f l u i d p r o p e r t i e s of e l e c t r o l y t e s o l u t i o n s w i l l o f t e n r e q u i r e
the knowledge of the s t a t i c d i e l e c t r i c constant o r " p e r m i t t i v i t y " ,
e, of the s o l v e n t f l u i d . The methods of p r e d i c t i o n of the d i e l e c t r i c constant of p o l a r f l u i d s f o r a wide range of d e n s i t i e s and
temperatures i n c l u d i n g the s u p e r c r i t i c a l r e g i o n a r e s t i l l i n an
e a r l y stage.
I t has been p o s s i b l e , however, to determine t h i s
q u a n t i t y experimentally f o r number of f l u i d s of s m a l l , p o l a r molecules a t sub- and s u p e r c r i t i c a l c o n d i t i o n s . C y l i n d r i c a l autoclaves
have been used w i t h b u i l t - i n condensers, the c a p a c i t y of which
could be determined and v a r i e d w h i l e f i l l e d w i t h the f l u i d samples
at high temperatures an
the predominant e l e c t r o l y t i
of a number of other l e s s p o l a r f l u i d s a r e a l s o important i n
i n d u s t r y and may become more so i n the f u t u r e . Examples a r e
methanol, a c e t o n i t r i l e , l i q u i d ammonia and c e r t a i n Freons. F i g . 9
gives experimental r e s u l t s f o r e of m e t h y l e h l o r i d e along the i s o bars (18). As expected, i n c r e a s i n g the temperature and decreasing
the pressure lowers the d i e l e c t r i c constant.
Since the d i p o l e
moment of the i s o l a t e d CH3F molecule of 1.85 debye u n i t s i s almost
equal to that of an i s o l a t e d water molecule (1.84 debye u n i t s ) a
comparison w i t h water i s p a r t i c u l a r l y i n t e r e s t i n g . The higher
e-values of dense water have to be r e l a t e d to i t s s t r u c t u r e caused
by hydrogen bonds. The temperature and pressure dependence of the
d i e l e c t r i c constant of m e t h y l f l u o r i d e appears to be r a t h e r s i m i l a r
to those of s e v e r a l of the more p o l a r Freons and of ammonia. I t
may be p o s s i b l e to d e s c r i b e and p r e d i c t q u a n t i t a t i v e l y the d i e l e c t r i c p r o p e r t i e s of such p o l a r , non-hydrogen bonded f l u i d s on the
b a s i s of the Debye-Onsager-Frohlich-Kirkwood theory by d e v i s i n g
s u i t a b l e expressions f o r the "Kirkwood C o r r e l a t i o n F a c t o r . "
For comparison i n F i g . 10 an e-T-diagram f o r HC1 i s given
(19). Even i n the h i g h d e n s i t y s u p e r c r i t i c a l r e g i o n e i s much
lower than i n CH3F. This mainly due to the lower d i p o l e moment of
HC1 (1.05). F i g . 11 gives a temperature-density diagram of water
w i t h a number of i s o b a r s . Superimposed on these are curves of
constant values of the d i e l e c t r i c constant (20). These l a t t e r ecurves a r e based on an e x t e n s i v e c r i t i c a l survey of 47 papers w i t h
experimental data which were p u b l i s h e d between 1920 and 1975. As
a r e s u l t of t h i s survey an equation f o r e = f ( t , p ) was d e r i v e d of
the form:
e

1 +

a-^T^^p

+ ( a x " ^ + a^ + a ^ x ) p

-1 _,_
,
2. 3
+ (a_x + a,x + a_x ) p
O

+ /( a x 2 +. a T -1 +
_l

.4

1 Q

)p

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

107

P H A S E EQUILIBRIA

0
Figure 11.

A N D F L U I D PROPERTIES

OS

g[g/cm3]

IN C H E M I C A L INDUSTRY

1.0

Isodielectric constant curves on a T-g diagram

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

Equilibria in Aqueous Electrolyte Systems

FRANCK

109

(T = T/100, T i n K and p i n g/cm^) . This equation represents the


e x i s t i n g data.
I t i s obvious that even i n water very high d i e l e c t r i c cons t a n t s occur only at r e l a t i v e l y low temperatures and h i g h d e n s i t i e s . There e x i s t s , however, a wide range of s u p e r c r i t i c a l c o n d i t i o n s , where the d i e l e c t r i c behavior i s comparable to that of the
more p o l a r o r g a n i c s o l v e n t s which to some extent can act as e l e c t r o l y t i c s o l v e n t s . F i n a l l y , F i g . 12 shows a reduced temperatured e n s i t y diagram of HC1, I^O and CH^CN w i t h e x p e r i m e n t a l l y d e t e r mined e-values o f these three compounds, the d i p o l e moments which
n e a r l y i n c r e a s e as 1 : 2 : 4 from HC1 to CH3CN. Such reduced d i a gram may e v e n t u a l l y permit f i r s t estimates of the d i e l e c t r i c prop e r t i e s of other p o l a r f l u i d s .
I o n i z a t i o n and Complex
Some p o l a r f l u i d s e x h i b i t a s m a l l degree of i o n formation
even i n the l i q u i d s t a t e at room temperature and a t o r d i n a r y p r e s sure. This s e l f i o n i z a t i o n can be of c o n s i d e r a b l e i n f l u e n c e on
the d i s s o c i a t i o n e q u i l i b r i a of d i s s o l v e d e l e c t r o l y t e s . The phenomena of s o l v o l y s i s or h y d r o l y s i s i n aqueous systems depend on the

0.5

1.0

1.5

2,3

2.5

3.0

3.5

Figure 12. Curves for constant values of the static dielectric constants of HCl, H 0
and CH CN on a reduced temperaturedensity diagram
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

110

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

to
v.

S
CO

to

<3

to"
v.
to
P.

to
s

to

+2

co

to

V.

S
S

to
*5

H.

<

to
BP

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

111

i o n d i s s o c i a t i o n of the s o l v e n t and may thus be o f i n f l u e n c e on


c e r t a i n phase e q u i l i b r i a a l s o . This i s p a r t i c u l a r l y t r u e f o r h i g h
temperature aqueous s o l u t i o n s . Examples are the "hydrothermal"
f l u i d s of the earth's c r u s t , which are important as n a t u r a l t r a n s port media f o r m i n e r a l s . Hot aqueous f l u i d s o f t h i s k i n d can a l s o
occur during e x p l o r a t i o n procedures f o r o i l o r f o r geothermal
energy.
The i o n product of water, K^, t h a t i s the product of the a c t i v i t i e s o r c o n c e n t r a t i o n s o f h y d r o x y l ions and hydrogen iorts i n
mol V
i s c l o s e t o 10"-^ mol^ -2
o m temperature and normal
pressure. I t can be expected that t h i s q u a n t i t y w i l l i n c r e a s e a t
e l e v a t e d temperatures as w e l l as e l e v a t e d p r e s s u r e s . This has
been confirmed i n recent years by many d i f f e r e n t experiments, some
of them extending to 100 kbar and almost 1000 C
F i g 13 shows
the r e s u l t s i n a diagra
i n the form o f isotherm
log
has i n c r e a s e d to -11 and a t 500 C and a t the t r i p l e p o i n t
d e n s i t y o f 1 g/cm^, l o g
i s -8. This means t h a t one hundredth
of a percent o f the water i s d i s s o c i a t e d i n t o i o n s a t these c o n d i t i o n s . At such c o n d i t i o n s even a l k a l i s a l t s o f the s t r o n g m i n e r a l
a c i d s can be hydrolyzed to an extent comparable to t h a t of acetates
i n aqueous s o l u t i o n s a t o r d i n a r y c o n d i t i o n s .
I f one c o n s i d e r s the decrease of the d i e l e c t r i c constant o f
water a t h i g h e r temperatures, one c o u l d expect a lowering of the
i o n i c d i s s o c i a t i o n of d i s s o l v e d e l e c t r o l y t e s . This i s indeed the
case shown by e l e c t r o l y t i c conductance measurements. One example
i s shown i n F i g . 14 (21). I t gives i s o b a r s of the s p e c i f i c conductance o f 0.01 m o l a l KC1 s o l u t i o n s to 800 C. Up to 300 C the
conductance r i s e s a t a l l pressures because o f decreasing water
v i s c o s i t y and i n c r e a s i n g i o n m o b i l i t y . Beyond 300 C, however,
the d e c l i n i n g i s o b a r s i n d i c a t e a r e d u c t i o n o f charge c a r r i e r conc e n t r a t i o n caused by i o n a s s o c i a t i o n and decreasing d i s s o c i a t i o n
constants. F i g . 14 gives r e s u l t s only f o r a very d i l u t e s a l t
s o l u t i o n . However, the hot n a t u r a l b r i n e s which are found i n
c e r t a i n p l a c e s o f t e n have very h i g h s a l t c o n c e n t r a t i o n s . The conductance and d i s s o c i a t i o n e q u i l i b r i a i n such s o l u t i o n s approach
the behavior of fused s a l t s . This i s demonstrated i n F i g . 15.
I t shows experimental values o f the molar conductance o f NaCl i n
aqueous s o l u t i o n s a t the s u p e r c r i t i c a l temperatures of 400 and
500 C as a f u n c t i o n o f the mole f r a c t i o n o f the s a l t (22). Measurements could not be made beyond x = 0.1.
The molar conductance
of the fused s a l t has been determined, however. I t i s not very
temperature dependent, so that an e x t r a p o l a t i o n o f the conductance
to an assumed supercooled l i q u i d a t 400 C o r 500 C seems to be
p o s s i b l e . These values are shown i n F i g . 15. I t i s c l e a r t h a t
s o l u t i o n s w i t h s a l t mole f r a c t i o n s o f x = 0.2 and h i g h e r have prop e r t i e s c l o s e r t o the pure fused s a l t than to the d i l u t e s o l u t i o n s
as f a r as the conductance i s concerned.
A l a r g e f r a c t i o n of the
ions i s already i n some way a s s o c i a t e d which must i n f l u e n c e the
thermodynamic f u n c t i o n s a c c o r d i n g l y .
a t

r0

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

112

P H A S E EQUILIBRIA

800

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

^
kbar ^10

700

\ \

600

400

JO.

300

200
2
1

100
>

100
Figure 14.

200

300

400

1
500
600
T (C)

700

800

Specific conductance of 0.01 molal aqueous KCl solutions


as a function of temperature and pressure

Ac

A A Lcm^/SlMol]
T = 500C
A00C

800

Figure 15. Molar conductance of


aqueous NaCl solutions to mole
fractions of NaCl of 0.1 and estimated molar conductances of the
supercooled fused salt

/500'C
JV.OOX
0.2

OA

0.6

0.8

x NaCl

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1.0

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

113

The o b s e r v a t i o n that s u p e r c r i t i c a l dense water can i o n i z e


d i s s o l v e d s a l t s suggests that one attempt e l e c t r o l y t i c decomposit i o n a t such c o n d i t i o n s . I t i s w e l l known, t h a t an i n c r e a s e i n
temperature reduces overvoltages and i t has been shown very e a r l y
that a t room temperature w i t h water, h i g h pressures a c t i n the
same d i r e c t i o n . Both e f f e c t s are shown by a number of simple curr e n t - v o l t a g e curves f o r d i l u t e , aqueous NaOH s o l u t i o n s i n F i g . 16.
I t i s i n t e r e s t i n g t o observe, that the curves i n c r e a s e q u i c k l y a t
very low v o l t a g e s i f the temperature i s h i g h and that beyond 400 C
the decomposition p o t e n t i a l i s no longer c l e a r l y v i s i b l e . A comp l e t e a n a l y s i s of t h i s behavior has not yet been made. I t i s c e r t a i n , however, t h a t i t i s caused by the combined i n f l u e n c e o f h i g h
i o n m o b i l i t i e s , h i g h d i f f u s i o n constants o f n e u t r a l molecules,
complete m i s c i b i l i t y o f oxygen and hydrogen i n the aqueous s o l u t i o n and reduced a d s o r p t i o
t u r e s . As a consequenc
p o l a r i z a b l e above 400 C. Very high c u r r e n t d e n s i t i e s have been
obtained a t such c o n d i t i o n s . I n order to consider the p o s s i b i l i t i e s o f t e c h n i c a l a p p l i c a t i o n , a knowledge o f phase boundary s u r faces and c r i t i c a l curves f o r water-oxygen and water-hydrogen systems would be d e s i r a b l e .
In the f i e l d s o f power p l a n t o p e r a t i o n and h i g h temperature
c o r r o s i o n , i n metallurgy and i n geochemistry, a knowledge o f s t a b i l i t y regions and other e q u i l i b r i u m data f o r heavy metal complexes
i n h i g h temperature and s u p e r c r i t i c a l aqueous s o l u t i o n s are o f
i n t e r e s t . A t present the r e l e v a n t i n f o r m a t i o n i s s t i l l l i m i t e d .
Most o f the r e s u l t s come from geochemical i n v e s t i g a t i o n s (23,24).
Spectroscopy i n the v i s i b l e and near u l t r a v i o l e t complex e q u i l i b r i a
of h a l i d e s of c o b a l t (25), n i c k e l (26), copper (27), z i n c (28),
l e a d and other heavy metals (23). F i g . 17 gives one example w i t h
a d s o r p t i o n s p e c t r a f o r c o b a l t c h l o r i d e a t 300 C and 500 C.
The e x t i n c t i o n c o e f f i c i e n t a t 20 C and normal pressures i s
shown which corresponds to the pink c o l o r e d s o l u t i o n s of b i v a l e n t
hexaquo c o b a l t complexes. A t 300 C and the r e l a t i v e l y modest
pressure o f 350 bar, the a d s o r p t i o n i s c o n s i d e r a b l y i n c r e a s e d and
s h i f t e d t o g r e a t e r wavelengths. The s o l u t i o n s are b l u e , t e t r a h e d r a l f o u r - l i g a n d c o b a l t complexes p r e v a i l . This tendency i s
even more pronounced a t 500 C. I n e q u i l i b r i u m , such compressed
s u p e r c r i t i c a l s o l u t i o n s c o n t a i n the b i v a l e n t metal ions mainly as
complexes w i t h the lower c o o r d i n a t i o n number of f o u r . Analogous
behavior has been found f o r n i c k e l and copper. S t a b i l i t y cons t a n t s have been determined, which may be u s e f u l i n the d i s c u s s i o n
of c o r r o s i o n products i n s u p e r c r i t i c a l steam and of the composit i o n of hydrothermal f l u i d s .
Conclusion
As a concluding remark i t may be p o i n t e d out t h a t p r o p e r t i e s
of the k i n d discussed above may a l s o be i n v e s t i g a t e d w i t h other
c l a s s e s of f l u i d s . F l u i d s a l t s and f l u i d metals can be mentioned
as examples. F i g . 18 shows the s p e c i f i c conductance o f mercury

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

114

P H A S E EQUILIBRIA

Figure 16.

A N D F L U I D PROPERTIES

Voltage u<>

I N C H E M I C A L INDUSTRY

Current-voltage curves obtained for 0.01 molal aqueous NaOH


solutions at high temperatures and pressures

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

Figure 17.

115

Absorption spectrum of CoCU (Mohlity = 0.01) in water at


300 and 500C between 250-6000 bar

Figure 18. Specific conductance, , of mer


cury as a function of temperature and pres
sure at supercritical conditions

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

116

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

at s u p e r c r i t i c a l c o n d i t i o n s (29).
I f the pressure i s r a i s e d to
about 200 b a r s , m e t a l l i c behavior i s found even i n the gas phase.
S i m i l a r phenomena and thermodynamic p r o p e r t i e s are being s t u d i e d
not o n l y f o r mercury but a l s o f o r some a l k a l i m e t a l s .

Abstract
A survey is given of a variety of properties of dense polar
fluids and fluid mixtures at sub- and supercritical conditions.
Aqueous systems in particular are considered. Critical curves and
miscibility, dielectric behavior, ionization and complex formation
are discussed and illustrated by examples.
References
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

"Properties of Wate
editor, Springer, Heidelberg-New York, 1969.
Maier, S., Franck, E. U. Ber. Bunsenges. phys. Chem. (1966)
70, 639.
Kster, H., Franck, E. U. Ber. Bunsenges. phys. Chem. (1969)
73, 716.
Burnham, C. W.; Holloway, J . R.; Davis, N. F. Am. J . S c i . ,
(1969) 267 A, 70.
"Water at High Temperatures and Pressures", K. Tdheide in
"Water" Vol. I, p. 463, F. Franks, editor, Plenum Press, N. Y.
London 1972.
Franck, E. U. Pure and Applied Chemistry (1974) 38, 449.
Rice, M. H . , Walsh, J . M. J . Chem. Physics (1957) 26, 824.
Sourirajan, S., Kennedy, G. C. Amer. J . Sci. (1962) 260,
115.
Kennedy, G. C.; Wasserburg, G. J.; Heard, H. C.; Newton,
R. C. Publ. No. 150, Inst. of Geophysics, UCLA, 1960.
Schneider, G. M. in "Topics in Current Chemistry" Vol. 13,
p. 559, Springer, Heidelberg, New York, 1970.
Kruse, R., Franck, E. U. Ber. Bunsenges, physik. Chem.
(1976) 80, 1236.
Franck, E. U . , Tdheide, K. Z. Physik. Chem. N. F . , (1959)
22, 232.
Tdheide, K., Franck, E. U. Z. Physik. Chem. N. F . , (1963)
37, 387.
Greenwood, H. J. Amer. J . Sci. (1969) 267, 191.
Takenouchi, S., Kennedy, G. C. Amer. J . Sci. (1964) 262,
1055.
Gehrig, M. Thesis, 1975, Inst. for Physical Chemistry, University of Karlsruhe.
Haas, J . L., Jr. U. S. Geol. Survey, Open File Report 75675, (October 1975).
Reuter, K. Thesis 1974, Inst. for Physical Chemistry, University of Karlsruhe.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

5.

FRANCK

Equilibria in Aqueous Electrolyte Systems

117

19. Harder, W. Thesis 1972, Inst. for Physical Chemistry, University of Karlsruhe.
20. Uematsu, M.; Harder, W.; Franch, E. U. "The Static Dielectric Constant of Water to 550 C and 5 kbar". Report of the
"International Association on the Properties of Steam" (IAPS)
Sept. 1976.
21. Quist, A. S.; Marshall, W. L.; Franck, E. U.; v. Osten, W.
J. Physical Chemistry, (1970)74,2241.
22. Klostermeier, W. Thesis 1973, Inst. for Physical Chemistry,
University of Karlsruhe.
23. Helgeson, H. C.; Kirkham, D. H. Amer. J. Science, (1976)
276, 97.
24. Franck, E. U., J. Solution Chemistry, (1973) 2, 339.
25. Ldemann, H. D., Franck, E U Ber Bunsenges Physik Chem
(1967) 71, 455.
26. Ldemann, H. D., Franck
(1968) 72, 514.
27. Scholz, B.; Ldemann, H. D.; Franck, E. U. Ber. Bunsenges.
Physik. Chem. (1972) 76, 406.
28. Schulz, K. Thesis 1974, Inst. for Physical Chemistry, University of Karlsruhe.
29. Hensel, F., Franck, E. U. "Experimental Thermodynamics" Vol.
II, ed.: B. Le Neindre, B. Vodar, p. 975, Butterworths, 1975
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30. Hensel, F. Angewandte Chemie, (1974) 86, 459.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6
Polymer Equilibria
A. BONDI
Shell Development Co., Houston, Tex. 77001

The purpose of the present paper i s to provide a g e n e r a l i z e d


view of those phase e q u i l i b r i u m c h a r a c t e r i s t i c s of polymers o r
polymer dominated systems which a r e unique to the "polymer w o r l d " .
This uniqueness may flow from the h i g h molecular weight of t e c h n i c a l l y important polymers o r from the a s s o c i a t e d high v i s c o s i t y o r
from the g l a s s y c o n d i t i o n s which c h a r a c t e r i z e the u s e f u l s o l i d
s t a t e o f many members of that c l a s s .
Another purpose o f t h i s paper i s to assess the t e c h n i c a l and
the economic s i g n i f i c a n c e of ignorance i n t h i s area o f r e s e a r c h ,
because the purpose o f t h i s conference i s served more by e x h i b i t i n g what we do not know than by the proud d i s p l a y o f a seemingly
impregnable, coherent body o f v a l i d a t e d t h e o r e t i c a l understanding.
The scope of t h i s p r e s e n t a t i o n i s a sweeping survey w i t h a
few in-depth excursions i n t o v a l l e y s of s i g n i f i c a n t ignorance.
General P r i n c i p l e s
The dominant problem of phase e q u i l i b r i a i n v o l v i n g a polymer
phase i s the measurement problem: When has (or can) e q u i l i b r i u m
be c a l l e d " e s t a b l i s h e d " . The usual means f o r r a p i d e q u i l i b r a t i o n ,
f o r c e d c o n v e c t i o n , i s not only d i f f i c u l t t o implement, i t may even
be i m p o s s i b l e to do, when the r e q u i r e d energy i n p u t would a c t u a l l y
break chemical bonds along the polymer molecule's backbone chain.
Another problem i s that o f data c o r r e l a t i o n , o r o f data genera l i z a t i o n by means of w e l l founded theory. A t the rough approximat i o n l e v e l we a r e (thanks t o the work by F l o r y , Huggins, P r i g o g i n e ,
P r a u s n i t z , and o t h e r s ) i n good shape, and h e r e t o f o r e that has been
q u i t e adequate. But we s h a l l see that recent s t u d i e s o f concent r a t e d systems e x h i b i t v a p o r / l i q u i d e q u i l i b r i a which are not even
described q u a l i t a t i v e l y by e x i s t i n g theory, assuming that the measurements are r e l i a b l e .
In t h i s d i s c u s s i o n we s h a l l take f o r granted that the reader
i s f a m i l i a r w i t h the body of theory, according to which polymers
118

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

BONDI

Polymer Equilibria

119

are c h a r a c t e r i z e d by t h e i r molecular weight, t h e i r molecular


weight d i s t r i b u t i o n , t h e i r cohesive energy d e n s i t y (or other measure of p a i r p o t e n t i a l between unbonded neighbors) and the f l e x i b i l i t y of c h a i n s , measured e m p i r i c a l l y or c h a r a c t e r i z e d by barr i e r s to i n t e r n a l r o t a t i o n and energies of r o t a t i o n a l i s o m e r i z a t i o n of main c h a i n bonds or bond groupings, the c r o s s l i n k d e n s i t y ,
i f any, and e l e c t r o s t a t i c charge d e n s i t y , e s p e c i a l l y i n the case
of p o l y e l e c t r o l y t e s . The l a t t e r w i l l not be d e a l t w i t h i n t h i s
survey.
S i n g l e Component, Two Phase Systems S o l i d /
S o l i d E q u i l i b r i a i n C r y s t a l l i n e Polymers
Polymorphism i s f a
crystallin
than among c r y s t a l s compose
t h i s p a u c i t y i s , of course, the c o n s t r a i n t imposed by t h e i r one
dimensional i n f i n i t y upon r o t a t i o n a l d i s o r d e r , the primary cause
of polymorphism among organic s o l i d s . The few known cases have
been assembled on Table 1.
The s i t u a t i o n i s q u i t e d i f f e r e n t , i f we admit a s s o c i a t i o n
polymers as l e g i t i m a t e polymers. An outstanding example i s the
c l a s s of the a l k a l i and e a r t h a l k a l i metals soaps of long chain
f a t t y a c i d s . T h e i r polymorphic behavior i s w e l l e s t a b l i s h e d ( 1 ) ,
and i s a s c r i b e d to the i n c r e a s i n g m o b i l i t y of the alkane groups
w i t h i n c r e a s i n g temperature. T y p i c a l examples are shown on Table
2.
Polymeric c r y s t a l l i n e long c h a i n e s t e r s of v i n y l compounds
are, of course, the C-C backbone chain e q u i v a l e n t of those association-polymers .
S o l i d / L i q u i d E q u i l i b r i a . Few polymer e q u i l i b r i a have been
s t u d i e d as thoroughly as those a t the m e l t i n g p o i n t of c r y s t a l l i n e
polymers. In l a r g e measure t h i s i n t e r e s t may be caused by the
d e s i r e to understand the p e c u l i a r c h a i n f o l d i n g p r o p e n s i t y of many
c r y s t a l l i n e polymers. The c u r r e n t l y accepted theory (2) a s s o c i a t e s
chain f o l d i n g w i t h an entropy phenomenon, such that chain f o l d i n g
should disappear w i t h i n c r e a s i n g temperature; and, indeed, i f one
r a i s e s the m e l t i n g temperature high enough by conducting the s o l i d i f i c a t i o n from the melt at high enough h y d r o s t a t i c pressure, chain
f o l d i n g can be avoided, and completely s t r a i g h t chain c r y s t a l s are
formed without chain f o l d s ( 3 ) . Thus the l i q u i d / s o l i d , pressure/
temperature phase diagram of polymeric c r y s t a l l i n e s o l i d s , i l l u s t r a t e d on F i g u r e 1, i s not q u i t e comparable w i t h those of s i m p l e r
compounds, because the two ends of each curve represent m a t e r i a l s
i n two q u i t e d i f f e r e n t c r y s t a l morphologies. As t h i s change i s
gradual, and r e l a t e d to the molecular weight d i s t r i b u t i o n , the T
vs. pressure curves on F i g u r e 1 are without d i s c o n t i n u i t y .
A unique aspect of h i g h polymer s o l i d / l i q u i d e q u i l i b r i a i s
the o r i e n t a t i o n - i n d u c e d c r y s t a l l i z a t i o n a t temperatures above T
(4).
The b e s t known i n s t a n c e s of c r y s t a l l i z a t i o n of T > T under
m

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

120

PHASE

EQUILIBRIA A N D FLUID PROPERTIES IN C H E M I C A L INDUSTRY

TABLE 1
EXAMPLES OF POLYMORPHISM AMONG CRYSTALLINE POLYMERS

Crystal
Morphology

poly-l-butene

rho
ter
ortho

o
t , c
m
135/6
122/4
106

poly-l-pentene

mono
port

130
80

2
2

125
75

phex
mono
phex
hex

100
96
141
148

Polymer

poly-4-methylpentene-

poly 1,3 butadiene, trans I


II

mono
ortho

23
14

tri
mono

67/73
62/77

v i n y l c y c l o pentene

tri
tet

292
270

poly-p-xylylene, a

mono
ortho

375
420

poly a r c y l o n i t r i l e , synd.

hex
ortho

317
341

poly v i n y l c h l o r i d e

ortho
mono

273
310

poly v i n y l f l u o r i d e

hex
ortho

200
230

p o l y 8-amino c a p r y l i c a c i d , a

mono
phex

185
220

poly c i s isoprene
poly-cyclo-octene,

trans

'From Polymer Handbook, Brandrup, J . and Immergut, E. H.,


John Wiley, New York, 1975.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6. BONDI

Polymer Equilibria

121

TABLE 2
POLYMORPHISM OF ASSOCIATION POLYMERS
EXAMPLE:

THE ALKALI SALTS OF LONG CHAIN FATTY ACIDS*

S o l i d / S o l i d T r a n s i t i o n Temperatures and F i n a l M e l t i n g P o i n t s , C
Carbon Number o f F a t t y A c i d :
Cation

C^

io

K m.p.

Rb m.p.

m.p.

a)

12

237

L i m.p.

Na m.p.

14

233

16

18

223

226

197

191

361

363

360

355

348

329

311

302

283

235

242

243

243

245

246

246

251

255

218

218

215

212

208

210

198

189

185

181

179

171

168

165

140

141

138

136

135

113

117

116

>400

>400

>400

>400

>400

395

375

362

348

305

301

291

282

277

273

271

269

267

195

170

^400

380

375

358

300

291

284

281

385

370

358

345

295

290

279

273

Demus, D.; and Sackmann, H.


From Baum, E.;
37.
H a l l e (1970), 19, (5)

Wiss . Z. Univ.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

122

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES I N C H E M I C A L INDUSTRY

250

200 o
o
Journal of Macromolecular Science

Figure 1. Phase diagrams of crystalline polymers (6)


Figure 1A. Phase diagrams of
polyethylene. Melting (solid points)
and crystallization (open points)
temperatures of: ( O
ecc, (| Q) unknown structure

150 -

(A)

Figure IB. Pressure dependence of the melting temperature, T , of polyethylene-chain crystals (


) and foldedchain crystals (
)
m

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

BONDI

123

Polymer Equilibria

400
T

(D)
Figure ID.
Pressure dependence
for samples (a) crystallized at atmospheric pressure, and
the measurement pressure

(b) crystallized at

c o n d i t i o n s of t e n s i l e e l o n g a t i o n are those of n a t u r a l rubber and,


o c c a s i o n a l l y , of melt s p i n n i n g . S i m i l a r l y , o r i e n t a t i o n - i n d u c e d
c r y s t a l l i z a t i o n has been observed i n melt flow, such as i n i n j e c t i o n molding, a t high shear r a t e s . A very high degree of s t e r e o r e g u l a r i t y or " t a c t i c i t y " i s necessary, so that l o n g , u n i n t e r rupted p a r a l l e l a l i g n e d s t r e t c h e s of molecule chains can form
s t a b l e c r y s t a l c r y s t a l n u c l e i that w i l l grow r a p i d l y i n t o macroscopic c r y s t a l s . A t h e o r e t i c a l treatment of s t r a i n induced c r y s t a l l i z a t i o n w i t h q u a n t i t a t i v e p r e d i c t i v e power i s s t i l l i n i t s
infancy.
The r e l a t i o n of T or b e t t e r of AS and AH (and AV ) to
molecular s t r u c t u r e of c r y s t a l l i n e polymers has been thoroughly
discussed elsewhere (5) and i t s d i s p l a y would go beyond the scope
of t h i s review. S u f f i c e i f to say here, that T a t atmospheric
pressure i s measured so e a s i l y that i t s e s t i m a t i o n by p r e d i c t i v e
methods seems an uneconomical t h i n g to do. The e s t i m a t i o n of the
slope of the T vs. P l i n e , (6) the s o - c a l l e d m e l t i n g curve of
c r y s t a l l i n e polymers seems no more d i f f i c u l t than of other substances.
However, given the high v i s c o s i t y of the polymer melt,
e s p e c i a l l y a t high pressures, n u c l e a t i o n may be so r e t a r d e d , to
make experimental m e l t i n g p o i n t determination q u i t e u n c e r t a i n .
m

The Glass/Rubbery State " E q u i l i b r i u m "


Glassy polymers are of such t e c h n i c a l (and economic) importance that i t would seem pedantic to ignore the very obvious p h y s i c a l change at the g l a s s t r a n s i t i o n temperature.
Morphologically,
both phases are l i q u i d l i k e , i . e . h i g h l y disordered on an atomic
s c a l e . Furthermore the dramatic change i n v i s c o s i t y at the g l a s s
t r a n s i t i o n temperature (Tg) i s not much more gradual than i t i s a t

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

124

PHASE

EQUILIBRIA

A N D FLUID

PROPERTIES

IN CHEMICAL

INDUSTRY

T . However, i t s strong dependence upon the c o o l i n g r a t e (Figure


2) c l e a r l y d i f f e r e n t i a t e s T from T .
The curve of Tg v s . P (Figure 3) has q u a l i t a t i v e l y the same
appearance as the m e l t i n g curve, but the slope i s w e l l a p p r o x i mated, but not p r e c i s e l y d e s c r i b e d as that of a second order t r a n s i t i o n depending on the d i f f e r e n c e s i n the slopes of V v s . T and
V vs. P between rubbery and g l a s s y s t a t e . Hence F i g u r e 3 does not
q u a l i f y as a genuine phase e q u i l i b r i u m , even i f i t looks and a c t s
l i k e one.
m

The Rubbery S t a t e / L i q u i d E q u i l i b r i u m
There i s now i n c r e a s i n g evidence f o r the r e a l i t y of the b l i p s
i n the d i f f e r e n t i a l thermal a n a l y s i s a t T > Tg, a t a temperature
i d e n t i f i e d as T ^ i o r l i q u i d / l i q u i
p h y s i c s o f t h i s phenomeno
l o g i c a l l y as w e l l as i n terms of molecular motions. According t o
some conjectures ( 8 ) T ; Q i s the temperature (range) c h a r a c t e r i z i n g
the change from entanglement of neighboring chains to a s t a t e o f
f r e e r i n t e r m o l e c u l a r movement. The p a r a l l e l change i n T ^ and i n
v i s c o s i t y w i t h moelcular weight (shown on F i g u r e 4 ) i s the source
of t h i s c o n j e c t u r e . E x i s t e n c e of a r e l a t i o n between the v i s c o s i t y

-10

10

0
T - Tg

20

Figure 2. Effect of cooling rate f on the observed glass-transition


temperature and specific volume according to the theory of Saito et al.
The rate 10 C/sec was chosen for the standard for which T = T
and V = 1.000; dV /dT was assumed independent of cooling rate.
(A. Bondi, "Physical Properties of Molecular Crystals, Liquids and
Glasses" Wiley, New York, N.Y., 1968)
s

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

BONDI

125

Polymer Equilibria

T (C)
g

260r

lOOl

"

10

P (Kb)
g

Figure 3. Vitrification Phase diagram of polystyrene.


Note that vitrification takes place over a pressure
range.
4

Ht

40
Nt

80
Ar
T

120
Kr

160 0
40
Xe H t Nc

,inK

i I I

80
Ar

120
Kr

160
Xc

T ,inK
b

Figure 4. Logarithm of the solubility coefficients of rare gases in various


homopolymers vs. the boiling point, T , of the gas. [Lundstrom, J. E., Bearman, R. J., J. Polym. Sci., Polym. Phys. (1974) 12, 97] PVA = polyvinyl
acetate), SR = silicone rubber, SRDC = silicone rubber, SRGE = 5 % phenyl
silicone rubber, TREGEM = poly(tetraethyleneglycol dimethacrylate), PE =
polyethylene, NRUA = natural rubber.
b

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

126

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

of polymer melts and c h a i n entanglement i s f a i r l y w i d e l y accepted

Two Component, Two-Phase System Melt/Gas


The p r e d i c t a b i l i t y of the s o l u b i l i t y of gases and vapors i n
polymer m e l t i n g i s s t i l l j u s t as e l u s i v e as i t i s f o r simple
l i q u i d s . Some hoary g e n e r a l i z a t i o n s about the r e l a t i v e e f f e c t s
of the m o l e c u l a r f o r c e constants (e and r ) of gases or of t h e i r
c r i t i c a l c o n s t a n t s , and the s o l u b i l i t y parameter of the polymer
melt can be used f o r i n t e r p o l a t i o n purposes i n a narrow group of
systems. But a good theory, or even a r e l i a b l e engineering c o r r e l a t i o n f o r a wide range of such systems have y e t to be developed.
The s o l u b i l i t y of polymer melts i n h i g h l y compressed gases
(at T > T and P P )
t i o n medium f o r polymer
c o n d i t i o n s pressure i s a more convenient v a r i a b l e than s o l v e n t
composition, and a l e s s d e s t r u c t i v e v a r i a b l e than temperature.
However so f a r only e x p l o r a t o r y experiments have been p u b l i s h e d i n
t h i s f i e l d (10).
Q

Polymer Melt/Monomer L i q u i d ( s )
The s o l u b i l i t y of polymer melts i n s i n g l e component and i n
b i n a r y monomeric l i q u i d mixtures i s so w i d e l y known and f r e q u e n t l y
reviewed both w i t h r e s p e c t to p r a c t i c a l a p p l i c a t i o n s , e s p e c i a l l y
f o r polymer f r a c t i o n a t i o n , and w i t h r e s p e c t to theory that l i t t l e
need be s a i d here. The p r o p e r t i e s of monomer l i q u i d s and of p o l y mer melt which determine t h e i r mutual m i s c i b i l i t y have been assemb l e d on Table 3 and are seen to be q u i t e s i m i l a r to those which
determine the i n t e r a c t i o n between gases and polymer melts on F i g ure 4.
Four cases are of s p e c i a l i n t e r e s t , the p r e c i p i t a t i o n of a
d i s s o l v e d polymer melt by a d d i t i o n of a non-solvent, the separat i o n of c h e m i c a l l y d i f f e r e n t polymers by mixtures of s e v e r a l s o l vents (below t h e i r CST), (11) the d i s s o l u t i o n of a polymer melt by
mixture of two non-solvents, and the s w e l l i n g of a c r o s s l i n k e d
polymer melt by monomeric s o l v e n t s . The i n c i d e n c e of the f i r s t
three cases i s described i n F i g u r e s 5 and 6, r e s p e c t i v e l y , f o r nons p e c i f i c i n t e r a c t i o n s between polymer and s o l v e n t ( s ) .
Specific
i n t e r a c t i o n s a r e q u a l i t a t i v e l y j u s t as p r e d i c t a b l e as i n the case
of s p e c i f i c i n t e r a c t i o n s between monomeric l i q u i d s , say m o l e c u l a r
compound formation or acid/base i n t e r a c t i o n . But q u a n t i t a t i v e pred i c t i o n s are even more d i f f i c u l t here than i n the monomer case.
Although polymers are commonly mixtures w i t h a molecular
weight d i s t r i b u t i o n of f i n i t e w i d t h we t r e a t them as s i n g l e components, or b e t t e r as q u a s i - s i n g l e components.
I f we do so, a l l the
consequences of the phase r u l e are found to be v a l i d . Moreover,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

.03

Impossible

Too few d a t a so
f a r on g l a s / g l a s s
phase b o u n d a r i e s

P r e d i c t i o n from
Experimental
Data

P r e d i c t i o n from
E s t i m a t e d Data

F of F u n c t i o n a l
Group C o m b i n a t i o n

6^;6

Estimated

Data

N o t h i n g , most prop e r t i e s cannot be


measured i n t h e
glassy state.

A v a i l a b l e from
Experiment

= f(T).2

S i n g l e phase
properties only
very approximately.

Phase B o u n d a r i e s No

.03

= f(T)

1'
log n

T (1);T (2)

T ( l ) , T (2),

6 (1),6 ( 2 ) , M
6 ;6
D/A c h a r a c t e r i s t i c s

Data

Required

Time and
P r o x i m i t y of Tg

Time and
P r o x i m i t y o f Tg

Constraints

Glass/Glass
Blends

The p r o b l e m i s too
new f o r m e a n i n g f u l
f o r m u l a t i o n of i t s
specific character.

S i z e of I n d i v i d u a l
Blocks; P r o x i m i t y to
Block:
Tg

Phase Diagrams and P r o p e r t i e s o f


M i x t u r e s o f Gas,
Glass P l a s t i c i z e r
Solvents with Block
Systems
Copolymers

For d i l u t e s o l u t i o n s o f
non-polar p o l y m e r s - f a i r .
For h i g h l y p o l a r i n t e r a c t i o n s - i r r e v e r s i b l e . For
concentrated s o l u t i o n
a b s o r p t i o n i s o f t e n domin a t e d by dynamic phenomena.
P r e d i c t i o n s not achievable
now.

Polymer C o n c e n t r a t i o n
Geometry o f A d s o r p t i o n
S u r f a c e ; Time

Adsorption
Equilibria

TABLE 3. PREDICTABILITY OF TWO VERSUS MULTICOMPONENT - TWO PHASE SYSTEMS

128

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L INDUSTRY

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6. BONDI

Polymer Equilibria

129

the i n c i d e n c e and shape o f m i s c i b i l i t y gaps i s p r e d i c t e d q u a l i t a t i v e l y c o r r e c t l y by molecular theory. But no e x i s t i n g theory can


p r e d i c t q u a n t i t a t i v e l y the i n t e r e s t i n g m i s c i b i l i t y gap geometries
shown on Figures 6 through 8 (12).
The s w e l l i n g o f c r o s s l i n k e d polymer melts i s j u s t a l i m i t e d
d i s s o l u t i o n . The only d i f f e r e n c e i s t h a t the e f f e c t i v e molecularweight f o r i n t e r a c t i o n w i t h the s o l v e n t i s (M ) t h a t of the chains
between c r o s s l i n k s . Hence m i n i m i z a t i o n of s w e l l i n g i s achieved by
the choice of polymer and s o l v e n t chemistry that minimizes mutual
compatibility.
There i s i n c r e a s i n g evidence that the a c t i v i t y of the s o l v e n t
such as p l a s t i c i s e r s i n h i g h l y concentrated systems i s not adequately represented by e x i s t i n g f o r m u l a t i o n s , such as the F l o r y Huggins r e l a t i o n s and t h e i
In view o f the i n c r e a s i n g l
aggregation of polymer molecules i n t o "superaggregates" i n concent r a t e d s o l u t i o n s (14,15) these d e v i a t i o n s a r e not s u r p r i s i n g .
"Concentrated' means concentrations i n excess of
F a r more
work needs t o be done on the systematics of the aggregation cons t a n t s as f u n c t i o n of c o n c e n t r a t i o n , solvent-polymers i n t e r a c t i o n ,
and temperature before t h e o r i e s o f the e q u i l i b r i a from concentrated
polymer s o l u t i o n s can even be formulated.
c

M e l t / M e l t I n t e r a c t i o n . The s i m p l e s t f o r m u l a t i o n of polymer
s o l u b i l i t y i n terms of r e g u l a r s o l u t i o n theory on Table 3 o r F i g ure 4 makes i t very c l e a r that h i g h molecular weight (or volume)
of the s o l v e n t must be compensated f o r by s m a l l d i f f e r e n c e s i n t h e i r
s o l u b i l i t y parameter, i f mutual c o m p a t i b i l i t y i s to be maintained.
When both components of the mixture are h i g h polymers, compatib i l i t y i s commonly achieved only when t h e i r s o l u b i l i t y parameters
d i f f e r by l e s s than .05 (cal/cm^)!' 2
i n other words, most polymer
melts a r e incompatible w i t h each other. Even d i l u t e s o l u t i o n s of
two d i f f e r e n t polymers i n a s i n g l e s o l v e n t w i l l separate i n t o
d i l u t e phases. The r a r e exceptions of compatible yet d i f f e r e n t
polymers a r e shown on Table 4.
Hence most s o - c a l l e d "polyblends" are h i g h l y d i s p e r s e d two
phase systems which are prevented from s e p a r a t i n g i n t o l a r g e s c a l e
phases by p o t e n t i a l energy b a r r i e r s impeding flow (16) o r by the
s k i l l f u l i n t r o d u c t i o n of c r o s s l i n k s (19).
#

Glass/Gas (or Vapor). Polymers i n the g l a s s y s t a t e are p l a s t i c i z e d by most monomeric substances w i t h which they a r e compatible.
Hence we are concerned here w i t h those s o l u t i o n s o f substances i n
the g l a s s f o r which Tg > T ( o b s e r v a t i o n ) . Measurements of the part i a l pressure of the v o l a t i l e s o l u t e over such g l a s s y s o l u t i o n s a r e
g e n e r a l l y b e t t e r represented by a combination of a Langmuir i s o therm w i t h Henry's law. The common e x p l a n a t i o n i s that the b u l k o f
the v o l a t i l e s o l u t e i s adsorbed on the surfaces of minute voids i n
the g l a s s , r a t h e r than being d i s s o l v e d i n the g l a s s (18,19).
These

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

130

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES I N C H E M I C A L INDUSTRY

513 37000

503
O

2700000

37000
0.1

0.
POLYSTYRENE-OCETANE

POLYSTYRENE -CYCL0HEXANE
British Polymer Journal

Figure 6. Experimental examples of the various types of miscibility gaps


in polymer solutions (12)

British Polymer Journal

Figure 7. Experimental example of the


miscibility gap for polyvinyl alcohol-water,
a hydrogen bonding system (12)

Figure 8. Lower critical solution temperature observed in glassy state by mechanical relaxation spectroscopy [Akiyama, S., et al, Kob. Roab. (1976) 5, 337.]

0.5

WT. FRACTION

PVN

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

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Polymer Equilibria

131
TABLE 4

COMPATIBLE POLYMER PAIRS*

Polymer 1
Polystyrene

Polymer 2
poly-2-methyIs tyrene

ti

p o l y - m e t h y l v i n y l ether

ii

poly-2,5 d i a l k y l - p h e n y l e n e oxide

it

benzyl-cellulos

poly caprolactam

polyviny
v a r i o u s poly ethers

II

nitrocellulose

polyvinylidene fluoride
II

polymethyl methacrylate^^
"

ethyl

b u t a d i e n e / a c r y l o n i t r i l e copolymer

polyvinyl chloride
II

e t h y l e n e / v i n y l a c e t a t e copolymer

Polymethyl methacrylate ( i s o )

same s y n d i o t a c t i c
nitrocellulose

From data by S. Davidson and by D. R. P a u l .


^ C o n f i r m e d by B r i l l o u i n - S c a t t e r i n g , P a t t e r s o n , G. D. e t a l . ,
Macromol. (1976), 9 603.
9

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

132

P H A S E EQUILIBRIA AND

FLUID PROPERTIES IN

CHEMICAL

INDUSTRY

v o i d s are s a i d to be the r e s u l t of the i n a b i l i t y of the g l a s s to


acquire i t s e q u i l i b r i u m d e n s i t y i n the face of v i s c o u s r e s i s t a n c e
to b u l k flow.
The p r a c t i c a l importance of t h i s o b s e r v a t i o n and of the i n c r e a s i n g evidence f o r the o r i e n t a t i o n dependence of gas or vapor
s o l u b i l i t y i n g l a s s y systems d e r i v e s from the i n c r e a s i n g l y widespread use of g l a s s y polymers as gas and vapor b a r r i e r f i l m s .
Their p e r m e a b i l i t y f o r the gas i s , of course, the product of gas
s o l u b i l i t y and d i f f u s i o n c o e f f i c i e n t .
Given t h i s p r a c t i c a l importance, i t i s o b v i o u s l y awkward that
the e q u i l i b r i u m constants of the dual mode s o r p t i o n equations cannot be c o r r e l a t e d w i t h the p r o p e r t i e s of the polymer and of the
permeant. Such c o r r e l a t i o n s are reasonably s u c c e s s f u l i n the rubbery s t a t e . Owing to .th
of the g l a s s on the i n c i d e n c
v o i d s , a r e l i a b l e g e n e r a l i z e d c o r r e l a t i o n f o r p r i o r e s t i m a t i o n s of
the three constants f o r gas s o r p t i o n i n g l a s s y polymers may never
be p o s s i b l e .
Yet more complicated i s the s o r p t i o n e q u i l i b r i u m of more
s o l u b l e substances i n g l a s s y polymers. Since they p l a s t i c i z e the
g l a s s f a r more than the l e s s s o l u b l e gases do, s o r p t i o n causes
d r a s t i c changes i n the polymer, i n c l u d i n g the b u i l d i n g up of
s t r e s s e s along the s o r p t i o n f r o n t . S o r p t i o n e q u i l i b r a t i o n under
such circumstances i s w i t h a glass only at very low s o l v e n t a c t i v i t i e s , w h i l e at higher s o l v e n t a c t i v i t i e s i t would be w i t h a rubbery substance. The " v i t r i f i c a t i o n c o n c e n t r a t i o n " of the s o l v e n t
which separates these two regimes i s , of course, w e l l known from
p l a s t i c i z a t i o n experiments, but has r a r e l y been systematized f o r
other s o l v e n t s .
C r y s t a l / S o l v e n t . Given the d i f f i c u l t y of f i n d i n g s u i t a b l e
s o l v e n t s f o r the t e c h n i c a l l y important high m e l t i n g c r y s t a l l i n e
polymers, i t i s perhaps not s u r p r i s i n g that only l i t t l e work has
been done on the discovery of e u t e c t i c s between c r y s t a l l i n e p o l y mers and s o l v e n t s of n e a r l y s i m i l a r m e l t i n g p o i n t s . These s o l v e n t s
then must be completely m i s c i b l e w i t h the polymer i n t h e i r respect i v e melt s t a t e s , and completely i m m i s c i b l e as s o l i d s . Such systems have acquired p r a c t i c a l s i g n i f i c a n c e because of the unique
f i b r i l l a r morphology of c r y s t a l l i n e polymer which p r e c i p i t a t e s at
or near the e u t e c t i c p o i n t . In the c u r r e n t context i t i s important
to note that the e x p e r i m e n t a l l y observed phase diagram, F i g u r e 9,
d i f f e r s s u b s t a n t i a l l y from that p r e d i c t e d by the Flory-Huggins
theory. At present i t i s not c l e a r whether that d i f f e r e n c e i s
r e a l or whether i t i s due to retarded c r y s t a l l i z a t i o n of the p o l y mer
(12,20).
G l a s s / P l a s t i c i z e r . B a s i c a l l y t h i s system i s j u s t a v a r i a n t
of the l i q u i d / l i q u i d system. However, the e f f e c t of phase separat i o n on the g l a s s t r a n s i t i o n temperature i s not only time dependent, as expected, but can a l s o be q u i t e unique. This i s best

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

BONDI
150

Polymer Equilibria

133

Figure 9. Eutectics in quasi-binary systems: crystalline polymer plus crystalline,


high-melting-point solvents
British Polymer Journal

1101iiiIi

0.5

i
1.0

Figure 9A. Phase diagram of the system


linear polyethylene-l,2,4,5-tetrachlorobenzene. (
) Flory-Huggins theory calculations, (%) melting temperatures of mix-

British Polymer Journal

100 'IiJ I

SOLVENT! I)

i i

-*<

i i

POLYMER (2)

Figure 9B. Phase diagram of the


quasibinary system hexamethylbenzenepolyethylene (12)

British Polymer Journal

0.2

0.6

0.8

Figure 9C. Phase diagram for polyethylene with various solvents: W = wt fraction of polymer; #j nitrobenzene; O amyl
acetate; O xylene (12)
pe

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES IN C H E M I C A L INDUSTRY

50
WEIGHT FRACTION

100
%

Figure 10. Variation of the DSC glass-transition temperature of


bisphenol-A polycarbonate with concentration of plasticizer. Curve
A: Pentaerythriol tetra nonanoate; Curve B: Trimellitic acid tridecyloctyl ester T (1) and T (2) of two polymer solutions in equilibrium with each other after storage for one day at room temperature; Curve C: Tritolyl phosphate.
g

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

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Polymer Equilibria

135

i l l u s t r a t e d by the recent thorough s t u d i e s of polycarbonate (21).


T y p i c a l l y , i n the case of p a r t i a l m i s c i b i l i t y , there i s j u s t a
s e p a r a t i o n i n t o pure p l a s t i c i z e r and a polymer phase w i t h f i x e d
p l a s t i c i z e r c o n c e n t r a t i o n and c o n s t a n t , c o r r e s p o n d i n g l y depressed
Tg, r e g a r d l e s s of the i n i t i a l mixture composition. In one case,
w i t h t r i ( d e c y l o c t y l ) t r i m e l l i t a t e as p l a s t i c i z e r , the polymerp l a s t i c i z e r phase separates a f t e r some time i n t o two polymer
phases w i t h w i d e l y d i f f e r i n g p l a s t i c i z e r content and correspond i n g l y two constant T g s across the e n t i r e phase diagram, as
shown on F i g u r e 10. That f i g u r e a l s o shows the curve f o r the normal d e p r e s s i o n of Tg w i t h i n c r e a s i n g p l a s t i c i z e r c o n c e n t r a t i o n .
None of the otherwise s u c c e s s f u l t h e o r i e s of polymer s o l u b i l i t y
behavior p r e d i c t t h i s c u r i o u s phenomenon
f

Multi-Component/Multi-Phas
Block Copolymers. The c h e m i c a l l y s t a b i l i z e d permanent two
phase systems which a r e o b t a i n e d by b l o c k - c o p o l y m e r i z a t i o n of
i n c o m p a t i b l e chains e x h i b i t the r a t h e r unexpected gas s o l u b i l i t y
c h a r a c t e r i s t i c s shown on F i g u r e 11. T e n t a t i v e l y t h i s p e c u l i a r
behavior has been a s c r i b e d to the s p e c i a l p r o p e r t i e s of the " i n t e r f a c i a l " r e g i o n between the two polymer phases (19). I f the r e a l i t y
of the s p e c i a l p r o p e r t i e s of such an i n t e r f a c i a l r e g i o n i s v a l i dated by independent experiments, we can speak of a component
phase. Given the e a r l y development stage of t h i s f i e l d , a d e f i n i t i v e theory must be based on f a r more experimental work than has
been produced so f a r .
Co-Extruded F i l m s . The l i m i t e d c o m p a t i b i l i t y of polymers
makes i t p o s s i b l e to coextrude an a r b i t r a r y number of d i f f e r e n t
polymer f i l m s or f i b e r s , and m a i n t a i n t h e i r separate i d e n t i t y
i n d e f i n i t e l y , even though they are i n contact on a molecular s c a l e .
Even l a r g e d i f f e r e n c e s i n d e n s i t y are not l i k e l y to l e a d to observable Taylor i n s t a b i l i t i e s over p r a c t i c a l l y s i g n i f i c a n t time i n t e r v a l s a t temperatures at which the f i l m s are e f f e c t i v e l y s o l i d .
V i s c o s i t y r e d u c t i o n through composition changes or e l e v a t i o n of
the temperature would, of course, a l l o w the development of such
buoyancy d r i v e n i n s t a b i l i t i e s .
One economic d r i v i n g f o r c e f o r making such m u l t i l a y e r f i l m s
i s the need f o r f i l m s of low p e r m e a b i l i t y f o r s e v e r a l d i f f e r e n t
gases, which can r a r e l y be achieved by a s i n g l e polymer. The s o l u b i l i t y of d i f f e r e n t gases i n the d i f f e r e n t f i l m s i s independent of
each other.
Adsorption E q u i l i b r i a
The a d s o r p t i o n of polymers out of t h e i r s o l u t i o n s a t l i q u i d /
s o l i d , l i q u i d / l i q u i d , and l i q u i d / g a s i n t e r f a c e s i s a t present a
very f r u s t r a t i n g s u b j e c t f o r broad g e n e r a l i z a t i o n s . This f r u s t r a t i o n i s caused by the appearance of ever more independent v a r i a b l e s

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

136

P H A S E EQUILIBRIA

A.

<H

P.D.S

A N D FLUID PROPERTIES IN C H E M I C A L

INDUSTRY

OF NITROGEN THROUGH K RATON 1101

20

40
60
T *C
. P.D.S OF OXYGEN THROUGH KRATON 1101

Figure 11. Solubility (S)ofN and 0 in Kraton Block Copolymer, determined


in unsteady state experiments; note the minimum near 30 C (22)
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

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Polymer Equilibria

137

which complicate the s i t u a t i o n . A d s o r p t i o n of non-polar or


s l i g h t l y p o l a r polymers out of d i l u t e athermal or near athermal
s o l u t i o n on p l a n a r s u r f a c e s can be d e s c r i b e d reasonably q u a n t i t a t i v e l y by the e s t a b l i s h e d techniques of s t a t i s t i c a l mechanics and
thermodynamics of polymer s o l u t i o n s (23). The outcome i s t h a t the
polymer c o i l attaches to the s u r f a c e at comparatively few s p o t s .
Consequently the t h i c k n e s s of the adsorbed l a y e r i s of the same
order as the diameter of the random c o i l i n the d i l u t e s o l u t i o n
from which i t has been adsorbed.
Conversely, very p o l a r polymers, s t r o n g l y adsorbed out of
thermal s o l u t i o n s are found to be s t r o n g l y attached i n most unc o i l e d c o n f i g u r a t i o n , i . e . , n e a r l y f l a t on the p l a n a r s u r f a c e ,
e s p e c i a l l y i f t h e i r molecular weight i s not very high (24). In
such cases a s u b s t a n t i a l f r a c t i o n of the adsorbed polymer can be
so s t r o n g l y adsorbed to b
h e l i c a l configuration i
c a l h e l i c e s l y i n g f l a t i n the s o l i d / l i q u i d i n t e r f a c e (25).
A d s o r p t i o n of polymers approaches e q u i l i b r i u m very s l o w l y
because i n g e n e r a l the lowest molecular weight components are
adsorbed f i r s t , even i f l e a s t s t r o n g l y . They are then s l o w l y d i s p l a c e d by the h i g h e r molecular weight components which dominate
the a d s o r p t i o n e q u i l i b r i u m , e s p e c i a l l y i n athermal s o l u t i o n s . I f
the adsorbent i s porous, the h i g h e r molecular weight components
may be excluded on g e o m e t r i c a l grounds, and the steady s t a t e does
not represent the thermodynamic e q u i l i b r i u m of the corresponding
planar surface.
A d s o r p t i o n e q u i l i b r i a f o r polymers out of concentrated s o l u t i o n s as f u n c t i o n of c o n c e n t r a t i o n f r e q u e n t l y e x h i b i t very pronounced maxima ( F i g . 12). These unusual curves can be accounted
f o r i f one assumes that the adsorbed s p e c i e s are i n aggregation e q u i l i brium i n the s o l u t i o n , depending upon the amount of s u r f a c e area
per u n i t volume of s o l u t i o n . Hence one expects t h a t the a d s o r p t i o n
e q u i l i b r i u m out of concentrated polymer s o l u t i o n may not only be
approached w i t h " i n f i n i t e " slowness but i s a l s o a f u n c t i o n of the
system c h a r a c t e r i s t i c s , and the d e f i n i t i o n of r e p r o d u c i b l e c o n d i t i o n s c o n t a i n s many more v a r i a b l e s than one i s used to from the
more common work w i t h d i l u t e s o l u t i o n . This complexity i s p a r t i c u l a r l y awkward when one deals w i t h the important case of competit i v e a d s o r p t i o n of polymers out of concentrated multicomponent
s o l u t i o n s , a common phenomenon i n many i n d u s t r i a l processes, such as
p a i n t adhesion, c o r r o s i o n p r e v e n t i o n , l u b r i c a t i o n , e s p e c i a l l y wear
prevention, etc.
Conclusions
This quick survey of n o n - e l e c t r o l y t e polymer e q u i l i b r i a demons t r a t e s that phenomenologically, of course, systems c o n t a i n i n g
polymers do not d i f f e r from monomeric systems. An important comp l i c a t i o n i s the everpresent p o l y m o l e c u l a r i t y of i n d i v i d u a l

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

138

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES I N C H E M I C A L

INDUSTRY

C ,g/IO
0

Journal of Applied Polymer Science

Figure 12. Adsorption equilibria for polycarbonate (PC) and polystyrene (PS)
out of concentrated solution in CC/ at 25 C onto different amounts of Aerosil
Silica:
(1)
(2)
(3)
(4)
(5)
g/l.
5
10
20
30
40
A = g (Adsorbate)/g (Adsorbant) (15)
4

polymer s p e c i e s , which s y s t e m a t i c a l l y d i s t o r t s a l l phase diagrams


of polymeric systems. But exact r e l a t i o n s between the shape of
phase diagrams and the width of molecular weight d i s t r i b u t i o n s
have y e t to be developed.
S i m i l a r l y , molecular theory s u c c e s s f u l l y d e s c r i b e s one aspect
of polymeric systems, namely t h e i r d i l u t e s o l u t i o n behavior, but
on o c c a s i o n does not even p r e d i c t q u a l i t a t i v e l y the phase e q u i l i b r i a of concentrated polymer systems, and r a r e l y does so q u a n t i t a t i v e l y . The high v i s c o s i t y of such systems o f t e n prevents or c e r t a i n l y slows the approach to e q u i l i b r i u m , so t h a t the measurement
problem can be s u b s t a n t i a l .
The g l a s s y "phase" owes i t s separate e x i s t e n c e to the very
high v i s c o s i t y . Moreover, the p r a c t i c a l importance of polymers i n
the g l a s s y s t a t e has l e d to f a r more s t u d i e s of "phase" e q u i l i b r i a
i n v o l v i n g t h i s pseudo s o l i d , than has ever been devoted to monomer i c g l a s s e s . Hence the present survey i n c l u d e s g l a s s y systems
as w e l l . Needless to say t h a t a d e f i n i t i v e theory of g l a s s t r a n s i t i o n pseudo phase boundaries has yet to be developed, many attempts
i n t h a t d i r e c t i o n not w i t h s t a n d i n g .
F i n a l l y , what would be the economic impact of improved t h e o r e t i c a l understanding of polymer e q u i l i b r i a , given t h a t polymer proc e s s i n g and a p p l i c a t i o n s technology have grown f a s t e r than those of
any n o v e l m a t e r i a l , except perhaps s o l i d s t a t e e l e c t r o n i c s . I n the
absence of m u l t i s t a g e s e p a r a t i o n s processes i n v o l v i n g polymers, one
of the most important economic d r i v i n g f o r c e s of i n d u s t r i a l thermodynamic s t u d i e s i s m i s s i n g from t h i s f i e l d . Where, on the other
hand, improved t h e o r e t i c a l i n s i g h t leads to q u a l i t a t i v e changes i n

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

6.

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139

the understanding of polymer p h y s i c s , new v i s t a s would be opened


f o r i m a g i n a t i v e i n v e n t o r s of new compositions of matter or of n o v e l
processes. Those developments c o u l d have a f a r g r e a t e r impact than
improving the p r e c i s i o n of our estimates of the l o c a t i o n of phase
boundaries from molecular parameters.
One area promising q u a l i t a t i v e l y n o v e l c o n c l u s i o n s might be a good theory of superaggregate
formation i n concentrated polymer s o l u t i o n s .

Abstract
The present survey examines the current state of ignorance
wherever polymers form part of a phase equilibrium in non-electrolyte systems, whether in or with solids, liquids, gases or surfaces
(by adsorption). Overall we note the absence of a reliable means
to estimate the effect o
of phase equilibria. A
by solvent/non-solvent combinations.
Among the more significant ignorance islands we find: tensile
strain and strain rate induced crystallization; equilibria i n concentrated polymer solutions, the detailed shape of miscibility gaps;
solubility of polymers in high pressure gases; vapor-liquid equilibria in block copolymer systems; adsorption of polymers out of their
concentrated solutions. Ignorance in these areas is noted by the
engineer insofar as he cannot even make crude a priori estimates
of these equilibria, and after asking a chemist for a few experimental data points, is hard pressed to put those few data into a
correlational framework for expansion into the data network that
he commonly needs for process design calculations, or for materials
properties estimation over the usual range of the independent variables.
The absence of large scale multistage separations processes
involving polymers removes the economic incentive which drives
phase equilibrium studies i n the world of simple chemical substances. Moreover, given the large number of composition variables
available to and exploited by the polymer chemist as well as the
multidimensionality of the measurement problem, we can expect the
elimination of ignorance islands by the private sector only where
continued ignorance is too costly to bear as a source of design and
performance uncertainties. We can only hope that important new
insights from investigators in academia will encompass one or more
ignorance islands incidental to the resolution of more basic problems in polymer physics.
Literature Cited
1. Ekwall, Per, Adv. i n Liquid Crystals 1, 1 (1975), Academic
Press.
2. Fischer, E. W., Koll. Z. & Polymers (1966), 213, 113, 93;
(1969), 231, 472; (1971), 247, 858.
3. Wunderlich, B., et a l . , J. Polymer Sci. (1964), A2, 3694.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

140

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

4. Mandelkern, L., "Crystallization of Polymers", McGraw-Hill,


New York, 1964.
5. Bondi, A., Chem. Rev. (1965), 67, 565.
6. Bhateja, S. K. and Pae, K. D., J. Macromal. Sci-Revs. Macromol. Chem. (1975), 13, (1).
7. Boyer, R. F., J. Polym. Sci. (1966), C14, 267.
8. Boyer, R. F., Stadhicki, S. J. and Gilham, J. K., J. Appl.
Polymer Sci. (1976), 20, 1245.
9. Porter, R. S. and Johnson, J. F., Chem. Rev. 66, (1966) 1 (see
also Ref. 8).
10. Ehrlich, P. and Woodbrey, J. C., J. Appl. Polymer Sci. (1969),
13, 117.
11. Kuhn, R., Makromol. Chem. (1976), 177, 1525.
12. Koningsveld, R., Br. Polym. J. (1975), 7, 435.
13. Bonner, D. C., J.
C13(2), 263.
14. Lipatov, Y. S. and Sergeeva, L. M., Adv. Coll. and Intf. Sci.
(1976), 6, 1.
15. Su, C. S., Patterson, D., and Schreiber, H.P., J. Appl. Polym.
Sci. (1976), 20, 1025.
16. Y. Mori and H. Tanzawa, J. Appl. Polym. Sci. (1976), 20, 1775.
17. Sperling, L. H., etal.,Polym. Eng. & Sci. (1972), 12, 101.
18. Vieth, W. R., Frangoulis, C. S. and Rionda, J. A., J. Coll.
Intf. Sci. (1966), 22, 454.
19. Koros, W. J., Paul, D. R., and Rocha, A. A., J. Polym. SciPolym. Phys. (1976), 14, 687.
20. Pennings, A. J. and Smith, P., Br. Polym. J. (1976), 7, 460.
21. Onu, A., Legras, R., Mercier, J. P., J. Polym. Sci-Polym.
Phys. (1976), 14, 1187.
22. M. I. Ostler, "Structure and Properties of Ordered Block Copolymer Membranes", PhD Thesis, Case-Western Reserve U., 1975.
23. Silberberg, A., Polym. Sci. (1970), Part C30, 393.
24. Fowkes, F. M., Schick, J., Bondi, A., J. Coll. Sci. (1960),
15, 531.
25. Eirich, F. R., etal.,Preprints 48th Nat'l Colloid Symp.
U. Texas, June 1974, p. 165/7.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Discussion
J. P. O'CONNELL

The papers presente


both the g e n e r a l i t i e s an
t h i s area which i s so e s s e n t i a l i n the design and modeling of
chemical processes. I t would be redundant f o r me to repeat what
i s s a i d i n them, but i t may be a p p r o p r i a t e f o r me to summarize the
impressions that I r e c e i v e d and note some of the more r e l e v a n t
d i s c u s s i o n s which f o l l o w e d .
F i r s t , I t h i n k i t i s c o r r e c t to say "you ve come a long way,
baby!" i n the sense that the thermodynamic and p h y s i c a l b a s i s has
been l a i d f o r n e a r l y a l l of the important s i t u a t i o n s encountered,
there a r e many c o r r e l a t i o n s which a r e a t l e a s t adequate f o r most
p r a c t i c a l purposes, and there a r e many data a v a i l a b l e on systems
of importance which a r e c o n t i n u a l l y drawn upon f o r screening
purposes and design c a l c u l a t i o n s .
For example, there a r e many equations of s t a t e (about which an
e x c e l l e n t r e p o r t i s given elsewhere i n t h i s volume) and c o r r e s ponding s t a t e s c o r r e l a t i o n s which a r e used d a i l y w i t h c o n s i d e r a b l e
s a t i s f a c t i o n f o r "normal" f l u i d s i n c l u d i n g mixtures (nonpolar and
weakly p o l a r - substances). There a r e numerous accurate and f l e x i b l e
a c t i v i t y c o e f f i c i e n t c o r r e l a t i o n s which can d e s c r i b e more complex
systems provided data a r e a v a i l a b l e to determine t h e i r b i n a r y parameters. I n the absence of t h i s , the methodology of group c o n t r i butions has passed through s u c c e s s i v e generations to a f a i r l y high
degree of g e n e r a l i t y and accuracy. There a r e g a s - l i q u i d chromatography f o r i n f i n i t e d i l u t i o n p r o p e r t i e s and other automated
apparatuses f o r easy measurement of h i g h l y accurate v a p o r - l i q u i d
e q u i l i b r i u m data, p a r t i c u l a r l y a t lower pressures.
Computational
s o p h i s t i c a t i o n , i n c l u d i n g the f i t t i n g of data and convergence of
i t e r a t i v e c a l c u l a t i o n s , has reached impressive h e i g h t s . Although
perhaps l e s s w e l l recognized, broadly a p p l i c a b l e t h e o r i e s from
s t a t i s t i c a l mechanics and most of the fundamentals of the c r i t i c a l
r e g i o n have been worked out so that development toward a p p l i c a t i o n
can be s t a r t e d .
However, i t i s a l s o t r u e that "you a i n ' t there y e t ! " because
there a r e many systems which cannot even be c h a r a c t e r i z e d and
T

141

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

142

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

others f o r which present d e s c r i p t i o n s are i n s u f f i c i e n t l y a c c u r a t e ,


i f not a c t u a l l y erroneous. There have been many " f a i l u r e s "
(defined as designs based on p h y s i c a l property i n f o r m a t i o n whose
performance d e v i a t e d s i g n i f i c a n t l y from s p e c i f i c a t i o n , f o r worse,
or perhaps b e t t e r , i n an economic sense) and p o s s i b l y " d i s a s t e r s "
for which no a l t e r n a t i v e methods e x i s t even now.
In a d d i t i o n , as
time passes our a b i l i t y to a f f o r d l a r g e s a f e t y f a c t o r s w i l l be
decreased.
For example, how should hydrocarbon f r a c t i o n s r e a l l y be
c h a r a c t e r i z e d ? What are the s p e c i e s which a c t u a l l y e x i s t i n
systems i n which s t r o n g or even weak chemical r e a c t i o n s can occur?
Is there a way of p u t t i n g a "chemist i n the computer" to warn of
such phenomena? No equation of s t a t e p r e s e n t l y a v a i l a b l e d e s c r i b e s
mixtures of p o l a r and nonpolar substances i n the dense gas or
l i q u i d regions (though th
for moderately dense systems)
G r i f f i t h s (Phys. Revs., 1973) shows the formalisms of the c r i t i c a l
s c a l i n g laws f o r m i x t u r e s , these have not been developed f o r use.
G e n e r a l i z e d c o r r e l a t i o n s f o r l i q u i d s c o n t a i n i n g s i g n i f i c a n t amounts
of i o n i z e d s p e c i e s along w i t h n o n e l e c t r o l y t e s are n o n e x i s t e n t .
Most aspects have not been worked out f o r the thermodynamic
p r o p e r t i e s and e q u i l i b r i a of systems of macromolecules i n the
c r y s t a l l i n e , g l a s s y , or s o l u t i o n form. There i s much u n c e r t a i n t y
about the use of d i l u t e s o l u t i o n r e f e r e n c e s t a t e s f o r s u p e r c r i t i c a l
components, p a r t i c u l a r l y i n m u l t i s o l u t e , m u l t i s o l v e n t s o l u t i o n s .
The p r e d i c t i o n of l i q u i d - l i q u i d phase boundaries and the concomitant
v a p o r - l i q u i d d i s t r i b u t i o n c o e f f i c i e n t s i s not on a par w i t h that of
l e s s complex systems. I n a d d i t i o n to c o r r e l a t i o n inadequacy, even
for those s i t u a t i o n s where equations are a v a i l a b l e , inadequate data
bases e x i s t f o r e s t a b l i s h i n g parameters, p a r t i c u l a r l y f o r many
group i n t e r a c t i o n s . I t i s accepted t h a t , except f o r accurate
p r e d i c t i o n of t e r n a r y and higher c r i t i c a l p o i n t s (such as l i q u i d l i q u i d p l a i t p o i n t s ) , o n l y b i n a r y i n t e r a c t i o n s need to be charact e r i z e d , u s u a l l y by a s i n g l e constant f o r e i t h e r equations of s t a t e
or a c t i v i t y c o e f f i c i e n t s . Yet a very l a r g e number of b i n a r i e s have
not yet been addressed.
To improve upon t h i s s i t u a t i o n , the major source of ideas must
come from a p p l y i n g molecular concepts through adopting s t a t i s t i c a l
thermodynamics.
The e f f o r t s d e s c r i b e d by John P r a u s n i t z and others
i n the conference are o n l y beginnings. Yet t h e i r success warrants
f u r t h e r i n v e s t i g a t i o n . One aspect of t h e i r use w i l l undoubtedly
e s t a b l i s h new c h a r a c t e r i z a t i o n methods r e q u i r i n g data which are
d i f f e r e n t from the normal k i n d .
F i n a l l y , then " l e t s get moving!" Our speakers exhorted us to
concentrate our e f f o r t s on the unsolved problems. Incremental
changes i n present c o r r e l a t i o n s (except to c o r r e c t obvious d e f i c i e n c i e s i n form under e x t r a p o l a t i o n ) , and new measurements of
systems whose p r o p e r t i e s are s u b j e c t to l i t t l e u n c e r t a i n t y (except
f o r checking equipment) are u n i n t e r e s t i n g . The c h a l l e n g e i s to be
c r e a t i v e . I b e l i e v e the g r e a t e s t success w i l l occur when communi-

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

O'CONNELL

Discussion

143

c a t i o n and c o o p e r a t i o n , such as at t h i s conference, are e s t a b l i s h e d .


In g e n e r a l , the l i m i t i n g f a c t o r f o r new ideas i s the b r i d g e of
development. Let us a l l r e s o l v e to b u i l d i t whether we are
researchers or p r a c t i t i o n e r s . With a l l the p o s s i b i l i t i e s a v a i l a b l e ,
l e t i t not be s a i d that a delay or a l a c k of a s o l u t i o n to the
t e c h n o l o g i c a l problems of the present and f u t u r e could be l a i d at
our f e e t f o r want of adequate d e s c r i p t i o n s of p h y s i c a l p r o p e r t i e s .
Comment submitted by J . S.

Rowlinson:

John P r a u s n i t z had mentioned the e x c e l l e n t agreement w i t h


experiment that M o l l e r u p had obtained i n the g a s - l i q u i d c r i t i c a l
r e g i o n of b i n a r y hydrocarbon m i x t u r e s . M o l l e r u p s r e s u l t s were
obtained w i t h a good r e f e r e n c e equation of s t a t e f o r methane (but
one which i s c l a s s i c a l i
a c c u r a t e l y the known n o n c l a s s i c a
namic f u n c t i o n s at the c r i t i c a l p o i n t ) , and w i t h a o n e - f l u i d model
based on a mole f r a c t i o n average (or "mole f r a c t i o n based mixing
rules").
I t i s , perhaps, worth comment that no improvement would be
made by u s i n g a more c o r r e c t r e f e r e n c e equation of s t a t e ( i . e . , one
w i t h the c o r r e c t s i n g u l a r i t i e s ) unless the mole f r a c t i o n averaging
i s a l s o abandoned. To do t h i s f i r s t s t e p , without the second,
means that the s i n g u l a r i t i e s are l o s t i n the mixture c a l c u l a t i o n s
the mixture c r i t i c a l p o i n t i s s t i l l c l a s s i c a l . I f , however, the
mole f r a c t i o n average be abandoned a l s o , and r e p l a c e d by mixing
r u l e s based on a composition v a r i a t i o n of the a b s o l u t e a c t i v i t y
Xj_ = exp ( u i / k T ) , where u i s the chemical p o t e n t i a l , then the s i n g u l a r i t i e s are preserved on going from pure r e f e r e n c e equation of
s t a t e to the mixture. T h i s has been shown by Leung and G r i f f i t h s
(Phys. Rev.) f o r He - % e m i x t u r e s . I t may be that t h i s composit i o n v a r i a b l e i s worth f u r t h e r study i n the mixing r u l e s .
?

Question by D. T. Binns:
In computer c a l c u l a t i o n s f o r d i s t i l l a t i o n or f l o w s h e e t i n g ,
K-values subroutines may be c a l l e d thousands of times. Routines
based on complex equations of s t a t e can make the computation c o s t l y .
Is t h i s a problem here? Have you, or anyone e l s e present, any
experience of f i t t i n g data, e i t h e r measured or c a l c u l a t e d by an
a p p r o p r i a t e equation of s t a t e , to something simple f o r use i n
computer programs? For i n s t a n c e , i t should be p o s s i b l e to f i t the
two Redlich-Kwong parameters per component i n s t e a d of c a l c u l a t i n g
them from c r i t i c a l c o n s t a n t s . I t would a l s o be p o s s i b l e to
i n c o r p o r a t e enthalpy data which may be a v a i l a b l e , so h e l p i n g t h e r modynamic c o n s i s t e n c y .
Reply by T. K r d l i k o w s k i :
There have been some examples, but computer c o s t s are now

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

so

144

PHASE

EQUILIBRIA A N D FLUID

PROPERTIES IN C H E M I C A L

INDUSTRY

low that i t i s not worth the t r o u b l e . Some economy can be


achieved by c a l c u l a t i n g K-values only every f i f t h i t e r a t i o n .
go ahead and use the best equation of s t a t e .

We

Comments by A. Bondi:
Regarding the paper presented by J . P r a u s n i t z :
1.

For the advance guess or the c o r r e l a t i o n of a d s o r p t i o n isotherms


under s u p e r c r i t i c a l c o n d i t i o n s , I can see no a l t e r n a t i v e to the
e s t i m a t i o n of the need p ( f o r the d r i v i n g f o r c e p/p ) v i a the
e x t r a p o l a t i o n of the vapor pressure curve beyond T , which you
deprecated.

2.

Your e l i p s e s , the r a t h e s t r i k i n evidenc f o th


f
i n a p p r o p r i a t e data r e d u c t i o
exposure. Chemica engineer
highly
g
the computer represent data by q u i t e complex r e g r e s s i o n equat i o n s . But many seem to be f a r l e s s c a r e f u l i n watching f o r
a u t o c o r r e l a t i o n among c o e f f i c i e n t s i n these equations, and i n
a s c e r t a i n i n g the s i g n i f i c a n c e of each c o e f f i c i e n t than are our
c o l l e a g u e s i n economics and elsewhere i n teh b e h a v i o r a l
s c i e n c e s . The absence of r e f e r e n c e to a u t o c o r r e l a t i o n and
c o e f f i c i e n t q u a l i t y c r i t e r i a from most papers on the m u l t i constant equations of s t a t e i s r a t h e r s e r i o u s evidence f o r
t h i s s t a t e of a f f a i r s . Maybe t h i s needs some more emphasis i n
the teaching process.

Dr. K r o l i k o w s k i , you and your coworkers' o b s e r v a t i o n d i f f i c u l t i e s i n p h y s i c a l p r o p e r t i e s e s t i m a t i o n f o r two process streams


c o n t a i n i n g aldehydes, a l c o h o l ( s ) and water i s not s u r p r i s i n g .
Aldehydes r e a c t w i t h water to form hemihydrates by
0

OH
/

R -C-H + H 0 RC
o

\
OH

and they r e a c t w i t h a l c o h o l s to form hemiacetals by


0
1

R -C-H + R 0H 3R -C-0-R
1
2
1 \
2
OH
o

In both cases there i s a steep i n c r e a s e i n v i s c o s i t y , as shown by


the examples of my own experience, shown on F i g u r e s 1 and 2, and
n a t u r a l l y a s u b s t a n t i a l i n c r e a s e i n d e n s i t y , as shown on F i g u r e s 3
and 4. These r e a c t i o n s are r e v e r s i b l e a n d a s shownof l e s s
importance a t high than a t low temperature. Moreover, once one
has recognized what chemistry i s going on, the mixture p r o p e r t i e s
can be estimated w i t h f a i r approximation, as shown by the compari-

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

O'CONNELL

Discussion

100

0.11
0

I
I
I
i
I
I
I
I
0.2
0.4
0.6
0.8
Mole Fraction, 3-Ethoxy Propionaldehyde = x

I
1.0

Figure 1. Viscosity of mixtures of 3-ethoxy propionaldehyde with


water at various temperatures

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES IN C H E M I C A L INDUSTRY

100

Figure 2.

Viscosity of mixtures of 3-ethoxy propionaldehyde with


ethanol at various temperatures

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

O'CONNELL

147

Discussion

Figure 4. Volume contraction (V ) of mixtures of 3-ethoxy propionaldehyde with ethanol at 0C compared with deviations of the viscositufrom the ideal mixing rule
E

American Chemical
Society Library
In Phase Equilibria and Fluid Properties
in theSt.,
Chemical
1155 16th
N.W.Industry; Storvick, T., et al.;
ACS Symposium Series;Washington,
American Chemical
Society:
Washington, DC, 1977.
O.C.
20036

148

P H A S E EQUILIBRIA

A N D FLUID

PROPERTIES IN C H E M I C A L

INDUSTRY

sons of Table 1. A few l i t e r a t u r e data f o r mixtures of acetaldehyde


w i t h water show a s i m i l a r behavior.
The main p o i n t of these d i s c u s s i o n remarks i s to emphasize the
need f o r a very a l e r t chemist on the p r o p e r t i e s e s t i m a t i o n team.
In my case i t was a "gut f e e l i n g " when I asked f o r the mixture
p r o p e r t i e s t o be measured r a t h e r than s l i p a r o u t i n e e s t i m a t i o n
i n t o a process manual. The wise e x p l a n a t i o n of the chemistry came
only as we a l l contemplated the unexpected experimental evidence.
The p o t e n t i a l c o s t l i n e s s of p r o p e r t y e s t i m a t i o n e r r o r s caused
by the unexpected formation of (loose) covalent or molecular
compounds among process streams components c a l l s f o r an e a r l y
remedy. One of these might be to have the e d i t o r of C.E.P.
commission a w e l l known a u t h o r i t y on molecular compounds and
r e l a t e d chemistry to w r i t e an a r t i c l e f o r engineers i n c l u d i n g a
t a b l e w i t h danger s i g n a l
notebooks.
These remarkable data presented by Dr. Franck are so d i f f i c u l t to o b t a i n e x p e r i m e n t a l l y t h a t t h e i r e s t i m a t i o n w i t h paper and
p e n c i l i s c l e a r l y worthwhile. Can one estimate the d i e l e c t r i c
constants i n your s u p e r c r i t i c a l range from a combination of

Table 1 - E s t i m a t i o n of v i s c o s i t y * of Hemihydrate and


of Hemiacetal of 3-Ethoxy Propionaldehyde compared w i t h
o b s e r v a t i o n on F i g u r e s 1 and 2.

Substance
H

t, c

^est.

^obs.

0.22

0.23

0.18

0.12

OH
Et-O-C""
H

OH

0
1

0
I
o"

*By method i n A. Bondi " P h y s i c a l P r o p e r t i e s of


Molecular C r y s t a l s , L i q u i d s and G l a s s e s " ,
Wiley 1968.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

O'CONNELL

Discussion

149

d i e l e c t r i c p o l a r i s a b i l i t y , such as modern C l a u s i u s - M o s o t t i d e r i v a t i v e s , w i t h the reduced temperature (T/T )? Can one estimate


the e l e c t r i c a l c o n d u c t i v i t y i n your s u p e r c r i t i c a l range from any
theory of the Walden product A-n or other s e m i - e m p i r i c a l
correlation?
Dr. Franck i n d i c a t e d that the C a l u s i u s - M o s o t t i e f f e c t had been
t r e a t e d using the Onsager-Kirkwood c o r r e c t i o n s w i t h agreement
between experiment and theory that i s only s a t i s f a c t o r y .
Chemical r e a c t i o n s commonly occur between water and other
molecules. Hydrocarbons s t a r t to r e a c t at 400C so the chemical
e q u i l i b r i u m and p h y s i c a l e q u i l i b r i u m are simultaneously observed.
S o l i d - l i q u i d melt l i n e s have not been s t u d i e d at the
K a r l s r u h e l a b o r a t o r y . Some c a u t i o n must be used at these "superpressures" because molecules deform enough that they change t h e i r
chemical i d e n t i t y .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7
Industrial Uses of Equations of State: A State-of-the-Art
Review
STANLEY B. ADLER, CALVIN F. SPENCER, H A L OZKARDESH,
and CHIA-MING KUO
Pullman Kellogg Co., Houston, TX 77046

The objective of the presentations at this conference, as the


authors of this paper understand them, is to document the state of
the art in various areas of thermodynamics. In turn the ultimate
objective is to enable academia to grasp the needs of industry,
while industry becomes better acquainted with the new tools developed in the universities.
Those of us from industry on the week's program have been
asked to describe, from the industrial side of the fence, the current activities, developments, and applications of particular
assigned areas of phase equilibria or physical properties correlation. This paper pertains to equations of state, especially their
application in phase equilibrium predictions. It is not the intention of this talk, nor would it be appropriate, to review all the
equations of state that have been published. An excellent paper
by Tsonopoulos and Prausnitz (1) does make such a review. Instead,
this paper will present the applications and limitations of some of
the principal equations of state in current use.
At the very outset--before even getting to the body of this
paper--it is necessary to picture the magnitude of industrial
involvement with equations of state. The two lists given in Table
I summarize the basic outlines of this involvement. In one category the research aspects of industrial work in equations of state
have been assembled. In a second category, the applications in
which equations of state are intermixed with thermodynamic principles in day-to-day process and design problems and computations are
shown. To put i t another way, the first list deals with sharpening
the tools; the second list with using the tools.
Characteristics of Equations of State Required by Industry
When equations of state are used in industry they must possess
two essential characteristics: (1) Versatility and (2) Workability.
150
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V e r s a t i l i t y . To best d e s c r i b e the v e r s a t i l i t y possessed by


equations of s t a t e , a q u o t a t i o n i s taken from P r o f e s s o r Joseph
M a r t i n ( 2 ) , a long time i n v e s t i g a t o r i n t h i s f i e l d .
"The second reason f o r developing new equations of
s t a t e concerns the e x c e p t i o n a l power and u t i l i t y of an
equation of s t a t e . When combined w i t h a p p r o p r i a t e
thermodynamic r e l a t i o n s , a well-behaved equation can
p r e d i c t w i t h h i g h p r e c i s i o n i s o t h e r m a l changes i n heat
c a p a c i t y , enthalpy, entropy and f u g a c i t y , vapor pres-

TABLE I
Research
1.
2.
3.
4.

5.

6.
7.
8.

9.

Aspects

Develop completely ne
Improve e x i s t i n g equations.
Test e x i s t i n g ones f o r successes and f a i l u r e s .
Study a p p l i c a t i o n to mixtures.
a. new models
b. new i n t e r a c t i o n constants
Extend given equations of s t a t e to other p r o p e r t i e s , modify i f
necessary f o r improvement
e.g., Redlich-Kwong t o enthalpy [Barner et a l . , (_3) ]
Extend to lower and lower temperatures.
Get constants f o r more and more substances.
Extend u s e f u l n e s s of equations of s t a t e to new a p p l i c a t i o n s .
a. a d d i t i o n to m i n i m i z a t i o n of f r e e energy technique
b. to s o l u t i o n of freeze-out problems
Develop a whole new approachcombining e x i s t i n g equations:
one f o r l i q u i d and one f o r the vapor, and even one f o r pure
liquid fugacity.

Thermodynamic A p p l i c a t i o n s i n Process Engineering


1. C o m p r e s s i b i l i t y .
2. Enthalph and heats of mixing.
3. Liquid-vapor e q u i l i b r i a : bubble-point, dew-point, f l a s h
v a p o r i z a t i o n s ; p r e d i c t i o n s i n the r e t r o g r a d e r e g i o n .
4. L i q u i d - l i q u i d e q u i l i b r i a .
5. L i q u i d - v a p o r - s o l i d e q u i l i b r i a and freeze-out problems.
6. A l l phases w i t h chemical r e a c t i o n e q u i l i b r i a s i m u l t a n e o u s l y .
7. P r e d i c t i o n o f c r i t i c a l p o i n t s and the c r i t i c a l locus of a
mixture.
8. P r e d i c t i o n and i n t e r p r e t a t i o n of r e s u l t s f o r thermodynamic
anomalies, e.g., m u l t i p l e bubble-points.
9. I n c o r p o r a t i o n of equation of s t a t e as a t o o l i n computerized
flow sheet c a l c u l a t i o n s f o r an e n t i r e process.
10. I n c a l c u l a t i o n of data c h a r t s issued company-wide i n Data
Books, p a r t i c u l a r l y i n K constant c h a r t s f o r l i q u i d - v a p o r
equilibrium.

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sure, l a t e n t heat of v a p o r i z a t i o n , a c t i v i t y c o e f f i c i e n t s , and v a p o r - l i q u i d e q u i l i b r i a i n mixtures, not


to mention the a s s i s t a n c e i t o f f e r s i n t r a n s p o r t prop e r t y c o r r e l a t i o n s . U n f o r t u n a t e l y , even though the
u s e f u l a p p l i c a t i o n s of an equation of s t a t e are so
e x t e n s i v e and a t t r a c t i v e , the development of a high
performance equation proves to be so i n v o l v e d that to
date no one has come c l o s e to d i s c o v e r i n g a s i n g l e
r e l a t i o n which i s t r u l y good over a wide range of
density."
As M a r t i n p o i n t e d out, the equation of s t a t e i s a powerful
t o o l . Working w i t h i t to s o l v e problems i s an e x c i t i n g occupation.
N e v e r t h e l e s s , b e f o r e g e t t i n g i n t o the e x c i t i n g s i d e of the p i c t u r e ,
i t i s necessary to p a i n t the p r o s a i c , more mundane s i d e . The r e a son f o r doing so i s that
t r i a l p o i n t of view. I n
that i s f l e x i b l e , t h a t can reach a s o l u t i o n without having a computer f a i l u r e a f t e r the c a l c u l a t i o n has proceeded as f a r as the
mid-tray i n a one hundred t r a y d i s t i l l a t i o n tower. The word f l e x i b l e , mentioned i n the previous sentence, covers a myriad of a t t r i butes. The equation of s t a t e , as M a r t i n s a i d , must be s u i t a b l e f o r
a l l the thermodynamic and p h y s i c a l p r o p e r t i e s n o t j u s t enthalpy or
c o m p r e s s i b i l i t y as many p u b l i s h e d equations of s t a t e are. As an
i n i t i a l requirement i t should be a b l e to generate these p r o p e r t i e s
f o r vapors, both f o r pure components and mixtures. V a p o r - l i q u i d
e q u i l i b r i u m c a l c u l a t i o n s demand, as an a d d i t i o n a l requirement,
a p p l i c a t i o n to l i q u i d s and l i q u i d m i x t u r e s . As an added r e q u i r e ment i t would be expedient to have i t apply to petroleum f r a c t i o n s
which are a continuum of many components that cannot i n d i v i d u a l l y
be d e f i n e d . This i s t r u l y a s k i n g a l o t , y e t a l l the requirements
are i n t e g r a l p a r t s of a t y p i c a l process design c a l c u l a t i o n .
Some of the shortcomings of p u b l i s h e d expressions which l a c k
such f l e x i b i l i t y are i l l u s t r a t e d below. These examples are based
on s t u d i e s performed by the T e c h n i c a l Data Group a t Pullman K e l l o g g
over the l a s t f i f t e e n years.
Some years ago Barner et a l . (3) developed a m o d i f i c a t i o n of the
Redlich-Kwong equation of s t a t e f o r a p p l i c a t i o n i n enthalpy c a l c u l a t i o n s . The o r i g i n a l Redlich-Kwong equation, intended f o r compressib i l i t y , was being m i s a p p l i e d by a c l i e n t f o r enthalpy computations.
Doing so, the c l i e n t disagreed w i t h a s p e c i f i e d duty on a flowsheet.
The Redlich-Kwong equation was m o d i f i e d to represent enthalpy by
f i t t i n g i t s constants to the C u r l - P i t z e r enthalpy t a b l e s . The end
r e s u l t : i t helped the c l i e n t , but the r e v i s e d equation f a i l e d to
represent f u g a c i t y adequately.
S i m i l a r l y , i n another p u b l i c a t i o n
Barner and A d l e r (4) r e v i s e d the J o f f e equation to represent
q u i t e a number of vapor p r o p e r t i e s . I t was, as expected, an u t t e r
f a i l u r e f o r r e p r e s e n t i n g l i q u i d s , y e t w e l l a p p l i c a b l e to the gaseous mixtures of those components f o r which BWR constants were not
a v a i l a b l e and where i t would be i m p r a c t i c a l to determine them, p a r t i c u l a r l y i f the components are not o f t e n encountered.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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153

As an i l l u s t r a t i o n o f an equation o f s t a t e that w i l l not be


a p p l i c a b l e to m i x t u r e s , consider that the usual mixing r u l e s
r e q u i r e t a k i n g square r o o t s , cube r o o t s , or the l i k e . I f the cons t a n t s are n e g a t i v e f o r one o r more of the components i n the mixt u r e , extension to mixtures i s not f e a s i b l e .
The most important i n d u s t r i a l a p p l i c a t i o n o f equations o f
s t a t e i s , and w i l l continue to be, i n phase e q u i l i b r i u m p r e d i c t i o n s .
A l l such c a l c u l a t i o n s are based on the e q u i l i b r i u m c r i t e r i o n :
f

= h

= h

where,
f = component f u g a c i t y
V, L, S = vapor, l i q u i d , and s o l i d phases, r e s p e c t i v e l y .
Equations of s t a t e are a p p l i e
ponent f u g a c i t i e s . I n th
equation i s used t o get the f u g a c i t y o f each component i n a l l the
c o e x i s t i n g phases. In a second approach, one equation o f s t a t e i s
used t o get vapor f u g a c i t y , w h i l e d i f f e r e n t equation(s) are employed
f o r the l i q u i d o r s o l i d phases. These approaches are explained i n
greater d e t a i l i n the next s e c t i o n o f the paper.
Although most e q u i l i b r i u m c a l c u l a t i o n s i n v o l v e a s i n g l e vapor
and l i q u i d phase o n l y , a number o f e q u i l i b r i u m phase combinations
such as l i q u i d - l i q u i d - v a p o r , l i q u i d - s o l i d w i t h or w i t h o u t a vapor
phase, and v a p o r - s o l i d phases are encountered i n i n d u s t r y .
Furthermore, any o f these p h y s i c a l e q u i l i b r i u m c o n d i t i o n s may a l s o r e q u i r e
computations o f the chemical r e a c t i o n e q u i l i b r i a . For example,
consider the f o l l o w i n g r e a l i s t i c i n q u i r y from an engineer designing
a p i l o t p l a n t . The chemists completed t h e i r bench-scale work f o r
the h y d r o l y s i s o f propylene to make an a l c o h o l and an ether. They
reported the optimum temperature to be 240F and the pressure to be
500 p s i a . The chemical engineer wanted to know how many phases the
r e a c t o r e f f l u e n t would have a t these c o n d i t i o n s : a l l vapor, a
l i q u i d phase w i t h the a l c o h o l product and condensed steam i n e q u i l i brium w i t h the vapor, o r perhaps three phases i n v o l v i n g the unreacted, condensed propylene as w e l l . This complex e q u i l i b r i u m problem
i n v o l v i n g both p h y s i c a l and chemical e q u i l i b r i u m w i t h n o n i d e a l
l i q u i d s and a n o n i d e a l vapor best represents what chemical process
engineering i s a l l about.
Problems l i k e these can be solved by a p p l y i n g the p r i n c i p l e of
the m i n i m i z a t i o n o f f r e e energy ( 5 ) . I n t h i s approach the f r e e
energy i s r e l a t e d t o f u g a c i t y o f each component i n each phase,
whereby the f u g a c i t i e s are c a l c u l a t e d from equations o f s t a t e . No
other known approach t o the s o l u t i o n of such problems i s r e a l l y
s a t i s f a c t o r y . The f a c t that t h i s approach i s a l s o d i r e c t and easy
to v i s u a l i z e as one looks a t successive computer p r i n t - o u t s o f
the i t e r a t i o n s to the f i n a l s o l u t i o n makes i t a l l the more the one to
be recommended. Furthermore, the ether p r o p e r t i e s , enthalpy being
the most important, are computed on a b a s i s c o n s i s t e n t w i t h the
e q u i l i b r i a , by means of the same equation of s t a t e . I t i s f o r

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t h i s s o r t of problem that the v e r s a t i l i t y of the equation of s t a t e


r e a l l y pays o f f .
W o r k a b i l i t y . Even i f the equation i s a p p l i c a b l e to l i q u i d s
and vapors, pure components and mixtures, p h y s i c a l p r o p e r t i e s ,
thermodynamic p r o p e r t i e s , and e q u i l i b r i a , there i s s t i l l the quest i o n of w o r k a b i l i t y . In simple terms, can i t accomplish what i t
proposes to do?
Very f r e q u e n t l y a new thermodynamic r e l a t i o n s h i p i s c a r e f u l l y
d e r i v e d , t e s t e d on a few systems, and p u b l i s h e d e i t h e r i n the open
l i t e r a t u r e or i n a company engineering r e p o r t . I t may look prom i s i n g , but u n t i l i t i s t e s t e d on a wide v a r i e t y of systems, and
a wide range of temperatures and pressures and other c o n d i t i o n s ,
i t s r e a l m e r i t s or shortcomings i n areas such as handling c l o s e
b o i l i n g components, the
c i b l e l i q u i d s , e t c . , canno
these areas may be o u t s i d e the a p p l i c a b i l i t y of the new r e l a t i o n ship.
Some years ago a research chemist t r i e d to develop a thermodynamic consistency t e s t f o r hydrogen and helium systems where one
component i s above i t s c r i t i c a l temperature, and where a vapor
pressure and t h e r e f o r e , the a c t i v i t y c o e f f i c i e n t , cannot be
obtained. His r e l a t i o n s h i p r e q u i r e d the use of a g e n e r a l i z e d c h a r t
to get a p r o p e r t y o f course i t was before the days of computers.
When attempts were made to use the g e n e r a l i z e d c h a r t , i t was found
that near the c r i t i c a l r e g i o n an accurate property value could not
be read, c e r t a i n l y not accurate enough to t e s t c o n s i s t e n c y w i t h o u t
adding as much e r r o r as would be measured i n the consistency t e s t .
Unless one takes the time to s u f f i c i e n t l y t e s t , one does not see
the problems that may be encountered.
A second c o n s i d e r a t i o n , which i s c e r t i a n l y very important to
i n d u s t r y , i s w o r k a b i l i t y without the i n t e r v e n t i o n of man, as w i t h
a computer. Not only w i l l the equation of s t a t e be used i n an
i t e r a t i v e f a s h i o n to converge to a s o l u t i o n , but a l s o on s u c c e s s i v e
stages i n equipment design, to produce a whole s e r i e s of r e s u l t s .
With a l l these repeated uses, i t must lend i t s e l f to ease of s o l u tion with scarcely a f a i l u r e .
This e n t i r e p r e s e n t a t i o n c o u l d be devoted to the problem of
g e t t i n g some equations of s t a t e to converge on the c o r r e c t r o o t .
Some of the problems are l i s t e d here:
1. In a p p l i c a t i o n s of equations of s t a t e to v a p o r - l i q u i d
e q u i l i b r i a , a v o i d convergence to a t r i v i a l s o l u t i o n , part i c u l a r l y a l l the K values being 1.0 (where K = y/x i s
the r a t i o of the mole f r a c t i o n s i n vapor and l i q u i d ,
respectively).
2. The s e l e c t i o n of the c o r r e c t r o o t f o r the vapor d e n s i t y
and then the l i q u i d d e n s i t y , when the two phases are i n
equilibrium.
3. T r e a t i n g convergence to negative r o o t s . Some of the cookbook r u l e s to e x t r i c a t e the computer from t h i s s i t u a t i o n

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
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simply l e a d t o a negative c o m p r e s s i b i l i t y again a few


trials later.
Besides p r o v i d i n g f e a s i b l e computer routes to handle the
three aforementioned problems, s p e c i a l care must be taken to p r e vent the computer f l a s h a l g o r i t h m from o s c i l l a t i n g back and f o r t h
i n K constant ( v a p o r - l i q u i d e q u i l i b r i u m ) c a l c u l a t i o n s because the
p r e s c r i b e d f l a s h c o n d i t i o n s o f temperature and pressure do not f a l l
i n the two-phase r e g i o n . I t would be presumptuous to assume t h a t
a l l f l a s h c o n d i t i o n s are r e a l i s t i c ; engineers do, and w i l l continue
to, submit u n r e a l i s t i c temperature and p r e s s u r e s , i n the range o f
subcooled l i q u i d s and superheated vapors.
Proper c r i t e r i a must be s e l e c t e d f o r e s t a b l i s h i n g whether two
phases f o r a g i v e n mixture r e a l l y e x i s t a t the s e t c o n d i t i o n s .
Frequently the d e f i n i t i o n o f the c r i t i c a l p o i n t o f a pure compound
i s o f t e n erroneously used
equations o f s t a t e d e f i n
(2)

= 0

In simple terms, the c r i t i c a l isotherm has a p o i n t of i n f l e c t i o n


at the c r i t i c a l p o i n t . By s t u d y i n g the behavior o f an isotherm
p r e d i c t e d from an equation o f s t a t e , i t i s p o s s i b l e to e s t a b l i s h
whether two phases e x i s t . For example, i f the i s o t h e r m a l second
d e r i v a t i v e changes s i g n over a range o f pressures and volumes, a
vapor and l i q u i d are present. This t e s t u n f o r t u n a t e l y a l s o works
for mixtures a t c o n d i t i o n s f a r removed from the c r i t i c a l r e g i o n ,
but breaks down i n the c r i t i c a l and r e t r o g r a d e r e g i o n . Such a
t e s t i s v a l i d f o r pure components o n l y . For m i x t u r e s a n d K cons t a n t s a r i s e only f o r m i x t u r e s t h e thermodynamics are f a r more
complicated, and Eq. (2) should never be a p p l i e d . I t should be
added t h a t problems i n t h i s area are o f t e n complicated by the f a c t
that many o f the e x i s t i n g equations o f s t a t e are not v a l i d i n the
c r i t i c a l r e g i o n and o f t e n e x h i b i t unusual behavior i n t h a t p o r t i o n
of the phase envelope. Proper c r i t e r i a f o r r a p i d l y i d e n t i f y i n g
u n r e a l i s t i c f l a s h c o n d i t i o n s are only developed a f t e r s u f f i c i e n t
experience i s gained working w i t h the r e s p e c t i v e equation of s t a t e
and p r o p e r l y a n a l y z i n g f l a s h r e s u l t s , both i t s successes and f a i l ures .
As p o i n t e d out i n the preceding paragraph, some equations, by
t h e i r very nature, complicate matters. As an a d d i t i o n a l example,
consider the s p e c i f i c l i m i t a t i o n s o f the Chao-Seader c o r r e l a t i o n
and others l i k e i t , which a l l o w only about 20% methane i n the
l i q u i d . I n a t y p i c a l f l a s h problem i t i s c o n v e n t i o n a l f o r a f i r s t
set of K constants to be f u r n i s h e d e i t h e r by the engineer o r
i n i t i a l i z e d by the f l a s h program. These K s immediately l e a d to
vapor and l i q u i d compositions. With these compositions the component f u g a c i t i e s and l i q u i d a c t i v i t y c o e f f i c i e n t s are c a l c u l a t e d ,
which i n t u r n l e a d to a seemingly b e t t e r s e t o f K s .
I f the f i r s t
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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l i q u i d c o m p o s i t i o n a d m i t t e d l y f a r removed from the c o r r e c t o n e


contains 80% methane i n the l i q u i d , the c o r r e l a t i o n ' s range of
a p p l i c a b i l i t y has been exceeded. These K s are so f a r removed
from the r e a l s e t that the r e s u l t i n g second t r i a l may be worse than
the f i r s t , and convergence never obtained. Thus, even though the
mixture composition answer may be w e l l w i t h i n the range of the
c o r r e l a t i o n , the i n i t i a l or even the i n t e r m e d i a t e t r i a l s may exceed
that range, and lead to erroneous t r i a l values from which the computer s o l u t i o n a l g o r i t h m w i l l never recover.
Summarizing, i t takes a f l e x i b i l e equation of s t a t e and the
proper combination of thermodynamics, common sense, p a t i e n c e and
programming f i n e s s e to u t i l i z e equations of s t a t e e f f e c t i v e l y i n
computerized v a p o r - l i q u i d e q u i l i b r i u m and other design c a l c u l a t i o n s .
T

Equations of S t a t e Adopte
As s t a t e d e a r l i e r , two-phase l i q u i d - v a p o r e q u i l i b r i u m i s the
predominant problem i n i n d u s t r i a l e q u i l i b r i u m c a l c u l a t i o n s . To
i n c o r p o r a t e equations of s t a t e , Eq. (1) i s o f t e n expanded and
r e w r i t t e n as:
o
x. y
f
= y. <f>. ir
(3)
l
'Li
Li
i i
where, f o r each component i ,
X i = mole f r a c t i o n i n the l i q u i d phase
T

YL^
o
^Li

= l i q u i d phase a c t i v i t y c o e f f i c i e n t
=

u r e

liquid

fugacity

y_^ = mole f r a c t i o n i n the vapor phase


71

(j>_^ = vapor phase f u g a c i t y c o e f f i c i e n t fy./y^ "


7T = system pressure
When the s i n g l e equation of s t a t e approach i s used, Eq. (3)
reduces t o :

XiTT
K.
1

hi

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(4)

7.

ADLER ET AL.

157

Industrial Uses of Equations of State

where
i s the l i q u i d - v a p o r e q u i l i b r i u m constant o f component i .
The same equation o f s t a t e i s then employed to get both the numerato r and denominator i n t h i s e x p r e s s i o n using standard thermodynamic r e l a t i o n s h i p s . The work o f Benedict, Webb and Rubin ( 6 ) , o f
S t a r l i n g ( 7 ) , and the s e r i e s o f Exxon papers ( L i n e t a l . , ( 8 ) ; L i n
and H o p k e , ( _ 9 ) ) a l l on v a r i o u s forms-of the BWR, Soave, and PengRobinson equations o f s t a t e are examples o f the use o f one equation
of s t a t e t o perform the whole c a l c u l a t i o n . I t should be added that
the o r i g i n a l developments i n t h i s area t r e a t e d the f L i / i term i n
the numerator as a separate e n t i t y and m u l t i p l i e d the f i n a l answer
by 1/tt f o r consistency.
Most contemporary approaches r e l a t e both
numerator and denominator t o equations o f s t a t e v i a the f u g a c i t y
c o e f f i c i e n t route, the only d i f f e r e n c e i n l i q u i d and vapor being the
d e n s i t y and the equation constants obtained from the r e s p e c t i v e
mixing r u l e s .
In the two ( m u l t i ) equatio
r e s t a t e d as:
Y
fO
L. L.
l x
(5)
i
x.
l
x

This s o - c a l l e d two equation o f s t a t e method o f t e n r e q u i r e s three


equations: one f o r the n o n i d e a l i t y o f the l i q u i d , one f o r the
n o n i d e a l i t y o f the vapor, and one f o r the standard s t a t e l i q u i d
f u g a c i t y to which the a c t i v i t y c o e f f i c i e n t must be r e f e r r e d . These
three r e l a t i o n s h i p s determine r e s p e c t i v e l y , YL>
and f L i n Eq.
(5). The Chao-Seader c o r r e l a t i o n and i t s many m o d i f i c a t i o n s , and
the Chueh-Prausnitz c o r r e l a t i o n are examples o f t h i s approach. I n
the Chao-Seader c o r r e l a t i o n f ^ and ir a r e combined as a pure l i q u i d
f u g a c i t y c o e f f i c i e n t , v, so that Eq. (5) has three d i s t i n c t p a r t s
e a c h r e q u i r i n g a unique equation, as j u s t described.
Obviously i t i s d e s i r a b l e t o use a s i n g l e equation o f s t a t e
f o r the whole computation. I t i s s i m p l e r , more c o n s i s t e n t , and
l e s s work f o r both the engineer and computer programmer. However,
the hard, c o l d f a c t i s that no one equation o f s t a t e can meet the
v e r s a t i l i t y requirements s t a t e d e a r l i e r . M o d i f i c a t i o n s o f S t a r l i n g ' s BWR-11 equation are e x c e l l e n t i n the cryogenic r e g i o n f o r
p r e d i c t i n g both VLE, and thermal and p h y s i c a l p r o p e r t i e s . However,
the equation i s not a p p l i c a b l e i n many p e t r o c h e m i c a l processing
c a l c u l a t i o n s because o f l i m i t a t i o n s caused by the a v a i l a b i l i t y of
constants f o r a number o f needed components. The v a r i o u s m o d i f i c a t i o n s of the Chao-Seader c o r r e l a t i o n are u s e f u l f o r p r e d i c t i n g vaporl i q u i d e q u i l i b r i u m i n a wide v a r i e t y o f process s.treams; however,
t h i s c o r r e l a t i o n cannot be used t o p r e d i c t thermal o r p h y s i c a l prop e r t i e s . The Soave and Peng-Robinson equations are steps i n the
r i g h t d i r e c t i o n , but f u r t h e r work i s needed to f i l l the needs of
industry.
A few of the equations o f s t a t e that have widespread use i n
i n d u s t r i a l VLE c a l c u l a t i o n s are discussed below. The comments,
which deal mainly f o r the aforementioned category 1, "The Research
0

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

TEMPERATURE, F
Figure 1. Ethylene enthalpy of saturated liquid

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER ET AL.

Industrial Uses of Equations of State

159

11

Aspects , i n Table I , are based on personal experience and


i n f o r m a t i o n obtained from other i n d u s t r i a l sources. Again no
attempt has been made t o p r o v i d e a t e c h n i c a l t r e a t i s e on each
equation employed by i n d u s t r y .
Benedict-Webb-Rubin Equation. The o r i g i n a l form o f the BWR
equation contained e i g h t constants. I t was intended p r i m a r i l y f o r
c o m p r e s s i b i l i t y , v a p o r - l i q u i d e q u l i b r i u m and enthalpy, although
the r e l a t i o n s h i p s f o r the other thermodynamic f u n c t i o n s were publ i s h e d . I t was used f o r the phase e q u i l i b r i a o f hydrocarbon systems i n the temperature range of 26 F t o 400 F and the pressure
range of 65 t o 2000 p s i a . The e r r o r i n the K constants was
reported as 3.4% f o r t h i s range o f c o n d i t i o n s . I t should be emphas i z e d that hydrogen was not present i n the systems s t u d i e d and
good r e s u l t s cannot be obtaine
BWR form i s used.
The equation a p p l i e s e q u a l l y w e l l t o l i q u i d s and vapors; the
f i r s t equation of s t a t e known by the authors to apply to both
phases, and, almost f o r t y years l a t e r , i s s t i l l one of the most
capable f o r doing so. Because i t s a n a l y t i c a l form p e r m i t t e d
a p p l i c a t i o n to m i x t u r e s , and allowed the r e q u i r e d mathematical
operations f o r o b t a i n i n g a l l the thermodynamic p r o p e r t i e s i n a
thermodynamically c o n s i s t e n t manner, the BWR equation a t t r a c t e d
widespread i n d u s t r i a l a t t e n t i o n .
I f components were e i t h e r above t h e i r normal b o i l i n g p o i n t s
or present i n s m a l l amounts, the mixture enthalpy p r e d i c t i o n s were
e x c e l l e n t . A t lower temperatures, enthalpy r e s u l t s were sometimes
found to be so poor that a c o l d stream i n a heat exchanger could
be computed to e x i t a t a temperature lower than i t went i n " a
negative s p e c i f i c heat '!
(See F i g u r e 1) This problem was e l i m i n ated by p e r m i t t i n g the constant C t o change w i t h temperature
(Barner and A d l e r , ( 1 1 ) ) . This i n f a c t , added two more constants.
S t a r l i n g (7) added an eleventh constant and i n c l u d e d a b i n a r y
i n t e r a c t i o n c o e f f i c i e n t i n the mixing r u l e s which extended the
range of a p p l i c a b i l i t y o f the equation.
With the greater number of constants and the e l i m i n a t i o n o f
low temperature negative s p e c i f i c heats, came new problems. Cons t a n t s could no longer be obtained from pure component p r o p e r t i e s .
Experimental e q u i l i b r i u m data, d e n s i t y data, and enthalpy data
f o r mixtures had to be i n c l u d e d i n the r e g r e s s i o n procedure f o r
o b t a i n i n g the constants. To develop a more u s e f u l s e t o f constants
f o r a p a r t i c u l a r component, as many mixtures as p o s s i b l e c o n t a i n i n g
that component should be i n c l u d e d .
Experience has shown that two s e t s of almost i d e n t i c a l cons t a n t s can g i v e d i v e r s e r e s u l t s when compared to experimental measurements o f K's and v i c e v e r s a . As shown i n Table I I , s m a l l d i f ferences i n only f i v e of the eleven BWR constants can l e a d to s i g n i f i c a n t changes i n the p r e d i c t e d K s .
The o p p o s i t e trend i s
observed i n Table I I I f o r a t h i r d s e t o f constants. Although four
of the c o n s t a n t s , B , D , E , and d, d i f f e r a p p r e c i a b l y i n magnitude
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

160

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

TABLE I I
COMPARISON OF RESULTS OF TWO SIMILAR SETS OF BWR-11
CONSTANTS FOR ETHYLENE

% Deviation
From Experimental Data
Property

System

Set 1

Set 2

Density

Ethylene

0.62

0.72

Vapor
Pressure

Ethylen

9.24

0.76

K-Value

Methane-Ethylen
l
K

Ethane-Ethylene

C2
K
2
K
2

10.70

5.98

0.90

0.88

1.58

0.84

9.60

3.97

10.65

15.26

Hydrogen-Ethylene
K

BWR- 11 Constants f o r C

(Ethylene)

Set 1

Set 2

Difference

,-10
C xlO

.180628

.183101

1.4%

Y x l Or

.227978

.228344

0.2

b x l Or

.257883

.265697

3.0

a x l Or

.156497

.158859

1.5

.604935

.604567

-0.0006

E , c, d a r e i d e n t i c a l
o

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

Industrial Uses of Equations of State

ADLER E T A L .

161

TABLE I I I
COMPARISON OF RESULTS OF TWO DIFFERENT SETS OF BWR-11
CONSTANTS FOR ETHYLENE

% Deviation
From Experimental Data
System

Property

Set 2

Set 3

Density

Ethylene

0.72

0.63

Vapor
Pressure

Ethylene

0.76

1.70

K-Value

Methane-Ethylen
5.98

7.76

0.88

1.24

0.84

2.01

3.97

4.19

15.26

14.96

E thane-E thy1ene

2
Hydro gen-Ethyl ene KiH
C

BWR-11 Constants f o r C,

B
o
D xlO"
o
d xlO"
E

xlO"

1 1

1 1

Set 2

Set 3

Difference

.593445

.445599

-24.9%

.821161

.745192

9.3

.845194

1.067700

26.3

.263014

.404265

53.4

:A , C , a, b, c, y, a are w i t h i n 5%
o
o

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

162

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

the p r e d i c t i o n s are of s i m i l a r accuracy. A f i n a l example i s given


i n Table IV f o r the methane-propane system. The S t a r l i n g r e s u l t s
are based on the g e n e r a l i z e d form of the BWR-11 equation. The
improvement gained by using Exxon's constants, which were obtained
from more s o p h i s t i c a t e d r e g r e s s i o n techniques and a w i d e r , m u l t i property range o f input data, i s evident.
I t should a l s o be mentioned that the BWR-11 equation causes
some problems i n the convergence of computer f l a s h programs that
might not be observed f o r some of the s i m p l e r equations of s t a t e .
To some degree these problems have been d e t a i l e d i n the e a r l i e r
s e c t i o n on w o r k a b i l i t y .
Once these problems are s o l v e d , the r e s u l t s obtained are q u i t e
worthwhile. For one such example see Table V which gives the
r e s u l t s f o r a mixture c a l c u l a t i o n i n the cryogenic r e g i o n , one of
the areas where BWR equatio
accuracy of Table VI f o
as occur i n petroleum r e s e r v o i r work.
Besides Pullman K e l l o g g , o r g a n i z a t i o n s such as Exxon, Chicago
Bridge and I r o n Works, Northern N a t u r a l Gas Corp., Union Carbide
and U n i v e r s i t y o f Oklahoma a l s o use and probably p r e f e r the BWR
equation of s t a t e .
As a f i n a l comment on the BWR equation, we quote Hopke and
L i n (12) on the problem of the determination of the BWR constants:
In our r e g r e s s i o n work, we found that attempts to f i t
pure component and b i n a r y mixture data alone w i l l not y i e l d
a unique s e t of o p t i m a l BWR s parameters f o r a given component. On the c o n t r a r y , many w i d e l y d i f f e r e n t parameter
s e t s can g i v e about the same f i t to the data. Moreover,
the d i f f e r e n t parameter sets w i l l y i e l d d i f f e r e n t r e s u l t s
when used to p r e d i c t thermodynamic p r o p e r t i e s a t c o n d i t i o n s
o u t s i d e of the temperature and p r e s s u r e range of the data
base used t o determine the parameter s e t s . A l s o , e x t r a p o l a t i o n o f l i g h t hydrocarbon parameters to o b t a i n e s t i mates of parameters f o r h e a v i e r hydrocarbons i s i m p o s s i b l e
unless a unique s e t of optimal parameters i s o b t a i n e d . "
" i n t h i s work we developed a new r e g r e s s i o n procedure
to o b t a i n a unique s e t of o p t i m a l parameters f o r i s o butane, normal butane, iso-pentane, normal pentane and
carbon d i o x i d e . This new procedure, which i s d e s c r i b e d
i n t h i s paper, i n v o l v e s using multicomponent K-value data
to determine one of the eleven BWR pure component parameters, and then r e g r e s s i n g on the remaining ten parameters u s i n g d e n s i t y , enthalpy, vapor p r e s s u r e and K-value
data f o r pure components and b i n a r y m i x t u r e s . I n c l u d i n g
these multicomponent data has the e f f e c t o f extending the
temperature range of the data base to lower temperatures."
!l

Soave Equation

the

The Soave equation (13) i s one of the many m o d i f i c a t i o n s of


o r i g i n a l Redlich-Kwong equation o f s t a t e . As shown below,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

163

TABLE IV
COMPARISON OF BWR-11 RESULTS: EXXON'S 1974 CONSTANTS
STARLING'S GENERALIZED CONSTANTS

Absolute Average D e v i a t i o n
Exxon (1974)

Property

Starling

Pure Component:
Density

Methane

0.60%

2.04%

Enthalpy

Methane

0.78 B t u / l b

1.84 B t u / l b

Propane

1.40 B t u / l b

1.31 B t u / l b

Methane
Propane

0.63%
0.94%

1.23%
2.43%

MethanePropane

0.76%

1.87%

MethanePropane

1.30 Btu/lb

3.64 Btu/lb

1.94%

9.58%

4.41%

13.74%

Vapor
Pressure
Mixture:
Density

Enthalpy

K-Value

C-1
K
C

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

164

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES IN C H E M I C A L INDUSTRY

TABLE V
CRYOGENIC PHASE EQUILIBRIA PREDICTED BY BWR-11
He-N -C System a t 2000 p s i a

K = y/x
Temp., F
-306.7

Component
He
N

-297.7

He
N
C

-288.7

38.7
0.028

30.5
0.044

He
2

Cl
He
N

Calc'd
37.5
0.029

30.0
0.045
0.002

-279.7

Expt'l**

Cl

24.3

24.5

0.068

0.067

0.007

0.004

19.5

20.2

0.10

0.097

0.012

0.008

* Indeterminate
Smoothed Experimental Data by Boone, DeVaney, and Stroud,
Bur. of Mines, RI-6178 (1963)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

165

Industrial Uses of Equations of State

ADLER ET AL.

TABLE V I
PHASE EQUILIBRIA AT RESERVOIR CONDITIONS BY BWR-11

T = 120F

P = 3566 p s i a

L i q u i d (x)
Component

Expt l

Cal'd

K = y/x

Vapo r (y)
T

Expt l

Cal d

Expt'l

Cal'd

Cl

0.528

0.511

0.907

0.913

1.72

1.78

0.045

0.045

0.038

0.037

0.838

0.832

C3

0.029

0.031

0.016

0.016

0.557

0.514

0.029
0.026

0.030

0.007

0.005

0.272

0.163

0.032

0.038

0.006

0.004

0.198

0.093

0.312

0.311

0.014

0.016

0.044

0.052

C6

T = 200 F

P = 4957 p s i a

0.594

0.593

0.883

0.862

1.49

1.45

C2
C

0.041

0.041

0.040

0.039

0.966

0.938

0.024

0.026

0.019

0.018

0.786

0.711

0.023

0.027

0.014

0.014

0.631

0.517

0.018

0.023

0.009

0.008

0.489

0.372

0.022

0.029

0.009

0.008

0.411

0.271

0.262
0.278
T = 200F

0.026

0.092

0.195

Cl

0.679

0.727

0.840

0.815

1.24

1.12

0.040

0.040

0.038

0.039

0.959

0.970

0.021

0.022

0.018

0.020

0.874

0.886

C4

0.020

0.020

0.015

0.016

0.751

0.795

C5

0.015

0.015

0.020

0.011

0.648

0.709

0.018

0.019

0.010

0.012

0.540

0.634

0.208

0.157

0.059

0.088

0.284

0.563

5
C6
C

7+

Mixture C r i t i c a l :
E x p t ' l Data:

T = 128F
c

0.051
6740 p s i a

= 3450 p s i a

Roland, C , IEC, 37_, 930 (1945)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

166

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

Soave has i n t r o d u c e d a temperature-dependent a t t r a c t i v e f o r c e term


i n t o the equation:
RT_ _
a(T)
V-b
V(V + b)

.
K

a(T) i s c a l c u l a t e d from the f o l l o w i n g e x p r e s s i o n :


R2T 2
a(T) = 0.42747 { ~ }
a(T)

(7)

where,
a(T)

0 , 5

= 1.0 + (0.480 + 1.574co

- 0.176a) ) (1 - T **) .

(8)

For m i x t u r e s ,
a =

(I x

b = Z x

b .

(9)
(10)

For u n l i k e i n t e r a c t i n g p a i r s ,
a.. = (1 - K . . ) ( a . a . ) ^
!J
i j
i 3
where K^j = 0.0 f o r hydrocarbon-hydrocarbon
interactions.
The comments i n the next few paragraphs are based on the work
done a t Pennsylvania S t a t e U n i v e r s i t y , where, under the auspices of
the API Subcommittee on T e c h n i c a l Data, the API T e c h n i c a l Data Book
(14) was r e v i s e d .
The Penn State group presented s i x r e p o r t s (15) on v a p o r - l i q u i d
e q u i l i b r i u m . A f t e r thoroughly checking t h e i r e q u i l i b r i u m data s e t
f o r thermodynamic c o n s i s t e n c y , they t e s t e d a number of v a p o r - l i q u i d
e q u i l i b r i u m p r e d i c t i o n methods w i t h the b i n a r y hydrocarbon-hydrocarbon p o r t i o n of the data s e t and concluded t h a t the Soave equation
and Peng-Robinson equation (16) were the most accurate and the
g e n e r a l i z e d of the a v a i l a b l e methods.
Additional testing
w i t h a l a r g e amount of t e r n a r y and some higher-order hydrocarbon mixture K data i n d i c a t e d that the use of the Soave equation
gave the best r e s u l t s .
With respect to i n d u s t r i a l a p p l i c a t i o n , the f o l l o w i n g three
questions r e g a r d i n g the Soave equation are p e r t i n e n t :
1. I s i t usable i n the cryogenic region?
2. Does i t apply to mixtures c o n t a i n i n g i n o r g a n i c gases?
3. What problems do petroleum f r a c t i o n s present?
With regard to p o i n t one, the Penn S t a t e group found t h a t the
o r i g i n a l , unmodified Soave equation cannot approach the accuracy of
the BWR equation i n the cryogenic r e g i o n . I n a d d i t i o n , they i n t e n d
to recommend the BWR f o r cryogenic systems i n the r e v i s e d
v a p o r - l i q u i d e q u i l i b r i u m chapter of the Data Book. R e f e r ence w i l l probably be made to S t a r l i n g ' s 1 1 - c o e f f i c i e n t BWR work.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

167

The o r i g i n a l Soave equation i s not a p p l i c a b l e to mixtures


c o n t a i n i n g hydrogen. As shown i n one API r e p o r t on v a p o r - l i q u i d
e q u i l i b r i u m (15), t h i s f a i l u r e occurs because a t high
reduced temperatures a(T) approaches zero and the a t t r a c t i v e term
i n the Soave equation vanishes. Because i n p r a c t i c a l s i t u a t i o n s
hydrogen K values are r e q u i r e d a t l a r g e reduced temperatures, the
Penn State group i n t r o d u c e d a r e v i s e d a-expression f o r hydrogen.
The improvement was t h r e e - f o l d w i t h regard to hydrogen K value
p r e d i c t i o n , and the r e v i s e d expression was shown to be e x c e l l e n t
f o r both b i n a r y and multicomponent mixtures c o n t a i n i n g hydrogen.
The Penn S t a t e group developed p a i r i n t e r a c t i o n terms, j ,
f o r mixtures c o n t a i n i n g i n o r g a n i c gases. These values were
obtained from a l a r g e s e t of b i n a r y e q u i l i b r i u m data and some s o l u b i l i t y data. The v a p o r - l i q u i d e q u i l i b r i u m data were however given
much more weight than th
dures. In a l l cases, th
by a f a c t o r of four w i t h these m o d i f i c a t i o n s . These i n t e r a c t i o n
c o e f f i c i e n t s were found to be r e l a t i v e l y independent o f both temperature and pressure, and could be g e n e r a l i z e d as a f u n c t i o n of the
absolute s o l u b i l i t y parameter d i f f e r e n c e between the i n t e r a c t i n g p a i r s .
^
i ^ i n o r g . "~ ^HCI Unique expressions are r e q u i r e d f o r CO2 HC p a i r s , H2-HC p a i r s , and N2-HC p a i r s . I n a l l other cases,
i n c l u d i n g H2, K^. = 0.0. Multicomponent system c a l c u l a t i o n s based
on these i n t e r a c t i o n parameters were found to agree w e l l w i t h the
experimental data.
The Soave equation, w i t h the m o d i f i c a t i o n s made by the Penn
State group does very w e l l f o r systems that are o f i n t e r e s t t o a
wide c r o s s - s e c t i o n o f the chemical i n d u s t r y . Another p o i n t i n
favor of the Soave equation i s that no a d d i t i o n a l a d j u s t a b l e parameters are r e q u i r e d beyond T , p , to, and 6 f o r each compound.
For companies using the Chao-Seader method, where 6 i s already
a v a i l a b l e i n computer s t o r a g e , t r a n s i t i o n to Soave i s c e r t a i n l y
advantageous.
The Penn S t a t e group has not answered p o i n t three i n any o f
t h e i r r e p o r t s . However, t h i s p o i n t was d i s c u s s e d a t the 1976 API
Sub-committee meeting i n Washington, and i t was f e l t that petroleum
f r a c t i o n s probably would not cause any p a r t i c u l a r problems w i t h
regard t o the s o l u b i l i t y parameter c o r r e l a t i o n needed i n the presence of i n o r g a n i c gases. N e v e r t h e l e s s , i t i s b e l i e v e d t h a t each
company must draw t h e i r own c o n c l u s i o n i n t h i s area. T e s t i n g a
few t y p i c a l r e f i n e r y type mixtures would s u f f i c e .
=

Chao-Seader C o r r e l a t i o n . Reference was made e a r l i e r to the


w e l l known and much used Chao-Seader c o r r e l a t i o n f o r the p r e d i c t i o n
of v a p o r - l i q u i d e q u i l i b r i u m f o r p r i n c i p a l l y hydrogen-hydrocarbon
systems w i t h s m a l l amounts o f CO2, H2S, 02> N2, e t c . The h e a r t of
the c o r r e l a t i o n c o n s i s t s of s e v e r a l equations to represent l i q u i d
f u g a c i t y . The other two c o n s t i t u e n t s , the Scatchard-Hildebrand
equation f o r a c t i v i t y c o e f f i c i e n t s and the Redlich-Kwong equation
f o r the vapor-phase n o n i d e a l i t y , were already w e l l e s t a b l i s h e d .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

168

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

10.0

Figure 2.

Comparison of Chao-Seader and Grayson-Streed liquid fugacity coefficient correction terms

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

169

Because o f i t s s i m p l i c i t y and g e n e r a l i t y , the o r i g i n a l c o r r e l a t i o n


and i t s m o d i f i c a t i o n s by Cavett (17) and Grayson and Streed (18)
have found wide a p p l i c a t i o n s i n petroleum and gas p r o c e s s i n g indust r i e s . However, a r t i c l e s , too many to enumerate, have p o i n t e d out
the weaknesses i n the c o r r e l a t i o n . Some o f our o b s e r v a t i o n s are
l i s t e d below:
1. The l i q u i d f u g a c i t y c o e f f i c i e n t e x p r e s s i o n does not
reproduce pure component vapor pressures a t s a t u r a t i o n
c o n d i t i o n s . This reason alone makes the c o r r e l a t i o n
unsafe f o r the design of s e p a r a t i o n s o f c l o s e - b o i l i n g
components. For such designs as the s e p a r a t i o n o f i s o pentane from normal pentane i n a g a s o l i n e i s o m e r i z a t i o n
u n i t , a 5% e r r o r i n i-C5 vapor pressure can change the
number o f t r a y r e q u i r e d i
colum b
33%
(Thi
i s assuming an
and a p p l y i n g a " r u l e of thumb that the approximate num
ber o f t h e o r e t i c a l p l a t e s r e q u i r e d f o r a given s e p a r a t i o n
of f i x e d r e f l u x r a t i o i s i n v e r s e l y p r o p e r t i o n a l to ( a - 1 ) ) .
2. I n the o r i g i n a l and Cavett v e r s i o n s o f the c o r r e l a t i o n ,
the r e a l - f l u i d c o r r e c t i o n term,
i n the l i q u i d fugac i t y equation, v = v ( ^ ) v ( l ) , leads to p r o g r e s s i v e l y lower
hydrocarbon K s w i t h i n c r e a s i n g temperature a t component
reduced temperatures g r e a t e r than one. This occurs
because the numerical value o f v ( l ) drops s u b s t a n t i a l l y
at these c o n d i t i o n s as shown i n F i g u r e 2. One of the
Grayson and Streed m o d i f i c a t i o n s on the o r i g i n a l ChaoSeader c o r r e l a t i o n was to f i x v ( l ) a t i t s c a l c u l a t e d value
at T = 1.0 f o r a l l temperatures above the c r i t i c a l temperature o f a component, which i n c r e a s e d the a p p l i c a b i l i t y
of the c o r r e l a t i o n from 500 F to 800 F.
3. I n g e n e r a l , w i t h the o r i g i n a l and the m o d i f i e d forms o f
the Chao-Seader c o r r e l a t i o n , the p r e d i c t e d e q u i l i b r i u m K
values o f the l i g h t components (those w i t h K s g r e a t e r than
1.0) are o f t e n too h i g h and those of the heavy components
(species w i t h K s l e s s than 1.0) are too low, making the
r e l a t i v e v o l a t i l i t y too l a r g e and the designs unsafe i n
c e r t a i n a p p l i c a t i o n s . More s p e c i f i c a l l y , K s f o r components w i t h reduced temperatures greater than 0.9 a r e
u s u a l l y overestimated, and K's f o r components w i t h temperatures l e s s than 0.9 are u s u a l l y underestimated.
As shown
i n F i g u r e 3 f o r the Grayson-Streed c o r r e l a t i o n these overand underestimations may reach i n t o l e r a b l e l e v e l s as the
system pressure i n c r e a s e s . A c l a s s i c example of the problem o f underestimation of heavy component K values can be
seen i n F i g u r e 4, which i s taken from a paper by Robinson
and Chao (19). R e f e r r i n g to t h i s f i g u r e , they comment:
"The 0 F temperature corresponds to T = 0.472 f o r
n-heptane; and T = 0.411 a t -60 F. The comparison appears
to be t y p i c a l of the heavy substances a t low T . The c a l c u l a t e d K values are g e n e r a l l y lower than the a v a i l a b l e
a >

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Figure 3. Percent deviation in Grayson-Streed K-value predictions vs. reduced pressure at different reduced temperatures for paraffin-paraffin binary systems

100

1000
PRESSURE, psia

Figure 4. n-Heptane in binary mixtures with methane

DATA (Chang et ai. 1966)

ROB INSON-CHAO CORRELATION

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER ET AL.

Industrial Uses of Equations of State

171

experimental data, even a t the lowest pressure that i s


reported i n the experimental work, i . e . 100 p s i a . The
cause of the d e v i a t i o n remains unresolved a t t h i s time."
M u l t i e q u a t i o n Approach to V a p o r - L i q u i d E q u i l i b r i a . The c o r r e l a t i o n s mentioned e a r l i e r were developed s p e c i f i c a l l y f o r hydrocarbon systems and, i n g e n e r a l , a r e not a p p l i c a b l e to systems c o n t a i n ing p o l a r and a s s o c i a t i n g components. The v a p o r - l i q u i d e q u i l i b r i u m
c o r r e l a t i o n s f o r systems w i t h such components are best handled w i t h
a m u l t i - e q u a t i o n o f s t a t e procedure u s i n g Eq. ( 5 ) . This method i s
a l s o used i n developing v a p o r - l i q u i d e q u i l i b r i u m c o r r e l a t i o n s f o r
the design o f s e p a r a t i o n u n i t s f o r c l o s e - b o i l i n g hydrocarbons.
The s e p a r a t i o n of the vapor and l i q u i d f u g a c i t i e s and the
a c t i v i t y c o e f f i c i e n t s i n the fundamental e q u i l i b r i u m r e l a t i o n s h i p
a l l o w great f l e x i b i l i t y , an
t i o n o f the thermodynami
e s t i m a t i o n o f each of these q u a n t i t i e s . For the vapor f u g a c i t y
c o e f f i c i e n t any of the equations o f s t a t e mentioned e a r l i e r o r
some o t h e r , such as the v i r i a l equation, may be used. I n the l a t t e r
case, the v i r i a l c o e f f i c i e n t s may be determined e x p e r i m e n t a l l y o r
estimated u s i n g three- o r four-parameter g e n e r a l i z e d c o r r e l a t i o n s .
The standard s t a t e f u g a c i t y of the pure l i q u i d , o f course, i s
estimated from the exact thermodynamic r e l a t i o n s h i p :
rO

= p

.O

(j) exp {

(TT
R

- p) -,
>

r, s
0

(12)

where p, <j), and V a r e , r e s p e c t i v e l y , the vapor pressure, f u g a c i t y


c o e f f i c i e n t a t the standard s t a t e , and the p a r t i a l molar l i q u i d volume
of the component, the l a t t e r u s u a l l y taken to be equal to the s a t u r a t e d l i q u i d molar volume o f the pure component. When any o f the
components i s above i t s c r i t i c a l temperature, the pure l i q u i d fugac i t y may be estimated (a) by equation(s) w i t h l i m i t e d e x t r a p o l a t i o n
of vapor p r e s s u r e , (b) from a g e n e r a l i z e d e m p i r i c a l equation such
as Chao-Seader (or Grayson-Streed), o r (c) by b a c k - c a l c u l a t i o n from
experimental v a p o r - l i q u i d e q u i l i b r i u m data. A l t e r n a t i v e l y , one can
use Henry s constants w i t h unsymmetric convention f o r a c t i v i t y coeff i c i e n t s , thereby e l i m i n a t i n g the need f o r h y p o t h e t i c a l l i q u i d fugac i t i e s f o r pure components, as i n the Chueh-Prausnitz c o r r e l a t i o n .
The e m p i r i c a l equations proposed f o r the c o r r e l a t i o n of the
a c t i v i t y c o e f f i c i e n t s a r e c e r t a i n l y d i v e r s e . I n a d d i t i o n to the
c l a s s i c Margules and Van Laar equations, there are l o c a l composition
equations such as Wilson, nonrandom t w o - l i q u i d (NRTL), H e i l ,
UNIQUAC, and many others i n both c l a s s e s .
Each equation used, whether f o r <J), fg , o r y, has i t s p a r t i c u l a r advantages and disadvantages, and l i m i t a t i o n s on i t s range o f
a p p l i c a b i l i t y ; these and other f a c t o r s i n f l u e n c e the s e l e c t i o n o f
the equations, o r p a r t i c u l a r combination of equations used. F o r
example, i n many K e l l o g g design a p p l i c a t i o n s the f o u r - s u f f i x Margules form o f the Wohl equation f o r a c t i v i t y c o e f f i c i e n t s i s
T

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

172

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

p r e f e r r e d because of our e x t e n s i v e l i b r a r y of constants developed


through past experience, f a m i l i a r i t y w i t h i t s behavior, the f l e x i b i l i t y o f f e r e d by the a d d i t i o n of constants, and i t s a p p l i c a b i l i t y
to i m m i s c i b l e systems as w e l l as m i s c i b l e ones. The multicomponent
form of t h i s equation, which may be seen i n some p u b l i c a t i o n s occupying h a l f of the page, can be reduced to two terms as shown below:
n
n
n
n
n
n
n
log y. = 4 Z
Z
Z x.x. Xp3.
- 3 Z
Z
Z
Z x.x.x. x3 . .,
j - i k - i =1 ^
ii j - i k=l -1
^
(13)
1

l j k

i s

where n i s the number of components and $ i j k c


r e l a t e d to the
b i n a r y Wohl c o n s t a n t s , A s and D s, and the t e r n a r y constant, C*,
depending on the values of the i n t e g e r s i , j , k, and , (Adler
et a l . , ( 2 0 ) ) .
L i s t e d below are som
s t a t e approach was used i n c o r r e l a t i n g v a p o r - l i q u i d e q u i l i b r i u m
data needed a t Pullman K e l l o g g e i t h e r f o r process development
s t u d i e s or f o r the design of commercial s c a l e p l a n t s . They have
been chosen to show the wide spectrum of components.
In a l l cases the Wohl equation was used f o r the a c t i v i t y
coefficients.
T

High Pressure A p p l i c a t i o n s :
Isopropanol - I s o p r o p y l Ether - Water - Propylene
H2 - N2 - CH4 - A or He
H - N - CO - C H
Ethane - Ethylene
Propane - Propylene
Propane - Propylene - Propadiene - Methylacetylene
C h l o r i n a t e d Hydrocarbons - HC1
2

Low Pressure A p p l i c a t i o n s :
Oxygenated Hydrocarbons
HCN - Water
H e r b i c i d e P l a n t Data
Table V I I shows r e s u l t s f o r the f i r s t system, i s o p r o p a n o l i s o p r o p y l ether - water - propylene, i n which the experimental
compositions i n each of the three phases are compared w i t h the
values p r e d i c t e d by the method j u s t d e s c r i b e d . A m o d i f i e d R e d l i c h Kwong equation of s t a t e f o r vapor f u g a c i t y , Chao-Seader equation
w i t h a d j u s t e d parameters f o r l i q u i d f u g a c i t y , and the Wohl equation
for the a c t i v i t y c o e f f i c i e n t s were used. The p r e d i c t i o n s were
based only on data f o r b i n a r y systems.
Practical Applications
In the previous s e c t i o n the use of equations of s t a t e f o r
v a p o r - l i q u i d e q u i l i b r i u m p r e d i c t i o n s was emphasized. This p o r t i o n
of the paper expands on t h i s t o p i c w i t h some s p e c i f i c v a p o r - l i q u i d
e q u i l i b r i u m example c a l c u l a t i o n s , and a l s o deals w i t h a number of

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

173

TABLE V I I
PROPYLENE - IPA

IPE - WATER THREE-PHASE EQUILIBRIA


220 F, 600 p s i a

Hydrocarbon Liquid-Phase Composition


(Mole F r a c t i o n )
Compound

Exp.

Propylene

0.767

0.750

IPE

0.069

0.067

Calc.

IPA
Water

Aqueous Liquid-Phase Composition


(Mole F r a c t i o n )
Exp.

Calc.

Propylene

0.002

0.003

IPE

0.0002

0.0002

IPA

0.033

0.038

Water

0.965

0.959

Vapor-Phase Composition
(Mole F r a c t i o n )
Exp.

Calc.

Propylene

0.922

0.910

IPE

0.021

0.021

IPA

0.032

0.035

Water

0.025

0.033

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

174

PHASE

EQUILIBRIA

AND

FLUID PROPERTIES

IN

CHEMICAL

INDUSTRY

other i n d u s t r i a l a p p l i c a t i o n s of equations of s t a t e . Most of these


a p p l i c a t i o n s f a l l i n t o category two of Table I. The d i s c u s s i o n on
f r e e z e - o u t problems, however, overlaps category one, The Research
Aspects of I n d u s t r i a l Work i n Equations of S t a t e .
Obviously every i n d u s t r i a l a p p l i c a t i o n of equations of s t a t e
can not be covered i n t h i s s e c t i o n of the paper. Thus, f o r examp l e , c a l c u l a t i o n of Joule-Thompson c o e f f i c i e n t s , heats of mixing,
and the v e l o c i t y of sound, and o b t a i n i n g v a r i o u s other parameters
r e q u i r e d i n compressor c a l c u l a t i o n s , which are an i n t e g r a l p a r t
of i n d u s t r i a l design, w i l l not be d i s c u s s e d .
C r i t i c a l P r o p e r t i e s From Equations of S t a t e . In i n d u s t r i a l
work c a l c u l a t i n g the c r i t i c a l locus of a mixture i s f r e q u e n t l y
necessary. Because t h i s i s done at perhaps 0.05 mole f r a c t i o n
i n t e r v a l s f o r a b i n a r y system
l a t i o n demands as d i r e c
p o s s i b l e . This precludes s o l v i n g simultaneous equations, such as
s e t t i n g the second and t h i r d d e r i v a t i v e s of the f r e e energy w i t h
r e s p e c t to composition equal to zero as i n d i c a t e d below:
{^f>

= 0

(14)

= 0.

(15)

T,P

A}
T,p

This i s the c l a s s i c a l thermodynamic approach to s o l v i n g t h i s problem.


Rather, an equation of s t a t e and s e m i e m p i r i c a l c o r r e l a t i o n s
are used; e.g. the Chueh-Prausnitz c o r r e l a t i o n scheme (10). In
t h i s approach the c r i t i c a l pressure of the mixture i s obtained
i n d i r e c t l y from a m o d i f i e d v e r s i o n of the Redlich-Kwong-Chueh equat i o n of s t a t e a f t e r T
and V
have been obtained d i r e c t l y from
q u a d r a t i c mixing r u l e s which employ the r e s p e c t i v e Chueh-Prausnitz
i n t e r a c t i o n parameters, T j ^ ^ 1 2
^
p l based on t h i s
method i s given i n F i g u r e 5 f o r the ethane-n-heptane b i n a r y mixture.
Agreement i s r a t h e r good except i n the immediate v i c i n i t y of the
maximum c r i t i c a l pressure of the mixture.
A member of the T e c h n i c a l Data Group at Pullman K e l l o g g has
done some promising work on the p r e d i c t i o n of the c r i t i c a l propert i e s of mixtures (Spencer ( 2 1 ) ) . In h i s recommended procedure the
true c r i t i c a l pressure i s obtained from the Redlich-Ngo equation
of s t a t e which i s r e s t a t e d below i n a form v a l i d a t the c r i t i c a l
p o i n t only:
3Z RT
a
P
=
cm cm _
m
(16)
cm
(
_b )
T h V (V
+ b )
'
cm m
cm
cm cm
m
c m

c m

a n

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER ET AL.

Industrial Uses of Equations of State

175

I WO

Figure 5. Comparison of calculated and experimental critical pressures for the ethanen-heptane system

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

176

PHASE

EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

where,
Z

= Z x. Z .
1 ci

cm

(17)

and ^ and b are c a l c u l a t e d from Eqs. (9) and (10), r e s p e c t i v e l y .


The t r u e c r i t i c a l temperature, T , and true c r i t i c a l volume, V ,
are obtained d i r e c t l y from c o r r e l a t i o n s f o r these p r o p e r t i e s that
were developed i n the study. The optimum values of a^j ( i ^ j ) ,
which were obtained by r e g r e s s i o n of the a v a i l a b l e experimental
b i n a r y mixture c r i t i c a l pressure data, have been c o r r e l a t e d as a
g e n e r a l i z e d f u n c t i o n of a s i z e parameter, the molecular weight
r a t i o , (MWR) and shape parameter, and the moment of i n e r t i a r a t i o
m

cm

(MIR)

c m

1 2

[A

B (MWR

A unique s e t of c o e f f i c i e n t s i s r e q u i r e d f o r both b i n a r y methane


and methane-free i n t e r a c t i o n s .
The o v e r a l l c r i t i c a l pressure r e s u l t s obtained from the modif i e d Redlich-Ngo Procedure are g i v e n i n Table V I I I . The Chueh-Prausn i t z entry was obtained u s i n g the o r i g i n a l (published) v e r s i o n of
that c o r r e l a t i o n (10). The K r e g l e w s k i equation, a s e m i e m p i r i c a l
d i r e c t p r e d i c t i o n method, i s the recommended c o r r e l a t i o n f o r the
c r i t i c a l pressure i n the API T e c h n i c a l Data Book. As i s c l e a r l y
e v i d e n t , the Redlich-Ngo procedure i s s u p e r i o r to the other
methods. Although p r e l i m i n a r y r e s u l t s have i n d i c a t e d that t h i s
technique i s e x c e l l e n t f o r multicomponent m i x t u r e s , a d d i t i o n a l
study i s needed, p a r t i c u l a r l y f o r mixtures c o n t a i n i n g h e a v i e r components such as petroleum f r a c t i o n s , b e f o r e t h i s c o r r e l a t i o n can be
i n c o r p o r a t e d i n everyday i n d u s t r i a l design c a l c u l a t i o n s .
Volumetric P r o p e r t i e s From an Equation of S t a t e . I n g e n e r a l ,
most equations of s t a t e g i v e r e l a t i v e l y good p r e d i c t i o n s of v o l u m e t r i c p r o p e r t i e s a t h i g h temperature and low pressure. However,
near the s a t u r a t i o n envelope and e s p e c i a l l y i n the c r i t i c a l r e g i o n ,
v o l u m e t r i c p r e d i c t i o n s based on equations of s t a t e are poor, p a r t i c u l a r l y f o r the s a t u r a t e d l i q u i d . Therefore, w i t h the exception
of v a p o r - l i q u i d e q u i l i b r i u m c a l c u l a t i o n s , where i n t e r n a l l y c o n s i s tent l i q u i d d e n s i t i e s are needed to c a l c u l a t e the l i q u i d f u g a c i t y ,
e m p i r i c a l l i q u i d d e n s i t y c o r r e l a t i o n s are normally used i n indust r i a l design c a l c u l a t i o n s .
N e v e r t h e l e s s , w i t h more s o p h i s t i c a t e d equations of s t a t e ,
reasonable p r e d i c t i o n s of the s a t u r a t e d l i q u i d d e n s i t y can be
obtained. Consider the r e s u l t s given i n Table IX. A number of
e m p i r i c a l l i q u i d d e n s i t y c o r r e l a t i o n s and a l s o Pullman K e l l o g g s
v e r s i o n of the BWR-11 equation of s t a t e have been evaluated w i t h a
set of LNG bubble-point d e n s i t y data. [The most accurate LNG data
g e n e r a l l y a v a i l a b l e are those of Klosek & McKinley (22), Shana a
(23), M i l l e r & Rodesevitch (24), and M i l l e r (25)].
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

\DLER ET AL.

Industrial Uses of Equations of State

TABLE V I I I
EVALUATION OF EQUATIONS FOR PREDICTING CRITICAL PRESSURE

Ave. Dev., P s i a
Methane
Methane-Free

Method
M o d i f i e d Redlich-Ngo

90.0

11.1

Chueh-Prausnitz

278.0

28.6

K r e g l e w s k i (API)

411.3

18.8

TABLE IX
RESULTS OF EVALUATION OF EQUATIONS FOR PREDICTING THE
BUBBLE POINT DENSITY OF LNG

Correlation

Percent Avg. D e v i a t i o n *

BWR-11

2.81

Watson

3.33

Yu-Lu

0.29

Spencer-Danner

0.54

Chiu-Hsi-Lu # 1

0.58

Chiu-Hsi-Lu # 2

0.26

* Basis - 130 p o i n t s

(20 mixtures)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

UNSTABILIZED

LIGHT DISTILLATE

DESULFURIZED PRODUCT

Figure 6. Distillate hydroclesulfurization

IIOF
940 psia

H S OFF GAS

STRIPPER

-*-H.P. PURGE

HIGH PRESSURE
SEPARATOR^

HYDROGEN RECYCLE

REACTOR

7.

ADLER ET AL.

Industrial Uses of Equations of State

179

As i s e v i d e n t , the BWR-11 i s not as accurate as most of the


e m p i r i c a l c o r r e l a t i o n s (exception Watson (26)) t h a t have been
derived s p e c i f i c a l l y f o r p r e d i c t i n g l i q u i d density. C a l c u l a t i o n s
i n v o l v i n g the design of storage areas, and e s p e c i a l l y custody
t r a n s f e r d e f i n i t e l y r e q u i r e the more accurate e m p i r i c a l equations.
Liquid-Vapor E q u i l i b r i u m (Design Case S t u d i e s ) . As mentioned
e a r l i e r , equations o f s t a t e c e r t a i n l y have u t i l i t y i n i n d u s t r i a l
design s t u d i e s r e q u i r i n g a knowledge o f the phase behavior. This
s e c t i o n deals w i t h some c h a l l e n g i n g l i q u i d - v a p o r e q u i l i b r i u m design
c a l c u l a t i o n s , where experience as w e l l as a workable and f l e x i b l e
equation of s t a t e a r e r e q u i r e d . The f i r s t example deals w i t h a
very unusual design s i t u a t i o n that has occurred twice during the
l a s t year, m u l t i p l e b u b b l e - p o i n t s .
In the f i r s t occurrenc
designed. A simple flowshee
o i l i s preheated i n a furnace and c a t a l y t i c a l l y r e a c t e d w i t h hydrogen to convert the hydrocarbon mercaptans to H 2 S , which i s subsequently s t r i p p e d o f f .
A process engineer d i d a computer c a l c u l a t i o n i n v o l v i n g heating
of a bubble-point l i q u i d (from the bottom of the high-pressure
separator) from 110 F a t a design pressure of 940 p s i a , to feed
the H2S s t r i p p i n g column, and then f l a s h i n g the stream. The comput e r output i n d i c a t e d that the stream was a l l l i q u i d ; t h a t i s , even
though i t was a t i t s bubble-point i n i t i a l l y and was then heated to
a 500 F higher temperature i t was s t i l l l i q u i d .
The composition of the bubble-point l i q u i d i s given i n the
following table.
HYDRODESULFURIZER HIGH PRESSURE
SEPARATOR EFFLUENT

Mole Percent

Mole Percent
2

3.2

300 NBP

0.36

HS

5.6

345 NBP

0.37

Cl

4.62

460 NBP

6.34

0.47

565 NBP

12.50

C3
C

0.57

645 NBP

16.28

0.46

705 NBP

16.37

100 NBP

0.05

760 NBP

15.04

155 NBP

0.28

805 NBP

9.82

245 NBP

0.54

855 NBP

7.14

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

1000
940 Psia
900--

LIQUID

IN C H E M I C A L INDUSTRY

800--

7 0 0 - - uT

O CALCULATED
CHUEH-PRAUSNITZ
CRITICAL POINT

LIQUID AND VAPOR


600- - o-

500 -

400-

- GRAYSON-STREED PREDICTIONS
- CHAO-SEADER PREDICTIONS
PROJECTED CRITICAL REGION
BEHAVIOR
TEMPERATURE,F
-+I
I
600
800
200
400

1400

Figure 7. Pressure-temperature diagram for hydrodesulfurization


effluent stream

700
NICHOL'S ET AL (1957)
GRAYSON-STREED PREDICTIONS
600
'p CALC'D CRITICAL PT.
* NICHOL'S EST. CRITICAL
500 - -

400-VAPOR
300--

200
100

Figure 8.

200

300

400

500

600

700

Pressure-temperature diagram for a 4.0 mol % H -96.0


mol % n-hexane system
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

181

Although the mixture c o n s i s t s o f about 80% very heavy o i l s , the


l i g h t components s t i l l i n f l u e n c e mixture behavior. I n f a c t , a
very s m a l l amount of hydrogen can have a l a r g e e f f e c t on the phase
envelope.
The P-T diagram shown i n F i g u r e 7 i l l u s t r a t e s the s i t u a t i o n .
The s o l i d bubble-point and dew-point l i n e s are based on the
Grayson-Streed m o d i f i c a t i o n of the Chao-Seader c o r r e l a t i o n and the
dashed bubble-point l i n e i s p r e d i c t e d from the Chao-Seader c o r r e l a t i o n . N o t i c e the very exaggerated minimum i n the p r e d i c t e d
bubble-point curve. Indeed, the engineer was performing h i s c a l c u l a t i o n s i n a s i n g l e phase r e g i o n , and the computer was c o r r e c t ;
i n f a c t , i f the stream was heated 200 F h i g h e r , o r t o about 810 F,
a second bubble-point would have been reached. This behavior perhaps can be l a b e l e d r e t r o g r a d e
h i g h e r than the p r e d i c t e
However, i t i s a s s u r e d l y d i f f e r e n t from what one normally p e r c e i v e s
to be i s o b a r i c r e t r o g r a d e v a p o r i z a t i o n ( i . e . , two bubble-points a t
a f i x e d pressure above the c r i t i c a l pressure separated by a twophase r e g i o n ) .
Because t h i s type o f behavior i s seldom d i s c u s s e d i n the
l i t e r a t u r e , and a l s o because i t was our f i r s t exposure to the problem i n some time, an attempt was made to l o c a t e some experimental
data to c o n f i r m the p r e d i c t e d e q u i l i b r i u m b e h a v i o r , and a l s o to
convince the process engineer that the s i t u a t i o n could occur.
Data f o r a 4% H i n hexane system are given i n F i g u r e 8. The
phase envelope represented by the s o l i d l i n e s i s p r e d i c t e d from
the Grayson-Streed c o r r e l a t i o n . The dashed l i n e represents the
experimental phase envelope. Again n o t i c e the minimum i n the
bubble-point curve, and that as many as three b u b b l e - p o i n t s , A,
B, and C, can occur a t constant pressure above the true c r i t i c a l
pressure of the mixture. An a d d i t i o n a l s e t o f experimental data
are given i n F i g u r e 9 f o r v a r y i n g amounts of hydrogen i n a p e t r o leum naphtha. A t the lowest c o n c e n t r a t i o n of hydrogen the minimum
i n the bubble-point curve extends below the c r i t i c a l p o i n t of the
mixture. At the medium c o n c e n t r a t i o n , the phenomena occurs only
at pressures h i g h e r than the c r i t i c a l p o i n t . A t the h i g h e s t conc e n t r a t i o n the phenomenon was not observed. A f t e r r e v i e w i n g other
data, i t was concluded t h a t m u l t i p l e bubble p o i n t behavior may
occur when hydrogen (or more g e n e r a l , any s l i g h t l y s o l u b l e gas) i s
present i n the mixture a t about 7 mole percent o r l e s s .
The BWR-11 equation of s t a t e , and the Chao-Seader, and GraysonStreed computational procedures were shown to be adequate f o r pred i c t i n g t h i s type of behavior. However, without some e x t e r n a l g u i dance, a commercial f l a s h r o u t i n e based on one of these c o r r e l a t i o n s w i l l not generate m u l t i p l e b u b b l e - p o i n t s . For example, cons i d e r the general case shown i n F i g u r e 10. A t the design pressure
P P", i f the moles i n the vapor phase t o the t o t a l moles i n
feed i s s e t equal to 0.0, i n d i c a t i n g a bubble-point c a l c u l a t i o n , a
computer f l a s h program w i l l converge t o only one o f the bubblep o i n t s (A, B, C). For i n s t a n c e , i f the temperature i s i n i t i a l i z e d
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

182

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

100-

TIMPIRATUftl.*r
Figure 9. Hydrogen-petroleum naphtha pressure-temperature diagram

LIQUID

LIQUIDVAPOR

Figure 10. Pressure-temperature


diagram for a mixture having a
minimum in the bubble point

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

183

at F the f l a s h would probably converge t o bubble-point A. L i k e w i s e ,


i f the i n i t i a l guess was a t p o i n t E, the bubble-point a t B would
be obtained. I n g e n e r a l , the process engineer i s not aware o f
t h i s behavior and could be m i s l e d by the r e s u l t s . Therefore, c e r t a i n checks should be b u i l t i n t o a f l a s h program to a l l o w f o r the
presence o f m u l t i p l e b u b b l e - p o i n t s . F o r i n s t a n c e , i f the design
pressure exceeds the t r u e c r i t i c a l pressure, o r i f a s m a l l amount
of hydrogen o r other s l i g h t l y s o l u b l e gas i s present i n the mixt u r e , the f l a s h v a p o r i z a t i o n c a l c u l a t i o n could be programmed so
that a f t e r convergence i s obtained w i t h the i n i t i a l temperature
guess, a d d i t i o n a l bubble-point c a l c u l a t i o n s are a u t o m a t i c a l l y
attempted u s i n g a temperature guess twice the i n i t i a l temperature
or even using the c r i t i c a l temperature i t s e l f . Using such a procedure, a l l three, and f o r some systems
four bubble-points could
be p r e d i c t e d . The Chao-Seade
never converge to p o i n t
be d e s c r i b e d l a t e r ) and i s an i n h e r e n t weakness o f both methods.
For some m i x t u r e s , i f the BWR-11 o r BWR-8 equation i s used i n the
f l a s h c a l c u l a t i o n , the bubble-point a t C can be obtained. However,
i n some case s t u d i e s , i f the i n i t i a l temperature guess was D, the
bubble-point a t B would be obtained r a t h e r than C. I n these cases,
going one step f u r t h e r , even i f the i n i t i a l temperature guess was
temperature C the program would converge on bubble-point B. This
could be a problem i n the convergence p o r t i o n o f the f l a s h r o u t i n e
i t s e l f o r perhaps a general s t a b i l i t y problem w i t h the equation of
state.
As mentioned e a r l i e r t h i s phenomenon occurred twice w i t h i n
the past year, and the second time was c e r t a i n l y e a s i e r to understand. The second case i s shown i n F i g u r e 11. A process engineer
was t r y i n g to confirm a 10 degree d i f f e r e n c e between the p r e d i c t e d
bubble-point temperature A and a c l i e n t ' s value a t p o i n t B f o r a
given design pressure ( s o l i d l i n e ) . The system i s the bottoms o f
a n i t r o g e n wash tower which contains n i t r o g e n , methane, and a s m a l l
amount of hydrogen. A s e r i e s o f computer f l a s h c a l c u l a t i o n s between
A and B and then a t temperatures higher than B were made. For these
c a l c u l a t i o n s the message "subcooled l i q u i d " was p r i n t e d out. By
i n c r e a s i n g the temperature i n l a r g e increments a two phase r e g i o n
was l o c a t e d a t p o i n t E. Because o f the aforementioned work i n t h i s
area, m u l t i p l e bubble-point phenomena were suspected, and the phase
envelope f o r the mixture was generated using the BWR-11 equation o f
s t a t e . Because ( i ) the BWR-11 equation i s , i n g e n e r a l , e x c e l l e n t
f o r a l l three components i n the mixture, ( i i ) our p r e d i c t e d c r i t i c a l p o i n t a t D f e l l i n l i n e w i t h the envelope, and ( i i i ) o f the
experience gained from F i g u r e s 7 to 10, i t was f e l t t h a t a t r u e
p i c t u r e of the n i t r o g e n mixture behavior was obtained.
The second example deals w i t h a dew-point c a l c u l a t i o n f o r a
t y p i c a l n a t u r a l gas mixture based on the BWR-11 equation of s t a t e .
As shown i n F i g u r e 12, a t a design pressure o f 620 p s i a the s o l u t i o n a l g o r i t h m i n i t i a l l y diverged but f i n a l l y approached a s o l u t i o n i n the r e g i o n of the t r u e c r i t i c a l point of the mixture, -100 F .
However, complete convergence was not obtained u n t i l 22 F, 122 F
beyond the t r u e c r i t i c a l temperature of the mixture! I t ' s c e r t a i n l y
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

184

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

l \
I
\
I
\

1000"
900-.5

H -N -C,
2

BWR-11 PREDICTIONS

PREDICTED
\CRITICAL
POINT

800-

QL

uf
or

SUBCOOLED LIQUID

700-

co 600-
CO
_
LU

X SUPER\ HEATED

\A B

500400300-400

-350

-300

-250

-200

-150

TEMPERATURE, F
Figure 11.

Nitrogen wash tower bottoms phase diagram

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

-100

7.

ADLER ET AL.

Industrial Uses of Equations of State

185

p o s s i b l e to have a s o l u t i o n a t 22 F, because the r e t r o g r a d e bulge


i n a n a t u r a l gas can extend a p p r e c i a b l y beyond the t r u e c r i t i c a l
p o i n t of the mixture. For a s o l u t i o n c l o s e to the t r u e c r i t i c a l
p o i n t as might be i n d i c a t e d by the r e s u l t s , the design pressure
must exceed the t r u e c r i t i c a l pressure of the mixture, which i n t h i s
case was 882 p s i a .
F i g u r e 13 shows the experiment phase behavior f o r t h i s mixt u r e . +22 F i s an upper r e t r o g r a d e dew-point. I f the design pressure was lowered a second dew-point could a l s o be l o c a t e d a t a
temperature of +22 F. This i s , of course, the lower dew-point
pressure.
The dew-point of a n a t u r a l gas i s very s e n s i t i v e to the heavy
ends c h a r a c t e r i z a t i o n . Consider a n a t u r a l gas stream w i t h the
f o l l o w i n g composition:
Componen
N

0.69

Ci

950.0

92.0

C3

12.0
+

<10.0

The d i f f e r e n t c h a r a c t e r i z a t i o n s o f the heavy ends, which make up


l e s s than 1% o f the e n t i r e m i x t u r e , were considered. In Case 1
normal butane was s e l e c t e d t o represent the heavy ends, i n Case 2
normal pentane, and i n Case 3 normal hexane. The phase envelopes
for the three cases were p r e d i c t e d w i t h the BWR-11 equation o f
s t a t e . The r e s u l t s are given i n F i g u r e 14. The bubble-point
curves almost c o i n c i d e , and the t r u e c r i t i c a l p o i n t s are not very
s e n s i t i v e to composition. However, as shown, the dew-point i s
g r e a t l y a f f e c t e d by the c h a r a c t e r i z a t i o n of the heavy ends compos i t i o n , and there i s about a 70 F d i f f e r e n c e i n the maximum dew-points
of the three m i x t u r e s . Therefore, when working w i t h a n a t u r a l gas
type system, i f the breakdown o f the C+ f r a c t i o n i n t o a d d i t i o n a l
compounds i s a v a i l a b l e , i t should be used, e s p e c i a l l y i n f l a s h
c a l c u l a t i o n s , to get an accurate r e p r e s e n t a t i o n of the phase behavior.
The l a s t example deals w i t h some troublesome f l a s h c a l c u l a t i o n s
which were based on the Chao-Seader c o r r e l a t i o n .
In a p a r t i c u l a r design study a dew-point c a l c u l a t i o n and
bubble-point c a l c u l a t i o n f a i l e d to converge f o r a C - C 5 system a t a
pressure o f 1015 p s i a . I n other words, a pressure o f 1015 p s i a
apparently exceeded the border curve o f the mixture. Some ethane
systems do have two-phase regions above 1000 p s i a . However, w i t h out c o n s i d e r i n g the mixture composition o r without c a l c u l a t i n g the
c r i t i c a l p r o p e r t i e s , i t i s d i f f i c u l t to p r o v i d e a reasonable
e x p l a n a t i o n of these f l a s h c a l c u l a t i o n f a i l u r e s .
The composition and p r e d i c t e d c r i t i c a l p r o p e r t i e s o f the mixture are given below:
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

186

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

T E M P E R A T U R E , F

Figure 13.

Figure 14.

Phase diagram for a typical natural gas

Pressure-temperature diagram for natural gases with a varying heavy concentration

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

C -C
2

187

System
Mole F r a c t i o n

Ethane
Propylene
Propane
Isobutane
Butane
Isobutylene
Isopentane
T
p

,0004
.1269
.0758
.3786
.1107
.3013
.0063
= 276.05 F

c m

cm

584.75 p s i a

The mixture i s e s s e n t i a l l
s i z e d i f f e r e n c e i n the
ture should be c l o s e - b o i l i n g and a l s o have a c r i t i c a l p o i n t l o c a t e d
between the cricondenbar and cricondentherm of the phase envelope.
The p r e d i c t e d c r i t i c a l p r o p e r t i e s a r e based on a m o d i f i e d ChuehP r a u s n i t z technique. Based on the composition o f the m i x t u r e , i t
i s u n l i k e l y t h a t the two-phase r e g i o n w i l l extend a p p r e c i a b l y beyond
the t r u e c r i t i c a l p o i n t . Thus, c o n s i d e r i n g the p r e d i c t e d c r i t i c a l
p r e s s u r e , a reasonable estimate of the cricondenbar would be about
675 p s i a . Therefore, q u a l i t a t i v e l y , i t was concluded t h a t the
design pressure of 1015 p s i a f a r exceeded the two-phase r e g i o n and
that the process engineer was attempting these f l a s h e s i n a homogenous l i q u i d r e g i o n .
To s u b s t a n t i a t e these c o n c l u s i o n s , a bubble-point and dewp o i n t curve f o r the mixture were p r e d i c t e d using the Chao-Seader
c o r r e l a t i o n . The r e s u l t s a r e given i n F i g u r e 15. The dashed l i n e
to the l e f t i s the p r e d i c t e d bubble-point curve. The dashed l i n e
to the r i g h t i s the p r e d i c t e d dew-point curve. The s m a l l t r i a n g l e
represents the p r e d i c t e d c r i t i c a l p o i n t of the mixture. I t appears
that the envelope should c l o s e i n the area of the t r u e c r i t i c a l
p o i n t . The s o l i d l i n e i n the upper r i g h t hand p o r t i o n of the graph
represents the attempted design pressure, c e r t a i n l y f a r above the
two-phase r e g i o n .
In t h i s study, attempts were made a t c a l c u l a t i n g dew-points
and bubble-points a t 50 p s i a i n t e r v a l s , from 550 p s i a to the design
pressure o f 1000 p s i a . A t most p r e s s u r e s , convergence was not
achieved. However, a t a pressure o f 900 p s i a s o l u t i o n s were
obtained f o r both the bubble-point and dew-point.
These u n r e a l i s t i c
roots a r e an unfortunate r e s u l t of Chao-Seader type p r e d i c t i o n s i f
the l i m i t s o f the c o r r e l a t i o n , T < 0.97, are not observed.
This
i s a problem w i t h the c o r r e l a t i o n , r a t h e r than o f the f l a s h a l g o r i t h m . (A more extreme s i t u a t i o n w i l l be d i s c u s s e d s h o r t l y . ) The
end r e s u l t may have been t h a t the engineer, r e a l i z i n g that the
design pressure of 1015 p s i a was too h i g h , lowered h i s c o n d i t i o n s
to about 900 p s i a and unknowingly accepted the r e s u l t s . To a v o i d
these problems, one should remember t h a t f o r t h i s type of mixture
R

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

188

PHASE EQUILIBRIA AND FLUID PROPERTIES IN CHEMICAL INDUSTRY

1100DESIGN

PRESSURE

I000-900--

XX

800-700-600--

A
//
//
//
//
It

if)
CL

LlT

tr

T
p

=276.05
=584.75

(/)
if)

UJ

QC
CL

^/

/ JP

<?/
/ /
/ /
/ /
/ /
/ /
/ /
/ /

200--

CHAO SEADER PREDICTIONS


COMPUTER GENERATED
RESULTS
PREDICTED CRITICAL POINT

TEMPERATURE, F

100

200
Figure 15.

300

400

Pressure-temperature diagram for a C -C system


2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER ET AL.

Industrial Uses of Equations of State

189

there i s no way a bubble-point can e x i s t a t a temperature g r e a t e r


than the t r u e mixture c r i t i c a l temperature.
The observations o f the previous problem were based on pred i c t e d p r o p e r t i e s , f o r both the phase envelope and the c r i t i c a l
p o i n t . To j u s t i f y these c o n c l u s i o n s , a s i m i l a r mixture was s t u d i e d , but one f o r which the experimental c r i t i c a l r e g i o n phase
envelope and c r i t i c a l p o i n t data were a v a i l a b l e . The composition
and c r i t i c a l p r o p e r t i e s o f the mixture are given below:
C ~C

System
Mole F r a c t i o n

Pentane
Hexan
Heptan
Octane
Nonane
T

cm
P
c m

.246

.178
.162
5 1 4

6 F

=
= 448.6 p s i a

At about the equimolar composition o f the m i x t u r e , i t i s u n l i k e l y


that the bubble-point curve w i l l e x i s t a t temperatures g r e a t e r than
the t r u e c r i t i c a l temperature of the mixture.
The Chao-Seader generated phase envelope f o r t h i s mixture i s
given i n F i g u r e 16. The dashed l i n e represents the c r i t i c a l r e g i o n
phase envelope, t h a t i s , the experimental phase envelope. The
remainder of the phase envelope c o i n c i d e d r e l a t i v e l y w e l l w i t h the
p r e d i c t e d v a l u e s , and i s not i n c l u d e d i n the diagram.
Although the c r i t i c a l r e g i o n c l e a r l y terminates a t a pressure
of about 450 p s i a , bubble-point and dew-point p r e d i c t i o n s were
obtained up to 600 p s i a b e f o r e the f l a s h program f i n a l l y f a i l e d to
converge.
This behavior, which has been l a b e l e d the " f u n n e l i n g
e f f e c t " , i s s p e c i f i c to Chao-Seader type c o r r e l a t i o n s and i n d i c a t e s
these c o r r e l a t i o n s need improvement. Most o f these erroneous
r e s u l t s can be r e j e c t e d by comparison w i t h r e s u l t s f o r s i m i l a r mixtures and w i t h the p r e d i c t e d c r i t i c a l p r o p e r t i e s . The f u n n e l i n g
e f f e c t does not occur, a t l e a s t f o r the cases t h a t have been cons i d e r e d , when a s i n g l e equation o f s t a t e approach i s used i n a
f l a s h program.
Freeze-out o f a S o l i d from a L i q u i d S o l u t i o n . Thermodynamic
textbooks and j o u r n a l a r t i c l e s , f o r the most p a r t , g i v e g r e a t e s t
coverage to the phase e q u i l i b r i a o f f l u i d phases but, w i t h few
exceptions, l i t t l e t o s o l i d s . However,
p r e d i c t i o n of s o l i d f l u i d e q u i l i b r i a i s an important i n d u s t r i a l problem.
This i s espec i a l l y true f o r process designs r e l a t e d t o n a t u r a l gas and cryogenic p l a n t s , where the s o l u b i l i t y l i m i t s a t the i n c i p i e n t s o l i d
phase s e p a r a t i o n of, f o r example, water, C 0 and heavy hydrocarbons
must be a c c u r a t e l y known to prevent c o s t l y p l a n t shutdowns w i t h
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

400

450

Figure 16.

H
-210

Figure 17.

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

1
-190

500

550

600

Pressure-temperature diagram for a C -C system


5

1
-170

-150
-130
TEMPERATURE, F

-110

-90

-70

Estimation of freeze-out temperatures by intersection of


fugacity curves

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

Industrial Uses of Equations of State

ADLER E T A L .

191

plugged p i p e l i n e s o r heat exchanger u n i t s due to e x c e s s i v e accum u l a t i o n of s o l i d s formed by f r e e z e - o u t s .


Equations o f s t a t e can be used f o r determining the e q u i l i b r i a
i n s o l i d - l i q u i d systems. The s t a r t i n g p o i n t i s the o b s e r v a t i o n
that a t the p o i n t where the f i r s t minute s o l i d p a r t i c l e p r e c i p i t a t e s out, the composition of the l i q u i d i s not a l t e r e d from i t s
i n i t i a l composition. Therefore, the f u g a c i t y o f the l i q u i d s o l u t i o n can be c a l c u l a t e d a t s u c c e s s i v e temperatures u n t i l a temperature i s reached where the computed f u g a c i t y of the p r e c i p i t a t i n g
component i n the l i q u i d equals that of the pure s o l i d . The fugac i t y of the pure s o l i d must f i r s t be computed by a p p l i c a t i o n o f
the same equation of s t a t e to the s o l i d i n s i m i l a r s o l u t i o n s , f o r
which experimental s o l i d - l i q u i d o r s o l i d - l i q u i d - v a p o r data a r e
a v a i l a b l e . When a p p r o p r i a t e , the two-equation o f s t a t e approach
can, o f course, be a p p l i e d
An a p p l i c a t i o n i s i l l u s t r a t e
temperature a t which s o l i d carbon d i o x i d e would s t a r t to form i n a
condensed n a t u r a l gas system c o n t a i n i n g 5% d i s s o l v e d carbon d i o x i d e
at a pressure o f 440 p s i a . I n one case, as i n d i c a t e d by the dashed
l i n e s , the 11-constant BWR equation o f s t a t e i s used to s o l v e the
problem. I n the o t h e r , a two-equation approach i n which the l i q u i d
a c t i v i t y c o e f f i c i e n t s a r e c o r r e l a t e d by the Wohl equation i s used.
For BWR a p p l i c a t i o n , curve CC represents the f u g a c i t y of pure s o l i d
carbon d i o x i d e as b a c k - c a l c u l a t e d from experimental data compiled
by Kurata (29) on the s o l u b i l i t y o f s o l i d carbon d i o x i d e i n l i q u i d
hydrocarbons. Curve FF r e l a t e s the computed f u g a c i t y of a 0.05
mole f r a c t i o n C 0 l i q u i d s o l u t i o n over a temperature range where
f r e e z i n g might be expected. A t the p o i n t of i n t e r s e c t i o n , the
f u g a c i t y o f the component i n l i q u i d s o l u t i o n equals the f u g a c i t y o f
the pure s o l i d ; t h e r e f o r e , p r e c i p i t a t i o n o c c u r s . The temperature
of the i n t e r s e c t i o n i s the s o l u t i o n to the problem.
In the two-equation of s t a t e approach, the Redlich-Kwong-Chueh
equation of s t a t e was used f o r vapor-phase f u g a c i t i e s and the Wohl
equation f o r l i q u i d a c t i v i t y c o e f f i c i e n t s i n the r e d u c t i o n of the
experimental v a p o r - l i q u i d and v a p o r - l i q u i d - s o l i d e q u i l i b r i u m data.
The a c t i v i t y c o e f f i c i e n t s so obtained were subsequently c o r r e l a t e d
as a f u n c t i o n of temperature. Curves C C' and F F have the same
s i g n i f i c a n c e as curves CC and FF. While n e i t h e r of the "pure s o l i d "
f u g a c i t y curves i n F i g u r e 17 may represent the r e a l v a l u e s , each i s
c o n s i s t e n t w i t h the equations used i n the data r e d u c t i o n and, theref o r e , r e l i a b l e f o r p r e d i c t i o n of the needed i n f o r m a t i o n as long as
t h i s c o n s i s t e n c y i s maintained. As shown i n F i g u r e 17, the pred i c t e d f r e e z i n g temperature f o r the problem s t a t e d e a r l i e r i s -136 F
by BWR-11 a p p l i c a t i o n , and 0138 F by the two-equation of s t a t e
approach.
The g r a p h i c a l technique of i n t e r s e c t i n g curves i s , o f course,
only one o f the v a r i e t y o f ways t h i s problem can be s o l v e d . Once
the fundamental thermodynamic parameters a r e e s t a b l i s h e d , computer
programs can be used to o b t a i n the answers.
As mentioned e a r l i e r , the m i n i m i z a t i o n o f the f r e e energy i s
the u n i v e r s a l method o f s o l v i n g chemical and phase e q u i l i b r i u m problems. A computer program developed to handle multicomponent2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

192

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

multiphase systems can be designed not only to determine the


f r e e z e - o u t temperatures, b u t , f o r a g i v e n m i x t u r e , one can f o l l o w
complete changes i n the e q u i l i b r i u m phases as temperature and
pressure c o n d i t i o n s change.
An i n t e r e s t i n g method from a fundamental p o i n t of view i s the
g r a p h i c a l approach to f r e e energy m i n i m i z a t i o n . Since a t
e q u i l i b r i u m , i . e . when t o t a l f r e e energy of the system i s minimum,
the chemical p o t e n t i a l ( p a r t i a l m o l a l f r e e energy) of a component
i s the same i n a l l phases, a common tangent l i n e to the f r e e energy
curves drawn f o r each phase would e s t a b l i s h the e q u i l i b r i u m concent r a t i o n s . A common example f o r t h i s i s given i n most textbooks f o r
l i q u i d - l i q u i d e q u i l i b r i a (King, (30); P r a u s n i t z , (31)).
An a p p l i c a t i o n of t h i s p r i n c i p l e f o r s o l i d - l i q u i d e q u i l i b r i a
i s shown i n F i g u r e 18 f o r the carbon dioxide-methane system a t
-100 F. The f r e e energie
values which a r e r e l a t e
follows:
Pure s o l i d C 0 phase; G
0

= G + RT I n

L i q u i d phase; G = Z x. G?
L
i
i

+ AG

(19)

(20)

where the standard r e f e r e n c e s t a t e i s taken as the pure subcooled


l i q u i d a t the system temperature. The f r e e energy of m i x i n g , AG^,
i s r e l a t e d to the a c t i v i t y c o e f f i c i e n t s by
AG

= RT Z x. I n x. y.
l
i
i

(21)

From Eqs. (19), (20), and (21), the r e l a t i v e m o l a l f r e e energies may be d e f i n e d as


_

R T s o l i d CO

"

FG

RT

"

y~

(22)
L

[^Hn . . , =
RT l i q u i d
J

= x. l n x. y.
i
l 'i

RT

(23)

The r e l a t i v e p a r t i a l m o l a l f r e e energy of carbon d i o x i d e i n


the l i q u i d s o l u t i o n f o r a g i v e n c o n c e n t r a t i o n may be o b t a i n e d by
drawing a tangent to the r e l a t i v e f r e e energy of mixing curve a t
t h a t c o n c e n t r a t i o n (Lewis and R a n d a l l , (32)). The i n t e r c e p t o f
t h i s tangent on t h e o r d i n a t e , X Q
l->
relative partial
m o l a l f r e e energy of carbon d i o x i d e i n the l i q u i d and should have
the same n u m e r i c a l v a l u e f o r carbon d i o x i d e i n a l l e q u i l i b r i u m
phases. I n v e r s e l y , a tangent l i n e drawn from the p o i n t correspondi n g to the r e l a t i v e m o l a l f r e e energy of CO2 i n the s o l i d phase
(x = 1.0 f o r pure C 0 ) , would touch the l i q u i d r e l a t i v e f r e e energy
curve a t a c o n c e n t r a t i o n which i s i n e q u i l i b r i u m w i t h the pure
=

i s

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

Figure 18. Estimation of the solubility of solid carbon dioxide in


methane by the tangent method

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

193

194

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

s o l i d carbon d i o x i d e . The (fs/fj^) value f o r t h i s example i s taken


from a p l o t given by Myers and P r a u s n i t z (33), and the a c t i v i t y
c o e f f i c i e n t s a r e computed using a t w o - s u f f i x Margules equation.
S o l u b i l i t y . Another important a p p l i c a t i o n of equations of
s t a t e i n chemical process design i s i n converting s o l u b i l i t y data
to v a p o r - l i q u i d e q u i l i b r i u m constants.
The only e q u i l i b r i u m data
that a r e a v a i l a b l e f o r such gaseous components as H 2 ,
O 2 , CH4,
CO, CO2, H 2 S , the a c e t y l e n e s , e t c . , i n such s o l v e n t s as water,
methanol, DMF, f o r example, a r e i n the form of s o l u b i l i t y data
which may be found i n S e i d e l l (35) i n the form of Bunsen and Ostwald c o e f f i c i e n t s .
A simple way to deal w i t h the low pressure s o l u b i l i t y data,
which are u s u a l l y a t atmospheric pressure
i s to assume the vapor
phase to be an i d e a l ga
1.0, <(> = 1.0, thereby reducin
(5)
1 0
K

iH
X

Y f

L
_L_

(24)

TT

from which a c t i v i t y c o e f f i c i e n t s can be computed and c o r r e l a t e d .


When warranted, some improvement can be made by a l l o w i n g f o r the
vapor pressure of the solvent so that f o r the s o l u t e gas y = p/fr.
Further d e t a i l s and refinements on t h i s point a r e given by F r i e n d
and Adler
(34).
Once the a c t i v i t y c o e f f i c i e n t s are e s t a b l i s h e d , the K s a t
h i g h e r pressures a r e c a l c u l a t e d using Eq. (5) and an equation of
s t a t e to c a l c u l a t e <j> as a f u n c t i o n of temperature, pressure and
vapor composition, the l a t t e r being e s t a b l i s h e d by a t r i a l and
e r r o r procedure.
Whether or not the f u g a c i t y c o r r e c t i o n i s a l s o i n c l u d e d i n
the r e d u c t i o n of the s o l u b i l i t y data f o r more p r e c i s e a c t i v i t y
c o e f f i c i e n t s , * and whether or not these a c t i v i t y c o e f f i c i e n t s are
developed and c o r r e l a t e d w i t h the standard s t a t e of Henry's constants or h y p o t h e t i c a l l i q u i d f u g a c i t i e s , i t i s obvious that equat i o n s of s t a t e again make p o s s i b l e an important chemical engineering computation.
!

Summary
This paper has d e a l t w i t h the c h a r a c t e r i s t i c s of equations of
s t a t e r e q u i r e d by i n d u s t r y , has discussed a number of equations that
are used i n i n d u s t r i a l v a p o r - l i q u i d e q u i l i b r i u m c a l c u l a t i o n s , and
has covered a number of everyday and sometimes unusual p r a c t i c a l
a p p l i c a t i o n s of equations of s t a t e . I n a l l three areas an attempt
was made to analyze the shortcomings, d e f i c i e n c i e s , and handicaps
of s p e c i f i c equations of s t a t e as w e l l as equations of s t a t e i n
general, from an i n d u s t r i a l viewpoint.
I t i s hoped that some of
the m a t e r i a l discussed i n t h i s paper w i l l prove advantageous i n
f u t u r e equation of s t a t e development work.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

195

I t i s r e a l i z e d that the demands o f i n d u s t r y may be steep and,


i n some cases, unreasonable; however, every p u b l i s h e d equation o f
s t a t e has some l i m i t a t i o n s . The a v a i l a b l e equations o f s t a t e were
developed and o r i g i n a l l y a p p l i e d i n r e l a t i o n to c e r t a i n systems,
and t h e i r g r e a t e s t value i s i n the i n t e r p o l a t i o n and e x t r a p o l a t i o n
of those systems. I n many cases without m o d i f i c a t i o n , a p p l i c a t i o n
of the equation of s t a t e beyond the o r i g i n a l parameters i s i n v a l i d .
Perhaps, the development o f a w h o l l y f l e x i b l e and workable equation
of s t a t e , as d e f i n e d e a r l i e r , i s an u n a t t a i n a b l e g o a l . However,
to be more o p t i m i s t i c , the authors b e l i e v e that t h i s challenge can
be met.
What then has to be done to make the equation of s t a t e a f l e x i b l e , i n c l u s i v e , s u c c e s s f u l t o o l ? F i r s t l y , a general purpose,
three-constant, three-parameter equation i s needed
I t s use should
be u n r e s t r i c t e d as to syste
u t i l i z e d i n these development
y
d i f f i c u l t t o estimate i n t h e i r own r i g h t . These parameters should
be developed from m u l t i p r o p e r t y ( v o l u m e t r i c , enthalpy, v a p o r - l i q u i d
e q u i l i b r i u m ) pure component and d e f i n e d mixture data. Extension to
p o l a r and a s s o c i a t e d substances i s needed and e v e n t u a l l y must
i n c l u d e t e s t i n g the c o r r e l a t i o n a g a i n s t a l l a v a i l a b l e r e l i a b l e data.
I f i n t e r a c t i o n parameters are r e q u i r e d i n the treatment o f mixtures,
an attempt should be made a t o b t a i n i n g temperature and p r e s s u r e independent values which can be g e n e r a l i z e d as a f u n c t i o n of a convenient size-shape o r p o l a r i t y parameter. F i n a l l y , the new developments should aim a t e l i m i n a t i n g the shortcomings o f the e x i s t i n g
equations o f s t a t e enumerated e a r l i e r .
As a concluding thought, i f a f l e x i b l e and t r u l y workable equat i o n o f s t a t e i s developed, there remains a f i n a l f a c t o r which i s
s p e c i f i c to i n d u s t r y . For example, some t w e n t y - f i v e years a g o a n d
that i s before the a v a i l a b i l i t y of c o m p u t e r s t h e s e n i o r author o f
t h i s paper was developing a s e t of c h a r t s f o r the enthalpy of
petroleum f r a c t i o n s . I n a d d i t i o n t o the u s u a l parameters o f temperature and pressure, these c h a r t s a l s o were f u n c t i o n s o f g r a v i t y ,
of the slope of t h e i r d i s t i l l a t i o n curve and of a c h a r a c t e r i z i n g
f a c t o r p e c u l i a r to petroleum f r a c t i o n s . With a l l these v a r i a b l e s ,
months of hand c a l c u l a t i o n s were e n t a i l e d . During t h i s work i t
was d i s c o u r a g i n g to hear a furnace design engineer comment that the
charts would never be used, because the heat of c r a c k i n g c o r r e l a t i o n s used w i t h the petroleum f r a c t i o n enthalpy curves were d e r i v e d
from the o l d enthalpy c h a r t s that would be r e p l a c e d . Of course,
the heat of c r a c k i n g c o r r e l a t i o n could a l s o be m o d i f i e d . So i t i s
w i t h any new c o r r e l a t i o n produced today. I f i t i s i n t r o d u c e d , every
c h a r t , graph, c o r r e l a t i o n and a n a l y t i c a l e x p r e s s i o n i n a computer
program that was d e r i v e d from the proceeding c o r r e l a t i o n must be
r e v i s e d . This can best be seen by l o o k i n g a t the i n g r e d i e n t s of
the Chao-Seader c o r r e l a t i o n . I f the Redlich-Kwong equation of s t a t e
i s r e p l a c e d w i t h i t s Chueh m o d i f i c a t i o n , the l i q u i d - f u g a c i t y equat i o n , which o r i g i n a l l y took up the s l a c k i n developing the o v e r a l l
c o r r e l a t i o n from experimental data, a l s o must be r e v i s e d . C o n s i d e r i n g

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

196

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

that i t i s based on more than 3000 experimental p o i n t s and cons i s t s of about 20 constants, t h i s i s a b i g task. And w i l l the
o v e r a l l r e s u l t be b e t t e r ? I n summary, when a new p i e c e of work i s
introduced i n the l i t e r a t u r e no matter how good i t i s , i t can not
immediately be put i n t o use.
Acknowledgment
Acknowledgment i s made to other members of our s t a f f who
a s s i s t e d i n the p r e p a r a t i o n of t h i s paper; K a t h l e e n Cowan, Denise
Hanley, J a n i c e Lambrix, and Rosalyn Quick.
Nomenclature
=

a
A
A

Constant
Constant i n Eq
Constant i n BWR-11 Eq. (Table I D
Constant
B = Constant i n Eq. (18)
B = Constant i n BWR-11 Eq. (Table I D
c
Constant i n BWR-11 Eq. (Table I D
C
Constant i n Eq. (18)
Constant i n BWR-11 Eq. (Table I D
co
8 = Constant i n BWR-11 Eq. (Table I D
D
Constant i n BWR-11 Eq. (Table I D
E
Constnat i n BWR-11 Eq. (Table I D
? = F u g a c i t y ; f,, component f u g a c i t y ; f, standard s t a t e
f u g a c i t y o r f u g a c i t y of pure component
G = Gibbs molar f r e e energy; G, Gibbs molar f r e e energy of
pure component a t standard s t a t e
K = E q u i l i b r i u m constant, y/x
K^j = Binary i n t e r a c t i o n c o e f f i c i e n t i n E q . ( l l )
n = Number o f components, used i n Eq.(13)
P,p = System p r e s s u r e
P , P = C r i t i c a l pressure
P
= True c r i t i c a l p r e s s u r e of mixture
p" = P a r t i a l p r e s s u r e o f component i n m i x t u r e
p = Vapor p r e s s u r e o f pure component
P = Reduced p r e s s u r e , P/P
R = Gas constant
T = Temperature
T = C r i t i c a l temperature
T
= True c r i t i c a l temperature of m i x t u r e
T = Reduced temperature T/T
V = Molar volume
V = P a r t i a l molar l i q u i d volume of component
V
= True c r i t i c a l molar volume of mixture
x = Mole f r a c t i o n of component i n l i q u i d phase
y = Mole f r a c t i o n of component i n vapor phase
ci
C r i t i c a l c o m p r e s s i b i l i t y f a c t o r of component i
cm
C r i t i c a l c o m p r e s s i b i l i t y f a c t o r of mixture
=
=
=

c m

c m

c m

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER ET AL.

Industrial Uses of Equations of State

197

Greek
a = Constant used i n BWR-11 Eq. (Table I I ) and parameter i n
Eqs. (6) and (7)
3 = C o e f f i c i e n t i n Wohl Eq. (13)
Y = Constant used i n BWR-11 Eq. (Table I I )
Y = A c t i v i t y c o e f f i c i e n t o f a component i n l i q u i d
6 = S o l u b i l i t y parameter
v w j = simple f l u i d l i q u i d f u g a c i t y c o e f f i c i e n t
v ' ' = L i q u i d f u g a c i t y c o e f f i c i e n t c o r r e c t i o n term
TT = System pressure
x = Chueh-Prausnitz i n t e r a c t i o n parameter
<j> = Vapor phase f u g a c i t y c o e f f i c i e n t
<j) = F u g a c i t y c o e f f i c i e n t a t standard s t a t e
u) = A c e n t r i c f a c t o
1

Subscripts
c =
i,j,k,l=
L =
m =
S =
Y =

C r i t i c a l point
Components i n a mixture
L i q u i d phase
Mixture
Solid
Vapor

References
1. Tsonopoulos, C. and Prausnitz, J. M., Cryogenics, (1969), 9,
315.
2. Martin, J. J., Appl. Thermodyn. Symp., (1967), 59, 34.
3. Barner, H. E., Pigford, R. L., and Schreiner, W. C., Proc.
Am. Petrol. Inst., Vol. 46 (III), (1966), 244.
4. Barner, H. E. and Adler, S. B., Ind. Eng. Chem. Fundamentals,
(1970), 9, 521.
5. Dluzniewski, J. H. and Adler, S. B., I. Chem. E. Symp. Ser.,
(1972), No. 35, 4:21.
6. Benedict, M., Webb, G. B., and Rubin, L. C., Chem. Eng. Progr.,
(1951), 47, 449.
7. Starling, K. E., Fluid Thermodynamic Properties for Light
Petroleum Systems, p. 221, Gulf Publishing Company, Houston,
Texas (1973).
8. Lin, C-J., etal.,Can. J. Chem. Eng., (1972), 50(10), 644.
9. Lin, C-J. and Hopke, S. W., A.I.Ch.E. Symp. Ser., (1974), 70
(140), 37.
10. Chueh, P. L. and Prausnitz, J. M., A.I.Ch.E.J., (1967), 13,
1107.
11. Barner, H. E., and Adler, S. B., Hydrocarbon Process, (1968)
37 (10), 150.
12. Hopke, S. W. and Lin, C-J., Application of the BWRS Equation
to Natural Gas Systems, Presented at the 76th National A.I.Ch.
E. Meeting, Tulsa, Oklahoma, March 10-13, 1974.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

198

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

13. Soave, G., Chem. Eng. Sci., (1972), 27, 1197.


14. American Petroleum Institute, Technical Data Book--Petroleum
Refining, 2nd Edition, Chap. 4, 7, & 8, Washington, D.C.,
1977.
15. American Petroleum Institute, Report Nos. API-1-74, API-4-74,
API-3-75, API-4-75, API-1-76, and API-3-76, The Pennsylvania
State University, University Park, Pennsylvania (Private Communications).
16. Peng, D-Y. and Robinson, D. B., Ind. Eng. Chem. Fundamentals,
(1976), 15, 59.
17. Cavett, R. H., Proc. Am. Petrol. Inst., Vol. 42 (III), (1962),
351.
18. Grayson, H. G., The Influence of Differences in Phase Equilibria Data on Design Presented at the Midyear Meeting of the
American Petroleum'
California, May 14
19. Robinson, R. L . , Jr. and Chao, K. C., Ind. Eng. Chem. Process
Design Develop., (1971), 10, 221.
20. Adler, S. B., Ozkardesh, H., and Schreiner, W. C., Hydrocarbon Process., (1968), 47(4), 145.
21. Spencer, C. F., A Semi-Empirical Study of the True Critical
Properties of Defined Mixtures, Ph.D. Thesis, Pennsylvania
State University (August, 1975).
22. Klosek, J. and McKinley, C., Proceedings, First International
Conference on LNG, Chicago, Illinois (1968).
23. Shana'a, M. Y. and Canfield, F. B., Trans. Faraday Soc.,
(1968), 64, 2281.
24. Miller, R. C. and Rodesevitch, J. B., A.I.Ch.E.J., (1973),
18, 728.
25. Miller, R. C., Chem. Eng., (1974), 81 (23), 134.
26. Watson, K. M., Ind. Eng. Chem., (1943) 35, 398.
27. Nichols, W. B., Reamer, H. H., and Sage, B. H., A.I.Ch.E.J.,
(1957), 3, 262.
28. Kay, W. B., Chem. Rev., (1941), 29, 501.
29. Kurata, F., Solubility of Solid Carbon Dioxide in Pure Light
Hydrocarbons and Mixtures of Light Hydrocarbons, Research
Report RR-10, Gas Processors Association, Tulsa, OK (1974).
30. King, M. B., Phase Equilibrium in Mixtures, p. 65, Pergamon
Press, Inc., New York, New York (1969).
31. Prausnitz, J. M., Molecular Thermodynamics of Fluid-Phase
Equilibria, p. 234, Prentice-Hall, Inc., Englewood Cliffs,
New Jersey (1969).
32. Lewis, G. N. and Randall, M., Thermodynamics, 2nd Edition,
Revised by K. S. Pitzer and L. Brewer, p. 207, McGraw Hill
Book Co., Inc., New York, New York (1961).
33. Meyers, A. L. and Prausnitz, J. M., Ind. Eng. Chem. Fundamentals, (1965) 4, 209.
34. Friend, L. and Adler, S. B., Chem. Eng. Progr., (1957) 53,
452.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

7.

ADLER E T A L .

Industrial Uses of Equations of State

35. Seidell, A., Solubilities of Inorganic and Metal Organic


Compounds, 4th Edition, Vol. 1 & 2, D. Van Nostrand Company, Inc., New York, New York (1958).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

199

8
Applications of the Peng-Robinson Equation of State
DONALD B. ROBINSON, DING-YU PENG, and HENG-JOO NG
University of Alberta, Edmonton, Alberta, Canada

The recently proposed Peng-Robinson equation of state (1)


incorporates the best features of the Soave (2) treatment of the
Redlich-Kwong (3) equation into a new model which has some signi
ficant advantages over earlier two-parameter equation of state
models. The purpose of this contribution is to indicate how the
equation performs when it is used for calculating fluid thermo
dynamic properties for systems of industrial interest.
The flexibility of the equation and the generality of the
situations for which it can be used to give answers of acceptable
reliability at a reasonable cost are illustrated through example
calculations of vapor pressure, density, vapor-liquid equilibrium,
critical properties, three phase L L G equilibrium for systems
containing water, and HLG, HL L G, and HL L equilibrium in
hydrate forming systems.
The equation shows its best advantages in any situation
involving liquid density calculations and in situations near the
critical region, but it is usually better than other two para
meter models in all regions.
In developing the new equation certain criteria were estab
lished at the outset. In order for the equation to be acceptable
the following conditions had to be met.
1

a. The equation was to be a two-constant equation not higher


than cubic in volume.
b. The model should result in significantly improved perfor
mance in the vicinity of the critical point, in particular
with Z and liquid density calculations.
c. The constants in the equation should be expressable in
terms of P , T and .
d. The mixing rules for evaluating mixture constants should
not contain more than one fitted binary interaction para
meter, and if possible this parameter should be temper
ature, pressure, and composition independent.
c

200

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

8.

Peng-Robinson Equation of State

ROBINSON E T A L .

e.

201

The equation should be s u f f i c i e n t l y general i n i t s a p p l i c a b i l i t y so that the one equation could be used t o handle
a l l f l u i d property c a l c u l a t i o n s f o r systems normally
encountered i n the p r o d u c t i o n , t r a n s p o r t a t i o n , or p r o c e s s i n g
or n a t u r a l gas, condensate, or other r e l a t e d hydrocarbon
mixtures.

The Peng-Robinson Equation


The d e t a i l s of the development of the Peng-Robinson (PR) equat i o n are given i n the o r i g i n a l paper ( 1 ) . The f i n a l r e s u l t s are
summarized here f o r convenience.
The equation has the form:

_RT

a(T

v - b

v ( v + b) + b(v - b)

In t h i s equation:
RT
b = 0.07780
a(T) = a ( T )
c

c
a(T ,a>)
R

2 2
R T
a(T ) = 0.45724
c
P
c
C

Z = 0.307
c
a^(T ,co) = 1 + K ( 1 - T S
R

K = 0.37464 + 1.54226a) - 0.26992a)

The values of b and a ( T ) are obtained by equating the f i r s t


and second d e r i v a t i v e of pressure w i t h respect t o volume t o zero
along the c r i t i c a l isotherm at the c r i t i c a l p o i n t , s o l v i n g the two
equations simultaneously f o r a and b, and then u s i n g the equation
of s t a t e t o s o l v e f o r Z .
The v a l u e of K f o r each pure component was obtained by l i n e a r i z i n g the or2(T ,a)) V S T ^ r e l a t i o n s h i p between the normal b o i l i n g
point and the c r i t i c a l p o i n t . This i s s l i g h t l y d i f f e r e n t that the
method of Soave (2) which assumed a l i n e a r r e l a t i o n s h i p from
T = 1.0 to T = 0.7.
The i n f l u e n c e of a) and K was obtained by a l e a s t squares f i t
of the data f o r a l l components of i n t e r e s t .
c

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

202

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

TABLE 1.

Comparison of Vapor Pressure P r e d i c t i o n s (Reprinted w i t h


Permission from Ind. Eng. Chem. Fundamentals, 15, 293
(1976a). Copyright by The American Chemical S o c i e t y . )
R e l a t i v e E r r o r , %.
No. of
Data
Points

Component
Methane

28

Ethane

27

Propane

31

Isobutane
n-Butane

AAD
SRK

BIAS
PR

1 .44

SRK

0.66

RMS
PR

SRK

PR

0 .47

0.38

1. 57

0. 77

-0.34

0.95

0.38

0 .70

0.34

-0 .10

27

1 .06

0.32

0 .82

0.16

1. 18

0.34

28

0 .75

0.37

0 .47

-0.22

0.86

0.42

Isopentane

15

0 .46

0.54

0 .17

-0.53

0.,49

0. 60

n-Pentane

30

0 .92

0.58

0 .50

-0.29

1.02

0. 66

n-Hexane

29

1 .55

0.90

1 .31

0.37

1. 75

1.06

n-Heptane

18

1 .51

0.79

1 .48

0.63

1.88

1. 04

n-Octane

16

1 .99

1.04

1 .97

1.02

2. 24

1. 26

Nitrogen

17

0 .56

0.31

0 .00

-0.02

0.75

0.37

Carbon Dioxide

30

0 .53

0.62

0 .50

-0.49

0.63

0.71

Hydrogen S u l f i d e

30

0 .66

0.96

0 .34

0.42

1.00

1. 48

1 .01

0.60

0 .68

0.11

1.19

0.73

Average, %

N
l
a

AAD = = L

I d.i

BIAS

1=1

RMS

d. = e r r o r f o r each p o i n t
l

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

8.

ROBINSON ET AL.

Peng-Robinson Equation of State

203

The mixing r u l e s which are recommended are as f o l l o w s :


b

=
m

a.

(1 - 6. .) a.'
in
i

In the equation f o r a y ,
i s a f i t t e d parameter p r e f e r a b l y
obtained by o p t i m i z i n g the p r e d i c t i o n of b i n a r y bubble p o i n t p r e s sures over a reasonable rang
Applications
Vapor Pressure. One of the important c o n s i d e r a t i o n s f o r any
equation o f s t a t e that i s t o be used f o r v a p o r - l i q u i d e q u i l i b r i u m
c a l c u l a t i o n s i s whether or not i t can a c c u r a t e l y p r e d i c t the vapor
pressure of pure substances.
Table 1 shows a comparison between the
PR equation and the Soave-Redlich-Kwong (SRK) equation f o r p r e d i c t i n g
the vapor pressure of ten p a r a f f i n hydrocarbons and three commonly
encountered non-hydrocarbons.
I t w i l l be noted that the use of the PR equation has improved
the RMS r e l a t i v e e r r o r by a f a c t o r of about 40 percent over the SRK
p r e d i c t i o n s u s i n g the same data. F u r t h e r , i t i s seen that the SRK
p r e d i c t i o n s are biased high i n every case but one and that PR p r e d i c t i o n s are evenly s p l i t between p o s i t i v e and negative departures w i t h
a r e s u l t i n g o v e r a l l p o s i t i v e b i a s that i s only 16 percent of the
value obtained u s i n g the SRK equation.
D e n s i t i e s . I t i s w e l l known that the SRK equation tends to
p r e d i c t l i q u i d m o l a l volumes that are too h i g h , and that t h i s i s
p a r t i c u l a r l y n o t i c e a b l e i n the v i c i n i t y of the c r i t i c a l p o i n t . The
f a c t t h a t the PR equation gives a u n i v e r s a l c r i t i c a l c o m p r e s s i b i l i t y
f a c t o r of 0.307 compared t o 0.333 f o r the SRK equation has improved
the a b i l i t y of the PR equation t o p r e d i c t l i q u i d d e n s i t i e s .
F i g u r e 1 i l l u s t r a t e s the performance of the two equations f o r
p r e d i c t i n g the m o l a l volume of s a t u r a t e d l i q u i d s and vapors f o r
pure n-pentane. A t reduced temperatures above about 0.8, the average
e r r o r i n l i q u i d d e n s i t y has been reduced by a f a c t o r o f about 4 by
using the new equation. At lower reduced temperatures, the p r e d i c t i o n s by the new equation are b e t t e r by a f a c t o r of about 2. Both
equations g i v e acceptable p r e d i c t i o n s of the vapor d e n s i t y .
The a b i l i t y o f the new equation t o p r e d i c t the s p e c i f i c volume
of s a t u r a t e d l i q u i d s i n multicomponent systems i s c l e a r l y i l l u s t r a t e d
i n F i g u r e s 2 and 3. F i g u r e 2 shows the c a l c u l a t e d l i q u i d volume
percent i n the r e t r o g r a d e r e g i o n f o r a 6 component p a r a f f i n hydrocarbon mixture c o n t a i n i n g components from methane through n-decane.
F i g u r e 3 shows the same k i n d o f i n f o r m a t i o n f o r a 9 component system

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

204

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Peng-Robinson Equation of State

ROBINSON ET AL.

10
VOLUME

15

20

25

PERCENT LIQUID

Figure 3. Volumetric behavior of nine-component


condensate-type fluid containing hydrocarbons,
nitrogen, carbon dioxide, and hydrogen sulfide at
250F

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

206

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

YARBOROUGH, 1972
I PR PREDICTION

<

ZD

Figure 4. Experimental and PR predicted equilibrium ratios for a ninecomponent system containing hydrocarbons, nitrogen, carbon dioxide, and
hydrogen sulfide at 100F

10*
10
PRESSURE, PSIA

Figure 5. Experimental and SRK


predicted equilibrium ratios for a
nine-component system containing
hydrocarbons, nitrogen, carbon dioxide, and water at 100 F

10*
io
PRESSURE, PSIA

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

8.

ROBINSON E T A L .

Peng-Robinson Equation of State

207

c o n t a i n i n g N2, CO2 and H2S i n a d d i t i o n to the 6 hydrocarbons.


The g r e a t l y improved performance of the PR equation i s obvious,
p a r t i c u l a r l y i n the upper r e t r o g r a d e r e g i o n , where an improvement
from about 20 t o over 100 percent r e s u l t s . The a b i l i t y of the
equation to p r e d i c t upper dew p o i n t s f o r these systems i s a l s o e v i dent. I t should perhaps be emphasized that none of the experimental
data on the mixtures was used i n e v a l u a t i n g the parameters f o r making
the p r e d i c t i o n s .
V a p o r - L i q u i d E q u i l i b r i u m . One of the advantages of u s i n g a
simple two-constant cubic equation of s t a t e i s the r e l a t i v e s i m p l i c i t y w i t h which they may be used to perform v a p o r - l i q u i d e q u i l i b r i u m
c a l c u l a t i o n s . The time-consuming i t e r a t i v e procedures r e q u i r e d by
m u l t i c o n s t a n t equations of s t a t e f o r c a l c u l a t i n g the c o e x i s t i n g
phase d e n s i t i e s can be avoided b o b t a i n i n th
analyticall
from the cubic equation.
The a b i l i t y of the PR equation to p r e d i c t e q u i l i b r i u m phase
compositions and phase envelopes has been evaluated f o r a v a r i e t y
of systems, i n c l u d i n g those c o n t a i n i n g both hydrocarbon and nonhydrocarbon components. Examples of some of these are i l l u s t r a t e d
i n F i g u r e s 4, 5, 6, and 7.
F i g u r e s 4 and 5 show comparisons between e q u i l i b r i u m r a t i o s
determined e x p e r i m e n t a l l y and those c a l c u l a t e d by the PR and SRK
equations f o r a nine component system c o n t a i n i n g hydrocarbons from
methane to n-decane, together w i t h n i t r o g e n , carbon d i o x i d e , and
hydrogen s u l f i d e . The composition of t h i s mixture i s given i n Table
2. An i n s p e c t i o n of the f i g u r e s shows t h a t i n general the agreement between the experimental data and both p r e d i c t i o n s i s good.
However, a more d e t a i l e d a n a l y s i s shows that the SRK p r e d i c t i o n
would y i e l d a somewhat higher convergence pressure f o r the system
than that p r e d i c t e d by the PR equation. Although i t cannot be seen
from F i g u r e s 4 and 5, the K - f a c t o r s converge to u n i t y f o r the PR
p r e d i c t i o n a t 3400 p s i a and by the SRK p r e d i c t i o n a t 3700 p s i a .
The u n d e s i r a b l e consequences of t h i s may be explained as f o l l o w s .
Each e q u i l i b r i u m r a t i o curve f o r the heavier components passes through
a minimum at a c e r t a i n o p e r a t i n g pressure. For these curves t o converge to u n i t y a t a lower pressure means that the e q u i l i b r i u m r a t i o s
must i n c r e a s e more r a p i d l y as pressure increases from the value a t
the minimum to the value a t the convergence pressure. By the same
reasoning, the r a t i o s f o r the l i g h t e r components, i n p a r t i c u l a r
n i t r o g e n and methane, must decrease f a s t e r i n the same pressure
i n t e r v a l . However, i t i s the e q u i l i b r i u m r a t i o s f o r the heavier
components that c o n t r o l the dew p o i n t pressures. Thus i f the PR
equation p r e d i c t e d the dew p o i n t pressure f o r a p a r t i c u l a r system i n
the upper retrograde r e g i o n , the SRK equation would have t o go to a
higher pressure t o f i n d the same set of e q u i l i b r i u m r a t i o s and consequently i t would p r e d i c t a higher dew p o i n t pressure. The e r r o r s
r e s u l t i n g from t h i s c h a r a c t e r i s t i c are c l e a r l y seen i n Figures 2 and 3.
F i g u r e 6 shows the experimental and p r e d i c t e d phase envelope
and c r i t i c a l p o i n t f o r a four-component l e a n gas mixture.
Although
the agreement along the bubble p o i n t locus i s good, the agreement

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 6. Experimental and predicted phase envelope and critical point for
lean gas mixture (data from Ref. 16)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Peng-Robinson Equation of State

ROBINSON ET AL.

Table 2
Composition of Sour Gas M i x t u r e
Used f o r E q u i l i b r i u m R a t i o Comparisons
Yarborough (15)
Component
N

Mole F r a c t i o n
0.0299
0.7180

C0

0.0302

0.0456
HS

0.0377

0.0251

nC

0.0533

0.0377
nC

0.0300

10

400

PR C A L C U L A T E D BUBBLE POINTS
o D E W POINTS
CRITICAL
POINTS

-150

-100

TEMPERATURE

-50

Figure 7. Predicted phase envelopes and critical point for


selected lean gas mixtures containing varying butanes, pentanes, and heptane

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

210

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

along the dew p o i n t locus does not appear to be as good. However,


measurements of t h i s type are exceedingly d i f f i c u l t to make and the
pressures of i n i t i a l l i q u i d f o r m a t i o n may be open to some u n c e r t a i n t y .
I n i t i a l l i q u i d f o r m a t i o n at -120 and -140 F as c a l c u l a t e d from the
GPA Engineering Data Book (Revised 1976) agrees w i t h the p r e d i c t i o n s .
As a f u r t h e r assessment of the d i s c r e p a n c y , f l a s h c a l c u l a t i o n s were
c a r r i e d out a t each of the experimental dew p o i n t s , and the r e s u l t s
i n d i c a t e d that the system was more than 99.9 volume percent vapor i n
each case. Thus i t becomes a q u e s t i o n of whether or not one can
a c t u a l l y observe something l e s s than 0.1 volume percent l i q u i d .
F i g u r e 7 i l l u s t r a t e s the response of the equation to s l i g h t
changes i n the c o n c e n t r a t i o n of components h e a v i e r than propane i n
a multi-component m i x t u r e . The three systems shown each c o n t a i n a
s m a l l amount of n i t r o g e n
amount of methane, ethane
of butanes, pentanes, and heptane. The compositions of the three
mixtures together w i t h the c a l c u l a t e d c r i t i c a l p r o p e r t i e s are shown
i n Table 3. I t w i l l be noted that the phase envelopes f o r mixtures
A and C are t y p i c a l , but that the phase envelope f o r mixture B
e x h i b i t s a double r e t r o g r a d e r e g i o n . A d e t a i l of t h i s r e g i o n and the
c r i t i c a l p o i n t are shown i n F i g u r e 7. The authors are unaware of
other r e p o r t s of a double r e t r o g r a d e r e g i o n i n multicomponent systems,
although the phenomenon i s w e l l known i n b i n a r y systems (Chen et a l ,
(4, 5 ) ) .
C r i t i c a l P r o p e r t i e s . A method f o r c a l c u l a t i n g the c r i t i c a l
p r o p e r t i e s of multicomponent systems using an equation of s t a t e has
r e c e n t l y been developed by Peng and Robinson ( 6 ) . The method i s
based on the r i g o r o u s thermodynamic c r i t e r i o n f o r the c r i t i c a l s t a t e
enunciated by J . W i l l a r d Gibbs (7) and uses the PR equation of s t a t e
to d e s c r i b e the f l u i d p r o p e r t i e s . I n t h i s study, the p r e d i c t e d and
experimental c r i t i c a l temperature and pressure were compared f o r 32
mixtures c o n t a i n i n g from 3 to 12 components. The systems included
p a r a f f i n hydrocarbons from methane to n-decane, n i t r o g e n , carbon
d i o x i d e , and hydrogen s u l f i d e . The average a b s o l u t e e r r o r i n
pressure was 25 p s i a or 2.33% and the average a r i t h m e t i c e r r o r was
+5.7 p s i a or 0.13%. For temperature the corresponding e r r o r s were
7.7 R or 1.31% and +7.0 R or 1.14%. The range of c r i t i c a l p r e s sures v a r i e d by a f a c t o r of 4.43 and the range of c r i t i c a l temperatures by a f a c t o r of 2.88.
F i g u r e 6 i l l u s t r a t e s a t y p i c a l comparison between the p r e d i c t e d
and experimental c r i t i c a l p o i n t f o r a four-component system and
F i g u r e 7 and Table 3 i l l u s t r a t e the c a l c u l a t e d c r i t i c a l p r o p e r t i e s
for systems c o n t a i n i n g up to 10 components.
Water-Hydrocarbon Systems. The a p p l i c a t i o n of the PR equation
to two and three-phase e q u i l i b r i u m c a l c u l a t i o n s f o r systems c o n t a i n i n g
water has r e c e n t l y been i l l u s t r a t e d by Peng and Robinson ( 8 ) . As i n
the case of other hydrocarbon-non-hydrocarbon m i x t u r e s , one f i t t e d
b i n a r y i n t e r a c t i o n parameter f o r water w i t h each of the hydrocarbons
i s r e q u i r e d . These parameters were obtained from experimental data
a v a i l a b l e i n the l i t e r a t u r e on each of the water-hydrocarbon b i n a r i e s .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

8.

ROBINSON E T A L .

211

Peng-Robinson Equation of State

Table 3
S e l e c t e d Mixtures Used f o r Phase
Envelope and C r i t i c a l P o i n t C a l c u l a t i o n s

Component
Nitrogen
Carbon D i o x i d e
Methane

Mixture A
Mole %
1.67
0.20
97.21

Mixture C
Mole %

Mixture B
Mole %
1.76
0.17
97.18

1.27
0.34
97.57
0.78

Ethane
Propane
Isobutane

0.805

0.78

n-Betane
Isopentane
n-Pentane

0.015

0.016
0.002
0.001

0.003

0.02

n-Heptane
C r i t i c a l Pressure,
psia
C r i t i c a l Temperature,
F

706.4

706.6

707.2

-113.0

-112.7

-113.2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

212

P H A S E EQUILIBRIA A N D F L U I D

PROPERTIES I N C H E M I C A L

INDUSTRY

DATA OF
M c K E T T A & KATZ
IO-'

(1948)

100F

160P

220F

280F
PREDICTION

10 -2
A_AAA_4L

10 -3
z o

500

OGE)

1000

PRESSURE,

1500

2000

2500

psia
Canadian Journal of Chemical Engineering

Figure 8. Water content of hydrogen-rich liquid and vapor in a three-phase system


containing water, methane, and n-butane

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

8.

ROBINSON ET AL.

Peng-Robinson Equation of State

213

The three phase program was then evaluated by comparing p r e d i c t e d


and experimental r e s u l t s f o r the methane-n-butane-water and n-butane-1
butene-water systems as reported by McKetta and Katz (9) and Wehe and
McKetta (10).
Figures 8 and 9 i l l u s t r a t e the type of agreement that was
obtained f o r the water content and the hydrocarbon d i s t r i b u t i o n i n
both the hydrocarbon l i q u i d and vapor phases f o r the methane n-butanewater system. I t can be seen from F i g u r e 8 that the p r e d i c t i o n s
reproduce the water content very w e l l a t a l l temperatures. F i g u r e 9
shows that the agreement between experimental and p r e d i c t e d hydrocarbon c o n c e n t r a t i o n s i n the vapor and l i q u i d phases i s good a t 100 F,
although the agreements does not seem t o be as good a t 2220 F. The
experimental data f o r 220 F may be open to q u e s t i o n s i n c e the c r i t i c a l
pressure f o r methane-n-butan
about 1350 p s i a by Robert
these authors on the methane-n-butane system a t 220 F are i n c l u d e d
for comparison. I t seems d o u b t f u l that the presence of water i n t h i s
system would i n c r e a s e the c r i t i c a l p r e s s u r e to about 1550 p s i a as
i n d i c a t e d by the three component d a t a . In view of t h i s , the p r e d i c t e d
r e s u l t s a r e thought t o be j u s t as good a t 220 F as a t 100 F.
The programs used to make the above p r e d i c t i o n have been
s u c c e s s f u l l y used f o r three phase f l a s h , bubble p o i n t , and hydrocarbon
and/or water dew p o i n t c a l c u l a t i o n s . G e n e r a l l y the c a l c u l a t i o n s converge r a p i d l y and normally r e q u i r e only about 20 i t e r a t i o n s . The
programs p r e d i c t hydrocarbon c o n c e n t r a t i o n s i n the aqueous l i q u i d
phase which are s e v e r a l orders of magnitude lower than the reported
experimental d a t a . I n order t o o b t a i n a good p r e d i c t i o n of these
very d i l u t e c o n c e n t r a t i o n s a d i f f e r e n t and p o s s i b l y temperature
dependent 6 j j may be r e q u i r e d .
An a d d i t i o n a l example of the a b i l i t y of the PR equation t o
p r e d i c t the water content of gases s a t u r a t e d w i t h water i s shown i n
F i g u r e 10. The comparisons shown here are f o r the PR p r e d i c t i o n s
and the GPA E n g i n e e r i n g Data Book (Revised 1976) v a l u e s f o r t h e
water content of n a t u r a l gases. I t w i l l be noted that the GPA data
and the p r e d i c t i o n s are p r a c t i c a l l y c o i n c i d e n t over the e n t i r e range
of pressures and temperatures.
Hydrates. Programs have been developed f o r p r e d i c t i n g hydrate
forming c o n d i t i o n s f o r the HLiG, H L i L G , and H I ^ I ^ e q u i l i b i a . These
use the approach developed by P a r r i s h and P r a u s n i t z (12) but w i t h the
PR equation used throughout f o r a l l f l u i d p r o p e r t y c a l c u l a t i o n s .
D e t a i l s of the method have been reported by Ng and Robinson (13).
T y p i c a l r e s u l t s f o r the HLiG e q u i l i b r i u m are shown f o r the
carbon dioxide-propane-water system and the methane-isobutane water
system i n F i g u r e 11. The p r e d i c t e d and experimental pressures are
compared a t the e x p e r i m e n t a l l y determined hydrate temperature. The
mixtures of carbon d i o x i d e and propane i n c l u d e d c o n c e n t r a t i o n s from
6 t o 84 mole percent propane on a w a t e r - f r e e b a s i s i n the gas phase
and the mixtures o f methane and isobutane included c o n c e n t r a t i o n s
from 0.4 t o 63.6 mole percent isobutane on the same b a s i s . I t w i l l
be seen that the p r e d i c t e d and experimental r e s u l t s compare f a v o r a b l y
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

214

P H A S E EQUILIBRIA

0.2

METHANE

A N D F L U I D PROPERTIES

0.4

0.6

I N C H E M I C A L INDUSTRY

0.8

1.0

AAOLE FRACTION, DRY BASIS

Figure 9. Hydrocarbon distribution in the hydrocarbon-rich liquid


and vapor in three-phase system containing water, methane, and
n- butane

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Peng-Robinson Equation of State

ROBINSON E T A L .

60

PR PREDICTED
GPA DATA BOOK (1976)

100

140

180

TEMPERATURE

220

260

Figure 10. Predicted equilibrium water content


of natural gas in contact with water liquid

Figure 11. Comparison of experimental and predicted hydrate formation pressures in the HL G
region (data from Refs. 17,18)
t

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

216

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

throughout, although the methaneisobutane values are biased


s l i g h t l y high.
F i g u r e 12 shows a comparison between p r e d i c t e d and experimental
H L 1 L 2 G data f o r the methane-isobutane-water system.
None of the
four-phase data were used i n e s t a b l i s h i n g the parameters used i n
making the p r e d i c t i o n s .
Recently, Ng and Robinson (14) have extended the methods used
above f o r the HLiG and H L 1 L 2 G e q u i l i b r i a to the H L i L r e g i o n . This
was accomplished by developing a method f o r p r e d i c t i n g the slope of
the H L 1 L 2 locus i n multicomponent systems.
By combining t h i s w i t h
the p r e d i c t e d H L 1 L 2 G p o i n t f o r the system i t i s p o s s i b l e to c a l c u l a t e the hydrate forming temperature i n the H L i L r e g i o n at any
pressure.
F i g u r e 13 shows a compariso
hydrate forming c o n d i t i o n
l i q u i d m i x t u r e s . The composition of the mixtures i s given i n Table
4. These i n c l u d e a mixture of e s s e n t i a l l y p a r a f f i n hydrocarbons, a
mixture c o n t a i n i n g a s i g n i f i c a n t amount of carbon d i o x i d e , and a
mixture c o n t a i n i n g a wide range of molecular weights. The mixture
c o n t a i n i n g the carbon d i o x i d e shows a d i f f e r e n c e between the p r e d i c t e d and experimental hydrate formation temperature of about 2 F
although the slopes of the p r e d i c t e d H L i L l o c i i agree very w e l l
w i t h those of the experimental data i n every case. The discrepancy
between the experimental and p r e d i c t e d h y d r a t i o n temperatures
probably r e s u l t s from a combination of s m a l l e r r o r s i n both the
bubble p o i n t and hydrate programs.
2

Future Work
Undef ined F r a c t i o n s . The example a p p l i c a t i o n s i l l u s t r a t e d above
show the a b i l i t y of the PR equation to make acceptable f l u i d property
p r e d i c t i o n s f o r a wide v a r i e t y of s i t u a t i o n s when the composition of
the system i s f u l l y d e f i n e d . At the present time, a s u i t a b l e method
has not been developed f o r c h a r a c t e r i z i n g the c r i t i c a l p r o p e r t i e s
and a c e n t r i c f a c t o r f o r an undefined f r a c t i o n such as C y or i t s
e q u i v a l e n t . Work i s c u r r e n t l y i n progress on t h i s problem.
The
importance of being a b l e to handle t h i s k i n d of s i t u a t i o n f o r indust r i a l systems i n v o l v i n g petroleum f r a c t i o n s can r e a d i l y be a p p r e c i a t e d .
Water Content of Systems Containing CO? and H2S. Frequently
r e s e r v o i r f l u i d s and petroleum f r a c t i o n s c o n t a i n s i g n i f i c a n t concent r a t i o n s of CO2 and H2S. When these f l u i d s are i n the presence of
l i q u i d water and an e q u i l i b r i u m gas and/or l i q u i d phase i t i s of
i n t e r e s t to be a b l e to c a l c u l a t e the water content of the gas and
hydrocarbon l i q u i d . A s u i t a b l e scheme f o r making these p r e d i c t i o n s
i s c u r r e n t l y being developed. P r e l i m i n a r y i n d i c a t i o n s are t h a t the
6 y values f o r water w i t h CO2 or H2S w i l l have to be temperature
dependent.
+

Nomenclature
a
b

a t t r a c t i o n parameter i n PR equation
Van der Waals covolume
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

ROBINSON ET AL.

Peng-Robinson Equation of State

Figure 12. Comparison of experimental and predicted four-phase Hhth^G


equilibrium in the methane-isobutane-water system

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

218

PHASE

EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L

INDUSTRY

NG AND ROBINSON (1976)


NG AND ROBINSON (1976)
VERMA (1974)
PR PREDICTED
PREDICTED HL,L G
2

Figure 13. Comparison of experimental and predicted hydrate-forming conditions in selected liquid mixtures in the
region

50
TEMPERATURE

60
F.

Table 4
Composition of Mixtures Used f o r P r e d i c t i n g
Hydrate Formation i n the H^L^ Region

Component
M Methane
Ethane
Propane
Isobutane
Nitrogen
Carbon Dioxide
n-Decane

Mixture I
Mole %
2.2
30.6
50.8
16.2
0.2

Mixture I I
Mole %

Mixture I I I
Mole %
14.5

17.0
38.6
18.9

27.1

25.5

58.4

Ng and Robinson (13)


Verma (16)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

8.

G
H
Ll
L
P
R
T
v
x
Z
2

ROBINSON ET AL.

"
-

Peng-Robinson Equation of State

219

gas phase
s o l i d hydrate phase
w a t e r - r i c h l i q u i d phase
l i q u i d phase r i c h i n hydrate former(s)
pressure
gas constant
temperature
molar volume
mole f r a c t i o n
compressibility factor

Greek L e t t e r s
a
6
y
a)

scaling factor i
i n t e r a c t i o n paramete
c h a r a c t e r i s t i c constant used f o r PR parameters
acentric factor

Subscripts
c
i,j m
-

c r i t i c a l property
component i d e n t i f i c a t i o n
mixture p r o p e r t y

Literature Cited

1. Peng, D.-Y., and Robinson, D. B., Ind. Eng. Chem. Fundamentals,


(1976) 15, 59.
2. Soave, G., Chem. Eng. Sci. (1972) 27, 1197.
3. Redlich, O., and Kwong, J. N. S., Chem. Rev., (1949) 44, 233.
4. Chen, R. J., Chappelear, P. S., and Kobayashi, R., J. Chem.
Eng. Data, (1974) 19, 53.
5. Chen, R. J., Chappelear, and Kobayashi, R., Chem. Eng. Data,
(1974) 19, 58.
6. Peng, D.-Y, and Robinson, D. B., "A rigorous Method for Predicting
the Critical Properties of Multicomponent Systems Using an Equation of State, " AIChE Journal, (1977) 23, 137.
7. Gibbs, J. Willard, "On the Equilibrium of Heterogeneous Substances," (October 1876 - May 1877). Collected Works, Vol. 1,
p. 55, Yale University Press, New Haven, Connecticut, 1928.
8. Peng, D.-Y., and Robinson, D. B., "Two- and Three Phase Equilibrium Calculations for Systems Containing Water," Can. Journal of
Chem. Eng., (1976) 54, 595.
9. McKetta, J. J., and Katz, D. L., Ind. Eng. Chem., (1948) 40, 853.
10. Wehe, A. H., and McKetta, J. J., J. Chem. Eng. Data, (1961) 6,
167.
11. Roberts, L. R., Wang, R. H., Azarnoosh, A., and McKetta, J. J.,
J. Chem. Eng. Data, (1962) 7, 484.
12. Parrish, W. R., and Prausnitz, J. M., Ind. Eng. Chem. Process
Des. Develop., (1972) 11, 26.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

220

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

13. Ng, H.-J., and Robinson, D. B., Ind. Eng. Chem. Fundamentals
(1976) 15, 293.
14. Ng, H.-J., and Robinson, D. B., "Hydrate Formation in Condensed
Systems," AIChE Journal, (1977), In Press.
15. Yarborough, L., and J. Chem. Eng. Data, (1972) 17, 129.
16. Gonzales, M. H., and Lee, A. L., J. Chem. Eng. Data, (1968) 40,
853.
17. Robinson, D. B., and Mehta, B. R., and J. Can. Pet. Tech., (1971)
10, 33.
18. Wu, B.-J., Robinson, D. B., and Ng, H.-J., J. Chem. Thermo.,
(1976) 8, 461.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

9
Application of Equations of State in Exxon's Production
Operations
S. W. HOPKE
Exxon Production Research Co., Houston, TX 77001

Equations of state
tion of phase behavior in field separation facilities, pipelines,
gas plants and condensate or volatile oil reservoirs. These simulation programs are executed scores of times each working day.
There are several state equation methods available to our engineers. One of them, the BWRS equation, (1 - 3), is more accurate
than the others and is used for almost all of our simulations that
employ state equations.
The BWRS equation is Starling's modification of the BenedictWebb-Rubin equation of state. It contains eleven adjustable pure
component parameters plus a binary interaction parameter for each
component pair. Thus, a typical 20 component mixture would be
characterized by 220 pure component parameters and 180 different
binary interaction parameters--a total of 400 constants. Exxon's
set of constants were determined by multi-property regression, a
procedure in which parameters are adjusted until available data on
density, enthalpy, vapor pressure, K-values, sonic velocity, and
specific heats are all matched simultaneously. The large number
of constants to be determined requires that these data be accurate
and that they cover a wide range of conditions. Nearly 20,000 data
points were used to determine our set of constants. The large
amount of data required limits the components that can be handled
to the relatively few for which such data exist and may also place
a practical limit on the number of parameters desirable in an equation of state.
To be useful for typical petroleum production applications, a
state equation must be able to predict the phase behavior of mixtures containing hydrocarbon fractions. The BWRS equation can do
this for mixtures containing fractions with molecular weights as
high as 500. The BWRS parameters for these fractions are obtained
from correlations of the parameters, made dimensionless by dividing
by appropriate powers of the critical temperature and critical
volume, with the acentric factor. Accurate predicted K-values for
light components in oils result from correlations of binary interaction parameters. Reliable simulations of absorber plant
221

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

222

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

performance are p o s s i b l e even when only the molecular weight and


d e n s i t y o f the a b s o r p t i o n o i l s are known.
In condensate and v o l a t i l e o i l r e s e r v o i r s , i n h i g h pressure
s e p a r a t i o n f a c i l i t i e s , and i n p i p e l i n e s a s s o c i a t e d w i t h p r o d u c t i o n
of r e s e r v o i r s i n remote l o c a t i o n s , phase behavior i s dominated by
hydrocarbons h e a v i e r than C ^ Q . Since the c o n c e n t r a t i o n s and prop e r t i e s o f these heavy hydrocarbon f r a c t i o n s are not u s u a l l y known,
r e l i a b l e phase behavior p r e d i c t i o n s f o r these produced f l u i d s a r e
i m p o s s i b l e unless they are based upon experimental phase behavior
data f o r the f l u i d i n q u e s t i o n . Consequently, to p r e d i c t the phase
behavior o f these systems, we take the f o l l o w i n g approach.
First,
the composition o f the f l u i d i s measured t o C10+ and the molecular
weight and d e n s i t y determined f o r each o f the C5 t o C10+ f r a c t i o n s .
The C^o"" f r a c t i o n i s the
the C I Q , C15, C 2 0 and
i n t e r a c t i o n parameters of these heavy hydrocarbon f r a c t i o n s w i t h
other components are adjusted u n t i l the model matches experimental
phase behavior data f o r the f l u i d . The minimum phase behavior
data r e q u i r e d i s the volume percent l i q u i d a t s e v e r a l pressures and
at a constant temperature.
Because of the l a r g e number o f constants i n v o l v e d , the BWRS
method r e q u i r e s s l i g h t l y longer computation times than s i m p l e r ,
l e s s accurate methods. Considerable a t t e n t i o n to improving comput a t i o n e f f i c i e n c y has enabled us to use the BWRS equation i n t r a y t o - t r a y column c a l c u l a t i o n s and i n a one-dimensional c o m p o s i t i o n a l
r e s e r v o i r s i m u l a t o r , a p p l i c a t i o n s which i n v o l v e l a r g e numbers o f
s t a t e equation c a l c u l a t i o n s .
While the BWRS equation o f s t a t e i s adequate f o r most o f our
a p p l i c a t i o n s , there are problem areas. Some low temperature proc e s s i n g c o n d i t i o n s approach the c r i t i c a l r e g i o n , where c a l c u l a t i o n s
l o s e accuracy and are d i f f i c u l t to converge.
To date, we have not
s y s t e m a t i c a l l y evaluated the accuracy near mixture c r i t i c a l p o i n t s
nor s t u d i e d ways t o improve convergence i n t h i s r e g i o n .
We have not had great success modeling water w i t h the BWRS
equation. Water i s present i n most p r o d u c t i o n systems and we have
had t o use separate c o r r e l a t i o n s f o r water behavior.
Binary i n t e r a c t i o n parameters, e s p e c i a l l y f o r component p a i r s
that g r e a t l y d i f f e r i n molecular s i z e , tend to be temperature
dependent. This i n d i c a t e s t h a t the mixing r u l e s can be improved.
In the f u t u r e , we p l a n t o continue i n c o r p o r a t i n g new data
i n t o our c o r r e l a t i o n s as they become a v a i l a b l e . We a l s o await w i t h
i n t e r e s t s t u d i e s c u r r e n t l y underway i n the u n i v e r s i t i e s t h a t might
l e a d to f a s t , g e n e r a l i z e d equations o f s t a t e t h a t can handle water
and p o l a r compounds w h i l e r e t a i n i n g adequate accuracy f o r e n g i neering a p p l i c a t i o n s .
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

9.

HOPKE

Equations of State in Exxon's Operations

223

Literature Cited
1. Lin, C. J. and Hopke, S. W., AIChE Symposium Series (1974), 70,
No. 140, 37.
2. Hopke, S. W. and Lin C. J. presented at 76th National AIChE
meeting, Tulsa, Oklahoma (1974).
3. Hopke, S. W. and C. J. Lin, Proc. 53rd Gas Processors Assn.
Annual Conv. (1974) p. 63.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

10
Phase Equilibria from Equations of State
T. E. DAUBERT
Pennsylvania State University, University Park, PA 16802

As I am last to make opening remarks I have decided to take a


slightly different approach to the problem. The previous six speakers
have alluded to the meaning and application of various equations--their
advantages, disadvantages and accuracy. As co-director of the API
Technical Data Book project my major interest is in ascertaining what
equation is the most generally interpolatable and extrapolatable with
reasonable accuracy over a wide range rather than what is the most
accurate equation within a limited range of applicability.
My major premise is: No equation of state is necessarily better
than the data used to validate it. In order to be generally valid
any equation must be tested over a wide range of molecular type and
weight of components, a wide range of compositions, and the entire
temperature and pressure span. We've evaluated many of the equations
available and conclude that a decision as to the universally "best"
possible equation cannot be made with current data. In addition, I
personally would suggest that until more data are available further
refinements of existing base equations may be empty exercises.
Thus, what I would like to do is show some examples of the
data that are available and then point out where the largest gaps
exist and what must be done aboutit.My discussion will be limited
to hydrocarbon systems and systems of hydrocarbons and the industrially important gases--H, N2, HS, CO, and CO. It will become
apparent that the easy data already have been taken and the difficult
data are yet to be determined.
2

Discussion
Table 1 shows the data which have been gathered for our work
from a comprehensive survey of the literature. All binary data
were rigorously tested for thermodynamic consistency using the method
of Van Ness and co-workers (jL, 2) using the general coexistence
equation reduced to constant temperature or constant pressure
according to the data source. It is readily apparent that less than
224

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.
Nonhydrocarbon

Nonhydrocarbon
Hydrogen
Nitrogen
Hydrogen + Hydrogen

Nonhydrocarbon
Hydrogen
Hydrogen S u l f i d e
Carbon Dioxide
Carbon Monoxide
Nitrogen

Quaternary Hydrocarbon Hydrocarbon - Water


Petroleum F r a c t i o n s

Ternary Hydrocarbon -

Binary Hydrocarbon -

Binary Hydrocarbon
Ternary Hydrocarbon
Quaternary Hydrocarbon
F i v e and S i x Component Hydrocarbon

Type System

Sulfide

Types and Amounts of VLE Data A v a i l a b l e

Table 1

209
97
54

750
350
700
240
450

2836
670
134
60

430
240
323
156
184

1850

P o i n t s of Data
Available
"Consistent"

226

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L

INDUSTRY

t w o - t h i r d s of the b i n a r y data were c o n s i s t e n t . Thus, only the


c o n s i s t e n t p o i n t s were used f o r data e v a l u a t i o n . The method was
extended t o t e r n a r y systems. However, s i n c e necessary parameters
f o r t e s t i n g o f t e n were not a v a i l a b l e f o r many data s e t s , a l l
a v a i l a b l e data which were not o b v i o u s l y i n e r r o r were used f o r
testing.
From t h i s t a b l e i t i s apparent that data on t e r n a r y hydrocarbon-non-hydrcarbon systems are i n short supply as are data on
a l l four and h i g h e r component systems. However, the former need
i s the most c r i t i c a l f o r t e s t i n g purposes as e s t i m a t i n g equations
which are a c c u r a t e f o r t e r n a r i e s , i n g e n e r a l , are accurate f o r
higher multicomponent systems. The t a b l e a l s o shows no e n t r i e s
f o r hydrocarbon-water o r petroleum f r a c t i o n systems. Such systems
w i l l be d i s c u s s e d l a t e r
Table 2 breaks dow
Table 2
C o n s i s t e n t B i n a r y Hydrocarbon VLE Data

System Types
A

Number o f
Points

Carbon Number Range

r s

Paraffin - Paraffin

727

Paraffin - Olefin

160

c -c

Olefin - Olefin

2~ 10

2- 6

A
6" 7

29

P a r a f f i n - Naphthene

133

r 8

P a r a f f i n - Aromatic

450

r s

VS

O l e f i n - Aromatic

128

V 8

V 8

Naphthene - Aromatic

160

V 8

6" 8

7- 10

Naphthene - Naphthene

Aromatic - Aromatic

60

Total

1850

3
c

V 9
C

molecular type systems and carbon number range. Of systems of r e a l


i n t e r e s t , date i s very sparse f o r naphthene-naphthene and aromaticaromatic systems. Data are n o n e x i s t e n t above C^Q f o r any of the
system types.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

10.

Phase Equilibria

DAUBERT

227

from Equations of State

Table 3 shows the d i s t r i b u t i o n of pressure ranges of the data


Table 3
Pressure Range of B i n a r y Hydrocarbon
Pressure Range (psia)
P < 14.7
14.7

<

p <_ 100

100 p 1000
1000

<_

Data

Percent of Data P o i n t s
37
6
44

f o r the t o t a l b i n a r y hydrocarbon data s e t . Few data e x i s t i n the


important range of 1 - 7 atm. o r above 65 atm.
Table 4 l i s t s the c o n s i s t e n t b i n a r y hydrocarbon-nonhydrocarbon
VLE data. Data are a g a i n e s s e n t i a l l y n o n e x i s t e n t above hydrocarbons
c o n t a i n i n g ten carbon atoms. Aromatic data i s e s s e n t i a l l y l i m i t e d
to benzene and naphthenic data are almost absent.
Table 5 summarizes data f o r multicomponent systems. For hydrocarbons, the same d e f i c i e n c i e s e x i s t as were present f o r b i n a r i e s
only worse. Aromatic and naphthenic data are n o n e x i s t e n t . For
nonhydrocarbon-hydrocarbon systems no data are a v a i l a b l e f o r CO o r
CO2 and other data are extremely sketchy.
Two areas l i s t e d i n Table 1 were not d i s c u s s e d h y d r o c a r b o n water b i n a r i e s and petroleum f r a c t i o n s . For the former systems
only e i g h t systems of experimental VLE data ( e t h y l e n e , propylene,
1-butene, 1-hexene, n-hexane, cyclohexane, benzene, and n-nonane)
were a v a i l a b l e . Use o f s o l u b i l i t y data and c a l c u l a t e d VLE data
added only f i v e more systems (propane, propyne, cyclopropane, nbutane, and 1,3-butadiene). For petroleum f r a c t i o n systems only
three sources and seven systems have been c h a r a c t e r i z e d w e l l enough
to use i n a n a l y t i c a l c o r r e l a t i o n s to be t e s t e d . These systems
i n c l u d e three naphtha-fuel o i l systems, two hydrogen-hydrocrackate
f r a c t i o n s , and two hydrogen-hydrogen s u l f i d e - h y d r o c r a c k a t e f r a c t i o n s .
No reasonable work can be done without a d d i t i o n a l data.
Conclusions
The major c o n c l u s i o n of t h i s survey i s o b v i o u s m o r e data are
necessary i n order to v a l i d a t e an extended range, completely g e n e r a l
equation of s t a t e . P a r t i c u l a r l y important areas f o r which new data
must be taken or p r o p r i e t a r y data must be r e l e a s e d are l i s t e d below
i n no p a r t i c u l a r order as p r i o r i t i e s depend on the users needs.
1. All systems w i t h hydrocarbon components above

C .
10

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

228

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Table 4
C o n s i s t e n t B i n a r y Hydrocarbon - Nonhydrocarbon VLE Data

Nonhydrocarbon

Hydrocarbon Type
and Carbon Number Range

Hydrogen

P a r a f f i n s (C^
O l e f i n s ( C -*
0

c )
12

Approximate
Number of Data
Points
280
60

3>

Naphthenes (C^ + C )
?

50

Aromati
430
Hydrogen S u l f i d e

P a r a f f i n s (C

io>

220
13

Naphthene (C^)

Aromatic (Cg)

240
Carbon D i o x i d e

P a r a f f i n s (C.

282
C

10>
24

Olefin (C )
3

Naphthene (C >

Aromatic (C^)

323
Carbon Monoxide

Paraffins

105
51

Aromatic (C^)

156
Nitrogen

P a r a f f i n s (CAromatic (C^)

10>

168
16
184

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

10.

Phase Equilibria

DAUBERT

229

from Equations of State

Table 5
3, 4, 5, and 6 Component Systems

Type System

No. of
Systems

No. of Data
Points

12
1
2

435
13
67

15

53

Hydrocarbon
Ternary Hydrocarbon
Paraffin (Ci - C )
P a r a f f i n - O l e f i n (Ci - C3
P a r a f f i n - Naphthene - O l e f i n (C5 - C7)
M i s c e l l a n e o u s System w i t P a r a f f i n s
O l e f i n s , Acetylene
1 0

Quaternary Hydrocarbon
P a r a f f i n ( C - Cy)
P a r a f f i n - O l e f i n - D i o l e f i n - Acetylene

(c )
3

P a r a f f i n - O l e f i n - D i o l e f i n - Acetylene
(C )
5

F i v e and S i x
5 Paraffin
6 Paraffin
6 Paraffin

Carbon Atom Hydrocarbon


(C-^ - C^Q)
(C^ - C )
- O l e f i n (C4)

66
134

28
17
15

1 0

60

Nonhydrocarbon
Ternary Nonhydrocarbon
Hydrogen - Methane - Ethane
Hydrogen - Methane - Propane
Hydrogen - Methane - Ethylene
N i t r o g e n - Methane - Ethane
N i t r o g e n - Methane - Hexane
Hydrogen - Hydrogen S u l f i d e - C^ aromatic
or p a r a f f i n o r naphthene
Quaternary Nonhydrocarbon
Hydrocarbon N i t r o g e n - Methane Ethane
Hydrogen - Benzene - Cyclohexane - Hexane
Hydrogen - Hydrogen S u l f i d e - Methane Isopropylcyclohexane

82
30
97
44
53
54

1
1

360

7
36

1
52

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

230

P H A S E EQUILIBRIA

2.
3.
4.
5.
6.

A N D F L U I D PROPERTIES

IN C H E M I C A L

INDUSTRY

Aromatic and naphthenic b i n a r y and t e r n a r y hydrocarbon


systems.
Nonhydrocarbon-naphthenic and aromatic b i n a r y and t e r n a r y
systems, e s p e c i a l l y hydrogen-aromatic-naphthenic systems.
Water-hydrocarbon b i n a r y and t e r n a r y systems of a l l types.
Water-hydrocarbon-nonhydrocarbon
t e r n a r y systems.
Petroleum f r a c t i o n and petroleum fraction-nonhydrocarbon
systems.

Progress i n o b t a i n i n g new data i s e s s e n t i a l i f the users of


equations of s t a t e ever hope to adopt a r e l i a b l e , dependable, and
accurate p r e d i c t o r .

References Cited
1. Van Ness, H. C., "Classical Thermodynamics of Non-Electrolyte
Solutions," Pergamon Press, Oxford (1964).
2. Van Ness, H. C., Byer, S. M., Gibbs, R. E. AIChE Journal,
(1973) 2, 238.
Acknowled gment
The R e f i n i n g Department of the American Petroleum I n s t i t u t e
i s g r a t e f u l l y acknowledged f o r f i n a n c i a l support of t h i s work.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

11
Equations of State in the Vapor-Liquid Critical Region
P. T. EUBANK
Texas A&M University, College Station, TX 77843

Equations of stat
analytic and those that are not. Analytic equations of the form
P(,T,[Z]) cannot provide an accurate description of thermodynamic
properties in the critical region whether for the pure components
or their mixtures. Scaled ES are non-analytic in the usual P (,T)
coordinates but assume analyticity in(,T)for pure components.
The choice of variables for a scaled ES for a mixture is not welldefined although Leung and Griffiths (1) have used P(T,[]) with
success on the He-He system. Phase diagrams are simplier in such
coordinates as the bubble-point surface and dew-point surface col
lapse into a single sheet.
Analytical equations operating outside the critical region
generally correlate P--T-[Z] data with greater difficulty as one
of the components is exchanged for a compound of greater acentricity or, particularly, polarity. Disclaimers usually accompany
classical equations to discourage use with highly polar compounds.
Steam is a good example--both the ES and correlation procedures
used to produce steam tables differ considerably from those used
with hydrocarbons. Scaled ES operating in the critical region,
where intermolecular forces are not so important, do not incur
additional difficulty with highly polar compounds.
i

I. Correlation of Fluid Properties with Analytic ES


Angus (2) has recently surveyed modern ES including
1. virial-type
2. extended BWR including Strobridge, Bender, Gosman-McCartyHust, and Stewart-Jacobsen
3. Helmholtz free energy equations as used by Pollak and by
Keenan-Keyes-Hill-Moore for water/steam
4. orthogonal polynomials as in the NEL steam tables of 1964
5. spline functions as used by Schot in 1969 for steam
6. the Goodwin ES (non-analytic)
7. the Kazavchinskii ES.
231

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

232

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

The form of the ES p l u s the number and type of c o n s t r a i n t s to


be p l a c e d upon i t s constants depends on the compound and the r e g i o n
of reduced pressure and temperature over which the equation i s to
be used. Thirst, we w i l l examine compounds t h a t are not h i g h l y
p o l a r i . e . , d i p o l e moment <0.5D.
A. Non-Polar Compounds. I f we w i s h to f i t the data f o r
n i t r o g e n ( T = 126.26K) above 200K, a Bender (3) ES,
c

(P/pRT) = 1 + Bp + C p
where B = n

+ Dp

- n /T
2

- n /T
3

C = n

+ n /T

+ n

D = n

E = n
F =

+ Ep

+ Fp

- n./T
4

p2

+ (G + H p ) p e ~ " 2 0 ,

- n /T
5

(1)

n /T
1Q

n /T
12

n /T
13

G = n /T

H = n /T

1 ?

+ n /T

+ n /T

+ n^/T ,

1 5

l g

n^/T

could be used w i t h only the f o l l o w i n g c o n s t r a i n t s :


1. the equation f o r B c o n t a i n i n g f i v e constants should accura t e l y reproduce the l i t e r a t u r e second v i r i a l c o e f f i c i e n t s
over the d e s i r e d temperature range.
2. the constants i n the equation f o r C may a l s o be c o n s t r a i n e d
to f i t any C (T) data and/or to p r o v i d e a C vs T curve i n
agreement w i t h the Lennard-Jones p a i r - p o t e n t i a l ( 4 ) .
3. a t h i g h d e n s i t i e s the Bender equation could be f u r t h e r cons t r a i n e d to reproduce a hard-sphere ES.
However, i f we wish to f i t both the l i q u i d and vapor PVT s u r face f o r n i t r o g e n a t temperatures above 80K, then a d d i t i o n a l cons t r a i n t s must be p l a c e d on the Bender c o n s t a n t s . As most of the
p r o p e r t i e s i n the two-phase r e g i o n are f u n c t i o n s only of temperat u r e , are r e l a t e d by the Clapeyron e q u a t i o n , and o f t e n r e p r e s e n t
measurements ( i . e . , heats of v a p o r i z a t i o n ) independent of the
single-phase d e n s i t y data, i t i s g e n e r a l l y b e s t to f i x the c o e x i s tence dome f i r s t and l a t e r c o n s t r a i n the PVT s u r f a c e to c o n s i s t e n t l y
pass through i t .
D o u s l i n and coworkers (5) p r o v i d e e x c e l l e n t examples as to the
d e t e r m i n a t i o n of accurate and c o n s i s t e n t two-phase p r o p e r t i e s .
The
c r i t i c a l c o n s t a n t s , the vapor p r e s s u r e curve, and the s a t u r a t i o n
d e n s i t i e s are found g r a p h i c a l l y from the two-phase data. The heat
of v a p o r i z a t i o n i s c a l c u l a t e d from the Clapeyron equation and
checked f o r power-law b e h a v i o r a g a i n s t the temperature v a r i a b l e

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

11.

Equations of State in Vapor-Liquid

EUBANK

Critical Region

233

T = 1 as d i s c u s s e d by H a l l and Eubank ( 6 ) . This reference


a l s o provides a method f o r accurate determination o f the vapor
pressure slope a t the CP,
*c =- r < V

d T

R l

T R

( 2 )

= i ,

which ranges from about f o u r f o r ^He to over e i g h t f o r water.


The f o l l o w i n g a d d i t i o n a l c o n s t r a i n t s may now be placed on our
Bender ES constants:
4. slope of c r i t i c a l i s o c h o r e a t CP equal to ty .
5.
O P/8p )
= 0 a t CP, w i t h m = 1, 2, 3, 4.
6. obey Maxwell's equal area r u l e on each s u b c r i t i c a l i s o therm spaced 10K.
At t h i s p o i n t there i s the danger t h a t our twenty-constant
Bender equation has bee
no f r e e constants l e f t
der (2) g e n e r a l l y used c o n s t r a i n t s 1, 4, 5 (m = 1,2) and 6 (about
5 isotherms) which leaves seven f r e e constants.
c

T c

_B. P o l a r Compounds. The same procedures can be a p p l i e d to


h i g h l y p o l a r compounds except that i t i s d i f f i c u l t to a c c u r a t e l y
represent the single-phase d e n s i t y data without a l a r g e number of
unconstrained constants. For the water example, the P o l l a k equat i o n uses 40 c o n s t a n t s , Keenan-Keyes-Hill-Moore used 50 and Jusa
used over 100 as d i d Schot i n her b i c u b i c s p l i n e f i t .
The major d i f f i c u l t y concerning ES f o r p o l a r compounds i s the
l a c k o f a c c u r a t e , comprehensive data o r , i n most cases, the l a c k of
any data. Steam i s probably the only h i g h l y p o l a r compound f o r
which there i s a l a r g e body of data f o r a v a r i e t y o f p r o p e r t i e s
such as vapor pressure, c r i t i c a l c o n s t a n t s , s a t u r a t i o n d e n s i t i e s ,
heats o f v a p o r i z a t i o n , single-phase d e n s i t i e s i n both l i q u i d and
vapor, c a l o r i m e t r i c , Joule-Thornson, s o n i c v e l o c i t i e s and heat capac i t y measurements (7_,jB,9) . Recent data (10) and c o m p i l a t i o n work
(11) have improved the p i c t u r e f o r ammonia. There i s a l s o a r e a sonable body o f data f o r methanol but i t i s not a l t o g e t h e r thermodynamically c o n s i s t e n t (12).
I n c o n s i s t e n c i e s are more l i k e l y to occur between sets o f PVT
data from d i f f e r e n t l a b o r a t o r i e s due p r i m a r i l y to s u r f a c e e f f e c t s
p h y s i c a l a d s o r p t i o n and chemical r e a c t i o n . L i k e w i s e , c a l c u l a t e d
enthalpy d e v i a t i o n s w i t h pressure a t constant temperature from
d e n s i t y measurements are not so l i k e l y to agree w i t h the c a l o r i m e t r i c data as f o r non-polar compounds.
II.

Non-Analytic ES

The reader may note t h a t there i s now a tendency to use some


of the r e s u l t s c o n s i s t e n t w i t h s c a l i n g theory and the data i n conj u n c t i o n w i t h an assumed a n a l y t i c ES. Examples are (1) a nona n a l y t i c vapor pressure equation such as that of Goodwin o r of Wagner and (2) m = 3,4 i n c o n s t r a i n t 5, above. While t h e o r e t i c a l l y
i n c o n s i s t e n t , an a n a l y t i c ES so c o n s t r a i n e d g e n e r a l l y provides a

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

234

PHASE

EQUILIBRIA

A N D FLUID

PROPERTIES IN C H E M I C A L

INDUSTRY

b e t t e r approximation i n the c r i t i c a l r e g i o n although i n c o r r e c t a t


the CP. Two d i f f i c u l t i e s that a r i s e i n using n o n - a n a l y t i c ES a r e
that (1) they a r e not e a s i l y t r a c t a b l e and (2) they are not d e s i r able o u t s i d e the c r i t i c a l r e g i o n . By t r a c t a b l e , we mean the ease
w i t h which one can d e r i v e an equation f o r a measureable q u a n t i t y ,
such as the heat of v a p o r i z a t i o n , from a reasonably simple s c a l e d
ES, such as that due to V i c e n t i n i - M i s s o n i , L e v e l t Sengers and
Green (13), i n the form o f u(p,T). One o f t e n d e r i v e s an expression
i n v o l v i n g a power s e r i e s as i n Ref. 6 f o r the vapor pressure.
Attempts to blend a n a l y t i c and n o n - a n a l y t i c ES along an a r b i t r a r y c r i t i c a l r e g i o n face the u s u a l d i f f i c u l t y o f b l e n d i n g d i f f e r ent a n a l y t i c e q u a t i o n s d i s c o n t i n u i t i e s a r e l i k e l y to occur i n the
second d e r i v a t i v e s of the PVT s u r f a c e ( i . e . , the heat c a p a c i t y )
plus the d i s s i m i l a r i t y of the form of the two equations
A successf u l example i s the b l e n d i n
m e t r i c s c a l e d ES by Chapel
carbon d i o x i d e . One a l t e r n a t e procedure suggested by L e v e l t Sengers
i s to use the a n a l y t i c ES as the background term and add on the
necessary n o n - a n a l y t i c a l terms i n a manner such that they only cont r i b u t e i n the c r i t i c a l r e g i o n . A second a l t e r n a t i v e i s j u s t the
r e v e r s e t a k e the CP as reference and add a n a l y t i c terms to the
s c a l e d ES as one moves away from the CP.

Literature Cited
1.
2.

3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Leung, S. S. and Griffiths, R. B., Phys. Rev. A (1973), 8,


2670.
Angus, S., "Guide to the Correlation of Experimental Thermodynamic Data on Fluids", IUPAC Thermodynamic Tables Project
Centre, Department of Chemistry, Imperial College, London.
(May 1975).
Bender, E., Kaltetechnik-Klimatisierung 23, 258 (Sept. 1971).
Mason, E. A. and Spurling, T. H., "The Virial Equation of
State", p. 13, Pergamon Press, 1969.
Douslin, D. R. and Harrison, R. H., J. Chem. Thermodynamics
(1973), 5, 491.
Hall, K. R. and Eubank, P. T., I&EC Fundam. (1976), 15, 323.
Keenan, J. H., Keyes, F. G., Hill, P. G., and Moore, J. G.,
"Steam Tables", Wiley and Sons, Inc., New York, 1969.
Levelt Sengers, J. M. H. and Greer, S. C., Int. J. Heat and
Mass Transfer (1972), 15, 1865.
Baehr, H. D. and Schomaecker, H., Forsch. Ingenieurw. (1975),
41 (2), 43.
Baehr, H. D., Garnjost, H., and Pollak, R., J. Chem. Thermodynamics (1976), 8, 114.
Haar, L. and Gallagher, J. S., "Thermodynamic Properties of
Ammonia", Nat. Bur. of Stds., Washington, D. C. (to be published).
Eubank, P. T., Chem. Engr. Sym. Ser. (1970), 66 (98), 16.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

11.

EUBANK

Equations of State in Vapor-Liquid

Critical Region

235

13. Vicentini-Missoni, M., Levelt Sengers, J. M. H., and Green,


M. S., J. Res. Natl. Bur. Stand. (1969), 73A, 563.
14. Chapela, G. A. and Rowlinson, J. S., J. Chem. Soc. (Faraday
Trans.I) (1974), 70, 584.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

12
On the Development of an Equation of State for
Vapor-Liquid Equilibrium Calculations
M. G. KESLER and B. I. L E E
Mobil Oil Corp., Princeton, NJ 08540

Mobil's VLE and relate


use in the modeling of
refinery units, as well as petrochemical plants. Because of the
diversity and overlap of these needs, we favor the use of an equation of state (EOS) for most thermodynamic calculations in support
of process modeling. Our recent experience in the development of t
Lee-Kesler generalized correlation and in the use of a modified
Soave-Redlich-Kwong equation (SRK) give us reason to believe that t
above goal is attainable, at least to meet current needs. We would
like to outline a few criteria that might be helpful in guiding
future work in this area.
Desired Characteristics of an EOS for VLE Calculations
An important requirement of an EOS, to fill the needs of the
petroleum industry, is that i t apply to a wide range of hydrocarbon
from methane,to components boiling above 1500F and to wide boiling
mixtures of these components, including also H , H O N , O , CO2, C
and H S. The EOS would need to cover temperature ranges of -250 to
1000F and pressures from vacuum to several thousand psi, correspond
to reduced temperatures (T ) of 0.3 to 30 and to reduced pressures
(P ) of 0.01 to 10.
As a corollary of the above, the EOS should conform with the
principle of corresponding states, that is, i t should be generaliza
The advantages of a generalizable form are in the ease of developi
an EOS and of extending its application. A generalized form of th
coefficients should also help the development of mixing rules. It
is worth noting that the BWR EOS shows excessive and erroneous dep
dence on composition that can be traced to the specificity of the
constants.
A good starting point for the development of an EOS for VLE
application is reasonable representation of the compressibility,
this connection we have plotted in Figure 1, representation of the
compressibility factor of n-octane for several isotherms, using th
Lee-Kesler, Soave and Peng-Robinson (P-R) EOS's U , 2, 3). As is
2

236

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

KESLER

AND L E E

Vapor-Liquid

Figure 1.

Equilibrium

Calculations

Compressibility factor comparison

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

237

238

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

seen from the f i g u r e , the Soave r e s u l t s show s i g n i f i c a n t departure


from the Lee-Kesler, p a r t i c u l a r l y near the c r i t i c a l and i n the
l i q u i d r e g i o n . P-R shows much c l o s e r agreement w i t h the Lee-Kesler
except near^the c r i t i c a l , where the P-R gives a unique Z of 0.307.
Since the Z of substances of i n t e r e s t to the petroleum i n d u s t r y
v a r i e s from about 0.2 to 0.3, t h i s i s a severe shortcoming of P-R
and of other modified R-K EOS's.
The Soave and P-R m o d i f i c a t i o n s of the R-K EOS have remarkably
improved VLE r e p r e s e n t a t i o n . Nevertheless, we b e l i e v e that the
above weaknesses lead to thermodynamic i n c o n s i s t e n c i e s , hence to
d i f f i c u l t i e s of e x t r a p o l a t i o n and r e p r e s e n t a t i o n of thermal p r o p e r t i e s .
We favor a three-parameter EOS, approaching the complexity of BWR,
that would represent c o m p r e s s i b i l i t y w i t h greater accuracy than
modified R-K EOS's do.
c

C h a r a c t e r i z a t i o n of Heavy Hydrocarbons (NBP>200F)


Accurate r e p r e s e n t a t i o n of VLE i n petroleum p r o c e s s i n g by an EOS
depends on the accuracy of input data that c h a r a c t e r i z e s the component
or n a r r o w - b o i l i n g f r a c t i o n . I n t h i s connection i t would be h e l p f u l to
review current methods of c h a r a c t e r i z i n g a t y p i c a l crude.
The
s t a r t i n g p o i n t f o r that i s a crude assay shown i n F i g u r e 2.
The
crude, b o i l i n g between 100 and 1000F, i s d i v i d e d i n t o f r a c t i o n s
b o i l i n g w i t h i n a range o f , say, 25F.
Each f r a c t i o n i s c h a r a c t e r i z e d
by a b o i l i n g p o i n t (NBP) and a s p e c i f i c g r a v i t y (SG). Current pract i c e i s to d e r i v e from these two p r o p e r t i e s , the other p r o p e r t i e s
needed f o r the EOS such as P , T , W, MW, e t c . The current s t a t e - o f t h e - a r t based on the corresponding s t a t e s p r i n c i p l e can be represented
by:
c

( C o r r e l a t i o n s based on NBP

and

SG)

f ( T , P , a)) = f [ T (NBP,SG),P (NBP,SG),O)(NBP,SG)]=0(NBP,SG)


c
c
c
c

(1)

We b e l i e v e that the above mapping can be improved, p a r t i c u l a r l y f o r


hydrocarbons d e r i v e d from c o a l , s h a l e , e t c . , by i n t r o d u c i n g a t h i r d
parameter, such as v i s c o s i t y . The proposed can be represented by:
( C o r r e l a t i o n s based on NBP,
f(T ,P ,o))
c

SG, and

y)

= f [T (NBP,SG,y)^ (NBP,SG,y),co(NBP,SG,y) ]=0(NBP,SG,u)


c

(2)

Two

of the reasons f o r the suggested r e l a t i o n (2) are:

1.

The i d e a l - v a p o r s p e c i f i c heats of naphthenes d i f f e r s i g n i f i c a n t l y


from the s p e c i f i c heats of a mixture of n - p a r a f f i n s and aromatics
w i t h the same NBP and SG as those of the naphthenes (4).
The v i s c o s i t i e s of petroleum f r a c t i o n s w i t h the same NBP and SG
are d i f f e r e n t from cracked than f o r v i r g i n stocks ( 5 ) . In f a c t ,

2.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

12.

KESLER

AND L E E

Vapor-Liquid

Figure 2.

Equilibrium Calculations

Typical crude assay

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

239

240

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

v i s c o s i t y i s suggested as a t h i r d parameter because i t r e f l e c t s


w e l l s t r u c t u r a l d i f f e r e n c e s between substances.
In connection w i t h the crude assay, shown i n F i g u r e 2, r e l a t i o n (2)
i m p l i e s that v i s c o s i t y would be measured simultaneously w i t h the NBP
and SG, as a f u n c t i o n of the percentage d i s t i l l e d o f f the crude,
hence as a f u n c t i o n of temperature.

Literature Cited
1. Lee, B. I. and Kesler, M. G., AIChE J., (1975) 21, 510.
2. Soave, G., Chem. Eng. Sci., (1972) 27, 1197.
3. Peng, D. and Robinson
15, 59.
4. American Petroleum Institute Research Project 44, Texas A & M
University.
5. Watson, K. M., Wien, J. L. and Murphy, G. B., Ind. Eng. Chem.
(1936) 28, 605.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13
Oil Recovery by C O Injection
2

RALPH SIMON
Chevron Oil Field Research Co., LaHabra, CA 90631

In the U.S. ( e x c l u d i n g Alaskan North Slope) =420 b i l l i o n b a r r e l s of o i l have been d i s c o v e r e d ( F i g u r e 1 ) . Of t h i s amount 110
b i l l i o n have a l r e a d y been produced and an a d d i t i o n a l 30 b i l l i o n can
be economically recovered a t present p r i c e s as primary o r secondary
p r o d u c t i o n . Of the ^280 b i l l i o n unrecoverable by primary and secondary methods o n l y a f r a c t i o n can be recovered. P u b l i s h e d s t u d i e s
suggest t h a t CO2 might recover 5 t o 10 b i l l i o n b a r r e l s . T h i s
amount depends on economic parameters, t h e primary one being t h e
p r i c e of crude o i l .
The s u i t a b i l i t y of a s p e c i f i c r e s e r v o i r f o r CO2 i n j e c t i o n can
be estimated from phase behavior measurements, p h y s i c a l p r o p e r t y
c a l c u l a t i o n s , and displacement t e s t s i n v a r i o u s porous media.
R e s e r v o i r s t h a t a r e candidates f o r CO2 i n j e c t i o n g e n e r a l l y have
pressures exceeding 1500 p s i a (100 atmospheres) and crude o i l s w i t h
s p e c i f i c g r a v i t y <0.87 (>30 A P I ) .
In 1976 t h e r e a r e 6 commercial CO2 i n j e c t i o n p r o j e c t s ( 1 ) , and
more a r e planned.
I t ' s d o u b t f u l t h a t enough g o o d - q u a l i t y n a t u r a l l y
o c c u r r i n g CO2 can be found f o r a l l of them.
Displacement

Mechanisms i n C O 2 R e s e r v o i r O i l Systems

The p h y s i c a l phenomena t h a t occur d u r i n g CO2 i n j e c t i o n can be


e x p l a i n e d w i t h t h e a i d of a s e r i e s of s i m p l i f i e d network model
drawings o f a porous medium. F i g u r e 2 r e p r e s e n t s a v i r g i n r e s e r v o i r c o n t a i n i n g o i l as t h e continuous phase and connate water i n
i s o l a t e d c l u s t e r s of pores. F i g u r e 3 shows the r e s e r v o i r a f t e r a
w a t e r f l o o d , i n d i c a t i n g the r e s i d u a l o i l not d i s p l a c e d by the water
and the continuous water phase r e a c h i n g from i n l e t t o o u t l e t .
F i g u r e 4 i l l u s t r a t e s the i n v a s i o n of CO2 f o l l o w i n g the w a t e r f l o o d .
The advancing CO2 d i s s o l v e s i n the r e s i d u a l r e s e r v o i r o i l ,
causing i t t o s w e l l , decreasing i t s v i s c o s i t y , and v a p o r i z i n g the
more v o l a t i l e components i n the o i l . The advancing vapor phase i s
a l s o a b l e t o enter and d i s p l a c e pores c o n t a i n i n g r e s i d u a l o i l
241

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

242

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

BILLION BARRELS
US DISCOVERIES*

420

PRODUCED TO DATE

110

PRODUCIBLE WITH EXISTING PROCESSES


AND ECONOMICS

30

FROM COn

5-10

EXCLUDING ALASKAN NORTH SLOPE

Figure 1

WATER

OIL

INJECTED WATER

ED c o

Figure 2.

(INTERSTITIAL)

Oil (continuous) with connate water

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13.

SIMON

Oil Recovery by C0

243

Injection

WATER (INTERSTITIAL)

OIL

INJECTED WATER

Figure 3.

co

Oil after waterflood

WATER (INTERSTITIAL)

OIL

INJECTED WATER

E3 c o

Figure 4.

Oil with C0 injection


2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

244

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

because of low i n t e r f a c i a l t e n s i o n between the advancing gas and


r e s i d u a l l i q u i d . The combination of these phenomena enables CO2
to d i s p l a c e o i l i n e i t h e r secondary or t e r t i a r y c o n d i t i o n s .
Phase and Flow Behavior C h a r a c t e r i s t i c s of C02
R e s e r v o i r O i l Systems
The mechanisms described i n the previous s e c t i o n are expressed
q u a n t i t a t i v e l y i n Figures 5 through 10.
Figure 5 shows CO2 s o l u b i l i t y i n o i l as a f u n c t i o n of pressure
and temperature. Note that at t y p i c a l r e s e r v o i r c o n d i t i o n s e.g.
2,000 p s i a (135 atmospheres), and 170F (77C) the s o l u t i o n cont a i n s 65 mol percent CO2.
At these c o n d i t i o n s the d e n s i t y of the

Figure 5.

C0

solubility in oil

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13.

SIMON

Oil Recovery by C0

Injection

245

CO2 and some r e s e r v o i r o i l s a r e n e a r l y equal, thus m i n i m i z i n g CO2


gravity override.
F i g u r e 6 shows o i l phase v o l u m e t r i c expansion.
With 65 mol
percent CO2 i n s o l u t i o n the s w e l l i n g can be 25 percent. As the
o i l s w e l l s i t d i s p l a c e s adjacent o i l toward the producing w e l l s .
F i g u r e 7 d i s p l a y s the v i s c o s i t y of C02~crude o i l m i x t u r e s .
The data show that d i s s o l v e d CO2 can reduce v i s c o s i t y as much as
100 f o l d . This improves the m o b i l i t y r a t i o and decreases the
tendency of CO2 to f i n g e r i n the h i g h p e r m e a b i l i t y paths. A comp l e t e d i s c u s s i o n of F i g u r e s 5, 6, and 7 and r e l a t e d measurements
i s i n Reference 2.
F i g u r e 8 shows the two phase boundary and c r i t i c a l p o i n t f o r
a C 0 2 - r e s e r v o i r o i l system and notes t h a t a s o l i d p r e c i p i t a t e d a t

1.40

.20

X co

40

.60

Figure 6. Swelling factor vs. mol fraction C0

*vol @ safn press, ir temp


vol @ 1 atm ir temp

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

246

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

1.0 | -

1000

2000

SATURATION PRESSURE, PSIA

Figure 7.

Viscosity of C0 -crude oil mixtures at 120F


2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13.

SIMON

Oil Recovery

Figure 8.

by CO

Injection

Pressure-composition diagram at 130F: Oil A

American Chemical
Society Library
1155 16th St., N.W.
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
Washington, D.C. 20036
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

247

248

PHASE

EQUILIBRIA A N D F L U I D

PROPERTIES IN C H E M I C A L

INDUSTRY

CO2 c o n c e n t r a t i o n s >60 mol percent. C r i t i c a l p o i n t s of systems


s t u d i e d ranged from 60 mol percent CO2 and 2570 p s i a (175 atmospheres) to 75 mol percent and 4890 p s i a (330 atmospheres).
F i g u r e 9 p r o v i d e s "K" data f o r one C T ^ - r e s e r v o i r o i l system
at one p r e s s u r e . For systems near the c r i t i c a l p o i n t , the K s
approach 1.0 and a s i g n i f i c a n t amount o f o i l v a p o r i z e s .
F i g u r e 10 i n d i c a t e s how i n t e r f a c i a l t e n s i o n between gas and
l i q u i d phases v a r i e s w i t h CO2 c o n c e n t r a t i o n and p r e s s u r e , approaching zero near the c r i t i c a l p o i n t .
The flow behavior of C 0 2 ~ r e s e r v o i r o i l systems i n porous media
i s s t u d i e d by performing displacement t e s t s i n both bead-packed
s l i m tubes (length/diameter >100) and c o n s o l i d a t e d sandstone and
f

Figure 9.

KP vs. F plot for 55 mol % C0 ,


oil at 130F
2

45 mol % reservoir

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13.

SIMON

Oil Recovery by C0

249

Injection

to

s
S

to
v.
ce

to
H
to
to
.g

to

-<
to
.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

250

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

limestone cores. The tubes are used to determine the optimum pressure f o r o i l displacement (Figure 11 ( 3 ) ) ; the cores to measure o i l
recovery versus pore volumes i n j e c t e d . F i g u r e 12 i n d i c a t e s the
p o t e n t i a l o f CO2 to recover o i l from a p r e v i o u s l y waterflooded
reservoir.
Calculations
The phase and flow behavior data d e s c r i b e d above are the b a s i s
f o r c a l c u l a t i o n s used to evaluate new p r o j e c t s , design approved
ones, and operate them e f f i c i e n t l y .
These c a l c u l a t i o n s a r e done
p r i n c i p a l l y w i t h a Compositional S i m u l a t o r . The main c a l c u l a t i o n

1001-

O AT71F
80

AT C0 BREAKTHROUGH
2

Q
LU
CC
LU
>

60

o
o

40

20 -

0
1200

1600
2000
FLOOD PRESSURE (PSIG)

Figure 11. Oil recovered from C0

2400

floods of 48-ft long sand pack

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

to
ox

Figure 12. Oil recovery vs. HCPVI


In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L INDUSTRY

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13.

SIMON

Oil Recovery by C0

Injection

253

i s a performance p r e d i c t i o n t h a t shows recovery versus time f o r a


s p e c i f i e d number and l o c a t i o n o f w e l l s , i n j e c t i o n r a t e , r e s e r v o i r
pressure and temperature, e t c .
Compositional S i m u l a t o r c a l c u l a t i o n s a r e a l s o used to h e l p
understand the e f f e c t s o f mass t r a n s f e r as CO2 advances through
the r e s e r v o i r and d i s p l a c e s o i l . Two examples:
F i g u r e 13 shows the C2+ i n the gas phase versus time and d i s tance. Note how the gas phase e n r i c h e d w i t h 20 mol percent C2+
moves through the r e s e r v o i r .
F i g u r e 14 d i s p l a y s i n t e r f a c i a l t e n s i o n versus time and d i s tance. Here a low ( e s s e n t i a l l y zero) i n t e r f a c i a l t e n s i o n f r o n t i s
shown moving through the r e s e r v o i r . Under these c o n d i t i o n s CO2
provides a m i s c i b l e displacement.
Research
In recent years there have been s i g n i f i c a n t advances i n o b t a i n ing data on C 0 2 - r e s e r v o i r o i l systems.
However, more data a r e
needed i n order to e v a l u a t e , design, and operate i n d i v i d u a l CO2
i n j e c t i o n p r o j e c t s w i t h o u t f i r s t making e x t e n s i v e , c o s t l y , and
time-consuming experimental s t u d i e s . A d d i t i o n a l i n f o r m a t i o n i s
needed p r i m a r i l y i n two c a t e g o r i e s :
1. P r e d i c t i n g the p r o p e r t i e s o f two-phase m i x t u r e s
s p e c i f i c a l l y , more r e l i a b l e K c o r r e l a t i o n s and
i n t e r f a c i a l t e n s i o n equations.
2. Understanding mass t r a n s f e r and p r e d i c t i n g i t s
e f f e c t versus time and d i s t a n c e as a CO2 f r o n t
moves through the r e s e r v o i r .

Abstract
Various authors have estimated that five to ten billion barrels of U.S. crude oil (excluding Alaskan North Slope) may be
potentially recoverable by CO injection. This recovery will
result when CO dissolves in the oil, swellsit,reduces its viscosity and lowers interfacial tension between the injected gas and
the residual oil thus enhancing oil displacement. Also CO vaporizes the volatile part of the oil, carrying it from the reservoir
in the gas phase.
Physical property correlations and displacement tests with
CO -reservoir oil systems are needed to calculate the effect of
CO injection. The calculations are used in evaluating new projects, designing approved ones, and operating them efficiently.
Research is needed to improve the reliability of present calculation methods, particularly for predicting the properties of
two-phase mixtures.
2

Literature Cited
(1)

O i l & Gas Journal, April 5 (1976).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

254

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

to
to

."co

to

I
CO

2
"co

s
to

to
to
S

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

13.

SIMON

Oil Recovery by C0

Injection

(2) Simon, R., and Graue, D. J., J. Pet. Tech., (1965).


(3) Holm, L. W., and Josendahl, V. ., J. Pet. Tech., (1974).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

255

14
A Computer Model for Calculating Physical and
Thermodynamic Properties of Synthetic Gas Process
Streams
GRANT M. WILSON and MARK D. WEINER
Brigham Young University, Provo, UT 84602

This paper describes our progress to date on development of a


computer model based on a thermodynamically-consistent correlation
that will accurately and reliably predict enthalpies, entropies,
densities and ultimately K-values for synthetic gas systems over
the range of typical synthetic gas processing conditions.
A review of various gasification processes is given in Table 1.
This table shows that process operating temperatures range from
550 to 3000F. The gasification of liquid hydrocarbons is done
at temperatures ranging from 550F to 1000F, while coal gasification processes operate at temperatures from 500F to 3000F.
Gasification pressures range from ambient to 1500 psia, and may be
extended to 4000 psia.
The principal chemical reactions of these processes can be
characterized by the following equations.
C + H O -> H + CO

(1)

CO + H 0 -> H + C0

(2)

CO +

3H

->

CH

HO
2

(3)

In some cases hydrogen is produced by reactions 1 and 2, and


then the feedstock is hydrogenated to produce gas and oil. High
operating temperatures are achieved either by pre-heating the reactants or by partial combustion using oxygen or air. Reactor
products and by-products therefore consist of the following
compounds.
Hydrogen
Carbon monoxide
Carbon dioxide

Argon
Hydrogen sulfide
Carbonyl sulfide
256

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1700-3000
500-1870

l i q u i d hyd.

l i q u i d hyd.

l i q u i d hyd.

coal

coal

coal

coal

coal

coal

c o a l o r coke

c o a l or coke

coal

coal

Gasynthan

JGC MethaneR i c h Gas (MRG)

Shell Gasification

Agglomerating
Gasification

Bi-Gas

CO^ Acceptor

Coal S o l u t i o n
Gasification

Hydrane

Lurgi-SNG/Coal

Molten S a l t C o a l
Gasification

Koppers-Totzek

U-Gas

Winkler G a s i f i c a t i o n

Burner

l i q u i d hyd.

CRG
Hydrogasification

2000

700-1900

2900

1700

600-1850

1450-1800

not given

1600-2100

not given

not given

550-750

600-1000

Feedstock

Process (5)
Temp. F

not given

300-350

not given

1200

1500

1000

not g i v e n

150

1000-1500

100-400

not given

not g i v e n

300-500

375

Pressure, p s i a

Table 1, Process C o n d i t i o n s of Various G a s i f i c a t i o n Methods

H /CO

H /C0

H /C0

SNG, 950 B t u / f t

SNG, 950 + B t u / f t

95% CH

SNG, 1000 + B t u / f t

SNG, 950 + B t u / f t

SNG, 900 B t u / f t

H /C0

98% CH.
4
50% H , 45% CO

97% CH.
4
98% CH.
4

Product

S3

to

<S

-4

CO

Co

<
>
s
9

Co

S"

(S

S*

CO

>

nix

258

P H A S E EQUILIBRIA A N D

Water
Methane
Nitrogen
Oxygen

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

Ammonia
Light hydrocarbons
Heavy hydrocarbons

The prediction and correlation of energy requirements, heat


exchanger duty, chemical equilibria, and separation equilibria
requires a knowledge of the enthalpy, compressibility, fugacity,
and vapor-liquid equilibrium properties of these compounds and
their mixtures.
Existing prediction methods apply primarily to hydrocarbon
mixtures at relatively low temperatures and their application to
mixtures containing significant concentrations of water, CO ,
H S, and COS at high temperature i questionable Thus accurat
prediction methods are neede
methods or by development of new methods.
A discussion of various alternatives for development of a new
prediction method is given in the next section of this report.
2

Possibilities for New Prediction Methods


Equation-of-state methods appear to be the most likely candidates for reliable accurate data. They are capable of predicting
enthalpy, entropy, density, fugacity, vapor-liquid, and liquid-liquid data from one equation in regions where both low and high
densities are encountered. Rapid computation requires that the
equation be simple yet accurate without computational difficulties
in areas surrounding the c r i t i c a l point.
Possible candidates for this purpose are the following.
1. Modify existing correlations based on the Redlich-Kwong
equation of state.
a) Mark V (P-V-T, Inc., Houston, Texas)
b) Soave (1) method
2. Adapt the BWR equation
3. Develop new equations of state
Correlations based on the Redlich-Kwong equation of state have a
"built i n " volume-dependence limitation. The equation has the
right form for non-polar compounds but not for polar compounds.
For example, i f one correlates the solubility of CO2 in water at
77 F; then one would expect that the correlation should also
predict the solubility of water in CO2. This is not the case,
since the predicted solubility of water in CO2 at liquid-liquid
saturation i s 2.1 mole percent instead of the measured value of
0.25 mole percent (2).
This represents a factor-of-eight prediction error. No amount of change of the temperature parameters w i l l
correct this error because i t is related to the volume dependence
of the equation. Since water is a principal component of synthetic
gas processes, an accurate prediction of this mixture seems
essential.
The BWR equation has not been adequately tested for predicting

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

AND

Synthetic Gas Process Streams

WEINER

259

the p r o p e r t i e s of p o l a r and non-polar compounds. The author has


some doubts whether i t would be s u i t a b l e . A second disadvantage
i s t h a t the BWR equation has so many constants t h a t i t takes about
f i v e times the computer time r e q u i r e d by the Redlich-Kwong equation.
What i s needed then i s a new equation comparable i n comput a t i o n speed to e x i s t i n g Redlich-Kwong c o r r e l a t i o n s , but w i t h the
c a p a b i l i t y of c o r r e l a t i n g the p r o p e r t i e s of both p o l a r and nonp o l a r mixtures. A new m o d i f i e d Van der Waals equation which meets
these requirements i s d e s c r i b e d i n the next s e c t i o n of t h i s r e p o r t .
A New M o d i f i e d Van der Waals Equation f o r Both
P o l a r and Non-Polar Compounds and T h e i r M i x t u r e s
Van Laar (3>4) used the Van der Waals equation to d e r i v e the
now w i d e l y used Van Laa
c i e n t s i n n o n - i d e a l mixtures

ln

b l

^2 = x

x b/

= x.

Tx b/ V

l b l

<>

where b = Van der Waals b

= 1_
RT

l' 2

_^1 _ 2 2
b
b

e rW a a

As d e r i v e d , the equation gave only approximate r e s u l t s ; but i t was


found that by making the b s and a s e m p i r i c a l parameters a l a r g e
number of mixtures could be a c c u r a t e l y c o r r e l a t e d . Of course, by
t h i s method the parameters l o s e t h e i r p h y s i c a l s i g n i f i c a n c e as
parameters i n the Van der Waals equation. N e v e r t h e l e s s , the equat i o n has proved to be a very u s e f u l equation, and i s now more
a p p r o p r i a t e l y w r i t t e n i n the f o l l o w i n g form.
T

x S
l n

l n

l- x

2 -

I x s / 1 12
S

l S l

(x

T x s / 2 12
S

l S l

where S, B = e m p i r i c a l

<>

parameters.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

<>

260

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

I f the o r i g i n a l Van Laar equation came from the Van der Waals
equation, then what equation of s t a t e corresponds to the e m p i r i c a l
Van Laar equation? I f t h i s equation of s t a t e were known, one
would have an equation of s t a t e w i t h e m p i r i c a l parameters to a d j u s t
f o r a s s y m e t r i c n o n - i d e a l behavior i n mixtures.
The authors b e l i e v e t h a t such an equation i s d e r i v a b l e by
assuming t h a t v o i d spaces i n a f l u i d can be considered as a d d i t i o n a l component of a mixture. When t h i s method i s used w i t h
the e m p i r i c a l Van Laar equation, then the f o l l o w i n g m o d i f i e d
Van der Waals (M-VDW) equation i s produced.
(See the appendix
for details.)
S x S (A

V Z Z x
.1 k

PV _ _ V
V - b

/RT)

where b = molecular-volume parameter analogous to Van der


Waals b
A j k = energy parameter analogous to Van der Waals
jk
S = symmetry parameter from the e m p i r i c a l Van Laar
equation
B = Zxibi
i
S = ExiSi
i
A

This equation reduces to the form of the Van der Waals equation
when S equals b. Thus the model i s i n agreement w i t h the o r i g i n a l
Van Laar equation when S = b; t h i s confirms the method by which i t
was d e r i v e d . The parameters Sj and Ajj/RT have been assumed to be
temperature dependent as f o l l o w s .
Tc.

yv

j ~T

1 )

( 6 )

Tc.
S

j j j

("T )
1

Tc.
+

("T )
1

Tc.
6

"T

Tc. .
A

( 7 )

00

Equation (6) i s s i g n i f i c a n t because i t shows that as T -> then Sj


b j . T h i s means that the equation approaches the Van der Waals
form a t h i g h temperatures. The parameter S can be considered to
be the e f f e c t i v e volume of a molecule r e s u l t i n g from i n t e r a c t i o n
f o r c e s between the molecules. The t r a j e c t o r y of a molecule
passing a c e n t r a l molecule i s changed as a r e s u l t of molecular
i n t e r a c t i o n s , and passing molecules thus c o l l i d e more f r e q u e n t l y
w i t h the c e n t r a l molecule than would otherwise be expected. When
t h i s happens, the e f f e c t i v e s i z e of the molecule i s l a r g e r than
i t s a c t u a l s i z e . At h i g h temperatures, the molecular i n t e r a c t i o n s

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

AND

WEINER

Synthetic Gas Process Streams

261

become s m a l l compared to the k i n e t i c energy of the molecules and


the t r a j e c t o r y of a molecule i s n e g l i g i b l y a l t e r e d . When t h i s
happens, the e f f e c t i v e s i z e of a molecule i s the same as the
a c t u a l s i z e of the molecule.
The parameter A j j has the u n i t s of energy per u n i t volume and
i s analogous to the square of the s o l u b i l i t y parameter i n the
Scatchard-Hildebrand
equation.
Numerous t e s t s of the ScatchardH i l d e r b r a n d equation have shown that there i s s i g n i f i c a n c e to the
s o l u b i l i t y parameter. P r e v i o u s l y , there has been no way to i n t e r p r e t
t h i s type of parameter from an equation of s t a t e . This new M-VDW
equation could provide t h i s opportunity.
P r e l i m i n a r y s t u d i e s show that the M-VDW equation can be
adjusted to a c c u r a t e l y p r e d i c t the p h y s i c a l p r o p e r t i e s of water,
hydrogen, carbon d i o x i d e and methane
Comparisons w i t h e x p e r i
mental data are given i
comparisons between experimenta
volume, vapor pressure, and saturated vapor c o m p r e s s i b i l i t y f a c t o r
data f o r these compounds. These are p r e l i m i n a r y r e s u l t s , nevert h e l e s s the agreement between experimental and p r e d i c t e d data
from the M-VDW equation are q u i t e good. With some exceptions,
l i q u i d molar volumes are p r e d i c t e d w i t h i n about 2%.
This could
be improved by assuming a s m a l l temperature dependence of the b
parameter. Vapor pressure data appear to be p r e d i c t e d to b e t t e r
than 1%, and saturated vapor c o m p r e s s i b i l i t y f a c t o r s are accur a t e l y p r e d i c t e d except at c o n d i t i o n s c l o s e to the c r i t i c a l
temperature where t h i s property changes q u i t e d r a s t i c a l l y w i t h
only s m a l l changes i n temperature. The p r e d i c t i o n of these
p r o p e r t i e s presumably can be improved by a d j u s t i n g e i t h e r the A
or S parameters. One important c o n c l u s i o n from these comparisons
i s that water p r o p e r t i e s can be p r e d i c t e d w i t h accuracy comparable
to other non-polar compounds. This r e s u l t i s important i n d e t e r mining the s u i t a b i l i t y of the M-VDW f o r c o r r e l a t i n g and p r e d i c t i n g
the p r o p e r t i e s of mixtures c o n t a i n i n g p o l a r and non-polar
compounds.
Tables 2 to 5 compare p r o p e r t i e s at temperatures below the
c r i t i c a l temperature of the compounds. Tables 6 to 9 extend the
comparisons to temperatures above the c r i t i c a l temperatures. The
t a b l e s compare experimental and p r e d i c t e d c o m p r e s s i b i l i t y f a c t o r
data. D e v i a t i o n s between experimental and p r e d i c t e d data are
s m a l l except i n regions near the c r i t i c a l p o i n t . A l l equations
of s t a t e tend to d e v i a t e i n t h i s r e g i o n , and the authors b e l i e v e
the accuracy i s comparable to p r e d i c t i o n s from other equations of
state.
From past experience, the authors have found that i f other
p h y s i c a l p r o p e r t i e s such as vapor pressure and c o m p r e s s i b i l i t y
f a c t o r are a c c u r a t e l y p r e d i c t e d ; then enthalpy w i l l be a c c u r a t e l y
p r e d i c t e d . This was found to be so i n t h i s case as i s shown i n
Tables 10 to 15. Tables 20, 11, and 12 compare published and
c a l c u l a t e d enthalpy data i n the s a t u r a t i o n regions f o r water, CO2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

.4231

.4252

600

-0.49

1543

680.8

.3623

.3675

500

-1.41

.3280

.3358

400

67.01
247.3

-1.97

.3082

.3144

300

11.53

.949

Exp^

-2.32

-0.23

.2993

.3000

200

%Diff

4.13

M-VDW

.3026

.2906

100F

Temperature

Ex <*>

L i q u i d Molar Volume
f t 3 / l b --mole

0.29
1.66

.9012
.8143
.6914

.8986
.8010
.6468

1.12
0.80
-0.32

250.07
686.26

6.90

-0.01
.9573
.9574

0.67

67.46

1538.07

-0.09

.9872

.9881

-0.30

11.50

%Diff

-0.09

M-VDW

.9978

Exp<*>

.9987

%Diff

Saturated Vapor
C o m p r e s s i b i l i t y Factor

-0.11

.948

M-VDW

Vapor Pressure
psia

Table 2, WATER, Comparison of P r e d i c t e d and Experimental L i q u i d Molar Volume,


Vapor Pressure, and Saturated Vapor C o m p r e s s i b i l i t y Factor

II

a
>

O
X
W

W
H
W

*i
r

>
>

to
to

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

.4059

.4326

.4727

.5400

.6902

.4278

.4521

.4876

.5454

.6920

-430.87F

-423.67

-416.47

-409.27

-402.07

smperature

M-VDW

-0.26

-0.99

-3.06

-4.31

-5.12

%Diff

L i q u i d Molar Volume
ft /lb-mole

160.67

83.69

37.41

13.07

2.966

Ex ^

161.45

84.36

37.50

13.04

2.966

M-VDW

0.00

%Diff

0.49

0.80

0.24

-0.23

Vapor Pressure
psia

1.23
5.52

.7164
.5446

.7077
.5161

0.31

.8304

.8278

-0.04

-0.17

%Diff

.9124

.9662

M-VDW

.9128

.9678

Exp^

Saturated Vapor
Compressibility Factor

Table 3, NORMAL HYDROGEN, Comparison of P r e d i c t e d and Experimental L i q u i d Molar


Volume, Vapor P r e s s u r e , and Saturated Vapor C o m p r e s s i b i l i t y Factor

85

o
o
Co

C/3

>

II

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

.5985

.6324

.6914

.7860

-40

40

(8)

-69.6F

Temperature

EX

.7949

.6916

.6253

.5887

M-VDW

1.13

0.03

-1.12

-.164

%Diff

L i q u i d Molar Volume
ft /lb-mole
(8)

567.3

305.8

145.87

75.15

Exp

561.9

308.2

147.2

74.7

M-VDW

%Diff

-0.95

0.78

0.91

-0.60

Vapor Pressure
psia

.6714

.7923

.8713

.9142

Exp,

(8)

.6796

.7865

.8698

.9175

M-VDW

1.,22

-0,.73

-0.,17

0..36

%Diff

Saturated Vapor
Compressibility Factor

Table 4, CARBON DIOXIDE, Comparison of P r e d i c t e d and Experimental L i q u i d Molar Volume,


Vapor Pressure,and Saturated C o m p r e s s i b i l i t y F a c t o r

Hi

o
<=n!
e

O
X
W

w
a
>
>

ii

II

to

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

-0.56
-0.61
-0.70
0.36

.8933
.8142
.7082
.5564

.898
.819
.713
.554

0.23
1.22
1.65
1.43

151.83
301.91
534.54

150.0
297.0

0.52
2.65
5.37

.7144

.8135

1.0142

.7107

.7925

.9625

-190

-160

-130

527.0

64.65

64.5

-0.56

.6524

0.21
.9483

.946

0.20

%Diff

-0.69

21.56

.6561

21.71

-220

-250

M-VDW

.9817

0.00

-1.01

.5839

-280F

ExpW

Saturated Vapor
C o m p r e s s i b i l i t y Factor

.980

%Diff

4.90

M-VDW

.6098

4.90

ExpW

.6160

%Diff

-0.75

M-VDW

Vapor Pressure
psia

.5795

nperature

Exp

L i q u i d Molar Volume
ft /lb-mole

Table 5, METHANE, Comparison of P r e d i c t e d and Experimental L i q u i d Molar


Volume, Vapor P r e s s u r e , and Saturated Vapor C o m p r e s s i b i l i t y F a c t o r

ss

C/3

>

3
p

266

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

Table 6, WATER, Comparison of P r e d i c t e d and Experimental


C o m p r e s s i b i l i t y Data i n Super Heat Region
Data Obtained From (6)

700F

1200F

EXP

M-VDW

%DIFF

500

.9866

.9865

-0.01

-0.09

1000

.9727

.9733

0.06

.7341

1.86

2000

.9445

.9452

0.07

.6103

.6400

4.87

2500

.9302

.9315

0.14

3000

.4274

.5000

16.99

3000

.9159

.9179

0.22

4000

.1662

.1582

-4.81

4000

.8870

.8910

0.45

5000

.1940

.1834

-5.46

5000

.8579

.8644

0.76

PSIA

EXP

M-VDW

%DIFF

PSIA

500

.9443

.9422

-0.22

1000

.8809

.8801

1600

.7915

.7969

2000

.7207

2500

1600F

900F
PSIA

EXP

M-VDW

%DIFF

500

.9953

.9946

-0.07

-0.09

1000

.9901

.9894

-0.07

.8996

0.00

1600

.9841

.9832

-0.09

.8723

.8732

0.10

2000

.9800

.9792

-0.08

2500

.8366

.8395

0.35

2500

.9750

.9743

-0.07

3000

.7998

.8035

0.46

3000

.9699

.9695

-0.04

4000

.7221

.7289

0.94

4000

.9596

.9587

-0.09

5000

.6397

.6488

1.42

5000

.9493

.9492

-0.01

EXP

M-VDW

%DIFF

PSIA

500

.9703

.9704

0.01

1000

.9390

.9382

1600

.8996

2000

a)

T h i s i s s l i g h t l y below the c r i t i c a l temperature of 706 F.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

267

Synthetic Gas Process Streams

AND WEINER

Table 7, NORMAL HYDROGEN, Comparison of P r e d i c t e d and


Experimental C o m p r e s s i b i l i t y Data i n Super Heat Region
Data Obtained From (7)

-398 .47F
PSIA

-351 .67F

PSIA

EXP

M-VDW

%DIFF

0.22

19.24

.9941

.9948

0.07

2.53

183.11

.9462

.9514

0.55

.3872

-1.05

876.18

.8488

.8582

1.11

.6302

-3.22

1540.14

.9552

.9582

0.31

EXP

M-VDW

%DIFF

17.75

.9708

.9729

150.93

.6882

.7056

221.91

.2890

.2784

443.52

.3913

833.26

.6512

-189 .67F

-391 .27F
PSIA

EXP

M-VDW

%DIFF

EXP

M-VDW

%DIFF

19.94

.9757

.9777

0.20

80.90

1.003

1.0028

-0.02

159.45

.7803

.7935

1.69

1385.83

1.074

1.0668

-0.67

235.87

.6415

.6635

3.43

2192.64

1.132

1.1221

-0.87

368.28

.4292

.4360

1.58

3640.20

1.254

1.2398

-1.13

612.24

.5167

.5122

-0.87

5894.57

1.462

1.4552

-0.47

PSIA

80 .33F

-380 ,47F
PSIA

M-VDW

%DIFF

1.007

1.0059

-0.11

3311.01

1.140

1.1325

-0.66

2.44

6126.76

1.266

1.2596

-0.51

.63.26

2.46

9005.71

1.396

1.3989

0.21

.6347

0.51 12526.87

1.553

1.5748

1.40

EXP

M-VDW

%DIFF

14.04

.9887

.9897

163.27

.8623

310.38

PSIA

EXP

0.10

162.39

.8726

1.19

.7287

.7465

467.33

.6174

747.00

.6315

a)

T h i s i s s l i g h t l y above the c r i t i c a l p o i n t a t -399.93F.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

268

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

Table 8, CARBON DIOXIDE, Comparison of P r e d i c t e d and


Experimental C o m p r e s s i b i l i t y Data i n Super Heat Region
Data Obtained From (8)

400F

100
PSIA

EXP

M-VDW

%DIFF

200

.9885

.9886

0.01

2.90

400

.9763

.9775

0.12

.7080

5.75

800

.9534

.9547

0.14

.5921

2.28

1000

.9427

.9439

0.13

EXP

M-VDW

%DIFF

PSIA

200

.9260

.9386

1.36

400

.8471

.8717

600

.7585

.7961

800

.6695

1000

.5789

600F

140 F
PSIA

EXP

M-VDW

%DIFF

200

.9955

.9966

0.11

3.31

400

.9912

.9934

0.22

.8477

5.40

600

.9865

.9904

0.40

.7337

.7882

7.43

800

.9822

.9875

0.54

.6853

.7230

5.50

1000

.9777

.9848

0.73

EXP

M-VDW

%DIFF

PSIA

200

.9406

.9522

1.23

400

.8727

.9016

600

.8043

800
1000

1000F

240 F
PSIA

M-VDW

%DIFF

200

.9992 1.0020

0.28

0.23

400

.9986 1.0042

0.56

.9175

0.33

600

.9979 1.0063

0.84

.8859

.8891

0.36

800

.9972 1.0085

1.13

.8564

.8605

0.48

1000

.9964 1.0108

1.45

EXP

M-VDW

%DIFF

PSIA

200

.9718

.9737

0.20

400

.9433

.9455

600

.9145

800
1000

a)

EXP

This i s s l i g h t l y above the c r i t i c a l temperature


at 88F.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

AND WEINER

Synthetic

Gas Process

269

Streams

Table 9, METHANE, Comparison of P r e d i c t e d and Experimental


C o m p r e s s i b i l i t y Data i n Super Heat Region
Data O b t a ined From (9)
-100F
PSIA

500F
EXP

M-VDW

%DIFF

100

1.0016

1.0000

-0.16

0.37

300

1.0023

1.0030

0.07

.6820

1.44

600

1.0047

1.0064

0.17

.3217

.3045

-5.35

1000

1.0095

1.0115

0.20

2000

.4646

.4350

PSIA

EXP

M-VDW

%DIFF

PSIA

EXP

M-VDW

100

.9694

.9706

0.12

100

1.0016

1.0021

0.05

300

.9026

.9061

0.39

300

1.0062

1.0065

0.03

600

.7924

.8009

1.07

600

1.0126

1.0131

0.05

1000

.6250

.6378

2.05

1000

1.0215

1.0222

0.07

2000

.5206

.4931

-5.28

2000

1.0440

1.0438

-0.02

EXP

M-VDW

100

.9567

.9567

300

.8588

.8620

600

.6723

1000

%DIFF

PSIA

60F

1000F
%DIFF

1500F
PSIA

EXP

M-VDW

%DIFF

PSIA

EXP

M-VDW

%DIFF
-0.05

100

.9808

.9818

0.10

100

1.0023

1.0018

300

.9405

.9439

0.36

300

1.0062

1.0056

-0.06

600

.8788

.8867

0.90

600

1.0124

1.0112

-0.12

1000

.7974

.8097

1.54

1000

1.0206

1.0188

-0.18

2000

.6777

.6696

-1.20

2000

1.0420

1.0371

-0.47

100F
PSIA
100

2000F

EXP

M-VDW

%DIFF

PSIA

.9906

.9915

0.09

100

M-VDW

%DIFF

1.0022

1.0012

-0.10
-0.19

EXP

300

.9711

.9752

0.42

300

1.0057

1.0038

600

.9440

.9502

0.66

600

1.0115

1.0076

-0.39

1000

.9108

.9200

1.01

1000

1.0192

1.0192

-0.64

2000

.8584

.8639

0.64

2000

1.0378

1.0260

-1.14

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

270

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Table 10
Comparison of C a l c u l a t e d Water Enthalpy
Data w i t h L i t e r a t u r e Data i n theS a t u r a t i o n Region (10)
Temp
F

Pressure
PSIA

Enthalpy, BTU/LB

Calc
32.02
213.03

.089
a

40.8

LIQUID
Diff
Lit
0

VAPOR
Calc

Lit

Diff

40.8

1080.5

1075.5

5.0

15.0

181.

320.28

90.0

292.2

290.7

1.5

1191.8

1185.3

6.5

377.53

190.0

354.7

350.9

3.8

1204.9

1197.6

7.3

414.25

290.0

395.9

390.6

5.3

1210.8

1202.6

8.2

444.60

400.0

430.6

424.2

6.4

1213.8

1204.6

9.2

503.08

700.0

500.0

491.6

8.4

1214.4

1201.8

12.6

567.19

1200.0

581.4

571.9

9.5

1205.3

1184.8

20.5

613.13

1700.0

645.1

636.5

8.6

1190.5

1158.6

31.9

662.11

2400.00

722.0

719.0

3.0

1163.2

1103.7

59.5

a)

Enthalpy base adjusted to f i t the l i q u i d enthalpy a t


213.03 F

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

AND WEINER

271

Synthetic Gas Process Streams

Table 11
Comparison of C a l c u l a t e d Carbon D i o x i d e Enthalpy
Data w i t h Literature"'" Data i n the S a t u r a t i o n Region (11)
Temp

Pressure

, .,
,
,
Enthalpy, BTU/LB
T

Calc

mTT/TT

LIQUID
Lit
Diff

Calc

VAPOR
Lit

Diff

-4. 6 -1.8

139.6

137.3

2.3

-69.9

75.1

-50.0

118.3

-6.4

145.9

0.0

0.0

140.1

137.9

2.2

-20.0

215.0

12.2

9. 2

3.0

140.8

138.7

2.1

0.0

305.8

23.8

18. 8

5.0

140.9

138.9

2.0

20.0

421.8

35.3

29. 6

5.7

140.2

138.5

1.7

40.0

567.3

47.0

41. 8

5.2

138.5

136.8

1.7

60.0

747.4

59.5

55. 7

3.8

135.5

132.2

3.3

80.0

969.3

73.9

74. 0 -0.1

129.8

119.0

10.8

-40.0

a)

-19.

Enthalpy base adjusted to f i t the l i q u i d enthalpy a t -40F.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

272

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Table 12
Comparison of C a l c u l a t e d Methane Enthalpy Data
w i t h L i t e r a t u r e Data i n the S a t u r a t i o n Region (9)
Temp
o/

Pressure
p

, ,

Enthalpy, BTU/LB
n m T / T

Calc
-280

4. 90

-260

LIQUID
Diff
Lit

-1934. 0 -1934.0

VAPOR
Calc

Lit

Diff

-1706.1

-1705. 8

-0.3

13. 8

-1918

14. 7

-1917. 0 -1917.0

-1697.4

-1697. 5

0.1

-235

39. 0

-1897. 4 -1896.4 -1.0

-1689.2

-1689. 2

-210

87. 6

-1875. 6 -1875.2 -0.4

-1682.8

-1683. 0

0.2

-185

169. 7

-1852. 2 -1851.2 -1.0

-1679.5

-1679. 2

-0.3

-160

297. 0

-1825. 9 -1826.2

0.3

-1680.3

-1679. 2

-1.1

-135

482. 0

-1797. 0 -1795.3

1.3

-1688.3

-1686. 8

-1.5

673. 1

-1760. 1 -1730.0--30.1

-1708.6

-1730. 0

21.4

-258.,68

-116.,5

a)

Enthalpy base a d j u s t e d to f i t the l i q u i d enthalpy


at -258.68F.

b)

C r i t i c a l p o i n t of methane.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

A N D WEINER

Synthetic Gas Process Streams

273

Table 13
Comparison of C a l c u l a t e d Water Enthalpy Data
w i t h L i t e r a t u r e Data i n the Superheat Region (10)
Temp
F
750

Pressure
PSIA

Calc

1000

1361.8

1358.7

3.1

1500

1332.4

1328.0

4.4

2000

1299.6

1292.6

7.0

2500

1262.6

1250.6

12.0

3500

1158.9

1127.1

31.8

4000

933.8

1007.4

-73.6

6000

819.4

822.9

-3.5

8000

796.1

796.6

-0.5

10000

783.8

783.8

15000

769.6

769.7

0.1

250

1806.4

1800.2

6.2

500

1803.2

1796.9

6.3

Enthalpy, BTU/LB
Lit

Diff

3000

1500

a)

750

1799.9

1793.6

6.3

1000

1796.7

1790.3

6.4

1500

1790.2

1783.7

6.5

2000

1783.8

1777.1

6.7

2500

1777.1

1770.4

6.7

3000

1770.6

1763.8

6.8

3500

1764.1

1757.2

6.9

4000

1757.6

1750.6

7.0

6000

1731.8

1724.2

7.6

8000

1706.4

1698.1

8.3

10000

1681.7

1672.8

8.9

15000

1624.6

1615.9

8.7

S l i g h t l y above c r i t i c a l temperature of water at 706 F.

b) The e r r o r of 6 BTU/lb i s an e r r o r i n the i d e a l gas enthalpy


at 1500 F r e f e r r e d t o the l i q u i d a t 213 F. This e r r o r i s caused by
a s m a l l e r r o r i n the i d e a l gas heat c a p a c i t y of water. This problem
w i l l be c o r r e c t e d .
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

274

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

Table 14
Comprison of C a l c u l a t e d Carbon Dioxide Enthalpy
w i t h L i t e r a t u r e Data i n the Superheat Region ( i i )
Temp
F
20

Pressure
PSIA

Calc

Enthalpy, BTU/LB
Lit

Diff

1.0

152.5

151.5

1.0

10.0

152.1

151.1

1.0

25.0

151.4

150.4

1.0

50.0

150.2

149.0

1.2

200.0

141.9

139.9

2.0

1.0

100.0

300

1000

219.6

218.8

0.8

10.0

219.5

218.8

0.7

25.0

219.3

218.7

0.6

50.0

218.9

218.4

0.5

100.0

218.3

217.8

0.5

200.0

216.9

216.4

0.5

400.0

214.2

214.0

0.2

600.0

211.4

211.4

1000.0

205.7

205.9

-0.2

1.0

399.9

399.0

0.9

10.0

399.9

399.0

0.9

25.0

399.8

399.0

0.8

50.0

399.8

398.9

0.9

100.0

399.6

398.9

0.7

200.0

399.3

398.8

0.5

400.0

398.7

398.4

0.3

600.0

398.1

398.0

0.1

397.0

397.2

-0.2

1000.0

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

A N D WEINER

Synthetic Gas Process Streams

275

Table 15
Comparison of C a l c u l a t e d Methane Enthalpy Data
.th L i t e r a t u r e Data i n theSuperheat Region
Temp

-60

Pressure
PSIA

Calc

Enthalpy, BTU/LB
Lit

Diff

1.0

-1595.7

-1595.6

-0.1

25.0

-1596.9

-1596.8

-0.1

50.0

-1598.2

-1597.9

-0.3

400.0

-1617.3

-1617.0

-0.3

600.0

-1630.0

-1629.8

-0.2

1000.0

-1662.0

-1661.9

-0.1

2000.0

-1727.3

-1720.8

-6.5

1.0

-1110.0

-1107.8

-2.2

25.0

-1110.1

-1107.9

-2.2

50.0

-1110.3

-1108.0

-2.3

100.0

-1110.4

-1108.3

-2.1

200.0

-1110.8

-1108.9

-1.9

400.0

-1111.5

-1109.8

-1.7

600.0

-1112.3

-1110.3

-2.0

1000.0

-1113.7

-1112.6

-1.1

2000.0

-1117.0

-1116.3

-0.7

1.0

518.5

518.6

-0.1

50.0

518.4

518.6

-0.2

100.0

518.7

518.8

-0.1

200.0

518.8

519.2

-0.4

400.0

519.0

519.8

-0.8

600.0

519.2

520.4

-1.2

1000.0

519.7

521.8

-2.1

2000.0

521.2

525.3

-4.1

100.0
200.0

700

2200

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

276

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

Table 16, WATER, Comparison of P r e d i c t e d and


Experimental Second V i r i a l C o e f f i c i e n t s

TK

M-VDW

G. S. K e l l

(12)
Literature

M. P. V u k a l o v i c h

353.16

-561.4

-844.4

373.16

-465.75

-453.6

423.16

-308.59

-326

-283.3

473.16

-217.35

-209

-196.1

523.16

-160.18

573.16

-122.2

-117.

623.16

-95.67

-92.38

-90.2

673.16

-76.53

-73.26

-72.4

723.16

-62.24

-59.36

-60.6

773.16

-51.29

-50.4

823.16

-42.72

-42.0

923.16

-30.33

-29.4

1073.16

-18.75

-17.0

1173.16

-13.68

-11.6

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

-316.61
-296.24
-223.46
-174.05
-151.70
-100.80
-69.99
-58.74
-49.35
-34.54
-14.64
-1.82
7.15
13.81
21.10

1.
2.
3.
4.
5.
6.
7.

E.
R.
K.
A.
K.
M.
B.

-46.3
-29.1

-147.4
-100.7
-69.5

1*

G. Butcher (12)
S. Dadson (12, 13)
E. MacCormack (L2, 13)
Perez Masia (12, 13)
Schafer (12, 13)
P. V u k a l o v i c h (12_, 13)
L. T u r l i n g t o n (12)

Primary Data Source:

203.83
209.03
233.34
258.15
273.15
323.15
373.15
398.15
423.15
473.15
573.15
673.15
773.15
873.15
1023.15

M-VDW

-70..2
-58,.4

-147. ,4

-50.59
-34.08
-13.58
-1.58
6.05
12.11

-142
-104, .3
-73,.9
-59..4
-52,.6

Literature

-156.36
-102.63
-71.85

3
-330
-302
-210

Table 17, CARBON DIOXIDE, Comparison of P r e d i c t e d and Experimental Second V i r i a l

-103.1
-73.1
-61.7
-52.5
-36.8
-15.9
-3.4
4.0
10.4
15.8

Coefficients

-173. ,5
-149. ,3
-104. ,5

278

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Table 18, HYDROGEN, Comparison of P r e d i c t e d and Curve F i t


Experimental Second V i r i a l C o e f f i c i e n t s

T^K

M-VDW

15
25
50
100
200
300
400

-239.2
-106.0
-30.3
-1.6
9.7
13.0

Literature

(12)

5
3
2
1
0.5
0.5

-230
-111
-35
-1.9
11.3
14.8

Table 19, METHANE, Comparison of P r e d i c t e d and Curve F i t


Experimental Second V i r i a l C o e f f i c i e n t s

T^K

M-VDW

110
150
200
250
300
400
500
600

-415.5
-204.8
-107.3
-62.7
-37.7
-11.1
2.6
11.0

(12)
Literature
-344
-191
-107
-67
-42
-15.5
-0.5
8.5

10
6
2
1
1
1
1
1

Table 20, P r e d i c t e d S o l u b i l i t y of Water i n Carbon Dioxide a t


L i q u i d - L i q u i d S a t u r a t i o n from the M-VDW and Mark V
Equations of State a t 25 C
Solubility
Mole %
Measured (2)

Error
%

0.25

Predicted

M-VDW

0.20

Predicted

Mark V

2.1

20
840

b) The CO2-H2O i n t e r a c t i o n c o e f f i c i e n t was adjusted t o f i t


the measured s o l u b i l i t y of CO2 i n H2O which i s 2.55 mole % as
reported by F r a n c i s .
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

>^

00
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vO

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rH rH

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00 O N

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CN rH ON
00 rH

CN rH

vO

<r o o

rH

00 rH

CN 00 <R 00
CN 00 O rH
CN vO O N

O
00 vO
CN 00 O
<f O

00 O N
rH

X>

00 LO
<R

ON

u
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rH
H

279

Synthetic Gas Process Streams

AND WEINER

R>.
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rH

rH 00 VO
VO
ON
O
rH
O rH rH


rH rH rH

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CU

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rH vO rH O N
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rH < F vO

IN

rH vO OO
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rH rH rH

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ON

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0O

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00 rH CN O

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rH

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ON

ON

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rH

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rH
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crj
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rH

rH rH
CM O
CO vO 00

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ON
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ON

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rH

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ON

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In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

280

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

and methane r e s p e c t i v e l y . Water d e v i a t e s on the average about 7


BTU/lb i n both the l i q u i d and vapor r e g i o n s except at h i g h pressures
i n the vapor r e g i o n . This b i a s could be c o r r e c t e d by a d j u s t i n g the
enthalpy base, and the e r r o r a t high pressures i n the vapor could be
minimized by simultaneous f i t t i n g of m u l t i p l e p r o p e r t i e s . We cons i d e r the agreement here to be q u i t e good c o n s i d e r i n g that no
enthalpy data have yet been used i n developing the model. Enthalpy
data on CO2 i n Table 11 show s i m i l a r behavior except t h a t a s m a l l e r
adjustment needs to be made. Data on methane i n Table 12 show
almost p e r f e c t agreement except at the c r i t i c a l p o i n t where the
computation method does not prove r e l i a b l e . Superheat data i n
Tables 13, 14, and 15 a l s o show good agreement. Data on water i n
Table 13 d e v i a t e near the c r i t i c a l p o i n t of water. Thus at 750 F
and 4000 p s i a the l a r g e s
higher and lower pressure
there appears to be a constant b i a s i n the c a l c u l a t e d enthalpy of
water, and t h i s e r r o r can be c o r r e c t e d by use of a b e t t e r i d e a l - g a s
heat c a p a c i t y equation. Data i n Table 14 on CO2 agree very w e l l
w i t h p u b l i s h e d data. Data on methane i n Table 15 a l s o show good
agreement except at 700 F where d e v i a t i o n s of about -2 BTU/lb occur.
This e r r o r i s probably due to i d e a l - g a s enthalpy e r r o r , and can be
corrected.
We suspect some v a r i a n c e between c a l c u l a t e d and measured data
i s due to i n c o n s i s t e n c i e s between v a r i o u s s e t s of data. This i s
shown i n Tables 16 to 19 where c a l c u l a t e d second v i r i a l c o e f f i c i e n t s
are compared w i t h l i t e r a t u r e data from v a r i o u s sources on water, CO2,
hydrogen, and methane r e s p e c t i v e l y . C a l c u l a t e d data i n a l l four
t a b l e s appear to agree w i t h the experimental data almost w i t h i n the
s c a t t e r of the data. This demonstrates two t h i n g s . One i s that the
comparison depends on whose data you compare w i t h and the other i s
that p r e d i c t a b i l i t y almost w i t h i n experimental accuracy has been
made without f i t t i n g v i r i a l c o e f f i c i e n t data d i r e c t l y f o r both p o l a r
and non-polar compounds. One problem i n p r e d i c t i n g values a t 3000 F
i s the l a c k of experimental data. This means that t h e o r e t i c a l
models f o r the second v i r i a l c o e f f i c i e n t w i l l have to be used i n
order to extend to these h i g h e r temperatures.
P r e d i c t e d data f o r mixtures of carbon d i o x i d e and water have
been made at low temperature and at h i g h temperatures.
These comp a r i s o n s are given i n Tables 20 and 2 1 . Table 20 compares the
p r e d i c t e d s o l u b i l i t y of water i n l i q u i d carbon d i o x i d e a t l i q u i d l i q u i d s a t u r a t i o n at 25 C from the M-VDW and Mark V equations of
s t a t e . This comparison shows a very l a r g e d i f f e r e n c e between the
two equations of s t a t e . The M-VDW equation p r e d i c t s the s o l u b i l i t y
w i t h i n 20% w h i l e the Mark V i s i n e r r o r by a f a c t o r of e i g h t .
Because of the a d j u s t a b l e symmetry parameter, the M-VDW equation
proves to be s i g n i f i c a n t l y s u p e r i o r to the Mark V. Presumably the
Soave equation would g i v e r e s u l t s comparable to the Mark V because
they both assume the Redlich-Kwong volume dependence.
Table 21 compares experimental and p r e d i c t e d c o m p r e s s i b i l i t y
data on C02~water mixtures at h i g h temperature from the M-VDW

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

AND

WEINER

Synthetic Gas Process Streams

281

equation of s t a t e . This comparison shows good agreement w i t h measured data where d e v i a t i o n s on the order of 1% depending on the
temperature and p r e s s u r e .
Parameters used i n p r e d i c t i n g data given i n Tables 2 to 21 are
summarized i n Table 22.
Summary and Future Work
The r e s u l t s of t h i s study show the f o l l o w i n g .
1. The M-VDW equation can be used to c o r r e l a t e both lowtemperature and high-temperature p h y s i c a l p r o p e r t y data.
2. P o l a r compounds such as water can be c o r r e l a t e d w i t h
accuracy comparable to non-polar compounds.
3. Accurate l i q u i d - l i q u i
the M-VDW equatio
4. The a s s y m e t r i c a c t i v i t y c o e f f i c i e n t behavior of n o n - i d e a l
mixtures i s p r e d i c t a b l e .
5. This new equation should be comparable i n computation speed
to e x i s t i n g Redlich-Kwong m o d i f i c a t i o n s such as Mark V o r
Soave.
Although not presented here, i t can be shown that the M-VDW
parameters can be c a l c u l a t e d from group c o n t r i b u t i o n s . T h i s makes
p o s s i b l e the c a l c u l a t i o n of heavy hydrocarbon parameters w i t h o u t a
knowledge of the c r i t i c a l c o n s t a n t s . By t h i s method, p a r a f f i n ,
napthene, and aromatic s o l v e n t e f f e c t s can be taken i n t o account
without knowing the a c t u a l compounds present i n a g i v e n hydrocarbon
fraction.
Work i s i n progress to g e n e r a l i z e the parameters i n the M-VDW
model so that they w i l l be p r e d i c t a b l e from the a c e n t r i c f a c t o r and
perhaps a p o l a r parameter. A l s o work i s planned to extend the model
f o r p r e d i c t i n g enthalpy, heat c a p a c i t y , entropy, d e n s i t y , and phase
behavior ( i n c l u d i n g l i q u i d - l i q u i d - v a p o r phase behavior) of water,
hydrogen, carbon d i o x i d e , carbon monoxide, n i t r o g e n , methane, and
other l i g h t hydrocarbons f o r temperatures from 0 F to 3000 F and
pressures from atmospheric to 4000 p s i a . Subsequent to t h i s , the
c o r r e l a t i o n w i l l be extended, a c c o r d i n g to present p l a n s , t o
i n c l u d e systems c o n t a i n i n g i n t e r m e d i a t e and heavy o i l s and t a r s of
the types encountered i n s y n t h e t i c gas p r o c e s s i n g . The model i s
expected to take i n t o account the aromatic, naphthenic, and p a r a f i n i c
nature of these o i l s and t a r s . U l t i m a t e l y i t i s planned to a l s o
extend the M-VDW model to i n c l u d e low-temperature p r o c e s s i n g f o r
hydrogen p u r i f i c a t i o n .
Nomenclature
Symbol
a.
l

Definition
Van der Waals a

a!

d e r i v e d from a. and b., Eqns. 1-2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

-1.56706
6.05555
-2.09764

-0.256358

1.71075

2.49569

-0.374112
0

0.149

1.05

0.372

1.12534

0.54

0.013

673.08

343.2

0.44

0.414

-0.0876456

0.676355

3.56806

-0.704135

Derived Constants

0.231

1072.81

547.57

0.348

3206.2

Pressure P s i a

Methane

C r i t i c a l Constants

Carbon D i o x i d e

A c e n t r i c Factor

1165.1

Temperature R

Water

0.268

0.301

0.195429

-1.08136

1.87177

2.46398

0.00595060

-0.214

190.75

59.74

Hydrogen

Table 22, C r i t i c a l and Derived Constants Used i n Computer Program

14.

WILSON AND WEINER

Symbol
a. ,
1 J

Synthetic Gas Process Streams

283

Definition
derived from B.: ^, A-^, and A ^ ,
Eqn. a-6

a^.
^

a^j i n t e r a c t i o n parameter when


i = v o i d spaces

a y when both i and j = v o i d spaces

R H

Helmholtz f r e e energy

A^

I d e a l Helmholtz f r e e energy of
mixin

Helmholt
component

M-VDW parameter i n Eqn. 5

A_

i n t e r a c t i o n parameter defined by
Eqn. a-4
b = Z.x.b.
i l l
b. = Van der Waals volume
l

b
b.

volume of "one mole" of v o i d spaces


Van Laar parameter i n Eqn. a-1

B!.
1 J

Analogous Van Laar parameter i n


Helmholtz f r e e energy Eqn., a-3

Temperature parameter f o r Sj i n
Eqn. 6

Gibbs f r e e energy

E
G
.1

Excess Gibbs f r e e energy of mixing


I d e a l Gibbs f r e e energy of mixing

G^

Free energy of pur component

n^

moles of v o i d spaces g i v e n by Eqn.


a-7

n^

moles of component i

pressure
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

284

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

Symbol
S.

IN C H E M I C A L INDUSTRY

Definition
Van Laar parameter

Van Laar S^ f o r v o i d spaces


S

S = . x.S.
1 i
i

Absolute temperature

T
c
V

C r i t i c a l temperature (absolute)

Volume

V
mole f r a c t i o n of component i
compressibility

factor

Parameters f o r c a l c u l a t i n g
A. . i n Eqn. 7
33

Activity coefficient

Appendix
D e r i v a t i o n of M-VDW Model
The excess f r e e energy of mixing g i v e n by the Van Laar equation i s
given as f o l l o w s .
G
Z
E.Z.n.S.n.S.B..
= .n.^ny. = - I - J - I - I - J - J - I J
RT
p

(a-1)

Wk

where B-j^ = 0.
The t o t a l f r e e energy i s g i v e n as the f r e e energy of the components
p l u s the i d e a l f r e e energy of mixing p l u s the excess f r e e energy of
mixing as f o l l o w s .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

AND

285

Synthetic Gas Process Streams

WEINER

I f the same a n a l y t i c a l form i s assumed f o r the Helmholtz f r e e


energy, one o b t a i n s the f o l l o w i n g .
A
If

Z
o , A , Z n_.S n S^B! .
i i i
RT
J V V
A

1 3

( a

"

o x

3 )

Wk
where the prime i s used to show that the B j j parameters have
d i f f e r e n t v a l u e s than B i j .
The pure component f r e e energy A^ can be defined i n terms of
parameters
and A j ^ as f o l l o w s .
1

A = S.A. .
l
l i i

(a-4)

This d e f i n i t i o n can be
following.

A , Z .Z,n,S, n.S .a. .


= + iJ k j j ij

,
(a-5)

Wk
where
A

a. . = B! . + i i
iJ
iJ

lj

(a-6)

Y-^-

In the next step, we assume that v o i d spaces i n a f l u i d can be


considered as an a d d i t i o n a l component i n c a l c u l a t i n g the Helmholtz
f r e e energy. This i s done by assuming a molar volume f o r v o i d
spaces so that the number of moles of v o i d spaces can be c a l c u l a t e d
as f o l l o w s .

= ~ k k k
T
H

(a-7)

where b^ = molar volume of molecules excluding


b

v o i d spaces

= molar volume of v o i d spaces

S u b s t i t u t i o n i n t o Equation (a-5) g i v e the f o l l o w i n g .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

286

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

A
= +

RT

RT

V
;
Z n

k k

+2(v

r
n

v v

n . S. n.S.a. .
k k 3 3 13

E k k

-Wk> a
v

g
+ (v

-Wk> (b

2a

HH

V
The

(a-8)

f r e e energy of a v o i d space i s zero, so


a

HH

( a

"

9 )

A l s o a t i n f i n t e volume, the f r e e energy equals the f r e e energy of


an i d e a l gas a t u n i t pressure:
|_,

. !a
2

V=

< s

1 0 )

\
or

A?=2b S.a .
H

(a-11)

When Equation (a-9) i s s u b s t i t u t e d i n t o (a-8) and the equation i s


rearranged a l g e b r a i c a l l y we o b t a i n the f o l l o w i n g .
S

H
Iln.S.n.S.a. . + 2 (V-Ek. IL b. ) Z n . S . a .
A
, ,
1 1 3 3 13
He k k'b
3 3 Hj
A_ 12
M3
RT
S
u

-A
RT

( -i2)
a

rl
In the Van Laar equation,
as f o l l o w s .

one of the S s i s a r b i t r a r y ; so we d e f i n e

(a-13)
With t h i s change our f i n a l Helmholtz f r e e energy equation i s as
follows.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

14.

WILSON

IZn.S.n.S.a. . + 2(V-, n. b. ) Zn.S.a .


ia
J 3 !J
k k k b
j j Hj
1

= +
RT
RT

287

Synthetic Gas Process Streams

A N D WEINER

_ ,
?
k

(a-14)
K

._ _
k^

The equation of s t a t e i s d e r i v e d from the d e r i v a t i v e of A w i t h


respect to volume as f o l l o w s .

( a

" - W>T,n

"

1 5 )

The r e s u l t i n g equation i

RT

. I /

I.Z.n.S.n.S.A../RT

T
;

< 3V

T,n

( V - I ^ l ^ +

Z ^ S J

where A., /RT i s d e f i n e d as f o l l o w s .


lk

= " i3

Hi

( a

Hj

"

1 ? )

The d e r i v a t i v e o f the i d e a l Helmholtz f r e e energy of mixing w i t h


respect t o volume i s assumed t o given by the V-Z.n.b. term i n the
Van der Waals equations; o r

MVRT)
y

8V T , n

i i

(a
v

V-E.n.b.
i l l

- )
18

'

Thus our f i n a l equation, c a l l e d the M o d i f i e d Van der Waals equation,


i s as f o l l o w s .
E.n.
E.E.n.S.n.S.(A../RT)
-L =
L L _ 3
.1 ,1 *3
RT
V-Zn.b. (V + E n S Zn)
l
1

or

Z = ^~ V-b

J _

(a-19)

S.x.S. (A. ./RT)


J J ^
(V + S-b)

This equation i s the same as Equation

(a-20)

(5) i n t h i s paper.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA

288

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

This equation i s unique because the mixture r u l e s a r e already


d e f i n e d . A l s o Van Laar parameters d e r i v e d from f i t t i n g b i n a r y and
multicomponent v a p o r - l i q u i d e q u i l i b r i u m data r e l a t e d i r e c t l y to
parameters i n the equation of s t a t e . By simple s u b s t i t u t i o n i t can
be shown that A j / R T i n Equation (a-17) i s r e l a t e d to Bj i n Equation
(a-3) by the equation:
k

iJr

= - V

( a

2 1 )

This s u b s t i t u t i o n i s not q u i t e as simple as i t appears because the


Bjk parameters a r e defined as Van Laar i n t e r a c t i o n parameters when
no v o i d spaces a r e present t h i i d i f f e r e n t fro th
l defi
nition.
Although not shown here, i t can be shown that the S^, and A..^
parameters can be c a l c u l a t e d from group c o n t r i b u t i o n s as i n the
c a l c u l a t i o n of a c t i v i t y c o e f f i c i e n t s from group c o n t r i b u t i o n s .

Literature Cited
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.

Soave, G., Chem. Eng. Sci. (1977) 27, 1197.


Francis, A., J. Phys. Chem. (1954) 58, 1099.
van Laar, Z. Physik. Chem. (1910) 72, 723.
Prausnitz, J. M., "Molecular Thermodynamics of Fluid Phase
Equilibria," Prentice Hall, Englewood C l i f f s , New Jersey,
1969, pp. 264-269.
"Gas Processing Handbook" Section in Hydrocarbon Processing
(1975) 54, No. 4, 112-125.
Perry, J. H., "Chemical Engineer's Handbook," 4th Edition,
McGraw-Hill, New York, 1968.
NBS Technical Note 120 (November 1968).
Sweigert, R. L., Weber, P. and Allen, R. L., Ind. & Eng. Chem.
(1946) 38, 185-200.
Conjar, L. N. and Mannuig, F. S., "Thermodynamic Properties
and Reduced Correlations for Gases," Gulf Publishing Co.,
Houston, 1967.
Meyer, C. A., McClintock, R. B., Silvestri, G. J. and Spencer,
R. C., Jr., Editors, "Thermodynamic and Transport Properties
of Steam," ASME, United Engr. Center, New York, New York, 1967.
"ASHRHE Thermodynamic Properties of Refriguants," Am. Soc. of
Heating and Refrigerating and Air Conditioning Engineers, Inc.,
New York, 1969.
Dymond, J. H. and Smith, E. B., "The Virial Coefficients of
Gases--A Critical Computation," Clarendon Press, Oxford, 1969.
Vukalovich, M. P. and Altunin, V. V., "Thermophysical Properties
of Carbon Dioxide," Collets Publishing Ltd., London and
Wellingborough, 1969.
Greenwood, H. J., Am. J. Sci., Schairer (1969) 267-A, 191-208.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

15
Thermophysical Properties: Their Effect on Cryogenic
Gas Processing
D. G. ELLIOT, P. S. CHAPPELEAR, R. J . J. CHEN, and R. L . MCKEE
McDermott Hudson Engineering, Houston, TX 77036

The changing economi


industry has precipitated the design and construction of gas pro
cessing plants to recover 80 percent or more of the contained
ethane. Typically, high ethane recoveries are attained by employing
a cryogenic process utilizing a turboexpander. Historically, the
availability of fundamental thermophysical property data required to
design gas processing plants has lagged behind the design and construction of such facilities (1). The cryogenic process is no
exception. Due largely to the efforts of the Gas Processors
Association, pertinent experimental data has been taken and correlated
by several methods. These thermophysical property correlations are
generally available to the gas processing industry. It is the
authors' intent to illustrate the relationship between process design
and accurate prediction of K-values, enthalpy, entropy, and CO
solubility.
2

Scope
In 1970, White et al (2) demonstrated the importance of accurate
K-value correlations in cryogenic plant design by comparing predicted
product recoveries for a typical cryogenic plant using several
correlations available at that time. The various K-value correlations gave predicted recoveries for ethane from 25.7% to 45.0% and
for propane from 66.7% to 90.7%. Since that time much progress has
occurred in correlations. Existing correlations have been refined
and new correlations have been introduced.
It is the authors intent to demonstrate the importance of
accurate thermophysical properties on plant design and to compare
the properties predicted by generally available correlations. This
has been done by comparing predictions both from K-value correlations
and enthalpy/entropy correlations for the major components in a
typical cryogenic process. In addition, the predicted CO concentrations near the conditions of CO solids formation, a condition
limiting ethane recovery in many plants, are presented.
The correlations examined, listed in Table I, are of three
1

289

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

290

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

TABLE I
CORRELATIONS
Description

Symbol
Empirical:

GPA CONV

Reference

K-values from Hadden convergence pressure concept


(1972 e d i t i o n ) w i t h CH4,
C2H5,
3 3 from b i n a r y
data a t low temperatures.
K-values (convergence)
computer c a l c u l a t e d from
GPA C o e f f i c i e n t
fit
C

(4)

HUDSON

McDermott Hudson p r o p r i e t a r y
c o r r e l a t i o n f o r K-values of
CH4,
C 2 H 6 , and C 3 H 8 .
Uses
GPA CONV f o r h e a v i e r components .

MARK V

Wilson m o d i f i c a t i o n of the
Redlich-Kwong equation of
s t a t e ; computer program
marketed by PVT, I n c .

Equation of State:
van der Waals

BWR

(6)

LEE

Lee e t a l . c o r r e l a t i o n as
programmed i n the GPA
computer package K & H.

SOAVE

Soave m o d i f i c a t i o n of the
(8)
Redlich-Kwong equation of
s t a t e , as programmed i n the
GPA computer package K & H.

P-R

Peng-Robinson m o d i f i c a t i o n
(9)
of the Redlich-Kwong equat i o n of s t a t e . Values computer c a l c u l a t e d from c o r r e l a t i o n by P-R d i s t r i b u t e d
by GPA.

SH BWR

Starling-Han m o d i f i c a t i o n
of the Benedict-WebbRubin equation of s t a t e as
programmed i n the GPA computer package K & H.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(Z)

(10)
(11)

15.

ELLIOT E T A L .

Cryogenic Gas Processing

291

TABLE I (Continued)

Iipe

Symbol

Description

Conformal S o l u t i o n :

K VAL

1972 program f o r K-value


by CHEMSHARE f o r h i g h
methane content streams.
Based on b i n a r y K data
f o r t e n r e f e r e n c e systems.

PROP-75

Property-75 R i c e U n i v e r s i t y shape f a c t o r c o r r e s ponding s t a t e s program f o r

Reference

(12)

r e f e r e n c e . 1975 r e v i s i o n
of computer program d i s t r i b u t e d by GPA.
K DELTA

T. W. Leland corresponding
(13)
states c o r r e l a t i o n using
data f o r b i n a r y systems as
r e f e r e n c e . Computer program
marketed by S i m u l a t i o n
Science Inc. ( S S I ) .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

292

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

types: e m p i r i c a l , equation of s t a t e , and conformal s o l u t i o n .


E m p i r i c a l c o r r e l a t i o n s are graphs of experimental data p l o t t e d a g a i n s t
a c o r r e l a t i n g parameter. Equation of s t a t e c o r r e l a t i o n s a r e d i v i d e d
i n t o two types: one i s s i m i l a r to the van der Waals equation w i t h a
s m a l l number of parameters; the other i s based on the m u l t i p l e cons t a n t BWR equation. A l l equation of s t a t e c o r r e l a t i o n s i n v o l v e the
computation of the parameters f o r the equation of s t a t e which w i l l
represent the multicomponent mixture. These computations a r e based
on parameters determined f o r the pure components, combining r u l e s ,
and p o s s i b l y b i n a r y i n t r a c t i o n parameters.
The conformal s o l u t i o n or corresponding s t a t e s c o r r e l a t i o n computes pseudo-reduced c o n d i t i o n s f o r the mixture to conform to the
r e f e r e n c e substance. The r e f e r e n c e substance may be a pure component
or a m i x t u r e ; i t s p r o p e r t i e
format.
The computer programs used i n t h i s study a r e c u r r e n t v e r s i o n s .
Other programming of the same equations may g i v e s l i g h t l y d i f f e r e n t
r e s u l t s . The a b b r e v i a t i o n s l i s t e d i n Table I are used throughout
the t e x t .
Design B a s i s and Process D e s c r i p t i o n
P r o p e r t i e s p r e d i c t e d by these c o r r e l a t i o n s determine not only
the economic f e a s i b i l i t y of gas p r o c e s s i n g i n s t a l l a t i o n s ; they a l s o
d i c t a t e the d e s i g n ( s i z e ) of i t s major components. These components
are u s u a l l y the compressor, turboexpander, heat exchangers, e x t e r n a l
r e f r i g e r a t i o n ( i f any), and demethanizer. A t y p i c a l arrangement f o r
a cryogenic gas p l a n t of these components i s shown i n F i g u r e 1.
The f o l l o w i n g process c o n d i t i o n s are s e l e c t e d :
1.
2.
3.
4.
5.
6.
7.
8.

I n l e t f l o w r a t e of 70 MMscfd
I n l e t gas pressure of 250 p s i a
I n l e t gas temperature of 120F
High pressure separator a t -80F and 800 p s i a
Expander o u t l e t pressure a t 200 p s i a
Expander i s e n t r o p i c e f f i c i e n c y a t 80% (commonly c a l l e d
adiabatic)
Compressor i s e n t r o p i c e f f i c i e n c y at 75% (commonly c a l l e d
adiabatic)
I n l e t gas composition i n Table I I .

In t h i s t y p i c a l p l a n t , the i n l e t gas i s compressed from 250 p s i a


to 815 p s i a . I t i s then cooled by an a i r c o o l e r to 120F f o l l o w e d by
exchanging heat w i t h the demethanizer r e b o i l e r and the p l a n t r e s i d u e
gas. Any a d d i t i o n a l r e f r i g e r a t i o n r e q u i r e d to c o o l the i n l e t gas to
-80 F b e f o r e e n t e r i n g the h i g h pressure separator i s f u r n i s h e d from
an e x t e r n a l source. The l i q u i d separated i n the h i g h pressure
separator i s f e d to the demethanizer where the methane i s s t r i p p e d
out. Energy i s recovered from the h i g h pressure separator vapor by
reducing the p r e s s u r e through a turboexpander. The expander o u t l e t
i s much c o l d e r and p a r t i a l l y condensed. This energy i s converted to

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

15.

293

Cryogenic Gas Processing

ELLIOT E T AL.

TABLE I I - COMPOSITIONS USED IN CALCULATIONS

Component

I n l e t Gas
Mol % Mol/Day

Residue Gas
Mol % Mol/Day

L i q u i d Product
Mol % Mol/Day
0

Nitrogen

0.40

738

0.44

738

Carbon D i o x i d e

0.52

959

0.30

498

2.91

461

Methane

90.16

166,308

98.52

166,124

1.16

184

Ethane

4.69

8,651

0.70

1,181

47.15

7,470

Propane

1.85

3,412

0.04

73

21.07

3,339

Isobutane

0.79

Normal Butane

0.51

941

5.94

941

Isopentane

0.27

498

3.14

498

Normal Pentane

0.18

332

2.10

332

Hexane P l u s *

0.63

1,162

7.33

1,162

100.00

15,844

100.00
*A11 c a l c u l a t i o n s

184,458 100.00

168,614

used n-Heptane f o r the Hexane P l u s f r a c t i o n .

RESIDUE GAS
-167"F
200
PSIA

(-B0T

800 PSIAQ

HP. SEPARATOR <

PRODUCT
24*F

Figure 1.

LhQ

M GAL
PUMP "T5AY~

Schematic for typical turboexpander gas processing plant

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(Mbtu/hr)

24,099

29,421

Total Liquids

Cooling Duty

20,290
3,154
2,011

3.954
0.673
1.367
0.331
0.131
0.0614
0.0437
0.0161
0.0173
0.0086

Methane
Ethane
Propane

L i q u i d Condensed (Mol/Day)

Nitrogen
Carbon Dioxide
Methane
Ethane
Propane
Isobutane
Normal Butane
Isopentane
Normal Pentane
Hexane Plus

K-Value at -80F, 800 p s i a

K-VALUE CORRELATION

24,550

42,333

30,804
4,704
2,490

3.954
0.572
1.310
0.250
0.110
0.0614
0.0437
0.0161
0.0173
0.0086

GPA
CONV
1050 PSIA HUDSON

24,459

41,429

29,919
4,427
2,619

3.616
0.543
1.321
0.277
0.0889
0.0400
0.0287
0.0131
0.0096
0.0012

P-R

24,409

40,157

28,646
4,390
2,619

3.644
0.574
1.337
0.269
0.0834
0.0366
0.0261
0.00114
0.00838
0.00092

SOAVE

23,564

22,283

12,635
3,136
2,306

5.262
0.598
1.672
0.241
0.0665
0.0262
0.0176
0.00686
0.00497
0.00052

SH BWR

26,447

83,061

68,692
6,345
2,951

2.723
0.414
1.161
0.298
0.127
0.0889
0.0475
0.0366
0.0193
0.00363

LEE

24,275

35,969

25,511
3,615
2,472

3.374
0.706
1.336
0.336
0.0932
0.0386
0.0271
0.0097
0.0064
0.0003

K VAL

TABLE I I I EFFECT OF K-VALUE CORRELATION IN HIGH PRESSURE SEPARATOR


(PROPERTY 75 FOR THERMODYNAMIC PROPERTIES)

24,330

35,600

24,588
4,095
2,564

4.019
0.645
1.378
0.266
0.0797
0.0392
0.0295
0.0098
0.00628
0.000302

K DELTA

24,455

41,023

29,458
4,482
2,619

3.512
0.599
1.327
0.267
0.0876
0.0407
0.0293
0.0142
0.0107
0.0018

MARK V

15.

ELLIOT ET A L .

Cryogenic

Gas

295

Processing

u s e f u l work by t h e turboexpander d r i v e n compressor which compresses


the r e s i d u e gas to the d e l i v e r y pressure. The turboexpander o u t l e t
stream i s then fed to a low temperature separator (normally i n the
top of the demethanizer) where condensed l i q u i d i s used to r e f l u x
the tower. The c o l d vapor goes overhead w i t h the demethanizer
r e s i d u e gas.
E f f e c t s of K-Value P r e d i c t i o n s
High pressure separator and turboexpander designs a r e h i g h l y
dependent on v a p o r - l i q u i d e q u i l i b r i u m K-values. V a r i a t i o n i n
K-values i s examined by s e l e c t i n g a common b a s i s (Property-75) f o r
enthalpy/entropy c a l c u l a t i o n s .
High Pressure Separator
The compressed i n l e t gas a f t e r being
cooled to 120F by an a i
exchanger system. For th
enter t h i s system a t 120F and 810 p s i a and i s cooled to -80F a t
800 p s i a , the c o n d i t i o n s of the high pressure s e p a r a t o r .
At the f i x e d c o n d i t i o n s of the high pressure s e p a r a t o r , the
l i q u i d knockdown and i t s composition a r e o n l y dependent on the
K-value c o r r e l a t i o n .
The r e s u l t s of the h i g h pressure separator f l a s h c a l c u l a t i o n s
are t a b u l a t e d i n Table I I I . For ease i n comparing r e s u l t s , K-values
p r e d i c t e d by the Hudson c o r r e l a t i o n as d e f i n e d by Table I a r e used
as a common b a s i s . The range of K-values and amount of l i q u i d
knock-down i s summarized as f o l l o w s :

Methane K-value
Ethane K-value
Propane K-value
L i q u i d Condensed

Deviation
-11% to
-4% to
-40% t o
-47% t o

from
28%
34%
19%
96%

Hudson
(1.161 t o 1.672)
(0.241 to 0.336)
(0.0665 to 0.131)
(22,283 to 83,061 mols/day)

The l a r g e v a r i a t i o n i n the amount of l i q u i d condensed i s mainly


caused by the v a r i a t i o n i n the p r e d i c t e d methane K-value.
This
v a r i a t i o n becomes i n c r e a s i n g l y pronounced as t h e c o n d i t i o n s of the
gas approach the c r i t i c a l p o i n t where most of the c o r r e l a t i o n s a r e
inadequate or f a i l a l t o g e t h e r . U n f o r t u n a t e l y , t h i s c o n d i t i o n occurs
f r e q u e n t l y i n gas p l a n t design. I n such cases, one should be
extremely c a u t i o u s i n u s i n g these c o r r e l a t i o n s .
Turboexpander. Vapor from the h i g h pressure separator feeds the
expander. Table IV was generated using the d i f f e r e n t K-value c o r r e l a t i o n s w i t h t h e f o l l o w i n g common b a s i s :
Expander I n l e t Temperature
-80 F
Expander I n l e t Pressure
800 p s i a
Expander Discharge Pressure
200 p s i a
Expander I s e n t r o p i c E f f i c i e n c y
80%
The gas flow r a t e was determined from the high pressure separator
f l a s h c a l c u l a t i o n s . Otherwise, the expander i n l e t gas would not be
at i t s dewpoint f o r the c o r r e l a t i o n being used. This f a c t precludes

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

1,130

1,052

1,051

143,029

8 .674
0 .1654
1 .283
0 .0421
0 .0032
0 .0005
0 .0002

9.068
0. 332
1. 268
0. 0446
0. 0026
0. 0006
0. 0003

9 .189
0 .229
1 .335
0 .0524
0 .0039
0 .0006
0 .0003

155,037 142,125

-166.2

P-R

-166.1

HUDSON

-165.1

CONV

1,061

144,301

8. 539
0. 186
1. 290
0. 0406
0. 0029
0. 0004
0. 0005

-167.1

SOAVE

1,195

162,175

8.,491
0.,229
1. 316
0,.0431
0. 0045
0. 0009
0. 0005

-165.8

SH BWR

K VAL

8. 337
0. 299
1. 263
0. 0556
0. 0042
0. 0006
0. 0003

752

1,088

101,397 148,489

12:.28
0. 0131
1. 241
0. 0424
0. 0042
0. 0009
0. 0004

-164.4 -163.2

LEE

1,153

148,858

9.417
0 .271
1 .251
0 .0455
0 .0041
0 .00051
0 .0002

-166.4

K DELTA

1,054

143,435

7..735
0,.219
1,.283
0,.0383
0,.0033
0..0006
0.,0003

-166.5

IffARK V

*K-values f o r methane, ethane and propane a r e obtained from i n t e r p o l a t i o n of b i n a r y c h a r t and


i n f i n i t e d i l u t i o n c h a r t i n GPA 1972 Handbook. K-values f o r the r e s t of components are obtained
by convergence method u s i n g 800 p s i convergence pressure.

Expander Horsepower

(Mol/Day)

I n l e t Gas Flow Rate

Expander Discharge
Temperature, F
K-Value a t 200 p s i a
Nitrogen
Carbon D i o x i d e
Methane
Ethane
Propane
Isobutane
Normal Butane

K-Value C o r r e l a t i o n s

GPA*

TABLE IV EFFECT OF K-VALUE CORRELATIONS ON EXPANDER


(PROPERTY 75 FOR THERMODYNAMIC PROPERTIES)

15.

ELLIOT E T A L .

Cryogenic Gas Processing

297

the i s o l a t i o n of the expander c a l c u l a t i o n from the h i g h pressure


separator c a l c u l a t i o n when comparing o v e r a l l ethane recovery.
Again, w i t h the Hudson c o r r e l a t i o n as the common b a s i s , the
v a r i a t i o n i n p r e d i c t e d K-values and r e c o v e r i e s a r e summarized as
follows:

Methane K-value
Ethane K-value
Propane K-value
L i q u i d Condensed

Deviation
-2.1% to
-14% to
11% t o
-36% to

from Hudson
5.3% (1.241 to 1.335)
25% (0.0382 to 0.0556)
73% (0.0029 to 0.0045)
21% (13,576 to 25,584 mols/day)

The t o t a l e f f e c t of the h i g h pressure separator and the turboexpander f l a s h c a l c u l a t i o n s i s shown by the estimated ethane
recovery i n Table IV whic
propane recovery f o r a l l
The methane K-value shows very good agreement f o r a l l the c o r r e l a t i o n s , but the ethane and propane K-values e x h i b i t a l a r g e v a r i a t i o n . V a r i a t i o n i n the amount o f l i q u i d condensed a t the expander
o u t l e t and the expander horsepower a r e d i r e c t l y r e l a t e d t o the amount
of vapor separated a t h i g h pressure separator. The magnitude of t h i s
v a r i a t i o n can a f f e c t the expander design q u i t e s i g n i f i c a n t l y .
The l i q u i d s condensed by the expansion a r e l i s t e d i n Table V
along w i t h the t o t a l l i q u i d s . The t o t a l l i q u i d condensed i s the sum
of expander o u t l e t l i q u i d and h i g h pressure separator l i q u i d . Since
the ethane recovery i s d i r e c t l y p r o p o r t i o n a l t o the t o t a l l i q u i d s
condensed, the wide v a r i a t i o n i s s i g n i f i c a n t . A l s o , the t o t a l amount
of l i q u i d s has a l a r g e e f f e c t on the design of the demethanizer.
I n the f i n a l a n a l y s i s , the most important number i n the p l a n t
i s product r a t e . Here, the c a l c u l a t e d o v e r a l l v a r i a t i o n i n ethane
recovery i s 6.3%. This corresponds t o 5,520 g a l l o n s per day of
ethane. I f one assumes ethane i s worth $0.15 per g a l l o n , the
incremental product revenue i s $828 per day, l e s s gas shrinkage of
$176 per day based on gas a t $0.85 per MMscf. The r e s u l t i n g net
income i s $652 per day o r more than $200,000 per year. Obviously,
t h i s v a r i a t i o n i n a n t i c i p a t e d revenue i s s i g n i f i c a n t enough t o
a f f e c t investment d e c i s i o n s . Moreover, h i s t o r y has shown that i t
i s not unusual f o r a c o m p e t i t i v e b i d t o be awarded on the b a s i s of
1% higher guaranteed ethane recovery.
E f f e c t s of Thermophysical Property C o r r e l a t i o n s f o r Enthalpy
and Entropy
To examine enthalpy e f f e c t s of the v a r i o u s c o r r e l a t i o n s , K-values
from the Soave c o r r e l a t i o n were s e l e c t e d as a common b a s i s . Compari s o n s a r e presented here i n terms of the segments of the design
c a l c u l a t i o n s f o r an expander p l a n t i n the order of the f l o w shown
on F i g u r e 1.
Comparison of P r e d i c t i o n s f o r Compressors. There a r e two
compression schemes a v a i l a b l e f o r the design of a cryogenic

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

82.3

86.5

354

63,435

47,184
7,840
3,394

86.1

355

62,125

45,819
7,803
3,394

20,696

15,900
3,376
775

P-R

86.3

337

60,355

44,067
7,802
3,394

20,198

15,421
3,412
775

SOAVE

84.5

88.4

503

96,637

47,148

272

79,501
8,153
3,394

13,576

10,809
1,808
443

LEE

31,210
7,581
3,394

24,865

18,575
4,445
1,088

SH BWR

82.1

86.1

338

59,838

60,520

446

43,661
7,788
3,394

24,238

19,073
3,693
830

K DELTA

44,602
7,544
3,394

24,551

19,091
3,929
922

K VAL

87.4

319

61,590

45,248
7,876
3,394

20,567

15,790
3,394
775

MARK V

''Estimated Ethane Stripped = T o t a l mol of methane condensed x mol r a t i o of ethane to methane i n the
expander o u t l e t vapor x i n e f f i c i e n c y of the column (1.10 i s used).

Estimated Ethane
Recovery, Percent

387

55,005

Total Liquids

^Estimated Ethane
Stripped

39,105
7,507
3,394

Methane
Ethane
Propane

(Mol/Day)

21,102

25,584

Total Liquids

Total Liquids

16,380
3,136
904

HUDSON

18,815
4,353
1,383

GPA*
CONV

Methane
Ethane
Propane

Turboexpander L i q u i d s
Condensed (Mol/Day)

K-Value C o r r e l a t i o n s

EFFECT OF K-VALUE CORRELATION ON TURBOEXPANDER LIQUIDS AND TOTAL RECOVERY


(PROPERTY 75 FOR THERMODYNAMIC PROPERTIES)

TABLE V

15.

ELLIOT

ET AL.

Cryogenic Gas Processing

299

turboexpander p l a n t . Since f r e e pressure drop i s u s u a l l y not


a v a i l a b l e t o supply the energy of s e p a r a t i o n , e i t h e r compression
of the feed gas o r recompression of the r e s i d u e gas must be used
(or some combination o f the two). S e l e c t i o n i s dependent upon
the feed gas pressure l e v e l . U s u a l l y , precompression i s used f o r
low pressure feed and recompression i s used f o r h i g h pressure feed.
Precompressor. The example presented here i n F i g u r e 1 uses
precompression. Since compressors are normally the most expensive
pieces o f equipment i n the e n t i r e p l a n t , the process i s u s u a l l y
designed t o f i t the c l o s e s t compressor frame s i z e a v a i l a b l e .
The design b a s i s i s :
Flow Rate:
Gas Composition:

70 MMscfd
I n l e t gas as shown i n

Suction Pressure:
S u c t i o n Temperature:
Horsepower A v a i l a b l e :
Isentropic Efficiency:

120F
6,000 hp s i t e r a t e d
75%

Compressor discharge c o n d i t i o n s a r e t a b u l a t e d i n Table V I .


The v a r i a t i o n i n d i s c h a r g e pressure i s about 12 p s i pressure
from 809.5 to 821.5 p s i a . Although a higher d i s c h a r g e pressure
r e s u l t s i n g r e a t e r recovery, the 12 p s i i s not a s i g n i f i c a n t
d i f f e r e n c e . Even a hand c a l c u l a t i o n by the k-method (3) y i e l d e d
similar results.
The v a r i a t i o n i n d i s c h a r g e temperature i s 6.8F. For an a i r
c o o l e r c o o l i n g the compressed gas t o 120F, t h i s r e s u l t s i n a
design duty v a r i a t i o n up t o 3.5% depending on which c o r r e l a t i o n i s
chosen.
Recompressor.
Although not shown here, a s i m i l a r comparison
can be made f o r a case u s i n g recompression by choosing an estimated
r e s i d u e gas composition. The design b a s i s i s :
Flow Rate:
Gas Composition:
Suction Pressure
S u c t i o n Temperature:
Horsepower A v a i l a b l e :
Isentropic Efficiency:

70 MMscfd
Residue Gas as shown i n
Table I I
250 p s i a
120F
6,000 hp s i t e r a t e d
75%

C a l c u l a t e d d i s c h a r g e c o n d i t i o n s are t a b u l a t e d i n Table V I .
A l l the c o r r e l a t i o n s agree reasonably w e l l i n p r e d i c t i n g
discharge pressure and temperature.
I n l e t Gas C o o l i n g . For t h i s comparison, the i n l e t gas c o n d i t i o n s a r e s e t as 120F and 810 p s i a . The h i g h pressure separator
c o n d i t i o n s are s e t as -80F and 800 p s i a . C a l c u l a t e d c o o l i n g
d u t i e s a r e g i v e n i n Table V I I . The v a r i a t i o n i n i n l e t gas c o o l i n g
duty i s -0.9% t o 1.8% of the Property-75 c a l c u l a t i o n . ( A l l comparisons i n t h i s s e c t i o n are made w i t h the Property-75 r e s u l t s ) .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

300

PHASE

EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

TABLE VI
CALCULATED COMPRESSOR DISCHARGE CONDITIONS
INLET: 70 MMSCFD AT 120F 250 PSIA
6000 HP AT 75% EFFICIENCY
I n l e t Gas Compression
PSIA
F

Residue Gas Compression


F
PSIA

PROP-75

811.8

319.6

792.2

335. 8

P-R

821.5

320.8

799.6

337 2

SOAVE

809.7

LEE

809.5

315.5

794.7

332. 8

SH BWR

813.8

316.7

798.6

334. 9

GPA-k

817.3

314.0

798.7

331. 8

TABLE V I I - COMPARISON OF ENTHALPY AND ENTROPY CORRELATIONS


(K-VALUES FROM GPA K&H SOAVE)
SOAVE
Feed Gas C o o l i n g
Duty, MBtu/Hr

P-R

LEE

PROP-75

24,727

24,203

24,858

24,409

Expander Horsepower

1,050

1,018

942

1,061

Expander Discharge
Temperature, F

-167.8

-168.2

-167.0

-167.1

R e b o i l e r Duty,
MBtu/Hr

5,727

5,858

5,662

5,223

Residue Heating
Duty, MBtu/Hr

17,937

17,512

18,394

18,057

1,063

833

802

1,129

R e f r i g e r a t i o n Duty,
MBtu/Hr

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

15.

ELLIOT E T AL.

Cryogenic Gas Processing

301

Expander. A l l gas q u a n t i t i e s and compositions a r e h e l d constant by u s i n g a f i x e d K-value c o r r e l a t i o n s i n c e the expansion


process i s i s e n t r o p i c . The e f f e c t of the enthalpy-entropy c o r r e l a t i o n s appears i n the c a l c u l a t e d horsepower and f i n a l temperature.
The r e s u l t s i n Table V I I show from -1.0% t o -11.2% d e v i a t i o n i n
horsepower and from +0.1F t o -1.1F i n expander d i s c h a r g e
temperature.
I f the same b a s i s f o r ethane s t r i p p e d as Table V i s used, the
estimated ethane recovery i s :
LEE
PR0P-75
SOAVE
P-R

86.0% @
86.1% @
87.0% @
87.5% @

-167.0F
-167.1F
-167.8F
-168.2F

This v a r i a t i o n i s p r i m a r i l
t h i s narrow temperature range. The methane K-values a r e 1.260 t o
1.290; the ethane K-values a r e 0.0398 to 0.0406.
Demethanizer R e b o i l e r . A f i x e d recovery was assumed by
s e t t i n g compositions of the r e s i d u e gas and product as g i v e n i n
Table I I . The feed t o the demethanizer i s s e t by the c a l c u l a t i o n s
from steps B and C above w i t h a minor v a r i a t i o n i n the feed compos i t i o n . With the column o p e r a t i n g a t 200 p s i a , the r e s i d u e gas at
a dew p o i n t of -167F, and the product a t a bubble p o i n t of 24.1F,
enthalpy c a l c u l a t i o n s were made around the column f o r the v a r i o u s
c o r r e l a t i o n s . The r e b o i l e r duty was c a l c u l a t e d as f o l l o w s :
R e b o i l e r Duty = Enthalpy of the Residue 4- Enthalpy of
the Product - Enthalpy of the Feed
The c a l c u l a t e d r e b o i l e r duty v a r i e s from +8.4% t o 12.2%. A higher
r e b o i l e r duty s i g n i f i e s a higher c o o l i n g duty a v a i l a b l e f o r the
feed gas, which would r e s u l t i n a higher recovery.
Residue Gas Heating. R e s u l t s of the c a l c u l a t i o n s f o r h e a t i n g
the r e s i d u e gas from -167F to 110F a r e a l s o g i v e n i n Table V I I .
This i s the a v a i l a b l e duty f o r c h i l l i n g the i n l e t gas i n the gasgas exchanger. The v a r i a t i o n here i s s m a l l , from -3.0% to +1.9%.
This i s not s u r p r i s i n g s i n c e the r e s i d u e gas i s mostly methane and
only s e n s i b l e heat i s i n v o l v e d .
E x t e r n a l R e f r i g e r a t i o n . The e x t e r n a l r e f r i g e r a t i o n duty
r e q u i r e d f o r the p l a n t i s c a l c u l a t e d from an o v e r a l l heat balance
of the e n t i r e p l a n t .
R e f r i g e r a t i o n Duty = Feed Gas C o o l i n g Duty - R e b o i l e r Duty
- Residue Gas Heating Duty
The r e s u l t s l i s t e d i n Table V I I vary from -29.0% t o -5.8%. The
major c o n t r i b u t o r t o these d i f f e r e n c e s i s the r e b o i l e r duty. The
c a l c u l a t e d low temperature (expander o u t l e t ) c o n d i t i o n s are markedly
different.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

302

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

to

to

"
CO

CO

-S

1
to

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

15.

ELLIOT E T A L .

Cryogenic Gas Processing

303

S o l i d s Formation by Carbon D i o x i d e
The p o s s i b i l i t y f o r freeze-up e x i s t s when carbon d i o x i d e i s
present i n the feed gas t o an expander p l a n t . For the c a l c u l a t i o n s
a feed composition of 0.52 mol% carbon d i o x i d e i s used. A t f i x e d
c o n d i t i o n s , v a r i a t i o n s i n the c a l c u l a t i o n s f o r the carbon d i o x i d e
c o n c e n t r a t i o n a r i s e s o l e l y from K-value c o r r e l a t i o n s . The r e s u l t s
from S e c t i o n I I I of t h i s paper, where thermodynamic p r o p e r t i e s a r e
f i x e d by the Property-75 c o r r e l a t i o n and compositions a r e c a l c u l a t e d
f o r v a r i o u s K-value c o r r e l a t i o n s , a r e s e l e c t e d as the b a s i s f o r
the comparison.
Any freeze-up w i l l occur i n the demethanizer. The feeds t o t h i s
column a r e the expander o u t l e t t o the top of the column and the
l i q u i d from the h i g h pressur
tray. A detailed tray-to-tra
t r a y s u s i n g the Soave K-value c o r r e l a t i o n . A t t r a y c o n d i t i o n s , the
l i m i t i n g CO2 content i n the l i q u i d phase was found from Figure 2.
These r e s u l t s , presented i n Table V I I I , show the top three t r a y s of
the column a r e c l o s e t o freeze-up c o n d i t i o n s .
F l a s h c a l c u l a t i o n s were made a t the same pressure and temperature as the Soave c a l c u l a t i o n s f o r the top three t r a y s f o r a l l of
the K-value c o r r e l a t i o n s . Feed composition on each tray f l a s h was
set by the t o t a l composition from the t r a y - t o - c a l c u l a t i o n . The amount
of CO2 was adjusted by the r a t i o of CO2 knockdown i n the expander
o u t l e t f o r the K-value c o r r e l a t i o n t o the Soave case. The r e s u l t s
i n Table IX show that the Peng-Robinson c o r r e l a t i o n p r e d i c t s that
t r a y s 2 and 3 w i l l be only 0.21 t o 0.25 mol% below freeze-up c o n d i t i o n s . This i s too c l o s e f o r o p e r a t i n g c o n t r o l . A p l a n t design
based on the Peng-Robinson c o r r e l a t i o n without t r e a t i n g f a c i l i t i e s
would n e c e s s i t a t e higher o p e r a t i n g pressure f o r the demethanizer and
a higher temperature and probably a lower recovery, i n order t o
avoid s o l i d s formation. Other c o r r e l a t i o n s such as K VAL and K DELTA
would p r e d i c t s a f e o p e r a t i o n a t 200 p s i a .
The carbon d i o x i d e K-value has a d e f i n i t e e f f e c t on p l a n t operat i o n and recovery, since the carbon d i o x i d e f r e e z i n g c o n d i t i o n s must
be avoided. No data e x i s t i n the r e g i o n of i n t e r e s t f o r the t e r n a r y
methane-ethane-carbon d i o x i d e system; such data would be u s e f u l f o r
e v a l u a t i o n of these K-value c o r r e l a t i o n s .
Conclusions
The e f f e c t s of c o r r e l a t i o n s on turboexpander p l a n t design have
been examined from two views: K-values and enthalpy/entropy. A
summary of the r e s u l t s i s given i n F i g u r e 3 f o r three p o r t i o n s of
the p l a n t . D e t a i l e d r e s u l t s a r e given i n Tables I I I through IX.
K-Value C o r r e l a t i o n s .
The K-values used have been shown t o
have a s i g n i f i c a n t e f f e c t on p l a n t d e s i g n , more, i n f a c t ; than
enthalpy/entropy. The t o t a l v a l u e of the plant i s expressed i n the
t o t a l ethane recovery; t h i s v a r i e d from 82.1% t o 88.4%. The d i f f e r ence i s e q u i v a l e n t t o more than $200,000 per year i n a n t i c i p a t e d
revenue.
In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

304

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

TABLE V I I I
TRAY-TO-TRAY DEMETHANIZER
SOAVE K-VALUES
PROP-75 THERMOPHYSICAL PROPERTIES
200 PSIA

Carbon D i o x i d e
mol %
Vapor
Liquid

Limiting Solubility
mol %
CO2 L i q u i d

Tray Number

Temperature
F

-166

0.32

1.72

2.45

-164

0.43

2.23

2.62

-158

0.62

2.85

3.27

Feed 4

-126

1.20

2.52

8.5

-121

1.80

3.38

-104

4.19

5.46

-66

10.5

7.29

-21

15.5

6.21

11.3

2.92

Reboiler

24.1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

15.

ELLIOT E T AL.

Cryogenic Gas Processing

305

TABLE IX
SOLIDS FORMATION DEMETHANIZER
PROP-75 THERMOPHYSICAL PROPERTIES
200 PSIA

K-Value
Correlation

Tray No^. 1
-166 F
mol %
C0
C0 L i q .
2

Tray No. 2
. o
164^
mol %
C0 L i q .
"CO.
2

Tray No^. 3
158"F
mol %
C0 L i q .
CO,
2

GPA CONV

0. 261

P-R

0.166

1. 82

0.171

2. 37

0.,195

3.,06

SOAVE

0.187

1. 75

0.193

2. 26

0.,220

2,.85

SH BWR

0. 223

1. 39

0. 229

1. 83

0.,262

2,.30

MARK V

0. 219

1. 55

0. 225

2. 00

0.,257

2,.54

K VAL

0.28

1. 01

0. 294

1. 44

0.,335

1..96

K DELTA

0. 271

1. 26

0. 291

1. 57

0,,338

2,.17

Figure 2

2. 45

2. 62

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

3,.27

306

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Figure 3. Phase envelope for feed gas with three process paths: Variations in predictions
for different enthalpy correlations at a fixed K-value correlation denoted by ; variations in predictions for different K-value correlations at a fixed enthalpy correlation indicated by @. Approximate critical conditions are indicated by an X.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

15.

ELLIOT E T A L .

Cryogenic Gas Processing

307

The h i g h pressure c o o l i n g duty v a r i e s from - 4 . 0 % t o 7 . 7 % of


the s e l e c t e d base. This 1 2 % d i f f e r e n c e a f f e c t s s i z i n g of heat
exchangers, amount of e x t e r n a l r e f r i g e r a t i o n , and s i z e of expander.
The expander horsepower v a r i e s from 7 5 2 to 1 1 5 3 . This c a l c u l a t i o n i s coupled w i t h the h i g h pressure separator c a l c u l a t i o n . I f
i n a c t u a l p l a n t o p e r a t i o n s the design expander discharge temperature
c a l c u l a t e d i s not reached, the t o t a l recovery w i l l not meet design.
The d e s i g n of the demethanizer tower, the r e b o i l e r , and the
r e f r i g e r a t i o n requirement i s a f u n c t i o n of the t o t a l l i q u i d s
condensed. The l a r g e s t c a l c u l a t e d v a l u e i s t w i c e the s m a l l e s t .
Freeze-up due to carbon d i o x i d e s o l i d formation can occur i n the
c o l d p o r t i o n s of the process. The CO^ K-value i s important a t
c o n d i t i o n s approaching the formation of s o l i d s , but no t e r n a r y
experimental data now e x i s
lations .
Enthalpy/Entropy C o r r e l a t i o n s . The most expensive item i n a
turboexpander p l a n t i s the compressor which i s designed from enthalpy/
entropy c a l c u l a t i o n s . F o r a f i x e d horsepower the r e s u l t s are almost
the same f o r P r o p e r t y - 7 5 , Peng-Robinson, GPA K&H Soave, GPA K&H Lee,
GPA K&H S t a r l i n g - H a n BWR, and GPA-k method. The l a r g e s t v a r i a t i o n
p r e d i c t e d i s i n the discharge temperature (maximum d i f f e r e n c e s of
6 . 8 and 5 . 4 F ) which would a f f e c t the discharge c o o l e r s i z e s
(assuming 120F) by 3 % .
The e f f e c t on the h i g h pressure c o o l i n g duty and the expander
horsepower i s r a t h e r s m a l l f o r the d i f f e r e n t H & S c o r r e l a t i o n s as
shown i n F i g u r e 3 .
The major e f f e c t i s seen i n the c a l c u l a t e d demethanizer r e b o i l e r
duty, which v a r i e s from 8 . 4 % t o 1 2 . 2 % .
This i s l a r g e l y a r e s u l t of
the l a r g e d i f f e r e n c e s i n c a l c u l a t e d enthalpy a t the expander o u t l e t
c o n d i t i o n s . I f the enthalpy balance i s i n e r r o r , s u f f i c i e n t r e f r i g e r a t i o n w i l l not be a v a i l a b l e and the expected recovery w i l l not be
obtained.
Acknowledgment
The authors thank P a t r i c i a J . C a s t i l l o , C h a r l o t t e L. Eberwein,
and Deborah L. Woods f o r t h e i r e f f o r t s i n the p r e p a r a t i o n of the
manuscript. A l s o , the authors are indebted to Dr. J . R a n d a l l Johnson
f o r h i s h e l p f u l comments.

Literature Cited
1.
2.
3.

E l l i o t t , D. G., McKee, R. L., and White, W. E., Gas Processors


Assn. Proc. (1976) 55, 8 1 .
White, W. E., Wilson, G., and Kobayashi, R., Nat. Gas Processors
Assn. Proc. (1970) 49, 126.
GPSA Engineering Data Book, Ninth Edition, Gas Processors
Assn., Tulsa, Okla., 1972, Section 5, "Centrifugal Compressors".

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

308

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

4. GPSA Engineering Data Book, Ninth Edition, Gas Processors


Assn., Tulsa, Okla., 1972, Section 18, "Equilibrium Ratios".
5. Wilson, G., Adv. Cryog. Eng. (1964) 9, 168.
6. Redlich, O., and Kwong, I.N.S., Chem. Rev. (1949) 44, 233.
7. Lee, B. L., and Edmister, W. C., Nat. Gas Processors Assn.
Proc. (1971) 50, 56.
8. Soave, G., Chem. Eng. Sci. (1976) 15, 59.
9. Peng, D.-Y., and Robinson, D. B., Ind. Eng. Chem. Fundamentals
(1976) 15, 59.
10. Starling, K. E., and Han, M. S., Hyd. Proc. (May 1972) 51 (5),
129.
11. Benedict, M., Webb, G. B., and Rubin, L. C., J. Chem. Phys.
(1940) 8, 334.
12. Leach, J. W., Chappelear
(1968) 14, 568.
13. Chapela-Castaares, B. A., and Leland, T. W., AIChE Sym. Series
(1975) 70, No. 140, 48.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Discussion
LYMAN YARBOROUGH

Comments:
Two constant equations of s t a t e can be f i t t e d to s p e c i f i c f l u i d
p r o p e r t i e s i n the two-phase r e g i o n up to and i n c l u d i n g the c r i t i c a l .
However, i f t h i s i s done, c o n s i d e r a b l e accuracy i s l o s t when c a l c u l a t i n g other f l u i d p r o p e r t i e s not used i n the f i t t i n g process; i . e . ,
i f pure component vapor pressures and l i q u i d phase d e n s i t i e s up to
the c r i t i c a l p o i n t and e q u a l i t y of vapor and l i q u i d phase fugac i t i e s are used to determine the two c o n s t a n t s , then p r o p e r t i e s
such as enthalpy c o r r e c t i o n and the d e r i v a t i e s of (3P/8v^) a t or
near the c r i t i c a l p o i n t w i l l be i n c o r r e c t . These equations of s t a t e
do not have a s u f f i c i e n t number of independent v a r i a b l e s to f i t a l l
properties correctly.
Too many equations of s t a t e and m o d i f i c a t i o n s of equations of s t a t e
are being used. The number of equations should be reduced by
s e l e c t i n g the best ones, and those equations of s t a t e should be
f u r t h e r developed.
Q:

Because of environmental r e g u l a t i o n s , the c o n c e n t r a t i o n of


d i s s o l v e d components i n water i s of importance. Can the s o l u b i l i t y of d i s s o l v e d gaseous and l i q u i d components i n water be
estimated by equations of s t a t e ?

A:

P r e s e n t l y a v a i l a b l e equations of s t a t e can be used to accur a t e l y c a l c u l a t e the water content of gas and hydrocarbon
l i q u i d phases but not the gaseous or l i q u i d hydrocarbon content of the water phase. Equations of s t a t e can p r e d i c t o n l y
q u a l i t a t i v e r e s u l t s f o r the water phase.

Q:

At cryogenic temperatures some n a t u r a l gas mixtures can form


two l i q u i d phases, and l i q u i d - l i q u i d - v a p o r phase e q u i l i b r i a
occurs. Can t h i s behavior be c a l c u l a t e d ?

A:

Yes, e q u i l i b r i u m f o r three-phase systems can be c a l c u l a t e d f o r


309

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

310

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

non-aqueous systems; but l i t t l e data are a v a i l a b l e to compare


a g a i n s t and good i n i t i a l values are r e q u i r e d to s t a r t the
calculation.
Comments:
C a l c u l a t i o n s employing f r e e energy m i n i m i z a t i o n o f t e n show l e s s
s e n s i t i v i t y to s t a r t i n g v a l u e s than other methods.
A d d i t i o n a l e q u i l i b r i u m data on l i q u i d - l i q u i d - v a p o r phase systems
are needed.
Q:

How i s the a c e n t r i c f a c t o r c a l c u l a t e d f o r petroleum f r a c t i o n s ?


What k i n d of values are used i n equations of s t a t e ?

A:

The a c e n t r i c f a c t o r
c a l c u l a t e d normal b o i l i n g p o i n t f o r the f r a c t i o n matches the
one measured e x p e r i m e n t a l l y . Values of one and greater have
been obtained i n t h i s manner.

Comments:
The a c e n t r i c f a c t o r was developed as a p e r t u r b a t i o n from the
s p h e r i c a l molecules and was never intended f o r use w i t h l a r g e
molecules. An a l t e r n a t i v e could be a parameter employed by
Prigogine.
A l a r g e a c e n t r i c f a c t o r doesn't make sense p h y s i c a l l y but i s used
to c o r r e l a t e vapor pressures f o r the petroleum f r a c t i o n s . Perhaps
a vapor pressure c o r r e l a t i o n f o r petroleum f r a c t i o n s could supplant
the use of a c e n t r i c f a c t o r .
The Lee-Kesler method f o r c o r r e l a t i n g gas phase p r o p e r t i e s ( r e f e r ence equation and corresponding s t a t e s approach) has been extended
to v a p o r - l i q u i d e q u i l i b r i a c a l c u l a t i o n s . The c a l c u l a t i o n of
accurate phase e q u i l i b r i a r e s u l t s i s more d i f f i c u l t than f o r the
p r o p e r t i e s of s i n g l e phase f l u i d s .
For h i g h l y asymmetric mixtures (small and l a r g e m o l e c u l e s ) , recent
s t u d i e s have shown that mixing r u l e s which provide parameters i n t e r mediate between those of Van der Waal's method and Kay's method
should be used. This may be h e l p f u l i n the corresponding s t a t e s
approach.
I t i s not r e a l l y p o s s i b l e to represent mixture behavior by a pseudo
pure component approach. P o s s i b l y should separate c o r r e l a t i o n
equation i n t o r e p u l s i v e and a t t r a c t i v e p o t e n t i a l s . The r e p u l s i v e
p o t e n t i a l could be represented by the hard core p o t e n t i a l and only
the a t t r a c t i v e p o t e n t i a l c o r r e l a t e d by the p s e u d o c r i t i c a l approach.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

YARBOROUGH

311

DisCUSSion

Comment by H. T. Davis:
In the emerging theory of i n t e r f a c i a l thermodynamics, the p r o p e r t i e s
of the thermodynamic f u n c t i o n s (PVT or f r e e energy q u a n t i t i e s ) a t
d e n s i t i e s corresponding to thermodynamically unstable s t a t e s p l a y a
c r u c i a l r o l e . For example, the i n t e r f a c i a l t e n s i o n i s computed
from a formula c a l l i n g f o r Helmholtz f r e e energy data a t every
d e n s i t y (composition) between the compositions of the b u l k phases
i n e q u i l i b r i u m . A p a r t i c u l a r i m p l i c a t i o n of the theory i s that
Method (a) of P r o f e s s o r P r a u s n i t z s c l a s s i f i c a t i o n i s u s e f u l f o r
i n t e r f a c i a l c a l c u l a t i o n s of v a p o r - l i q u i d systems, but Method (b)
i s not. For those i n t e r e s t e d i n the i n t e r f a c i a l theory to which I
r e f e r , the f o l l o w i n g papers and references t h e r e i n may be u s e f u l :
f

1.
2.

Bongiorno, V., and


Bongiorno, V., S c r i v e n
and I n t e r f a c e Science.

Comment by John P. O'Connell:


There a r e a number of aspects of improving equations of the "van
der Waal" type (e.g., R.K.) which d i d not appear i n the presentat i o n s and d i s c u s s i o n s , three of which I want to address.
(I also
f e e l t h a t present knowledge of the c r i t i c a l s t a t e s c a l i n g laws
should be i n c l u d e d i n f u t u r e developments.)
The form of the equation i s

Z =

= f(v/b) - ^ g ( v / b )

where a, b can be f u n c t i o n s of T, x_
Excluded Volume
The f ( v / b ) represents excluded volume e f f e c t s of the l i q u i d s
by a r i g i d - b o d y formula, the van der Waals form
v/Z x.b.
l l
f(v/b) =

v/Z x.b. -1
l l

i s not a good one. A b e t t e r one i s that of Mansoori, et a l .


(1) known as the "Carnahan-Starling" form
2

f ( v / b ) = [1 + v/b + ( v / b ) - ( v / b ) ] / ( l - v / b )

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

312

2.

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L INDUSTRY

Second V i r i a l C o e f f i c i e n t s
These equations y i e l d

expressions

3(T,x) = EZx.x.3..(T) = b(T,x) - a(T,x)/RT


i]
Since h i g h l y accurate forms f o r
are known, The T,_x behavior
of a and b should be chosen a p p r o p r i a t e l y . This can be q u i t e
important even f o r the l i q u i d s i n c e second v i r i a l c o n t r i b u t i o n s
to the i n t e g r a l s f o r f u g a c i t y and enthalpy a r e not n e g l i g i b l e .
1

3.

1 J

Thermal Pressure C o e f f i c i e n t and C o m p r e s s i b i l i t y of L i q u i d s


For l i q u i d s where T < T , v < v /2

]
and ~
\ _ ar
3T Jj v x
T av J
I Tx

over a wide range of T,v.


Thus, s e t t i n g y
\

,2
^ ^ j
= 0 we f i n d a r e l a t i o n f o r the
3T / v,x
V

temperature v a r i a t i o n of a and b

df _ a_ dg\/9"b
9b \
df
Rv db
3T jx

.o f d ^ l / B a A

"

;x

d^l/8b\
d

JWx"

g / 9 a\
R

AaT

;,

I f a has a T dependence which y i e l d s a second d e r i v a t i v e , b must


a l s o depend on T. Since l i q u i d r e s u l t s depend s t r o n g l y on the
value of b, t h i s could be s i g n i f i c a n t .
B r e l v i (_2,3) showed that t h i s r e s u l t could be g e n e r a l i z e d to

D(v*/v)

=ln

i ^\
1+

" " *
A + B(v

+ c(v

/v)2 +

c
c
where v* = v f o r nonpolar substances and v * < v f o r p o l a r substances.
For t h i s 5% c o r r e l a t i o n of K-p, the substances included
Ar, a l c o h o l s , hydrocarbons from CH^ to those w i t h MW > 400,
Amines, e t c .
Gubbins (3) showed how the g e n e r a l i z a t i o n to a l l f l u i d s should
be expected (though not why the T dependence i s absent).
I t was
shown that f o r T > T a 2-parameter corresponding s t a t e s p l o t f o r
K-j-RT/v of H2O and Aris s u c c e s s f u l over wide ranges of T/T* and

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

YARBOROUGH

DisCUSSiOTl

313

v/v* w i t h the values of T* and v * corresponding to i n t e r m o l e c u l a r


f o r c e parameters of the s p h e r i c a l l y symmetric f o r c e s . These should
be r e l a t e d t o the a and b parameters of the equation of s t a t e
s i n c e c o m p r e s s i b i l i t y i s e a s i l y measured.

References
1. Mansoori, G. A., Carnahan, N. F., Starling, K. E., and Leland,
T. W., J. Chem. Phys. (1971) 54, 1523.
2. Brelvi, S. W. and O'Connell, J. P., AIChE J., (1972) 18, 1239;
(1975) 21, 171, 1024.
3. Gubbins, K. E. and O'Connell, J. P., J. Chem. Phys. (1974) 60,
3449.
Q: Approximately what
cell was the solid precipitate, and what were the API gravities
of the two oils tested?
A: The solid precipitate varied from 2% to 5% of the total fluid,
and the gravity for theoilstudied at 130F was 40 API while
the gravity for theoilstudied at 255F was 26 API.
Q: What is the minimum value of the interfacial tension that can
be measured using the pendant drop apparatus? Has this been
checked against other experimental techniques?
A: Experience has shown the pendant drop and spinning drop
techniques agree down to interfacial tensions of 0.01 dynes/cm.
The spinning drop apparatus is not applicable at pressures up
to 2000 psia.
Comment:
The Weinaug and Katz correlation was based on surface tension and
is not designed to correlate interfacial tension.
Q: Does water affect the process of CO displacing oil?
2

A: No, the water is nearly immiscible in both phases. The interfacial tension between the C02~water and water-oil phases i s
high. Water is often injected alternately with the CO2 for
mobility control.
Q: Is i t possible to use any activity coefficient model and
derive a consistent equation of state in a manner similar to
that presented?
A: No. One must be careful of the reference state. In the
derivation shown in the paper, the reference state is the
pure component.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

314

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

Q:

What parameters are r e q u i r e d to c h a r a c t e r i z e the heavy f r a c t i o n s which a r e expected to be r i c h i n aromatic hydrocarbons?

A:

I don't know.

Q:

This problem of c h a r a c t e r i z a t i o n i s s t i l l being s t u d i e d by


both API and GPA f o r petroleum base f l u i d s . At l e a s t one
e a s i l y measured parameter i s r e q u i r e d i n a d d i t i o n to normal
b o i l i n g p o i n t and s p e c i f i c g r a v i t y .

Comments:
Some Russian a r t i c l e s have suggested r e f r a c t i v e index as a charact e r i z i n g parameter.
R e f r a c t i v e index c o r r e l a t e
y
y
specifi
g r a v i t y to be considered as another independent parameter.
A parameter suggested by P r i g o g i n e f o r l a r g e molecules combines the
d e n s i t y , the c o e f f i c i e n t of thermal expansion, and the i s o t h e r m a l
c o m p r e s s i b i l i t y of the f l u i d . This might be u s e f u l f o r l a r g e
petroleum molecules a l s o .
Q:

What i s the s i g n i f i c a n c e of the assumed hole i n the l i q u i d


s t a t e i n your development?

A:

I t i s r e a l l y j u s t an a d j u s t a b l e parameter, a s o r t of f r e e
volume.

Q:

I n the d e r i v a t i o n , what assumptions were made concerning the


s i z e of the holes?

A:

No assumptions were necessary because the hole volume


c a n c e l l e d out.

Q:

When comparing the phase e q u i l i b r i a p r e d i c t i o n methods you


used a g a i n s t experimental data, which one appears to be best?

A:

The Soave Redlich-Kwong marketed by GPA.


However, one c o r r e l a t i o n may be good i n a c e r t a i n r e g i o n but not as good i n
another r e g i o n .

Q:

Why show comparisons w i t h a l l these c o r r e l a t i o n s ? Why not


throw out some that are known not to be a p p l i c a b l e ?

A:

A l l c o r r e l a t i o n s used i n process s i m u l a t o r s which are a v a i l able on a time-sharing b a s i s , or which are marketed by GPA,
were t e s t e d to show which are poor and which are good f o r
t h i s type of p l a n t . This a l l o w s the engineer to see why some
c o r r e l a t i o n s should not be used.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

YARBOROUGH

DisCUSSiOTl

315

Comments:
Some of the two constant equations of s t a t e p r e d i c t good phase
e q u i l i b r i a r e s u l t s a t cryogenic temperatures. Experimental data
measured on an LNG p l a n t were used to compare a g a i n s t p r e d i c t i o n s
from both the Soave Redlich-Kwong and the Peng-Robinson equations
of s t a t e marketed through GPA, and both c a l c u l a t i o n methods
compared w e l l w i t h the data.
Phase e q u i l i b r i a c a l c u l a t i o n s from both an Orye-type BWR and the
Soave Redlich-Kwong equation of s t a t e were compared w i t h data from
an LNG p l a n t . Both c o r r e l a t i o n s showed good comparisons w i t h the
p l a n t data and experimental data measured by P-V-T, I n c . The
e n t h a l p i e s p r e d i c t e d u s i n g the Soave Redlich-Kwong equation of
s t a t e were poorer than thos
correlation.
The c a l c u l a t e d ethane recovery i s very s e n s i t i v e to the method
used t o c h a r a c t e r i z e the heptanes plus f r a c t i o n . I f t h i s f r a c t i o n
contained p r i m a r i l y naphthenic and aromatic components, the c a l c u l a t e d ethane recovery could be s e v e r a l percent d i f f e r e n t than i f
the f r a c t i o n contained only n - p a r a f f i n hydrocarbons.
The charact e r i z a t i o n of the heavy f r a c t i o n i s important even when that
f r a c t i o n c o n t s i s t s of l e s s than 0.5 mol % of the i n l e t feed.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16
Prediction of Thermodynamic Properties
JOHN S. ROWLINSON
Physical Chemistry Laboratory, Oxford, England

No chemical engineer has ever r e l i e d on d i r e c t l y measured


values f o r a l l the thermodynamic p r o p e r t i e s he uses. I t i s one of
the great v i r t u e s of c l a s s i c a l thermodynamics (indeed, i t has been
s a i d that i t i s i t s only v i r t u e (j )) that i t a l l o w s us to c a l c u l a t e one p h y s i c a l or chemical property from another, f o r example,
a l a t e n t heat of evaporation from the change of vapour pressure
w i t h temperature.
Less obvious, but almost e q u a l l y secure c a l c u l a t i o n s can be made by f i t t i n g measured values t o an e m p i r i c a l
equation and c a l c u l a t i n g other p r o p e r t i e s by a subsequent manipul a t i o n of that equation. Thus we can f i t the pressure of a gas to
a Redlich-Kwong (RK) or Benedict-Webb-Rubin (BWR) equation, from
which the other p r o p e r t i e s such as changes of enthalpy and entropy
are then d e r i v e d . S i m i l a r l y we f i t a c t i v i t y c o e f f i c i e n t s to W i l son's equation and c a l c u l a t e K-values.
None of t h i s , necessary and u s e f u l though i t i s , i s what i s
meant by p r e d i c t i o n , f o r t h a t term i s u s u a l l y reserved f o r c a l c u l a t i o n s which go beyond the comfortable s e c u r i t y of c l a s s i c a l
thermodynamics (2,3). They may s t i l l be e m p i r i c a l , f o r example,
the e x t r a p o l a t i o n of a BWR equation to a range remote from t h a t of
the experimental evidence used to determine i t s parameters, or the
e s t i m a t i o n of BWR parameters f o r a mixture from those f o r the pure
components. I t i s , however, becoming more common to r e s t r i c t the
word p r e d i c t i o n to methods of c a l c u l a t i o n which a r e based, a t
l e a s t i n p a r t , on the two t h e o r e t i c a l d i s c i p l i n e s of quantum and
s t a t i s t i c a l mechanics, and i t i s t h a t f i e l d which i s the s u b j e c t
of t h i s review.
The d i s t i n c t i o n between e m p i r i c i s m and theory i s not sharp,
nor i s i t unchanging.
Thus before 1938-39 we should have s a i d
that the p r i n c i p l e of corresponding s t a t e s was e m p i r i c a l , but a f t e r
the work of de Boer and of P i t z e r (_4,5_,6) we could see i t s b a s i s i n
s t a t i s t i c a l mechanics, and i t now ranks as a t h e o r e t i c a l l y - b a s e d
p r i n c i p l e . Moreover i t was only a f t e r i t s t h e o r e t i c a l b a s i s , and
hence i t s t h e o r e t i c a l l i m i t a t i o n s , had become evident that we were
L

316

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16.

ROWLINSON

Prediction of Thermodynamic Properties

317

able t o d i s c u s s w i t h success s y s t e m a t i c departures from the p r i n c i p l e . These departures are now handled by means of the a c e n t r i c
f a c t o r , as P r o f e s s o r P i t z e r has d e s c r i b e d i n the opening paper of
t h i s meeting. The sequence of e m p i r i c i s m , f o l l o w e d by theory,
f o l l o w e d by an e x t e n s i o n which i s e m p i r i c a l i n form but which i s
guided by theory, i s one which i s , I b e l i e v e , l i k e l y t o be f o l lowed i n c r e a s i n g l y i n the development of methods of p r e d i c t i o n of
v a l u e t o the chemical engineer.
There i s no need to s t r e s s the confidence we a l l f e e l i n
c a l c u l a t i o n s t h a t are s e c u r e l y founded on c l a s s i c a l thermodynamics,
but i t i s important to emphasize t h a t those based on s t a t i s t i c a l
mechanics are not i n h e r e n t l y any l e s s secure. This s c i e n c e i s now
about 100 years o l d , i f we reckon Maxwell, Boltzmann and Gibbs t o
be i t s founders, and that i s ample time f o r any f a u l t s i n the
foundations t o have r e v e a l e
l a t i o n s may be more s p e c u l a t i v
have i n t r o d u c e d , but the e x i s t e n c e of these approximations i s
always e v i d e n t , even i f t h e i r consequences are not f u l l y known.
When the approximations are n e g l i g i b l e our confidence i n the c a l c u l a t i o n s should be high (_2,3) .
The D i l u t e Gas
S t a t i s t i c a l c a l c u l a t i o n s are most accurate i n the c a l c u l a t i o n s of the p r o p e r t i e s of the d i l u t e or p e r f e c t gas, where they
provide the l i n k between q u a n t a l and s p e c t r o s c o p i c determinations
of molecular energy l e v e l s , on the one hand, and molar thermodynamic p r o p e r t i e s on the o t h e r . Even twenty years ago (7) i t was
accepted that s t a t i s t i c a l c a l c u l a t i o n s were more accurate than
experimental measurements f o r the heat c a p a c i t i e s , energies and
e n t r o p i e s of such simple gases as A r , N 2 , H 2 , CO, C02 and H2O;
indeed i t would now be hard t o f i n d a recent measurement of these
p r o p e r t i e s . The case f o r s t a t i s t i c a l c a l c u l a t i o n , w h i l e s t i l l
s t r o n g , i s not so overwhelming once we go to more complicated
molecules. The l i m i t i n g f a c t o r i s the a b i l i t y of the s p e c t r o s c o p i s t t o a s s i g n energy l e v e l s to molecules, an a b i l i t y which
depends on the symmetry and r i d i g i t y of the molecule. I f these
d e s i r a b l e p r o p e r t i e s are absent, as i n the a l c o h o l s , f o r example,
then h i s job i s d i f f i c u l t , but even here h i s accuracy i s now not
n e c e s s a r i l y worse than that of a l l but the very best measurements.
The p o s i t i o n has improved c o n s i d e r a b l y over that d e s c r i b e d by Reid
and Sherwood (8) ten years ago, as i s shown by the methods and
r e s u l t s f o r o r g a n i c molecules d e s c r i b e d i n a review by F r a n k i s s
and Green ( 9 ) . The d i l u t e gas, i t s m i x t u r e s , and chemical r e a c t i o n s o c c u r r i n g t h e r e i n , can now be regarded as a solved problem.
The V i r i a l Expansion
When we go t o the next l e v e l of d i f f i c u l t y , the imperfect
gas, then the claims made f o r s t a t i s t i c a l mechanics, although

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

318

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

s t i l l s t r o n g , must be moderated. We note, f i r s t , that i t t e l l s


us the a p p r o p r i a t e form of the equation of s t a t e , namely that the
compression f a c t o r Z = pV/nRT, has a power s e r i e s expansion i n the
molar d e n s i t y n/V, where n i s the amount of substance. This
expansion i s convergent at the low d e n s i t i e s and divergent a t high.
We do not know the l i m i t of convergence but i t must be below the
c r i t i c a l d e n s i t y at temperatures at and below T .
Perhaps f o r t u n a t e l y , the mathematical range of convergence i s unimportant i n
p r a c t i c e s i n c e the expansion i s useless when i t needs to be taken
to more than two or three terms.
More important i s that s t a t i s t i c a l mechanics does t e l l us the
composition dependence of each of the v i r i a l c o e f f i c i e n t s of t h i s
expansion. The n
v i r i a l c o e f f i c i e n t i s determined by the f o r c e s
between a group of n molecules, and so i s a polynomial of degree n
i n the mole f r a c t i o n s y^
c

t n

B = E I y. y. B. .

(B..

B..),

(1)

ij Ji

1J

which i s a r e s u l t we owe
dynamics .

to s t a t i s t i c a l not c l a s s i c a l thermo-

Intermolecular Forces
When we come to c a l c u l a t e the second v i r i a l c o e f f i c i e n t s of
pure and mixed gases we come to one of the p r i n c i p a l d i f f i c u l t i e s
of a l l methods of p r e d i c t i o n based on s t a t i s t i c a l mechanics - what
do we know of i n t e r m o l e c u l a r f o r c e s ? Here c a u t i o n i s needed, f o r
twenty years ago we thought that we knew more about them than we
did.
The Lennard-Jones p o t e n t i a l i s
u(r) = 4 e [ ( a / r )

1 2

- (a/r) ]

(2)

where e i s the depth a t the minimum and a, the c o l l i s i o n diameter:


i . e . u(a) = 0. Because of some c a n c e l l a t i o n of e r r o r s , which need
not be discussed here, and under the i n f l u e n c e of an important book
by H i r s c h f e l d e r , C u r t i s s and B i r d (10), i t was thought that the
Lennard-Jones p o t e n t i a l was an accurate r e p r e s e n t a t i o n of the f o r c e s
between simple molecules such as Ar, N, O2, CH4, e t c . The accepted
value of e/k f o r the Ar-Ar i n t e r a c t i o n was 120K; we know now that
the p o t e n t i a l has a d i f f e r e n t f u n c t i o n a l form and that e/k i s 141
+ 2 K, Moreover i t i s now only f o r the i n e r t gases (11) and f o r
some of t h e i r mixtures that we are c o n f i d e n t that we know e, a, and
the f u n c t i o n a l form of u ( r ) . Nevertheless t h i s s a l u t a r y shock to
our confidence should not lead us i n t o the opposite e r r o r , s i n c e f o r
many p a i r s of molecules, l i k e or u n l i k e , we s t i l l know much about the
s t r e n g t h of the i n t e r m o l e c u l a r p o t e n t i a l r e l a t i v e to that of another
p a i r , and such r e l a t i v e r a t h e r than absolute values o f t e n s u f f i c e
f o r p r e d i c t i o n . F o r t u n a t e l y the second v i r i a l c o e f f i c i e n t and many
other thermodynamic p r o p e r t i e s of gases and l i q u i d s are not very sens i t i v e to the exact form of the p o t e n t i a l (indeed our e r r o r w i t h the

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16.

ROWLINSON

Prediction of Thermodynamic Properties

319

Lennard-Jones p o t e n t i a l could not have a r i s e n i f they were), and


so p r e d i c t i o n s can be b e t t e r than the p o t e n t i a l s they depend on.
Thus the e d i t i o n s of the American Petroleum I n s t i t u t e Research
P r o j e c t 44 p u b l i s h e d s i n c e the 1950 s have r e l i e d on the LennardJones p o t e n t i a l f o r the c a l c u l a t i o n of the p r o p e r t i e s of methane
to 1500 K and 100 atm.
The temperature i s 1000 K higher than any
measurements of B but I t h i n k that the r e s u l t s are more r e l i a b l e
than any that could be obtained by the e x t r a p o l a t i o n of an
e m p i r i c a l equation of s t a t e , however complicated, that had been
f i t t e d to the p-V-T p r o p e r t i e s a t low temperatures.
When we come to mixtures even r e l a t i v e knowledge of the
s t r e n g t h of i n t e r m o l e c u l a r f o r c e s i s harder to o b t a i n . I n pract i c e we have to b a c k - c a l c u l a t e from one or more observed p r o p e r t i e s
i n order to o b t a i n the strengths of the u n l i k e f o r c e s which we
then use to c a l c u l a t e anothe
Thus i n one c a l c u l a t i o n a
^12 f
system CO2 + N2 was used to a i d the c a l c u l a t i o n of the
v i r i a l c o e f f i c i e n t s B12 " ^112 * so to p r e d i c t the s o l u b i l i t y
of s o l i d CO2 i n compressed a i r (12). More u s u a l i s the use of one
thermodynamic property (B12, T as a f u n c t i o n of y, etc.) to
c a l c u l a t e another (K-values, enthalpy of l i q u i d mixtures, e t c . ) .
In each case, however, we need an experimental measurement on
which to base our estimate of the s t r e n g t h of the 1-2 f o r c e s i f
we a r e t o have a secure base f o r our c a l c u l a t i o n s . Intermolecular
f o r c e s a r e , to a good approximation, f o r c e s between p a i r s of
molecules, and so experimental evidence on the p r o p e r t i e s of b i n a r y
mixtures w i l l always be the foundation of s a t i s f a c t o r y methods of
p r e d i c t i o n . F o r t u n a t e l y there a r e now r a p i d , indeed almost autom a t i c , methods of measuring heats of mixing and vapour pressures
at l e a s t f o r b i n a r y mixtures a t and near room temperatures.
It is
only the need f o r data a t inconvenient pressures and temperatures and,
above a l l , the need f o r the p r o p e r t i e s of multi-component mixtures,
that j u s t i f i e s the great e f f o r t put i n t o the development of
methods of p r e d i c t i o n .
f

rt

a n a

anc

L i q u i d and Dense Gas Mixtures


In using the v i r i a l equation of s t a t e our problems are those
of knowing enough of the i n t e r m o l e c u l a r f o r c e s ; the s t a t i s t i c a l
mechanics we a r e u s i n g i s e s s e n t i a l l y exact. When we come to
dense gases and l i q u i d s the i n t e r m o l e c u l a r f o r c e problem i s s t i l l
w i t h us but we have now the a d d i t i o n a l problem of having to i n t r o duce approximations i n the s t a t i s t i c a l mechanics. This i s not the
p l a c e to attempt t o review progress i n the theory of l i q u i d s and
l i q u i d mixtures (13, 14, 15, 16), although t h i s has been g r a t i f y i n g l y r a p i d i n the l a s t decade, but simply to s t a t e that the
methods of p r e d i c t i o n of v a l u e to engineers a r e s t i l l based on the
s t a t e of the s t a t i s t i c a l a r t of about ten years ago. No doubt the
more recent work on theory w i l l , i n time, be used, but t h i s has
not yet happened to any a p p r e c i a b l e extent. This s e c t i o n of t h i s
review i f t h e r e f o r e r e s t r i c t e d t o methods based on the p r i n c i p l e

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

320

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

of corresponding s t a t e s , on i t s e x t e n s i o n by means of the a c e n t r i c


f a c t o r to the l e s s simple f l u i d s , and to mixtures by the best
p s e u d o - c r i t i c a l approximation a v a i l a b l e to us.
The p r i n c i p l e was f i r s t used to r e l a t e the p-V-T p r o p e r t i e s
of one pure substance t o those of another by w r i t i n g :
P.(V,T) = ( h / f ) [ P ( V / h , T / f . . ) ]
i

l i

(3)

i i

where f . . and h.. a r e the r a t i o s of the c r i t i c a l c o n s t a n t s :


XI
xx
C

f.. = T. /T and h.. = V./V


(4)
XX
X
O
XX
X
o
The s u b s c r i p t s a r e doubled because the s i z e of the parameters f
and h depends on the s t r e n g t h s of the p o t e n t i a l energies u ^ i ( r )
and u ( r ) between two
o.
O Q

f.. = e. ./e
h. . = a. /o
(5)
XX
XX OO
XX
XX
oo
These equations enable the (unknown) pressure of substance i to be
c a l c u l a t e d from the (presumed known) pressure of substance o a t a
d i f f e r e n t volume and temperature. A more g e n e r a l l y u s e f u l equat i o n i s that r e l a t i n g the c o n f i g u r a t i o n a l p a r t s of the Helmholtz
f r e e energy (17)
3

A.(V,T) = f..[A (V/h.., T / f . . ) ] - nRTnh..


X
XX o
xx'
XX
XX
from which equation (3) f o l l o w s a t once, s i n c e :
P = - OA/3V)

(6)

Equations (3) to ( 6 ) , although s i m p l e , a r e not accurate


except f o r c l o s e l y r e l a t e d p a i r s of substances, f o r example Kr from
Ar, or i-C4Hl0 from n-C4Hio that i s , p a i r s f o r which u ( r ) can be
expected t o have g e o m e t r i c a l l y s i m i l a r shapes. They have the
consequence that f o r both substances, i and o, the reduced vapour
pressure ( P / P ) i s the same f u n c t i o n of the reduced temperature
(T/Tc), and that both substances have the same v a l u e f o r the
c r i t i c a l compression r a t i o Zc = pcv /nRT . I f
choose argon as
a r e f e r e n c e substance, s u b s c r i p t o, then ( P / P ) i s 0.100 a t
(T/T ) =0.7, and Z
= 0.293. The same r a t i o s , namely 0.100 and
0.293, a r e found f o r k r y p t o n and xenon, but lower v a l u e s f o r a l l
other substances other than the " q u a n t a l " f l u i d s , hydrogen, helium,
and neon. Moreover, the departures of other substances from the
reduced behavior of argon are not random but can be w e l l c o r r e l a t e d
by a t h i r d parameter i n a d d i t i o n to f and h, which i s a measure of
the i n c r e a s i n g departure of u ( r ) from the s p h e r i c a l nonpolar form
i t has f o r argon.
I f , f o l l o w i n g P i t z e r (18, 19, 20), we d e f i n e an a c e n t r i c
f a c t o r , a), by:
a

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16.

Prediction of Thermodynamic Properties

ROWLINSON

a)

321

= -1.000 - l o g ( P / P )
1 0

(7)

then a) i s zero f o r A r , Kr, and Xe and takes the f o l l o w i n g values


for some other substances:
Substance

U)

0.021

0.040
0.013

CH,
4
C

2 6

3 8

6 6

0.105

0.215

0.348

H 0
2

The change of Z from the v a l u e of 0.293 i s found to be r e l a t e d


to the v a l u e of oo:
Z

= 0.293/(1 + 0.375 a>) .

(8)

E i t h e r w o r (Z - 0.293) can be used as a t h i r d parameter w i t h


which to extend the p r i n c i p l e of corresponding s t a t e s to substances
which depart from s t r i c t agreement w i t h equations (3) t o ( 6 ) . The
f i r s t was used by P i t z e r and h i s c o l l e a g u e s , (18-20) and the
second by Hougen, Watson, and Ragatz (21). The f i r s t , has the
p r a c t i c a l advantage that the vapour pressure a t (T/T ) = 0.7 i s
known f o r most substances s i n c e t h i s temperature i s not f a r above
the normal b o i l i n g p o i n t .
P i t z e r wrote, f o r any thermodynamic f u n c t i o n Y:
c

Y.(V/V., T/T. ) = Y (V/V , T/T ) +


1
1
l
o
o '
o
u> Y '(V/V , T/T )
o
o
o

(9)

where Yo i s the same f u n c t i o n as f o r argon and Y


i s an e m p i r i c a l l y determined c o r r e c t i o n f u n c t i o n . A more convenient way of
expressing the same r e s u l t was devised by Leland and h i s c o l l e a g u e s
(22, 23) who introduced what they c a l l e d shape f a c t o r s , 0 and <(>.
These are f u n c t i o n s of the reduced d e n s i t y and temperature which
are d e f i n e d as f o l l o w s . Let us suppose t h a t , f o r a p a i r of
substances, i and o, which do not n e c e s s a r i l y conform mutually t o
a p r i n c i p l e of corresponding s t a t e s , we use (1) and (4) to d e f i n e
f u n c t i o n s f -it. . and h...
I t can be shown (17,
24)
t h a t these
-ii

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

322

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

equations can be s a t i s f i e d simultaneously and c o n s i s t e n t l y only by


one p a i r of v a l u e s of
and h-^ at each V and T of the substance
i.
C l e a r l y i f i and o do conform to the p r i n c i p l e ( i . e . i f co-j^ =
0 ) ) then f and h, so d e f i n e d , would be constants given by equat i o n ( 4 ) . I f i and o do not conform, then they are s l o w l y
v a r y i n g f u n c t i o n s of V and T. Leland t h e r e f o r e w r i t e s :
o o

f..

11,00

(V/V. , T/T.) = (T./T ) x 6..


1

1 0

(V/V., T/T. )

11,00

(10)
C

h..
(V/V. , T/T.) = (V./V ) x
(V/V., T/T.)
11,00
1
1
1
o '
n,oo
1
1
Y

where 0 and cj) are the shape f a c t o r s of substance i , w i t h r e f e r e n c e


to substance o. They can be expressed:
3..

11,00

= 1 + (a).. X

11

00

'

(ID
|>..

11,00

= 1 + ( ( * ) . . - a) ) x F^(V/V ,
11
00
(j)
'

T/T)

where w i t h i n the ambit of P i t z e r s f o r m u l a t i o n , F 0 and F ^ are


u n i v e r s a l f u n c t i o n s , determinable e m p i r i c a l l y by comparing a few
f l u i d s w i t h , say, argon (25, 26).
With t h i s apparatus we are equipped to c a l c u l a t e the c o n f i g u r a t i o n a l f r e e energy, and hence the other thermodynamic p r o p e r t i e s ,
f o r a s i n g l e component, i , from a knowledge of A (V,T) f o r argon
(or other r e f e r e n c e substance of our c h o i c e ) , from the u n i v e r s a l
f u n c t i o n s F Q and F^, and the constants V-^ , T^ , and u* The
l i m i t a t i o n of the method i s that the departure of i from the
reduced p r o p e r t i e s of o should be s u f f i c i e n t l y s m a l l and r e g u l a r
to be d e s c r i b e d by the one parameter 00. In p r a c t i c e t h i s means
that i f our r e f e r e n c e substance i s one f o r which w i s a p p r o x i mately zero, we are r e s t r i c t e d to substances f o r which w i s l e s s
than about 0.25.
This i n c l u d e s most simple molecules except NH3
and H2O, and the lower hydrocarbons, but excludes such t e c h n i c a l l y
important substances as the a l c o h o l s and the lower amines, ammonia
and water.
Many attempts have been made to extend the r e c i p e above to
mixtures by i n t r o d u c i n g parameters f and h ( o r , what i s equivalent, T
and V ) which are averaged parameters a s c r i b e d to a
s i n g l e h y p o t h e t i c a l substance, s u b s c r i p t x, which i s chosen to
represent the m i x t u r e . That i s , we w r i t e f o r the c o n f i g u r a t i o n a l
f r e e energy of a mixture of C components:
Q

A . _(V,T) = A (V,T,) + I n. RTnx.


mixt
x
.,1
1
N

(12)

1=1

A (V,T) = f
X

.A
X

where Z n. = n and

(V/h , T/f ) - n RTnh


O

c
Z

i=i

(13)
X

x. = 1.
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(14)

16.

Prediction of Thermodynamic Properties

ROWLINSON

323

The parameters f and h c l e a r l y depend on a l l molecular i n t e r a c t i o n s i n the m i x t u r e , that i s , on both those between l i k e
molecules, f i i and h i i , and those between u n l i k e molecules, f j j
and h y .
Since i n t e r m o l e c u l a r f o r c e s are, a t l e a s t approximately,
p a i r - w i s e a d d i t i v e , we do not need to i n t r o d u c e three-body parameters, f i j k > e t c . The most s u c c e s s f u l r e c i p e f o r combining the
parameters, and the one f o r which there are the best t h e o r e t i c a l
arguments (27) i s that u s u a l l y c a l l e d the van der Waals
approximation:
x

f h

c
I

I x.x.f..h..

i=l j=l
h

=
x

c
c
Z
E x.x.h...
i = li j = -il i J J

(15)

These equations, together w i t h equations (12) t o (14), are a


s o l u t i o n t o the problem of c a l c u l a t i n g the thermodynamic prope r t i e s of a multi-component m i x t u r e , provided:
(1) That the change of f and h w i t h reduced volume and
temperature can again be i n c o r p o r a t e d i n t o shape f a c t o r s , as
f o r pure substances i n equation (10) and (11).
(2) That we can a s s i g n values to the cross-parameters f i j
and h y w i t h i not equal to j .
The f i r s t problem has been s o l v e d , but needs care i f t h e r modynamic c o n s i s t e n c y i s t o be preserved (17, 22-26). The second
i s u s u a l l y solved by w r i t i n g :
f

ij = V

( 1 6 )

i i V "

h.. = n..(%h./

/3
+

^h..

1 / 3

(17)

u>. . = h (u). . + a>. . ) .


ij
i i 33

(18)

I f nothing i s known of the b i n a r y system formed from species i


and j then i t i s u s u a l t o adopt the L o r e n t z - B e r t h e l o t assumption:

= n . = 1.

(19)

Measurements of almost any thermodynamic property of the b i n a r y


mixture allows a t l e a s t one of these parameters to be determined
more p r e c i s e l y . I t i s u s u a l t o r e t a i n rii-j 1 and t o use the
b i n a r y measurements to estimate
T y p i c a l values a r e :
(28-31)
=

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

324

P H A S E EQUILIBRIA AND

Substances
Ar +

F L U I D PROPERTIES IN

0.99
0.99

+ CO

CH

0.97

CO + CH.
4
CH + C H

0.99

CH

0.97

+ C H
3

0.99

^3^I

^2^2

C Hg + n 3

C0

C0

0.99

4 10

CH,
4

0.94

C H.
2 6

0.91

CH, + CF,
4
4
C

6 6

C H E M I C A L INDUSTRY

"

0.92
C

0.97

6 12

Such f i g u r e s are s u b j e c t to an u n c e r t a i n t y of at l e a s t 0.01, s i n c e


the theory does not e x a c t l y correspond w i t h r e a l i t y and so d i f f e r e n t
p r o p e r t i e s of the b i n a r y mixture l e a d to s l i g h t l y d i f f e r e n t values
of
The p r o p e r t i e s most commonly used to estimate 5 are the
second v i r i a l c o e f f i c i e n t and T as f u n c t i o n s of x, and the excess
Gibbs f r e e energy and enthalpy. There i s now abundant evidence
that 5 i s u s u a l l y s i g n i f i c a n t l y l e s s than u n i t y , p a r t i c u l a r l y i n
mixtures of c h e m i c a l l y d i f f e r e n t type. The use of values d e t e r mined from b i n a r y mixtures leads to more accurate p r e d i c t i o n s f o r
multi-component mixtures than the u n i v e r s a l use of equation (19).
The p r i n c i p l e of corresponding s t a t e s , extended as above to
mixtures of a c e n t r i c molecules, has been a p p l i e d to the c a l c u l a t i o n
of many of the p r o p e r t i e s needed f o r the design of s e p a r a t i o n equipment. The examples reviewed b r i e f l y here are taken from our own
work on cryogenic f l u i d s , l i q u i f i e d n a t u r a l gas (LNG), mixtures of
hydrocarbons, and mixtures of carbon d i o x i d e w i t h hydrocarbons.
In
a l l t h i s work methane was used as the r e f e r e n c e substance.
c

Liquid-Vapour E q u i l i b r i u m . For mixtures of Ar + N2 + O2 the


method d e s c r i b e d above y i e l d s e x c e l l e n t K-values (28). S i m i l a r
r e s u l t s were obtained by Mollerup and Fredenslund f o r Ar + N2>
using a method almost i d e n t i c a l w i t h that d e s c r i b e d here (32). The
p r i n c i p a l e r r o r i n the work on the ternary system arose i n the pure

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16.

Prediction of Thermodynamic Properties

ROWLINSON

325

components. P i t z e r * s a c e n t r i c f a c t o r , although i t provides an exact


f i t to the vapour pressure a t (T/T ) = 0 . 7 , leads to s m a l l e r r o r s i n
the vapour pressures a t other temperatures.
The b o i l i n g p o i n t o f
each component i s almost c e r t a i n l y one of the experimental f a c t s
known before the c a l c u l a t i o n s a r e s t a r t e d f o r the multi-component
mixture, and so i t i s n a t u r a l to modify the procedure above i n such
a way as to use t h i s i n f o r m a t i o n . This can be done by t r e a t i n g w
as a f l o a t i n g parameter which, a t each pressure, i s chosen a f r e s h
so as to reproduce e x a c t l y the b o i l i n g p o i n t o f each component. I f
t h i s i s done, (29) then the l i q u i d vapour e q u i l i b r i u m of Ar + N2 +
O2 i s reproduced w i t h a mean e r r o r o f 0.14% which i s almost w i t h i n
experimental e r r o r , and e x c e l l e n t r e p r e s e n t a t i o n s a r e obtained o f
the systems: C3H8 + C3H5: C3H3 + n - C H : C2Hfc + C^:
and
c

C0

+ n-C4H

1 0

10

(29).

Compression f a c t o r
For one-phase systems comparison of theory w i t h experiment i s
hindered by the l a c k of good experimental r e s u l t s f o r m u l t i component systems. However, Z i s given (29) t o 0.1 - 1.0% f o r
pressures up t o 200 t o 300 bar f o r a i r , f o r CH4 + H2S, and f o r
CH4 + CO2. The enthalpy of a i r i s e q u a l l y w e l l p r e d i c t e d (29).
A z e o t r o p i c L i n e s . The c a l c u l a t i o n of l i q u i d - v a p o u r e q u i l i b r i u m
i n c l u d e s , i n p r i n c i p l e , the d e t e r m i n a t i o n of the c o n d i t i o n s f o r
azeotropy. N e v e r t h e l e s s , i n p r a c t i c e these a r e best formulated and
t e s t e d f o r i n a separate c a l c u l a t i o n (30). Values o f ^2 l
than
u n i t y lead c o r r e c t l y to the appearance of azeotropes a t h i g h reduced
temperatures f o r the systems: CO2 + C2H5: CO2 + C2H4: and
e s s

C02 + C H2
2

(30).

C r i t i c a l L i n e s . The c a l c u l a t i o n of the thermodynamic c o n d i t i o n s f o r c r i t i c a l p o i n t s i n even a b i n a r y system i s a severe t e s t


of any method of p r e d i c t i o n , because o f the s u r p r i s i n g v a r i e t y o f
c r i t i c a l l i n e s t h a t can occur ( 2 ) . The Redlich-Kwong equation has
been used by chemical engineers (33, 34, 35) to represent the
s i m p l e s t c l a s s of b i n a r y system, when there i s but one c r i t i c a l
l i n e i n p-T-x space. This j o i n s the g a s - l i q u i d c r i t i c a l p o i n t of
the two pure components. The treatment described above can r e p r e sent, q u a n t i t a t i v e l y f o r simple systems, and q u a l i t a t i v e l y f o r
more complex systems, the c r i t i c a l l i n e s of many b i n a r y mixtures
(30).
I n the more complex of these, the l i n e s r e p r e s e n t i n g l i q u i d l i q u i d c r i t i c a l s t a t e s i n t r u d e i n t o the g a s - l i q u i d c r i t i c a l r e g i o n ,
g i v i n g r i s e to a t o p o l o g i c a l l y wide v a r i e t y of behavior.
Density o f LNG. An accurate knowledge of the d e n s i t y of LNG
i s needed f o r i t s metering and pumping. The d e n s i t i e s of some
n a t u r a l and some " s y n t h e t i c " mixtures have been measured but i t i s
i m p o s s i b l e t o cover a l l compositions that might be encountered i n
p r a c t i c e . The problem of p r e d i c t i n g d e n s i t i e s i n such a system i s
one that i s i d e a l l y s u i t e d to the method d e s c r i b e d above.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

326

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

The r e s u l t s obtained were i n c o r p o r a t e d i n a program which s p e c i f i e d


f i r s t whether the c o n d i t i o n s are those o f : (1) the compressed
l i q u i d , (2) the l i q u i d a t a bubble p o i n t of s p e c i f i e d temperature,
(3) or the l i q u i d at a bubble p o i n t of s p e c i f i e d pressure.
The
program then y i e l d e d the l i q u i d d e n s i t y w i t h an accuracy u s u a l l y
b e t t e r than 0.2%, and, f o r c o n d i t i o n s (2) and ( 3 ) , the composition,
p r e s s u r e , (or temperature) and d e n s i t y of the vapour phase (31).
This program was prepared by Mollerup (36) and was issued by
him to many i n t e r e s t e d i n t e s t i n g t h i s method of p r e d i c t i o n .
S a v i l l e and h i s colleagues (37) l a t e r modified and shortened programs of t h i s k i n d , f i r s t by a l g e b r a i c improvements which removed
one l a y e r of i t e r a t i o n , secondly by u s i n g more e f f i c i e n t programming,
and t h i r d l y by u s i n g Stewart and Jacobsen s equation f o r n i t r o g e n as
the r e f e r e n c e equation (38). (Vera and P r a u s n i t z (39) had e a r l i e r
p o i n t e d out the advantage
they chose S t r o b r i d g e ' s
t i o n f o r methane.) I t i s d i f f i c u l t to compare r a t e s of computation,
but i t may be u s e f u l to estimate c o s t s . At the standard r a t e s
quoted by commercial bureaux i n B r i t a i n , S a v i l l e estimates that the
c a l c u l a t i o n of the e q u i l i b r i u m s t a t e s of l i q u i d and vapour i n a
multi-component mixture and the t a b u l a t i o n of t h e i r e n t h a l p i e s ,
d e n s i t i e s and f u g a c i t i e s , c o s t s now 3 cents per p o i n t . (Within
the u n i v e r s i t y the r a t e s are only 2% of t h i s , but these costs are
not economically r e a l i s t i c . ) A sum of 3 cents i s , of course, n e g l i g i b l e f o r a s m a l l number of c a l c u l a t i o n s . I t i s a p p r e c i a b l e , but
not p r o h i b i t i v e , i f the program i s to be run many times as, f o r
example, i n an i t e r a t i v e design c a l c u l a t i o n f o r a d i s t i l l a t i o n o i
s t r i p p i n g column.
One p o i n t which i s worth emphasizing here i s the need i n such
c a l c u l a t i o n s f o r h i g h accuracy i n " d i f f i c u l t " regions of the phase
diagram. Separation processes may account f o r h a l f the c a p i t a l
cost of a modern p l a n t , and the c a p i t a l cost of s e p a r a t i o n v a r i e s
roughly as (n a ) - l , where a i s the v o l a t i l i t y r a t i o . Hence high
accuracy i s needed i n those r e g i o n s , o f t e n near i n f i n i t e d i l u t i o n
or azeotropes, where a i s c l o s e to u n i t y . The t e s t i n g of methods
of p r e d i c t i o n does not u s u a l l y pay enough a t t e n t i o n to t h i s p o i n t .
Moreover the cost of e r r o r i n these f i e l d s make i t almost c e r t a i n
that the design i s t e s t e d e x p e r i m e n t a l l y before a f i n a l d e c i s i o n i s
taken. There are d e f i n i t e l i m i t s to what p r e d i c t i v e methods can be
expected to do.
f

Advantages and Disadvantages of the P r i n c i p l e of


States as a Method of P r e d i c t i o n

Corresponding

The method d e s c r i b e d above i s t r u l y p r e d i c t i v e i n that i t uses


thermodynamic i n f o r m a t i o n from one- and, i f p o s s i b l e , two-component
systems to c a l c u l a t e the same or d i f f e r e n t thermodynamic p r o p e r t i e s
of multi-component mixtures. There are other methods which have
been used f o r the same purpose of which one of the most powerful i s
the g e n e r a l i z a t i o n to mixtures of the Benedict-Webb-Rubin equation,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16.

ROWLINSON

327

Prediction of Thermodynamic Properties

and of equations d e r i v e d from i t . For each substance we must


determine a set of eight or more parameters from the p-V-T
p r o p e r t i e s . I f we use the BWR equation f o r mixtures by w r i t i n g
for each of i t s e i g h t parameters X an equation of the form:
X

1 / n

1 / n

E x.X.
where (n = 1,2, o r 3)
(20)
i=l
then the equation has p r e d i c t i v e powerwe o b t a i n the p r o p e r t i e s
of the mixture from those of the pure components. But such use,
although o f t e n of v a l u e , s u f f e r s from the same l o s s of accuracy
as the use of the p r i n c i p l e of corresponding s t a t e s w i t h a l l
K . = 1.
I f we are t o get the best use out of equations such as the
BWR then i t i s necessar
become themselves f u n c t i o n
duce parameters which represent the a c t u a l behaviour of the r e l e v a n t
b i n a r y system (40, 41). We have then a f l e x i b l e and a c c u r a t e
method of p r e d i c t i n g the p r o p e r t i e s of multi-component m i x t u r e s .
When comparative t e s t s have been made, the accuracy of the BWR
equation and of the p r i n c i p l e of corresponding s t a t e s has been about
the same (29), but the extended BWR equations are more a c c u r a t e f o r
the systems to which they have been f i t t e d . The use of the p r i n c i p l e of corresponding s t a t e s i s now l i t t l e more expensive i n
computing time.
The advantages of the p r i n c i p l e a r e , f i r s t , that i t i s more
c l o s e l y t i e d t o theory and so can more s a f e l y t o e x t r a p o l a t e d to
new r e g i o n s of pressure and temperature. I t s second advantage i s
that i t i s much more e a s i l y extended t o take i n new components.
A l l we need are T i , V-^ , u and estimates of C y f o r the b i n a r y
systems formed from the new and each o f the o l d components. I f the
l a t t e r are not known then they can be put equal t o u n i t o r , b e t t e r ,
guessed by analogy w i t h c h e m i c a l l y s i m i l a r systems. To extend the
BWR, or Stewart and J a c o b s e n ^ equation, or Bender s equation (41)
to a d d i t i o n a l components r e q u i r e s a l a r g e body of p-V-T and,
p r e f e r a b l y , c a l o r i m e t r i c i n f o r m a t i o n on the new components, and a
program to f i t between e i g h t and 20 parameters. A s i m i l a r new f i t
must be made f o r each of the b i n a r y systems i n v o l v i n g the new
component i f the best accuracy i s to be achieved.
The g r e a t e s t l i m i t a t i o n of both methods i s t h e i r r e s t r i c t i o n
to comparatively simple molecules. The problem of p r e d i c t i n g w i t h
such h i g h accuracy the p r o p e r t i e s of multi-component systems cont a i n i n g ammonia, water, a l c o h o l s , phenols, amines, e t c . i s s t i l l
s u b s t a n t i a l l y unsolved. I t i s hard to say how r a p i d progress w i l l
be here. Undoubtedly there are r e g u l a r i t i e s i n the behaviour o f
such s e r i e s of compounds as the a l c o h o l s , but f o r two reasons I do
not want t o s p e c u l a t e f u r t h e r on how mixtures c o n t a i n i n g h i g h l y
p o l a r substances can be handled. The f i r s t i s t h a t , a t l e a s t i n
the f i r s t i n s t a n c e , such methods are l i k e l y t o be more e m p i r i c a l
than those I have d e s c r i b e d , perhaps of the k i n d c a l l e d "molecular
thermodynamics" by P r a u s n i t z (42), and the second i s that I do not
x

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

328

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

know how f a r companies and other agencies have gone i n developing


such methods i n schemes of p r e d i c t i o n that a r e w h o l l y or p a r t l y
unpublished.

Abstract
If the prediction of thermodynamic properties is to be soundly
based then it requires an understanding of the properties of molecules and the forces between them, and of the methods of statistical
mechanics. This paper reviews the extent of our knowledge in these
fields and of our ability to make useful predictions. Particular
emphasis is placed on methods that derive from the principle of
corresponding states.
Literature Cited
1. McGlashan, M. L., "Chemical Thermodynamics", Vol. 1, Chap. 1.
Specialist Report, Chemical Society, London, 1973.
2. Bett, K. E., Rowlinson, J. S., and Saville, G., "Thermodynamics for Chemical Engineers", Chapt. 9, M.I.T. Press,
Cambridge, Mass., 1975.
3. Reed, T. M. and Gubbins, K. E., "Applied Statistical
Mechanics", McGraw-Hill, New York, 1973.
4. de Boer, J. and Michels, A., Physica, (1938) 5, 945.
5. Pitzer, K. S., J. Chem. Phys., (1939) 7, 583.
6. Guggenheim, E. A., J. Chem. Phys., (1945) 13, 253.
7. "Tables of Thermal Properties of Gases", National Bureau of
Standards Circular 564, Washington, D.C., 1955.
8. Reid, R. C. and Sherwood, T. K., "The Properties of Gases
and Liquids: Their Estimation and Correlation", Chapt. 5,
2nd edn., McGraw-Hill, New York, (1966).
9. Frankiss, S. G. and Green, J. H. S., "Chemical Thermodynamics",
Vol. 1, Chap. 8, Specialist Report, Chemical Society, London,
(1973).
10. Hirschfelder, J. O., Curtiss, C. F. and Bird, R. B., "Molecular Theory of Gases and Liquids", John Wiley, New York
(1954).
11. Smith, E. B., Physica, (1974), 73, 211.
12. Rowlinson, J. S., Chem. Ind. (1961), 929.
13. Smith, W. R., "Statistical Mechanics", Vol. 1, Chap. 2,
Specialist Reports, Chemical Society, London, 1973.
14. McDonald, I. R., Vol. 1, Chap. 3, Ibid.
15. Gray, C. G., "Statistical Mechanics", Vol. 2, Chap. 5,
Specialist Reports, Chemical Society, London, 1975.
16. Hansen, J. P. and McDonald, I. R., "Theory of Simple
Liquids", Academic Press, London, 1976.
17. Rowlinson, J. S. and Watson, I. D., Chem. Eng. Sci., (1969)
24, 1565.
18. Pitzer, K. S. and Curl, R. F., "Thermodynamic and Transport
Properties of Fluids", p. 1, London, Institution of
Mechanical Engineers, 1958.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

16.

ROWLINSON

Prediction of Thermodynamic Properties

329

19. Edmister, W. C., Petrol. Refiner, (1958) 37, 173.


20. See reference 8, Appendix A.
21. Hougen, O. A., Watson, K. M., and Ragatz, R. A., "Chemical
Process Principles: Part II, Thermodynamics", p. 569,
2nd ed., John Wiley, New York, 1959.
22. Leland, T. W., Chappelear, P. S., and Gamson, B. W., AICHE J.
(1962) 8, 482.
23. Reid, R. C. and Leland, T. W., AICHE J. (1965) 11, 228.
24. Canfield, F. B. and Gunning, A. J., Chem. Eng. Sci., (1971)
26, 1139.
25. Leach, J. W., Chappelear, P. S. and Leland, T. W., Proc. Am.
Petrol. Inst., (1966) 46, 223.
26. Leach, J. W., Chappelear, P. S. and Leland, T. W., AICHE J.
(1968) 14, 568.
27. Leland, T. W., Rowlinson
Faraday Soc., (1968) ,
28. Watson, I. D. and Rowlinson, J. S., Chem. Eng. Sci. (1969)
24, 1575.
29. Gunning, A. J. and Rowlinson, J. S., Chem. Eng. Sci. (1973)
28, 529.
30. Teja, A. S. and Rowlinson, J. S., Chem. Eng. Sci. (1973)
28, 521.
31. Mollerup, J. and Rowlinson, J. S., Chem. Eng. Sci. (1974)
29, 1373.
32. Mollerup, J. and Fredenslund, A., Chem. Eng. Sci. (1973)
28, 1295.
33. Joffe, J. and Zudkevitch, D., Chem. Eng. Prog. Symp. Ser.,
No. 81, (1967) 63, 43.
34. Spear, R. R., Robinson, R. L., and Chao, K. C., Ind. Eng.
Chem. Fundam. (1969) 8, 2.
35. Hissong, D. W. and Kay, W. B., AICHE J. (1970) 16, 580.
36. Mollerup, J., Program ICLNG. Instituttet for Kemiteknik,
Danmarks Tekniske Hjskole, Lyngby, Denmark.
37. Saville, G., Department of Chemical Engineering, Imperial
College of Science and Technology, London, England, private
communication.
38. Stewart, R. B. and Jacobsen, R. T., Center for Applied
Thermodynamic Studies, College of Engineering, Idaho University, Moscow, Idaho, private communication.
39. Vera, J. H. and Prausnitz, J. M., Chem. Eng. Sci. (1971)
26, 1772.
40. See examples and papers cited in, S. K. Sood and G. G.
Haselden, AICHE J. (1970) 16, 891.
41. Bender, E., The Calculation of Phase Equilibrium from a
Thermal Equation of State, applied to the Pure Fluids
Argon, Oxygen, and Nitrogen, and their Mixtures, Mller,
Karlsruhe, 1973.
42. Prausnitz, J. M., "Molecular Thermodynamics of Fluid-Phase
Equilibria", Prentice-Hall, Englewood C l i f f s , N.J., 1969.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17
Can Theory Contribute: Transport Properties
HOWARD J . M . HANLEY
National Bureau of Standards, Boulder, CO 80302

In t h i s l e c t u r e we comment b r i e f l y o ho molecula t h e o r y
that i s s t a t i s t i c a l mechanics and k i n e t i c t h e o r y c a n d e s c r i b e t r a n
p o r t c o e f f i c i e n t s , e.g., the v i s c o s i t y (n) thermal c o n d u c t i v i t y
(X), and the d i f f u s i o n (D), of f l u i d s such as argon, n i t r o g e n ,
oxygen, carbon d i o x i d e , and the simple hydrocarbons.
U n f o r t u n a t e l y i t turns out that s t a t i s t i c a l mechanics i s not
always s a t i s f a c t o r y i n t h i s context because of the s e r i o u s conceptu<
and mathematical d i f f i c u l t i e s i n d e s c r i b i n g a f l u i d i n n o n e q u i l i brium. And the problems a r e not only t h e o r e t i c a l : an assessment oi
any theory from the viewpoint of the engineer has been, and i s ,
handicapped by l a c k of q u a n t i t a t i v e data. R e l i a b l e data f o r pure
f l u i d s over a wide temperature and pressure range were not a v a i l a b l e u n t i l about ten years ago, w i t h only l i m i t e d e x c e p t i o n s : few
data a r e y e t a v a i l a b l e f o r mixtures i n the l i q u i d .
So, although i n
p r i n c i p l e theory can c o n t r i b u t e , i n p r a c t i c e i t s c o n t r i b u t i o n i s not
always obvious.
One should d i s t i n g u i s h between formal s t a t i s t i c a l mechanics anc
approximate t h e o r i e s , based on s t a t i s t i c a l mechanics, which bypass
i n some way the d e t a i l e d problems of the molecular theory f o r a f l u :
i n n o n e q u i l i b r i u m . Such t h e o r i e s w i l l not be discussed here ( 1 ) ,
w i t h the e x c e p t i o n of corresponding s t a t e s .
Formal Theory
One can f o r convenience say that formal s t u d i e s of t r a n s p o r t
phenomena i n f l u i d s a r e based on two p r i n c i p l e approaches. The
more g e n e r a l examines how a system responds to a f o r c e or g r a d i e n t :
the t r a n s p o r t c o e f f i c i e n t s a r e a q u a n t i t a t i v e measure of the
response, and can be expressed i n terms of the decay of f l u c t u a t i o n s induced by the f o r c e .
I t can be shown that any t r a n s p o r t c o e f f i c i e n t , L, f o r a
f l u i d which i s not too f a r from e q u i l i b r i u m can be w r i t t e n as an
i n t e g r a l o f the corresponding c o r r e l a t i o n f u n c t i o n :

330

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17.

331

Properties

Transport

HANLEY

(1)

<0 (o)-J (x)]>dT


L

where J ( o ) and J ( ) i s the f l u x a s s o c i a t e d w i t h L at a r b i t r a r y


time o and at time T , r e s p e c t i v e l y . For example the s i m p l e s t
e x p r e s s i o n i s that f o r the s e l f - d i f f u s i o n c o e f f i c i e n t , ^ l
L

A ( O ) - ( T ) S dx

(2)

OO

where v i s the v e l o c i t y of a molecule.


S i m i l a r l y f o r the v i s c o s i t y ,
and the other t r a n s p o r t p r o p e r t i e s . The expressions are standard
(1).
The a l t e r n a t i v e approac
gas, i . e . , a gas f o r which one only has to c o n s i d e r b i n a r y molecular
c o l l i s i o n s . This procedure i s c l e a r l y f a r more r e s t r i c t e d than the
c o r r e l a t i o n f u n c t i o n route but the corresponding t r a n s p o r t express i o n s are standard and p r a c t i c a l . For example, the Chapman-Enskog
s o l u t i o n (3) of the Boltzmann equation g i v e s the d i l u t e gas
viscos i t y , n , and the other c o e f f i c i e n t s , e.g.,

=
n

5_
16

1/2

(7TmkT)
2 (2,2)*
7TO ft '

m
K

where m i s the molecular mass, k i s Boltzmann s constant, a i s a


s i z e parameter c h a r a c t e r i s t i c of the i n t e r m o l e c u l a r p a i r p o t e n t i a l ,
<j>. ft(2,2)*{-he c o l l i s i o n i n t e g r a l d e p i c t s the dynamics of a
b i n a r y c o l l i s i o n and i s a f u n c t i o n of <j>.
The r e l a t i o n s h i p between the g e n e r a l c o r r e l a t i o n f u n c t i o n
approach and the d i l u t e gas should, i n p r i n c i p l e , be c l e a r - c u t . In
f a c t , Equation (3) can be d e r i v e d from the corresponding equation
(2). Many authors have attempted to g e n e r a l i z e the Boltzmann equation
f o r a l l d e n s i t i e s ; a l t e r n a t i v e l y , many authors have attempted to
w r i t e the f l u x e s of Equation (1) i n terms of the dynamics of molec u l a r c o l l i s i o n s . But these are d i f f i c u l t problems.
A s i m p l i s t i c e x p l a n a t i o n of the d i f f i c u l t i e s , which perhaps
should be compared to those encountered f o r a f l u i d i n e q u i l i b r i u m ,
i s as f o l l o w s . In e q u i l i b r i u m , i t turns out one i s concerned w i t h
molecular c o n f i g u r a t i o n s over d i s t a n c e s of the order of the range of
the i n t e r m o l e c u l a r p o t e n t i a l (see F i g u r e l a ) .
In n o n e q u i l i b r i u m ,
however, the c h a r a c t e r i s t i c d i s t a n c e s are of the order of the mean
f r e e path, or g r e a t e r (see F i g u r e l b ) . A d e s c r i p t i o n and understanding of the dynamics of the molecular motion i n the f l u i d r e q u i r e s
c e r t a i n i n t e g r a l s to be evaluated over such d i s t a n c e s . They have not
been s o l v e d f o r a r e a l i s t i c p o t e n t i a l , other than f o r the d i l u t e gas.
The t h r u s t of k i n e t i c theory i n the l a s t few years has been to

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

332

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Figure 1. (a) General form of the intermolecular pair potential, <f>, as a function of
separation, r. The parameter v, defined by <f>(r) = 0, corresponds to the molecular
diameter: e, is the maximum value of <f>. (b) Schematic of a possible sequence of collisions between three molecules, 1,2, and 3, for three times t = 0, t', t".

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17.

HANLEY

Transport Properties

333

t r y t o understand the nature of the dynamical events i n a n o n e q u i l i brium system and, i n p a r t i c u l a r , t o e x p l a i n the decay of t h e
c o r r e l a t i o n f u n c t i o n w i t h time.
Comparison w i t h Experiment f o r the D i l u t e Gas
S u b s t a n t i a l progress has been made r e c e n t l y i n a p p l y i n g the
k i n e t i c theory d i l u t e gas e x p r e s s i o n s , both f o r the t r a n s p o r t and
e q u i l i b r i u m p r o p e r t i e s . For example, we now have a good grasp on
how a model i n t e r m o l e c u l a r p o t e n t i a l can be used to r e l a t e theory to
data. A l s o simple n o n s p h e r i c a l molecules can be considered
systematically.
Some r e s u l t s f o r carbon d i o x i d e (4) are presented here g r a p h i c a l l y to i l l u s t r a t e the type of agreement one can expect between
k i n e t i c theory and experiment
In our work w i t h carbo
c u l a r p o t e n t i a l i s of the form
4>(re e 4>) = <> ( ) + 4> (re-e,*)
l z
s
ns
1z

(4)

and that the molecules i n t e r a c t a c c o r d i n g to the c o o r d i n a t e system


shown i n Figure 2. <j> i s the s p h e r i c a l , angle independent c o n t r i b u t i o n g i v e n by the m-6-8 p o t e n t i a l
s

m
* (r)
s

=e

(?) - - v i v

8 - -

(f) ''-"(f) <j<>

8>

where cf>(a) = 0, (j) ( r i ) = - e and d = r i / a . The parameters, m


and y, represent the s t r e n g t h of the r e p u l s i v e term and an i n v e r s e
e i g h t a t t r a c t i v e term, r e s p e c t i v e l y . <J> i s a f u n c t i o n of a quadrupole moment, the p o l a r i z a b i l i t y and the r e l a t i v e angles of
orientation.
Comprisons between theory and experiment f o r the v i s c o s i t y ,
thermal c o n d u c t i v i t y , e q u i l i b r i u m second v i r i a l c o e f f i c i e n t , and the
d i e l e c t r i c second v i r i a l c o e f f i c i e n t a r e shown i n Figures 3 - 6 . One
observes that a wide range of independent thermophysical p r o p e r t i e s
have been f i t t e d q u i t e w e l l .
I t should be s t r e s s e d that the p o t e n t i a l parameters a r e the
same f o r a l l p r o p e r t i e s , and that the v a l u e s of quadrupole moment
and the p o l a r i z a b i l i t y were taken from independent experiments and
were not t r e a t e d as a d j u s t a b l e parameters. I t should a l s o be
s t r e s s e d that the f i t s depend on a proper c h o i c e of the s p h e r i c a l
p a r t of the p o t e n t i a l , <|>. Models f o r <|> s i m p l e r than Equation (5)
are inadequate.
R e s u l t s s i m i l a r to those of Figures 3-6 a r e a v a i l a b l e f o r
other simple polyatomic molecules ( F 2 ,
N 2 , CH4, e t c . ) the r a r e
m

ns

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

334

P H A S E EQUILIBRIA

CL
X

A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

-1

Viscosity of CO2

o o oo

-2

o
J

400

800

1200

1600

TEMPERATURE, K
Figure 3. Viscosity of C0 : Comparison between values determined from Equation
3, using the potential (4), and experiment (details in Ref. 4)
2

CL

<

i
i
i
i
Thermal Conductivity of C0

i
2

i
r
(Corrected)

a.

x
Q>

o
2

200

400

600

800

1000

1200

TEMPERATURE, K
Figure 4. Thermal conductivity of C0 : comparison between kinetic theory and experiment (details in Ref. 4)
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17.

HANLEY

200

335

Transport Properties

400

60

TEMPERATURE, K
Figure 5. Second virial coefficient of C0 predicted from statistical mechanics using the
potential of Equation 4 (Ref. 4)
2

300

200

400

500

TEMPERATURE, K
Figure 6. Dielectric virial, B , of C0 . This is defined by the expansion
2

, o - == A + B
D

DP

+ . . .

where e is the dielectric constant, is the density (comparison between theory and experiment, Ref. 4)
P

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

336

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

gases, and t h e i r m i x t u r e s . On the whole, t h e r e f o r e , the a p p l i c a t i o n


of k i n e t i c theory to the simple d i l u t e gas or gas mixture i s s a t i s f a c t o r y . Of course, the g e n e r a l l y good agreement between experiment
and c a l c u l a t i o n can break down f o r more complex molecules. C l e a r l y ,
the p o t e n t i a l of Equation (4) can be too simple, and there are some
approximations i n e v a l u a t i n g the k i n e t i c theory expressions which
are not v a l i d i f one has to consider a very n o n s p h e r i c a l molecule,
such as benzene 05). A d i s c u s s i o n i s given i n references (4) and ( 5 ) .
Comparison w i t h Experiment f o r the Dense Gas and L i q u i d :
Computer S i m u l a t i o n
The computer has l e d to s i g n i f i c a n t c o n t r i b u t i o n s i n our understanding of l i q u i d s . I t has played l e s s of a d i r e c t r o l e i n c a l c u l a t i n g property data. N e v e r t h e l e s s
c o r r e c t to imply t h a t r i g o r o u
t r a n s p o r t c o e f f i c i e n t s are r e s t r i c t e d to the d i l u t e gas because
Equation (2) can be evaluated n u m e r i c a l l y i f the f l u i d i s simulated
on the computer. For example, i t i s r e l a t i v e l y s t r a i g h t f o r w a r d to
c a l c u l a t e the s e l f - d i f f u s i o n c o e f f i c i e n t v i a Equation ( 3 ) . In f a c t ,
Figure 7 shows the r e s u l t s obtained by us (6) f o r methane, assuming
that methane i n t e r a c t s w i t h the m-6-8 p o t e n t i a l of Equation ( 5 ) .
Agreement between the computer c a l c u l a t i o n and experiment i s good.
Whether, however, one can conclude that computer s i m u l a t i o n i s
a p r a c t i c a l t o o l f o r c a l c u l a t i n g t r a n s p o r t c o e f f i c i e n t s i n general i s
open to q u e s t i o n . I t i s more d i f f i c u l t to o b t a i n the v i s c o s i t y and
thermal c o n d u c t i v i t y to w i t h i n a reasonable e r r o r than i t i s to d e t e r min and s e l f - d i f f u s i o n , and the l a t t e r i s not a t r i v i a l c a l c u l a t i o n . *
Corresponding

States

The c o n t r i b u t i o n of s t a t i s t i c a l mechanics i s not, of course,


l i m i t e d to the k i n d of r e s u l t s shown i n F i g u r e s 3-7.
Several
approximate t h e o r i e s have been proposed which are based on s t a t i s t i c a l mechanics but which r e q u i r e some assumption, or assumptions,
to avoid a d e t a i l e d d e s c r i p t i o n of a f l u i d i n n o n e q u i l i b r i u m . A good
example i s the Enskog theory and i t s m o d i f i c a t i o n s (1).
As remarked,
however, such t h e o r i e s w i l l not be discussed here w i t h one e x c e p t i o n ,
namely the theory of corresponding s t a t e s . One s p e c i f i c a p p l i c a t i o n
i s o u t l i n e d as f o l l o w s .

* However, a d i f f e r e n t approach has been introduced r e c e n t l y by


Hoover (_7), and by other authors, which could e v e n t u a l l y make computer
s i m u l a t i o n a v i a b l e t o o l . Rather than evaluate the c o r r e l a t i o n funct i o n , i t i s suggested that a l a b o r a t o r y experiment, which would lead
to the t r a n s p o r t c o e f f i c i e n t , be simulated. For example, a flow
system can be set up on the computer to represent a shear f l u x produced by a v e l o c i t y g r a d i e n t . Numerical e v a l u a t i o n of the f l u x f o r
a given gradient g i v e s the v i s c o s i t y c o e f f i c i e n t .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17.

337

Transport Properties

HANLEY

DIFFUSION OF METHANE
Density (/>] Temperature lO^DIcalc) lOjoDlexp)
kg/ms
K
kg/m
kg/ms
2.2
1.6
121.5
440.9
3

440.9

151.4

2.5

2.7

347.4

172.8

5.7

6.0

258.7

202.8

10.1

10.2

192.4

213.0

9.4

10.6

133.6

233.0

12.7

12.0
Molecular Physics

Figure 7. Table comparing experimental diffusion coefficients for


methane with values calculated from Equation 3 using computer
simulation (6)

We have developed (8) a corresponding s t a t e s procedure the


object of which i s t o p r e d i c t the v i s c o s i t y and thermal conduct i v i t y c o e f f i c i e n t of a pure f l u i d o r a mixture from thermodynamic
(PVT) data.
The procedure i n c o r p o r a t e s the extended corresponding s t a t e s
approach t o the thermodynamic p r o p e r t i e s of nonconformal f l u i d s
introduced by Leland, and by Rowlinson and t h e i r co-workers (9).
The thermodynamic p r o p e r t i e s of a f l u i d , a, can be r e l a t e d t o
the p r o p e r t i e s of a reference f l u i d , o, v i a ( f o r example) the functions f
and h
where
aa,o
aa,o
f

aa, o

= ( T /T ) 6
;
aa o
aa, o

(p /p ) cj)
(6)
o aa
aa, o

aa, o

The shape f a c t o r s , 0 and cf), are weak f u n c t i o n s of temperature (T)


and d e n s i t y (p) and can be regarded as c h a r a c t e r i s t i c of the P i t z e r
a c e n t r i c f a c t o r s of f l u i d s a and o, r e s p e c t i v e l y . The s u p e r s c r i p t
c denotes the c r i t i c a l p o i n t value.
Applying extended corresponding s t a t e s ideas to the t r a n s p o r t
p r o p e r t i e s , one has f o r the v i s c o s i t y and thermal c o n d u c t i v i t y
c o e f f i c i e n t s of f l u i d , a, a t a given d e n s i t y and temperature w i t h
respect to the e q u i v a l e n t c o e f f i c i e n t of f l u i d , o (10)
n

n (P,T) = n (ph
, T/f
) FH
'
o
aa, o '
aa, o
a, o
and

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(7)

338

P H A S E EQUILIBRIA

X (p,T) = A

A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

(ph
, T/f
) FH
aa, o
aa, o
a, o

(8)

where
FH

FH

= (M /M )
a o

a, o

= (M /M )
o a

a, o

2 / 3

h"
f
aa, o aa, o
2 / 3

h~
aa, o

(9)

f
aa, o

(10)

For a mixture x, one has


n (p,T) = n (Ph
, T/f ' ) F H
x
o
x, o
x, o
x, o
n

(11)

w i t h a corresponding equatio
A (p
g
w i t h the Van der Waals o n e - f l u i d approximation (11) are
x

x, o

= I I x x h
a 3 a$, o

x, o

h
= x x f
h
x, o
a 3 a3, o a3, o
a p

(12)
f

with
f

a3, o

= E
(f
f
a3
aa, o 33, o

and

(13)
=
V

a3, o

/1
a3 ^2

1/3
aa, o

1
1/3
\
2 33, o )
n

where and i p ^ a r e the b i n a r y i n t e r a c t i o n parameters.


We use the
e x p r e s s i o n M = E x M f o r the mixing r u l e f o r the molecular weight
a

[but see Mo and Subbins (11)].


I t i s important to note that Equations (7) and ( 8 ) , and the
e q u i v a l e n t equations f o r a mixture can f a i l to p r e d i c t c o r r e c t l y the
t r a n s p o r t p r o p e r t i e s of a nonconformal f l u i d i f the corresponding
s t a t e s parameters a r e estimated from thermodynamic data. The equat i o n s can break down, i n p a r t i c u l a r , i f p/p
> 1.
c

M o d i f i c a t i o n of the Transport Expressions


I t i s proposed t h a t the p r e d i c t i v e c a p a b i l i t y of the extended
corresponding s t a t e s approach to t r a n s p o r t phenomena would be
improved s i g n i f i c a n t l y i f one c o n s i d e r s equations of the form ( f o r
the v i s c o s i t y c o e f f i c i e n t , f o r example)
n (p,T) = n (ph
, T/f
) FH
X
(p,T).
ql
o
aa, o '
aa, o
a, o a, o
n

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(14)

17.

339

Transport Properties

HANLEY

A c o r r e c t i o n f a c t o r , x \ i s introduced which should be u n i t y i f


f l u i d s a and o f o l l o w simple two-parameter corresponding s t a t e s ,
but should be a s t r o n g f u n c t i o n of d e n s i t y and a weak f u n c t i o n of
temperature otherwise. However, X^ should n e v e r t h e l e s s approach
u n i t y as the d e n s i t y approaches zero.
In l i k e manner, we i n t r o d u c e X^ ( P ) f
mixture, and
X^ Q(p,T) and X
(p,T) f o r the thermal c o n d u c t i v i t y c o e f f i c i e n t
of the pure f l u i d and mixture, r e s p e c t i v e l y .
We have suggested expressions f o r X^ and X^. Based on the
behavior of the t r a n s p o r t c o e f f i c i e n t s according to the M o d i f i e d
Enskog Theory ( 1 ) , one can d e r i v e f o r the pure f l u i d , (and s i m i l a r l y
f o r the mixture)
T

rt

a, o

(p,T)

= Q
G
^a, o

Q
i s f u n c t i o n of p and T d e f i n e d as
a, o
[1

Q
x

a,

1/exp

= [(bp) /(bp) ] "


L

<?/e>]

(16)

a o

where b i s a term given by b = B + TdB/dT, w i t h B the e q u i l i b r i u m


second v i r i a l c o e f f i c i e n t . G^
and G
are r a t i o s g i v e n , respect i v e l y by Gg^ = []Jj/[]8 and*
'The bracket expressions are
0

[ ] = [1/bpx + 0.8 + 0.761 bpx]


(17)
[]

[1/bpx + 1.2 +

0.755

bp]
X

with
PR

\3T j

f o r f l u i d s a o r o. R i s the gas constant.


I t should be noted that the c a l c u l a t i o n of the c o r r e c t i o n f a c t o r s X and X^ r e q u i r e only thermodynamic (PVT) i n f o r m a t i o n f o r
f l u i d a or x w i t h respect to the r e f e r e n c e f l u i d ; f o r example, b
Equation (16) can be obtained from the second v i r i a l c o e f f i c i e n t of
the r e f e r e n c e f l u i d , B , a c c o r d i n g t o the e x p r e s s i o n
n

(h
b (T) = h
B + T d
a
aa, o o

a a

^
dT
T

B )

(19)

and s i m i l a r l y f o r the term bpx Equation (18).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA AND

340

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

Comparisons w i t h Experimental Data M i x t u r e s


Apart from the d i l u t e and moderately dense gas, v i s c o s i t y and
thermal c o n d u c t i v i t y data f o r nonconformal mixtures are scarce and
t h e i r r e l i a b i l i t y are o f t e n d i f f i c u l t to assesss. The m o d i f i e d
equations, however, were checked as f a r as p o s s i b l e over a wide
range of experimental c o n d i t i o n s . Methane was chosen as the r e f e r ence f l u i d [equation of s t a t e data from Goodwin (12), t r a n s p o r t data
from the c o r r e l a t i o n of Hanley, McCarty and Haynes (13)].
Table 1 g i v e s t y p i c a l and r e p r e s e n t a t i v e r e s u l t s f o r the methanepropane system. The data (estimated accuracy ^ 3%) are those of
Huang, S w i f t and Kurata (14). [Values from Equation (11) are given
i n parentheses and the agreement between c a l c u l a t i o n and experiment
i s seen to be poor.]
Table 2 shows a compariso
values f o r an n a t u r a l ga
the f o l l o w i n g composition: CH4, 91.5%; C H , 1.8%; C Hg, 0.8%;
4 10> -6%; 2 ' 5%; others 0.3%.
We cannot e v a l u a t e the accuracy
of the data but the p r e d i c t i o n appears reasonable.
R e s u l t s f o r a nitrogen-carbon d i o x i d e mixture are shown i n
Table 3: data from r e f e r e n c e (15). Note that n e i t h e r n i t r o g e n , or
carbon d i o x i d e i s used as the r e f e r e n c e f l u i d .
Table 4 compares our p r e d i c t i o n w i t h thermal c o n d u c t i v i t y data
of a nitrogen-ethane mixture from Gilmore and Comings (16). Values
from the unmodified equation are given i n parentheses.
Finally,
Table 5 shows the r e s u l t s f o r a methane-n-butane mixture (17).
2

TABLE 1.

VISCOSITY OF A METHANE (50%) c - PROPANE (50%) MIXTURE AT


153.15 K. ( T ffc 319 K,
f\^7.7 mol/fc)
c

D(calc)

n(exp)
-1

mol/

yg cm

-1
s

18.69

2780

2614

(2286)*

18.78

2860

2710

(2360)

18.96

3030

2878

(2509)

19.12

3200

3002

(2659)

19.28

3380

3232

(2807)

19.42

3550

3407

(2952)

^ R e s u l t s from the extended corresponding s t a t e s equation (11).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17.

HANLEY

Transport Properties

341

TABLE 2. NATURAL GAS VISCOSITY AT 273 K


n(exp)

n(calc)
-1 -1

atm

yg cm

20.

109.3

110.0

60.

132.2

123.6

100.

160.2

145.8

200.

244.

300.

313.7

298.8

400

372.3

345.0

TABLE 3. NITROGEN-CARBON DIOXIDE VISCOSITY

Comparison between p r e d i c t e d v i s c o s i t y c o e f f i c i e n t s f o r a
n i t r o g e n (62%) - carbon d i o x i d e (38%) mixture a t 289 K.

n(exp)

n(calc)
-1

atm

mol/

yg cm

-2
s

20.

0.9

167.0

167.0

60.

2.8

179.5

186.5

100.

4.9

200.5

213.6

120.

7.0

212.5

229.1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

342

PHASE

TABLE 4.

EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

THERMAL CONDUCTIVITY OF A NITROGEN (59.8%) - ETHANE (40.2%)


MIXTURE AT 348.16 K ( T 260 K, p 12.0 mol/A)
c

INDUSTRY

X(exp)

mol/p

A(calc)
mW m ^ K ^

7.34

46.0

46.11

( 61.5)*

10.16

55.2

54.69

( 72.65)

13.75

70.3

69.47

( 92.4)

16.43

85.4

84.4

^ R e s u l t s from the extended corresponding s t a t e s equation c o r r e s ponding to equation (11).

TABLE 5. THERMAL CONDUCTIVITY OF A METHANE (39.4%) - n-BUTANE


MIXTURE (60.6%) a t 277.6 K ( T ^ 390 K, p ^ 6.25 mol/)
c

A(exp)

mol/

n(calc)
mW m ^ K ^

12.26

99.00

95.33

12.49

101.46

99.63

13.01

113.39

109.99

13.25

114.90

115.05

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

17.

HANLEY

Transport Properties

343

The r e p r e s e n t a t i v e r e s u l t s reported here i n d i c a t e our procedure


i s s a t i s f a c t o r y . I n other words i t appears, given the l i m i t e d data
a v a i l a b l e a t t h i s time, that t r a n s p o r t p r o p e r t i e s can be p r e d i c t e d
s a t i s f a c t o r i l y v i a thermodynamic data. Hence only one s e t of parameters (9,cj),i|; ,etc.) a r e r e q u i r e d t o f i t both thermodynamic and
transport properties.
a

Abstract
A very brief outline of theoretical calculations of the transport coefficients is given. A method to predict the viscosity and
thermal conductivity coefficients of pure fluids and mixtures is
presented.
Literature Cited
1. Hanley, H. J. M., McCarty, R. D. and Cohen, E. G. D., Physics
(1972) 60, 322.
2. McQuarrie, D. G., "Statistical Mechanics" (Harper and Row, N.Y.,
1976).
3. Chapman, S. and Cowling, T. G., "The Mathematical Theory of
Non-Uniform Gases," (Cambridge Univ. Press, London, 1970).
4. Ely, J. F. and Hanley, H. J. M., Molecular Physics (1975) 30,
565.
5. Evans, D. J., Ph.D. Thesis, Australian National University,
Canberra, Australia (1975).
6. Hanley, H. J. M. and Watts, R. O., Molecular Physics (1975) 29,
1907.
7. Ashurst, W. T. and Hoover, W. G., AIChE Journal (1975) 21, 410.
8. Hanley, H. J. M., Cryogenics (1976) 16, 643.
9. Rowlinson, J. S. and Watson, I. D., Chem. Eng. Sci. (1969) 24,
1565.
10. Haile, J. M., Mo, K. C. and Gubbins, K. E., "Advances i n
Cryogenic Eng." Vol. 21, Ed. K. D. Timmerhaus and D. H. Weitzel
(Plenum Press, N.Y., 1975) 501.
11. Mo, K. C. and Gubbins, K. E., Chem. Eng. Commun. (1974) 1, 281.
12. Goodwin, R. D., Nat. Bur. Stand. (U.S.), Tech. Note No. 653
(1974).
13. Hanley, H. J. M., McCarty, R. D. and Haynes, W. M., Cryogenics
(1975) 15, 413; J. Phys. Chem. Ref. Data (In press).
14. Huang, E. T. S., Swift, G. W. and Kurata, F., AIChE J. (1967)
13, 846.
15. Golubev, I. F., "Viscosity of Gases and Gas Mixtures," Israel
Program for Scientific Translations (Jerusalem, 1970).
16. Gilmore, T. F. and Comings, W. E., AIChE Journal (1966) 12,
1172.
17. Carmichael, L. T., Jacobs, J. and Sage, B. H., J. Chem. Eng.
Data (1968) 13, 489.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18
Polar and Quadrupolar Fluid Mixtures
K. E . GUBBINS and C. H . TWU
Cornell University, Ithaca, NY 14853

Phase e q u i l i b r i u m c a l c u l a t i o n
empirical or t h e o r e t i c a
one uses an e m p i r i c a l equation o f s t a t e f o r one o r more of the
phases i n v o l v e d ; f o r the l i q u i d phase one o f the e m p i r i c a l equat i o n s f o r the excess Gibbs energy (Wilson, van Laar, etc.) i s
u s u a l l y used. The s e m i e m p i r i c a l approach gives good r e s u l t s provided that one has a s i g n i f i c a n t amount o f experimental data
a v a i l a b l e f o r the mixture.
However, such methods are b e t t e r
s u i t e d t o i n t e r p o l a t i o n o f e x i s t i n g data than to e x t r a p o l a t i o n o r
p r e d i c t i o n . T h e o r e t i c a l methods are based i n s t a t i s t i c a l thermodynamics, r e q u i r e l e s s mixture data, and should be more r e l i a b l e
f o r p r e d i c t i o n . T h e o r e t i c a l l y - b a s e d methods that have found
extensive use by chemical engineers i n c l u d e r e g u l a r s o l u t i o n
theory ( 1 ) , corresponding s t a t e s methods (conformal s o l u t i o n
theory) (2-4), and p e r t u r b a t i o n expansions based on a hard sphere
f l u i d as reference system (3,_4)
mixtures of simple nonpolar
molecules these methods g i v e good r e s u l t s , e s p e c i a l l y the c o r r e sponding s t a t e s and p e r t u r b a t i o n expansion t h e o r i e s ( 3 ) . However,
a l l three t h e o r i e s are based on the assumption that the molecules
are s p h e r i c a l , w i t h i n t e r m o l e c u l a r f o r c e s that are a f u n c t i o n only
of the i n t e r m o l e c u l a r s e p a r a t i o n . This assumption i s s t r i c t l y
v a l i d only f o r mixtures o f the i n e r t gases (Ar, Kr, Xe) and f o r
c e r t a i n fused s a l t s and l i q u i d metals. I n s p i t e o f t h i s r e s t r i c t i o n the corresponding s t a t e s and p e r t u r b a t i o n methods have been
a p p l i e d w i t h success to mixtures i n which the i n t e r m o l e c u l a r
f o r c e s depend on the molecular o r i e n t a t i o n s , e.g., mixtures cont a i n i n g 02, N , l i g h t hydrocarbons, e t c . (see r e f . 4 f o r review o f
a p p l i c a t i o n s up t o 1973). The extension to weakly n o n s p h e r i c a l
molecules can be accomplished, f o r example, by i n t r o d u c i n g shape
f a c t o r s as suggested by Leland and h i s colleagues ( 5 ) . These
methods have been e x t e n s i v e l y e x p l o i t e d f o r both thermodynamic (2)
and t r a n s p o r t (6) p r o p e r t i e s . They are p r e d i c t i v e only i f equat i o n s are a v a i l a b l e f o r the composition dependence o f the shape
f a c t o r s . The e x i s t i n g methods f o r doing t h i s work w e l l f o r r e l a t i v e l y simple mixtures, but break down when c o n s t i t u e n t s w i t h
F

344

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18.

345

Fluid Mixtures

GUBBINS A N D T W U

s t r o n g l y orientation-dependent forces are present (e.g., s t r o n g l y


p o l a r o r quadrupolar c o n s t i t u e n t s ) .
In t h i s paper we review a r e c e n t l y developed t h e o r e t i c a l
method f o r phase e q u i l i b r i u m c a l c u l a t i o n which e x p l i c i t l y accounts
f o r s t r o n g l y orientation-dependent f o r c e s . These a n i s o t r o p i c
forces are taken i n t o account through a p e r t u r b a t i o n scheme i n
which the reference f l u i d i s composed o f simple s p h e r i c a l molec u l e s ; i n p r a c t i c e , the known p r o p e r t i e s o f argon, o r those o f a
Lennard-Jones f l u i d simulated on the computer, may be used. Such
a p e r t u r b a t i o n scheme was f i r s t suggested by Pople (_7) more than
twenty years ago, but was not immediately used f o r l i q u i d phase
c a l c u l a t i o n s because the reference f l u i d p r o p e r t i e s were not s u f f i c i e n t l y w e l l known. Since 1972 the theory has been extended and
improved, and i t s s u c c e s s f u l a p p l i c a t i o n to l i q u i d s o f s t r o n g l y
p o l a r o r quadrupolar molecule
The most s u c c e s s f u
the Theory S e c t i o n . I n the S e c t i o n on R e s u l t s the theory i s used
to c l a s s i f y mixture phase diagrams i n terms o f the i n t e r m o l e c u l a r
forces i n v o l v e d , and a l s o to p r e d i c t v a p o r - l i q u i d e q u i l i b r i a f o r
s e v e r a l b i n a r y and ternary mixtures.
Intermolecular

Forces

The i n t e r m o l e c u l a r p a i r p o t e n t i a l u between two a x i a l l y symm e t r i c molecules o f components a and $ can be w r i t t e n as a sum o f


parts
u*

( r

(r)

u ^

(re^)
<

W >

( r Q ^ )

ind

iV>

(1

>

where u ^ ^ , u d i , u , and U i j are m u l t i p o l a r ( e l e c t r o s t a t i c ) ,


a n i s o t r o p i c d i s p e r s i o n , a n i s o t r o p i c charge o v e r l a p , and i n d u c t i o n
terms, r e s p e c t i v e l y . Here r i s the i n t e r m o l e c u l a r s e p a r a t i o n ,
(9l<f>l) are the p o l a r angles g i v i n g the o r i e n t a t i o n of molecule i ,
the r_ d i r e c t i o n being taken as the p o l a r a x i s , and c|> = <j>i - <t>2
We take the i s o t r o p i c c e n t r a l p o t e n t i a l u ( r ) to be an (n,6)
model (8),
s

o v

n c

where eapN a g and n ^ are p o t e n t i a l parameters. The m u l t i p o l a r ,


d i s p e r s i o n , overlap and i n d u c t i o n p o t e n t i a l s are u s u a l l y a p p r o x i mated by the f i r s t few terms i n a s p h e r i c a l harmonic expansion.*
a

+In p r a c t i c e not a l l o f these c o n t r i b u t i o n s are e q u a l l y important,


and some may be neglected f o r p a r t i c u l a r f l u i d s . I n c a l c u l a t i n g
thermodynamic p r o p e r t i e s f o r the f l u i d s considered i n t h i s review,
the m u l t i p o l a r forces make the l a r g e s t a n i s o t r o p i c c o n t r i b u t i o n .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA A N D

346

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

Equations f o r these terms are given i n s e v e r a l reviews (7-10).


The l e a d i n g m u l t i p o l e term i n u i i s the d i p o l e - d i p o l e p o t e n t i a l
i n the case of p o l a r f l u i d s , and the quadrupole-quadrupole potent i a l f o r f l u i d s of l i n e a r symmetrical molecules (C0 , N , e t c . ) .
These are given by
m u

yy

( S

3 Q
U

QQ

a B

7T~
4r^

1 2

n
( 1

"

5 c

"

2 C

1 2

,2
l "

5 C

( 3 )

_
2

2
+

2
1 7 C

2^.2
1
2

2 S

2 2
C

where s^ = s i n 0-^, c-^ = cos 6^, c = cos <|>, and y and Q are the
d i p o l e and quadrupole moments. Experimental values of y and Q
have been t a b u l a t e d by Stogryn and Stogryn (11).
The a n i s o t r o p i c o v e r l a p p o t e n t i a l may be approximated f o r
symmetrical l i n e a r molecules ( C 0 , N , B r , e t c . ) by (7)
2

aB
U

ov

. ^
/ a 3 \ l 2 .a3 ,
*z(}

l
"a3(
r ) 2

2 ,

"

...

2 )

( 5 )

w h i l e f o r unsymmetrical
ymmetrical l i n e a r molecules (HC1, NO, N ) , e t c . ) one
has
2

aB
,
[ a 3 ] 1 2 . aS,
= 4 e V
j
6_ (c_
ov
a3 \ r /
1 1
a

(6)

c )
2

where n i n Eq. (2) i s taken to be 12, and where 6 and 6 are


dimensionless o v e r l a p parameters t h a t must l i e w i t h i n the ranges
-0.5 61 <_ 0.5 and -0.25 <_ 62 0.5.
The a n i s o t r o p i c d i s p e r s i o n
p o t e n t i a l i s given to a good approximation by the London express i o n (7,9,10).
2

Theory
In thermodynamic p e r t u r b a t i o n theory the p r o p e r t i e s of the
r e a l system, i n which the p a i r p o t e n t i a l i s u $ , are expanded
about the values f o r a r e f e r e n c e system, i n which the p a i r potent i a l i s ug.
Here we take the r e f e r e n c e p o t e n t i a l to be the (n,6)
p o t e n t i a l , so t h a t the a n i s o t r o p i c p a r t s of the p o t e n t i a l i n Eq.
(1) are the p e r t u r b a t i o n . Expanding the Helmholtz f r e e energy A
i n powers of the p e r t u r b i n g p o t e n t i a l about the v a l u e A f o r the
r e f e r e n c e system gives
a

A = AQ

+ A

where A , A 3 ,
2

+ A3

+ . . .

. . . are the second-, t h i r d - o r d e r , e t c .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(7)

18.

347

Fluid Mixtures

Twu

GUBBINS AND

p e r t u r b a t i o n terms (the f i r s t - o r d e r term v a n i s h e s ) .


General
expressions f o r A and A3 f o r an a r b i t r a r y i n t e r m o l e c u l a r potent i a l have been worked out (12,13). Equations f o r the other t h e r modynamic p r o p e r t i e s (pressure, i n t e r n a l energy, e t c . ) may be
obtained by a p p l y i n g the u s u a l thermodynamic i d e n t i t i e s to ( 7 ) .
When (7) i s terminated at the t h i r d - o r d e r term i t i s found to
g i v e good r e s u l t s f o r moderately p o l a r f l u i d s (e.g., HC1) but to
f a i l f o r strong d i p o l e s (e.g., H 0, NH3, acetone).
This i s shown
for a l i q u i d s t a t e c o n d i t i o n i n F i g u r e 1 . + S i m i l a r r e s u l t s are
found f o r quadrupole f o r c e s . The slow convergence of (7) f o r
s t r o n g m u l t i p o l e strengths l e d S t e l l et_ a l . (14) to suggest the
f o l l o w i n g simple Pade approximation f o r the f r e e energy.
2

2
1 2J

Eq. (8) i s found to g i v e e x c e l l e n t r e s u l t s , even f o r the s t r o n g e s t


d i p o l e or quadrupole moments observed i n nature (Figure 1 ) . F o r
the a n i s o t r o p i c overlap p o t e n t i a l of Eq. ( 5 ) , the Pade approximat i o n gives good r e s u l t s f o r -0.2 6 _ + 0 . 3 . This range of 6
i n c l u d e s molecules such as HC1, C0 , ethane, e t h y l e n e , methanol,
etc.,
f o r which 6 i s 0.2 or l e s s .
The expressions f o r A and A3 i n v o l v e the s t a t e v a r i a b l e s ,
i n t e r m o l e c u l a r p o t e n t i a l parameters, and c e r t a i n i n t e g r a l s J and
K f o r the r e f e r e n c e f l u i d . Thus, i f the only a n i s o t r o p i c p a r t of
the p o t e n t i a l i n (1) i s the d i p o l e - d i p o l e term of Eq. ( 3 ) , then
2

2TTNP T

A
A

32
A

t.

1 A

2 2

" 3kT a s V s l ^ F ) } V e
7 1 3

TT*

135

,14TK1/2
(~T~)

aB

xx x

/ Q

a 6

( 9 )

yy

p N
o

(kT) I

(,
l(

\ 2 2 2 ^aSy
)ju y y
K
(10)
G

^a VW

a3y p = N/V i s
where N i s Avogadro's number,
Boltzmann constant, T i s temperature, and
t i o n of component a . The summations are
the mixture.
J
and
are i n t e g r a l s

Y VW

number d e n s i t y , k i s
X g = N /N i s mole f r a c over the components o f
over the two- and t h r e e A

U U

+For HC1 y*0.8, w h i l e f o r acetone and H 0 y* i s about 1 . 2 and


2-3, r e s p e c t i v e l y ; f o r N and CO2 the reduced quadrupole moment
Q* i s about 0.5 and 0.9, r e s p e c t i v e l y . Here y* = y / ( e a ^ ) l / 2
and Q* = A / ( e ) ^ .
The i n f l u e n c e of p o l a r or quadrupolar f o r c e s
on the thermodynamic p r o p e r t i e s i s determined by y* and Q*,
r a t h e r than by y and Q themselves. Thus the e f f e c t s of these
f o r c e s are g r e a t e s t f o r s m a l l molecules w i t h r e l a t i v e l y l a r g e
y or Q v a l u e s .
2

American Chemical
Society Library

In Phase Equilibria and Fluid Properties


the Chemical
Industry; Storvick, T., et al.;
1155 in16th
St., N.W.
ACS Symposium Series; American
ChemicalD.C.
Society:
Washington, DC, 1977.
Washington,
20036

348

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

Kor Q*

-14 L

8
-.2
I

-.1
I

.1

.2
I

.3
I

.4
I

- 6.0 -

- 6.5 -

\x
\ \
\ \
\ \
\ \

-7.0

P* = 0.85
T =1:29
#

-7.5 -

u
Ne
c

-8.0 -

(b)

Figure 1. Comparison of the perturbation expansion to third order


(
), Equation 7, with the Fade approximant to the series (
),
Equation 8, with molecular dynamics computer simulation data (15, 16).
U is the configurational contribution to the internal energy. The potential is of the form u + u , where u is the Lennard-]ones (12,6) potential
and u , is given by either Equation 3 or 4 in Figure (a), and is the anisotropic overlap model of Equation 5 in Figure (b). Here
=
fi/(e<r )* and
c

/A*

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18.

Fluid Mixtures

GUBBINS A N D T W U

349

molecule c o r r e l a t i o n f u n c t i o n s f o r the reference f l u i d .


These
i n t e g r a l s have been c a l c u l a t e d f o r the case n = 12 from molecular
dynamics r e s u l t s f o r a pure Lennard-Jones (12,6) f l u i d
(12,13,
17) ,and are given as a f u n c t i o n of reduced d e n s i t y p* = po~^ and
temperature T* = kT/e by
4

= -0.488498 p *

In T* + 0.863195 p *

+ 0.761344 p *

xln T* -0.750086 p * -0.218562 In T* -0.538463


In Kyuy = -1.050534 p *
x

In T* + 1.747476 p *

(11)

+ 1.769366 p*

T*-l.999227 p *

The equations f o r A and A3 f o r other types o f a n i s o t r o p i c f o r c e s


are l i s t e d elsewhere (12,13,17).
In order to make mixture c a l c u l a t i o n s using the above equat i o n s , methods f o r c a l c u l a t i n g A , J[jj, and K y j ^ (together w i t h J
and K i n t e g r a l s f o r any other p a r t s of the a n i s o t r o p i c p o t e n t i a l ) a r e
necessary.
Accurate methods f o r these c a l c u l a t i o n s have been desc r i b e d by Twu et_ a l . (13,17).
The thermodynamic p r o p e r t i e s o f the
r e f e r e n c e mixture were r e l a t e d t o those of a pure, conformal r e f e r ence f l u i d by u s i n g the van der Waals 1 form o f the corresponding
s t a t e s theory (2,3,13).
The p r o p e r t i e s of t h i s pure reference
f l u i d were obtained from experimental data f o r argon, by using the
multiparameter equations o f Gosman e t a l . (18) i n reduced form.
M i x t u r e values o f J $ and K $Y were a l s o r e l a t e d to pure f l u i d
values using the van der Waals 1 theory (17).
2

Results
In t h i s s e c t i o n we g i v e as examples two uses o f the theory
o u t l i n e d above: (a) the c l a s s i f i c a t i o n o f b i n a r y phase diagrams,
c r i t i c a l behavior, e t c . i n terms of the i n t e r m o l e c u l a r f o r c e s
i n v o l v e d , and (b) comparison w i t h experiment f o r some b i n a r y and
t e r n a r y systems.
C l a s s i f i c a t i o n o f Binary Phase Diagrams. F i g u r e 2 shows a
c l a s s i f i c a t i o n o f b i n a r y phase diagrams suggested by S c o t t and
Van Konynenburg (19), w i t h examples o f each c l a s s . This c l a s s i f i c a t i o n i s based on the presence o r absence of three-phase l i n e s
and the way c r i t i c a l l i n e s connect w i t h these; t h i s i s best seen
on a P,T p r o j e c t i o n . I n c l a s s e s I , I I and VI the two components
have s i m i l a r c r i t i c a l temperatures, and the g a s - l i q u i d c r i t i c a l
l i n e passes c o n t i n u o u s l y between the pure component c r i t i c a l
p o i n t s ; c l a s s I I and V I mixtures d i f f e r from c l a s s I i n that they
are more n o n i d e a l and show l i q u i d - l i q u i d i m m i s c i b i l i t y . Class I I
behavior i s common, whereas c l a s s V I , i n which c l o s e d s o l u b i l i t y

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 2. Classification of binary fluid phase diagrams (19) with examples of each class. Vertical and
horizontal axes are pressure and temperature, respectively. Solid lines labelled 1 and 2 are vapor pressure curves for the pure components; solid lines labelled LLG are three-phase (liquid-liquidr-gas) lines;
dashed lines are critical loci.

18.

GUBBINS

Fluid Mixtures

AND T W U

351

loops occur, a r i s e s i n only a r e l a t i v e l y few cases ( u s u a l l y water


mixed w i t h a l c o h o l s o r amines). Mixtures of c l a s s e s I I I , IV and
V are u s u a l l y composed of components w i t h w i d e l y d i f f e r e n t c r i t i c a l temperatures (Tj/T^ _> 2 ) , and the g a s - l i q u i d c r i t i c a l curve
does not pass c o n t i n u o u s l y from one pure component to the other
(e.g., because the l i q u i d - l i q u i d i m m i s c i b i l i t y r e g i o n extends to
that of the g a s - l i q u i d c r i t i c a l c u r v e ) . Included i n c l a s s I I I
are systems that e x h i b i t "gas-gas" i m m i s c i b i l i t y . These s i x
c l a s s e s may be f u r t h e r s u b d i v i d e d , according to whether o r not
azeotropes a r e formed, e t c . D e t a i l e d d i s c u s s i o n of the e x p e r i mental behavior of b i n a r y systems i s given i n s e v e r a l reviews
(20-22).
In t h i s s e c t i o n we r e p o r t c a l c u l a t i o n s f o r f l u i d s i n which
one o f the c o n s t i t u e n t
potential,
1 2

u (r) = 4 [ ( ^ )
Q

- (^) ]

(13)

w h i l e the other c o n s t i t u e n t i n t e r a c t s w i t h a p o t e n t i a l u + u ^ i t - ,
where u i s again the (12,6) model and u ^ i s e i t h e r the d i p o l e d i p o l e o r quadrupole-quadrupole p o t e n t i a l (Eq. (3) o r ( 4 ) ) . I n
p a r t i c u l a r , we i n v e s t i g a t e the r e l a t i o n s h i p between the i n t e r m o l e c u l a r f o r c e s and t h e r e s u l t i n g c l a s s of b i n a r y phase diagram.
V a p o r - l i q u i d , l i q u i d - l i q u i d , and "gas-gas" e q u i l i b r i u m s u r f a c e s ,
three phase l i n e s , c r i t i c a l l i n e s , and a z e o t r o p i c l i n e s a r e c a l c u l a t e d . For a more d e t a i l e d d i s c u s s i o n o f the methods and r e s u l t s ,
the papers o f Twu e t aJL. (M,1Z>23) should be c o n s u l t e d . The
u n l i k e p a i r parameters a g and e ^ are r e l a t e d to the l i k e p a i r
parameters by the u s u a l combining r u l e s ,
Q

m u

aB = 3

( e

( 1 5 )

aa

where n and g a r e c l o s e to u n i t y .
Figures 3 to 5 i l l u s t r a t e the e f f e c t s o f adding a d i p o l e d i p o l e o r quadrupole-quadrupole i n t e r a c t i o n (Eq. (3) o r (4)) to
one o f the components i n a b i n a r y Lennard-Jones mixture.
In this
case the Lennard-Jones parameters a r e chosen so that the r e f e r e n c e
system approximates an argon-krypton mixture (24):
a

ArAr " '

4 0 5

'

KrKr = "

6 3 3

ArKr = -

r =

9 8 9

The argon-krypton r e f e r e n c e system i s a c l a s s I system w i t h no


azeotrope,and argon i s the more v o l a t i l e component. I f a d i p o l e
moment i s now added t o the argon component, so t h a t the m i x t u r e

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

Figure S. Effect of dipole moment fi * on gas-liquid critical lines (


)
and on pure component vapor pressures (
) for class I and II systems.
Reference system is an argonkrypton mixture.
A

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

GUBBINS A N D

TWU

Fluid Mixtures

Figure 4. Class II behavior for a polar-nonpolar mixture (argonkrypton reference system) shown as a P,T projection

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 5. P,T projection for quadrupolar-nonpolar mixtures (QA* = 0) showing class III behavior. The L L G line shown
is for the case Q * = 1-0. For higher Q * values this line lies closer to the vapor pressure curve for pure argon.

T, K

CO

18.

GUBBINS

AND T W U

Fluid Mixtures

355

becomes a polar/nonpolar one, the e f f e c t i s to make the A r component l e s s v o l a t i l e r e l a t i v e to the K r component. F i g u r e 3 shows
the e f f e c t o f the d i p o l e moment on the g a s - l i q u i d c r i t i c a l curve
and on the pure component vapor p r e s s u r e s . A t a v a l u e o f y^ o f
1.6 the v o l a t i l i t y o f the two components i s about the same and
the system has a p o s i t i v e azeotrope. D e s p i t e the s i m i l a r i t y i n
the v o l a t i l i t i e s and b o i l i n g p o i n t s o f the two components, t h e i r
i n t e r m o l e c u l a r f o r c e s are very d i f f e r e n t , and the system i s o f
c l a s s I I , showing l i q u i d - l i q u i d i m m i s c i b i l i t y a t lower temperat u r e s . F i g u r e 4 shows the three-phase l i n e , the a z e o t r o p i c l i n e ,
and the l i q u i d - l i q u i d c r i t i c a l l i n e f o r t h i s case. I f the v a l u e
of
i s f u r t h e r i n c r e a s e d the Kr component becomes the more v o l a t i l e one, and f o r s u f f i c i e n t l y l a r g e y^ the system passes to c l a s s
I I I . S i m i l a r r e s u l t s are found when a quadrupole i s added t o Ar
i n s t e a d of a d i p o l e (17,23)
I f the d i p o l e i s adde
component,
l e a v i n g the A r i n t e r a c t i o n unchanged, the e f f e c t i s to i n c r e a s e
the r e l a t i v e v o l a t i l i t y , and the system soon changes from c l a s s I
to IV, and then q u i c k l y to I I I (Table 1 ) . This b e h a v i o r i s shown
f o r the case of quadrupole i n t e r a c t i o n s i n F i g u r e 5. For Q > -1.7
the s l o p e of the c r i t i c a l curve becomes p o s i t i v e a t h i g h p r e s s u r e s ,
so that the c r i t i c a l temperature exceeds that of e i t h e r pure component a t s u f f i c i e n t l y h i g h pressures. Such systems e x h i b i t "gasgas i m m i s c i b i l i t y (20,21,25).
Table 1 summarizes the c l a s s e s of phase b e h a v i o r found f o r
these polar/nonpolar systems, using an argon-krypton r e f e r e n c e
system, and compares i t w i t h the b e h a v i o r f o r s i m p l e nonpolar
Lennard-Jones systems. An important d i f f e r e n c e between the two
types o f systems i s that the Lennard-Jones mixtures do not form
azeotropes, and appear t o e x h i b i t c l a s s I I b e h a v i o r only when the
components have very d i f f e r e n t vapor pressures and c r i t i c a l temperatures ( T ^ / T
> 2 ) . I n p r a c t i c e , the l i q u i d ranges o f the
two components would not o v e r l a p i n such cases, so that l i q u i d l i q u i d i m m i s c i b i l i t y (and hence c l a s s I I b e h a v i o r ) would not be
observed i n Lennard-Jones mixtures (the only e x c e p t i o n t o t h i s
statement seems to be when the u n l i k e p a i r i n t e r a c t i o n i s improbab l y weak). Thus, the use of t h e o r i e s based on the Lennard-Jones
or o t h e r i s o t r o p i c p o t e n t i a l models cannot be expected to g i v e
good r e s u l t s f o r systems of c l a s s I I , and w i l l probably g i v e poor
r e s u l t s f o r most systems of c l a s s e s I I I , IV and V a l s o .
The polar/nonpolar mixtures s t u d i e d here e x h i b i t four of the
s i x c l a s s e s of behavior shown i n F i g u r e 2. C l a s s V i s presumably
present a l s o , but i s i n d i s t i n g u i s h a b l e from c l a s s IV because the
l o c a t i o n of the s o l i d - f l u i d boundary i s not c a l c u l a t e d . For
p o l a r / n o n p o l a r mixtures i n which the r e f e r e n c e system i s a weakly
n o n i d e a l Lennard-Jones m i x t u r e , i n c r e a s i n g the d i p o l e moment o f
the p o l a r molecule causes a continuous t r a n s i t i o n among the
classes,
11

I -> I I -> (V) > (IV) -> I I I

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

356

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

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CN
CN
N
O CN rH CN
CNCN CNCN

H H

>

C N ro

<r

rH

cd

o
rH
a
pT
o
2

J-I

C N on m P H

3-

I
O

C M

M
C O

m
I
O

Sfr

rH rH rH C N C N
I I
I
I I
O C N C O L O <f

O O

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18.

GUBBINS

Fluid Mixtures

AND T W U

357

Classes IV and V are observed only f o r c e r t a i n v a l u e s o f the


Lennard-Jones parameters. The same sequence i s found f o r quadr u p o l a r / n o n p o l a r m i x t u r e s . The p o t e n t i a l models considered here
f a i l to account f o r the c l a s s V I systems, i . e . , those w i t h low
temperature lower c r i t i c a l s o l u t i o n p o i n t s . Such behavior i s
b e l i e v e d to a r i s e from s t r o n g u n l i k e p a i r f o r c e s , and presumably
r e q u i r e s d i f f e r e n t p o t e n t i a l models than those used here.
I t i s i n t e r e s t i n g to note that i t i s p o s s i b l e t o observe a
t r i c r i t i c a l p o i n t * i n b i n a r y p o l a r / n o n p o l a r (or quadrupolar/nonp o l a r ) systems o f the type considered above. Thus i f the p o l a r
component i s a and y i s i n c r e a s e d , the t r i c r i t i c a l p o i n t i s
observed as an i n t e r m e d i a r y stage i n the t r a n s i t i o n from c l a s s I I
to c l a s s I I I b e h a v i o r . This i s shown i n F i g u r e 6, the t r i c r i t i c a l
p o i n t o c c u r r i n g where the v a p o r - l i q u i d c r i t i c a l curve, l i q u i d l i q u i d c r i t i c a l curve, an
should be noted that th
b i n a r y mixture does not v i o l a t e the phase r u l e , s i n c e y a c t s as
an a d d i t i o n a l degree o f freedom).
a

Comparison w i t h Experiment. We c o n s i d e r systems i n v o l v i n g


the p o l a r c o n s t i t u e n t s HC1 and HBr, and the quadrupolar c o n s t i t u ents CO2, ethane, ethylene and a c e t y l e n e , together w i t h the nonp o l a r monatomic f l u i d xenon. F o r the l i k e p a i r i n t e r a c t i o n the
i n t e r m o l e c u l a r p o t e n t i a l models used were:
Xe:

u ( r ) = u (n,6)

HC1:

u(r6 0 <J>) =
1 z

(16)

(n,6) + u - (yy + yQ + QQ)


o
mult

+ u
+ u..
ov
dis
HBr:

u(r0 6 c))) =
1 Z
1

CO 2' 2 2 ' 2 4 ' 2 6


C

(17)
(n,6) + u _ (yy + yQ + QQ)
o
mult
:

u ( r 9

e
1

( j ) )
2

(18)

^ )

+ u _ (QQ) + u
+ u,.
mult
ov d i s

(19)

where u i s the (n,6) p o t e n t i a l , yy i s d i p o l e - d i p o l e , yQ i s d i p o l e quadrupole, and QQ i s quadrupole-quadrupole i n t e r a c t i o n , u ^


is
the London model f o r a n i s o t r o p i c d i s p e r s i o n , and u
i s g i v e n by
Eq. (6) f o r HC1 and by (5) f o r the other cases. The u n l i k e p a i r
p o t e n t i a l model f o r CT^/ethane, GX^/ethylene, CO?/acetylene, and
ethane/ethylene was Eq. (19). For Xe/HCl and Xe/HBr the models
Q

i g

Q v

A normal ( b i ) c r i t i c a l p o i n t occurs when two phases ( g a s - l i q u i d ,


l i q u i d - l i q u i d , o r "gas-gas")become i n d i s t i n g u i s h a b l e , i . e . , t h e i r
i n t e n s i v e p r o p e r t i e s become i d e n t i c a l . A t r i c r i t i c a l p o i n t occurs when three phases become i d e n t i c a l ; f o r the b i n a r y systems
considered here, one o f these phases i s gaseous and the other two
are l i q u i d .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

358

PHASE

EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L

INDUSTRY

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18.

GUBBINS

Fluid Mixtures

AND T W U

359

Xe/HCl

u(rGfi<j)) = u (n,6) + u. , + u
12
o
ind
ov

Xe/HBr

u(r0 9 (j)) = u (n,6) + u. ,


1 z
o
ma
1

+ u,.
dis

(20)
(21)

For the Xe/HCl case the o v e r l a p model corresponding to Eq. (6) i s

ov

= 4e

4^F ?
5

6 c

s e

< 2 2 >

and 0 i i s the p o l a r angle f o r the HC molecule. The term U i j i n


(20) and (21) i n c l u d e s
r u p o l e , quadrupole-induce
rupole terms.
The above p o t e n t i a l models were a r r i v e d a t by c o n s i d e r i n g a l l
p o s s i b l e terms i n Eq. (1) i n each case, and o m i t t i n g terms t h a t
were found to be n e g l i g i b l e . M u l t i p o l e moments and p o l a r i s a b i l i t i e s were a v a i l a b l e from independent experimental measurements.
For the l i k e - p a i r i n t e r a c t i o n the remaining parameters (e, a, n,
6]_, o r 62) were determined as those g i v i n g the best f i t t o the
s a t u r a t e d l i q u i d d e n s i t y and vapor pressure data (13). The l i k e p a i r parameters are shown i n Table 2. For the u n l i k e - p a i r i n t e r a c t i o n s one must a l s o know the parameters e , c ? , n and
where i i s 1 o r 2. The l a s t two parameters were estimated from
the combining r u l e s
n c

n a = <n n
aB

6?

a a BB
Q 0

)
a

1 / 2

(23)
3

= 1/2 ( S ? + 6^ )

(24)

w h i l e e g and o ^ are g i v e n by (14) and (15). The q u a n t i t i e s


n g and
were taken t o be the values g i v i n g the b e s t f i t t o
v a p o r - l i q u i d e q u i l i b r i u m data f o r the b i n a r y mixture a t a s i n g l e
temperature.
The u n l i k e - p a i r parameters are given i n Table 3.
F i g u r e s 7 and 8 show a comparison o f theory and experimental
data o f Calado it a l . (27,28) f o r v a p o r - l i q u i d e q u i l i b r i u m i n the
systems Xe/HCl and Xe/HBr. F i g u r e 9 shows a comparison f o r the
excess volume f o r Xe/HBr ( s i m i l a r agreement i s obtained f o r Xe/
HC1).
These systems are h i g h l y n o n i d e a l , and both the p o l a r and
quadrupolar f o r c e s are important. The Xe/HCl system has a p o s i t i v e azeotrope which i s w e l l reproduced by the theory, and appare n t l y e x h i b i t s l i q u i d - l i q u i d i m m i s c i b i l i t y a t low temperatures
(27). The theory p r e d i c t s the v a p o r - l i q u i d compositions and p r e s sures w e l l a t each temperature, the maximum e r r o r being 0.1 b a r ,
and a l s o reproduces the excess volume. I t i s i n t e r e s t i n g to note
that the
composition curve f o r Xe/HBr i s c u b i c . Such behavior
a

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

C H

C2H2
C2H4

Xe
HCl
HBr
C0

(a)
(b)
(c)
(d)

Substance

(K)

3.961
3.670
3.790
3.687
3.901
4.097
4.324

n
12
9
12
16
16
13
13

( a )

0.10

01

-0.1
+0.3
0.1
-0.2

02
4.10

a(A )

0Q
( b )

0.257
0.270
0.158
0.132

1.07 (c)
0.788(c)

1 8

y x 10
esu cm

3.80
4.0
-4.30
5.01
3.85
-0.65

2 6

(c)
(c)
(c)
(d)
(d)
(c)

Q x 10
esu cm

From s a t u r a t e d l i q u i d density and pressure.


g
I s o t r o p i c p o l a r i z a b i l i t y , from Reed and Gubbins.
From Stogryn and S t o g r y n . H
From S p u r l i n g and Mason. ^
K = ( a i r a _)/(an+ 2a_i_), where anand aj_ are the p o l a r i z a b i l i t i e s p a r a l l e l and p e r p e n d i c u l a r to the symmetry a x i s , r e s p e c t i v e l y .

231.52
153.23
248.47
244.31
253.66
229.32
238.99

e/k

( a )

POTENTIAL PARAMETERS

Table 2

18.

GUBBINS A N D

TWU

Fluid Mixtures

Figure 9. Excess molar volumes for Xe-HBr from


theory (lines) and experiment (28) (points)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

361

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

362

INDUSTRY

Table 3
VALUES OF THE CROSS-INTERACTION PARAMETERS

HCl/Xe
HBr/Xe
C0 /C H
2

CO2/C2H4
CO2/C2H2

C H /C H6
2

aS
1

System
1.0050
0.9996
1.0000
1.0169
1.0000
1.0000

1.0042
0.9880
0.9635
0.9038
0.8380
1.0197

10.3923
12.0000
14.4222
14.4222
16.0000
13.0000

+0.10
-0.15
0.00
+0.10
-0.05

i s common f o r mixtures c o n t a i n i n g p o l a r c o n s t i t u e n t s , b u t i s not


observed i n simple nonpolar mixtures (20).
F i g u r e 10 shows t h e o r e t i c a l p r e d i c t i o n s f o r the system CO2/
ethane over a wide range o f temperatures, pressures and composit i o n s . The system has a p o s i t i v e azeotrope over the whole o f the
l i q u i d range. E x c e l l e n t agreement i s obtained between theory and
experiment f o r the v a p o r - l i q u i d e q u i l i b r i a a t a l l temperatures,
although s m a l l d i s c r e p a n c i e s appear i n the c r i t i c a l l i n e . C a l c u l a t e d a z e o t r o p i c compositions agree w i t h experimental values w i t h i n 1% over the e n t i r e l i q u i d range; c a l c u l a t e d a z e o t r o p i c p r e s sures agree w i t h i n 0.1 bar. F i g u r e 11 shows the p r e d i c t e d vaporl i q u i d e q u i l i b r i u m curves f o r CX^/acetylene. This system i s o f
p a r t i c u l a r i n t e r e s t because i t forms a n e g a t i v e azeotrope; according to the theory t h i s azeotrope i s bounded above. The n e g a t i v e
azeotrope i n t h i s system i s b e l i e v e d to a r i s e because the quadr u p o l e moments o f C 0 and a c e t y l e n e are of o p p o s i t e s i g n (20).
The t h e o r e t i c a l p r e d i c t i o n s are i n good agreement w i t h the very
meager experimental data f o r t h i s system.
These are l i m i t e d t o a
measurement o f the b o i l i n g p o i n t of the azeotrope a t 1 b a r , (32)
and to measurements o f the c r i t i c a l p o i n t f o r an equimolar mixture
(29,33). For the systems CT^/ethylene and ethane/ethylene, the
agreement between theory and experiment i s s i m i l a r to t h a t f o r
C02/ethane.
F i g u r e 12 shows a t e s t o f the theory f o r the t e r n a r y system
C02/ethane/ethylene.
Such a t e s t i s o f p a r t i c u l a r i n t e r e s t , s i n c e
no new p o t e n t i a l parameters need be i n t r o d u c e d . For temperatures
ranging from 263 t o 293K, and pressures from 20 t o 60 b a r , the
mean d e v i a t i o n between theory and experiment was o n l y 0.003 i n
mole f r a c t i o n and 0.16 bar i n p r e s s u r e . The r e s u l t s f o r the t e r nary system are as accurate as those f o r the b i n a r y systems.
Thus
the b i n a r y systems are adequate b u i l d i n g b l o c k s f o r c a l c u l a t i n g
the p r o p e r t i e s of the multicomponent systems.
There i s no need to
invoke any c h a r a c t e r i s t i c a l l y three-component parameter.
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18.

GUBBINS

AND T W U

Fluid Mixtures

363

80

/
/
/
/
/

0.

0.2

0.4
x

0.6

co 'yco
2

0.8

1.

Figure 10. Vapor-liquid equilibria and critical line for C0 -ethane from theory
(lines) and experiment (29-31,) (points)
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

364

PHASE

EQUILIBRIA A N D F L U I D

PROPERTIES IN C H E M I C A L

INDUSTRY

32

T = 188.1 K

Figure 11.

Calculated vapor-liquid equilibria for COo-acetylene

CO

32 atm

C H
2

Figure 12. Vaporliquid equilibria for the system C0 -ethane


ethylene at 263 K from theory (lines) and experiment (34) (points)
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

18.

GUBBINS

AND TWU

Fluid Mixtures

365

Acknowledgments
We a r e g r a t e f u l to the N a t i o n a l Science Foundation, the Ameri c a n Gas A s s o c i a t i o n , and the Petroleum Research Fund (administered by the American Chemical S o c i e t y ) f o r f i n a n c i a l support o f
t h i s work. I t i s a p l e a s u r e to thank L. A. K. S t a v e l e y , J . C. G.
Calado, A. Fredenslund and J . M o l l e r u p f o r sending papers p r i o r
to p u b l i c a t i o n , and B. Widom f o r a h e l p f u l d i s c u s s i o n .

Abstract
A method based on thermodynamic perturbation theory is described which allows strong directional intermolecular forces to
be taken into account whe
This is applied to the
cal loci for mixtures containing polar or quadrupolar constituents. Two applications of the theory are then considered. In
the first, the relation between intermolecular forces and the
type of phase behavior is explored for binary mixtures in which
one component is either polar or quadrupolar. Such systems are
shown to give rise to five of the six classes of binary phase
diagrams found in nature. The second application involves comparison of theory and experiment for binary and ternary mixtures.
References
1. Hildebrand, J. H., Prausnitz, J. M., and Scott, R. L., "Regular and Related Solutions," Van Nostrand Reinhold Co., New
York 1970.
2. J. S. Rowlinson, this volume.
3. Smith, W. R., "Statistical Mechanics, Vol. 1, Specialist
Periodical Report," ed. K. Singer, Chemical Society, London
(1973).
4. Gubbins, K. E., AIChE Journal, (1973) 19, 684.
5. T. W. Leland, P. S. Chappelear and B. W. Gamson, A.I.Ch.E.
Journal, (1962), 8,482; J. W. Leach, P. S. Chappelear and
T. W. Leland, Proc. Am. Petrol. Inst., (1966), 46, 223.
6. K. C. Mo and K. E. Gubbins, Molec. Phys., (1976),31,825;
J. M. Haile, K. C. Mo and K. E. Gubbins, Adv. Cryogen. Engng.,
(1976), 21,501; S. Murad and K. E. Gubbins, Chem. Eng. Science, (1977), 32, 499.
7. For a review see Egelstaff, P. A., Gray, C. G., and Gubbins,
K. E., "Molecular Structure and Properties," International
Review of Science. Physical Chemistry, Series 2, Volume 2,
ed. A. D. Buckingham, Butterworths, London 1975.
8. Reed, T. M., and Gubbins, K. E., "Applied Statistical Mechanics," McGraw Hill, New York 1973.
9. Gray, C. G., and Van Kranendonk, J., Canad. J. Phys., (1966)
44 2411.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

366

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

10. Armstrong, R. L., Blumenfeld, S. M. and Gray, C. G., Canad.


J. Phys. (1968) 46, 1331.
11. Stogryn, D. E. and Stogryn, A. P., Molec. Phys. (1966) 11,
371.
12. Flytzani-Stephanopoulos, M., Gubbins, K. E., and Gray, C. G.,
Molec. Phys., (1975) 30, 1649.
13. Twu, C. H., Ph.D. Dissertation, University of Florida (1976).
14. S t e l l , G., Rasaiah, J. C., and Narang, H., Molec. Phys.,
(1974) 27, 1393.
15. Wang, S. S., Egelstaff, P. A., Gray, C. G., and Gubbins, K.
E., Chem. Phys. Lett., (1974) 24, 453.
16. Haile, J. M., Ph.D. Dissertation, University of Florida
(1976).
17. Twu, C. H., Gubbins
(1976) 64, 5168.
18. Gosman, A. L., McCarty, R. D., and Hust, J. D., Nat. Stand.
Ref. Data Serv. Natl. Bur. Stand. 27 (1969).
19. Scott, R. L., and Van Konynenburg, P. H., Discuss. Faraday
Soc., (1970) 49, 87.
20. Rowlinson, J. S., "Liquids and Liquid Mixtures," Butterworths, London, 2nd edition 1969.
21. Schneider, G. M., Adv. Chem. Phys., (1970) 17, 1.
22. Scott, R. L., Ber. Bunsenges. Phys. Chem. (1972) 76, 296.
23. Twu, C. H., and Gubbins, K. E., to be published.
24. McDonald, I. R., "Statistical Mechanics, Vol. 1 Specialist
Periodical Report," ed. K. Singer, Chemical Society, London
(1973).
25. Streett, W. B., Canad. J. Chem. Eng., (1974) 52, 92.
26. Spurling, T. H., and Mason, E. A., J. Chem. Phys., (1967) 46,
322.
27. Calado, J. C. G., Kozdon, A. F., Morris, P. J., da Ponte, N.,
Staveley, L. A. K., and Woolf, L. A., J. Chem. Soc., Faraday
Trans. I, (1975) 71, 1372.
28. Calado, J. C. G., and Staveley, L. A. K., private communication.
29. Kuenen, J. P., Phil. Mag. (1897) 44, 174.
30. Fredenslund, A., and Mollerup, J., J. Chem. Soc. Faraday
Trans. I., (1974) 70, 1653.
31. Mollerup, J., J. Chem. Soc. Faraday Trans. I, (1975) 71, 2351.
32. Clark, A. M., and Din, F., Trans. Faraday Soc., (1950) 46,
901.
33. Dewar, J., Proc. Roy. Soc. London, (1880) 30, 542.
34. Fredenslund, A., Mollerup, J., and Hall, K. R.,
J. Chem. Eng. Data, (1976), 21, 301.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Discussion
TRUMAN S. STORVICK

Progress on the t h e o r e t i c a
moderately dense and dens
l i m i t e d by the l a c k of an equation of s t a t e f o r dense f l u i d phases.
The past decade has seen r a p i d progress on t h i s problem using
e l e c t r o n i c computers to o b t a i n ensemble average p r o p e r t i e s f o r
f l u i d systems modelled w i t h simple p a r t i c l e s . The e q u i l i b r i u m and
n o n - e q u i l i b r i u m s t a t i s t i c a l mechanical and k i n e t i c theory r e l a t i o n s h i p s admit the d i r e c t c a l c u l a t i o n of the f l u i d p r o p e r t i e s
without i d e n t i f y i n g the mathematical form of the equation of s t a t e .
This a p p l i c a t i o n of computers has r e v o l u t i o n i z e d the f l u i d
p r o p e r t i e s s t u d i e s i n ways as profound as t h e i r a p p l i c a t i o n to
process design problems.
The determination of dense f l u i d p r o p e r t i e s from ab i n i t i o
quantum mechanical c a l c u l a t i o n s s t i l l appears to be some time from
p r a c t i c a l completion. Molecular dynamics and Monte C a r l o c a l c u l a t i o n s on r i g i d body motions w i t h simple i n t e r a c t i n g f o r c e s have
q u a l i t a t i v e l y produced a l l of the e s s e n t i a l f e a t u r e s of f l u i d
systems and q u a n t i t a t i v e agreement f o r the thermodynamic p r o p e r t i e s
of simple pure f l u i d s and t h e i r mixtures. These c a l c u l a t i o n s form
the b a s i s upon which p e r t u r b a t i o n methods can be used to o b t a i n
p r o p e r t i e s f o r polyatomic and p o l a r f l u i d systems. A l l t h i s work
has provided i n s i g h t f o r the development of the p r i n c i p l e of
corresponding s t a t e methods that d e s c r i b e the p r o p e r t i e s of l a r g e r
molecules.
The p e r t u r b a t i o n methods were discussed i n d e t a i l and a p p l i c a t i o n s to polar-nonpolar mixtures described the p o t e n t i a l power
of these techniques. The energy and d i s t a n c e s c a l i n g parameters
for each component are obtained from pure component vapor pressure
data. D i p o l e or quadrupole moments are obtained from independent
measurements. An energy i n t e r a c t i o n parameter i s evaluated from
v a p o r - l i q u i d e q u i l i b r i u m data at one temperature.
An e f f e c t i v e
equation of s t a t e f o r these mixtures i s obtained from the formalizm
using t h i s s m a l l set of data. More work must be done to improve the
accuracy of the c a l c u l a t i o n s to provide design data but i t c l e a r l y
shows promise and continued e f f o r t should be p r o d u c t i v e .
367

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

368

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

The c a l c u l a t i o n of the t r a n s p o r t p r o p e r t i e s of moderately


dense f l u i d s u s i n g k i n e t i c theory and an e q u i l i b r i u m equation of
s t a t e shows remarkable agreement between p r e d i c t i o n s and e x p e r i mental measurements. This success suggests that the t h e o r e t i c a l
s t r u c t u r e r e q u i r e d to o b t a i n the f u n c t i o n a l forms that produced
these r e s u l t s should be s t u d i e d . The v e r i f i c a t i o n of t h i s procedure f o r a wider range of c o n d i t i o n s and mixtures could p r o v i d e a
way to o b t a i n t r a n s p o r t p r o p e r t i e s of f l u i d s .
The q u e s t i o n and answer s e s s i o n focused on problems t h a t must
be t r e a t e d i n order to make the t h e o r e t i c a l advances a v a i l a b l e to
the design people. I t takes great a t t e n t i o n to the d e t a i l e d s t r u c ture of the theory to understand what the e s s e n t i a l f e a t u r e s of the
models are and what experimental i n f o r m a t i o n must be s u p p l i e d to
make q u a n t i t a t i v e c a l c u l a t i o n s
There are some s p e c i a l area
1.

2.

3.

4.

Experimental data to t e s t t h e o r e t i c a l procedures i s o f t e n not


a v a i l a b l e . Thermodynamic and t r a n s p o r t data on mixtures cont a i n i n g hydrogen and a c i d gases (HCl, NH3, SO2, etc.) would be
very u s e f u l . Dense gas data are g e n e r a l l y not a v a i l a b l e .
Accurate measurements over wide ranges of temperature and
d e n s i t y are e s p e c i a l l y u s e f u l .
Requests f o r data from f i e l d engineers to company data centers
are c u r r e n t l y d i s t r i b u t e d about 70% phase e q u i l i b r i u m , 25%
enthalpy and 5% a l l other data. Design d e c i s i o n s are made on
the b a s i s of the d i s t r i b u t i o n c o e f f i c i e n t s between phases and
on the process energy requirements. The requests r e f l e c t t h i s
demand. Procedures to a c c u r a t e l y p r e d i c t these data would be
w i d e l y adopted and are i n great demand.
Polyatomic molecules are d i f f i c u l t to t r e a t because the s i z e ,
shape, f l e x i b i l i t y , and charge d i s t r i b u t i o n are a l l important
f a c t o r s i n the f l u i d equation of s t a t e . Complex molecules do
not s a t i s f y random mixing c r i t e r i a and the energy and entropy
f u n c t i o n s must c o n t a i n proper accounting of these non-random
effects.
The extended p r i n c i p l e of corresponding s t a t e methods are being
f u r t h e r developed. Wider experience w i t h t h i s approach might
produce e a r l i e r adoption of new methods of p r e d i c t i o n because
most p r a c t i c i n g engineers have a b e t t e r i n t u i t i v e understanding
of these methods.

The r a p i d development of the theory of dense f l u i d systems w i l l


r e q u i r e a number of workers who can transform these r e s u l t s i n t o
p r a c t i c a l p r o p e r t i e s p r e d i c t i o n schemes. This i s o f t e n a d i f f i c u l t
step to accomplish but i t i s e s s e n t i a l i f we are to reduce the time
between the t h e o r e t i c a l d e s c r i p t i o n of f l u i d behavior and the use of
t h i s understanding to help make design d e c i s i o n s .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19
Criteria of Criticality
MICHAEL M O D E L L
Massachusetts Institute of Technology, Cambridge, MA 02139

Over a century ago, Gibbs (1) developed the mathematical c r i t e r i a


of c r i t i c a l i t y .
He defined the c r i t i c a l phase as the t e r m i n a l s t a t e
on the b i n o d a l s u r f a c e and reasoned that i t has one l e s s degree of
freedom than the b i n o d a l s u r f a c e ( i . e . , f = n-1). He then developed
two equations as the c r i t e r i a of c r i t i c a l i t y ; these two equations,
when imposed upon the Fundamental Equation, reduce the degrees of
freedom from n+1 t o n-1.
Gibbs presented three a l t e r n a t e sets of the two c r i t i c a l i t y
criteria.
I n terms of the v a r i a b l e s e t T , V , y i , . . . , y _ i , N , they a r e :
n

= 0

(1)

n-1

= 0
n-1

369

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(2)

P H A S E EQUILIBRIA

370

AND FLUID

PROPERTIES IN C H E M I C A L

INDUSTRY

To ensure s t a b i l i t y of the c r i t i c a l phase, Gibbs noted that the


f o l l o w i n g r e l a t i o n must a l s o be s a t i s f i e d :

(3)

> 0
T,V,y ,...,y
1

n-1

Gibbs noted that Eq. (1) may lead to an indeterminant form.


When t h i s occurs, he suggested permutting the component s u b s c r i p t s
or using "another d i f f e r e n t i a l c o e f f i c i e n t of the same general form."
He noted that Eq. (1) i s the c r i t e r i o n of the l i m i t of s t a b i l i t y
( i . e . , the s p i n o d a l s u r f a c e ) . I n an e a r l i e r d i s c u s s i o n on that
s u b j e c t , Gibbs showed that a l l of the f o l l o w i n g p a r t i a l d e r i v a t i v e s
v a n i s h on the s p i n o d a l s u r f a c e

()
V-'

.f-h)

V, ...,y
V

1 ,v,u ,...,p
T

V
n

n /

T,V,p ,...,
1

V l

(4)
Thus, any one of these forms could be used i n place of Eq. ( 1 ) , w i t h
corresponding changes made i n Eqs. (2) and ( 3 ) .
As an a l t e r n a t i v e to Eqs. (1) and ( 2 ) , Gibbs suggests " f o r a
p e r f e c t l y r i g o r o u s method there i s an advantage i n the use of S^V,
N^,...,N as independent v a r i a b l e s . " I n t h i s v a r i a b l e s e t the
c r i t i c a l i t y c o n d i t i o n s become:
n

(5)

R , = 0
n+1

(6)
SS

where

N S
n

N Nn 1

i i

(7)

n+1

SN

N N
n n

1 n

and S i s the determinant formed by r e p l a c i n g one of the rows of


R

n 1 ? n lJ
h

(R

(I

< n l>
+

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

Criteria of Criticality

MODELL

SS

371

N S
n

N HL
n 1

i i

e.g., S

(8)
SN

( R

N.N

N N ,
n n-1

1 n-1

n-1
( R

n l>
+

( R

n l>
+

n+l\

where the n o t a t i o n i s
=
i n the d i f f e r e n t i a t i o n ar

<Vi>

O R

Gibbs s t a t e s that Eqs. (7) and

S , V , N N
L

n
(8) " w i l l hold true of every c r i t i c a l phase w i t h o u t e x c e p t i o n , "
implying that t h i s s e t of c r i t i c a l i t y c r i t e r i a i s more s t r i n g e n t than
Eqs. (1) and ( 2 ) .
Gibbs presents a t h i r d a l t e r n a t i v e s e t w i t h T,P, N
. ,N as
independent v a r i a b l e s :
^
n

2 1

N n-1
-N-1

N N

n-1 2

i i

12

0
(9)

and

N N
2 n-1

1 n-1i
N

n-1 n-1

(10)*

where C i s the determinant formed by r e p l a c i n g one of the rows of


the B-determinant by B B ... B.
. Gibbs does not s p e c i f y i f
N
N
N
1 2
n-1
Eqs. (9) and (10) are t r u e w i t h o u t e x c e p t i o n or i f there a r e r e s t r i c t i o n s t o t h e i r use.
T

Development of the General C r i t i c a l i t y C r i t e r i a


Each of the c r i t i c a l i t y c r i t e r i a presented by Gibbs can be shown
*Gibbs uses the symbols U and V f o r the B- and C-determinants.
We use B and C here t o avoid c o n f u s i o n w i t h i n t e r n a l energy and
volume.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

372

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

to be s p e c i a l cases of more general forms. The development of the


general form f o l l o w s from the unique f e a t u r e of the c r i t i c a l phase
which d i s t i n g u i s h e s i t from other phases i n the v i c i n i t y ; namely,
the c r i t i c a l phase i s the s t a b l e c o n d i t i o n on the s p i n o d a l s u r f a c e .
This statement i s e q u i v a l e n t t o Gibbs argument that the c r i t i c a l
phase l i e s on the b i n o d a l surface and, t h e r e f o r e , i s s t a b l e ( w i t h
respect to continuous changes) and a l s o s a t i s f i e s the c o n d i t i o n of
the l i m i t of s t a b i l i t y (which d e f i n e s the s p i n o d a l curve).
S t a r t i n g w i t h the Fundamental Equation i n the i n t e r n a l energy
representation,
U = f (S,V,N,...,N )
u
l
n

(11)

we can t e s t the s t a b i l i t y of a substance by expanding U i n a Taylor


s e r i e s and examining th
h o l d i n g the t o t a l entropy
AU = 6U + ~j 6 U + ~r 6 U + ...
2

(12)

For e q u i l i b r i u m to e x i s t ,
6U = 0

(13)

and f o r the system to be s t a b l e ,

where 6 U i s the lowest order non-vanishing v a r i a t i o n . The s p i n o d a l


surface represents the c o n d i t i o n s where the second-order v a r i a t i o n
f i r s t l o s e s the p o s i t i v e , d e f i n i t e character of the s t a b l e , s i n g l e
phase (3). The second-order v a r i a t i o n can be expressed as

ss^>
n
2
j=i
n
n

j = l k=l

+ 2U (6S)(6V)
gv

(U

SN.
J

+ U

VN.
J

+
U

)2

w^

6V)6N.
J
(15)

IT 6N. 6N
N.N,
j
k
J

or, i n c l o s e d form, as a sum of squares,


u

ss sv

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Criteria of Criticality

MODELL

373

SS

'sv

SN,

VS

vv

VN,

N V

11
6Z

2
3

'SS
"VS

SV

'SS

VS

l S

N l

N S
n

VV

SN,

N V
n

SN

VN

1 n

i i

N
n 1

N N
n n
6Z

'SS

VS

n-1

_S

'SV

SN.

SN

VV

VN,

VN

N V

,V
n-1

n-1

n-1

i i

N N 1 n-1

-Nn-1 1

n+2

n-1

n-1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(16)

374

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L

INDUSTRY

Using the shorthand n o t a t i o n ,


A

i - ss
SS

i+2

sv

SS

SV

VS

vv

SN.

NV

N.V

N.S

N.N,
l 1

N- N.
1 l

i i

N.N.

Eq. (16) takes the form,

6^U = A , 6 Z /

6Z.

(17)*

The l a s t term i n Eqs. (16) or (17) can be shown to be zero as a


v i r t u e of the f a c t that only n+1 i n t e n s i v e v a r i a b l e s are independent
f o r a s i n g l e phase. The proof f o l l o w s .
Let us expand each of the n+2 i n t e n s i v e v a r i a b l e s T, P, u-^,...,
u as f u n c t i o n s of S^,V,N^,. .. ,N .
n

dT =

(ff)
^V,N

dS +

dV +
^S,N

Z
1=1

(fjU
8 N

iS,V,N[i]

d N
1

*For the form of the 6Zj v a r i a t i o n s , see ( 3 ) ; s i n c e they always


appear as squared terms, we need not consider them f u r t h e r here.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

MODELL

or

dT = U

Criteria of Criticality

dS + U d V + I

s g

gv

375

i=l
dP = U

dS + U

v s

d i+

"i-V

Vl

% = U

n-1
l

d S

V N

dN.

(19)

d N

= N

(18)

(20)

V - ' i V- i

dV + I
U
i=l

dN

g N

1=1

V I
n-1

d V

H
,N. l
i = l n-1 1
dN

U
i=l n

dN.

(22)

Since the n+2 d i f f e r e n t i a l s of T,P,ui_,. . . , u are r e l a t e d by the


Gibbs-Duhem equation, any one from t h i s set can be expressed as a
f u n c t i o n of the other n+1. Thus, i f P,y]_,...,y are h e l d constant
( i . e . , dP = d u i = ... = d y = 0 ) , then T must a l s o be constant
( i . e . , dT = 0 ) . I t f o l l o w s that the determinant of the m a t r i x of
c o e f f i c i e n t s i n Eqs. (18) to (22) must be zero. Since t h i s d e t e r minant i s A +2 i t f o l l o w s that A 2 0. Therefore, the general
form of Eq. (17) i s
n

n+

2
2
6 U = A 6Z + Z
n

A
2j

2
6Z.

(23)

Vl

The l i m i t of s t a b i l i t y i s d e f i n e d as the c o n d i t i o n under which


6^U_ l o s e s i t s p o s i t i v e , d e f i n i t e c h a r a c t e r . That i s , one of the
c o e f f i c i e n t s i n Eq. (23) vanishes. As has been shown p r e v i o u s l y (_3),
when the s p i n o d a l s u r f a c e i s approached from a s t a b l e s i n g l e phase
r e g i o n , the c o e f f i c i e n t of 6 Z i i s among the f i r s t to reach zero
( i . e . , i f another c o e f f i c i e n t a l s o v a n i s h e s , i t does so simultaneously
w i t h the c o e f f i c i e n t of 6 Z ^ ) . Therefore, on the s p i n o d a l s u r f a c e
n +

n +

A , = 0
n+1

(24)

This equation i s one of the c r i t e r i a of c r i t i c a l i t y . I t i s equival e n t to reducing the degrees of freedom from n+1 f o r a s t a b l e s i n g l e
phase to n on the s p i n o d a l s u r f a c e . Since A +i i s the determinant
n

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

376

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L

INDUSTRY

of the m a t r i x of c o e f f i c i e n t s of Eqs. (18) to (21) a t constant N ,


the requirement of A +i = 0 i s e q u i v a l e n t to dT = dP = dy^ = ... =
d y _ i = 0. That i s , i f n v a r i a b l e s from the set T,P,y-[, . . . , y - l
are held constant, the remaining v a r i a b l e w i l l a l s o be constant.
n

The second c r i t e r i o n of c r i t i c a l i t y i s that the d i f f e r e n t i a l of


A 2 must v a n i s h f o r a l l p o s s i b l e v a r i a t i o n s . Thus,
n+

dA

dN.=0
l
S,V,N [ i ]

n+1

(25)
A l t e r n a t i v e l y , Eq. (25) ca
equations from the set.Eqs. (18) to (21) a t constant
. Choosing
dT = dP = dy^ = ... = dy _2 = 0 from t h i s s e t , the second c r i t e r i a
of c r i t i c a l i t y becomes:
R

SS

VS

u SN,

vv

VN,

VN

N-N .
1 n-1

N S

( A

S
n-2
0

n-2

n l>

( A

u SN n-1

u sv

n l\
+

1 1

( A

N.
n-2 1
0

( A

n l>

n-1

N n-2 n-1
9

n l>
+

n-1
(26)
A l t e r n a t e C r i t e r i a i n the U-Representation
The two c r i t e r i a of c r i t i c a l i t y developed i n the l a s t s e c t i o n are
s i m i l a r t o , but no i d e n t i c a l w i t h Eqs. (5) and (6) which were s t a t e d
by Gibbs. We s h a l l now show that the two are equivalent and that they
are p a r t i c u l a r s e t s from a more g e n e r a l form of the c r i t e r i a .
We began the d e r i v a t i o n of Eq. (24) by expanding U i n terms of
S,V,N ,...N Eq. (15), and then closed the sum of squares, Eq. (16).
In the process, we maintained the o r d e r i n g of the independent v a r i a b l e s
as S_,V,Nj_, . . ,N .
I f we had chosen t h e ^ r d e r as S_,Ni, . . .N ,V, then
the numerator of the c o e f f i c i e n t of &Z +i, which was A +i, would have
been R + i , as expressed by Eq. ( 7 ) . Thus, Eqs. (5) and (24) d i f f e r
only i n the o r d e r i n g of v a r i a b l e s i n c l o s i n g the sum of squares and,
hence, are of equal v a l i d i t y . The same statement a l s o a p p l i e s to
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

Criteria of Criticality

MODELL

377

Eqs. (6) and (26).


I t f o l l o w s immediately that there a r e n+2 e q u i v a l e n t forms of
Eqs. (5) or (24) and (6) or (26), each formed by o m i t t i n g one of the
n+2 v a r i a b l e s

, x

S_,V,NT_, . .. ,N .
N

The general form can be s t a t e d i n terms of y


=f (z^, . . ., z )
where y() i s U and z ^ , . . . , z i s any o r d e r i n g of the n+2 v a r i a b l e s
jS,V,N ... ,N ( i . e . , m=n+2). The general form of Eq. (23) becomes
m

L5

6 y

= V

( o )

6Z

1
1

n+1 V.
JL
+ E

(27)

6Z/
J

J =2 j-1
( o )

( o )

y
22

21

where V, =

2k

(28)

'kl
and y <

o )

13

8 y

( o )

'k2

'kk

/3z.3z..
i J

In t h i s terminology, the two g e n e r a l c r i t e r i a


which apply without e x c e p t i o n , a r e :

of c r i t i c a l i t y ,

( 0 )

( o )

'll

y
12

'21

y
22

yK n + l )
y

( 0 )
y

2(n+l)

(n+1)(n+1)

n+1

and

(n+l)l (n+l)2
,<o)

'12
,(o)

( 0 )

l(n+l)

2(n+l)

n(n+l)

22

(29)

= 0

"n+1
n2

( P

n+l\

< n+l\

< n+l>n+l

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

(30)

378

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

A l t e r n a t e C r i t e r i a i n Other P o t e n t i a l Functions
In a d d i t i o n to the c r i t e r i a of c r i t i c a l i t y i n the U-represent a t i o n , Gibbs presented two a l t e r n a t i v e s e t s ; namely Eqs. (1) and
(2) and Eqs. (9) and (10). These are two of many sets which we
s h a l l show d e r i v e from r e p r e s e n t a t i o n s of the Fundamental Equation
i n a l t e r n a t e p o t e n t i a l f u n c t i o n s . We s h a l l use the methodology of
Legendre transformations to s h i f t from one set of independent
v a r i a b l e s to another.*
I t has been shown that the common p o t e n t i a l f u n c t i o n s of
enthalpy, H, Helmholtz f r e e energy, A, and Gibbs f r e e energy, G_,
can be viewed as Legendre transforms of U_ i n the f o l l o w i n g independent v a r i a b l e s e t s :
H = f^P,^,...,^

A = f (T,V,N ...,N )

(32)

G = f (T,P,N ,...,N )

(33)

The f u n c t i o n s f j j , f ^ and fQ are e n t i r e l y e q u i v a l e n t to \j i n Eq. (11).


That i s , the i n f o r m a t i o n content of the Fundamental Equation, Eq.
(11), i s maintained i n the Legendre t r a n s f o r m a t i o n .
For multicomponent substances, a d d i t i o n a l p o t e n t i a l f u n c t i o n s
may be defined wherein one or more mole numbers, N^, i s transformed
to i t s conjugate c o o r d i n a t e , u^. F o l l o w i n g the n o t a t i o n of Beegle,
et a l . , ( 3 ) , we s h a l l c a l l these the prime p o t e n t i a l f u n c t i o n s ,
wherein the number of primes i n d i c a t e the number of Nj_ that have
been so transformed. That i s ,
U

(34)

= f (S,V,y ,N ,...,N )
IJI

U" = f

u l t

( S . V . y ^ , N ,...,N )
3

H' = f ( S , P , u , N , . . . , N )
Hl

(37)

G' = f , ( T , P , y , N , . . . , N )
G

(36)

A' = f ( T , V , y , N , . . . , N )
Af

(35)

(38)

*Refer to M o d e l l and Reid (_2) or Beegle, et_ a_l. (3) f o r a d e s c r i p t i o n of the Legendre technique and f o r a more d e t a i l e d e x p l a n a t i o n
of terminology.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

Criteria of

MODELL

379

Criticality
f

Note that A, H and U a r e a l l s i n g l e v a r i a b l e Legendre t r a n s forms; G, A , H and U" are double transforms; and G , A", H" and
U" are t r i p l e transforms.
D e f i n i n g E, as the conjugate coordinate
of z.,
1

3v

( 0 )

the k - v a r i a b l e Legendre transform i s

^ i

vvi

(40)

Ck
In terms of the y
transform, the c r i t i c a l i t y c r i t e r i a can be
s i m p l i f i e d by reducing the V- determinant forms i n Eq. (27) to s i n g l e
p a r t i a l d e r i v a t i v e s . I t has been shown (3) that
v

(k-1)
kk

\ _

(41)

S u b s t i t u t i n g Eq. (41) i n t o Eq. (27),


.2 (o) _ (o)
2
6y
- y
6Z
n

+ y

(1)

1 2

6Z

+ y

(2)
3 3

6Z

(n)
+ ... + ^(n+1)(n+1)

6 Z

2
n+1

(42)
Instead of Eq. (29), we o b t a i n f o r the c r i t e r i o n of the s p i n o d a l
surface:

z \
(n)
(n+1)(n+1)

. _2 (n)
/d y
\
v

=0

()

The second c r i t e r i o n of c r i t i c a l i t y becomes

(n)
(n+l)(n+l)(n+l)

P 7
\
(
3 )
\ n+1 /

=0
t

(44)

^l'-"' n' n+2


To ensure s t a b i l i t y

of the c r i t i c a l phase, we f u r t h e r r e q u i r e

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

380

v
y

P H A S E EQUILIBRIA

( >

A N D F L U I D PROPERTIES

=/^-I

IN C H E M I C A L INDUSTRY

>o

(45)

( . 4 1
V n+1 I

(n+l)(n+1)(n+1)(n+1)

3z

^l'-

,,,

^n' n+2

Using the G-prime n o t a t i o n ,


(n)

(n-2)

f ( T ) P ) y i )

...

) 1 J n

2 ) N n

(46)

i j N n )

and
G.(n-2)'

(n)
n+1

C~ \

\ 3N _

( 4 7 )

"n-1

Thus, Eqs. (43) to (45) become:

9 y

(n)
n+l)(n+l)

/ n-l \
V n-l/

( 4 g )

S N

T,P,y ,..., ,N
1

V 2

L 0

(49)

> 0

(50)

( n )

y
(n+l)(n+1)(n+1)
y

and
y

( n )

(n+1) (n+1) (n+1) (n+1)


T

'

^ l

V 2 - \

I f we choose to work i n the A-prime system, we have

(n) _ (n-1)'
A

f(T>

v,u ,...,u _ ,N )
1

(51)

Two e q u i v a l e n t c r i t e r i a a r e obtained because z + i could be taken as


V or N , the two e x t e n s i v e v a r i a b l e s of U which a r e not transformed
to o b t a i n A^ " ) '.
Therefore,
n

11

(n)
(n+l)

.(n-1)
\

\ 3V

\
j

( 5 2 )
C 5 2 )

n - 1 '

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

Criteria of Criticality

MODELL

< n

i y

-(4~,

- u

Equations (43) t o (45) then take

GO T , y
(ft

(53)

e i t h e r of two e q u i v a l e n t forms:

,N

T,u ,..., ,N
1

(54)
,...,

V l

"(y)T , u , . . . , u _ , N

381

' "
\3N /

> 0

(56)

=0

(57)

ft)

(58)

We have now reached another one o f our o b j e c t i v e s : to show that


the Gibbs c r i t e r i a of Eqs. (1) t o (3) a r e a s p e c i a l case of a broader
g e n e r a l i t y . Equations (57) t o (59) a r e i d e n t i c a l t o Eqs. (1) t o ( 3 ) .
By our development h e r e i n , we a l s o see that Eqs. (1) t o (3) a r e but
one of many e q u i v a l e n t sets which o b t a i n from the n - v a r i a b l e Legendre
transform. The p a r t i c u l a r s e t f o r Eqs. (1) to (3) d e r i v e s from the
A . ( ~ l ) ' system. Other e q u i v a l e n t f i r s t c r i t i c a l i t y c r i t e r i a f o r
b i n a r y , ternary and quaternary systems a r e given i n Table I .
n

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

382

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

cd

II

e
u
Q)

4J

LP)

cd
c r

o
II

rH
H
rH

Cd
O
rl
4-

H
H

P.

PM

cdd
J-I

<u

II

co

II

II

II

CO
25

CO
25

CM
Pr->
rH

CN
rH
L_J

II

CO

25

> J

CN
3-

rH

CN
P.

II

CO
3.

<r

CO

25

II

25
CM
O

>^

cd
a

II

CN CO
CO

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

Criteria of Criticality

MODELL

383

The second c r i t i c a l i t y c r i t e r i a f o l l o w d i r e c t l y by a second


differentiation.
Gibbs noted t h a t Eq. (1) may, i n some i n s t a n c e s , be i n d e t e r minate, w h i l e Eq. (5) holds t r u e without e x c e p t i o n . Eq. (1) i s a
s p e c i a l case of Eq. (43) w h i l e Eq. (5) i s a s p e c i a l case of Eq. ( 2 9 ) .
The d i f f e r e n c e between the two c r i t e r i a can be seen by comparing
Eqs. (27) and (42). The c o e f f i c i e n t of the l a s t d i f f e r e n t i a l term
i n each of the equations d e f i n e s the f i r s t c r i t i c a l i t y c r i t e r i o n .
They a r e e q u i v a l e n t ; i . e . ,
n

( )
(n+1) (n+1)

^n+1

, ,

( 6 0 )

I f , under some circumstances


Eq. (29) w i l l be s a t i s f i e
Thus, Eq. (29) i s the more general c r i t e r i o n .
On the other hand, when Eq. (43) i s indeterminate, Gibbs s t a t e s
that we could always a l t e r the o r d e r i n g of the independent v a r i a b l e s
to remove the indeterminate c o n d i t i o n . This procedure would be equiv a l e n t to choosing another form of (n)
, such as i l l u s t r a t e d
i n Table I .
(n+1)(n+1)
,.
As an a l t e r n a t i v e to r e o r d e r i n g v a r i a b l e s when y, .-. , i s
. ,
.
_
,
.
(n+1)(n+1)
indeterminate, the f o l l o w i n g procedure can be used.
A p p l y i n g Eq. (60) s u c c e s s i v e l y n times,
y

= y
y

n+1

(n+l)(n+l)
n+1
v

(n

V ""

(n+l)(n+l) n n

i;)

n-1

o r

p
n

+i=TT

( 6 1 )

k=l
Thus, P + i i s equal to the product of the c o e f f i c i e n t s i n Eq. (42).
n

When y / ?
. i s indeterminate ( i . e . , V = 0 ) , then y ^ ^ should
(n+1) (n+1)
r -n
be zero or indeterminate; i f y
i s a l s o indeterminate, then
( -2)
y, A,
, should be zero or indeterminate; e t c . I t then f o l l o w s
(n-l)(n-l)
that when y ( + ] ^ ) ( 3 )
indeterminate, we could choose p r o g r e s s i v e l y
n

l W

( n )

i s

n+

s m a l l e r values of Y^""^ u n t i l we o b t a i n one which i s zero.

In this

manner, we can s a t i s f y the f i r s t c r i t i c a l i t y c r i t e r i o n without


reordering v a r i a b l e s .
Let us examine the i m p l i c a t i o n s of these procedures i n ternary
and b i n a r y systems.
For a ternary system, Eq. (42) i s
.2 (o)
(o) 2 ^
(1) _ 2 ^ (2)
2 _,_ (3)
2
6 y
= y
6Z
+ y ^ 6Z + y ^ 6Z + y
(62)
x

X 7

4 4

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

384

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

In terms of the normal o r d e r i n g of v a r i a b l e s f o r U [see Eq. ( 1 1 ) ] ,


Eq. (62) can be w r i t t e n i n terms of p o t e n t i a l f u n c t i o n s as
U =U
2

6Z

+^

6Z

6Z

+ G ' ^

2
3

(63)

6Z?

where G = f ( T , P , N i , N , N ) and G = f ( T , P , u i , N 2 , N ) . I f we a r e
d e a l i n g w i t h a s p e c i a l case i n which
and P4 v a n i s h simultaneously,
then G N - J N ^ = P3/P2 0 " N2N2 ^ 4 ^ 3
indeterminate. A
simple r e o r d e r i n g of v a r i a b l e s t o , e.g., G_ = f (T,P,N2,Nj,N ) and G =
f(T,P,U2> 1*N3) should r e s u l t i n a f i n i t e v a l u e of G ^ N o
*
v a l u e of G ' N ^ - L *
l
i l y > we could t e s t the f i r s t c r i t i c a l i t y
c r i t e r i o n by using Eq. (61):
T

a n a

G?

p
.
k
v

O)
Y

4 4

' N

(2)

(1)

3 3

2 2

l l

'

V SS

(2)
(3)
That i s , we can t e s t f o r y ^ when
i s indeterminate.
As pointed
out by Heidemann ( 4 ) , i n t e s t i n g the s t a b i l i t y of l i q u i d - l i q u i d
c o e x i s t i n g phases i n a t e r n a r y system, there a r e c o n d i t i o n s w i t h i n
the unstable r e g i o n where y^y vanishes ( i . e . , where yffl i s
n e g a t i v e ) . Thus, when t e s t i n g transforms of lower order than
y^ ^\ /
>
s t be sure that we have approached the c o n d i t i o n
uAcfer wRicn y ( )
i s indeterminate from a r e g i o n of proven
stability.
(
><
)
For a b i n a r y system, Eqs. (42), (62) and (63) are truncated a f t e r
the t h i r d term. I f we a r e d e a l i n g w i t h the s p e c i a l case i n which
#2 " ^3 v a n i s h s i m u l t a n e o u s l y , then Ayy = ^2/^1
0 * ^NiNi
P3/P2 i s indeterminate.
T h i s s p e c i a l case i s known to occur when a
b i n a r y mixture e x h i b i t s a z e o t r o p i c behavior i n the c r i t i c a l r e g i o n ;
that i s , when the locus of a z e o t r o p i c c o n d i t i o n s i n t e r s e c t s the
l o c u s of c r i t i c a l c o n d i t i o n s ( 5 ) .
For such a system, the r e o r d e r i n g of v a r i a b l e s might take the
f o l l o w i n g form. S t a r t i n g w i t h U = f(^,N^,N2,V), we would have v ( D
= f (T,Ni,N ,V) and y ( ) = f (T,y]_,N2,V) . The truncated b i n a r y form
of Eq. (62) would then become
n

m u

l N /

n + 1

1 1 N

n + 1

a n a

a n c

=U

s s

6Z

2
2

+ A ' ^

6Z

2
3

(66)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

385

Criteria of Criticality

MODELL

I f t h i s form i s s u c c e s s f u l i n removing the indeterminate c o n d i t i o n ,


then we should f i n d A ^ ^ ^ non-vanishing and A ^ ^
** I f i t i s
u n s u c c e s s f u l , then another choice of reordered v a r i a b l e s should be
pursued.
As an a l t e r n a t i v e to r e o r d e r i n g the independent v a r i a b l e s , we
can use Eq. (61) f o r the b i n a r y :
1

(2)
(1) (o)
33 22
l l
y

"\

( 6 7 )

'

SS

Thus, when a z e o t r o p i c behavio


we could t e s t Ayy ^ d G ^ N
y
produc
two to determine the v a n i s h i n g of 3 . This l a t t e r procedure was
a p p l i e d s u c c e s s f u l l y by Teja and K r o p h o l l e r ( 6 ) .
a

C r i t e r i a i n Gibbs Free Energy


The t h i r d c r i t e r i a put f o r t h by Gibbs, Eqs. (9) and (10), a r e
the forms f r e q u e n t l y quoted i n the c u r r e n t l i t e r a t u r e .
These c r i t e r i a ,
which were presented by Gibbs f o r G = f G ( T , P , N ] _ , . . . , N ) , a r e the
s p e c i a l case of y ( ) = f ? 2 > Z 3 > > Z n + 2 )
The form o f f e r e d by Gibbs can be developed d i r e c t l y from the
procedure of the l a s t s e c t i o n . Using Eq. (61) t o evaluate P
N

(1) (o)
22
l l
y

Eq. (61) can be r e w r i t t e n as

k=3

*Note that f o r a pure m a t e r i a l , the f i r s t c r i t i c a l i t y c r i t e r i o n i s


y^l)
= 0 where y(Jp = Ayy or A ^ N O ) A r e o r d e r i n g of v a r i a b l e s
does not remove the c r i t e r i o n of mechanical i n s t a b i l i t y . On the
other hand, f o r the b i n a r y , Ayy may v a n i s h w h i l e some other form of
22^
( " * > N j N i ) should not v a n i s h .
Thus, to t e s t mechanical
s t a b i l i t y of a B i n a r y , one would have to evaluate Ayy. However, i n
the general case the r e g i o n of mechanical i n s t a b i l i t y w i l l l i e
w i t h i n the r e g i o n of m a t e r i a l i n s t a b i l i t y and, thus, the c o n d i t i o n of
mechanical i n s t a b i l i t y w i l l be academic. I t i s always the v a n i s h i n g
of the l a s t term i n Eq. ( 2 7 ) , or i t s e q u i v a l e n t , Eq. ( 4 2 ) , that
d e f i n e s the l i m i t of i n t r i n s i c s t a b i l i t y .
y

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

386

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Each term i n the product of Eq. (70) can be expressed i n terms of


d e r i v a t i v e s of y ( w by u s i n g the step-down operator [Eq. (20) of
Beegle, et a l . , ( 3 ) ] :

(k-1)
kk

m
y

(k-2) _
kk

(k-2)
k(k-l)

(k-2)
(k-l)(k-l)

/ y
/ y

'

Repeated use of the step-down operator leads to the f o l l o w i n g


equation:
(2)
33

34

34

44

v
y

( 2 )

3k

J>
2

v
y

( 2 )

4k

3k

( 2 )

v
kk
y

(k-D
kk

(72)
v
33

(2)
3(k-l)

( 2 )

v
y

( 2 )

34

( 2 )

v
3(k-l)
y

34

v
y

( 2 )

44

( 2 )

v
4(k-l)
y

..(2)
*4(k-l)

..(2)
(k-1)(k-1)
y

S u b s t i t u t i n g Eq. (72) f o r each of the terms i n the product of Eq.


(70), we o b t a i n :
(2)
^33
n+1

( 2 )

y
34

^3k

^44

'4k

^34

(73)

( 2 )

( 2 )

y
3(n+l)

y4 ( n + l )
y

( 2 )

( n + l ) (n+1)
Eq. (73) i s the determinant of Eq. (9) when y
i s taken as G_.
f o r a quarternary system (n=4), Eq. (73) i s ,(2)

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Thus,

19.

387

Criteria of Criticality

MODELL

(74)

G,

G,

G,

(75)

G,

G,

N N
3

From t h i s a n a l y s i s , i t should be c l e a r that the c r i t e r i o n


o f f e r e d by Gibbs i n Eq. (9) i s e q u i v a l e n t to the requirement that
the product of Eq. (70) should v a n i s h . That i s , f o r a quarternary
system, f o r example,

= 0

(76)

F o l l o w i n g the d i s c u s s i o n i n the l a s t s e c t i o n , t h i s form may be


indeterminant i f y ^ v a n i s h e s . Thus, f o r a system i n which an
azeotrope i n t e r s e c t s the c r i t i c a l l o c u s , we would expect Eq. (76)
to be indeterminant. I n such cases, the a l t e r n a t e procedures outl i n e d i n the preceding s e c t i o n should be f o l l o w e d .
Concluding Remarks
In t h i s paper, we have developed the c r i t e r i a of c r i t i c a l i t y
f o r multicomponent, c l a s s i c a l systems. The development u t i l i z e d
Legendre transform theory described i n the f i r s t two papers of t h i s
set (Beegle, et_ al., 1974a,b). I t was shown that the c r i t e r i a can
be expressed i n terms of (n+1)-order determinants i n v o l v i n g second
order p a r t i a l d e r i v a t i v e s of U [Eqs. (29) and ( 3 0 ) ] , s i n g l e second
order p a r t i a l d e r i v a t i v e s of n - v a r i a b l e Legendre transforms of U
[Eqs. (43) and ( 4 4 ) ] , or determinants of t w o - v a r i a b l e Legendre
transforms [Eq.(73)]. The a l t e r n a t e s e t s presented by Gibbs a r e
s p e c i a l cases of the g e n e r a l c r i t e r i a presented h e r e i n .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

388

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

Abstract
The general criteria of criticality for a classical thermodynamic
system are developed in terms of the internal energy representation of
the Fundamental Equation, U, (S,V,N,...,N). Alternative criteria
in other variable sets are derived using Legendre transformations.
The criteria of criticality as stated by Gibbs are shown to be special
cases of the general criteria. The development utilizes extensive
potential functions with mole number variables rather than mole
fractions.
1

Notation
A
= t o t a l Helmholtz f r e e energy
A-_|_2 determinant d e f i n e d above Eq. (17)
B
= determinant defined i n Eq. (9)
8
= determinant defined i n Eq. (26)
#k
= determinant defined i n Eq. (28)
E_j_2. determinant d e f i n e d i n Eq. (30)
G_
= t o t a l Gibbs f r e e energy
H
= t o t a l enthalpy
Nj
= moles of component j
n
= number of components i n mixture
P
= pressure
R +1 = determinant d e f i n e d i n Eq. (7)
S
= determinant d e f i n e d i n Eq. (8)
Si
= t o t a l entropy
T
= temperature
IJ
= t o t a l i n t e r n a l energy
V_
= t o t a l volume
y(k)
k - v a r i a b l e Legendre transform
Zk
= e x t e n s i v e parameter d e f i n e d i n Eq.
z^
= e x t e n s i v e independent v a r i a b l e
=

(16)

Greek L e t t e r s
Uj
j

= chemical p o t e n t i a l of component j
= i n t e n s i v e independent v a r i a b l e that i s the
conjugate coordinate of Z j

Literature Cited
1. Gibbs, J. W., "On the Equilibrium of Heterogeneous Substances,"
Trans. Conn. Acad. I I I , 108 (1876).
2. Modell, M., and R. C. Reid, Thermodynamics and Its Applications,

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

19.

MODELL

Criteria of Criticality

389

Ch. 5, 7, Prentice-Hill, Englewood C l i f f s , N. J. (1974).


3. Beegle, B. L., M. Modell and R. C. Reid: (a) "Legendre Transformations and Their Application in Thermodynamics," AIChE J.,
20, 1194 (1974); (b) "Thermodynamic Stability Criterion for Pure
Substances and Mixtures," Ibid., 1200 (1974).
4. Heidemann, R. A., "The Criteria for Thermodynamic Stability,"
AIChE J., 21, 824 (1975).
5. Rowlinson, J. S., Liquids and Liquid Mixtures, 2nd Ed., Ch. 6.
Butterworth, London (1969).
6. Teja, A. S., and H. W. Kropholler, "Critical States of Mixtures
in which Azeotropic Behaviour Persists in the Critical Region,"
Chem. Engng Sci., 30, 435 (1975).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20
Thermodynamic Data Needs in the Synthetic Fuels
Industry
HOWARD G. HIPKIN
Research and Engineering, Bechtel Corp., San Francisco, CA 94119

The petroleum industry


most of the energy used
society
produced
by
product over the past 40 years, a broad base of thermodynamic data
for the hydrocarbons it processes. Even though the petroleum
industry is mature, the data development and correlation effort
has not slacked off, and indeed has accelerated in the last two
decades. A similar, but more proprietary, effort has been carried
on by the chemical industry for nonhydrocarbons. In view of these
long-lived programs, the question arises,--does the new synthetic
fuels industry, which promises to become important in the last
quarter of the century, need specific data programs or are the
present data systems adequate for its needs? This paper looks at
that question and attempts to outline areas where work is needed.
As in the petroleum industry, the need is for thermodynamic properties of a small number of pure compounds, and for mathematical
procedures to predict the properties of mixtures of those compounds.
What are the S y n t h e t i c Fuels?
The s y n t h e t i c f u e l s comprise a spectrum of gaseous, l i q u i d ,
and s o l i d f u e l s . Gaseous f u e l s i n c l u d e h i g h - , medium, and lowheating values gas from c o a l , s i m i l a r gases from f e r m e n t a t i o n or
p y r o l y s i s of biomass, low-heating v a l u e gas from r e t o r t i n g shale
o i l , and hydrogen. L i q u i f i e d n a t u r a l gas, w h i l e not a s y n t h e t i c ,
i s i n c l u d e d here because i t promises to be an important answer
to the near-term energy shortage, and because the data needs f o r LNG
are s p e c i f i c .
High-Btu gas from c o a l i s methane, made by r e a c t i n g carbon
monoxide and hydrogen. I t can r e p l a c e n a t u r a l gas i n a l l i t s a p p l i c a t i o n s without any equipment changes. I t s heat of combustion i s
about 950 Btu per standard cubic f o o t . Medium-Btu gas i s the
carbon monoxide and hydrogen from which high-Btu gas i s made. I t s
heat of combustion i s about 300 Btu per standard cubic f o o t . Since
methanation i s n o t r e q u i r e d , i t i s cheaper to produce than high-Btu
390

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

391

gas; but i s not i n t e r c h a n g e a b l e w i t h n a t u r a l gas, and i t i s more


expensive to t r a n s p o r t because of i t s l a r g e r volume. Low-Btu gas
i s carbon monoxide and hydrogen d i l u t e d w i t h atmospheric n i t r o g e n .
I t i s made by u s i n g a i r i n s t e a d of oxygen i n the c o a l g a s i f i e r .
I t i s the cheapest gas to make from c o a l , but i t s heat of combustion
i s only 150 Btu per standard cubic f o o t , and the v e r y l a r g e volume
r e q u i r e d prevents i t s t r a n s p o r t a t i o n much away from the g a s i f i e r .
The major use f o r low-Btu gas i s expected to be f o r combined c y c l e
power g e n e r a t i o n (gas t u r b i n e f o l l o w e d by steam t u r b i n e ) .
Gas made by p y r o l y s i s of biomass, or of m u n i c i p a l s o l i d waste,
resembles c o a l s y n t e h s i s gas i n composition, and can be produced i n
the same h e a t i n g v a l u e s . Gas made by anaerobic f e r m e n t a t i o n of
biomass i s predominantly methane and carbon d i o x i d e . When the c a r bon d i o x i d e i s removed, i t i s a replacement f o r n a t u r a l gas.
Depending on the metho
s i t i o n and q u a n t i t y i s mad
burned as i n - p l a n t f u e l , but i t could be processed f o r syngas. An
i n t e r e s t i n g new development i s the p r o d u c t i o n of high-Btu gas by
h y d r o t r e a t i n g o i l s h a l e . This p r o c e s s , under development by the
I n s t i t u t e of Gas Technology, p r o v i d e s more complete u t i l i z a t i o n of
the organic carbon content than simple r e t o r t i n g .
Hydrogen, from decomposition of water, may become the dominant gaseous f u e l w e l l a f t e r the turn of the century. This concept
i s the b a s i s f o r the s o - c a l l e d "hydrogen economy", which v i s u a l i z e s
a v i r t u a l l y i n e x h a u s t i b l e supply of n o n - p o l l u t i n g gaseous energy
from t h i s source. The hydrogen economy s u f f e r s from three problems;
the high-energy, high-temperature heat source r e q u i r e d , the r e l a t i v e l y low c o n v e r s i o n e f f i c i e n c y of that energy, and the d i f f i c u l t y
of s t o r i n g hydrogen. Since t h i s form of s y n t h e t i c f u e l i s u n l i k e l y
to be important i n the next 20 or 30 y e a r s , i t w i l l not be c o n s i dered f u r t h e r i n t h i s paper.
L i q u i f i e d n a t u r a l gas has been produced i n commercial quant i t i e s f o r a number of years i n the Middle East and A l a s k a . A number of p r o j e c t s f o r l i q u i f y i n g waste n a t u r a l gas i n the Middle East,
Indonesia, and A l a s k a , s h i p p i n g the LNG to the U n i t e d S t a t e s , and
r e g a s i f y i n g i t to augment our d i m i n i s h i n g s u p p l i e s a r e under a c t i v e
development a t present. LNG appears to be the cheapest way to
supply gaseous f u e l t o the American market. The energy r e q u i r e d to
l i q u e f y and t r a n s p o r t the gas i s l e s s than 15% of the heating v a l u e
of the i n i t i a l gas; as 'a r e s u l t , the energy e f f i c i e n c y of t h i s
process i s h i g h e r than that of any of the other processes under
consideration.
L i q u i d s y n t h e t i c f u e l s i n c l u d e s h a l e o i l and i t s v a r i o u s f r a c t i o n s ; c o a l l i q u i d s by cooking, by hydrogenation, and by F i s c h e r tropsch s y n t h e s i s ; methyl f u e l from c o a l or from overseas n a t u r a l
gas; and l i q u i d products from biomass, probably by g a s i f i c a t i o n and
Fischer-Tropsch s y n t h e s i s .
O i l shale i s one of the most p l e n t i f u l resources i n the U n i t e d
S t a t e s . I t i s w e l l known that the r e s e r v e s of o i l shale i n the
Piceance Creek B a s i n of Colorado and Utah exceed a l l the known

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

392

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

C H E M I C A L INDUSTRY

petroleum reserves i n the world. I t i s l e s s w e l l known that the


reserves of o i l shale i n the deeper and leaner d e p o s i t s of the
eastern s t a t e s are even l a r g e r (1) . Shale o i l i s produced by
r e t o r t i n g o i l s h a l e , e i t h e r i n - s i t u , or on the s u r f a c e a f t e r mini n g . The v i s c o u s shale o i l r e q u i r e s a l i g h t hydrogenation to
remove s u l f u r , n i t r o g e n , and oxygen, and then can be r e f i n e d l i k e
a crude o i l .
Simple p r y o l y s i s of c o a l produces l i g h t o i l s and t a r s , both
predominantly aromatic i n c h a r a c t e r , together w i t h some gas and a
r e s i d u e of s o l i d coke ( u s u a l l y high i n s u l f u r ) . The l i q u i d y i e l d
can be i n c r e a s e d by hydrogenating the c o a l under pressure.
The
hydrogenation a l s o reduces the s u l f u r content of the s o l i d r e s i due, and e l i m i n a t e s the n i t r o g e n content as ammonia. An a l t e r n a t e
p r o c e s s i n g scheme i s to g a s i f y the c o a l w i t h steam and oxygen to make
hydrogen and carbon monoxide
reacted to a spectrum o
This mixture i s then r e f i n e d to make v a r i o u s grades of f u e l s and
chemicals. At present, only the S a s o l p l a n t i n South A f r i c a uses
t h i s Fischer-Tropsch process commercially.
A s p e c i a l case of Fischer-Tropsch i s the p r o d u c t i o n of
methanol, e i t h e r from g a s i f i e d c o a l or from reformed n a t u r a l gas
(overseas). Crude methanol can be used as a f u e l i n gas t u r b i n e s ,
i n d u s t r i a l b o i l e r s , f u e l c e l l s , and i n t e r n a l combustion engines.
I t represents a commercially a v a i l a b l e way to convert c o a l to a
l i q u i d f u e l , and has the advantage (as compared to conventional
c o a l l i q u i d s ) of e l i m i n a t i n g the r e f i n i n g s t e p .
A number of p r o p r i e t a r y processes produce l i q u i d products by
p y r o l y s i s of biomass. A l t e r n a t i v e l y , the biomass can be g a s i f i e d
and reacted to l i q u i d products by F i s c h e r - T r o p s c h .
S o l i d f u e l s are, i n most cases, the u n d e s i r a b l e residues from
c o a l processes.
Obviously, i f a s o l i d f u e l i s needed, c o a l i t s e l f
would be the cheapest m a t e r i a l . The r e s i d u e from most g a s i f i c a t i o n
and l i q u i f i c a t i o n processes i s high i n ash and u s u a l l y contains a
h i g h e r percentage of s u l f u r than the o r i g i n a l c o a l . I f the combust i b l e content of the r e s i d u e i s low, i t i s d i s c a r d e d . I f , as i n
coke, i t i s too l a r g e to be economically d i s c a r d e d , the s o l i d can
be g a s i f i e d to produce the hydrogen r e q u i r e d f o r the process.
An exception i s Solvent Refined C o a l , a process which produces a l o w - s u l f u r s o l i d f u e l w i t h a m e l t i n g p o i n t of about 350F.
The process a l s o produced a h i g h - s u l f u r , carbonaceous r e s i d u e .
The s o l i d r e s i d u e l e f t from r e t o r t i n g o i l s h a l e c o n s i s t s of
l a r g e amounts of rock w i t h enough carbon to support combustion.
The carbon i s u s u a l l y burned to supply the heat r e q u i r e d f o r
r e t o r t i n g . Under some circumstances, t h i s m a t e r i a l could be a
s o l i d f u e l f o r other purposes.
Most of these processes have a common c h a r a c t e r i s t i c t h e y
are i n c r e a s i n g the hydrogen content of a raw f u e l t h a t i s hydrogend e f i c i e n t compared to petroleum f u e l s . There are three ways i n
which t h i s i s done:

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

393

The hydrogenation processes add hydrogen d i r e c t l y


C + 2H = CH,
2
4
The g a s i f i c a t i o n processes add hydrogen from water.
The oxygen i n the water i s r e j e c t e d t o the atmosphere
as carbon d i o x i d e . A s i m p l i f i e d r e p r e s e n t a t i o n o f
the c o a l - t o - s y n t h e t i c n a t u r a l gas processes i s
2C + 2H 0 = CH, + C 0 .
2
4
2
o

I t can be seen that about h a l f the carbon i n the c o a l


i s r e j e c t e d i n order t o upgrade the other h a l f .
The simple p y r o l y s i
residue and a high-hydroge
low-hydrogen f u e l . The coking o f c o a l can be represented i n an o v e r s i m p l i f i e d way as
10.71

(CH

= C,H, + 4.71C.

The good y i e l d of benzene i n d i c a t e d by t h i s equation i s


deceptive, because the c o a l a l s o contains oxygen, n i t r o gen, and s u l f u r , and these elements are d r i v e n o f f as
water, ammonia, and hydrogen s u l f i d e , thus reducing the
hydrogen a v a i l a b l e f o r forming hydrocarbons.
I t i s not p o s s i b l e to f o l l o w the technology o f a l l the synt h e t i c f u e l processes i n a s i n g l e paper. Since c o a l g a s i f i c a t i o n
f o r the production o f high-BTU gas i s the process on which most
e f f o r t i s c u r r e n t l y concentrated, and s i n c e c o a l g a s i f i c a t i o n i s
the f i r s t step i n s e v e r a l l i q u i f i c a t i o n processes, and s i n c e c o a l
or char g a s i f i c a t i o n i s the most l i k e l y way o f producing hydrogen
f o r a v a r i e t y o f other processes, the v a r i o u s c o a l g a s i f i c a t i o n
processes w i l l be f o l l o w e d i n some d e t a i l . I n a d d i t i o n , t h i s
paper takes a s h o r t e r look a t i n - s i t u shale r e t o r t i n g .
How

are S y n t h e t i c Fuels Made?

This look a t s y n t h e t i c f u e l s i s r e s t r i c t e d t o c o a l g a s i f i c a t i o n , as mentioned above. The present generation of commercial


g a s i f i c a t i o n processes i n c l u d e s three, a l l German, and a l l designed
f o r chemical feedstock, r a t h e r than f o r f u e l .
L u r g i . The L u r g i g a s i f i e r has had more i n s t a l l a t i o n s than
any other, p o s s i b l y because i t has been the only pressure g a s i f i e r
(up to 500 p s i ) . I t i s the g a s i f i e r used i n s e v e r a l of the c o a l
g a s i f i c a t i o n f a c i l i t i e s proposed f o r American SNG p r o d u c t i o n . I t
i s a f i x e d bed g a s i f i e r , i n which c o a l i s fed i n a t the top through
l o c k hoppers, and ash i s removed a t the bottom, a l s o through l o c k
hoppers. Steam and oxygen enter a t the bottom and pass up counter-

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

394

P H A S E EQUILIBRIA

A N D FLUID PROPERTIES

Figure 1.

IN C H E M I C A L INDUSTRY

Lurgi reactor

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

395

current t o the c o a l . The s y n t h e s i s gas formed a t the bottom o f the


r e a c t o r hydrogenates the c o a l i n the middle s e c t i o n s , then cokes
and preheats the incoming c o a l . Because o f the c o u n t e r c u r r e n t
o p e r a t i o n , the gas i s cooled t o about 1000F b e f o r e i t leaves the
r e a c t o r . The L u r g i r e a c t o r i s shown s c h e m a t i c a l l y i n F i g u r e 1.
Since the c o a l i s heated g r a d u a l l y as i t passes s l o w l y down
through the bed, the L u r g i r e a c t o r produces l i g h t o i l s , t a r s , and
phenols, as w e l l as the u s u a l i m p u r i t i e s of hydrogen s u l f i d e and
ammonia. A t y p i c a l L u r g i gas from bituminous c o a l has the f o l l o w ing dry composition:
C0

CO

H S,
2

,
4
N , Ar, etc.
2

29 volume%
20

P u r i f i c a t i o n o f the gas from any c o a l g a s i f i e r i s a major task f o r


s e v e r a l reasons:
The gas c o n t a i n s up t o 50% o f unreacted water which,
when condensed, i s contaminated w i t h s o l i d f l y a s h and
carbon, d i s s o l v e d hydrogen s u l f i d e , ammonia, and c a r bon d i o x i d e , p o s s i b l y w i t h phenols. The water must
be t r e a t e d t o remove these contaminants.
The f i n e l y d i v i d e d s o l i d s , some o f them sub-micron i n
s i z e , are p a r t i c u l a r l y d i f f i c u l t t o remove and, when
removed, a r e a d i s p o s a l problem.
I t i s always necessary t o remove hydrogen s u l f i d e , and
u s u a l l y necessary t o remove carbon d i o x i d e . Any c l e a n up process which removes both a c i d gases d e l i v e r s a
stream which i s too d i l u t e i n H2S to be handled i n a
Claus p l a n t f o r elemental s u l f u r p r o d u c t i o n . As a
r e s u l t , the gas i s u s u a l l y processed t w i c e , once f o r
hydrogen s u l f i d e and l a t e r f o r carbon d i o x i d e , a t
increased cost.
The v a r i o u s p u r i f i c a t i o n steps o f t e n r e q u i r e the gas
to be heated and cooled s e v e r a l times i n s u c c e s s i o n .
Good heat economy r e q u i r e s fancy heat exchange between
these streams, a t i n c r e a s e d c a p i t a l c o s t .
With the L u r g i g a s i f i e r , the problem i s f u r t h e r complicated by the
n e c e s s i t y to remove o i l s ( l i g h t e r than w a t e r ) , t a r s (heavier than
w a t e r ) , phenols and cyanides ( d i s s o l v e d i n w a t e r ) , and other s u l f u r compounds (mercaptans, carbonyl s u l f i d e , and carbon d i s u l f i d e )
As a r e s u l t , the L u r g i gas p u r i f i c a t i o n s e c t i o n i s complicated and
correspondingly expensive. F i g u r e s 2 through 8 show the p u r i f i c a -

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 2. Gasification

B.F. WATER

LOCK GAS

COMPRESSOR

LOCK GAS

GAS LIQUOR

TARRY GAS LIQUOR

CRUDE GAS

CRUDE GAS
FILLING GAS

COAL

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

397

t i o n scheme used by L u r g i f o r the proposed ANG Goal C a s i f i c a t i o n


Company P l a n t ( 2 ) .
The gas l e a v i n g the r e a c t o r i s quenched through a v e n t u r i
n o z z l e w i t h a m i x t u r e of r e c i r c u l a t e d water, t a r , and l i g h t o i l t o
about 800F. The gas i s then cooled by p a s s i n g up through the
tubes o f a v e r t i c a l heat exchanger which generates 100 p s i steam
on the s h e l l s i d e . ( I t i s worth n o t i n g , i n p a s s i n g , that c o a l
g a s i f i e r s consume l a r g e amounts o f steam,something over two tons
of steam f o r each ton of c o a l . ) The condensate from t h i s exchanger,
a m i x t u r e o f t a r , o i l , and water, washes the tubes i n c o u n t e r c u r rent flow and keeps them from f o u l i n g . P a r t o f the condensate i s
r e c y c l e d t o the v e n t u r i scrubber (Figure 2 ) .
The gas from t h i s exchanger i s s p l i t i n t o two streams. One
stream goes to a second c o u n t e r c u r r e n t v e r t i c a l heat exchanger
which generates 60 p s i steam
where the carbon monoxid
v e r t e d t o carbon d i o x i d e , i n order to a d j u s t the r a t i o of carbon
oxides to hydrogen f o r subsequent methanation (Figure 3 ) . The
second stream bypasses the s h i f t c o n v e r t e r s , and goes to a s e r i e s
of four v e r t i c a l exchangers which generate 60 p s i steam and 20 p s i
steam, preheat b o i l e r feedwater, and f i n a l l y c o o l the gas w i t h
c o o l i n g tower water. The gas from the s h i f t c o n v e r t e r s i s cooled
through two b o i l e r feedwater exchangers i n s e r i e s , i s cooled i n an
a i r c o o l e r , and f i n a l l y , i s cooled a g a i n s t c o o l i n g tower water,
and i s compressed t o j o i n the bypassed stream. I n t h i s p r o c e s s i n g
scheme, the gas i s c o u n t e r c u r r e n t l y scrubbed w i t h mixed-phase
condensate f i v e times a t s u c c e s s i v e l y lower temperatures. This
repeated c o n t a c t i n g , together w i t h the v e n t u r i scrub a t the react o r o u t l e t , removes almost a l l the p a r t i c u l a t e s i n the raw gas
from the g a s i f i e r , and does i t i n a way that keeps the exchanger
tubes from f o u l i n g w i t h t a r . The condensates from the h i g h temp e r a t u r e exchangers go to " t a r r y gas l i q u o r " treatment, and the
condensate from the low temperature exchangers go to " o i l y gas
l i q u o r " treatment (Figure 4 ) .
At t h i s p o i n t , the gas i s e s s e n t i a l l y a t ambient temperature,
and the condensate contains a l l the t a r and p a r t i c u l a t e s , a l l the
ammonia and phenol, most o f the water and o i l , and some o f the
hydrogen s u l f i d e and carbon d i o x i d e . The gas i s r e f r i g e r a t e d and
t r e a t e d i n a R e c t i s o l u n i t t o remove hydrogen s u l f i d e .
Rectisol
i s L u r g i s tradename f o r a p r o p r i e t a r y process u s i n g r e f r i g e r a t e d
methanol as a s o l v e n t . Methanol i s an e x c e l l e n t s o l v e n t f o r
hydrogen s u l f i d e , c a r b o n y l s u l f i d e , carbon d i s u l f i d e , carbon d i o x i d e , hydrocarbons, and water. I t d i s s o l v e s hydrogen s u l f i d e pref e r e n t i a l l y to carbon d i o x i d e , and i t i s p o s s i b l e to p r o v i d e a
concentrated hydrogen s u l f i d e stream from a R e c t i s o l u n i t . I n the
design shown i n F i g u r e 5, the hydrogen s u l f i d e , w i t h some carbon
d i o x i d e , i s removed f i r s t , then the gas a f t e r methanation i s
scrubbed to remove the remaining carbon d i o x i d e . L i g h t o i l , hydrogen cyanide, and water are a l l recovered i n the R e c t i s o l u n i t .
1

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 3.

Shift conversion

TARRY GAS LIQUOR

BFW.

'

60 PSIG
^ STEAM

>h^^

FIRST SHIFT
REACTOR

SECOND SHIFT
REACTOR

CONVERTED GAS
WASTE HEAT
EXCHANGER
CRUDE GAS

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

PSIG

H E A T

S T E A M

60

G A S

BFW

G A S

E X C H A N G E R

C O N V E R T E D

G A S

L I Q U O R

BFW

E X C H A N G E R

W A S T E

G A S

C O N V E R T E D

T A R R Y

C R U D E

G A S

E X C H A N G E R

C O N V E R T E D

BFW

H E A T J

E X C H A N G E R

W A S T E

BFW

60
PSIG
S T E A M

T.

Zk

B F W

P R E H E A T

G A S

C O O L E R

Gas cooling

AIR

G A S

C O O L E R

C O N V E R T E D

E X C H A N G E R

Figure 4.

LP

AIR

C R U D E

G A S

G A S

CW

C O O L E R

F I N A L

CW

CW

C O O L E R

F I N A L

G A S
C O M P R E S S O R

C O N V E R T E D
B O O S T E R

G A S

G A S

A N D

G A S

G A S

L I Q U O R

O I L Y

C R U D E

C O N V E R T E D

F I L L I N G

L O C K

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

OFF GAS TO

TREATED WATER

HCN LIQUOR

WASH WATER

CRUDE AND
CONVERTED GAS

SYNGAS TO
METHANATION

S RECOVERY

Figure 5.

Rectisol unit

IMPURE WATER

METHANATED
GAS

SNG

TO S. RECOVERY

EXPANSION GAS

20.

Thermodynamic Data Needs

HIPKIN

401

The condensates are combined, dropped i n p r e s s u r e to f l a s h o f f


d i s s o l v e d gases, and separated by s e t t l i n g i n t o t a r (heavier than
w a t e r ) , t a r o i l ( l i g h t e r than w a t e r ) , and contaminated water ( F i g ure 6 ) . The water i s t r e a t e d i n another L u r g i p r o p r i e t a r y p r o c e s s ,
the Phenosolvan process, to remove phenols and ammonia (Figure 7).
The v a r i o u s s u l f u r streams are processed through a Claus p l a n t
f o r treatment o f the more concentrated hydrogen s u l f i d e streams.
In the Claus p l a n t , p a r t o f the H2S i s burned t o S 0 , which i s
r e a c t e d w i t h the r e s i d u a l
to make elemental s u l f u r a c c o r d i n g t o
the r e a c t i o n
2

2 H

3 S

2 H

Since the t a i l gas from the Claus p l a n t s t i l l contains more s u l f u r


than EPA r e g u l a t i o n s p e r m i t
p r i e t a r y IFP process f o
The low s u l f u r c o n c e n t r a t i o n s are processed i n a S t r e t f o r d
u n i t , which a l s o produces elemental s u l f u r . A l l these s u l f u r
removal f a c i l i t i e s are shown i n F i g u r e 8.
I t can be seen that c l e a n i n g up the crude s y n t h e s i s gas from
a L u r g i g a s i f i e r i s a complicated o p e r a t i o n . P a r t o r a l l o f the
cost o f t h i s cleanup i s o f f s e t by the v a l u e o f the recovered byproducts,ammonia, phenols, hydrogen cyanide, aroma t i c s , t a r o i l ,
t a r , and s u l f u r . The gas cleanup i n a W i n k l e r o r Koopers-Totzek
g a s i f i e r i s considerably simpler.
W i n k l e r . The Winkler r e a c t o r i s a f l u i d i z e d bed, as shown
i n F i g u r e 9. The c o a l i s p u l v e r i z e d b e f o r e b e i n g fed to the bed,
and the f l u i d i z i n g medium i s steam and oxygen, o r steam and a i r .
The r e a c t o r has no i n t e r n a l moving p a r t s , i s q u i t e s i m p l e , and
has a w e l l - e s t a b l i s h e d r e p u t a t i o n f o r r e l i a b i l i t y .
The r e a c t o r
must operate i n the non-slagging mode to keep the bed f l u i d i z e d ,
and so i s l i m i t e d to c o a l s w i t h reasonably h i g h ash f u s i o n temp e r a t u r e s . Since the o p e r a t i o n i s not c o u n t e r c u r r e n t , the gas
would leave the r e a c t o r a t r e a c t i o n temperature, but an i n t e r n a l
heat exchanger i n the gas space above the bed removes some heat
and drops the gas temperature. The c h i e f disadvantage o f the
Winkler r e a c t o r i s i t s atmospheric p r e s s u r e o p e r a t i o n , b u t the
l i c e n s o r i s working on a pressure m o d i f i c a t i o n .
Because the c o a l i s brought r a p i d l y to r e a c t i o n temperature
and the p y r o l y s i s products are exposed to the f u l l temperature,
the Winkler r e a c t o r produces no t a r s o r phenols, and very l i t t l e
methane. A t y p i c a l gas composition from bituminous c o a l i s (dry
and s u l f u r - f r e e ) :
CO

21 volume %

CO

33

41

CH

N , Ar, etc.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

LIQUOR

LIQUOR

LIQUOR

GAS

TARRY

GAS

GAS

OILY

WASH WATER

LIQUOR

LIQUOR

DUST

UNIT

SEPARATOR

REMOVAL

TAR

GAS

VESSEL

EXPANSION

GAS

LIQUOR

GAS

Figure 6. Gas liquor separation

TANK

LIQUOR

STORAGE

LIQUOR

SEPARATOR

FINAL GAS

SEPARATOR

GAS

4j~LoiL

NH-J S C R U B B E R

GAS

LIQUOR

EXPANSION GAS

20.

HIPKIN

Thermodynamic Data Needs

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

403

S T R E T F O R D UNIT

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HiPKiN

Thermodynamic Data Needs

Figure 9. Winkler gasifier

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

405

406

P H A S E EQUILIBRIA A N D

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

Most of the ash leaves the r e a c t o r w i t h the gas, so that p a r t i c u l a t e removal i s a more d i f f i c u l t problem than w i t h the L u r g i
reactor.
Koppers-Totzek.
In t h i s r e a c t o r , shown i n F i g u r e 10, f i n e l y
powdered c o a l i s e n t r a i n e d w i t h the oxygen i n t o a burner s u r rounded by steam j e t s . The r e a c t i o n temperature i s about 2700F,
no t a r s , phenols, a r o m a t i c s , or ammonia are produced. The react i o n temperature i s above the f u s i o n p o i n t of the ash, and about
h a l f the ash i s tapped o f f as a molten s l a g ; the r e s t i s c a r r i e d
over w i t h the gas. A t y p i c a l dry and s u l f u r - f r e e gas composition
from bituminous c o a l i s
C0

CH.
4
N , Ar, etc.
2

12 volume %

33
0.2
1.5

The h i g h e r r e a c t i o n temperature r e s u l t s i n more CO and l e s s C 0


and CH4, as compared to the L u r g i or Winker r e a c t o r s . The K-T i s
an atmospheric pressure r e a c t o r , but S h e l l i s working w i t h Koppers
to develop a p r e s s u r i z e d model.
The gas from the r e a c t o r i s quenched enough to s o l i d i f y the
molten ash d r o p l e t s b e f o r e they reach the waste-heat b o i l e r ,
mounted d i r e c t l y above the g a s i f i e r . A spray washer cools the gas
from 500F to about 95F a f t e r the b o i l e r . At t h i s temperature,
the gas goes through two Thiessen d i s i n t e g r a t o r s , which mechanic a l l y a g i t a t e the gas w i t h water to remove more p a r t i c u l a t e s . A
demister f o l l o w s the d i s i n t e g r a t o r s and, i f the gas i s to be compressed, the demister i s f o l l o w e d by e l e c t r o s t a t i c p r e c i p i t a t o r s .
The gas i s then t r e a t e d to remove s u l f u r , u s i n g any of a number of d i f f e r e n t processes, i n c l u d i n g dry i r o n o x i d e , S u l f i n o l , or
R e c t i s o l . I t i s then s h i f t converted and carbon d i o x i d e i s removed
(Figure 11).
Obviously, the gas p u r i f i c a t i o n r e q u i r e d f o r W i n k l e r or
Koppers-Totzek i s s i m p l e r than that f o r L u r g i , although the problem
of p a r t i c u l a t e removal i s worse. The condensates from these processes must s t i l l be t r e a t e d to remove contaminants.
2

New G a s i f i c a t i o n Processes
There are about a dozen g a s i f i c a t i o n processes under development i n t h i s country and i n Europe. A number of them have reached
the stage of l a r g e p i l o t p l a n t s . The one that i s probably c l o s e s t
to c o m m e r c i a l i z a t i o n i s the Texaco p a r t i a l o x i d a t i o n process.
Texaco and S h e l l have both l i c e n s e d p a r t i a l o x i d a t i o n processes
f o r use w i t h a v a r i e t y of petroleum feeds s i n c e the l a t e 1940 s,
and over 250 g a s i f i e r s have been i n s t a l l e d , l a r g e l y f o r making
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Figure 10. Koppers-Totzek gasifier


In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

408

P H A S E EQUILIBRIA

Figure 11.

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Koppers-Totzek gas cleanup system

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

Thermodynamic Data Needs

HIPKIN

409

hydrogen as ammonia p l a n t feed. The process has been p a r t i c u l a r l y


u s e f u l f o r g a s i f y i n g h i g h s u l f u r , h i g h m e t a l l i c content r e s i d s .
R e c e n t l y , Texaco has t e s t e d through the p i l o t p l a n t stage, and has
announced the a v a i l a b i l i t y f o r l i c e n s i n g o f a m o d i f i c a t i o n to
gasify coal (3).
The other processes under development, the main ones being
Hygas, C0 -Acceptor, Synthane, Bi-Gas, COED, COGAS, Atgas-Patgas,
Molten S a l t , B&W, and Exxon C a t a l y t i c , are designed w i t h three
main o b j e c t i v e s i n mind:
2

to operate under pressure


to c r e a t e modules l a r g e enough to supply gas f o r
s y n t h e t i c f u e l s p r o d u c t i o n (a moderate s i z e
s y n t h e t i c gas
gasifiers, o
to maximize p r o d u c t i o n o f methane, and to minimize
p r o d u c t i o n of other byproducts, such as o i l s ,
t a r , phenols, hydrogen cyanide, e t c .
The advantages of pressure o p e r a t i o n are that i t e l i m i n a t e s the
need t o compress the gas as much, and that i t i n c r e a s e s the amount
of methane i n the product from the g a s i f i e r , thus reducing the
subsequent l o a d on the methanation f a c i l i t i e s . The advantages o f
pressure o p e r a t i o n are most pronounced f o r p r o d u c t i o n o f high-BTU
gas, but are a l s o c o n s i d e r a b l e f o r p r o d u c t i o n o f methanol, ammonia,
and hydrogen f o r subsequent hydrogenation.
The e q u i l i b r i u m o f the
methane-forming r e a c t i o n s i s b e t t e r under p r e s s u r e , but o f more
importance i s the f a c t that the heat l o a d (that i s , the amount o f
oxygen required) i s reduced i f methane i s made d i r e c t l y r a t h e r than
carbon monoxide and hydrogen.
Shale O i l
A r i c h o i l s h a l e from the Piceance Creek B a s i n runs 30 o r 35
g a l l o n s per ton ( F i s h e r a s s a y ) , and l i e s , g e n e r a l l y , deep i n the
f o r m a t i o n , f r o m 200 to 2000 f e e t deep. To supply a s m a l l r e f i n e r y
of 100,000 b a r r e l s per day c a p a c i t y , 140,000 tons per day of t h i s
r i c h s h a l e must be mined. This i s a l a r g e o p e r a t i o n , much b i g g e r
than the l a r g e s t underground c o a l mines i n the country, and l a r g e r
than any s i n g l e open-pit o p e r a t i o n i n the western s t a t e s . The only
l a r g e r o p e r a t i o n on t h i s c o n t i n e n t i s the Syncrude t a r sands proj e c t i n northern A l b e r t a , a t 250,000 tons per day.
Furthermore,
the spent s h a l e from such a mine amounts t o about 125,000 tons per
day, and i s a f i n e , dry dust occupying more volume than the o r i g i n a l o i l s h a l e . This dust has to be disposed of somehow, and t o
keep i t from blowing a l l over the S t a t e o f Colorado, i t has to be
soaked w i t h w a t e r , i n an a r i d country. Since 90% o f the s h a l e i n
the B a s i n l i e s below a reasonable l e v e l f o r s t r i p mining, and
s i n c e shaft-and-tunnel mining i s c o n s i d e r a b l y more expensive than

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

410

P H A S E EQUILIBRIA A N D F L U I D PROPERTIES I N C H E M I C A L INDUSTRY

OIL RECOVERY

AIR MAKE-UP
COMPRESSOR

OiL SHALE RUBBLE


BARRIER

5.o.^iVvfo,

'^M 'go
c

OIL SUMP AND PUMP

Figure 12.

Oxy oil shale process retort operation

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

411

open-pit mining, there i s a r e a l i n c e n t i v e f o r an i n - s i t u r e t o r t ing o p e r a t i o n which e l i m i n a t e s the n e c e s s i t y to mine the s h a l e a t


all.
A number o f concepts f o r i n - s i t u r e t o r t i n g have been proposed.
The best developed concept i s shown i n F i g u r e 12. A chamber i s
mined out, e i t h e r i n the rock above o r below the formation, o r i n
the upper o r lower o i l s h a l e s t r a t a , o r both, and s h a f t s are bored
i n t o the s h a l e . Large amounts of c o n v e n t i o n a l e x p l o s i v e s a r e
detonated throughout the s h a l e to break i t up. The formation i s
thus rendered porous enough to permit the flow o f gas through i t ,
w h i l e the i n t a c t surrounding s h a l e w a l l s c o n f i n e the gas and pyrol y s i s products.
Each such r e t o r t i s , t y p i c a l l y , 300 x 300 x 500
feet.
In one concept, a i r i s pumped down through the formation
w h i l e the upper s u r f a c e
gas o r propane burners. Onc
s e l f - s u s t a i n i n g . The hot gases i n f r o n t of the flame heat the
shale to r e t o r t i n g temperature and p y r o l y z e i t , l e a v i n g a carbonaceous r e s i d u e which supports combustion when the flame reaches i t .
The hot spent s h a l e behind the flame f r o n t preheats the a i r , and
the c o l d u n r e t o r t e d s h a l e i n f r o n t of the r e t o r t i n g zone cools the
combustion gases and (at l e a s t i n i t i a l l y ) serves to condense the
l i q u i d products, which are c o l l e c t e d a t the bottom of the r e t o r t
and pumped to the s u r f a c e . An i d e a l i z e d temperature g r a d i e n t f o r an
a c t i v e r e t o r t i s shown i n F i g u r e 13. To m a i n t a i n continuous prod u c t i o n , s e v e r a l r e t o r t s are i n d i f f e r e n t stages o f development a t
any given time, w i t h one being mined, another being r u b b l i z e d , and
a t h i r d i n o p e r a t i o n . I n p r a c t i c e , the hot gases from a r e t o r t i n
which the flame f r o n t i s approaching the bottom would most l i k e l y
be d i r e c t e d up through a second completed r e t o r t w a i t i n g to be
f i r e d , so that the l i q u i d products can be condensed without u s i n g
c o o l i n g water.
The problem w i t h t h i s scheme i s that the gas from such a
r e t o r t has a low h e a t i n g v a l u e , p r o b a b l y around 50 BTU per c u b i c
f o o t , and p o s s i b l y approaching the lower flammable l i m i t . There
i s an enormous amount o f t h i s gas, and i t cannot be d i s c a r d e d
because:
i t i s contaminated w i t h hydrogen s u l f i d e and ammonia
i t represents an a p p r e c i a b l e f r a c t i o n of the h e a t i n g
value o f the o i l s h a l e . For example, i n a goods i z e d o p e r a t i o n , the f u e l o i l e q u i v a l e n t o f the
r e t o r t gas could be 20,000 b a r r e l s per day.
To i n c r e a s e the h e a t i n g value o f the gas, and to reduce i t s volume,
the gas can be r e c i r c u l a t e d from the r e t o r t through a heater and
back t o the r e t o r t . I n t h i s case, no a c t u a l combustion occurs i n
the r e t o r t , and the carbon r e s i d u e i s l e f t behind.
P a r t o f the
gas make i s used to f i r e the heater; the remainder i s a v a i l a b l e
f o r steam g e n e r a t i o n , o r f o r s a l e . Obviously, the a d d i t i o n of the
heaters i n c r e a s e s the c a p i t a l c o s t , but the i n c r e a s e d cost may be
o f f s e t by the i n c r e a s e d v a l u e o f the h i g h BTU gas. A l l of the gas

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

412

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L

INDUSTRY

RUBBLE P R E H E A T Z O N E

TEMPERATURE-

Figure 13.

Idealized temperature gradient for in-situ retorting

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

413

must be t r e a t e d f o r s u l f u r and ammonia removal; and the water produced from the r e t o r t must be t r e a t e d before discharge.
The rock m a t r i x o f western o i l shale i s l a r g e l y carbonate,
and during r e t o r t i n g i t i s p a r t l y decomposed. I n some cases, i t
may be necessary t o scrub the carbon d i o x i d e from the gas to
i n c r e a s e i t s h e a t i n g v a l u e . The base rock of eastern o i l shales
is s i l i c a t e .
The shale o i l produced i s a viscous m a t e r i a l that r e q u i r e d
hydrogenation t o e l i m i n a t e s u l f u r , n i t r o g e n , and oxygen, to reduce
i t s v i s c o s i t y , and t o improve i t s s t a b i l i t y . The hydrogenation
w i l l be done a t the p r o d u c t i o n s i t e to improve the p r o p e r t i e s of
the shale o i l before p i p e l i n i n g to a r e f i n e r y . Hydrogenated shale
o i l i s a reasonable s u b s t i t u t e f o r crude o i l , and s t i l l r e q u i r e s
refining.
What are the Data Needs
Three areas where more thermodynamic data are needed are f r e e
energies and e n t h a l p i e s of formation; h i g h temperature and high
pressure r e g i o n , p a r t i c u l a r l y w i t h p o l a r mixtures; and the cryogenic r e g i o n f o r c e r t a i n mixtures.
Free Energies and E n t h a l p i e s o f Formation. Coal i s the b a s i s
f o r s e v e r a l of the s y n f u e l s , and probably w i l l be the most important one d o m e s t i c a l l y . Coals vary t r e m e n d o u s l y , f r o m l i g n i t e to
a n t h r a c i t e ; and i n a l l o f i t s forms c o a l i s more r e a c t i v e than
g r a p h i t e , which i s the thermodynamic standard s t a t e f o r carbon.
In view of the very l a r g e d i f f e r e n c e s i n r e a c t i v i t y , the i n d u s t r y
w i l l need b e t t e r heats and f r e e energies o f formation, probably
as d i f f e r e n c e s between g r a p h i t e and carbon i n the c o a l , to p r e d i c t
r e l i a b l e chemical e q u i l i b r i a and heat requirements.
A f i r s t step i s a t a b u l a t i o n o f such data f o r a representat i v e v a r i e t y o f c o a l s . A second step i s the c o r r e l a t i o n o f these
data a g a i n s t some e a s i l y measured p r o p e r t i e s o f c o a l , so that the
f r e e energy and enthalpy of formation can be p r e d i c t e d f o r a new
c o a l from some simple l a b o r a t o r y measurements.
The same type of formation i s needed f o r s h a l e s , s i n c e i t can
be a n t i c i p a t e d that shales from v a r i o u s sources w i l l vary c o n s i derably.
The problem here i s complicated by the need to d i s t i n guish between organic and i n o r g a n i c carbon i n s h a l e s . A f u r t h e r
c o m p l i c a t i o n , f o r both coals and s h a l e s , i s that the r e a c t i v i t y of
the carbon v a r i e s as g a s i f i c a t i o n proceeds and that f o r accurate
work the p r e d i c t i o n of t h i s v a r i a t i o n i s necessary.
High-Temperature, High-Pressure Region. The g a s i f i c a t i o n
processes are d i s t i n g u i s h e d from the more f a m i l i a r petroleum
r e f i n i n g processes by much higher temperatures, and by the f a c t
that mixtures c o n t a i n i n g p o l a r compounds are i n v o l v e d .
Processing
pressures are no higher than many encountered i n petroleum work,
but the d i f f e r e n t types o f compounds handled add an e x t r a complexi t y t o the high pressure o p e r a t i o n s .

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

414

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

Very few r e f i n e r y operations operate about 800F. The c o a l


g a s i f i c a t i o n processes, on the other hand, s t a r t a t about 1300F
and some operate up to n e a r l y 3000F. Many o f the new processes
operate a t pressures of about 1000 p s i a . R e l i a b l e zero pressure
e n t h a l p i e s up to these temperatures a r e a v a i l a b l e f o r most of the
m a t e r i a l s found i n g a s i f i e r s , but the mixing r u l e s and pressure
c o r r e c t i o n s which the trade has been using f o r nonpolar mixtures
are probably inadequate.
Another c o m p l i c a t i o n i s that the systems found i n g a s i f i e r s
are r e a c t i n g systems a t high temperatures. I n a d d i t i o n to the
heterogeneous r e a c t i o n s , the homogeneous gas phase has many p o s s i b l e r e a c t i o n s such as:
CO + H 0 = C 0 + H
2

CH + H 0 = C
4

2NH = N
3

+ 3H

and these r e a c t i o n s a r e c a t a l y z e d by the ash components and a r e


promoted by the l a r g e area s o l i d surfaces of the coke. For some
designs, i t may be necessary to p r e d i c t the chemical e q u i l i b r i a
i n these systems.
V a p o r - l i q u i d e q u i l i b r i u m p r e d i c t i o n s i n these systems are
p a r t i c u l a r l y i n t e r e s t i n g , and w i l l r e q u i r e some d i f f e r e n t techniques than the ones that the petroleum i n d u s t r y has used. At the
high pressures of the second generation g a s i f i e r s , water s t a r t s to
condense as the gas i s cooled to about 500F, and continues to condense down to the lowest temperature, probably around 100 F. The
condensate contains a p p r e c i a b l e q u a n t i t i e s of hydrogen s u l f i d e and
carbon d i o x i d e , probably a l l of the ammonia, p o s s i b l y phenols and
cyanides. Depending on the type of g a s i f i e r , a hydrocarbon phase
may a l s o c o n d e n s e , r a n g i n g from t a r to benzene. I n some u n l i k e l y
circumstances, two hydrocarbon phases may separate, one l i g h t e r
and one h e a v i e r than water. The mutual s o l u b i l i t y of the phases
i s a f f e c t e d by the d i s s o l v e d components, a l l of which a r e s o l u b l e
i n a l l the phases. And the e q u i l i b r i u m c a l c u l a t i o n s are f u r t h e r
complicated by r e a c t i o n s i n the l i q u i d water phase, between the
a c i d i c and b a s i c components.
The L u r g i gas cleanup system, shown i n Figures 2, 3, and 4,
i s a good example of the problems i n v o l v e d . Each of the f i v e
counter-current exchangers represents a s e r i e s of complicated,
simultaneous e q u i l i b r i u m and heat t r a n s f e r c a l c u l a t i o n s f o r a
p o l a r mixture, w i t h a three- and p o s s i b l y four-phase system. ( I f
the s o l i d f i n e s are considered, the system i s f o u r , p o s s i b l y f i v e
phases; but the s o l i d phase, which most l i k e l y stays w i t h the t a r ,
i s g e n e r a l l y neglected.) N e i t h e r the a v a i l a b l e enthalpy data, nor
the a v a i l a b l e e q u i l i b r i u m c o r r e l a t i o n s , a r e r e a l l y adequate f o r
such m i x t u r e s , and the problems would be worse i f the pressures
were h i g h e r , as they may be i n the f u t u r e . This i s not to say that

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermodynamic Data Needs

415

L u r g i cannot design such a system; o b v i o u s l y they have, the p l a n t s


so designed do work. E i t h e r L u r g i uses p r o p r i e t a r y data, o r they
design from past experience; i n e i t h e r case, t h e i r techniques a r e
not a v a i l a b l e to the t e c h n i c a l p u b l i c . Nor i s i t known how much
s a f e t y i s b u i l t i n t o t h e i r designs.
Cryogenic Region. A t the low end of the temperature s c a l e ,
there are other data needs. Here, the designer needs r e l i a b l e
data f o r a s m a l l number o f simple systems. And he needs data on
s o l i d - l i q u i d phase r e l a t i o n s f o r a few m a t e r i a l s , notably carbon
d i o x i d e , hydrogen s u l f i d e , and the higher hydrocarbons.
The c h i e f
area where these data (or c o r r e l a t i o n s ) are r e q u i r e d has been f o r
l i q u i f i e d n a t u r a l gas p l a n t s . I t would appear t h a t the a v a i l a b l e
data should be adequate s i n c e there i s a l o t o f i n f o r m a t i o n on
the l i g h t hydrocarbons;
w i l l be u n p l e a s a n t l y s u r p r i s e
of methane gas a t low temperatures v a r i e s between v a r i o u s p r e d i c t i o n methods. He w i l l a l s o f i n d that i t i s d i f f i c u l t to p r e d i c t
where carbon d i o x i d e c r y s t a l l i z e s out of the l i q u i d hydrocarbon
phase as n a t u r a l gas i s cooled. Since deep r e f r i g e r a t i o n i s
expensive, cryogenic p r o c e s s i n g r e q u i r e s accurate c o r r e l a t i o n s .
Exxon has r e c e n t l y p u b l i s h e d a paper on t h e i r new c a t a l y t i c
g a s i f i c a t i o n process, i n which c o a l impregnated w i t h potassium
carbonate i s g a s i f i e d w i t h steam and oxygen a t a low temperature
(1200-1300F) and a pressure of about 500 p s i ( 4 ) . Under these
c o n d i t i o n s , the p r o d u c t i o n o f methane i s maximized, and the overa l l r e a c t i o n i s almost i s e n t h a l p i c . The carbon d i o x i d e and
methane are separated from the carbon monoxide and hydrogen,
which are r e c y c l e d to the r e a c t o r . The s e p a r a t i o n of methane
from carbon monoxide and hydrogen i s cryogenic and, f o r good
economy, r e q u i r e s r e l i a b l e enthalpy and e q u i l i b r i u m data.
Almost any cryogenic s e p a r a t i o n design becomes, a t some
p o i n t , a balance between heat exchange costs and compression c o s t s .
And the optimum (minimum t o t a l cost) u s u a l l y occurs a t exchanger
temperature d i f f e r e n c e s of only a few degrees, sometimes only a
f r a c t i o n o f a degree. To design exchangers to these c l o s e
approaches r e q u i r e s very accurate e q u i l i b r i a data, and good e n t h a l py data. I f the p l a n t uses a mixed r e f r i g e r a n t , the need i s more
pronounced.
How

Good Do the Data Need to Be?

For the high temperature p o l a r mixtures a t h i g h p r e s s u r e s ,


the need i s p r i m a r i l y f o r p r e d i c t i o n methods that can be f a i r l y
sloppy, but even more important i s some knowledge o f the degree of
u n c e r t a i n t y i n the method. The design engineer faced w i t h c a l c u l a t i n g the enthalpy o f a mixture o f CO, CO2, H , and CH4 w i t h 50%
steam a t 1000 p s i a and 1500F w i l l probably take the four gases
at zero pressure and 1500F, use some g e n e r a l i z e d pressure c o r r e c t i o n to r a i s e the mixture to 500 p s i a , and add the enthalpy o f
2

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

416

P H A S E EQUILIBRIA AND

F L U I D PROPERTIES IN

CHEMICAL

INDUSTRY

pure steam a t 500 p s i a and 1500F. Or, he may take a l l f i v e components at zero pressure (1 p s i a f o r the steam because he i s u s i n g
steam t a b l e s ) and 1500F, and use the g e n e r a l i z e d pressure c o r r e c t i o n to r a i s e the mixture to 1000 p s i a . I f he does both, he
w i l l have two d i f f e r e n t answers. I f he uses d i f f e r e n t pressure
c o r r e c t i o n s , he w i l l have more d i f f e r e n t answers. I f he i s knowl e d g a b l e , he w i l l worry a l i t t l e about the f a c t that the pressure
c o r r e c t i o n i s based on l i g h t hydrocarbons, or on a i r .
I f he
checks, he w i l l f i n d t h a t the e f f e c t of pressure on the enthalpy
of steam, from h i s steam t a b l e s , i s badly p r e d i c t e d by the genera l i z e d c o r r e l a t i o n . What he needs i s some method which t e l l s him
that h i s c a l c u l a t e d enthalpy has a reasonable p r o b a b i l i t y of being
o f f by, say, + 10%. Given that u n c e r t a i n t y , he can design enough
s a f e t y f a c t o r i n t o the u n i t to take care of i t
H i s problem
occurs when he b e l i e v e
o f f by 10%.
L a t e r , as the s y n f u e l i n d u s t r y becomes more s o p h i s t i c a t e d ,
b e t t e r accuracy w i l l be needed. The heat flows around a l a r g e
g a s i f i e r p l a n t are immense, and much of t h a t heat i s s u p p l i e d from
expensive oxygen r e a c t i n g w i t h the c o a l . A high-BTU syngas p l a n t
producing 250 m i l l i o n standard c u b i c f e e t per day of gas a l s o
produces about 15,000 tons per day of carbon d i o x i d e , e q u i v a l e n t
to a heat of combustion of 5 b i l l i o n BTU per hour. To a v o i d l a r g e
and expensive s a f e t y f a c t o r s i n the design of such p l a n t s , a c c u r ate enthalpy methods w i l l be needed.
For cryogenic s e p a r a t i o n s , i n d u s t r y already has the a p p r o x i mate methods. What i s needed now i s accurate data and methods to
reduce the cost of unnecessary s a f e t y f a c t o r s on expensive deep
r e f r i g e r a t i o n . The i n d u s t r y a l s o needs techniques to p r e d i c t
s o l i d phase formation.
When Are the Data Needed?
The petroleum i n d u s t r y and the n a t u r a l gas p r o c e s s i n g indust r y operated f o r about 40 years b e f o r e any r e a l attempt to develop
data and c o r r e l a t i o n s was made. They used crude approximations,
such as Raoult's and Dalton's Laws, because they were good enough
for the p r o c e s s i n g that the i n d u s t r y was doing a t t h a t time. As
p r o c e s s i n g became more complex, b e t t e r data were needed and were
d e v e l o p e d , a trend that s t i l l continues.
The s y n t h e t i c f u e l i n d u s t r y cannot undergo a comparable i n c u b a t i o n p e r i o d f o r i t s data requirements f o r two main reasons:
1. The s y n t h e t i c f u e l s are intended to augment petroleum
f u e l s that are p r e s e n t l y produced by s o p h i s t i c a t e d proc e s s i n g techniques based on adequate thermodynamic data.
2. S y n t h e t i c f u e l p l a n t s w i l l be horrendously expensive,
and there i s a l a r g e economic i n c e n t i v e to provide data
good enough to e l i m i n a t e expensive s a f e t y f a c t o r s from
the design.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

20.

HIPKIN

Thermo dynamic Data Needs

417

Literature Cited
1. Musser, William N., and John H. Humphrey, "In-Situ Combustion
of Michigan Oil Shale: Current Field Studies", Eleventh Intersociety Energy Conversion Engineering Conference, page 341
(1976).
2. "Joint Application of Michigan-Wisconsin Pipeline Company and
ANG Coal Gasification Company for Certificates of Public Convenience and Necessity", Docket No. CP75-278 before the
Federal Power Commission, Volume 1 (1975).
3. Crouch, W. G., and R. D. Klapatch, "Solids Gasification for
Gas Turbine Fuel: 100 and 300 BTU Gas", Eleventh Intersociety Energy Conversion Engineering Conference, page 268
(1976).
4. Epperly, W. R., an
tion for SNG Production", Eleventh Intersociety Energy Conversion Engineering Conference, page 249 (1976).

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

Discussion
C. A. ECKERT

Two papers given i


encountered by s c i e n t i s t
under unusual c o n d i t i o n s . Mike M o d e l l s paper s t r e s s e d the d i f f i c u l t i e s thermodynamicists have i n d e a l i n g w i t h multicomponent
systems i n the c r i t i c a l r e g i o n . He reviewed the c r i t e r i a f o r
c r i t i c a l i t y i n multicomponent systems and developed the use of
Legendre transformations to f i n d a s t a b l e p o i n t on the s p i n o d a l
s u r f a c e . Much of the d i s c u s s i o n f o l l o w i n g the paper centered
about whether one could use the same type of approach to determine
the b i n o d a l s u r f a c e t h a t i s , i n a p r a c t i c a l sense, f i n d the compos i t i o n of c o e x i s t i n g phases. Some comments on t h i s problem were as
follows:
H. Ted Davis, U n i v e r s i t y of Minnesota, "The s p i n o d a l c o n d i t i o n s are u s e f u l i n c o n s t r u c t i n g the b i n a r y and ternary phase d i a grams. M e i j e r i n g (_1) has used the s p i n o d a l e x t e n s i v e l y to l o c a t e
c r i t i c a l p o i n t s f o r r e g u l a r s o l u t i o n s . Once the c r i t i c a l p o i n t i s
l o c a t e d , then a simple numerical technique can be used to march
along a b i n o d a l to c o n s t r u c t the b i n o d a l curve.
Overlapping
b i n o d a l s can then be used to l o c a t e three phases i n e q u i l i b r i u m ,
where such e x i s t . Such a process i s being c a r r i e d out f o r l i q u i d
phase diagrams by J e f f K o l s t a d working w i t h C. E. S c r i v e n and me
at Minnesota."
John S. Rowlinson, U n i v e r s i t y of Oxford, United Kingdom, " I
would l i k e to make two p o i n t s :
I. By c o n c e n t r a t i n g on the s p i n o d a l s u r f a c e , as Modell and
Reid's elegant transformations do, one runs the r i s k of overl o o k i n g other kinds of behavior on c r i t i c a l s u r f a c e s . For example,
the s p i n o d a l curve may be o u t s i d e one of the b i n o d a l curves.
This
does happen w i t h the ternary diagram f o r which G i s q u a d r a t i c i n
composition, a system which was analyzed f u l l y by M e i j e r i n g (_1).
Here, there a r e three t r i c r i t i c a l p o i n t s , and i t i s the presence of
these, which a r e s i n g u l a r i t i e s not envisaged i n G i b b s treatment,
which would i n v a l i d a t e the use of the s p i n o d a l alone as a s o l e
c r i t e r i o n of c r i t i c a l behavior.
2. The Gibbs (and r e l a t e d ) treatments assume that the extenE

418

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

ECKERT

419

Discussion

s i v e thermodynamic f u n c t i o n s form an a n a l y t i c s u r f a c e U = f(V,S,N^)


around the c r i t i c a l p o i n t . This assumption c o n f l i c t s w i t h the
known e x i s t e n c e of "weak" s i n g u l a r i t i e s at t h i s p o i n t (e.g.,
Cy
oo) . In a mixture these s i n g u l a r i t i e s can g i v e r i s e to complic a t i o n s not, I t h i n k , encompassed i n M o d e l l s treatment.
Thus,
R. B. G r i f f i t h s and Wheeler (_2) have suggested that there are
"anomalies" on a g a s - l i q u i d c r i t i c a l curve f o r a b i n a r y mixture,
not only at the c r i t i c a l azeotrope but a l s o at p o i n t s where the
c r i t i c a l curve passes through the extremum w i t h respect to changes
of pressure or temperature."
The second paper of the evening given by Howard H i p k i n of
B e c h t e l Corporation complimented the f i r s t i n that i t s t r e s s e d ,
from a much more p r a c t i c a l p o i n t of view, s p e c i f i c needs that w i l l
be encountered i n the near f u t u r e by i n d u s t r i a l designers d e a l i n g
w i t h methods f o r energy
what s y n t h e t i c f u e l s migh
what we know about such processes now p r e d i c t e d what they indeed
might be. He s t r e s s e d the need f o r heats of formation and Gibbs
energies of formations at higher temperatures, e s p e c i a l l y f o r c o a l
and o i l s h a l e ; f o r high temperature and pressure data e s p e c i a l l y
for p o l a r mixtures; and the need f o r c a l c u l a t i o n a l methods f o r
handling such data. As one example he held f o r t h the spectre to
an a n a l y s t of a five-phase system emerging from a L u r g i g a s i f i e r .
Rather extensive d i s c u s s i o n i n v o l v i n g a number of i n d i v i d u a l s
f o l l o w e d d e a l i n g w i t h the imminent needs f o r new energy sources
w i t h s m a l l l i k e l i h o o d of i t being s a t i s f i e d by n u c l e a r , s o l a r , or
geothermal power. However, severe problems e x i s t i n the u t i l i z a t i o n of c o a l or o i l shale i n terms of high c a p i t a l requirements
coupled w i t h the environmental r e s t r i c t i o n s on emissions from such
p l a n t s . One q u i t e c o n s i d e r a b l e dilemma that becomes apparent i s
that the production of energy from s y n t e h t i c f u e l s w i t h our
current technology would only be p r a c t i c a l at c u r r e n t c a p i t a l c o s t s
i f the s e l l i n g p r i c e of energy went up. However, i t i s q u i t e
evident that c a p i t a l costs are l i n k e d to energy c o s t s .
Thus, the consensus of the d i s c u s s i o n was that b e t t e r data are
needed at higher temperatures and pressures, and i n the i n i t i a l
stages, even r a t h e r "sloppy" data would be more u s e f u l than what i s
now a v a i l a b l e . This w i l l r e q u i r e b e t t e r m a t e r i a l s and may lead to
new techniques such as, f o r example, s u p e r c r i t i c a l s e p a r a t i o n
processes and higher temperature processes.
C e r t a i n l y the methods
we now have f o r e s t i m a t i n g such p r o p e r t i e s w i l l prove inadequate,
and new and b e t t e r methods w i l l c e r t a i n l y be r e q u i r e d . As i l l u s t r a t e d so g r a p h i c a l l y by the f i r s t t a l k of the evening these w i l l
undoubtedly be more d i f f i c u l t to develop and apply than current
methods. However, the general concensus was that i t i s q u i t e c l e a r
that the energy c r i s i s w i l l soon be upon us i n a much more s e r i o u s
sense than the general p u b l i c a p p r e c i a t e s , and we as s c i e n t i s t s
and engineers must begin now to seek s o l u t i o n s i n terms of new
data at more extreme c o n d i t i o n s and the thermodynamic framework
w i t h i n which to apply them.
f

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

420

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

References
1. Meijering, J. L., Phillips Res. Rep. (1950) 5, 333; (1951) 6,
183.
2. Griffiths, R. B. and Wheeler, J. C. Phys. Rev. (1970) 2, 1047.

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

21
A Group Contribution Molecular Model for Liquids
and Solutions Composed of the Groups
and

CH ,
3

CH ,
2

OH,

CO

T. NITTA, E. A. TUREK, R. A. GREENKORN, and K. C. CHAO


Purdue University, West Lafayette, IN 47907
Group i n t e r a c t i o n model
the d e s c r i p t i o n of a c t i v i t
t i o n s . Notable i n t h i s development are the p i o n e e r i n g work by
P i e r o t t i , Deal and Derr (]L), Wilson and Deal (2),
and subsequent
c o n t r i b u t i o n s by S c h e l l e r (3), R a t c l i f f and Chao ( 4 ) , Derr and
Deal ( 5 ) , and Fredenslund, Jones, and P r a u s n i t z ( 6 ) .
N i t t a e t . a l . (7) extended the group i n t e r a c t i o n model to
thermodynamic p r o p e r t i e s of pure p o l a r and non-polar l i q u i d s and
t h e i r s o l u t i o n s , i n c l u d i n g energy of v a p o r i z a t i o n , pvT r e l a t i o n s ,
excess p r o p e r t i e s and a c t i v i t y c o e f f i c i e n t s . The model i s based
on the c e l l theory w i t h a c e l l p a r t i t i o n f u n c t i o n d e r i v e d from
the C a r n a h a n - S t a r l i n g equation of s t a t e f o r hard spheres.
The
l a t t i c e energy i s made up of group i n t e r a c t i o n c o n t r i b u t i o n s .
An important advantage of the model by N i t t a e t . a l . i s i t s
a p p l i c a b i l i t y over a wide temperature range. The same group parameters used i n the same equations have been found to g i v e good
r e s u l t s at c o n d i t i o n s f o r which the c e l l model i s known to be
a p p l i c a b l e w h e r e the l i q u i d i s not "expanded", the reduced d e n s i t y
i s g r e a t e r than two and the temperature i s not much above the normal b o i l i n g p o i n t . I t i s not necessary to have d i f f e r e n t s e t s of
group parameter values f o r d i f f e r e n t temperatures.
N i t t a e t . a l . (7) presented the p r o p e r t i e s of the groups CH3,
CH2, OH, and CO and t h e i r i n t e r a c t i o n s . Comparisons of the model
and experimental data were made f o r a number of pure l i q u i d s and
their solutions.
A d d i t i o n a l comparisons of s o l u t i o n p r o p e r t i e s w i t h the model
c a l c u l a t e d values are presented here to cover the gamut of mixtures
made up of the given groups from the non-polar/non-polar, through
non-polar/polar, to p o l a r / p o l a r .
F i g u r e 1 shows the p r e d i c t e d a c t i v i t y c o e f f i c i e n t s of n-hexane
i n s o l u t i o n w i t h n-dodecane compared to experimental data by
Broensted and Koefoed ( 8 ) . The same agreement i s obtained between
our model and experimental data from the same source on the
mixtures of other n-alkanes.
F i g u r e 2 shows the p r e d i c t e d a c t i v i t y c o e f f i c i e n t s i n the
system ethanol/n-octane at 75C i n comparison w i t h experimental
421

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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P H A S E EQUILIBRIA

A N D FLUID PROPERTIES

IN C H E M I C A L INDUSTRY

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

21.

NITTA E T A L .

Group Contribution Molecular Model

423

data by Boublikova and Lu ( 9 ) . The agreement i s the same as that


p r e v i o u s l y reported by N i t t a e t . a l . (7) f o r the same system a t
45C w i t h data from the same source. There i s a remarkable change
i n a c t i v i t y c o e f f i c i e n t s i n t h i s system i n the temperature i n t e r v a l
of 30C. Thus the i n f i n i t e d i l u t i o n v a l u e of e t h a n o l i s reduced by
a f a c t o r of about two w h i l e that of n-octane i s reduced by only
about 10% w i t h t h i s temperature i n c r e a s e . This remarkable change
i s q u a n t i t a t i v e l y described by the model.
F i g u r e 3 shows the p r e d i c t e d a c t i v i t y c o e f f i c i e n t s i n
n-butanol/n-heptane a t 50C i n comparison w i t h the experimental data
of A r i s t o v i c h e t . a l . (10). The agreement that i s obtained here
f o r the h i g h a l c o h o l i s about the same as the p r e v i o u s l y reported
r e s u l t s (_7) f o r the lower a l c o h o l s .
F i g u r e 4 shows the p r e d i c t e d excess enthalpy of n-butanol/nheptane a t 15 and 55C i
Nguyen and R a t c l i f f (11)
and d e v i a t i o n s up to 30 cal/g-mole are observed f o r some compositions.
F i g u r e 5 through 8 show the a c t i v i t y c o e f f i c i e n t s i n the
system n-hexane/2-propanone a t four temperatures 45, 20, -5, and
-25C. Experimental data are from Schaefer and R a i l (12) a t 45 and
- 2 0 C , and from R a i l and Schaefer (JL3) a t 20 and -25C. The v a r i a t i o n
of the a c t i v i t y c o e f f i c i e n t s w i t h temperature appears to be quant i t a t i v e l y d e s c r i b e d by our model. The 45C isotherm was used i n
the development of the p r o p e r t i e s of the CO group and the model i s
t h e r e f o r e i n a sense f i t t e d to t h i s isotherm. But the other
isotherms were not used i n the development of the model, and the
c a l c u l a t i o n s f o r them are of a p r e d i c t i v e nature.
F i g u r e 9 shows the a c t i v i t y c o e f f i c i e n t s i n the system
2-propanal/n-hexanol (14). The molecular i n t e r a c t i o n s i n t h i s
p o l a r / p o l a r mixture i s complex l e a d i n g to an apparent maximum i n
the f i g u r e . The e x i s t e n c e of the maximum i s c o r r e c t l y p r e d i c t e d
by our model, but the c a l c u l a t e d v a l u e s seem to vary too r a p i d l y
at s m a l l c o n c e n t r a t i o n s of acetone. There a l s o seems to be
c o n s i d e r a b l e u n c e r t a i n t y and s c a t t e r i n g of the experimental data
i n the same range.
Acknowledgment
This work was supported by N a t i o n a l Science Foundation through
grants GK-16573 and ENG76-09190. D. W. Arnold a s s i s t e d i n the
calculations.

Abstract
The group contribution molecular model for liquids and solutions developed by Nitta et.al.is applied to properties of liquid
solutions made up of the groups CH , CH , OH, and CO, and the
results are compared with experimental data. A wide range of molecular species in mixtures is included over a wide temperature range.
3

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

424

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

IN C H E M I C A L INDUSTRY

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

21.

NITTA ET A L .

Group Contribution Molecular Model

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

425

426

P H A S E EQUILIBRIA

A N D F L U I D PROPERTIES

I N C H E M I C A L INDUSTRY

.2
.4
.6
MOLE FRRCTION N-HEXRNE

Figure 7. Activity coefficients in


n-hexane-2-propanone at 5C

~i

PREDICTED

cr
CD

_l

Figure 8. Activity coefficients in


n-hexane2-propanone at 20C

L_

.2
.4
.6
.8
MOLE FRRCTION N-HEXRNE

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

KO

21.

NITTA E T

AL.

Group Contribution Molecular Model

Figure 9. Activity coefficients in 2-propanone


n-hexanol at 1 atm

In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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P H A S E EQUILIBRIA A N D F L U I D PROPERTIES IN C H E M I C A L INDUSTRY

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In Phase Equilibria and Fluid Properties in the Chemical Industry; Storvick, T., et al.;
ACS Symposium Series; American Chemical Society: Washington, DC, 1977.

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