22 16 33

39

23

3 29

17 40
24

RENR9033-01
March 2007

8 27 41

13

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

18 34

10
MAIN AUX.

EE (LH)

PUMP or MOTOR

FF (RH)

19 32
25

11

37

TWO POSITION

ONE POSITION

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

21

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

15

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

35

36

26 30

28 20

12

38
22

26 30

16

40

3 29

27 41

35 23

PRESSURE

38

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

B9H1-UP

ROTATING SHAFTS

TEMPERATURE

SOLENOID
or MANUAL

SOLENOID

17

RETURN BELOW FLUID LEVEL

MEASUREMENT

16M Motor Grader

Hydraulic System

14

RETURN ABOVE FLUID LEVEL

PRESSURIZED

18 34

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

33

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

PEDAL

SPRING

REMOTE SUPPLY PRESSURE

25

19 32

LH VIEW

37

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

ACCUMULATORS

21

SPRING LOADED

11

CROSSING AND JOINING LINES

LINES CROSSING

GAS CHARGED

FIXED
DISPLACEMENT

15

39

24

36

13

28

20

10

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

SINGLE ACTING

HYDRAULIC MOTORS

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

INTERNAL
SUPPLY PRESSURE

COMPLETE

CROSS
FLOW

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

FLOW ALLOWED IN
EITHER DIRECTION

14

COMPONENT LOCATIONS

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

12

SERVICE BRAKES

Component Locations
Machine
Location

D-5,D-7,D-8

Accumulator Gp - Brake

260-9428

A-2 , B-2

Breather Assembly

9R-9925

B-8

Control Gp - Brake Pedal

301-4129

E-1

Cylinder Gp - Articulation

290-8074

D-6

Cylinder Gp - Blade Lift (LH)

270-7538

D-4 , E-7

Cylinder Gp - Blade Lift (RH)

270-7538

D-5 , E-8

Cylinder Gp - Blade Tip

9T-8944

F-3

Cylinder Gp - Center Shift

262-1905

F-4

Cylinder Gp - LH Steering

267-3863

E-3

10

Cylinder Gp - Ripper Lift

113-5264

D-7

11

Cylinder Gp - RH Steering

267-3863

E-2

12

Cylinder Gp - Side Shift

257-5083

F-4

13

Cylinder Gp - Wheel Lean

289-3054

F-6

14

Filter Gp - Pilot

191-9784

B-4

15

Filter Gp - Return

249-2307

A-8

16

Lock Gp - Center Shift

246-4477

D-4

17

Manifold Gp - Control Blade Cushion

253-1320

D-4 , D-5

18

Manifold Gp - Pilot Shutoff Solenoid

263-1790

B-5

19

Motor Gp - Circle Drive

9T-5977

F-6

20

Motor Gp - Fan

304-1005

A-3

21

Pump Gp - Fan / Brake

257-6832

B-7

22

Pump Gp - Implement / Steering

246-4486

B-6

23

Pump Gp - Secondary Steer

273-8714

A-5

24

Screen - Implement Control Valve (Front)

250-1420

E-3

25

Screen - Implement Control Valve (Rear)

250-1420

C-4

26

Screen - Steer Pilot Manifold Valve

6E-5066

C-2

27

Swivel - Blade

260-6502

F-4

28

Tank Gp - Hydrualic Oil

275-6574

B-8

29

Valve - Shuttle (Load Signal Resolver)

6R-7605

B-3

30

Valve Gp - Check (E)

231-7701

B-5

31

Valve Gp - Check (Implement / Steer)

255-3631

B-6

32

Valve Gp - Check (Secondary Steer)

9T-1013

A-5

33

Valve Gp - Constant Downforce

279-6521

D-7 ,D-8

34

Valve Gp - Cooler Bypass

266-1595

A-4

35

Valve Gp - Fan / Brake Control

251-8256

Valve Gp - Implement Control (Front)

B-3

36

F-2 thru F-8

37

Electrical Symbols Table

Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Generator

Electric Motor

29
Pressure Switch
(Adjustable)

Pressure Switch

19

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

23

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

AA

BB

Wire
Circuit Number
Identification

CC

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

(5-Bank) 261-3272
(6-Bank) 261-3273

Previous Standard

(7-Bank) 261-3274
Valve Gp - Implement Control (Rear)

Transducer
(Gas / Air)

Wire Color

Wire

(3-Bank) 261-3278
(4-Bank) 261-3281

C-4 thru C-8

38

A-5

39

325-PK-14

(6-Bank) 261-3283
Valve Gp - Relief (Secondary Steer)

9T-8071

Valve Gp - Steering Control

301-5359

D-2 thru D-3

40

Valve Gp - Steering Pilot Manifold

254-3415

C-1

41

B
Circuit Number
Identification

FW

(EXAMPLE VALVE)

SOS

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

Description

Schematic
Location

AA

Implement / Steering Pump Load Sense

B-6

BB

Implement / Steering Pump Pressure

B-5

CC

Pilot Supply Pressure

B-5

DD

Fan Motor Supply Pressure

A-3

EE

Service Brake LH Pressure

D-1

FF

Service Brake RH Pressure

D-1

Hydraulic Oil Sampling

B-6

SOS

35

15
19

15
DD

IMPLEMENT / STEERING CIRCUIT

Wire Gauge

FAN / BRAKE CONTROL

(Dimensions: 39 inches x 28 inches)

219-8035

30 Page,

Accumulator Gp - Blade Cushion

RENR9033-01

Part
Schematic
Number Location

Description

PLOW LIFT CYLINDER

PLOW ANGLE CYLINDER

CYLINDER GP
WHEEL LEAN
289-3054

CYLINDER GP
SIDE SHIFT
257-5083

VALVE GP
IMPLEMENT
CONTROL
(FRONT)
261-3272 (5-BANK)
261-3273 (6-BANK)
261-3274 (7-BANK)

SWIVEL
BLADE
260-6502

CYLINDER GP
BLADE TIP
9T-8944

CYLINDER GP
CENTER SHIFT
262-1905

MOTOR GP
CIRCLE DRIVE
9T-5977

LINES GROUP COLOR DESCRIPTIONS

IMPLEMENT & STEERING PUMP OUTPUT
SECONDARY STEERING PUMP OUTPUT
CENTERSHIFT LOCK CONTROL CIRCUIT
FAN & BRAKE PUMP OUTPUT

CENTERSHIFT CYLINDER CONTROL CIRCUIT

SIDE SHIFT CYLINDER CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE

STEERING CYLINDER CONTROL CIRCUIT

BLADE TIP CYLINDER CONTROL CIRCUIT
PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

CONTROL GP
BRAKE PEDAL
301-4129

PLOW LIFT

PLOW ANGLE
CYLINDER GP
BLADE LIFT (LH)
270-7538

ACCUMULATOR
BLADE CUSHION
219-8035

CYLINDER GP
BLADE LIFT (RH)
270-7538

WHEEL LEAN

CIRCLE DRIVE

CENTER SHIFT

ACCUMULATOR
BLADE CUSHION
219-8035
CYLINDER GP
BLADE LIFT (RH)
270-7538

CYLINDER GP
BLADE LIFT (LH)
2270-7538

CONSTANT
FORCE
ATTACHMENT

ACCUMULATOR
BLADE CUSHION
219-8035

CYLINDER GP
ARTICULATE
290-8074

VALVE GP
CONTANT FORCE
279-6521

VALVE GP
CONTANT FORCE
279-6521

SIDE SHIFT

BLADE TIP

CYLINDER GP
LH STEERING
267-3863

ACCUMULATOR
BLADE CUSHION
219-8035

CL

VALVE GP
STEERING
CONTROL
308-0935

CR

EE
FF

CENTER SHIFT
LOCK

LE

30 Page, Color 2 (Dimesions 39 Inches X 28 Inches)

CYLINDER GP
RH STEERING
267-3863

LOCK GP
CENTER SHIFT
298-2600

CYLINDER GP
RIPPER LIFT
113-5264

RENR9033-01

SCREEN
FRONT IMPLEMENT
CONTROL VALVE
250-1420

CONNECTS TO
BLADE LIFT
LT VALVE

WING CYLINDERS SYMBOLS

SAME AS PLOW CYLINDERS

CONNECTS TO
BLADE LIFT
RT VALVE

WING CYLINDERS SYMBOLS

SAME AS PLOW CYLINDERS

MANIFOLD GP
BLADE CUSHION
(NOTE C)
253-1320

VALVE GP
261-3278 (4-BANK)
261-3281 (5-BANK)
261-3283 (6-BANK)

MANIFOLD GP
BLADE CUSHION
(NOTE C)
253-1320

L
R

RE

A
VALVE GP
STEERING PILOT
MANIFOLD
254-3415

)(

Ps

EF
Ts

WING TILT

WING LIFT

BREATHER AS
9R-9925

ARTICULATION

RIPPER

TANK GP
HYDRAULIC
275-6574

AA
PUMP GP
FAN/BRAKE
257-6832

VALVE GP
CHECK (IMP/STEER)
255-3631

BLADE LIFT (RIGHT)

BLADE LIFT (LEFT)

CC

BB

SCREEN
REAR IMPLEMENT
CONTROL VALVE
250-1420

PUMP GP
IMPLEMENT/
STEERING
246-4486

LS

T
SCREEN
(STEER PILOT
MANIFOLD
VALVE)
6E-5066

VALVE
SHUTTLE
(LOAD SIGNAL
RESOLVER)
6R-7605

PS

LS
A1

SCREEN
(FAN/BRAKE
CONTROL)
6E-5066
VALVE GP
CHECK
(SEC STEER)
9T-1013
FILTER GP
RETURN
249-2307

VALVE GP
CHECK(E)
231-7701

MANIFOLD GP
PILOT SHUTOFF
SOLENOID
263-1790

SOS

ACCUMULATOR GP
CE BRAKE
260-9428

FILTER GP
PILOT
191-9784

LINE PATTERNS

A2

Pressure Line
Pilot / Load Sensing Pressure
Drain / Return Lines

FAN/BRAKE PUMP

Component Group

IMPLEMENT/
STEERING

T
VALVE GP
RELIEF
(SEC STEER)
9T-8071

DD

MOTOR GP
FAN
304-1005

VALVE GP
COOLER
BYPASS
266-1595

Attachment

VALVE GP
FAN/BRAKE
CONTROL
251-8256

Air Line

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE 16M Motor Grader

PART #: 254-7844 CH02

PUMP GP
SECONDARY
STEER
273-8714

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations