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Abstract: - At present, the tendency to implement the condition-based maintenance (CBM), which allows the
optimization of the expenses for equipment monitoring, is more and more evident; also, the transformer substations
with remote monitoring are increasingly used. This paper reviews all the advantages of the on-line monitoring and
presents an equipment for on-line monitoring of bushings, which is the own contribution of specialists who are the
authors of this paper. The paper presents a study of the temperature field, using the finite element method. For
carrying out this study, the 3D modelling of the above mentioned bushing was performed. The analysis study is
done taking into account the extreme thermal stresses, focusing at the level of the first cooling wing section of the
ceramic insulator. This fact enables to justify the tanδ variation in time, depending on the transformer loading and
the environmental conditions.
before the middle of their life time [1]. - use of a modified Schering bridge, where special
The high electric field gradients in the bushing methods are taken for suppressing the disturbances
insulation and the high working temperature (standard capacitor supplied at the low voltage side of
contribute to the acceleration of insulation ageing. a voltage transformer connected on the same phase as
The explosion of the bushing can damage the the tested object, replacement of the conventional null
transformer tank, can generate an extended fire by indicator by a microcontroller-based measuring device
transformer oil ignition, and fire in the bundle of fitted out with adaptive filtration).The equipment has
cables in the electric switch box or in the control room in its structure standard components which require
through the secondary wiring. special metrological verifications, is bulky and could
A damage of the bushing leads to financial losses be achieved with high costs.
(between 1 and 3 million of dollars) to the insurers, The equipment achieved by this method
both for physical damages and for the disturbances implementation allows monitoring the dielectric
of the affairs in the companies they are serving.. dissipation factor (tan δ), but is very expensive.
These losses can reach, in exceptional situations, tens - vector addition of the capacitive currents of the
million of dollars. bushings mounted on the three phases and detection of
The explosion can generate material damages and the unbalance current (Fig.1)
human life losses because of the porcelain pieces
spread at long distance and with a very high speed.
The traditional diagnosis systems of the bushing
insulation are based on periodical measurements of
insulation loss factor, once within 2-3 years. In such
case, it is necessary to put the transformers out of
service and to measure tanδ at an applied voltage of
10 kV. The disadvantages of this traditional method
for monitoring the bushing insulation are the
following:
-The testing frequency arbitrarily chosen is not Figure 1 - Block diagram of capacitive current
usually correlated with the failure rate development. acquisition
The practice proved that the period between the Where:
measurements must not exceed 100 days to detect A, B, C – bushings under potential
95% from the defective bushings, and this is C1 - main capacity of the bushing
practically unacceptable;
C2 - capacity of the last layer of the bushing
-The measurements for tanδ performed at an applied
voltage of 10 kV are not relevant for the actual I A , I B , I C - capacitive currents acquired at the
condition of the bushing insulation. The bushing measuring terminals
measurements at rated voltage, performed on the IΣ - vector adder
bushings where partial discharges appear, showed
values of 5-8 times higher than those measured at 10
On the basis of the analysis on the magnitude and
kV. The oil deterioration at high temperatures
generates chemical modifications and sediment phase of the unbalance current ∆I Σ (Fig.2) the degree
accumulations leading to the failures of the bushings. of modification for the dielectric properties of
The detection of this type of fault at the voltage of 10 bushings is found; the disadvantage is that it does not
kV can be very difficult, even by tanδ measurement at present on line the value of tan δ for each bushing.
the rated voltage.
-The traditional testing methods require a lot of work
and the putting out of service for a long time.
By these reasons it is preferable to use on-line
monitoring methods for the bushings.
Bushing monitoring methods known at present are
presented below:
- determination of initial phases of the taking into account the Joule losses in the terminal
fundamentals and the dielectric losses in the capacitor, also their
M M' variation with temperature. The external temperature
ϕ1 = arctan 1 (13) ϕ1' = arctan '1 (14)
N1 N1 is considered as being given: θ e .
where, The calculation model is presented in Figure 7. The
ϕ1 = the initial phase of the fundamental of rated current IN flows through the terminal with
the signal taken over from the measuring diameter de, generating on the unit of length the Joule
terminal of the bushing; losses [11]:
4
ϕ1' = the initial phase of the fundamental of P0 = k r ⋅ ρ 0 ⋅ (1 + α 0 ⋅ θ 0 ) ⋅ ⋅ I N2 (20)
reference signal taken over from the π ⋅ d e2
measuring terminals of the voltage
transformer corresponding to the measured
bushing.
Noting: δ 1 = ϕ1 − ϕ1' (15)
The loss dielectric factor is:
tan δ = tan (90 0 − δ 1 ) (16)
For non-sinusoidal state we have:
1
u = ∫ idt (17)
C
du ∞
i=C = ∑ 2kCωU k (18)
Figure 7 – Bushing calculation model
dt 1
From here:
Here, kr is the skin effect factor, ρ0 is the resistivity of
I k = kCωU k (19)
the terminal material and α0 is the temperature
Thus, by calculation, the own capacity of the bushing coefficient at 0°C, and θ0 is the terminal temperature
is obtained. in °C.
Further on, the increasing factor for the resistance of
the solid circular cylindrical conductor is calculated.
One considers the case the solid circular cylindrical
conductor with diameter d, resistivity ρr and
temperature coefficient αr at the reference temperature
θr and relative permeability µ r, in sinusoidal
alternating current having the frequency f.
One calculates firstly the resistivity ρ0 and the
temperature coefficient α0 at 0°C:
αr
ρ 0 = ρ r ⋅ (1 − α r ⋅ θ r ), α 0 = (21)
1 − α r ⋅θ r
One notes:
d 2 ⋅π ⋅ f ⋅ µ0 ⋅ µ r
Figure 6 – Monitoring equipment mounted in the ξ0 = ⋅ (22)
station 4 ρ0
ξ0
ξ= (23)
1 + α 0 ⋅θ
4. Calculation of bushing heating under
if θ is the conductor temperature.
long time duty and thermal capacity From the theory of the skin effect, the following
expression of the complex inner impedance of the
The calculation is performed in a covering manner,
cylindrical conductor is set:
supposing that the axial thermal flux is neglected, but
J 0 ⋅ (2 ⋅ ζ ) = ∑
∞
(− 1)
k
⋅ ζ 2k (27)
thermal resistance per unit of length:
1 d 1 d − de
k =0 (k !) 2
R0 = ⋅ ln i ≈ ⋅ i (33)
2 ⋅ π ⋅ λu de π ⋅ λu d i + d e
J 1 ⋅ (2 ⋅ ζ ) = ζ ∑
∞
( − 1)
k
⋅ ζ 2k (28) Towards the environment, the terminal is bounded by
k =0 (k!) ⋅ (k + 1)
2
a flange with outer diameter df and it transmits heat to
The following expression is derived: the environment with temperature θe by a release
∞ ∞
factor αe (16 - 32 W/m2 C). It results a thermal
1
4
1
1− ζ 2 + ⋅ζ 4 − ⋅ζ 6 + K
36
∑a
0
k ∑ (u
0
k + j ⋅ vk )
resistance per unit of length
kz = = k
= ∞
1 1 1 1
1− ⋅ζ 2 + ⋅ζ 4 −
2 12 144
⋅ζ 6 + K ∑b k ∑ (x k + j ⋅ yk ) Re = (34)
0 0
π ⋅αe ⋅ d f
(29)
The coefficients of the series from the numerator and If the bushing flange is fixed on the transformer tank,
denominator are determined step by step, using the one could consider Re≈0, and for θe the maximum
algorithm: temperature of the oil at the level of transformer cap
(θe ≈ 90°C) is taken.
2 a
a1 = 1 and then a k +1 = − a k ⋅ ζ şi b k = k The capacitor bushing itself is made of n layers
k + 1 k +1 numbered 1....n, from inside towards outside. The
(30) layer numbered by k is comprised between the
respectively u1 = 1 and then diameters dk-1 and dk, has a middle temperature θk, the
uk x vk y voltage Uk is applied on it; dielectric losses per unit of
xk = , vk = ξ 2 ⋅ k , yk = , u k +1 = −ξ 2 ⋅ k
2k + 1 2k + 1 2k + 2 2k + 2 length, Pk, are developed within the layer. On each
(31) diameter dk an enclosure (foil) with axial length lk is
The series being with oscillating sign terms, they are located. The geometric permeance per unit of length
added until the modulus of the added term decreases for the layer k is symbolized by Λk :
below the modulus of the sum multiplied with relative 2π d + d k −1
tolerance.
Λk = ≈π ⋅ k , k ∈ (1, n ) (35)
dk d k − d k −1
The algorithm is a stable one, in simple accuracy, up ln
d k −1
to ξ = 5 , limit sufficient for practice. Further on,
The dielectric losses per unit of length for the layer k
asymptotic developments could be used.
are expressed as:
The factor for increasing the resistance, kr , represents
the real part of the factor k z .
Pk = pd ⋅ Λ k ⋅ eσ (θ k −θ d ) ⋅ U k2 , k ∈ (1, n ) (36)
where pd is the volume density of the dielectric losses
Rel i
kr = = Re⋅ (k z ) (32) at reference temperature θd and for the unit of electric
Rel 0 field strength, and σ is the temperature coefficient for
the exponential variation of specific losses.
Note – In general, the relation from below is valid: from bushing inside and outside (calculated by the
pd = 2 ⋅ π ⋅ f ⋅ ε 0 ⋅ ε r ⋅ tgδ (37) relation 42) Temperatures are immediately determined
by the relation:
where f is the frequency, ε0 is the vacuum k
detecting which one it is.The method is used Conference on Live Maintenance – ICOLIM
especially in the United States where there are utilized – 2004”, Bucureşti, România, 2004.
bushings with paper armatures having applied a semi- [4]. Nedelcuţ D., Bică M., Ţălu M., Monitoring
conducting varnish on them, which migrates in time in of Capacitor-Type Bushings Considerations
oil. Following this disequilibrium all the 3 capacitor- Regarding the Influence on Thermal Field
type bushings are replaced. The method presented in Distribution on Dielectric Losses, IASTED
this paper allows the early detection of the faulty Conference – Power and Energy Systems
bushing and its replacement before the appearance of EuroPES 2005, Benalmadena, Spain.
a failure danger. At present 12 pcs. of this type of [5] Nedelcuţ D., Marinescu A., Sacerdoţianu D.,
monitoring equipment are mounted and they are Pătru I., Purcaru I. - Equipment for on-line
continuously monitored by the authors, but until now monitoring of capacitor-type bushings,
no non-conformities were found in equipment CIGRE WORKING GROUP D1.02 Meeting,
operation. Romania, Eforie,2005
The presented method and equipment is the object of [6] Roth, A., Hochspannungstechnik, IV
author’s patent. edition, Wien, 1959
As a result of the experiments, the equipment has been [7] Wang N., Lu F.C., Li H.M., Analytical
provided with soft filtration enabling to remove the Processing of On-Line Monitored
influence of load variation and environmental factors Dissipation Factor Based on Morphological
on the variation of dielectric losses, making possible a Filter, IEEE, 2004
rigorous monitoring and just-in time alarm in case of a [8] Ifrim A., Notinger P., Electrotechnical
fault occurrence. Materials, EDP, Bucureşti, 1979
[9] Kuchler A., Neumann C., Koch N., Loppach
K., Krause C., Alff J.J., Condition
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