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Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
characterise some known polarisation in many cases easier and more accepted to
phenomena. interpret data in frequency domain than in time
The electrical insulation of high voltage rotating domain [6].
machines is one of the most important parts of The time domain measurements have the
generators und motors with respect to the advantage of requiring the shorter time to
manufacturing costs as well as to maintenance determine the low frequency dielectric response
and life time aspects. Defects in the stator and the measurement can be easily set up.
insulating system may be created by combined Contrariwise because of the bandwidth of the
thermal, mechanical, electrical and current measuring instrument, mechanical
environmental stresses during operation, switching of high voltage and rise time of the
resulting in gradual deterioration [4]. It is of great high voltage source, the measurement of the high
importance, that the aging condition of the frequency dielectric response with time domain
insulation can be evaluated based on non- methods is difficult, if the conventional set up is
destructive characteristic parameters. Today, the used. Therefore for recording the first result a
estimation of the aging state of the insulating minimal time delay is necessary. That means that
system and remaining lifetime of a machine is the time domain methods are more ideal for low
based on experience and empirical laws found by frequency while frequency domain methods suit
extensive testing and dielectric measurements on for high frequency measurements.
machines and on model insulators [5]. Furthermore in comparison with time domain
In this paper, after a review of the basic theory methods the frequency domain measurement has
and measurement principle of dielectric response the advantage, that it is a narrow band
in the time and frequency domain, the results of measurement method which makes it easy to
the investigations in both domains will be filter noise especially for higher frequencies [7].
presented. The effect of humidity on the This advantage can be very important for
dielectric response of the insulating systems of measurements on low loss materials or on-site.
rotating machines will be discussed and shown, A comparison between time domain measuring
how the changes within the insulating system in methods (RV and PDC) also makes it clear, that
the course of the applied thermo-electrical and although RV measurement is less noise-sensitive
sole electrical aging procedures can be reflected and is simple to set up on-site, the measuring
by the dielectric response parameters. results are sensitive to leakage currents due to the
input impedance of the measuring instrument,
Advantages and difficulties of different polluted terminations, length and electrical
measurement methods characteristics of the connecting cable.
The dielectric response analysis method is based Furthermore the test duration is often longer and
on broad range measurements in time and the response of RV depends critically on the
frequency domain. The used methods in time duration of charging and grounding [8]. Also the
domain are polarization/depolarization current transformation of the RV measured data to the
(PDC) and recovery voltage (RV) measurements frequency domain is more difficult then for PDC
and in frequency domain the dissipation factor measured data.
tan ( ) and the complex capacitance C( )
measurements. All of the dielectric spectroscopy Basic theory of dielectric response
methods are based on measuring the conduction If a given electric field E(t) is applied to a
and dielectric polarization response in time and dielectric material both the free and bond
frequency domain and they should provide charges will give rise to sources inside the
equivalent results in theory if the dielectric material in form of charge and current
material can be described as a linear system. In densities which will give rise to a magnetic
this case the measured data can be transferred field H(t) with density B(t) according to
from one domain to another. This is important Maxwell’s equations [9]. The current density
for high voltage insulating materials because it is
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Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
3
Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
10-8
0.00 Ipol
Ipol
Idepol
Figure 2: Used stator bar as test object Idpol
Current (A)
0.00
10-9
delta function as shown in Figure 3. A DC Figure 4: Polarization and depolarization current (tc=10000
source is used for charging the test object and s, Uc=2 kV, C0=375 pF, RT)
a Pico-Amperemeter is used to measure the
polarization and depolarization current. The The measured loss factor and capacitance as a
whole measurement set-up is automatically function of the frequency on the same new
factory produced stator bar is shown in Figure 5.
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Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
1.70
0.00 0.04 The measuring results of the dissipation factor
tan
tan dδ
and capacitance as a function of the frequency
1.60
0.00 C 0.03 during the thermo-electrical aging processes are
presented in Figure 6. The dissipation factor
C (nF)
tan δ
0.00
1.50 0.02
and the capacitance at all frequencies firstly
0.00
1.40 0.01 shift towards lower values due to the
reduction of humidity and post curing
1.30
0.00 0.00 processes of the insulation due to the heating.
10-4 4.64E-03
10-3 10-2 10-12.15E+00
100 101 101.00E+03
2
103 This change is at low frequencies greater than
Freqency (Hz) at high frequencies. Hence the frequency
Figure 5: Dissipation factor und capacitance as dependence of the dissipation factor is
function of frequency (C0=375 pF, RT) decreased. Afterwards the loss factor
increases with the development of the aging
The dielectric response function for a finite process. This change is not the equal at all
charging period of tc=10000 seconds is frequencies and the changes at lower
estimated from the depolarisation current frequencies (f<1 mHz) are very small. The
according to Equation (5) and the application loss factor for aged material shows some local
of the last square optimization algorithm. maximums, whose position and height change
Equation (9) presents the calculated dielectric with the aging time.
response function for the new factory The measuring results of the capacitance as
produced stator bars and confirms that the function of frequency show, that the
dielectric response function of the insulating capacitance decreases in general at all
system of high voltage rotating machines frequencies with the aging time. The changes
follows the “Curie- von Schweidler” model. in the high frequencies are clearly more
Also the DC conductivity is estimated pronounced and thus the frequency
dependence of the capacitance is increased.
according to Equation (6) at the last measured
points to σ0 ≈ 2×10-16 S/m. New
0.03
f (t ) = At − n = 0.033 t −0.85 (9) After 1500 h
After 3000 h
Dielectric response behavior under After 4500 h
0.02
tan δ
1.50
0.00
aging processes the same stator bars (C0=375
pF) are stressed by the application of 1.30
0.00
electrical stress of 5.5 kV/mm (10 kV, 50 Hz)
and thermal stress of 150°C. The electrical 1.10
0.00
field is approximately 1.7 times higher than 0-4
10 0 -3 0.01
10 10-2 0.1
10-1 10
1 0 101 100
102 100
103
the nominal value. Due to this accelerated 0
Frequency (Hz)
aging an electrical breakdown occurred within
Figure 6: Dissipation factor und capacitance as a
the insulation of the stator bar after 7183
function of the frequency during the thermo-electrical
hours. aging process (C0=375 pF, RT)
5
Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
0.00
10-7 of the depolarization current curve with some
exponential components. The number of
10-8
0.00 exponential terms can be thus chosen that
there is at least one term per each measuring
Current (A)
New
10-9
0.00 After 1500 h decade. E.g. if the depolarization current has
After 3000 h
After 4500 h been measured from 1 to 1000 seconds it is
10-10
0.00 After 5300 h estimated at least with three exponential terms
After 6500 h
After 7000 h as follows:
10-11
0.00 t t t
− − −
τ1 τ2 τ3
10-1
0.1 1010 10 1 102
100 103
1000
idepol (t ) ≈ A1e + A2 e + A3 e (13)
Time (s)
The constants of A1,2,3 and 1,2,3 can be
Figure 7: Depolarization current during the thermo-electrical
calculated with the help of a nonlinear
aging process (tc=10000 s, Uc=2 kV, C0=375 pF, RT)
optimization algorithm. The constants 1, 2
The change of the dielectric response in time and 3 represent the relaxation time of the
domain during the thermo-electrical aging different polarization mechanisms and can be
processes is presented in Figure 7. This figure considered as the specific parameters, which
confirms the measuring results of the react to the aging processes within the
frequency domain. While the changes of the insulation. From the depolarization current
measured depolarization current at longer measuring results at different aging times the
times (t>100 s) are very low, the change at relaxation time constants have been calculated.
short times is significant. That means, that The calculated results are represented in Figure
thermal and electrical stresses cause an 8. From this figure it can to be recognized that
increase of the polarization and depolarization the reaction of the relaxation time constants on
current, which affects more the fast than the the changes within the insulation is significant,
slow polarization processes. particularly the time constants 1 und 2
If the dielectric response function is estimated reflect very well the changes within the
with the “Curie- von Schweidler” model at insulation due to the thermo-electrical stresses.
different aging condition the dielectric While they first decrease because of the
response function constants (A and n) can be reduction of humidity and post curing processes
considered as sensitive parameters on the within the insulation, they rise clearly thereafter
aging process, as listed in Table 1. These with increasing aging time.
constants first decrease because of the 7
Relaxation Time Constants (s)
τ1
ta1
reduction of humidity and the post curing 6
τ2 (x10)
ta2
process of the insulation by heating. After that 5
τ3 (x100)
ta3
they increase with the aging time. 4
3
Table 1: The estimated dielectric response function 2
parameters (A, n) as function of aging time
1
A n
Aging Time (h)
(×10-3) 0
0 1500 3000 4500 5800 6500 7000
0 31 0.83
1500 8 0.78 Aging Duration (h)
3000 8 0.81
Figure 8: Change of the relaxation time constants during
4500 11 0.83
the thermo-electrical aging process (tc=10000 s, Uc=2 kV,
5800 17 0.94
C0=375 pF, RT)
6500 27 0.91
7000 33 1.01
The main chemical reaction in the organic
parts of the insulating system (Epoxy resin)
Another method to analyze the measuring due to thermal aging is the splitting of the
data in the time domain is the approximation high weight molecules in the Epoxy network
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Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
and the generation of molecules with low during an accelerated electrical aging process
weight. If an oxygen molecule is near a on stator bars with C0=375 pF at room
broken end of the polymer chain, a chemical temperature are presented in Figures 9 and 10.
reaction occurs by bonding the oxygen with The test objects were aged by application of a
the broken end. This process is called sole electrical stress of 8.3 kV/mm (15 kV, 50
oxidation and gradually makes the insulation Hz). This electrical field is approximately 2.5
brittle [13]. Such processes produce both times higher then the nominal value. Due to
volatile gaseous products (H2O, CO, CO2) as this accelerated aging an electrical breakdown
well as solid low-molecular and Oligomer
occurred within the insulation of the stator bar
components (Methylcyclo-pentadien, to a
after 5825 hours. The last measurements have
lesser extent Methyl-, Vinyl- and
Ethylchloride) which are trapped in the resin. been done 125 hours before electrical
Since these components are mostly polar, they breakdown.
exhibit more dielectric losses which can be 10-7
New
observed in the curves of the dielectric After 2600 h
10-8
response in the time and frequency domain. After 5700 h
Current (A)
Another process, which contributes to the
10-9
degradation of the Epoxy resin and to the
increase of the dielectric losses, is a gradual
10-10
weakening of the adhesive strength of the
binding components. Thus the present free
10-11
volume within the epoxy resin increases 10-1 100 101 102 103
which allows increased mobility of the polar Time (s)
groups and components [14]. Therefore an
Figure 9: Depolarization current during the electrical
increase of the dielectric losses in an stress (tc=10000 s, Uc=2 kV, C0=375 pF, RT)
insulating system of the high voltage rotating
machine over the years will be an indication 0.04
of insulation aging. New
After 2600 h
0.03
Dielectric response behavior under After 5700 h
tan δ
The figures show no significant changes in In order to understand the influence of the
the dielectric response curves in time and humidity on the dielectric properties, the
frequency domain due to the electrical stress. dielectric response measurements have been
This means, that the influence of the sole done in the time and frequency domain on the
electrical stress on the polarization insulating system of high voltage machines
mechanisms in the insulation is negligible. with different humidity condition. Therefore
Therefore it is believed, that the degradation stator bars with a geometric capacitance of
of insulating materials due to such sole C0=254 pF have been put in water at room
electrical stress could not be recognised well temperature for some weeks and afterwards
by dielectric response measurement. the dielectric response was measured. The
measurements were periodically
Effect of the moisture on dielectric accomplished also after certain times, by
response drying at temperature of 25 °C, 40 °C and 70
For the condition evaluation of the insulating °C. Figure 11 shows the change in dissipation
systems beside of the aging the determination factor and capacitance at different states
of the moisture content is very important, which are described in Table 2.
because a local heating of wet parts within the The measuring results confirm the sensitivity
insulation can lead to a thermal breakdown. In of the dielectric response to water content in
machines the pollution of insulating material the high and low frequency, although the
by water may occur accidentally. In large changes in low frequency are more dominant.
generators, stator bars are cooled by water The dielectric losses increase because the
circulation within hollow strands and if leaks water molecule is polar and the rising water
appear in the cooling system due to vibration content of the insulation causes an increase in
and mechanical stress, water may come in the orientation polarization processes, beside
contact with the solid insulation at some other physical and chemical degradations
places [15]. The machine insulation can suck which may also lead to an increase of the
water according to capillary effect. The water polarization and conduction processes. The
absorption will also occur when machines are dissipation factor in the wet condition exhibits
stored in badly ventilated places with high a local peak, which shifts toward low
humidity, in case of longer out of service in frequencies with drying process within the
the high humidity season or due to direct insulation and finally disappears. The
water absorption e.g. on transport as well as capacitance or relative permittivity also shows
with the entrance of water vapor [16]. an increase with water absorption and return
The degradation caused by water can be due to original values within the drying progress.
to both chemical and physical mechanisms.
The chemical degradation mechanisms Table 2: Description of different states of the
presented measuring results
generate ions [17], due to water reaction with
components of material (epoxy, glass, mica). State Description
This tends to reduce adhesion between these 1 new manufactured stator bar (relatively dry)
2 after some weeks in water and some days
components. The physical degradation drying at 25 °C (relatively wet)
implies the formation of water layers around 3 after moreover 20 days drying at 25 °C
the fillers [18]. As a result, it was suggested, 4 after moreover 20 days drying at 25 °C
5 after moreover 5 days drying at 40 °C
that interfacial polarization at the interface 6 after moreover 3 days drying at 70 °C
between the resin and fillers increase because 7 after moreover 3 days drying at 70 °C
of the water absorption at this place [15].
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Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
0.04 Conclusion
1
2 The dielectric spectroscopy in the time and
3
0.03 4 frequency domain is a useful tool to quantify
5
and diagnose the electrical insulating systems.
tan δ
6
0.02 7
The measuring results presented in this paper
0.01
show, that the sensitivity of the polarization
and conduction processes on the changes
0 within the insulating system of high voltage
10-3 0.01
0.001 10-2 10-1
0.1 10
10 101
10 102 1000
100 103 rotating machines due to aging processes and
Frequency (Hz)
moisture content allows the study and
0.00
1.05 evaluation of the insulating condition. The
1
1.00
0.00 2 dielectric response measurements can be done
3
4
in the both time and frequency domain, both
0.95
0.00
having their own advantages and
C (nF)
5
6
0.90
0.00 7 disadvantages.
0.85
The investigations with accelerated thermal
0.00
and electrical aging procedures on the
0.80
0.00 machine insulation show, that the dielectric
10-3 0.01
0.001 10-2 0.1
10-1 10
1
0
101
10 102 1000
100 103
response reflects well the thermal degradation
Frequency (Hz)
of the insulating material, although the
Figure 11: Dissipation factor und capacitance as a degradation due to a sole electrical stress
function of the frequency at different water content
conditions (C0=375 pF, RT) could not be detected well with the dielectric
response measurement.
As characteristic criteria in the time domain,
A comparison between the water content and which are sensitive to changes within the
the aging influence on the dielectric response insulation the constants of dielectric response
in the frequency domain clarifies that function (A and n) or the relaxation time
although in general both of them lead to constants ( 1, 2) can be monitored. In the
increase of the dissipation factor, their frequency domain beside the changes in
influence on the capacitance is different. absolute value of dielectric loss and
While the increase of the water content leads capacitance in different frequencies the
to a rise of the capacitance in all frequencies, position and height of the local maximums in
the capacitance generally decreases within the the dissipation factor curves can also be very
thermo-electrical aging as shown in Figure 6. significant.
On the other hand the influence of the
humidity and aging on the capacitance is in Acknowledgment
the low and high frequency ranges different. The authors gratefully acknowledge GE
The humidity affects more the low frequency Energy Management Services GmbH and
values, while the effect of aging is more Programma Electronic AB for letting us to
remarkable in the high frequency range. From use the IDA 200 Insulation Diagnostic
this observation it can be concluded, that the System, the German Academic Exchange
change in the capacitance as well as relative Service (DAAD) for financial support and
permittivity can be considered as an important Siemens AG Large Drives for material
parameter to separate the influence of the support.
humidity and aging and to evaluate the
condition of the insulation.
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Dielectric Response Studies on Insulating System of High Voltage Rotating Machines
20th International Power System Conference
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