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"Switch Mode Power Supply": B.Tech IV
"Switch Mode Power Supply": B.Tech IV
Raj Rakesh
B.Tech IV
MR. M. A. MULLA
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CERTIFICATE
This is to certify that the seminar report titled “Switch Mode Power Supply” submitted
by Mr. Raj Rakesh Roll No. U06EE542, is record of bonafide work carried out by
him, in partial fulfillment of the requirement for the award of the Degree of Bachelor of
Technology (Electrical Engineering).
Date: -
GUIDE HOD
(Mr. M. A. Mulla) (Prof. Mrs. V. A. Shah)
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ACKNOWLEDGMENT
I must acknowledge the strength, energy and patience that almighty GOD bestowed upon
me to start & accomplish this work with the support of all concerned, a few of them I am
trying to name hereunder.
I would like to express my sincere respect and profound gratitude to Prof. V.A. Shah,
Head of Electrical Engineering Department for supporting me and providing the facilities
for my seminar work.
I would also like to thank all the teaching and non teaching staff for cooperating with me
and providing valuable advice which helped me in the completion of this seminar.
R
AJ RAKESH (U06EE542)
B. Tech IV, EED, SVNIT
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CONTENTS
Title Page
No.
Abstract 5
List Of Figures 6
List Of Abbreviations Used 7
References 31
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ABSTRACT
The report is an overview of Switch Mode Power Supply abbreviated as SMPS. The
purpose of report is to provide a general understanding of SMPS and its applications.
There is a brief discussion of historical development of SMPS, followed by the common
topologies of the same. The principle of operation is described which is almost same for
all the topologies. Then the steady state analysis is discussed to have an insight of the
operation under ideal and real conditions. The details of operation and output of common
SMPS topologies is presented. The comparison of SMPS and Linear Regulators is shown
which justifies the continuously increasing use of the SMPS. Everything has a dark side
too. SMPSs are not the exception. They too have drawbacks and are discussed. Finally
the wide areas of application of SMPS in present scenario are discussed.
5
LIST OF FIGURES
6
LIST OF ABBREVIATIONS
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CHAPTER 1: INTRODUCTION
Switch Mode Power Supplies i.e. SMPSs are the consequence of the never ending urge of
smaller and lighter yet efficient power supply to our electrical and electronic devices.
The majority of electronic DC loads are supplied from standard power sources.
Unfortunately, standard source voltages may not match the levels required by
microprocessors, motors, LEDs, or other loads, especially when the source voltage is not
regulated. Battery-powered devices are prime examples of the problem: the typical
voltage of a standard Li+ cell or NiMH stack is either too high/low or drops too far
during discharge to be used in conventional applications.
Considering the multiple DC voltage levels required by many electronic devices, we need
a way to convert standard power-source potentials into the voltages dictated by the load.
Voltage conversion must be a versatile, efficient, reliable process. Switch-mode power
supplies (SMPSs) are frequently used to provide the various levels of DC output power
needed for modern applications, and are indispensable in achieving highly efficient,
reliable DC-DC power-conversion systems.
The versatility of SMPSs solves the problem of converting a standard source voltage into
a usable, specified output voltage. There are numerous SMPS topologies, which are
classified into fundamental categories—these power supplies step up, step down, invert,
or even step up and down the input voltage.
Unlike linear regulators, which can only step down an input, SMPS are attractive because
a topology can be selected to fit nearly any output voltage.
Switch Mode power supplies use the principle of quantized power transfer to implement
voltage regulation. Through the control of transistors operating as switches (on or off)
with energy storage components such as inductors and capacitors, a switch mode power
supply transfers just enough energy from the input to the output to achieve the desired
output voltage and currents.
High efficiency is the principal advantage with SMPS designs, other benefits naturally
occur as a direct result of minimizing power loss. For example, a reduced thermal
footprint is observed in the SMPS when compared to its less efficient counterparts. This
benefit equates to reduced thermal-management requirements. Also, lifetime increases
due to improved reliability, because components are not subjected to excessive heat, as
they would be in a less efficient system.
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The high efficiency afforded by SMPSs is not without its penalties. The most often cited
issue regarding switch-mode converters is their propensity to radiate electromagnetic
interference (EMI) and conduct noise. They can be quite complex and require additional
external components too, both of which can equate to an increase in overall cost of the
power supply.
Despite these issues, SMPSs are widely used in numerous applications. The
disadvantages can be managed, and the efficiency and versatility gained from their use is
very desirable, and often required. They are the answer to our never ending urge of
smaller and efficient power supply requirements.
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CHAPTER 2: A BRIEF HISTORY OF DEVELOPMENT
Earlier developed models of SMPSs were highly ineffective. In the mid 1960s, it was
popular to say that the switch mode power supplies were one microsecond away from
disaster. And there were plenty of evidences to support this cynical comment.
Even the manufacturers did not completely understand the various failure mechanisms of
their new bipolar power transistors. And the users tend to worsen the problem by doing
things like connecting these devices in parallel for increased power handling capacity.
Designs that seem to be perfect in lab failed in field. On the other hand if the design
worked well in the field, the designers have no idea why it did. In fact they may not have
been so called power supply designers at all, but rather general purpose engineers who
have to design their own power supplies as a necessary evil along with their other more
important modules. Or they may have been young engineers who were handed power
supply designs as learning experiences. Therefore, despite the apparent size, weight and
efficiency advantages of SMPSs, it took many years for them to be generally accepted.
By contrast, today the high reliability of SMPSs is taken for granted. The main factors
working behind the evolution are:
➢ Materials used for the manufacturing are better.
➢ The devices are better and their general understanding has improved too.
➢ The manufacturing techniques are far superior and precise.
➢ Integrated circuit controllers, well supported by excellent application notes are
available today.
➢ An overall improved design i.e. well electrical, mechanical and thermal design.
➢ Now the designers are more equipped with several simulation softwares and have a
sound background with specialization in power electronics devices.
Presently, SMPSs are extensively used in electrical and electronic devices which have
application in industries as well as in our day to day life. They have became more reliable
and efficient with the recent evolution of SMPS.
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Fig. 2.1.An SMPS used for computer
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CHAPTER 3: COMMON TOPOLOGIES
SMPSs can convert a DC input voltage into a different DC output voltage, depending on
the circuit topology. There are numerous SMPS topologies used in the engineering world
but three are fundamental and seen most often.
All three fundamental topologies include a MOSFET switch, a diode, an output capacitor,
and an inductor. The MOSFET, which is the actively controlled component in the circuit,
is interfaced to a controller (not shown). This controller applies a pulse width- modulated
(PWM) square-wave signal to the MOSFET's gate, thereby switching the device on and
off.
Doing so it varies the duty cycle D of the square wave signal which directly affects the
output voltage of the SMPS.
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D = TON /TS …. (3.1)
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CHAPTER 4: PRINCIPLE OF OPERATION
To maintain a constant output voltage, the controller senses the SMPS output voltage and
varies the duty cycle (D) of the square-wave signal, dictating how long the MOSFET is
on during each switching period (TS). The value of D, which is the ratio of the square
wave's on time to its switching period (TON/TS), directly affects the voltage observed at
the SMPS output.
The on and off states of the MOSFET divide the SMPS circuit into two phases:
A charge phase and a discharge phase, both of which describe the energy transfer of the
inductor (path loops are shown in Figure 3.1). Energy stored in the inductor during the
charging phase is transferred to the output load and capacitor during the discharge phase.
The capacitor supports the load while the inductor is charging and sustains the output
voltage. This cyclical transfer of energy between the circuit elements maintains the
output voltage at the proper value, in accordance with its topology.
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The inductor is central to the energy transfer from source to load during each switching
cycle. Without it, the SMPS would not function when the MOSFET is switched. The
energy (E) stored in an inductor (L) is dependent upon its current (I):
E = 0.5 L*I2 …. (4.1)
Therefore, energy change in the inductor is gauged by the change in its current (ΔIL),
which is due to the voltage applied across it (ΔVL) over a specific time period (ΔT):
ΔIL = VL*ΔT/ L ….(4.2)
The (ΔIL) is a linear ramp, as a constant voltage is applied across the inductor during each
switching phase (Figure 4.1). The inductor voltage during the switching phase is
determined by performing a Kirchhoff’s voltage loop, paying careful attention to
polarities and VIN/VOUT relationships. For example, inductor voltage for the step-up
converter during the discharge phase is -(VOUT - VIN). Because VOUT > VIN, the inductor
voltage is negative.
During the charge phase, the MOSFET is on, the diode is reverse biased, and energy is
transferred from the voltage source to the inductor (Figure 3.1). Inductor current ramps
up because VL is positive. Also, the output capacitance transfers the energy it stored from
the previous cycle to the load in order to maintain a constant output voltage. During the
discharge phase, the MOSFET turns off, and the diode becomes forward biased and,
therefore, conducts. Because the source is no longer charging the inductor, the inductor's
terminals swap polarity as it discharges energy to the load and replenishes the output
capacitor (Figure 3.1). The inductor current ramp down as it imparts energy, according to
the same transfer relationship given previously.
The ripple current must be filtered out by the SMPS in order to deliver true DC current to
the output. This filtering action is accomplished by the output capacitor, which offers
little opposition to the high-frequency AC current. The unwanted output ripple current
passes through the output capacitor, and maintains the capacitor's charge as the current
passes to ground. Thus, the output capacitor also stabilizes the output voltage. In non
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ideal applications, however, equivalent series resistance (ESR) of the output capacitor
causes output-voltage ripple proportional to the ripple current that flows through it.
So, in summary, energy is shuttled between the source, the inductor, and the output
capacitor to maintain a constant output voltage and to supply the load.
To be in a steady state, a variable that repeats with period T S must be equal at the
beginning and end of each period.
As the inductor current is periodic, due to the charge and discharge phases described
previously, the inductor current at the beginning of the PWM period must equal inductor
current at the end. This means that the change in inductor current during the charge phase
(ΔICHARGE) must equal the change in inductor current during the discharge phase
(ΔIDISCHARGE).
Equating the change in inductor current for the charge and discharge phases, an
interesting result is achieved, which is also referred to as the volt second rule:
|ΔICHARGE| = |ΔIDISCHARGE|
⇒ |VCHARGE*D* TS/L| = |VDISCHARGE *(1 – D)*TS/L| ….(5.1)
⇒ |VCHARGE|*D* TS = |VDISCHARGE | *(1 – D)*TS
Thus the voltage-time product during each circuit phase is equal. This means that, by
observing the SMPS circuits of Figure 3.1, the ideal steady-state voltage-/current-
conversion ratios can be found.
For the step-down circuit, a Kirchhoff's voltage loop around the charge phase circuit
reveals that inductor voltage is the difference between VIN and VOUT. Likewise, inductor
voltage during the discharge phase circuit is -VOUT. Using the volt-second rule from
equation 5.1, voltage-conversion ratio is determined.
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Further, input power (PIN) equals output power (POUT) in an ideal circuit. Thus, the
current-conversion ratio can be determined.
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CHAPTER 6: BUCK CONVERTER
The Buck converter is a step-down converter that changes a higher input voltage to a
lower output voltage.
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capacitor which raises the output voltage.
A control circuit (not shown in the figure) monitors the output voltage, and when the
output voltage reaches the desired value, the PWM signal is deasserted.
It should be taken care that the frequency of the PWM signal must be high enough to
insure than the current through the inductor L1 does not become too large.
The inductance value must be larger enough for the given PWM frequency to insure that
the inductor current does not drop to zero before the start of the next PWM cycle. If the
current was to drop to zero, then the control mode is called "Discontinuous". The
discontinuous mode of operation can be more difficult to control than the "Continuous"
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mode where the current through the inductor is always greater than zero.
The choice of the inductor value relative to the PWM frequency is important. A larger
inductance value makes L1 physically larger and heavier, but it will reduce the current
ripple that flow into and out of the output capacitor, reducing the resultant ripple voltage,
and reducing the heat dissipation by the output capacitor.
The "Boost" converter is similar to a Buck converter but instead of stepping down the
input voltage, the output voltage is higher than the input voltage.
When the transistor Q1 is turn on, the VIN voltage is applied across the inductor which
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causes the inductor current to increase. While the current is flowing through L 1 and Q1,
the inductor is being "charged up". While Q1 is turned on, the diode D1 is reversed biased
so no current flow through the diode. The output capacitor COUT supplies the current to
the load.
As compared to a Buck converter, a Boost converter places more ripple current on the
output capacitor. The output capacitor must be sized large enough to supply all of the
load current while the transistor is turned on and still meet the output voltage ripple
requirements.
In the Boost converter after the transistor is turned off, the inductor's current will
continue to flow. The inductor current will forward bias the diode and the current flows
into the output capacitor and the load. The inductor's current flows "Up-Hill", charging
the output capacitor, and raises the output voltage.
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The output voltage will be less than the ideal equation because of voltage drops across
the inductor and the diode.
Boost converters typically operate in a Discontinuous mode where the inductor current
drops to zero before the start of the next PWM cycle as compared to Buck converters that
usually operate in a Continuous mode.
The Buck-Boost converter is similar to the Boost converter except that a negative output
voltage is generated. The Buck-Boost converter, as compared to the Buck and the Boost
converters, is the only converter where there is no direct current flow from the input
supply (VIN) to the output load. All of the energy transfer is via the inductor L1.
When Q1 turns on, the current flows through transistor and the inductor, charging up the
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stored energy in the inductor. While Q1 is turned on, the diode D1 is reverse biased and no
current flows through D1. The output capacitor COUT must supply all of the current to the
load at this time.
When the transistor Q1 turns off, the inductor current flow will forward bias the diode D1
causing it to conduct. The current flows from the load, through the diode, and then
through the inductor.
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Buck-Boost converters typically operate in a Discontinuous mode where the inductor
current drops to zero before the start of the next PWM cycle as compared to Buck
converters that usually operate in a Continuous mode.
Apart from the three basic topologies, there is one more very important topology: “Push-
Pull Converters”. The "Push-Pull" converter is a transformer based converter that is
typically used for higher power applications. By using a transformer, any combination of
input to output voltages and polarities is achievable.
The Push-Pull converter's transformer enables any input to output voltage ratio to be
obtained. The transformer also provides isolation between the input and output terminals,
so any polarity between the input and output terminals is possible.
The Push-Pull converter has two transistors that operate in an alternating fashion. One
transistor cycles on and off for one PWM period, and then the other transistor cycles on
and off on the next PWM cycle. The current flow through alternating windings in the
transformer builds the magnetic flux in one direction and then in the other direction. This
action resets the magnetic flux on every cycle so that very high duty cycles can be used.
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Fig.9.1 A Push-Pull converter in when Q1 is on
When Q1 is turned on, the current flow through the transformer transfers energy to the
secondary winding of the transformer. The current flows from the secondary winding
through the diode D1 and into the inductor, COUT, and the load.
When Q1 is turned off, the inductor current will continue to flow through the transformer
winding and diode D1 until the inductor current drops to zero, or the diode become
reversed biased by the action of Q2 turning on.
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Fig.9.2 A Push-Pull converter in when Q2 is on
When Q2 is turned on, the current flow through the transformer transfers energy to the
secondary winding of the transformer. The current flows from the secondary winding
through the diode D2 and into the inductor, COUT, and the load.
When Q2 is turned off, the inductor current will continue to flow through the transformer
winding and diode D2 until the inductor current drops to zero, or the diode become
reversed biased by the action of Q1 turning on.
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➢ The transformer turns ratio also enables the designer to optimize power efficiency in
MOSFET based applications by maximizing the duty cycle and minimize I2R losses.
➢ The transformer provides isolation between the input and output terminals. The
isolation permits output polarity independence of the input terminals.
➢ The transformer isolation capability can provide safety isolation between low
voltage user accessible circuitry and high voltage circuitry.
The disadvantage of the transformer is that it increases the cost, weight, and size of a
product while decreasing the efficiency of the power converter.
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CHAPTER 10: SMPS vs. LINEAR REGULATORS
Linear power supplies can only step−down an input voltage to produce a lower output
voltage. This is done by operating a bipolar transistor or MOSFET pass unit in its linear
operating mode; that is, the drive to the pass unit is proportionally changed to maintain
the required output voltage. Operating in this mode means that there is always a
headroom voltage, VDROP, between the input and the output. Consequently the regulator
dissipates a considerable amount of power, given by (VDROP *ILOAD).
This headroom loss causes the linear regulator to only be 35 to 65 percent efficient. For
example, if a 5.0 V regulator has a 12 V input and is supplying 100 mA, it must dissipate
700 mW in the regulator in order to deliver 500 mW to the load, an efficiency of only 42
percent. The cost of the heat sink actually makes the linear regulator uneconomical above
10 watts for small applications. Below that point, however, linear regulators are cost
effective in step down applications
A low drop−out (LDO) regulator uses an improved output stage that can reduce VDROP to
considerably less than 1.0 V. This increases the efficiency and allows the linear regulator
to be used in higher power applications.
Designing with a linear regulator is simple and cheap, requiring few external
components. A linear design is considerably quieter than a switcher since there is no
high−frequency switching noise.
Switching power supplies operate by rapidly switching the pass units between two
efficient operating states: cutoff, where there is a high voltage across the pass unit but no
current flow; and saturation, where there is a high current through the pass unit but at a
very small voltage drop. Essentially, the semiconductor power switch creates an AC
voltage from the input DC voltage. This AC voltage can then be stepped−up or down by
transformers and then finally filtered back to DC at its output. Switching power supplies
are much more efficient, ranging from 65 to 95 percent.
Although there are clear differences between linear and switching regulators, many
applications require both types to be used. For example, a switching regulator may
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provide the initial regulation, then a linear regulator may provide post−regulation for a
noise−sensitive part of the design, such as a sensor interface circuit.
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Chapter 12: Drawbacks of SMPS
Every coin has two sides; same is the case with SMPS too. The high efficiency afforded
by SMPSs is not without its penalties.
But good component placement and PCB layout techniques take good care of the EMI
and noise problems. Choosing correct components according to the datasheet of the
SMPS ICs may keep the complexities away.
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Chapter 13: AREAS OF APPLICATION
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References:
1. An introduction to Switch Mode Power Supply
Maxim journal dated September 27, 2007; application note 4087.
2. An introduction to Switch Mode Power Supply
A journal from Microchip Technology.
3. Switch Mode Power Supply
Rev. 3A, July−2002 reference manual from ON Semiconductor.
5. http://en.wikipedia.org/wiki/Switched-mode_power_supply
From Wikipedia.
6. http://books.google.co.in/books?
id=vUNb3PCRRu0C&printsec=frontcover&dq=switch+mode+power+supply#v=
onepage&q=&f=true
From Google Books.
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