HP BYPASS

PREPARED AND PRESENTED BY

K LINGAIAH
S ZAHEER
G V SUBBAIAH
B V RAMANA
PURPOSE

 Boiler operation independent of the

turbine
 steam parameters quickly before
starting of the turbine Bullet point
 steam flow through Boiler steam tubes
HP BYPASS SCHEME

90
80
70
60
50 East
40 West
North
30
20
10
0
1st Qtr 2nd Qtr 3rd Qtr 4th Qtr
HP BYPASS CONSISTS OF

 Bypass Valves BP1 & BP2 (1060t/h)

 Spray water temp. controller BPE1,
BPE2 valves
 Spray water pressure controller BD
valve
 2 nos Hydraulic Oil Supply units
HP BYPASS HYDRAULIC SYSTEM
OIL SUPPLY UNIT INTERLOCKS

 Pump Auto off Oil Press high >160ksc

 Pump Auto on Oil Press Low <120ksc
 Pump Auto off Oil Temp high >70 DegC
 Pump Auto off Oil Level low <18 Lit
 Alarm Oil Press too high >170ksc
 Alarm Oil Press too Low <90ksc
HP BYPASS PRESSURE CONTROL

BP1 & BP2 MAINTAIN STEAM PR.

AHEAD OF VALVES TO A SET VALUE
HP BYPASS PRESSURE CONTROL

 OVERRIDES AND INTERLOCKS

• BP<2 %Sub Bullet force close command is given

HP BYPASS TEMPERATURE CONTROL

BPE1 & BPE2 MAINTAIN DOWNSTREAM

TEMP OF BP VALVES AT THE PRESET
VALUE
HP BYPASS TEMPERATURE CONTROL

 OVERRIDES AND INTERLOCKS

• BP >2% BPE SWITCHES TO AUTO

• BP >2% BPE OPENS TO A PRESET MINIMUM
• BP <2% BPE CLOSES
HP BYPASS TEMPERATURE CONTROL

 OVERRIDES AND INTERLOCKS

• BP >2% BPE SWITCHES TO AUTO

• BP >2% BPE OPENS TO A PRESET MINIMUM
• BP <2% BPE CLOSES
SPRAY WATER ISOLATION VALVE

 OVERRIDES AND INTERLOCKS

• BP >2% BD OPENS
• BP <2% BD CLOSES
HP BP PROTECTIONS

 BP & BPE PRIORITY CLOSE CONDITIONS

• Condenser Vacuum Low (<-0.6 ksc)
• Bypass Downstream Temp very high (>400 degC )

 Steam Press Controller Switches to Manual from Auto

 This protection will override the Fast opening signal & open
push button operation
FAST OPENING CONDITIONS

 Generator Circuit Breaker Opening & Boiler

on & no priority close
 Turbine Trip
 Turbine Load Shedding Relay Operated
 HP BP Pressure Controller Deviation > 5 ksc
 Pressing the Fast Opening Button
FAST OPENING

COMMAND GIVEN FOR 3S FOR FULL

OPENING
PRESSURE AND TEMP LOOP FORCED
TO AUTO