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Company Quality Control Procedure: Technical Implementation Manual Page
Company Quality Control Procedure: Technical Implementation Manual Page
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1. 2.
SCOPE DIFINATION
2 2
3. 4. 5. 6. 7.
REFERENCE RAW MATERIAL PROCUREMENT MATERIAL RECEIVING INSPECTION MATERIAL CONTROL QUALITY CONTROL INSPECTION PROGRAMS FOR FABRICATION
2 2 3 3
4 5
8. 9.
ACCEPTANCE CRITERIA FOR DIMENSION CHECK QUALITY CONTROL INSPECTION PROGRAMS FOR PAINTING
10. QUALITY CONTROL INSPECTION PROGRAMS FOR PAINTING 11. DOCUMENTATION APPENDIXES APPENDIX 1 DIMENSION TOLERANCE APPENDIX 2 WELDING DIMENSION TOLERANCE. 12. ATTACHENT ATTACHMENT 1 Inspection Record For Incoming Material. ATTACHMENT 2 Dimension Inspection Report. ATTACHMENT 3 Welding Inspection Report. ATTACHMENT 4 Coating Inspection Report. 6 7 8 8 9 11 12 13 14 15
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RAW MATERIAL PROCUREMENT A l l r a w m a t e r i a l w i l l b e s u p p l i e d b y S ub c o n t r a c t o r s h a l l b e B a c k e d u p b y a n d conform to their relevant mill/tests certificates. b) when material received from the mill does not satisfy the standards
tolerance for camber, profile, flatness or sweep corrective work by the use of c o n t r o l l e d h e a t i n g , c h e m i c a l a n d m e c h a ni c a l s t r a i g h t e n i n g , s u b j e c t t o t h e limitation of the standards, may be perform. It could be done or shall be replace with a new one and precise one. c) d) Steel material for fabrication shall not be heavily pitted or rusted. Subcontractor shall provide the following documents for record and control of material. Material List & Cutting Plan. Material Test Report/Mill Certificate(from the supplier) Delivery List
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material as REJECTED e) R e p a i r m a t e r i a l s h a l l c l i e n t s p e c i fi c a t i o n a n d r e p a i r p r o c e d u r e a p p r o v e d b y client. f) Inspection result shall be reported in Material Receiving Report .
6.
MATERIAL CONTROL a) After material received inspection has been conducted and material been accepted, the Warehouse Section shall store the material and issue to the fabrication section upon instruction. b) The material received by Warehouse Section and material issue for
fabrication shall be continuously reported to Project Control of status the Projects materials. c) The excess raw material from the fabrication section shall clearly be
identified and returned to the Warehouse Section for restore. d) Stock material on warehouse shall be checked for visual and Dimension by quality control. Material should be store in secure place to preserve the accuracy and quality before process fabrication.
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procedure specification, welding map, welder performance test and welder list shall be reviewed and approved by Contractor and Company. b) All fabricated parts shall be inspected as to the following : Visual Inspection. Welding inspection shall ensure all parameter and condition As per WPS/PQR and welder has been full filled before welding, during welding and after welding. A l l w e l d i n g w i l l b e v i s u a l l y i n s p e c t ed t o c h e c k i f t h a t t h e r e a r e d e f e c t s such as undercut, crack, blow hole, slag inclusion, and fused spatter. All parts shall be thoroughly cleaned.All dirt, welding electrode stubs and foreign matter shall be removed. The leg size of fillet should be in accordance with the design stipulation. Formed corner of bracket shall be visually checked, and shall be no crack or harmful defects is produced. Welding tolerance shall be accordance with Appendix 2
NDE Non destructive examination (NDE) of pressure boundary Weld and attachment welds to pressure boundary shall be done in accordance with the approved NDE Procedure. c) When PWHT and hardness test is required, therefore Subcontractor shall maintain these activities to comply with the approved procedures. d) Inspection result shall be reported in the from Welding Inspection Report.
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workmanship or any conditions which affect the satisfactory performance and permanency of work. g) No work shall proceed at any stage of the job until the following stage inspections have been carried out and approved : Before blasting : The surface shall cleaned from dirt, dust, and other foreign matter. The surface have cleaned shall be dried.
Improper procedures during application, even though the specified total dry film thickness has been achieved, shall be sufficient cause for complete removal of the applied material and re-application using the specified procedure.
i)
Inspection result shall be reported in the form Coating Inspection Report (Attachment 3).
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No
Description
Figure
Tolerance
e3 1 mm
e4 = Unacceptable
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Unacceptable Crack
Sparter
Unacceptable
Excess Cupping
B b 5 per 150 mm
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c) Attachment 3
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