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Liners
Any string of casing whose top is located below
the surface, hung inside the previous casing and is run to its setting depth by drill pipe.
OVERLAP 50 - 500 FT
Liner
Why Liners ?
Prime reason: Save $$ (Cost of 1 Joint of Casing can be $3,000!) Cover Corroded/Damaged Casing Cover: Lost Circulation Zones. Shales or Plastic Formations Salt Zones Deep Wells: Rig Unable to Lift Long String of Casing. 3 Liner
Types of Liners
Production: Most common Save $$ Slotted liner Intermediate/drilling: Cover problem zone in order to be able to continue drilling Tie-back/liner complement: From top of existing liner to surface, or further up casing to cover corroded or damaged zone.
4 Liner
Liner
LINER
Liner
LINER
This is often done if production is commercially viable or there is damage to casing above the liner
7 Liner
Hardware
DP Wiper Plug or Dart
Liner Hanger
Hardware
Running Tool
Liner
(Reciprocation / Rotation) Release slips (liner hanger) (Rotation - mechanical pressure - hydraulic) Set slips, release liner weight, check to see if running tool is free Pump mud - to ensure free circulation Cement / Displace / Bump plug / Bleed off Release setting tool POOH above TOC and circulate NOTE: A liner swivel can be run below the hanger to ensure that the tool can be rotated even if the liner is stuck 10 Liner or set.
Animation
11 Liner
Liner Overlap
Cementing the liner lap is critical . Too much cement above the liner hanger is not
recommended So make sure that uncontaminated cement is present at the liner lap - washes and spacers / WELLCLEAN II If not, there is communication from the annulus to the formation
13 Liner
for 100% mud removal Turbulent flow, if possible Consider 5 - 10 min. contact time at liner lap Batch mix cement Minimize U-tubing effect Rotation of liner during cementing (special bearing in tool) Adequate mud conditioning prior to cementing
14 Liner
9-5/8" 47 lb/ft intermediate casing from surface to 6500 feet 7" 29 lb/ft intermediate liner from 6200 ft to 10,500 feet 6" open hole to TD at 14,500 feet Drill pipe 3-1/2" 13.30 lb/ft 4-1/2" 16.60 lb/ft liner required from 14,400 ft to 400 ft inside 7" liner. Float collar 80 feet above shoe.
Cement required to top of liner with 20% excess in open
hole
Calculate:
15 Liner
7 liner shoe at 10500 ft 6 Open hole + 20% Excess 4 1/2 liner 16.6 lb/ft top at 10100ft Collar at 14320 ft 4 1/2 liner shoe at 14400 ft
16 Liner
447.4 ft3
Displacement:
Drill Pipe: Liner:
0.00742 bbl/ft x 10,100 ft = 74.9 bbls 0.0137 bbl/ft x 4220 ft = 57.8 bbls
Total Displacement = 132.7 bbls Max. overdisplacement = (80 x 0.0137) / 2 = 0.55 bbls
17 Liner
Conclusion
Liners have many applications The main feature is that normally you have small volumes of
hardware (liner hanger, cement head, etc.), we must have knowledge of what has been run in the hole, and the way it works.
It is important to slow down the displacement to avoid
Case Study
North Africa
19 Liner
* Mark of Schlumberger