Professional Documents
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in Thermowells. 5 Type 121 through 128 Screw- in Thermowells with Lagging Extensions. 6 Test Thermowells Part No. 9100.. 6 Type 131 and 133 Flanged Thermowells.... 7 Options for Flanged Thermowells Part Nos. 9161-9167.7 Thermowells for 3/8 Diameter Elements Type 112, 114, 116, 118, 132 and 134. 8 Limited Space Thermowells 9 Thermowells with NPT Process Connection Type 101.. 9 THERMOWELLS WITH SPECIAL CONNECTIONS: Type 141-144 Van Stone Thermowells with Options 97105-98405... 10 Type 145-148 Ground Joint Thermowells... 10 Type 151-154 Socket Weld Thermowells... 11 Type 155-156 Weld- in Thermowells... 11 OPTIONS FOR THERMOWELLS: Tantalum Sheath for Flanged Thermowells Part No. 9130.. 12 Special Coatings Part Nos 9131-9137. 12 Thermowells with Solid Stellite Tips Part No. 9140 13 Special Testing Part Nos 9150-9153... 13 PROTECTION TUBES: Metal Protection Tubes 800 Series... 14 Ceramic Protection Tubes Type 191 through 196 16 Metal-Ceramic Protection Tubes Type 197 through 199. 17 TECHNICAL INFORMATION AND DESIGN CONSIDERATIONS: Vibration, Pressure, and Maximum Length. 18 Recommended Maximum Operation Temperatures and Stress Values for Common Thermowell Materials.. 19 Chemical and Physical Properties of Materials... 20 Material Selection Guide. 21 Velocity and Pressure- Temperature Ratings of Thermowells. 22 Recommended Thermowell Insertion Lengths 23 HOW TO ORDER:... 24
REDUCED TIP provides fast response and accurate measurement while retaining pressure and velocity limits high enough for most general applications. .260 BORE accepts standard O.D. metal sheathed Thermocouples, RTDs and Bi-Metal Dial Thermometers. The .260 Bore can also be used with Daily Thermetrics standard 14 gauge wire with ceramic insulator type single and duplex Thermocouple elements.
STANDARD LENGTHS accept industry standard BiMetal Dial Thermometers as well as Daily Thermetrics standard length Thermocouples and RTDs. .260 Bore and standard length permit COMPLETE INTERCHANGEABILITY of Thermocouples RTDs and Bi-Metal Dial Thermometers. IN STOCK for immediate delivery in 304SS and 316SS.
STANDARD SCREW -IN THERMOWELL TYPES P Q Hex Type No. Process Max. Insertion Size Connection Diameter 111 NPT 1 1/8 113 1 NPT 7/8 1 3/8 For special materials when hex is not available, round bar with wrench flats will be supplied.
2 4 6
3 7 9
4 10 12
5 13 15
6 16 18
7 22 24
HEAVY DUTY design for reliable performance at fluid velocities. SUPERIOR RESISTANCE to high frequency vibrations. GREATER STRENGTH with minimum sacrifice of sensitivity. .260 Bore accepts standard O.D. metal sheathed Thermocouples, RTDs, and Bi-Metal Dial Thermometers. The .260 Bore can also be used with Daily Thermetrics standard 14 gauge wire with ceramic insulator type single and duplex Thermocouple elements.
STANDARD LENGTHS accept industry standard BiMetal Dial Thermometers as well as Daily Thermetrics standard length Thermocouples and RTDs. .260 Bore and standard length permit COMPLETE INTERCHANGEABILITY of Thermocouples, RTDs, and Bi-Metal Dial Thermo meters. IN STOCK for immediate delivery in 304SS and 316SS.
STANDARD SCREW -IN THERMOWELL TYPES Q V P Max. Insertion Minimum Hex Process Type No. Size Diameter Diameter Connection (Root) (Tip) 115 NPT 7/8 5/8 1 1/8 117 1 NPT 1 1/16 5/8 1 3/8 For special materials when hex is not available, round bar with wrench flats will be supplied.
2 4 6
3 7 9
4 10 12
5 13 15
6 16 18
7 22 24
Lagging Extensions are used to extend the instrument connection of the Thermowell through piping insulations. The lagging portion of the Thermowell is round, for EASE of INSTALLATION and less interference with the insulation. Lagging extension lengths are 2 or 3, depending on the overall length of the well. These sizes are used to accommodate up to 2 of insulating material while utilizing standard insertion lengths and drill depths (except 24 drill depth see chart) STANDARD LENGTHS Length Code Insertion U Drill Depth A Lagging Extension T
Type 111 through 118 Thermowells (pages 3, 4 & 8) are available with Lagging Extensions. TO SPECIFY TYPE NUMBER: Change the first two digits of the type number of the desired Thermowell design from 11 to 12 to add a lagging extension (eg. Type 111 becomes Type 121 when a lagging extension is required).
2 2 6 2
3 4 9 3
4 7 12 3
5 10 15 3
6 13 18 3
7 19 24 3
Test Thermowells
Plugs are used to keep the inside clean when well is not in service. Brass plugs are recommended to prevent galling with stainless steel Thermowells. 304SS is recommended when corrosive conditions or high temperatures do not permit the use of brass. Supplied with 5 chain.
TO ORDER: Add plug Number to Part Number of desired Thermowell Part No. 9100-03 9100-01 Material Brass 304SS
Nominal Flange sizes 1, 1 , 2, 3 Pressure rating: 150 PSI, 300 PSI, 600 PSI, 1500 PSI, 2500 PSI Facing Raced face (RF) Ring-Type Joint (RTJ) .260 Bore accepts standard O.D. metal sheathed Thermocouples, RTDs, and Bi-Metal Dial Thermometers. The .260 Bore can be used with Daily Thermetrics standard 14 gauge wire with ceramic insulator type single and duplex Themocouple elements. STANDARD LENGTHS Length Code 1 Insertion U 2 Drill Depth A 4
COMPLETE INTERCHANGEABILITY of Thermocouples, RTDs, and Bi-Metal Dial Thermometers. STRAIGHT or TAPERED designs. Flanges and Thermowells are STOCKED for FAST DELIVERY. STANDARD LENGTHS accept industry standard BiMetal Dial Thermometers as well as Daily Thermetrics standard length Thermocouples and RTDs.
2 4 6
3 7 9
4 10 12
5 13 15
6 16 18
7 22 24
FLANGED THERMOWELL TYPES Type No. Q Maximum Insertion Diameter (Root) V Minimum Insertion Diameter (Tip)
131 133* 1 1/16 ? (Tapered) * Do not use type 133 Thermowells with 1 flange size, as Q DIM is larger than nozzle I.D.
OPTIONS FOR FLANGED THERMOWELLS Part No. Description 9161 Hydrogen Vent. A 1/8 gap is left in the backweld to permit venting of trapped hydrogen. 9162 Flat Face (FF) Flange Surface 9163 125-250 AARH (RMS) Flange Face Surface Finish 9164-_ _ Welded Raise Face on a Flat Face Flange. Used to make all wetted surfaces the higher grade alloy when flange is made of lesser material than the Thermowell. The last two digits of the part number is the material code (from page 19) of the welded raised face portion. 9165 Stress relieve weld per ASME specification 9166 Heat treat per N.A.C.E. specification 9167 Full penetration weld. Dye penetrant test of root passes is provided. TO ORDER OPTIONS: Add option part no. as suffix to part no. of desired Thermowell.
For 3/8 O.D. Capillary -type sensors, and other 3/8 O.D. elements
For most Thermocouples, RTDs, and Bi-Metal Thermometer applications, .260 bore Thermowells, shown on pages 4 through 7, are recommended.
3/8 DIAMETER ELEMENT THERMOWELL TYPES Q Maximum V Minimum Insertion Diameter Insertion Diameter (Root) (Tip) 112 Straight NPT 114 Straight 1 NPT 116 Tapered NPT 7/8 118 Tapered 1 NPT 1 1/16 132 Straight Flanged 7/8 7/8 134* Tapered Flanged 1 1/16 *Do not use type 134 Thermowells with 1 flange size, as Q DIM is larger than nozzle I.D. Type No. Straight or Tapered P Process Connection STANDARD LENGTHS Length Code Insertion U (112-118) Insertion U (132-134) Drill Depth A
1 2 1/2 2 4
2 4 1/2 4 6
3 7 1/2 7 9
4 10 1/2 10 12
5 13 1/2 13 15
6 16 1/2 16 18
7 22 1/2 22 24
6
16 18
7
22 24
OPTIONAL CARBON STEEL BACKING FLANGES Flange Pressure Rating - PSI Size 150 300 600 1 97105 97205 97305 1 98105 98205 98305
GROUND JOINT THERMOWELLS TYPE 145-148 Can be replaced with Standard Flanged Thermowells shown on pages 7 and 8 Type No. 145 146 147 148 B Bore Size .260 .385 .260 .385 O Diameter 1 3/8 1 3/8 1 1 Q Diameter at Radius 1 1 P Process Connection 1 1 1 1
STANDARD LENGTHS FOR GROUND JOINT THERMOWELLS Length Code 1 2 3 4 5 Insertion U 3 1/4 6 1/4 9 1/4 12 1/4 Drill Depth A 6 9 12 15
6 15 1/4 18
7 21 1/2 24
10
SOCKET WELD THERMOWELLS TYPE 151-154 Must be field welded, and cannot be replaced once installed Available in tapered design. Check interference of well O.D. with weldolet I.D. B Bore Size .260 .385 .260 .385
Pipe Size 1 1
STANDARD LENGTHS FOR SOCKET WELD THERMOWELLS Length Code 1 2 3 4 Insertion U (Socket Weld) 2 4 1/2 7 1/2 10 1/2 Drill Depth A (Socket Weld) 4 6 9 12
5 13 1/2 15
6 16 18
7 22 1/2 24
WELD-IN THERMOWELLS TYPE 155 AND 156 For high pressure and high velocity service, as found in steam lines Use when either ASME Boiler and Pressure Vessel Codes or Piping Class Sheets require welded connections Standard materials are 304SS, 316SS, ASTM A182-F11 and ASTM A182-F22 STANDARD LENGTHS FOR WELD-IN THERMOWELLS Length Code 3 4 Insertion U 2 4 Drill Depth A 9 12 Head Dimension H 6 7 Type No. 155 156 B Bore Size .260 .385
11
Part No.
9131-K__ 9132-K__ 9133-K__ 9138-K__ 9134-K__ 9135-K__ 9136-K__ 9137-K__ 9148 OPTION 9149 OPTION
Hardness
41 Rc 41 Rc 53 Rc 56 Rc 59 Rc 67 Rc
Remarks
A fluoroplastic which is excellent for processes in which fouling is a problem. Very resistant to chemical corrodents. Not recommended for use in abrasive situations. Best for use in temperature below 500F. Thermowells are also available in solid Teflon. A fluoroplastic which is very good against chemical corrodents. Typically less expensive than Teflon and more resistant to abrasives, but temperature should not exceed 200F. Thermowells are also available in solid Kynar. A cobalt -based fused coating which provides very good abrasion resistance and good chemical corrosion resistance. Coating is 1/32 thick, unless specified otherwise. Same as above except coating is welded to base metal rather than sprayed on and fused. Provides excellent bonding to base metal. A cobalt -nickel based fused coating which provides excellent abrasion resistance and good resistance to corrosion. Coating is 1/32 thick unless specified otherwise. A cobalt -nickel based fused coating which provides excellent abrasion resistance and good chemical corrosion resistance. Coating is 1/32 thick unless specified otherwise. A cobalt -nickel based coating which provides excellent abrasion resistance and excellent resistance to chemical corrosion. Excellent high temperature hardness, and superior resistance to thermal shock. Coating is 1/32 thick unless specified otherwise. Our hardest material for high temperatures with extreme abrasion. Consists of a very hard chromium carbide material applied by the Jet Coat II Detonation Process on to a special cobalt -nickel base coating. Highly recommended for cat crackers (FCCU), cokers, and ethylene units. ROUNDED TIP-Thermowells can be supplied with a rounded tip. Note that the U dimension and tip thickness will be 1/8 (nom) longer to allow for rounding. Thermowells may be undercut the desired coating thickness, and the coating surface ground and polished to the original thermowell O.D. leaving a smooth 20 RMS finish. For this option, specify part no. 9149. (Metal coatings only)
4 5
12
THERMOWELLS WITH SOLID STELLITE NO. 6 TIP PART NO. 9140-K__ Any thermowell design in this catalog can be furnished with a solid satellite tip. Provides thicker wall of Stellite for greater erosion resistance Can be supplied with a rounded tip. TO ORDER THIS FEATURE, specify part no. 9148. TO ORDER: Add part no. as a suffix to the part no. of the desired thermowell design. Replace line following K with desired Stellite tip length.
SPECIAL TESTING The following tests may be performed on any thermowell shown in this catalogue. Other tests are available. Please consult out engineering department for special assistance.
SPECIAL TESTING PART NOS 9150-9153 Part No. Item Remarks 9150 Internal Hydrostatic Test Thermowells are tested at 3000 PSI for five minutes. Only distilled water is used in order to prevent chlorine pervasion. Please specify if other pressure or time is required. 9151 Dye Penetrant Test Ensures that the surface area of weld is free of pinholes or cracks. Use for flanged thermowells. 9152 Radiograph (X-Ray) Indicates weld integrity. Also examines concentricity of bore to O.D. of weld and tip thickness. 9153 External Hydrostatic Test Generally recommended for metal protection tubes used with reactor-type multipoint thermocouple assemblies and other critical applications. Test is at 3000 PSI for five minutes for threaded wells. Flanged connections are tested in accordance with ANSI B16.5. Please specify if other pressure or test time is required.
13
Note that length codes for metal protection tubes are not the same as codes for standard Thermowells Recommended when wells of lengths 30 or longer are required Can be used with Multipoint Thermocouple and RTD assemblies Large variety of applications including furnace stack and reactor vessel temperature measurement STANDARD LENGTHS Length Code 01 Length 12
Schedule 40 is standard for most Thermocouple and RTD applications. Our engineering staff can assist in sizing pipe for multipoint assemblies or if additional strength is required Standard materials are 304SS, 316SS, Carbon Steel, 446SS, and Inconel 600 Other pipe sizes and materials are available
02 18
03 24
04 30
05 36
06 48
07 60
08 72
00 Other Specify
* Note that length codes for metal protection tubes are not the same as codes for standard Thermowells.
14
METAL PROTECTION TUBE TYPE NUMBERS Type No. Q B Pipe Wall Pipe Nom. Nom. S Inst. P Process W/Carbon Size Thickness Schedule O.D. I.D. Conn. NPT Connection NPT Plain Steel W/Flange (IN) (IN) Bushing* (IN) (IN) 821 825 821 40 .540 .364 .088 822 826 822 80 .540 .302 .199 841 845 841 40 .840 .622 .109 1 842 846 842 80 .840 .546 .147 1 851 855 851 40 1.050 .824 .113 1 852 856 852 80 1.050 .742 .154 1 861 865 861 1 40 1.315 1.049 .133 1 1 862 866 862 1 80 1.315 .957 .179 1 1 *For other bushing materials, add suffix 9195-__ __ to part no. The last two digits reflect the material code from page 19
OPTIONAL SENSITIVE TIP FOR METAL PROTECTION TUBES PART NOS 9190 AND 9191 Metal-to-metal contact with sensor provides fast temperature response Tip and protection tube material shall be the same, unless specified otherwise Other tip materials include copper, silver, aluminum or platinum for super fast temperature response. Consult factory for design assistance and limitations
Use With Bore Size .260 .385 RTDs and Sheathed Thermocouples O.D. 3/8 O.D. Bare Wire and Insulator Thermocouples 14 AWG 8 AWG (Single Only)
TO ORDER METAL PROTECTION TUBES: 1. Select type no. of Protection Tube e.g. 8 3 1 __ __ __ __ 2. Add length code from chart as 4th e.g. 8 3 1 0 4 __ __ and 5th digit of part no. 3. Add material code from page 15 as 6th and 7th digit of part no. e.g. 8 3 1 0 4 0 1 4. Flanged designs: add Flange part no. fro m page 24 e.g. 8 3 1 0 4 0 1 2 1 0 1
15
Higher temperature limits than metal ceramic protection tubes Chemically inert
ALUMINA Recommended for Platinum Rhodium Thermocouples (Types R, S, and B) Re-crystallized aluminum oxide (over 99.5% pure) tubes have a maximum working temperature of 3452F. Above 2192F they have the highest strength of any of our ceramic tubes. Good thermal conductivity. Highly resistant to reducing, oxidizing and high vacuum atmospheres, corrosive alkaline vapors and aluminum chloride vapors. Stable to acids, alkalis, metal melts, most glass fluxes, salt melts and slags. Alumina tubes are impermeable to most gasses. Highly recommended for use with thermocouples containing platinum, iridium and rhodium because of their relative freedom from SiO2 and Fe2O3 contaminants. MULLITE Mullite (silica-alumina) protection tubes can be used to 3000F. They are impervious to air to 3000F, to dry hydrogen and carbon monoxide to 2550F, and will maintain 105 mm. Hg. to 2642F. Good thermal shock resistance. Acid slag resistance is good, basic slag resistance is fair. Low sag. Use with J, K and T thermocouples. HEXOLOY* (Sintered alpha-silicon carbide) Hexoloy can be used to above 3000F. Impervious to gasses at pressures above 31MPa. Superior chemical resistance in oxidizing and reducing environments. Excellent in strong acids, such as conc. HNO3, H2SO4, and HCI/HF, and strong bases such as NaOH. Thermal shock better than alumina, and thermal conductivity is better than stainless steel. Superior abrasion and erosion characteristics.
TO ORDER METAL-CERAMIC AND CERAMIC PROTECTION TUB ES: 1. Select Type No. of Protection Tube
*Note that Type 194 is the most commonly used ceramic tube. Type No. Available Tube w/Stainless w/Instrument Materials O.D. Plain Steel Connection Fitting Alumina 191 192 3/8 Mullite or 193 194 11/16 Hexoloy 195 196 1 Metal 197 198 199 7/8 Ceramic
P Process Connection 1 1 1
2. Add length code from chart as 4th and 5th digit of part no.
*Metal Ceramic Tubes have 48 maximum length. Length Code 01 02 03 04 05 Length 12 18 24 30 36 06 48 07 60 08 72 00
Other
TO ORDER FLANGED MOUNTING: For flanged mounting, use separate threaded flange with type 192, 194, 196, or 198 protection tube (with threaded fitting). Flange is supplied separately from the protection tube to avoid breakage during shipment. TO ORDER, specify part number 9170, succeeded with flange part number from page 24.
16
Higher temperature limits than metal protection tubes More corrosion resistant than metal in most applications Metal-Ceramic is a composite of two high temperature materials, chromium and aluminum oxide. Metal-Ceramic tubes are stronger and more resistant to thermal shock than ceramic materials, but are relatively brittle as compared to metals. Abrasive conditions at temperatures to 2300 F have little effect on Metal-Ceramic tubes, and chemicals such as sulfur dioxide, sulfur trioxide and concentrated sulfuric acid have a low rate of attack on the material. Ferrous alloys, copper, brass, zinc, lead and many other metals do not wet on metal ceramic. Metal-Ceramic has good strength at temperatures where many high-temperature metals melt. Above about 2800 F, it begins to soften, however, they have been used successfully for dip immersion at a temperature of 3000 F. Care must be taken to avoid conditions of extreme thermal shock, extreme thermal gradients, mechanical shock, and impact. RECOMMENDED APPLICATIONS: Molten copper and brass to 2100 F intermittent and continuous immersions Corrosive SO2 and SO3 gas (to 2500F) and SO3 and HF gas (to 2000 F) Open hearth furnace checker chambers to 2450 F Steel mill soaking pits to 2500F Pelletizing chamber of Taconite refining operation to 2100 F Molten zinc to 1600 F Molten lead to 650 F Basic steels and slags to 3150 F (intermittent) and 2500 F (continuous) in open hearth and general foundry practices Calcining kilns to 2200 F Barium titanate (barium oxide service) to 2200 F Magnesium oxide calcining kilns Fluid bed cement process with severe corrosion and temperature to 2400 F (fluid method of producing builders cement) Gas and ethylene cracking atmosphere Atmosphere directly upon burring sodium (1800 F-2500 F) Oil fired furnace chambers
Less brittle than ceramic More resistant to thermal shock and abrasion than ceramic Because Metal-Ceramic tubes are less resistant to shock and impact than the metallic alloys, they should be preheated to about 900 F before immersion in molten metal at 2000F or higher. A commonly used preheat procedure is to hold the tube immediately above the molten metal for approximately one minute before immersing. When used with platinum rhodium thermocouples, an alumina primary tube should be used. This is to prevent contamination of the thermocouple by the metal-ceramic material. TO ORDER THIS OPTION, specify Type 191-_ _ _. The last 3 digits is the type number of the desired Metal-Ceramic Tube as shown on page 16.
Atmosphere directly above molten glass in an open hearth glass furnace Molten silver solder Molten tin Borax flux Copper matte Boiling sulphuric acid -97F Blast furnace stove dome and bustle pipes NON-RECOMMENDED APPLICATIONS Molten aluminum Cryolite Tin (stannous) chloride (750 F) Acid slag Carbide slag Molten glass Boiling sulfuric acid -10% Carburizing atmospheres Nitriding atmospheres Barium chloride salt bath Sodium Nitrate-nitrate salt bath
17
Flowing liquids generate a vibration at the thermowell with a wake frequency. Thermowells have a natural frequency. A thermowell should not work in resonance. To verify that for tapered thermowells the following calculations should be made.* A-1 NATURAL FREQUENCY C. MAXIMUM LENGTH OF THERMOWELL*
In addition to vibratory considerations, s teady state stress also limits maximum length. The following formula applies: C-1 MAXIMUM LENGTH
TABLE 1 Bore Size of Thermowell .260 .385 2.06 2.42 2.07 2.45 2.08 2.46 2.09 2.47 2.09 2.47 2.09 2.47 TABLE 2* Bore Size of Thermowell .260 .385 0.412 0.334 37.5 0.116 42.3 0.205
A-3 RELATIONSHIP WAKE/NATURAL FREQUENCY (r) shall not exceed the value of .8, in formula
18
D.
FACTORY ASSISTANCE
The formulas shown on the previous page are summary formulas that incorporate certain basic assumptions. While sufficient for most applications, critical or unusual applications require greater analysis. Our engineering group can provide computerized indepth examinations. For these calculations please provide the following data: 1. Thermowell properties: a) Material b)B thermowell bore size, in inches c) Q maximum insertion diameter (diameter at root of thermowell), in inches d)V tip diameter (diameter at tip of thermowell), in inches e) U insertion diameter (length from process connection to tip of thermowell), in inches f) T tip thickness (overall thermowell length less drill depth), in inches g)SL shielded length (length of nozzle), in inches 2. Fluid properties a) Fluid b)Density, in lb. per ft c) Velocity, in feet per second d)Viscosity, in centipoises 3. Process data: a) P, pressure, in psig b)T, temperature, in F
Materials
RECOMMENDED MAXIMUM OPERATING TEMPERATURES AND STRESS VALUES FOR COMMON THERMOWELL MATERIALS. This table shows mill recommended maximum operating temperatures without considering corrosion. Allowable stress values are shown for use in calculating pressure/wall thickness. 304SS and 316SS are standard and should be used for most applications; however, temperature, strength, and corrosion considerations often warrant the use of other materials.
Material Ordering Code Max. Melting Oper. Material Point Temp 0 ( F) ( F) 01 304SS 1650 2600 18,800 02 316SS 1650 2525 18,800 03 Brass 600 1850 10,000 04 Monel 400a 1000 2450 16,600 05 Carbon Steel C-1018 2 1200 2760 11,250 06 410SS 1400 2750 16,200 07 430SS 1550 2725 17,500 08 321SS 1600 2575 18,800 09 347SS 1600 2575 18,800 10 Carp. 20c (Alloy 20) 1750 2600 11 309SS 2000 2550 12 310SS 2000 2550 18,750 13 446SS 2000 2725 17,500 14 Inconel 600a 2150 2575 20,000 15 Incoloy 800 3a 1600 2475 15,600 16 Nickel 200 a 2000 2625 10,000 17 Hastelloy B-24b 1400 2430 25,000 18 Hastelloy C-276 b 1900 2350 19 Hastelloy X 5b 2200 2350 23,350 20 Tantalum d 4500 5425 21 Alluminum (1100) 700 1200 2350 22 Aluminum (6061-T6) 700 1200 6,000 23 Phosphor Bronze 600 1850 24 A182-F11 1050 2750 17,500 25 A182-F22 1100 2750 17,200 26 Hastelloy Gb 2375 27 Titanium CP 3150 28 304L SS 1650 2600 15,700 29 316L SS 1650 2525 15,700 Values from ASME Boiler and Pressure Vessel Code Section viii-Div 1 Unifired Pressure Vessel, 1980 ASME Spec. Min. Tensile 45,000 PSI ASME Code (See Note 1) Case 1325 (special ruling) ASME Code (See Note 1) Case 1323 (special ruling) ASME Code (See Note 1) Case 1321 (special ruling) Allowable Stress Values (PSI) Temperature F 300 14,100 14,600 10,000 13,600 11,000 14,900 16,100 14,200 16,100 16,400 16,100 18,800 12,100 10,000 24,750 18,850 1850 5,000 17,500 17,200 12,000 11,900 a. b. c. d. 500 700 900 1100 1300
1. 2. 3. 4. 5.
12,100 11,100 10,200 8,900 3,700 12,500 11,300 10,800 10,300 4,100 13,100 13,100 8,000 10,250 9,000 7,750 6,500 13,900 13,100 10,400 15,000 14,100 11,000 12,000 11,000 10,600 6,900 1,700 14,100 12,900 12,600 9,100 2,200 15,500 15,100 11,650 8,500 3,500 15,000 18,500 18,500 16,000 3,000 10,400 9,600 9,100 8,800 4,150 9,500 21,450 16,000 15,500 15,500 15,500 9,500 17,500 17,500 15,900 2,800 17,200 17,200 15,800 4,400 10,300 9,400 10,000 9,000 Trademark Hunington Alloys Division, International Nickel Co. Trademark Cabot Industries Carpenter Steel Co. Supplied as Tantalum Sheath for Carbon Steel or Stainless Steel Flanged Wells. To order, add part no. 9130 to part no. of flanged thermowell
19
Sulfur
Thermal Conductivity*
Tensile Strength
Cr
Ni
Cu
Fe
Pb
Al
Ta
Mn
Mo
Si
Zn
Aluminum 6061 -T6 Steel (C-1018) Aluminum (1100) Cr. Moly A182-F11 Cr. Moly A182-F22 Hardware Bronze Everdur (1010) Deoxide Copper Type 303 Stainless Type 304 Stainless Type 309 Stainless Type 310 Stainless Type 316 Stainless Type 317 Stainless Type 321 Stainless Type 347 Stainless Type 410 Stainless Type 416 Stainless Type 430 Stainless Type 446 Stainless Monel 400 1 Monel K -500 1 Inconel 6001 Inconel 6011 Inconel 6251 Incoloy 825 1 Inconel 7181 Nickel 200 1 Nichrome Nichrome V Incoloy 800 Tantalum Titanium Hastelloy B-2 2 Hastelloy C276 2 Hastelloy D 2 Hastelloy G
2
1110 460 1070 1100 2680 105 105 110 105 105 110 105 105 160 180 155 140 160 130 104 80 70 79 80 420 94 104 82 375 105 78 87 145 78 76 612 -
1080 2760 1200 2750 2750 1850 1920 1980 2550 2600 2550 2550 2525 2525 2575 2575 2775 2425 2725 2725 2450 2430 2575 2494 2460 2550 2437 2625 2460 2550 2475 5425 3150 2430 2350 2040 2450 2470 3375 2650
45,000 70,000 39,000 70,000 70,000 70,000 67,000 45,000 85,000 87,000 95,000 100,000 85,000 85,000 85,000 85,000 65,000 77,000 75,000 80,000 100,000 115,000 135,000 107,000 135,000 95,000 196,000 95,000 110,000 110,000 87,500 110,000 90,000 135,000 122,000 38,000 122,000 114, 000 64,000 70,000
40,000 40,000 33,000 40,000 40,000 65,000 30,000 30,000 40,000 40,000 45,000 50,000 40,000 40,000 40,000 40,000 35,000 50,000 45,000 50,000 80,000 85,000 110,000 49,000 55,000 50,000 171,500 70,000 60,000 60,000 45,000 70,000 62,000 60,000 38,000 68,000 56,000 53,000 30,000
0.25 1.25 2.25 18 18 23 25 18 18 18 18 12 13 16 27 16 23.0 21.5 21.5 19.0 15 20 20.5 17 22.0 22.0 20
8 8 12 20 12 12 9 10 67 65 76.5 60.5 61.0 42.0 52.5 99.4 61 80 32.0 61+ 52+ 86+ Bal. Bal. 29
0.20 .15 .15 0.15 0.08 0.02 0.25 0.10 0.10 0.10 0.10 0.15 0.15 0.12 0.35 0.15 0.04 0.05 0.05 0.03 0.04 0.10 0.04 0.10 .05 .10 0.07
0.25 .85 95.8 99.9 30 29 0.10 .50 2.25 0.15 0.10 0.30 3 2.0 3.25
Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. 1.40 0.90 7.20 14.1 30.0 0.15 Bal. Bal. 46.0 6 6 19.5 18.5 Bal.
1.75 -
99.9+ -
0.75 .50 .45 1.10 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.00 1.25 1.00 1.50 1 0.85 0.20 .50 .25 0.50 0.18 0.20 0.75 trace Trace Trace 1.50 1.00 -
.50 1.00 0.60 2.50 3.50 0.06 9.0 3.0 3.05 32 19 6.50 9.00 2.50
0.05 .04 .04 0.01 .005 .007 .007 .008 0.15 .008 .005 .007 .03 -
0.6 .75 .50 3.10 1.00 1.00 1.50 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.10 0.15 0.20 .25 .25 .25 .18 0.05 .35 Trace Trace 10 1.00 1.00 1.00
13.25 -
Magnesium 1.0
1% Impurities
S or Se .07 min.
S or Se .07 min.
Titanium 0.30
Tungsten 5
Cobalt 2.50 Tungsten 1.00 Cb/Ta 2.12 Cobalt 2.5 Tungsten .60
20
Other
T1150
Zinc
Lead
Iron
Corrodent
Acetic Acid Acetic Anhydrite Acetone Acetylene Alcohols Alum. (Potassium or Sodium) Aluminum Chloride Aluminum Sulfate Ammonia. Dry Ammonia Hydroxide (Ammonia. Aqua) Ammonium Chloride Ammonium Nitrate Ammonium Sulfate Amyl Acetate Aniline Asphalt Atmosphere (industrial and Marine) Barium Compounds Beer Benzene (Benzol) Benzoic Acid Bleaching Powder Borax Bordeaux Mixture Boric Acid Bromine Butane Butyl Alcohol Butyric Acid Calcium Bisulfite Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Carbolic Acid Carbon Dioxide. Dry Carbonated Water Carbonated Beverages Carbon Disulfide Carbon Tetrachloride Chlorine. Dry Chlorine. Moist Chloraceptic Acid Chloroform. Dry Chromic Acid Cider Citric Acid Copper (10) Chloride Copper (10) Nitrate Copper (10) Sulfate
Conc. %
ALL
Recom. Material
Monel Nickel 304SS 304SS 304SS Hast C Hast B 316SS 304/316SS 304/316SS Monel 304SS 316SS 304SS Monel 304SS 304SS
Corrodent
Copper Plating Solution (Cyanide) Copper Plating Solution (Acid) Corn Oil Creosote Crude Oil Ethel Acetate Ethyl Chloride. Dry Ethanol Ethylene Glycol (uninhibited) Ethylene Oxide Fatty Acids Ferric Chloride Ferric Sulfate Formaldehyde Formic Acid Freon Fluorine. Anhydrous Furfural Gasoline Glucose Glue ph 6-8 Glycerin Hydrobromic Acid Hydrochloric Acid (37-38%) Hydrogen Chloride. Dry Hydrocyanic Acid Hydrofluoric Acid Hydrogen Fluoride. Dry Hydrofluogilicic Acid Hydrogen Peroxide Kerosene Lacquers and Thinners Lactic Acid Lime Linseed Oil Magnesium Chloride Magnesium Hydroxide (or Oxide) Magnesium Sulfate Mercuric Chloride Mercury Methylene Chloride Methyl Chloride Milk, fresh or sour Molasses Natural Gas Nitric Acid Oxygen Oleic Acid Oxalic Acid
Temp. F
180 75 200 200 300
Co nc. %
Recom. Material
304SS 304SS 304SS
Corrodent
Phtographic Bleaching Palmitic Acid Phosphoric Acid Phenol Potassium Compounds Propane Rosin Sea Water Soap and Detergents Sodium Bicarbonate Sodium Bisulfite Sodium Bisulfate Sodium Carbonate Sodium Chloride Sodium Chromate Salt or Brine Sodium Cyanide Sodium Hydroxide Sodium Hypochlorite Sodium Nitrate Sodium Nitrite Sodium Phosphate Sodium Silicate Sodium Sulfide Sodium Sulfite Sodium Sulfate Sodium Thiosulfate Steam Stearic Acid Sugar Solution Sulfur Sulfur Chloride Sulfur Dioxide Sulfur Trioxide Sulfuric Acid Sulfuric Acid Sulfuric A cid Sulfuric Acid, Fuming Sulfurous Acid Titanium Tetrachloride Tannic Acid Toluene Trichloracetic Acid Trichloroethylene Turpentine Varnish Zinc Chloride Zinc Sulfate
Temp. F
100 See Fatty Acid 212 212 300 700 75 212 212
Conc. %
ALL ALL ALL
Recom. Material
304SS 316SS 316SS Steel
ALL
See Sodium Compound 100% ALL 20% 316SS Monel 304SS 316SS 304SS 304SS 316SS Monel 316SS 304SS 316SS Hast. C 304SS 316SS Steel Steel 316SS 316SS 304SS 304SS 304SS 304SS 316SS 316SS 316SS CB-3 or Monel Hast. B 316SS Hast. B 316SS 316SS Hast. B Steel Hast. B Monel 316SS Steel Hast. B 316SS
See Lacquer Thinner 500 See Alcohols 212 75 500 75 300 212 300 300 100 450 300 300 300 212 212 225 500 212 212 175 212 125 300 300 300 212 75 212 75 212 75 700 212 Dry 180 See Glucose 70 75 75 See Fatty Acid 212 ALL ALL ALL 40% ALL
ALL
304SS Steel 316SS Hast. C 304SS 316SS 316SS Steel 304SS 316SS Steel 304SS 304SS Brass Hast. C Hast. B 304SS 304SS Monel Steel Monel 304SS Steel 304SS 316SS 316SS Steel Nickel 304SS 304SS Hast. C Steel 304SS Steel 304SS 304SS 304SS Steel Monel
212 20% 212 20% 212 40% 300 30% 212 ALL See Sodium Chlorine 212 212 75 212 75 212 212 212 212 212 212 See Fatty Acid See Glucose 500 75 500 500 212 212 180-190 175 75 75 75 75 75 300 75 150 212 212 ALL 30% 10% 40% 20% 10% 10% 10% 10% 30% ALL
See Calcium 70 212 212 ALL 70 15% 212 ALL 200 400 ALL 125 DRY 400 ALL See Alcohols 212 75 ALL 212 ALL 300 20% See Bleaching Powder See Phenol 800 ALL 212 ALL 212 200 125 100 100 212 212 300 300 212 212 300 300 ALL ALL ALL ALL ALL ALL ALL ALL ALL
304SS Steel 316SS Monel Brass 304SS 316SS Monel Steel Hast. C Hast. C Hast. C Hast. C Brass 304SS 304SS 304SS Monel Monel Monel Monel Monel Hast. C 304SS Hast. C Hast. C 316SS 316SS
ALL ALL ALL ALL ALL 60% 40% 10-100% ALL ALL ALL ALL 50% ALL 40% 10% 100% ALL 75
DRY DRY DRY 0-10% 0-100% 90100% 20% ALL 40% ALL DRY ALL ALL
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MAXIMUM FLUID VELOCITY FEET PER SECOND Well Type 111, 121 113, 123 115, 125 117, 127 112, 122 114, 124 152, 154 151 153 118, 128 Material 304SS/316SS 304SS/316SS 304SS/316SS 304SS/316SS 304SS/316SS 2 300 (148) 300 (148) 440 (612) 490 (403) 449 (3660) 290 (106) 300 (148) 917 (350) 4 128 (99) 118 (117) 197 (190) 243 (225) 199 7 46 54 69 83 72 16 10 11 14 17 15 19 7 8 10 12 11 22 5 6 8 9 8
44 (43) 46 97 (104)
23 24 50 (53)
14 14 30
9 10 20
15
5 5 11
Well Type 131, 141, 143 132, 142, 144 133 134
16 14 19 20 23
22 8
Well Type
Material C-1018 Carbon Steel 304SS/316SS F-11/F-22 C-1018 Carbon Steel 304SS/316SS F-11/F-22
1100 2750 3150 3400 3850 3650 4600 5300
155 10 10 12 156
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Flanged Connection Perpendicular 45 Angle Elbow Insertion Insertion Insertion 2.5 6 7 10 10 3 6 7 10 10 4 6 7* 10* 10 8 10 13 13 5 6 7* 13* 13 8 10 16* 13 6 6 10* 13 13 8 10 16 16 10 13 16* 16 8 6 10 13 13 8, 10 13 16 16 10 6 10 16 16 8, 10 13 22 22 12 6, 8 13 16 16 10 16 22 22 14 6 13 16 16 8, 10 16 22 22 16 6, 8, 10 16 22 22 18 6, 8, 10 16 22 22 20 6, 8, 10 16 22 22 24 6 16 22 22 8, 10 22 22 22 30 6, 8, 10 22 22 22 36 6, 8, 10 22 22 22 * Thermowell tip will not be in the center one-third of pipe. Consu lt factory for limitations. Pipe Size Projection
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Material
0 0 1 2 304 Stainless Steel Standard 316 Stainless Steel Standard See page 19 for ordering code numbers for other materials FLANGE PART NUMBERS (For types 1310-134 and 180-188) Flange Pipe Size Facing 1 2 3 4 5 6 7 Pipe Size 1 1 2 1 1 2 3 Facing RF RF RF RTJ RTJ RTJ RF
Flange Material
0 0 0 1 2 5 304 Stainless Steel 316 Stainless Steel Carbon Steel Other-See page 19 for code number
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