72-187 Removal and installation of electric window lift on rear door

Preliminary work:
Door liner on rear door removed (72-101)
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Vapor seal on interior door panel pull off.
Retaining strap (1) on slider (2) unclip and remove.
Electrical connections on window lift motor disconnect.
Rivets (3) for fastening rear window lift mechanism to
interior door panel
drill out (5 each); use 4.8 mm dia. bit.
Observe installation note!
Slider (2) on window lift bar move out by moving rear window lift back and forth
(arrow).
Window (4) move up by hand and secure with plastic wedge.
Rear window lift mechanism (5) remove through installation opening.
Remaining pieces of rivets on rear window lift mechanism
and in door shaft
remove.
Reinstall in opposite order.
Installation note
When riveting the rear window lift mechanism onto
the interior door panel ensure that the window lift is
arrested in the interior door panel and makes full
contact. Use pop rivets with shank diameter of 4.8
mm.
Commercially available tools
Pop rivet tool
Model HN 1
Part no. 71 000 19
Fa. Gesipa Blindniettechnik GmbH
Nordenstrae 13-39
64546 Mrfelden-Walldorf
Note
The window lift motor can be installed and removed
without removing the window lift mechanism (see
Repair Instructions 72-188).
Removal, installation
1 Pull off vapor seal on interior door panel.
2 Unclip retaining strap on window lift bar and
remove.
3 Disconnect electrical connections on window lift
motor.
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4 Drill out rivets (5 each); use bit with diameter of
4.8 mm.
5 Remove slider by moving rear window lift
mechanism back and forth on window lift bar.
6 Push window up by hand and secure against
falling.
7 Remove rear window lift mechanism through
installation opening in interior door panel.
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8 Remove remaining pieces of rivets in rear
window lift mechanism and in door shaft.
9 Insert rear window lift mechanism through
installation opening in interior door panel and
simultaneously guide slider into window lift bar.
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10 Position window lift mechanism in catches on
interior door panel at top and bottom.
Top catch
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Bottom catch
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11 Rivet rear window lift mechanism to interior door
panel with 4.8 mm dia. rivets (5 each) and pop
riveting tool. Ensure that rear window lift mechanism
is flush against interior door panel.
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12 Install retaining strap on slider in window lift bar.
13 Reconnect electrical connections on window lift
motor.
14 Lubricate slider with MB-Lubricant Paste part
No. 000 989 31 51.
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15 Adjust window lift stop at top (Repair
Instructions 72-196).
16 Check window adjustment, readjust if required
(Repair Instructions 72-196).
17 Install vapor seal on interior door panel.
18 Install door liner.
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