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Visual inspection for dimension, net weight, type of support (mounting details), mechanical
defects like surface cracks, cavities,shrinkages, excessive flash,sharp or other surface
projections, laminations, cold laps and surface slag etc.
RT check of anode- For casting quality or destructive test on one anode per delivery to
check above items.
Destructive test of two anodes per 15T of manufacturing for checking bonding between
inserts and anode (NACE RP 0387 & RP 0492)
4. Inspection by Vendor / Subvendor
IRT for Cathodic Protection System
1. Inspection by ONGC/CA
Inspection Category: C
Location and number of anodes installed on structure.(To be checked in fabrication yard)
Welding ,Cleaning and blasting of all inserts before casting
Routine tests on anodes- For example continuity check and resistance check between
core/inserts and anode (I.e. less that 0.10 Ohm resistance) etc.
2. Inspection by ONGC / Third Party Inspection Agency (TPI of Company)
3. Inspection by Afcons / Afcons appointed TPI
Pre-Inspection Meeting:
Approval of QA Plan / Inspection & Test Plan (ITP) from vendor.
Project: HRD Process Platform Inspection Requirement Table (Indicative)
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Item:
Galvanic CP system (sacrificial anodes)
IRT No. 00812-200-IRT-2410-01 Rev. 0
Location and number of monitoring and reference anodes installed (To be checked in
fabrication yard)
5. Certificate / Data to be submitted
STAGES OF INSPECTION INVOLVED.
Monitoring and Reference anodes (Set)
Alloy material composition of sacrificial anode - Mg, Zn, or Al (Two samples from each cast
at the beginning and end of casting)
Test for Electrochemical efficiency (Electrochemical value of the anode material in
amperehour per kg- weight loss method -4 days test ) as per DNV RP B401 Appendix A
and ASTM D 1141 and its potential w.r.t. Ag/Ag cl reference electrode under site conditions.
Sacrificial Anodes
Client: ONGCL
Monitoring Panel
Type test certification of panel for ingress protection and area classification
4. Inspection by Vendor / Subvendor
IRT for Cathodic Protection System
1. Inspection by ONGC/CA
Inspection Category: C
2. Inspection by ONGC / Third Party Inspection Agency (TPI of Company)
3. Inspection by Afcons / Afcons appointed TPI
Project: HRD Process Platform Inspection Requirement Table (Indicative)
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Item:
IRT No. 00812-200-IRT-2410-01 Rev. 0
5. Certificate / Data to be submitted
STAGES OF INSPECTION INVOLVED.
Client: ONGCL
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X-Submission of Supporting Documents.
Rw-Random Witness.(10%)
TPI-Third Party Inspection Agency appointed by Afcons.
TPI of Company- Inspection AgencyAppointed by Client (ONGC).
CA- Certification Agency Appointed by ONGC.
CAT-B: Category B: Equipments classified under "B" category are considered sub critical for the
performance of the facilities and thus these equipment attract final inspection and certification before
despatch by various parties involved.
CAT-C: Category C: Items under this will be inspected by Afcons / Afcons appointed TPI.
Note 1: Categorisation for Inspection.
CAT-A: Category A: Equipments classified under "A" category are considered critical for the performance of the
facilities and thus these equipment involves stagewise inspection and certification by various parties involved.
A-Approval
I-Information
NOTES:
Potential measurement between anode and reference electrode/anode. (Closed circuit
potential) in site.
Current out put measurement mA/m^2)- between anode and monitoring electrode/anodes
in site.
Eletrical cables continuity check ( In Fabrication yard).
W-Witness
R-Review
Legend:
H-Hold
Other Requirements:
Review of final documentation to spec. requirements
Final package Inspection for completeness during/after packaging-tagging, preservation,
packing including spares.
TPI release note.
Wiring, function check of components (switches), mounting details, dimension, instumens
range and calibration (Ammeter, voltmeter etc.) as required per drawings/spec.
4. Inspection by Vendor / Subvendor
IRT for Cathodic Protection System
1. Inspection by ONGC/CA
Inspection Category: C
2. Inspection by ONGC / Third Party Inspection Agency (TPI of Company)
3. Inspection by Afcons / Afcons appointed TPI
Project: HRD Process Platform Inspection Requirement Table (Indicative)
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C
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N
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Item:
IRT No. 00812-200-IRT-2410-01 Rev. 0
5. Certificate / Data to be submitted
STAGES OF INSPECTION INVOLVED.
Client: ONGCL
ONGC / CA
Note 2: Inspection and Certification by COMPANY / CA ; TPI / CONTRACTOR does not take away the responsibilities of the
vendor to supply a product conforming to the Purchase Order / Specification requirements.
CAT- BULK: Category BULK: Items under this category shall be inspected by Afcons/TPI (RINA) and issue the
releae note.Afcons/TPI (RINA) shall endorse all QC documents as " Reviewed and Accepted ''
Date:
Name:
Signature:
Note 3: If there is involvement of AI (Authrised Inspector) it shall be the responsibility of vendor to arrange for the same. TPI /
CA shall not replace AI. Cost towards AI fees is deemed to be included in the quoted price for such equipment.
Note 4: This IRT is issued for the purpose of RFQ / Enquiry only and is subject to approval by CA / COMPANY.
Afcons / TPI (RINA)
Note 5: This IRT is for guidance and will be replaced by formal ITP / QAP to be submitted by the Vendors for Approval, based
on complete Engineering.Inspection will be based on approved vendor ITP / QAP and Project Technical Specifications.

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