Line Number

Specification

H90625
EBT

Pipe Stress due to clamping forces and check combined circumferantial stress:
Ref: 1. Roark's Formulas for Stress and Strain, 7th Edition, Table 9.2 Case 1
2. Pressure Vessel Design Manual, 3rd Edition, Dennis Moss
3. ASME B31.3-2006
Required clamping force calculated
W'
Safety factor against the calculated force for clamping
SF
Clamping Force on the pipe cross section
W = SF * W' =
Internal maximum operating pressure of the pipe
P
Pipe Size
DN
Pipe Schedule
Pipe Material
Maximum operating temperature of the pipe

2700
1.5
4050
11.3
100
Sch120
A 106B
123

N
N
MPa
with additive reinforcement around
add 12.7 mm around ( DN125 Sch 120 )
o

B31.3 Basic Allowable tensile stress of the pipe material at the oper.temp.

SA

137.89

MPa

Yield strength of pipe material at maximum operating temperature

SY

217

MPa

B31.3 Quality factor from Table A-1A or A-1B

Eq

B31.3 Coefficient from Table 304.1.1, valid for t <= D / 6

B31.3 Weld joint reduction factor per para. 302.3.5(e)

Y
W

0.4
1

Pipe OD

Do

114.3 mm

Pipe OD with reinforcement

D2

139.7 mm

Pipe thickness

WT

11.13 mm

Reinforcement thiskness thickness

T2

Manufacture negative tolerance in wall thickness

Sum of mechanical allowances including corrosion
Pipe remaining thickness:
Reinforcement remaining thickness

Pipe calculation internal diameter

Radius of centroid of cross section of reinforcement

12.5
%
4.5
mm
5.24 mm

T = ( 1 - Tol / 100) * T2 =

11.11 mm

D2 / 6 =

23.28 mm

Di = Do - 2 t =

103.82 mm

R = ( D2 - T ) / 2 =

Short clamp beam height

H
Considered effective length in the calculation
B = H + 1.56 SQRT( R T )
Considered cross section area in the effective length
A=B*T
Z = B * T2 / 6
Moment of resistance of the considered cross section
I = B T3 / 12
Area moment of inertia of the considered cross section
Shape factor for the considered cross section
F
Poisson ratio of the material
n
Distance between centroidal axis and neutral axis of cross section
e
Material elasticity modulus
E
G =E/[2(1+n)]
Shear modulus od elasticity
a = I / ( A R2 )

250544971.xls.ms_office

12.7 mm

Tol
C
t = ( 1 - Tol / 100) * WT - C =

=
=
=
=

=
=

Assumed Pipe only carries the pressure stresses

Assumed the reinforcement carries the crashing force.

64.29 mm
125
166.7
1852
3431
19063
1.20
0.3
0
195970
75373
0.00248946

mm
mm
mm2
mm3
mm4

for 125 PFC

mm
MPa
MPa

1 of 6

Line Number
Specification

H90625
EBT

Maximum positive moment

Maximum negative moment

b = F E I / ( G A R2 ) =

0.00776711

k1 = 1 - a + b =

1.00527765

k2 = 1 - a =

0.99751054

Max + M = MA = 1 / p * W R k2 =

82678 Nmm

Max - M = MB = - ( 0.5 - k2 / p ) W R =

-47517 Nmm

0.78 SQRT( R t )

0.78 SQRT( R t )

B = H + 1.56 SQRT (R t)

Change in the horizontal diameter

Change in the vertical diameter

DDH = W R3 / E I * [ k1 / 2 - k2 + 2 k22 / p ] =

0.04 mm

DDV = - W R3 / E I * [ p k1 / 4 - 2 k22 / p ] =

0.04 mm

Bending stress at A due to clamping action

sbA = MA / Z =

24.1 MPa

Bending stress at B due to clamping action

sbB = MB / Z =

-13.8 MPa

B31.3 Circumf. Stress due to internal pressure

S = P ( Do - 2 t Y ) / ( 2 t E q W ) =

118.8 MPa

OKAY

st / S A

st / S Y

Maximum combined circumferantial stress at A

stA = ABS (sbA ) + S =

142.9 MPa

FAIL

1.036

0.658

Maximum combined circumferantial stress at B

stB = ABS (sbB ) + S =

132.6 MPa

OKAY

0.962

0.611

250544971.xls.ms_office

2 of 6

Line Number
Specification

H90625
EBT

Pipe Stress due to clamping forces and check combined circumferantial stress:
Ref: 1. Roark's Formulas for Stress and Strain, 7th Edition, Table 9.2 Case 1
2. Pressure Vessel Design Manual, 3rd Edition, Dennis Moss
3. ASME B31.3-2006
Required clamping force calculated
W'
Safety factor against the calculated force for clamping
SF
Clamping Force on the pipe cross section
W = SF * W' =
Internal maximum operating pressure of the pipe
P
Pipe Size
DN
Pipe Schedule
Pipe Material
Maximum operating temperature of the pipe

2700
1.5
4050
11.3
100
Sch120
A 106B
123

N
N
MPa

B31.3 Basic Allowable tensile stress of the pipe material at the oper.temp.

SA

137.89

MPa

Yield strength of pipe material at maximum operating temperature

SY

217

MPa

B31.3 Quality factor from Table A-1A or A-1B

Eq

B31.3 Coefficient from Table 304.1.1, valid for t <= D / 6

B31.3 Weld joint reduction factor per para. 302.3.5(e)

Y
W

0.4
1

Pipe OD
Pipe thickness
Manufacture negative tolerance in wall thickness
Sum of mechanical allowances including corrosion
Pipe remaining thickness:

Pipe calculation internal diameter

Radius of centroid of cross section

Do

11.13
12.5
4.5
5.24

mm
%
mm
mm

Do / 6 =

19.05 mm

Di = Do - 2 t =

103.82 mm

R = ( Do - t ) / 2 =

Short clamp beam height

H
Considered effective length in the calculation
B = H + 1.56 SQRT( R t )
Considered cross section area in the effective length
A=B*t
Z = B * t2 / 6
Moment of resistance of the considered cross section
I = B t3 / 12
Area moment of inertia of the considered cross section
Shape factor for the considered cross section
F
Poisson ratio of the material
n
Distance between centroidal axis and neutral axis of cross section
e
Material elasticity modulus
E
G =E/[2(1+n)]
Shear modulus od elasticity
a = I / ( A R2 )
b = F E I / ( G A R2 )

250544971.xls.ms_office

114.3 mm

WT
Tol
C
t = ( 1 - Tol / 100) * WT - C =

54.53 mm

=
=
=

125
151.4
793
692
1814
1.20
0.3
0
195970
75373
0.00076912
0.00239965

k1 = 1 - a + b =

1.00163053

k2 = 1 - a =

0.99923088

=
=
=
=

mm
mm
mm2
mm3
mm4

for 125 PFC

mm
MPa
MPa

3 of 6

Line Number
Specification

H90625
EBT

Maximum positive moment

Maximum negative moment

Max + M = MA = 1 / p * W R k2 =

70244 Nmm

Max - M = MB = - ( 0.5 - k2 / p ) W R =

-40180 Nmm

0.78 SQRT( R t )

0.78 SQRT( R t )

B = H + 1.56 SQRT (R t)

Change in the horizontal diameter

Change in the vertical diameter

DDH = W R3 / E I * [ k1 / 2 - k2 + 2 k22 / p ] =

0.25 mm

DDV = - W R / E I * [ p k1 / 4 - 2 k2 / p ] =

0.28 mm

Bending stress at A due to clamping action

sbA = MA / Z =

101.5 MPa

Bending stress at B due to clamping action

sbB = MB / Z =

-58.0 MPa

B31.3 Circumf. Stress due to internal pressure

S = P ( Do - 2 t Y ) / ( 2 t E q W ) =

118.8 MPa

OKAY

st / S A

st / S Y

Maximum combined circumferantial stress at A

stA = ABS (sbA ) + S =

220.2 MPa

FAIL

1.597

1.015

Maximum combined circumferantial stress at B

stB = ABS (sbB ) + S =

176.8 MPa

FAIL

1.282

0.815

250544971.xls.ms_office

4 of 6

FLG SIZE, DN
15
20
25
32
40
50
65
80
90
100
125
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500

Pipe O/D
21.3
26.7
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457
508
559
610
660
711
782
813
864
914
965
1016
1067
1118
1168
1219
1270
1321
1371.6
1422
1473.2
1524

Sch10
2.11
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4
3.4
3.76
4.19
4.57
6.35
6.35
6.35
6.35
6.35
6.35
7.92
7.92
7.92
7.92
7.92
7.92
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch20
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
6.35
6.35
6.35
7.92
7.92
7.92
9.53
9.53
9.53
12.7
12.7
12.7
12.7
12.7
12.7
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch30
2.41
2.41
2.9
2.97
3.18
3.18
4.78
4.78
4.78
4.78
N/A
N/A
7.04
7.8
8.38
9.53
9.53
11.13
12.7
12.7
14.27
N/A
15.88
15.88
15.88
15.88
15.88
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch40
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.13
12.7
14.27
15.09
N/A
17.48
N/A
N/A
N/A
17.48
17.48
19.05
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

FLG SIZE, DN
100

Pipe O/D
114.3

Sch10
3.05

Sch20
N/A

Sch30
4.78

Sch40
6.02

NOMINAL WALL THICKNESS CHART OF PIPES-ASME B36.10

Sch60
Sch80
Sch100
N/A
3.73
N/A
N/A
3.91
N/A
N/A
4.55
N/A
N/A
4.85
N/A
N/A
5.08
N/A
N/A
5.54
N/A
N/A
7.01
N/A
N/A
7.62
N/A
N/A
8.08
N/A
N/A
8.56
N/A
N/A
9.53
N/A
N/A
10.97
N/A
10.31
12.7
15.09
12.7
15.09
18.26
14.27
17.48
21.44
15.09
19.05
23.83
16.66
21.44
26.19
19.05
23.83
29.36
20.62
26.19
32.54
22.23
28.58
34.93
24.61
30.96
38.89
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch60
N/A

Sch80
8.56

Sch100
N/A

ESS CHART OF PIPES-ASME B36.10-2004

Sch120
Sch140
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
11.13
N/A
12.7
N/A
14.27
N/A
18.06
20.62
21.44
25.4
25.4
28.58
27.79
31.75
30.96
36.53
34.93
39.67
38.1
44.45
41.28
47.63
46.02
52.37
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch120
11.13

Sch140
N/A

Sch160
4.78
5.56
6.35
6.35
7.14
8.74
9.53
11.13
N/A
13.49
15.88
18.26
23.01
28.58
33.32
35.71
40.49
45.24
50.01
53.98
59.54
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

STD
2.77
2.87
3.38
3.56
3.68
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
N/A
N/A
N/A
N/A
N/A
N/A

XS
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.53
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
N/A
N/A
N/A
N/A
N/A
N/A

XXS
7.47
7.82
9.09
9.7
10.15
11.07
14.02
15.24
N/A
17.12
19.05
21.95
22.23
25.4
25.4
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A

Sch160
13.49

STD
6.02

XS
8.56

XXS
17.12