Lyman Filament Extruder v3 Manual

LYMAN
FILAMENT EXTRUDER V3
FABRICATION & OPERATION MANUAL
DESKTOP FILAMENT EXTRUDING SYSTEM 9/2/13
There will be some errors and omissions, as there always are.
First watch the video on YouTube, read and study the entire Manual
as well as all the comments on Thingiverse of two prior versions,
then you may contact me at the email below.
Changes, additions and corrections are welcome as I consider this
still as a work in progress.
Contact:
hlyman@comcast.net
CREDITS:
Jay Morgan American Plastic Profiles

http://www.americanplasticprofiles.com/
See the video on YouTube

Lyman Filament Extruder V3 Video:
Johnny Russell Ultimachine

https://ultimachine.com
Jeff Moe Aleph Objects, Inc

http://www.lulzbot.com/
Charlene Angle Dimension Engineering, LLC

http://www.dimensionengineering.com/
Zach KaplanInventables, Inc

https://www.inventables.com/
The Lyman Filament Extruder V3 is an open source product licensed under
http://creativecommons.org/licenses/by-sa/3.0/
http://www.youtube.com/watch?v=p_E7crY9wfg
SABERTOOTH & KANGAROO

This micro processor is mounted on the control
panel for easy access to the Kangaroo motor
pots, wherein the puller motor can be adjusted
to sync with the extruder motor.
The motors have to be tuned to the processor
so it is important to follow the instructions.
carefully.
TEMP READINGS
Nozzle
175C
Flange
65C
Insulator 36C
Hopper Base34C
Water
35C
WATER COOLING TANK

I cut the Plexiglas tank parts on a laser engraver cutter, (complements of Inventables). A
work in progress is a tank with 1/4 Plexiglas,
wherein a resizing die with be included. See
part drawings. Water temperature never exceeded 35 degrees Celsius.
PULLER ROLLER ASSEMBLY

3D printed these parts, combined motor mount
with roller housing for easy setup. The idler
roller cradle has a 3/8 hole in the top where a
wood dowel stud is inserted to hold the bottom
of the spring in place. The top 3/8 bolt holds
the top of the spring in place. The bearing and
motor holes have to be dressed for a snug fit.
LEVEL WIND REEL W/COUNTER.

The handle is removed and the spool is filled
with masking tape to a diameter that gave a
correct count on the counter. The strip of
sandpaper is used to help feed the filament
through under the spool. In watching the
video you will see why cooling tank and the
reel are not attached to the base.
SPOOL WINDUP ASSEMBLY
This is the same design as my original Spool
Winder as seen on YouTube.
It can accommodate different size spools. As
there are many size spools you will need
different size spool collars. The stl file I have
included is only one size, so design your own.
FILAMENT EXTRUDER
This turned out to be a work of art. Eliminated a whole bunch of hardware. One
simple hopper and motor mount. It is printed with extruded ABS Lyman filament.
Note the auger is surrounded with pellets when filled. The Extruder is not attached
to the base so it can be tipped to empty the pellets. I tried several flexible couplers
and this is the one I used. On the first assembly, alignment was good. The coupler
is drilled and taped for two set screws to engage the flat part of the shafts, as the
tightening screws that comes with the coupler wont hold under torque. The Plexiglas hopper allows for visual reference of the pellet level and is removable. The
lead weight maintains a steady pressure on the pellets. It takes two filling of the
hopper to extrude enough filament to fill a 1kg spool.
EXPLAMATION OF CREDITS
Jay Morgan is the Vice President of American Plastic Profiles. After he read articles about my wining
the Desktop Factory Competition, he gave me a call. He told me he was going to build an extruder similar
to mine for extruding Silicone. Over the last six months he has become a very good friend and has given
me many of the features included in Version 3, which includes water cooler, micro processor, nozzle orifice size, puller roller and others.
Johnny Russell is with Ultimachine, a company that I have purchased many parts from for 3D printing.
He was so gracious in supplying me with motors and giving me other help. Unfortunately the motors are
not used in the Extruder.
Jeff Moe is the owner of Aleph Objects, another company I purchase 3D printer parts from. He has
helped my greatly in my early days of 3D printing and never hesitated to answer a question or to help me
solve a problem. I believe he will soon be offering Extruders for sale.
Charlene Angle is with Dimension Engineering Company which furnished the micro processor for the
extruder. She has spent hours, days and weeks helping me to accomplish making the system work. This
processor procedure was new to me, but she never gave up when I was ready to and she kept prodding me
on. Watch her video on there website.
Zach Kaplan is the owner of Inventables who developed the Desktop Factory Competition, he is listed
last but not least. As I am living on retirement income at 84, winning the competition helped make this
invention possible. It took two submissions to get his attention and then he spent considerable time in the
approval of the invention. One morning early in March I got a phone call from Zach, that my extruder
passed all the test and is the winner. It was and is a very good feeling. Zach came to Seattle and my wife
and I met him and had dinner, he is an amassing young man.
As this is probably the last invention I will accomplish, I am pleased to share it with the World.
HELLO WORLD
TOOLS USED
NOTES:
1.
Table Saw
Please note that in the Bill of Materials (BOM) the costs shown in many cases are estimated. Many
parts have to be purchased in quantities greater than is needed. Also different products can be used.
2.
Band Saw
3.
3D Printer
4.
Laser Engraver Cutter *
5.
Drill Press
6.
Grinder
7.
CNC Router *
8.
Welder *
9.
Cut Off Saw *
10. Sander *
11. Thread Tap Dies
12. Soldering Iron
13. Hot Melt Gun
14. Dremel
15. Metal Lathe *
16. Lead Electric Melter *
17. Misc Hand Tools
* All these tools may not be needed as some functions
can be done by hand or subbed out and engraving is
optional.
Listed is a BOM for just the Extruder alone with the required electronics. It requires a lot less time
and materials from prior versions. The motor will not need and encoder.
I have cross referenced the drawings and part numbers for ease of finding, however dont be surprised if errors are found.
I am not yet satisfied with the filament diameter tolerances. The diameter of 1.75mm filament is
greater than I would like, however I have extruded now over 8 spools of filament and have been
using it in my Printer. I have not yet extruded 3mm filament, but will try shortly.
My first two versions of the Lyman Filament Extruder extruded at about 8 of filament per minute at
212 degree Celsius. I learned later that I was using injection molding filament, not extrusion grade.
Also they had a less powerful motor.
Using the correct grade filament Version 3 is extruding at 30 per minute 1.75mm filament at 175 C.
The counter showed about 1100 ft per 1 kg spool, 7+ hours. I have visions of getting 48 per minute. The diameter is varying from 1.65 to 1.85mm ,which however seems to print just fine.
The theory of the system is to have the puller rollers pulling the filament from the extruder with motors sync rate adjusted to obtain the correct diameter. Thus, the extruder nozzle orifice is 1.5 times
larger than the desired diameter.
Four variables control the filament diameter:
1. Nozzle orifice diameter (adjusted with a drill bit)
2. Nozzle temperature (adjusted with PID).
3. Motors sync (adjusted with Kangaroo pots).
4. Extruding speed (adjusted with manual pot).
As this is still a work in progress, I plan on adjusting all four variables and installing a resizing die at
the inlet (left side) of the water tank to improve the tolerances.
Hope you enjoy the manual.
Good luck, Hugh Lyman
BOMLYMANFILAMENTEXTRUDERV3(sortedbyDescription)
QTY
UNIT
UnitEst
Price
AluminumFlatBar1/8"x1/2"
FT
$0.43
$0.43
A07
AugerBit5/8"X18
EA
$26.38
$26.38
12
A07
BandHeater1"
EA
$24.00
88
A12
Battery24VNMH
EA
$10.08
Part#
Dwg#
71
A11
45
66
A10
21
A07&A08
34
DESCRIPTION
TotalEst SUPPLIERPART#orID
Price
whereIgotit
NOTES:Thesesuppliersareonlysuggestionsandbetterpricing
maybefoundelsewhere
SUPPLIER
OnLineMetals
2878A15
McMasterCarr
$24.00
G2156542
ZoroTools
Needsalittleenlargingbypryingopenatlittle
$10.08
ebatteryoutlet
eBay
Imadewithrechargeable1.2VNMHbatteries
BearingBallFlanged1/4"
EA
$5.00
$10.00
6383K213
McMasterCarr
BearingThrust3/8"
EA
$2.47
$2.47
6655K15
McMasterCarr
A08
BearingsBall3/8"
EA
$4.50
$18.00
6383K16
McMasterCarr
14
A07
BlackIronNipple1/2"NPTx3.5"
EA
$1.28
$1.28
44615K554
McMasterCarr
13
A07
BlackPipeCoupling1/2"NPT
EA
$1.00
$1.00
46685K264
McMasterCarr
36
A08
Bolt3/8"x1"
EA
$0.50
$0.50
TrueValueHardware
50785K337
McMasterCarr
ODDiametershouldbe1.06"for1"heatband
Onhand
11
A07
BrassPlug1/2"NPT
EA
$3.69
$3.69
46
A09
BrassPlug142"NPT
EA
$2.00
$2.00
26
A07
BushingBrassFlanged3/8"
EA
$0.70
$0.70
6338K414
McMasterCarr
24
A07&A08
CouplerFlexible6.35mx10mm
EA
$8.00
$16.00
giorgio11185
eBay
10
A04
Funnel
45
FT
$0.04
$1.80
1.75Filament
FilamentSupplier
84
A12
FuseHolder&Fuse5A
EA
$2.00
$2.00
071510
PartsExpress
23
A07&A08
GearMotorw/Encoder
EA
$79.00
$158.00
TD044013
SuperDrollRobotics
A06
Hardboard1/4
SF
$1.00
$2.00
19
A07
Hopper&MotorBase
33
FT
$0.04
$1.32
1.75Filament
FilamentSupplier
18
A07
InsulationBdRigid1/2
SF
$12.80
$12.80
9353K31
McMasterCarr
79
A12
Kangarooaddon
EA
$24.00
$24.00
Kangaroox2
DimensionEngineering
90
A12
KnobforPots
EA
$0.04
$0.08
1.75Filament
FilamentSupplier
ConvertedtoFTfrommmshowninPonterface
69
A10
LatexTube3/4"&1/2"dia
LOT
$5.00
$5.00
808&1608
LatexTubing.com
Purchased12"ofeach
Fastenal
HomeDepot
WorkinProgress
Optional
IncludedPullupBoard&HookupKit
nhand
Morethanyouwillneed
CheckwithSupplierforadditionalpartsneeded
81
A12
LEDGreenSmall
EA
$1.00
$2.00
PartsExpress
Optionalgoeson110VCircuitsOnhand
76
A12
LEDRedSmall
EA
$1.00
$2.00
PartsExpress
Optionalgoon24VCircuits
72
A11
LevelWindFishingReel
EA
$50.00
$50.00
eBay
A05
MDFBOARD1/2"
3.5
SF
$1.00
$3.50
HomeDepot
Usewhateveryouhave,plywoodetc.
A06
MDFBOARD1/2"
SF
$1.00
$2.00
HomeDepot
OnhandAllcanbecutfromIpiece24"x48"
A06
MDFBOARD1/2"
SF
$1.00
$1.00
HomeDepot
Onhand
50
A10
MDFBOARD1/2"
0.6
SF
$1.00
$0.60
HomeDepot
Onhand
51
A10
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
52
A10
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
70
A11
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
A04
MDFBOARD3/4",1/4
SF
$1.50
$1.50
HomeDepot
54
A10
MiniGearMotor
EA
$10.00
$10.00
hjb0805
Page 4
eBay
OptionalIusedanoldonewithacounterIhadonhand
This12Vsoneedavoltageregulator
QTY
UNIT
UnitEst
Price
MotorArmforWinderMotor
25
FT
$0.04
$1.00
1.75Filament
FilamentSupplier
A10
NutHex1/4"NyLok
EA
$0.15
$0.15
97135A210
McMasterCarr
15
A07
NutHexM4NyLok
EA
$0.11
$0.44
40147
Fastenal
59
A10
NutHexM4NyLok
EA
$0.11
$0.11
40147
Fastenal
64
A10
NutsHex1/4"
EA
$0.10
$0.40
80
A12
PID
EA
$27.00
$27.00
68
A10
PlasticSpool
EA
$0.00
$0.00
Part#
Dwg#
62
A10
65
DESCRIPTION
Price
whereIgotit
SUPPLIER
TrueValueHardware
mambate
maybefoundelsewhere
Youwillbuy25ea.orgetthemathardwarestore
Onhand
eBay
Everybody
OnHand
A04
Plexiglas1/8"
0.2
SF
$5.05
$1.01
2416101
Inventables.com
35
A08
Plexiglas1/8"
SF
$5.05
$5.05
2416101
Inventables.com
41
A09
Plexiglas1/8"
SF
$5.05
$5.05
2416101
Inventables.com
75
A12
Potentiometers5K
EA
$16.00
$32.00
882MW22B35K
Mouser
86
A12
PowerSupply24V
EA
$24.00
$24.00
hietech
eBay
47
A09
PTFE1/4"DIA
EA
$2.00
$2.00
42
A09
PumpAquarium110V
EA
$6.84
$6.84
82
A12
Resistors1Mohms
EA
$1.00
$2.00
PatsExpress
77
A12
Resistors320ohms
EA
$0.50
$1.00
PartsExpress
39
A08
RodSteel3/8"x3.5"
EA
$1.00
$1.00
8920K135
McMasterCarr
31
A08
RodSteel3/8"x4.5"
EA
$1.00
$1.00
8920K135
McMasterCarr
33
A08
Roller&MotorBase
203
FT
$0.04
$8.12
1.75Filament
FilamentSupplier
38
A08
RollerIdleBracket
59
FT
$0.04
$2.36
1.75Filament
FilamentSupplier
A05
RubberBumperFeet
EA
$0.50
$2.00
78
A12
Sabertooth2X12
EA
$80.00
$80.00
Sabertooth2X12
87
A12
SabertoothStandoff
15
FT
$0.04
$0.60
1.75Filament
FilamentSupplier
44
A09
ScrapBlock
EA
$0.01
$0.01
HML(me)
56
A10
ScrewCapM3x10mm
EA
$0.12
$0.23
Fastenal
25
A07&A08
ScrewCapM3x15mm
EA
$0.20
$1.60
Fastenal
53
A10
ScrewCapM4x30mm
EA
$0.20
$0.20
Fastenal
28
A07
ScrewCapM4x40mm
EA
$0.25
$1.00
Fastenal
40
A08
ScrewPHSM#4x1/2"
EA
$0.05
$0.10
TrueValueHardware
Onhand
A06&A10
ScrewPHSM#6x1"
10
EA
$0.05
$0.50
TrueValueHardware
Onhand
89
A12
ScrewPHSM#4x1/2"
EA
$0.03
$0.24
TrueValueHardware
Onhand
A06&A11
ScrewPHSM#6x3/4"
EA
$0.05
$0.40
TrueValueHardware
Onhand
McMasterCarr
cll_petsupplies
WorkinProgress
eBay
TrueValueHardware
Page 5
OnHand
UNIT
UnitEst
Price
ScrewPHSM#8x1"
EA
$0.05
$0.05
TrueValueHardware
Onhand
ScrewPHSM#8x3/4"
EA
$0.05
$0.40
TrueValueHardware
Onhand
A12
SolidStateRelay
EA
$6.00
$6.00
eBay
58
A10
SpoolCollar
17
FT
$0.04
$0.68
1.75Filament
FilamentSupplier
61
A10
SpoolCollar
17
FT
$0.04
$0.68
1.75Filament
FilamentSupplier
37
A08
Spring1/2"x1"
EA
$1.50
$1.50
TrueValueHardware
Compressiontype
67
A10
Spring1/4"x2"
EA
$1.50
$1.50
TrueValueHardware
Extensiontype
17
A07
SteelFlat(Flange)1/4"
EA
$20.00
$20.00
83
A12
SwitchMasterOffOn
EA
$2.29
$2.29
74
A12
SwitchSPST
EA
$0.95
30
A07
ThermocoupleTypeK
EA
63
A10
ThreadedRod1/4"
43
A09
TubingFlexible1/4"
32
A08
UrethaneDriveRollers
91
A12
VariableVoltageControl
Dwg#
57
A10
20
A07&A08
85
DESCRIPTION
Price
whereIgotit
maybefoundelsewhere
QTY
Part#
SUPPLIER
OnLineMetals
Onhand
sseariver2009
eBay
Optional
$4.75
12216SW
MAJPA
$1.24
$1.24
tinxiclothes
eBay
FT
$1.00
$1.00
FT
$1.88
$1.88
EA
$30.00
EA
$5.00
HomeDepot
5792K35
McMasterCarr
$60.00
2475K61
McMasterCarr
$5.00
eworldseller
eBay
27
A07
WasherFlat3/8"
EA
$0.10
$0.10
22
A07&A08
WasherFlatM3
EA
$0.02
$0.16
40352
Fastenal
55
A10
WasherFlatM3
EA
$0.02
$0.04
40352
Fastenal
16
A07
WasherFlatM4
EA
$0.03
$0.24
40353
Fastenal
A10
WasherFlatM4
EA
$0.03
$0.24
40353
Fastenal
29
A07
WashersPhenolic1/8"
EA
$14.50
$14.50
8710K537
McMasterCarr
48
notused
49
notused
73
notused
Contingencies,TTT,Findings
LOT
$80.00
$80.00
estimated
SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST
$806.54
@
10%
Youwillbuy5ft@$1.88perft
TrueValueHardware
60
Youmayhavetobuy3feet
$80.65
$887.19
Page 6
6x6sheet
Itemsnotlistedormissed,connectors,zipties,andetc.
BOMLYMANFILAMENTEXTRUDERV3(sortedbyPart#)
Part#
Dwg#
1
2
UnitEst
Price
3.5
SF
$1.00
$3.50
HomeDepot
EA
$0.50
$2.00
TrueValueHardware
Hardboard1/4
SF
$1.00
$2.00
HomeDepot
nhand
MDFBOARD1/2"
SF
$1.00
$2.00
HomeDepot
MDFBOARD1/2"
SF
$1.00
$1.00
HomeDepot
Onhand
QTY
A05
MDFBOARD1/2"
A05
RubberBumperFeet
A06
A06
A06
Price
whereIgotit
maybefoundelsewhere
UNIT
DESCRIPTION
SUPPLIER
A06&A10
ScrewPHSM#6x1"
10
EA
$0.05
$0.50
TrueValueHardware
Onhand
A06&A11
ScrewPHSM#6x3/4"
EA
$0.05
$0.40
TrueValueHardware
Onhand
A04
MDFBOARD3/4",1/4
SF
$1.50
$1.50
A04
Plexiglas1/8"
0.2
SF
$5.05
$1.01
2416101
Inventables.com
HomeDepot
10
A04
Funnel
45
FT
$0.04
$1.80
1.75Filament
FilamentSupplier
11
A07
BrassPlug1/2"NPT
EA
$3.69
$3.69
50785K337
McMasterCarr
12
A07
BandHeater1"
EA
$24.00
$24.00
G2156542
ZoroTools
13
A07
EA
$1.00
$1.00
46685K264
McMasterCarr
14
A07
EA
$1.28
$1.28
44615K554
McMasterCarr
15
A07
NutHexM4NyLok
EA
$0.11
$0.44
40147
Fastenal
16
A07
WasherFlatM4
EA
$0.03
$0.24
40353
Fastenal
17
A07
EA
$20.00
$20.00
OnLineMetals
18
A07
SF
$12.80
$12.80
9353K31
McMasterCarr
19
A07
Hopper&MotorBase
33
FT
$0.04
$1.32
1.75Filament
FilamentSupplier
20
A07&A08
ScrewPHSM#8x3/4"
EA
$0.05
$0.40
21
A07&A08
BearingThrust3/8"
EA
$2.47
$2.47
22
A07&A08
WasherFlatM3
EA
$0.02
$0.16
40352
Fastenal
23
A07&A08
GearMotorw/Encoder
EA
$79.00
$158.00
TD044013
SuperDrollRobotics
24
A07&A08
EA
$8.00
$16.00
giorgio11185
eBay
6338K414
McMasterCarr
TrueValueHardware
6655K15
Onhand
Morethanyouwillneed
Onhand
McMasterCarr
25
A07&A08
ScrewCapM3x15mm
EA
$0.20
$1.60
26
A07
EA
$0.70
$0.70
27
A07
WasherFlat3/8"
EA
$0.10
$0.10
TrueValueHardware
28
A07
ScrewCapM4x40mm
EA
$0.25
$1.00
Fastenal
29
A07
WashersPhenolic1/8"
EA
$14.50
$14.50
8710K537
Fastenal
McMasterCarr
30
A07
ThermocoupleTypeK
EA
$1.24
$1.24
tinxiclothes
eBay
31
A08
RodSteel3/8"x4.5"
EA
$1.00
$1.00
8920K135
McMasterCarr
32
A08
33
A08
Roller&MotorBase
EA
$30.00
$60.00
2475K61
McMasterCarr
203
FT
$0.04
$8.12
1.75Filament
FilamentSupplier
34
A08
BearingsBall3/8"
EA
$4.50
$18.00
6383K16
McMasterCarr
35
A08
Plexiglas1/8"
SF
$5.05
$5.05
2416101
Inventables.com
36
A08
Bolt3/8"x1"
EA
$0.50
$0.50
Page 7
TrueValueHardware
6x6sheet
Onhand
Part#
Dwg#
37
A08
38
A08
39
A08
40
A08
41
A09
42
43
DESCRIPTION
UnitEst
Price
Price
whereIgotit
SUPPLIER
maybefoundelsewhere
QTY
UNIT
Spring1/2"x1"
EA
$1.50
$2.36
TrueValueHardware
RollerIdleBracket
59
FT
$0.04
$2.36
1.75Filament
FilamentSupplier
RodSteel3/8"x3.5"
EA
$1.00
$1.00
8920K135
McMasterCarr
ScrewPHSM#4x1/2"
EA
$0.05
$0.10
Plexiglas1/8"
SF
$5.05
$5.05
2416101
A09
PumpAquarium110V
EA
$6.84
$6.84
cll_petsupplies
eBay
A09
TubingFlexible1/4"
FT
$1.88
$1.88
5792K35
McMasterCarr
44
A09
ScrapBlock
EA
$0.01
$0.01
45
A07
AugerBit5/8"X18
EA
$26.38
$26.38
46
A09
BrassPlug142"NPT
EA
$2.00
$2.00
Fastenal
WorkinProgress
PTFE1/4"DIA
EA
$2.00
$2.00
McMasterCarr
WorkinProgress
TrueValueHardware
Onhand
Inventables.com
HML(me)
2878A15
Compressiontype
OnHand
McMasterCarr
47
A09
48
notused
49
notused
50
A10
MDFBOARD1/2"
0.6
SF
$1.00
$0.60
HomeDepot
Onhand
51
A10
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
52
A10
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
53
A10
ScrewCapM4x30mm
EA
$0.20
$0.20
Fastenal
54
A10
MiniGearMotor
EA
$10.00
$10.00
hjb0805
eBay
55
A10
WasherFlatM3
EA
$0.02
$0.04
40352
Fastenal
56
A10
ScrewCapM3x10mm
EA
$0.12
$0.23
57
A10
ScrewPHSM#8x1"
EA
$0.05
$0.05
58
A10
SpoolCollar
17
FT
$0.04
$0.68
59
A10
NutHexM4NyLok
EA
$0.11
$0.11
40147
Fastenal
60
A10
WasherFlatM4
EA
$0.03
$0.24
40353
Fastenal
Fastenal
TrueValueHardware
1.75Filament
FilamentSupplier
Onhand
61
A10
SpoolCollar
17
FT
$0.04
$0.68
1.75Filament
FilamentSupplier
62
A10
25
FT
$0.04
$1.00
1.75Filament
FilamentSupplier
63
A10
ThreadedRod1/4"
FT
$1.00
$1.00
64
A10
NutsHex1/4"
EA
$0.10
$0.40
65
A10
NutHex1/4"NyLok
EA
$0.15
$0.15
97135A210
HomeDepot
TrueValueHardware
McMasterCarr
66
A10
EA
$5.00
$10.00
6383K213
McMasterCarr
67
A10
Spring1/4"x2"
EA
$1.50
$1.50
TrueValueHardware
68
A10
PlasticSpool
EA
$0.00
$0.00
LOT
$5.00
$5.00
0.25
SF
$1.00
$0.25
HomeDepot
OnLineMetals
69
A10
70
A11
MDFBOARD1/2"
71
A11
FT
$0.43
$0.43
72
A11
EA
$50.00
$50.00
Everybody
808&1608
Page 8
LatexTubing.com
eBay
Onhand
Extensiontype
OnHand
Purchased12"ofeach
Onhand
UNIT
UnitEst
Price
SwitchSPST
EA
$0.95
$4.75
12216SW
MAJPA
A12
Potentiometers5K
EA
$16.00
$32.00
882MW22B35K
Mouser
76
A12
LEDRedSmall
EA
$1.00
$2.00
PartsExpress
77
A12
Resistors320ohms
EA
$0.50
$1.00
PartsExpress
Dwg#
73
notused
74
A12
75
DESCRIPTION
Price
whereIgotit
maybefoundelsewhere
QTY
Part#
SUPPLIER
78
A12
Sabertooth2X12
EA
$80.00
$80.00
Sabertooth2X12
79
A12
Kangarooaddon
EA
$24.00
$24.00
Kangaroox2
80
A12
PID
EA
$27.00
$27.00
mambate
eBay
81
A12
LEDGreenSmall
EA
$1.00
$2.00
PartsExpress
82
A12
Resistors1Mohms
EA
$1.00
$2.00
PatsExpress
83
A12
SwitchMasterOffOn
EA
$2.29
$2.29
sseariver2009
eBay
Optional
84
A12
FuseHolder&Fuse5A
EA
$2.00
$2.00
071510
PartsExpress
Optional
85
A12
SolidStateRelay
EA
$6.00
$6.00
86
A12
PowerSupply24V
EA
$24.00
$24.00
hietech
eBay
87
A12
SabertoothStandoff
15
FT
$0.04
$0.60
1.75Filament
FilamentSupplier
88
A12
Battery24VNMH
EA
$10.08
$10.08
ebatteryoutlet
89
A12
ScrewPHSM#4x1/2"
EA
$0.03
$0.24
eBay
eBay
TrueValueHardware
90
A12
KnobforPots
EA
$0.04
$0.08
1.75Filament
FilamentSupplier
91
A12
EA
$5.00
$5.00
eworldseller
eBay
LOT
$80.00
$80.00
estimated
SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST
$807.40
@
10%
$80.74
$888.14
Page 9
Onhand
BOMLYMANFILAMENTEXTRUDERV3(sortedbySupplier)
Part#
Dwg#
DESCRIPTION
QTY
UNIT
UnitEst
Price
Price
whereIgotit
SUPPLIER
maybefoundelsewhere
78
A12
Sabertooth2X12
EA
$80.00
$80.00
Sabertooth2X12
79
A12
Kangarooaddon
EA
$24.00
$24.00
Kangaroox2
24
A07&A08
EA
$8.00
$16.00
giorgio11185
eBay
30
A07
ThermocoupleTypeK
EA
$1.24
$1.24
tinxiclothes
eBay
42
A09
PumpAquarium110V
EA
$6.84
$6.84
cll_petsupplies
eBay
hjb0805
eBay
eBay
54
A10
MiniGearMotor
EA
$10.00
$10.00
72
A11
EA
$50.00
$50.00
80
A12
PID
EA
$27.00
$27.00
mambate
eBay
83
A12
SwitchMasterOffOn
EA
$2.29
$2.29
sseariver2009
eBay
85
A12
SolidStateRelay
EA
$6.00
$6.00
86
A12
PowerSupply24V
EA
$24.00
$24.00
hietech
eBay
88
A12
Battery24VNMH
EA
$10.08
$10.08
ebatteryoutlet
eBay
eworldseller
Optional
eBay
91
A12
EA
$5.00
$5.00
68
A10
PlasticSpool
EA
$0.00
$0.00
15
A07
NutHexM4NyLok
EA
$0.11
$0.44
40147
Fastenal
16
A07
WasherFlatM4
EA
$0.03
$0.24
40353
Fastenal
22
A07&A08
WasherFlatM3
EA
$0.02
$0.16
40352
Fastenal
eBay
Everybody
25
A07&A08
ScrewCapM3x15mm
EA
$0.20
$1.60
Fastenal
28
A07
ScrewCapM4x40mm
EA
$0.25
$1.00
Fastenal
46
A09
BrassPlug142"NPT
EA
$2.00
$2.00
Fastenal
53
A10
ScrewCapM4x30mm
EA
$0.20
$0.20
Fastenal
55
A10
WasherFlatM3
EA
$0.02
$0.04
56
A10
ScrewCapM3x10mm
EA
$0.12
$0.23
59
A10
NutHexM4NyLok
EA
$0.11
$0.11
60
A10
WasherFlatM4
EA
$0.03
$0.24
40353
Fastenal
10
A04
Funnel
45
FT
$0.04
$1.80
1.75Filament
FilamentSupplier
40352
OnHand
WorkinProgress
Fastenal
Fastenal
40147
Fastenal
19
A07
Hopper&MotorBase
33
FT
$0.04
$1.32
1.75Filament
FilamentSupplier
33
A08
Roller&MotorBase
203
FT
$0.04
$8.12
1.75Filament
FilamentSupplier
38
A08
RollerIdleBracket
59
FT
$0.04
$2.36
1.75Filament
FilamentSupplier
58
A10
SpoolCollar
17
FT
$0.04
$0.68
1.75Filament
FilamentSupplier
61
A10
SpoolCollar
17
FT
$0.04
$0.68
1.75Filament
FilamentSupplier
62
A10
25
FT
$0.04
$1.00
1.75Filament
FilamentSupplier
87
A12
SabertoothStandoff
15
FT
$0.04
$0.60
1.75Filament
FilamentSupplier
90
A12
KnobforPots
EA
$0.04
$0.08
1.75Filament
FilamentSupplier
44
A09
ScrapBlock
EA
$0.01
$0.01
A05
MDFBOARD1/2"
3.5
SF
$1.00
$3.50
HML(me)
Page 10
HomeDepot
OnHand
Price
whereIgotit
maybefoundelsewhere
Part#
Dwg#
DESCRIPTION
QTY
UNIT
UnitEst
Price
A06
Hardboard1/4
SF
$1.00
$2.00
HomeDepot
nhand
A06
MDFBOARD1/2"
SF
$1.00
$2.00
HomeDepot
A06
MDFBOARD1/2"
SF
$1.00
$1.00
HomeDepot
Onhand
SUPPLIER
A04
MDFBOARD3/4",1/4
SF
$1.50
$1.50
HomeDepot
50
A10
MDFBOARD1/2"
0.6
SF
$1.00
$0.60
HomeDepot
Onhand
51
A10
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
52
A10
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
63
A10
ThreadedRod1/4"
FT
$1.00
$1.00
HomeDepot
70
A11
MDFBOARD1/2"
0.25
SF
$1.00
$0.25
HomeDepot
Onhand
A04
Plexiglas1/8"
0.2
SF
$5.05
$1.01
2416101
Inventables.com
35
A08
Plexiglas1/8"
SF
$5.05
$5.05
2416101
Inventables.com
41
A09
Plexiglas1/8"
SF
$5.05
$5.05
2416101
Inventables.com
69
A10
LOT
$5.00
$5.00
808&1608
LatexTubing.com
74
A12
SwitchSPST
EA
$0.95
$4.75
12216SW
MAJPA
11
A07
BrassPlug1/2"NPT
EA
$3.69
$3.69
50785K337
McMasterCarr
13
A07
EA
$1.00
$1.00
46685K264
McMasterCarr
14
A07
EA
$1.28
$1.28
44615K554
McMasterCarr
18
A07
SF
$12.80
$12.80
9353K31
McMasterCarr
21
A07&A08
BearingThrust3/8"
EA
$2.47
$2.47
6655K15
McMasterCarr
26
A07
EA
$0.70
$0.70
6338K414
McMasterCarr
29
A07
WashersPhenolic1/8"
EA
$14.50
$14.50
8710K537
McMasterCarr
31
A08
RodSteel3/8"x4.5"
EA
$1.00
$1.00
8920K135
McMasterCarr
32
A08
EA
$30.00
$60.00
2475K61
McMasterCarr
34
A08
BearingsBall3/8"
EA
$4.50
$18.00
6383K16
McMasterCarr
39
A08
RodSteel3/8"x3.5"
EA
$1.00
$1.00
8920K135
McMasterCarr
43
A09
TubingFlexible1/4"
FT
$1.88
$1.88
5792K35
McMasterCarr
45
A07
AugerBit5/8"X18
EA
$26.38
$26.38
2878A15
McMasterCarr
47
A09
PTFE1/4"DIA
EA
$2.00
$2.00
65
A10
NutHex1/4"NyLok
EA
$0.15
$0.15
66
A10
EA
$5.00
$10.00
882MW22B35K
Purchased12"ofeach
Morethanyouwillneed
6x6sheet
McMasterCarr
WorkinProgress
97135A210
McMasterCarr
6383K213
McMasterCarr
75
A12
Potentiometers5K
EA
$16.00
$32.00
17
A07
EA
$20.00
$20.00
OnLineMetals
71
A11
FT
$0.43
$0.43
OnLineMetals
76
A12
LEDRedSmall
EA
$1.00
$2.00
PartsExpress
77
A12
Resistors320ohms
EA
$0.50
$1.00
PartsExpress
81
A12
LEDGreenSmall
EA
$1.00
$2.00
PartsExpress
84
A12
FuseHolder&Fuse5A
EA
$2.00
$2.00
PartsExpress
Optional
071510
Page 11
Mouser
Onhand
Part#
Dwg#
82
A12
23
A07&A08
DESCRIPTION
UnitEst
Price
Price
whereIgotit
QTY
UNIT
Resistors1Mohms
EA
$1.00
$2.00
GearMotorw/Encoder
EA
$79.00
$158.00
SUPPLIER
PatsExpress
TD044013
SuperDrollRobotics
maybefoundelsewhere
A05
RubberBumperFeet
EA
$0.50
$2.00
TrueValueHardware
A06&A10
ScrewPHSM#6x1"
10
EA
$0.05
$0.50
TrueValueHardware
Onhand
A06&A11
ScrewPHSM#6x3/4"
EA
$0.05
$0.40
TrueValueHardware
Onhand
20
A07&A08
ScrewPHSM#8x3/4"
EA
$0.05
$0.40
TrueValueHardware
Onhand
27
A07
WasherFlat3/8"
EA
$0.10
$0.10
TrueValueHardware
36
A08
Bolt3/8"x1"
EA
$0.50
$0.50
TrueValueHardware
Onhand
37
A08
Spring1/2"x1"
EA
$1.50
$0.10
TrueValueHardware
Compressiontype
40
A08
ScrewPHSM#4x1/2"
EA
$0.05
$0.10
TrueValueHardware
Onhand
57
A10
ScrewPHSM#8x1"
EA
$0.05
$0.05
TrueValueHardware
Onhand
64
A10
NutsHex1/4"
EA
$0.10
$0.40
TrueValueHardware
Onhand
67
A10
Spring1/4"x2"
EA
$1.50
$1.50
TrueValueHardware
Extensiontype
89
A12
ScrewPHSM#4x1/2"
EA
$0.03
$0.24
12
A07
BandHeater1"
EA
$24.00
$24.00
G2156542
48
notused
49
notused
73
notused
LOT
$80.00
$80.00
estimated
SUBTOTALCOST
ESTIMATEDFRTIN
TOTALCOST
TrueValueHardware
$805.14
@
10%
$80.51
$885.65
Page 12
ZoroTools
Onhand
BOMLYMANFILAMENTEXTRUDERV3(Extruderonlynowoodparts)
QTY
UNIT
UnitEst
Price
TotalEst SUPPLIERPART#or
Price
IDwhereIgotit
SUPPLIER
maybefoundelsewhere
Part#
Dwg#
DESCRIPTION
A04
Plexiglas1/8"
SF
$5.05
$5.05
2416101
Inventables.com
A04
Funnel
45
FT
$0.04
$1.80
1.75Filament
FilamentSupplier
A07
BrassPlug1/2"NPT
EA
$3.69
$3.69
50785K337
McMasterCarr
A07
BandHeater1"
EA
$24.00
$24.00
G2156542
ZoroTools
A07
EA
$1.00
$1.00
46685K264
McMasterCarr
A07
EA
$1.28
$1.28
44615K554
McMasterCarr
A07
NutHexM4NyLok
EA
$0.11
$0.44
40147
Fastenal
A07
WasherFlatM4
EA
$0.03
$0.12
40353
A07
EA
$5.00
$5.00
10
A07
SF
$12.80
$12.80
9353K31
McMasterCarr
11
A07
Hopper&MotorBase
33
FT
$0.04
$1.32
1.75Filament
FilamentSupplier
12
A07
ScrewPHSM#8x3/4"
EA
$0.05
$0.20
13
A07
BearingThrust3/8"
EA
$2.47
$2.47
6655K15
McMasterCarr
14
A07
WasherFlatM3
EA
$0.02
$0.08
40352
Fastenal
15
A07
GearMotor
EA
$60.00
$60.00
TD044013
SuperDrollRobotics
16
A07
EA
$8.00
$8.00
giorgio11185
eBay
17
A07
ScrewCapM3x15mm
EA
$0.20
$0.80
18
A07
EA
$0.70
$0.70
19
A07
WasherFlat3/8"
EA
$0.10
$0.10
TrueValueHardware
6338K414
A07
ScrewCapM4x40mm
EA
$0.25
$1.00
WashersPhenolic1/8"
EA
$14.50
$14.50
8710K537
Fastenal
McMasterCarr
22
A07
ThermocoupleTypeK
EA
$1.24
$1.24
tinxiclothes
eBay
A12
SwitchSPST
EA
$0.95
$1.90
12216SW
MAJPA
24
A12
PID
EA
$27.00
$27.00
mambate
eBay
882MW22B35K
Mouser
eBay
SolidStateRelay
EA
$6.00
$6.00
Potentiometers5K
EA
$16.00
$16.00
27
A12
PowerSupply24V
EA
$24.00
$24.00
hietech
LOT
$10.00
$10.00
estimated
ESTIMATEDFRTIN
TOTALCOST
$230.49
@
10%
6x6sheet
eBay
SUBTOTALCOST
Onhand
McMasterCarr
23
A12
Morethanyouwillneed
TrueValueHardware
A07
A12
Onhand
Fastenal
20
25
Fastenal
OnLineMetals
21
26
$23.05
$253.54
Page 13
Page 14
Page 15
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21
Page 22
Page 23
Page 24
Page 25
Page 26
Page 27
Page 28
Page 29
Page 30
Page 31
Page 32
Page 33
Page 34
Page 35
Page 36
Page 37
Page 38
Page 39

Lyman Filament Extruder v3 Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Lyman Filament Extruder v3 Manual

Uploaded by

Copyright:

Available Formats

LYMAN

Jay Morgan American Plastic Profiles

See the video on YouTube

Johnny Russell Ultimachine

Jeff Moe Aleph Objects, Inc

Charlene Angle Dimension Engineering, LLC

Zach KaplanInventables, Inc

SABERTOOTH & KANGAROO

WATER COOLING TANK

PULLER ROLLER ASSEMBLY

LEVEL WIND REEL W/COUNTER.

Laser Engraver Cutter *

Cut Off Saw *

You might also like