TECHNICAL DATA Cogeneration Unit

IET BIO 520 V01_50

Revision 2011-10

Module:

BIO 520 V01_50

Engine:

3262 LE 202

Foto: IET 360, containerized

El. Output:
Th. Output:
Emissions:
NOx
CO
NMHC

IET Energy GmbH

Chromstrasse 2
A-9500 Villach

TB BIO 520 V01_50C.xlsx

1/7

530 kW
646 kW

<
<
<

500
650
150

mg/Nm
mg/Nm
mg/Nm

Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com

TECHNICAL DATA Cogeneration Unit

IET BIO 520 V01_50
Revision 2011-10

Technical main data

gas LHV
data at:

Revision 2011-10

kWh/Nm

power input (tolerance + 5%)

fuel gas volume
mechanical output acc. ISO 3046/1
electrical output
recoverable thermal output
gas mixture cooling HT
cooling water + oil
exhaust gas, cooling to 150 C
total usable thermal output
total output
gas mixture cooling LT
thermal ouput to be educted
radiation heat
residual heat
required room ventilation T = 10 K
specific gas consumption
lubrication oil consumption
electrical efficiency
thermal efficiency
total efficiency
hot
hot
hot
hot

water
water
water
water

6,4
full load
100%

partial load
75%

50%

kW
Nm/h
kW
kW el.

1320
206
550
530

1020
159
405
390

720
113
188
260

kW
kW
kW
kW total
kW total
kW

75
289
282
646
1176
28

33
244
238
515
905
8

6
202
173
381
641
6

kW
kW
Nm3/h
kWh/kWh
g/kWh
%
%
%

56
40
25.000
2,40
0,5
40,15
48,94
89,09

C
C
m/h

90
70
27,8

circuit
return temperature
supply temperature
flow rate ( 8%)

Connections
Hot water in / out (plate heat exchanger)
exhaust gas outlet (after silencer)
fuel gas (at gas train)
fuel gas (module)
cooling water discharge ISO 228
condensate drain (exhaust heat exch. outlet)
safety valve cooling water ISO 228
lube oil refill
lube oil discharge
Refilling sleeve pipe

IET Energy GmbH

Chromstrasse 2
A-9500 Villach

TB BIO 520 V01_50C.xlsx

2/7

[5]

[7]

2,52

3,83

38,24
50,49
88,73

36,11
52,92
89,03

*) approximate value for pipe work dimensioning

[ ] explanations: see technical requirements
Main dimensions
length
width
height
module weight dry
module weight filled

[2]
*)
[1]
[4]

mm
mm
mm
Kg
Kg

4.200
1.900
2.400
5.400
5.600

DN/PN
DN/PN
DN/PN
DN/PN
G
G
G
mm
G
mm

65/16
250/10
100/16
100/16
1/2"
20 mm
1 1/2"
3/4"
3/4"
1/2"

Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com

[2]
[3]

[6]

TECHNICAL DATA Cogeneration Unit

IET BIO 520 V01_50
Revision 2011-10

Technical data motor

manufacturer
engine type
function principle
cylinder configuration
number of cylinders
bore
stroke
displacement
rated speed
average piston speed
lube oil filling capacity
jacket water quantity motor (+ turbo charger)
length
width
height
weight engine, dry
weight engine, filled
rotation sense (view to flywheel)
flywheel flange
RF interference level acc. to VDE 0875
starter power
starter voltage
starter battery

kW
V
Ah

MAN
E 3262 LE 202
4-stroke
V
12
132
157
25,78
1.500
7,85
102
48
1.748
1.243
1.500
1.849
1.989
counterclockwise
SAE 1
G
7
24
180

kW
kW
kW
kW
kW
kW
kW
kW
kW
kW

1.320
75
28
289
409
256
282
307
56
40

C
kg/h
kg/h
Nm/h
Nm/h
mbar

482
2.738
2.519
2.136
1.864
50

mm
mm
lit
1/min
m/s
lit
lit
mm
mm
mm
kg
kg

Thermal output
power input
HT mixture at water temperature 70 C
LT mixture at water temperature 40 C
cooling water + oil
exhaust gas total
exhaust gas, cooling to 180 C
exhaust gas, cooling to 150 C
exhaust gas, cooling to 120 C
radiation heat
residual, to be discharged
Exhaust gas data
exhaust gas temperature at full load
exhaust gas mass flow wet
exhaust gas mass flow dry
exhaust gas volume wet
exhaust gas volume dry
max exhaust gas back pressure after engine

(basis for exhaust ga data: Natural Gas: 100 % CH4, Biogas: 65 % CH4, 35% CO2, Propane: 100% C3H8)

Combustion air data

combustion air mass flow
combustion air volume flow
max. admittable intake pressure drop
intake temperature min.
intake design temperature

IET Energy GmbH

Chromstrasse 2
A-9500 Villach

kg/h
Nm/h
mbar
C
C

TB BIO 520 V01_50C.xlsx

3/7

2.460
1.907
10
15
25

Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com

TECHNICAL DATA Cogeneration Unit

IET BIO 520 V01_50
Revision 2011-10

Output/fuel consumption
blocked ISO-Standard power ICFN
average actual pressure at nominal load and nom. speed
fuel gas type
Methane number
compression ratio
dynamic gas pressure min/max at gas train inlet
dynamic gas pressure tolerance
admittable rate of gas pressure varation
max. admissible temperature mixture cooler
spec. fuel consumption
spec. lube oil consumption
lube oil temperature max.
engine cooling water temperature max.

kW
550
bar
17,07
Landfill, Digester and agricultural Biogas
MZ
100
Epsilon
12
mbar/mbar
50/100
mbar
+/- 5
mbar/30sec
3
C
45
kWh/kWh
2,40
g/kWh
0,5
C
110
C
88

Sound emissions (without silencer)

engine
63
Hz
125
Hz
250
Hz
500
Hz
1000 Hz
2000 Hz
4000 Hz
8000 Hz
exhaust gas
63
Hz
125
Hz
250
Hz
500
Hz
1000 Hz
2000 Hz
4000 Hz
8000 Hz

dB(A)
dB
dB
dB
dB
dB
dB
dB
dB
dB(A)
dB
dB
dB
dB
dB
dB
dB
dB

Alternator technical data

manufacturer
type
power
engine power
active power cos phi=1,0
active power cos phi=0,8
apparent power cos phi=0,8
current cos phi=0,8
frequency
voltage
RPM
run away speed
power factor ind.
efficiency cos phi=1,0
efficiency cos phi=0,8
inertia
weight
RF suppression level acc. to VDE 0875
type
protection class
insulation class
max. ambient temperature
total harmonic distortion factor at idle
IET Energy GmbH
Chromstrasse 2
A-9500 Villach

kVA
kW
kW
kW
kVA
A
Hz
V
1/min
1/min
%
%
kgm
kg

C
%
TB BIO 520 V01_50C.xlsx
4/7

105,4
78,1
82,2
95,3
97,2
100,2
98,8
96,7
93,7
139,3
131,8
123,7
121,8
130
136,2
130,9
124,1
108,9

Stamford
HCI634H
830
664
664
664
830
1.198
50
400
1.500
2.250
0,8-1,0
96,7
95,8
19,50
2.180
N
B3/B5
IP23
H
40
<1,5
Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com

TECHNICAL DATA Cogeneration Unit

IET BIO 520 V01_50
Revision 2011-10

Reactance and time constants

xd
direct axis synchronous reactance
xd'
direct axis transient reactance
xd"
direct axis subtransient reactance
Td"
time constant direct - current
Tdo' open circuit field time constant

p.u.
p.u.
p.u.
ms
s

Technical data heat exchanger engine to hot water

type
total recoverable thermal output
engine cooling water, oil and HT mixture
HOT WATER CIRCUIT:
return temperature
supply temperature
hot water flow rate (+/- 8%)
hot water nominal pressure max.
pressure drop hot water circuit
admittable return temperature varation
admittable rate of return temperature varation
ENGINE COOLING CIRCUIT
inlet temperature
outlet temperature
cooling water flow rate
Exhaust heat exchanger
type
nominal power
PRIMARY
exhaust gas inlet temperature
exhaust gas outlet temperature
exhaust gas volume flow
exhaust gas pressure drop
SECONDARY
engine cooling water inlet temperature
engine cooling water outlet temperature
engine cooling water flow rate
engine cooling water pressure drop

plate heat exchanger

kW
364

C
C
m/h
bar
bar
C
C/min

81
70
27,8
10
0,30
+3/ -20
2

C
C
m/h

80
86
57,8

kW

Heat exchanger LT mixture

type
thermal output LT mixture
LT mix gas cooling water outlet temperature
LT mix gas cooling water inlet temperature
LT mix gas cooling water flow rate (8%)
cooling water pressure drop
cooling water nominal pressure
connections in / out

2,7
0,23
0,16
25
2,44

tube heat exchanger

282

C
C
Nm/h
mbar

482
150
2.136
15

C
C
m/h
bar

81
90
27,8
0,15

finned-tube heat exchanger

kW
28
C
48,6
C
45,0
8,16
m3/h
bar
0,10
bar
3
DN/PN
1" IG

- subject to technical alterations -

IET Energy GmbH

Chromstrasse 2
A-9500 Villach

TB BIO 520 V01_50C.xlsx

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Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com

TECHNICAL SCHEME CHP MODULE

IET BIO 520 V01_50
Revision 2011-10
Q air
2460 kg/h
Tin MGC
Q fuel gas

COOLER MGCC

45 C

206 Nm3/h

Q MGC
8 m3/h

28 kW
Tout MGC
49 C

MIX GAS COOLER

P HT MGCC
75 kW

Tout exhaust

P LT MGCC

150 C

Exhaust heat exchanger

28 kW
Q exhaust
2738 kg/h

MOTOR
GENERATOR

P MCW

P_el

289 kW

Tin exhaust
482 C

Tout MCW

P exhaust

Tout HWC

282 kW

90 C

Tout HE-MCC

86 C

81 C

Tin MCW

Tin HWC

530 kW
80 C

70 C
58 m3/h

28 m3/h

Q MCW

P mech.
P el.
P genset th.
P module th.
Eta el.
Eta gen th.
Eta total
Erstellt: C. Kllner

550
530
364
646
40,15
48,94
89,09

kW
kW
kW
kW
%
%
%
10.10.2008

NOx
CO
NMHC
LHV gas
Q gas
Q air
Q exhaust
Q vent-air

500
mg/Nm3
650
mg/Nm3
150
mg/Nm3
6,4
kWh/Nm3
206
Nm3/h
2.460
kg/h
2.738
kg/h
25.000
Nm3/h

Q HWC

module
motor
generator
length
height
width
weight dry
weight wet

IET BIO 520 V01_50

E 3262 LE 202
HCI634H
4.200
1.900
2.400
5.400
5.600

mm
mm
mm
kg
kg

Revision 2011-10
IET Energy GmbH
Chromstrasse 2
A-9500 Villach

TB BIO 520 V01_50C.xlsx / Schema

6/7

Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com

OUTPUT / EFFICIENCY Cogeneration Module

IET BIO 520 V01_50
Revision 2011-10

Output in relation to load

Efficiency in relation to load

100

1400

90
1200
80
70
60

800

Efficiency in %

Output in kW / Power input

1000

600

400

50
40
30
20

200

10
0
0
40%
212
kW
el. output [kW]

P mech.
P el.
P genset th.
P module th.
Eta el.
Eta gen th.
Eta total
Erstellt: C. Kllner

th. output [kW]

550
530
364
646
40,15
48,94
89,09

kW
kW
kW
kW
%
%
%
10.10.2008

Power input [kW]

50%
265
kW

el. efficiency [%]

NOx
CO
NMHC
LHV gas
Q gas
Q comb.-air
Q exhaust
Q vent-air

500
650
150
6,4
206
2.460
2.738
25.000

mg/Nm
mg/Nm
mg/Nm
kWh/Nm
Nm/h
kg/h
kg/h
Nm/h

60%
318
kW

70%
371
kW

80%
424
kW

th. effiency [%]

module
motor
generator
length
height
width
weight dry
weight wet

90%
477
kW

100%
530
kW
total [%]

IET BIO 520 V01_50

E 3262 LE 202
HCI634H
4.200
mm
1.900
mm
2.400
mm
5.400
kg
5.600
kg
Revision 2011-10

IET Energy GmbH

Chromstrasse 2
A-9500 Villach

TB BIO 520 V01_50C.xlsx / Diagramm

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Tel.:+43(0)4242 33223-0
Fax.: +43(0)4242 33223-4
www.iet-energy.com