PN3-PRO-HSE-038 Offshore Drilling Safety Case - Rev 01

Doc. N.
PN3-PRO-HSE-038
DISCIPLINE PROCEDURE
Rev.01
Date 09/07/11
OFFSHORE DRILL SAFETY CASE

Page 1 of 180
OFFSHORE DRILLING SAFETY CASE
PN3-PRO-HSE-038
Doc. N. PN3-PRO-HSE-038
Rev.01
Date 09/07/11

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Revisions Summary
Checked
Rev.
Description
Of revision
Prepared
22/01/10
00
Issued for
Approval
B. Lasha
John Reed
Uglesic Damir
Bergonzi
Romano (DAM)
09/07/11
01
Issued for
updating
HSEN
Giovanni
Mineo
Uglesic Damir
Francesco
Baldoni
K. Sergo
E. Palliotto
G. Dogliani
Date
Approved
Rev.01
Date 09/07/11

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INDEX
1.
1.1
2.
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.3.7
2.3.8
2.3.9
2.3.10
2.3.11
2.3.12
2.3.13
2.3.14
2.3.15
2.3.16
2.3.17
2.3.18
2.3.19
3.
3.1
3.2.
3.3.
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
3.3.11
3.3.12
3.3.13
3.3.14
3.3.15
3.3.16
3.3.17
3.3.18
3.3.19
3.3.20
3.3.21
3.3.22
3.3.23
3.3.24
3.3.25
3.3.26
IDENTIFYING DATA AND WORK PLACES LOCATION

DESCRIPTION OF THE PACKAGED RIG
ACTIVITIES AND ORGANIZATIONAL STRUCTURE
7
7
8
DESCRIPTION OF THE DRILLING ACTIVITY

IDENTIFICATION AND DESCRIPTION OF THE WORKPLACES
DIFFERENT JOB POSITIONS ON THE DRILLING RIG
MASTER
DRILLING SUPERINTENDENT
VESSEL MAINTENANCE SUPERVISOR
SAFETY OFFICER
TOOLPUSHER
DRILLER
ASSISTANT DRILLER
DERRICK MAN
FLOOR MAN
ROUSTABOUT
CHIEF MECHANIC
Motorman
Welder
CHIEF ELECTRICIAN
ELECTRICIAN
CRANE OPERATOR
MEDIC
RADIO OPERATOR
STOREKEEPER
8
9
10
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
METHODS OF RISKS ANALYSIS AND ASSESSMENT
29
CRITERIA ADOPTED FOR RISKS ANALYSIS

RISK MATRIX FOR THE ANALYSIS OF THE CRITICAL STATE
DRILLING ACTIVITY RISKS ANALYSIS
PICK UP DRILL COLLAR
PICK UP DRILL PIPES
PREPARE CASING
PICK UP CASING
PICK UP EQUIPMENT
HANDLE BHA
HANDLE DRILL PIPES
USE TONGS
USE SLIPS
USE POWER TONGS
WORK AT MONKEY BOARD
WORK AT STABBING BOARD
MAN RIDING
MAINTAINING MUD PUMPS
WORK WITH SAND LINE
MIX CHEMICALS
CHANGE SHAKER SCREENS
CLEANING MUD TANKS
MEASURE MUD PROPERTIES
JARRING
FISHING
MIX AND PUMP LCM
MU CASING SHOE / FLOAT
MAKE UP CASING
CIRCULATE CASING
INSTALL CMT HEAD
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30
32
33
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35
36
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3.3.27
3.3.28
3.3.29
3.3.30
3.3.31
3.3.32
3.3.33
3.3.34
3.3.35
3.3.36
3.3.37
3.3.38
3.3.39
3.3.40
3.3.41
3.3.42
3.3.43
3.3.44
3.3.45
3.3.46
3.3.47
3.3.48
3.3.49
3.3.50
3.3.51
3.3.52
3.3.53
3.3.54
3.3.55
3.3.57
3.3.58
3.3.59
3.4
MIX AND PUMP CEMENT

SET SLIP AND SEAL ASS. Y
WORK IN CELLAR DECK OR SUBSTRUCTURE
INSTALL CASING HEAD HOUSING
INSTALL BOP
TEST BOP
LEAK OFF TESTING
STAB KELLY COCK / GRAY VALVE
MIX AND PUMP KILL MUD
HANDLE RFT SAMPLES
RIG UP FOR LOGGING
WIRELINE LOGGING
LOGGING WITH DRILL PIPES
STRIPPING OVER LOGGING CABLE
CORE RECOVERY
SIDEWALL CORE GUN
TEST WELL
RUN COMPLETION
PERFORM ACID JOB
DISPLACE WELL
GRAVEL PACKING
PULL OUT OLD COMPLETION
STIMULATED WELL
MILLING
CUT TUBULAR
SQUEEZE CEMENT
CUT AND REMOVE CASING
TOP DRIVE OPERATIONS
RIG SKIDDING
TRANSFER OF PERSONNEL BY BASKET
SHIPMENT AND DISCHARGE FROM SUPPLY VESSEL
SHIPMENT AND DISCHARGE OF LIQUIDS AND DUST
HAZARD SHEETS
59
60
61
62
63
64
65
66
67
68
69
70
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Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
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25
26
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35
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37
38
39
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41
42
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44
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50
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53
HAZARD SHEETS
Title
Oil and gas at surface
Diesel oil
Fuel oil
Cutting samples
Core samples
Reservoir samples
Hydrogen sulphide (H2S)
Caustic soda
Cement additives
Cement
Chemicals
Paint
Hydrochloric acid
Chemical cutters (bromine trifluoride)
Exhaust fumes
Chiksan lines
Pressure testing
Pumping at high pressure
Compressed air
Koomey unit
BOP control lines
Mud pump suction dampeners
Wash gun
Drill pipes, collars and casing on pipe rack
Crane
Crane
Air winch
Equipment in the derrick
Lifting and carrying
Radioactive equipment
Explosives
Liquid nitrogen
Hot surfaces / hot materials
Noise
Heat
Dust and fragments
Electrical storms
Sunlight
Fire sources
Fire sources
Combustible materials
Poisoned food
Contaminated water
Dangerous waste
Alcohol and drugs
Oil and grease
Doors and hatches
Arc welding equipment
Gas cutting / welding equipment
Rotating equipment
Gas bottles
Hammer
Chain tong
Page
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
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113
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90
Cheater bar
Spanners
Hand tools
Moving heavy equipment
Grinders
Needle guns
Drawwork
Rotary table
Kelly
Wireline / sandline cables
Pipe tongs
Power tongs
Slips
Elevators
Shale shakers
Electrical logging cable
Batteries
Drilling line
Hydraulic equipment
Grit blasting
Working at height
Ladders
Entry enclosed spaces
BOP and cellar area
Slippery / untidy surfaces
Pits
Electricity
Visitors
Poor lighting
No standard equipment
Simultaneous operations
Stored energy
Swabbing
Mud losses
Insufficient mud gradient
Shallow gas
Sharp objects
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1.
IDENTIFYING DATA AND WORK PLACES LOCATION
1.1
DESCRIPTION OF THE PACKAGED RIG
The drilling Rig consists in a mast with a crown block on the top used for the transmission and the support of
the ropes which, thanks to the travelling block, transmit the vertical motion to the drilling string (a set of drill
pipes, drill collars, bit and any other tool descended into the well). The mast consists in a structure of elements
joined by broaching or of telescopic type.
At a determined height, the mast supports the monkey board which consists in a work foot board for the
operator who, during the well- running and pulling operations, hooks and releases the stands (set of three
pipes) from the elevator. To the monkey board are fixed fingers which serve as guides and as retainer for the
vertical stands, when these are rested on the skid of the drilling floor.
The mast is Rigged up to a substructure made up of strong steel trusses.
The aim of the substructure is to create a free space , of sufficient height and width, under the drilling floor, to
allow the arrangement (settling) of the blow out preventers (B.O.P.).
The rotatory motion, by means of which the bit drills the ground, is given (supplied) by the Top Drive.
The Top Drive consists in an electric or hydraulic engine, which, supported by the rotary hook, runs along
apposite races fixed to the mast and sets (impresses) the rotatory motion to the drilling string.
The connection among the pump standpipes and the swivel assembly is realised with a rotary hose, of proper
length, which offers the possibility to maintain the rotary string in movement, while the mud circulates (runs) in
the well.
The TDS is supported by the travelling block thanks to a strong hook.
A wire line (drilling line), with an end fixed to the substructure of the mast, passes through the blocks of the
crown block and the travelling block and then winds itself up on the draw work drum.
The spinning of the drawwork drum causes the movement of the travelling block and therefore of the string.
The drawwork is the machine which performs the functions of letting descend and of drawing up the pipes and
hoses used during the drilling activity and the covering of the hole.
The Rig is supplied with 3 mud pumps with pressure and capacity sufficient for the mud circulation.
Thanks to a system of suction lines, the pumps are connected to the mud pits and, through an assembly of high
pressure standpipes, to the swivel assembly, in order to introduce mud into the drilling string. The mud, as soon
as it returns on the surface, passes on (shale) shakers where it leaves the cuttings incorporated during the well
drilling and then, through a ditch, it returns in the suction pit.
The generating sets are placed at a safety distance from the drilling mast and from the pumps.
The equipment of an offshore jackup drilling Rig is completed by:
Centrifugal pumps;
Electric-agitators;
Shale shakers;
Blow out control equipment;
Pipes rack;
Chemicals rack;
Living quarter with offices, accommodations, mess room, laundry, toilets, etc.;
Lightning system;
Safety and first aid equipment;
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Mud circuit and pits;

Compressors;
Fuel and lubricants tanks;
Control room;
Electrical and mechanic workshop;
Store area
Pedestal cranes;
Engines room.
2.
ACTIVITIES AND ORGANIZATIONAL STRUCTURE
2.1
DESCRIPTION OF THE DRILLING ACTIVITY
Exploration and production indicate the execution of a hole which, through the various ground layers, allows to
reach either the prearranged (pre-established) depth, where the pool is supposed to be, or the already
determined pay zone.
In order to carry out the above mentioned hole, it is necessary to have a drilling Rig which, through a mast, a
draw work, engines and pumps, allows the bit to rotate (to spin) and to penetrate into the ground.
Connected drilling pipes long 9 Mt. approx. are added to the bit and allow the same to reach the desired depth.
Into the pipes is pumped the mud which has the duty to offset the eventual rock pressure, to avoid caving of the
hole walls, to lubricate the bit and to bring the ground cuttings grinded by the same on surface.
As the bit has to be periodically substituted because of wear, in order to bring it back on surface it is necessary
to pull out the pipes already used and to stock them vertically in an apposite pipe rack.
After having substituted the bit, the opposite operation is carried out and the pipes are lowered to bring the bit
back to the previous depth of work.
The joining and the breaking-off of the above mentioned pipes take place using particular keys called rotary
tongs, kept hanging (suspended) from the mast by lines and counterbalances, to which a twisting couple is
impressed through a line activated (set in action) by the drawwork.
Considering the remarkable weight of the pipes, in order to support and move them, a mast with a descending
travelling block, movable through a system of lines, is Rigged up along the internal axle.
The spinning of the bit is the result of the action impressed by Top Drive.
The mud circulation into the pipes till the bit and its following ascent on surface through the annular space (wellpipes) is carried out through apposite pumps.
The energy necessary for the lift, the spinning of the pipes and the mud circulation is supplied by generating
sets.
The main operative phases (stages) of the drilling activity are:
Drilling activity
It consists in impressing spinning and weight to a bit, to which connected drilling pipes are gradually added, till
the reaching (achievement) of the desired depth.
Note: With the use of the Top Drive system 27 Mt. of drilling pipes (stand) are added each time.
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Operation
It consists in two phases: pulling and running.
Pulling
consists in recovering the drilling pipes and drill collars (one stand each time) and in
stocking them in raking board in order to pull out the bit for its substitution, or for other
operations.
Running
is the opposite of the pulling phase and consists in bringing the bit to the previous
achieved depth, or in descending particular tools in the well. At the end of the bit run ,
the drilling activity is resumed.
Tubing and cementing activity

Occasional activity prescribed by the drilling program prepared by the Operator.
This phase is realised to cover the hole and to protect it from landslides and shrinks. Technically it is carried out
descending pipes with a diameter inferior to the hole, with a technique similar to that used for the running,
operating with a single pipe each time.
At the end of the tubing the annular space between the hole and the pipe is partially or completely filled with
cement slurry.
These operations are carried out in co-operation with other contractor firms co-ordinated by the holder of the
concession.
Work Over
The wells, after a certain period of exploitation, need some maintenance operations called Work Over.
These operations consist in the well cleaning (servicing), through the substitution of the production horizon
packer and of the string of production tubing as well as in interventions to improve the production.
2.2 IDENTIFICATION AND DESCRIPTION OF THE WORKPLACES

Drilling Floor
Monkey Board and Casing

Stabbing Board
It is the workplace where the drilling equipment and machines (drawwork,

rotary tong, rotary table) are located and where the drilling activities (drilling,
pulling and running operations, tubing) are carried out
It is the workplace on the drilling mast where, the derrick man carries out the
movement of the tubular material, settling it and/or pulling it out from the finger
board. The Casing stabbing board deck is the workplace where the derrick man
carries out the operations for the casing and tubing running.
Substructure
It is a structure of support of the drilling mast.
Cellar Deck
It is a deck allowing the acces to well head.
Pipe Rack
It is a structure where the tubular material is stored and stocked in an horizontal

position and is prepared and measured in order to be run into the well and/or to
be recovered from the same.
Mud Pits
They are pits which contain the mud that must be pumped into the well and the
mud that, after coming out from the well and passing on the (shale)shaker to be
cleared from cuttings, returns in cycle.
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Shale Shakers
They are the machinery used to treat the mud coming out from the well thus
eliminating drilling cuttings
Mixing Areas
They are areas where the mud mixing is carried out through silos or by pouring
the content of the chemicals in sacks in an apposite mixing funnel.
Engines Area
It is an area where are located the engines that produce the energy necessary
for the Rig operating.
P.C.R.
They are switch boards for the distribution of the electric energy to the drilling
Rig.
Mechanic/Electric Workshop It is a room with bench, drill and column mounted grinding machine, electric
portable tools, manual tools. Outside the welding area there is the equipment
for the oxyacetylene and electric welding.
Change Rooms Services
Recreation
Office
They are rooms where the personnel wardrobes, the toilets and the chafing
dish oven are located.
It is a work office for the Drilling Superintendent and Company Representative
and contains the writing desk, a computer, the cellular telephone and the
general Intercommunication system (call).
2.3
DIFFERENT JOB POSITIONS ON THE DRILLING RIG
2.3.1
MASTER
The Master is responsible for:
Having full authority as defined in the Flag States Maritime Law;
Having the overriding authority and the responsibility to make decisions with respect to safety and pollution
prevention and to request the Companys assistance when necessary;
Co-ordinating the safety of the rig in any circumstances. In particular should a hazardous situation,
accident, emergency or evacuation, abandon rig situation arise, he will coordinate all activities and decide
what action will be taken;
Implementing and managing the Companys Health & Safety & Environmental policies onboard the rig;
Co-operating with the Drilling Superintendent to ensure that all work scope activities are carried out in a
manner consistent with Safety & Quality procedures and practices;
Ensuring that all the required safety and emergency drills are carried out as required by Company;
Ensuring that all fire-fighting and lifesaving equipment onboard are at all times in the condition required by
the regulations;
Ensuring that all weekly safety meetings, fire and lifeboat drills are held, and that training is gives in the
mode of operation and use of all lifesaving and safety equipment onboard, including the precautions to be
taken in different situations;
Ensuring that the maritime personnel work is well organized;
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REPORTING SUPERIOR: Drilling Operation Manager,.Operation Manager
Planning all maritime crew rotations during operations and stand-by;
Co-operating with the Drilling Superintendent to direct marine crew and drilling personnel in emergency
situations;
Providing for the monitoring and control of all personnel embarking/disembarking the rig and maintaining a
list of personnel onboard;
Planning and executing mooring and unmooring activities;
Ensuring the rigs stability ;
Ensuring regular supervision of the following operations change in ballast, change in trim, bunkering,
Attending the official rigs documents file, keeping himself informed about the national and international
legislation, which regulates their validity;
Co-operating with the Drilling Superintendent for the periodical review and maintenance of the Safety
Management System and other rig documentation;
Supporting the Drilling Superintendent on the supervision that all rules and regulations, in specific those
refereed on safety on job site, are respected;
Supporting the Drilling Superintendent during audits carried out on board by Saipem Departments or Third
Parties.
2.3.2
DRILLING SUPERINTENDENT
He assure the right and cheap execution of the drillings, according to the drilling and completion programs he
received as well as the eventual changes, always with respect for the contractual regulations and following the
directives and instructions received from the hierarchical position and / or from the Company representatives
(Client / Operator), with particular attention to:
Determining the drilling executive program, together with his superior and / or with the Company
technicians, on the basis of the general program provided by the Company for the right execution of the
drilling with respect for the contractual regulations;
Taking care of giving the instructions about the drilling to the Toolpusher and Drillers;
Taking care of the control of the drilling state / performance;
Programming the control of the machinery and safety equipment, disposing the execution of the
maintenance and repairing that can be carried out with the well instruments;
Superintending the technical execution of special operations.
He take care to co-ordinate all the activities concerning the skidding of the Rig on the basis of the general
instructions of his superior.
He assure the interpretation, the integration and the observance of the established safety regulations and, in
particular, he take care to organise emergency drills, as well as periodical safety meetings.
REPORTING SUPERIOR: Drilling Operation Manager.
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2.3.3
VESSEL MAINTENANCE SUPERVISOR
To ensure the planned and extraordinary maintenance in order to guarantee the proper and efficient working of
all equipments during the operations. He is delegated by the Master on the proper management of warehouse
from a logistic and cost saving point of view.
The Vessel Maintenance Supervisor is responsible for:
To direct all the Chief Mechanics, Mechanics, Motor-men, Electronics, Electricians and Storekeepers;
Planning with Master and Drilling Superintendent recommendations for periodical interventions on
equipment;
Co-operating with the Master and Drilling Superintendent to ensure that the technical maintenance of the Rig
and the equipment on board, adhering to the scheduled maintenance of the Rig equipment, in accordance
with classifications, legal and company requirements;
Supervising off loading of fuel and the refuelling of Rigs according to Masters instructions
Documenting changes/as-built drawing packages for all system to reflect current status;
Carrying out all routine tests on Emergency Systems alarms on a regular basis;
Co-ordinating all calibration activities on equipments;
Managing the Store with efficient and timely ordering of spares;
Reporting to Saipem S.p.A. all technical status of Perro Negro 3 equipments;
Giving the necessary follow-up to the Master with regards to training needs;
Supporting the Master on the supervision that all rules and regulations, in specific those referred on safety
on job site, are respected;
Supporting the Master on guaranteeing that all personnel on board are conscious of their function and the
importance it has in the operations and safety activities;
Supporting the Master during the audits carry out on board by Saipem Departments or Third Parties.
REPORTING SUPERIOR: Drilling Operation Manager,. Operation Manager, Master
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2.3.4
SAFETY OFFICER
He is based on board in close co-operation with Drilling Superintendent and in close contact with the HSE
Coordinator (ashore) his duties and responsibilities consist of:
Manage the HSE matter on board;
Support the Drilling Superintendent about all matters relevant to HSE system;
Provide for statistics information;
Review the HSE system as well as the HSE Plans/Programs and Accident/Incidents reports.
Ensure that all safety measures included in the Project HSE Plan have been carried out;
Ensure that the safe working and emergency procedures have been carried out;
Promote Project HSE Plan by personal example;
Participate in the Accident/Incident investigations along with the Drilling Superintendent and issues the
relevant monthly report;
Promote periodical safety meetings;
Conduct regularly scheduled meetings;
Implement Environmental mitigation measures and Environmental protection methods for the Project,
according with local and Client requirements;
Monitor and enforce safety and environmental requirements of all sub-contractors;
Clear regular inspections of work posts;
Attend the Client safety meetings;
Provide information, instruction and/or training to personnel;
Ensure that Permits to Work have been carried out properly;
Organise safety and environmental training courses for the new employees;
Provide written reports as requested in a timely and correct manner;
Establish and maintain at all time a hand over book so his relief can quickly get acquainted with the
present situation on site;
Be familiar with Client HSE requirements.
REPORTING SUPERIOR : Drilling Operation Manager, Drilling Superintendent, Master, HSE Cordinator (On
Shore).
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2.3.5
TOOLPUSHER
He assist the Drilling Superintendent in the right and cheap realisation of the well drilling and completion
programs, in particular:
He give the instructions about the drilling activity to the Driller according to the orders received from the
higher hierarchical position, which he interpret and changes within specific limits;
He control and prepare the equipment, with particular attention to the instruments to be run into the well and
verifies its state after the use, signalling the wear and eventual breaking or damages to his superior;
He co-ordinate and control the work of the drilling crews, being present at the operations, if necessary, or
giving specific instructions;
He assist his superior in the supervision (direction) of the crew on duty during the activities and special
and/or particularly complex operations;
He control the efficiency of the safety equipment, the state of wear of the block crackers and the operating
(functioning) of the travelling block safety device;
He co-ordinate the mixing, the use, the control and the correction of the active mud according to the
programs and instructions received;
He signal the need of renewing the store of materials and asking the equipment necessary for the Rig
activities to his superior and, in case of his absence, he provides directly;
He keep the contacts, when necessary, and provides the Company representative with the information
within his competence.
He assist his superior in cheaply carrying out the Rig skidding, with particular attention to:
Co-ordinating the activity of the drilling crew during the tear down or Rig skidding;
Checking the alignment of hidraulic swabs, this shall be made by measuring the distance between the
pistons and the end capping beams;
Organising the activity of the drilling staff together with that of the lift and transport staff, assuring himself
that the loading of the materials and equipment is carried out in the proper sequence and with the
necessary caution;
He assist his superior in assuring the application of the established safety regulations and measures and in
particular he organise the emergency drills, as well as the safety meetings.
REPORTING SUPERIOR: Drilling Superintendent
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2.3.6
DRILLER
According to the instructions received, he take care to carry out the drilling operations, co-ordinating the work of
the crew on shift with particular attention to:
Receiving the instructions about the drilling parameters (weight on the bit, number of turns of the T.D. /
R.T., pressures and capacities of the pumps), as well as other work modalities (type and expected /
foreseen time of bit, mud features, hole control, etc.) and assuring their application, that is to say, doing
what he considers appropriate respecting the specified limits but correcting them according to the drilling
state.
Receiving the instructions of the Driller of the previous shift and, in his presence, controlling the work
situation (weight of the string, active and storage mud, etc.);
Controlling and preparing the necessary equipment for the work of his shift, such as: drill pipes and collars
and other tubular materials, cross-over joints, etc.;
Operating at the drawwork control during the drilling activity and the most difficult operations and, during the
other operations, taking turns with the Assistant Driller at the Drawwork control.
Taking care of the execution of particular operations under the control or on the basis of specific
instructions of his hierarchical superior;
Taking care of the execution of various controls concerning the state and the functioning (working) of the
Rig, block cracker, various safety equipment and devices, mud, etc., communicating eventual irregularities
and, if possible, providing for their corrections;
Acting (intervening) properly and promptly in emergencies, taking care at the same time to inform the
hierarchical superior.
He write out the daily drilling report for the assigned shift, with the description of the work carried out, equipment
used, partial times, drilling rate, progressive depth, mud features and personnel employed. He keep the
measures and pipes book up-to-date and he does sketches of the drill string and all the tools which have to be
run in the well.
He respect and get the others to respect the application of the safety regulations and measures established for
the staff of his crew, taking part in the emergency drills and in the safety meetings.
REPORTING SUPERIOR: Toolpusher
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2.3.7
ASSISTANT DRILLER
During his assigned shift, he take part in the development of the drilling activities, with particular attention to:
Taking turns with the Driller in controlling the drawwork during operations such as penetration rate, etc.,
respecting the drilling parameters indicated by the Driller;
Carrying out the controls about the mud features and level, according to the Driller instructions;
Operating / handling the gates of the mud circuit;
Taking part in the pipes running and pulling operations, each time holding (occupying) different positions (at
the drawwork controls, at the slips, at the elevator, at the sandline);
Taking part, together with the other operators, in the nippling up, Rigging up and dismantling of safety and
special equipment ( Bop system, wellhead);
Co-operating with other operators in the mud mixing.
During the assigned shift, he carry out the controls of the machinery and Rig equipment and routine
maintenance in aid and / or in substitution of another operator, with particular attention to:
Controlling the pumps functioning, the pressure of the reservoirs for the Rig pneumatic controls and the
safety equipment vessels, signalling the eventual irregularities to his direct hierarchical superior;
Carrying out routine maintenance such as drive chains repair, substitution of valves and gaskets of the mud
pumps, etc., in aid and / or in substitution of other operators.
Together with other operators and according to the instructions of his direct hierarchical superiors, he take part
in the Rig skidding, carrying out dismantling and disconnection of parts, loading and unloading of material,
connections of parts thanks to the use of jointing pins/plugs, flanges and bolts, etc.
He respect the established safety regulations and measures, taking part in the emergency drills and safety
meetings.
REPORTING SUPERIOR: Driller
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2.3.8
DERRICK MAN
He take part in running into and pulling out from the well the pipes and tubing, with particular attention to:
Carrying out the hooking and unhooking of the elevator of stands, moving them into the apposite rack, while
working on the monkey board;
Taking part in the columns running (casing), placing the pipes for the jointing and activating opening and
closing devices of the elevators, while working on the casing stabbing board;
Taking part in the lay down of the pipes both working on the drilling floor and on the pipe rack.
According to the instructions of his hierarchical superiors, he carry out the mixing and control of the drilling mud,
in order to maintain them and to bring them to the desired characteristic, paying particular attention to:
Carrying out the mud mixing, determining the quantity of the single materials to use, through simple
calculations and according to the established percentages;
Determining the mud properties on samples taken at the exit of the shale shaker, thanks to simple
laboratory equipment and then recording the data obtained;
Taking under control the mud level in the inlet / suction pit to check the regularity of the circulation and to
signal any anomalous variations to the competent operator;
Carrying out the cleaning of the shale shaker net, mud ditches and mud pits with shovels, scrapers and
water-sprays, whenever it is necessary.
He carry out or he co-operate with other operators for the execution of various duties, with particular attention
to:
Carrying out the loading, unloading and settling of the drilling equipment and various material such as:
chemicals in sacks or barrels, drill pipes, casings, tubing, spare parts for pumps and engines, oil cylinders,
etc.;
Carrying out the substitution of the shale shaker nets;
Carrying out the batching of the various equipment;
Helping the other operators in the substitution of the spare parts of the mud pumps, etc., and in measuring
and controlling the drill pipes and tubing;
Taking part in the Rigging up and dismantling of the equipment.
Together with other operators and following the instructions of his direct hierarchical superiors, he take part in
the skidding of the Rig, carrying out dismantling and disconnection of parts, loading and unloading of material,
connections of parts through the use of jointing pins/plugs, flanges and bolts, etc.
He respect the established safety regulations and measures, taking part in the emergency drills and in the
safety meetings.
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2.3.9
FLOOR MAN
During his assigned shift and working on the drilling floor, he take part in the running and pulling operations of
the drilling pipes and covering pipes, paying particular attention to:
Blocking and releasing the tubular material in the rotary table through slips;
Attaching, detaching and handling the keys for the breaking-out or the tightening of the tubular material;
Closing and opening the elevator to hook (link) or release the tubular material;
Cleaning and lubricating the threads of the pipe connections;
He co-operate with other operators in the execution of subsidiary duties, paying particular attention to:
Carrying out the substitution of the spare parts of the mud pumps and some maintenance works, together
with the other operators;
Helping the other operators in the mud mixing, in the ditch and pits cleaning;
Helping the other positions in measuring and controlling the pipes;
Handling the valves of inlet and delivery of the mud circuit according to the directions (instruction) of the
other operators;
Carrying out the loading, the unloading and the settling of the drilling equipment of various material;
Helping the other operators in the Rigging up and dismantling of particular equipment;
Carrying out the Rigging up and the dismantling of equipment such as tongs, casing clamps, etc., according
to the directions (instructions) of the superior levels.
Together with the other operators and following the instructions of his direct hierarchical superiors, he take part
in the Rig skidding.
safety meetings.
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2.3.10 ROUSTABOUT
Under the direction of the Toolpusher carry out all the yard activities needed to assist the Rig floor personnel for
the execution of the drilling activities mainly consisting of:
Assistance of crane and crane operation;
Preparation of tubular material (drill pipes and casing) and equipment to be used on Rig floor;
Loading and unloading of equipment;
Handling and moving equipment onboard (Chemicals , tubular, drums, etc.);
Help derrick man for mud preparation;
General cleaning of the working areas / Rigs area;
Storage of material and spares;
Painting / chipping activities;
Assistance of Welder / Chief mechanic / Chief electrician for maintenance activities (cleaning, painting,
chipping).
Together with the other operators and following the instructions of his direct hierarchical superiors, he take part
in the Rig skidding.
safety meetings.
REPORTING SUPERIOR: Deck Foreman, Crane Operator.
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2.3.11 CHIEF MECHANIC

He take care of controlling the internal combustion engines, pumps, compressors and other parts of the Rig and
of the services, paying particular attention to:
Checking the good functioning of the main engines and service engines as well as the temperature levels,
oil and water pressure and eventual filling ups;
Checking that the limits / bounds of regulation of the engines and engines and generators are kept within
the established values;
Controlling the functioning of pilot valves, regulating valve, compressors oil pumps and the efficiency of
seals and filters;
Signalling the need of extraordinary maintenance, as well as the eventual need of repair or overhauls,
which can not be carried out on site, to his direct superior.
He take care of the preventive, extraordinary and repairing maintenance of the engines, machinery and Rig,
using the standard equipment. For example, he take care of:
Carrying out the timing of the engines;
Supplying what is necessary for the substitution of liners, pistons and valves of engines and mud pumps, oil
filters and engine injectors and for the rods adjuster;
Carrying out the substitution of the bushings, bearings, etc., when necessary;
Carrying out the overhaul or the substitution of valves and filters of the Hydraulic controls and of the
lubrication system for engines, pumps and compressors;
Occasionally, carrying out the turret lathe works for the building or the overhaul of simple parts of engines
or machinery under repair.
He keep the stocks of spare parts and consumption materials of his job, verifying their consistence (importance)
and signalling the need of replenishing them to his direct superior on the basis of the consumption expectation
and the provisioning times. He supply also the results of particular materials and spare parts (used) to his direct
superior, and consults the catalogues of building firms of Rigs and engines.
He take part in the skidding of the drilling Rig, checking the hydraulic circuit, remaining in the operating area
during the operation.
meetings.
REPORTING SUPERIOR: Vessel Maintenance Supervisor
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2.3.12 Motorman
Under the direction of the Chief mechanic he carry out controls of the internal combustion engines, pumps,
compressors and other parts of the Rig and of the services, and carry out also small equipment maintenance
and repair job. In particular he pay attention to:
Checking the good functioning of the main engines and service engines as well as the temperature levels,
oil and water pressure and eventual filling ups;
Checking that the limits/bounds of regulation of the engines and engines and generators are kept within the
established values;
Controlling the functioning of pilot valves, regulating valve, compressors oil pumps and the efficiency of
seals and filters;
Change of lube oil and filters;
Hydraulic system connection and maintenance.
He take part in the skidding of the drilling Rig.

meetings.
REPORTING SUPERIOR: Chief Mechanic
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2.3.13 Welder
In the Rig workshop and at work he carry out works of light carpentry and piping for the building and repairing of
parts of the Rig (manifolds and mud circuit, plates (sheets) of mud pits and containers, walkway, handrail,
roofing, water and naphtha lines, etc.) and of particular machinery and equipment, using electric welding
machine, oxyacetylene system and portable electric lapping machine.
He carry out the maintenance of the equipment he was entrusted with.
He signal eventual irregularities noticed during the execution of works to his direct superior.
meetings.
REPORTING SUPERIOR: Vessel Maintenance Supervisor, Chief Mechanic
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2.3.14 CHIEF ELECTRICIAN

Under the supervision of the Vessel Maintenance Supervisor he control the functioning of the equipment,
electric machines and relative switch boards on the drilling Rig and he carry out their maintenance, with
particular attention to:
Checking the voltage of the alternators and exciters of the auxiliary groups;
Carrying out a control of the collectors and brushes of engines and generators (power plants);
Controlling the functioning of the services electric engines;
Carrying out the maintenance of the remote control switch of the switch board, dismantling, controlling,
cleaning and lubricating the components and regulating the pressure of contacts;
Carrying out the control of the air conditioning, refRigeration system, contacts of the thermostats, pressure
switches and the substitution and setting of relays and switches, etc.
He take care of the preventive, extraordinary and repairing maintenance of the electric engines, electric
machinery and Rig, using the standard equipment. For example, he takes care of:
Carrying out the timing of the engines;
Carrying out the substitution of the bushings, bearings, etc., when necessary;
He keep the stocks of spare parts and consumption materials of his job, verifying their consistence (importance)
and signalling the need of replenishing them to his direct superior on the basis of the consumption expectation
and the provisioning times. He supplie also the results of particular materials and spare parts (used) to his
direct superior, and consults the relevant catalogues.
He take part in the skidding of the drilling Rig, checking the electric cables and all the machinery of his job.
He carry out the repairing of the circuits, equipment, electric machines and relative switch boards installed on
the Rig.
meetings.
REPORTING SUPERIOR: Vessel Maintenance Supervisor
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2.3.15 ELECTRICIAN
Under the direction of the Chief Electrician he controls the functioning of the equipment, electric machines and
relative switch boards on the drilling Rig and he carries small maintenance and repair job, with particular
attention to:
Checking the voltage of the alternators and exciters of the auxiliary groups;
Carrying out a control of the collectors and brushes of engines and generators (power plants);
Controlling the functioning of the services electric engines;
Carrying out the maintenance of the remote control switch of the switch board, dismantling, controlling,
cleaning and lubricating the components and regulating the pressure of contacts;
Carrying out the control of the air conditioning, ref. Rigeration system, contacts of the thermostats, pressure
switches and the substitution and setting of relays and switches, etc.
He take part in the skidding of the Rig.

He carry out the repairing of the circuits, equipment, electric machines and relative switch boards installed on
the Rig.
meetings.
REPORTING SUPERIOR: Chief Electrician
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2.3.16
CRANE OPERATOR
He operates the crane and crane under the direction and instruction received from the Tool Pusher / Deck
Officer. In particular he carry out the following:
He is responsible for the entire crane lifting operations keeping particular attention that material to be lifted
and lifting condition does not exceed the working limit of the crane design;
He give instruction to the foreman and verify the correct slinging of weights to be lifted and moved;
Check the efficiency of crane instrumentation, mechanism and wires reporting failures or need for
maintenance or repair to his direct superior keeping relevant record of the inspection, repair and
maintenance carried out;
He is in charge to replace the jib or hoist wires when required as well as boom elongation operations;
Compile the documentation relevant the use of the crane;
Respecting the established safety regulations and measures, taking part in the emergency drills and safety
meetings;
Checking that the documents necessary for the transport are properly filled in.
REPORTING SUPERIOR: Tourpusher / Deck Forman
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2.3.17 MEDIC
Under the supervision of the Drilling Superintendent he is in charge of the Rig medical and hygiene aspects
being responsible for immediate first aid and treatment of injured personnel. In particular he carry our the
following:
Report directly to the Drilling Superintendent and HSE Department;
Implement the Project Health Plan and Program;
Co-ordinate all medical emergency;
Apply the disease prevention program;
Cooperate with Safety Officer;
Provide to hygiene and sanitary inspections (mess room, accommodation, refrigerator, kitchens, laundries,
bathroom, etc.);
Establish a working relationship with ashore base for hospital, laboratory, ambulance, etc.;
Provide for all medical facilities including ordering or medicines and equipment required for the Clinic;
Establish and maintain at all time a hand over book so his relief can quickly get acquainted with the
present situation on site;
Be familiar with Client Health requirements.
REPORTING SUPERIOR: Drilling Superintendent
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2.3.18
RADIO OPERATOR
Under the instruction of the Master he is in charge of the communication system radio / telephone / satellite
(where available) he co-ordinate the emergency calls to be made in case of emergency, he keep records of
telephone and radio calls for relevant invoicing and debit purposes.
He maintain contact with supply vessel and ashore base.
REPORTING SUPERIOR: Master, Drilling Superintendent
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2.3.19 STOREKEEPER
Under the instruction of the Drilling Superintendent he is in charge of the stores and relevant materials. He is in
charge and control (keeping relevant records) all material movements (such as material received, material
stacked on site, material distributed, consumed, delivered back, sent for repair etc.). He keep record of material
value and compile all the necessary documentation required for material movement (orders, requisition, stock,
bills of lading, a.w.b., transport documentation, packing list and so on).
Duties and responsibilities:
He receive materials and equipment based on purchasing orders issued by Head office or locally;
He control the expected delivery dates of material ordered and inform the Drilling Superintendent of delays
in order to speed up and ensure a prompt delivery;
He control the material received and inform the Drilling Superintendent of any deficiency or damage in
order to revert to the suppliers. He update the relevant computerised material stock situation;
He store the material in relevant appropriate places and guarantee that is properly preserved;
He control and keep filed the all material certificates and give copy to the relevant personnel interested.
He distribute the material required on site for working purposes to relevant personnel (Chief mechanic, Tool
Pusher, Driller, Chief Electrician, etc.) and keep relevant record;
He compile the material requisition form necessary to order materials and controls that the stock level of
materials is always kept in accordance to the level established with Head office technical service;
He require relevant identification codes to Head office for materials not yet registered or used previously;
He control and inform the Drilling Superintendent

relevant disposal actions;
He pack and prepare all document requested for all material which is sent away from the Rig stores.
about materials not more required or obsolete for
meetings.
REPORTING SUPERIOR: Drilling Superintendent, Vessel Maintenance Supervisor
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3.
METHODS OF RISKS ANALYSIS AND ASSESSMENT
3.1
CRITERIA ADOPTED FOR RISKS ANALYSIS
Foreword:
The drilling activity is a dynamic activity which is carried out through a series of operations that goes from the
Rigging up to the real drilling activity till the Rig tear down. The same will then be moved to another site,
sometimes hundreds kilometres (far) away.
The personnel should be able to carry out different activities, each of them can require specific capacities and
knowledge.
In particular, every member of the drilling crew can be called (appointed) to co-operate with the crane operator
in order to unload the materials from the supply vessel, assemble the tubular material, carry out the
maintenance of the pumps, blow out preventer (B.O.P.), equipment of the mud circulation system and drilling
equipment, to take part in pulling out and running the drilling pipes and tubing, to use hoists, and so on.
All these operations are carried out by the drilling crew.
The remaining personnel carries out specific works such as the maintenance and the management (running) of
the Rig.
Moreover, we shall not forget that although the site area (even if it is not wide) presents the heart of the drilling
activity in the drilling floor, the personnel, as it has been previously noticed, should work also in all the
remaining areas of the Rig.
The numerous duties of the personnel, their execution in different areas onboard, the impossibility to quantify
the permanence in the various areas of the site, even in a purely theoretical way, suggested us that we should
analyse the dangers of the drilling activity on the whole, rather than the dangers referred to the workplace
(position) and exposure time, which, in any case, could be valued only approximately.
Risk analysis
Definitions:
Hazard:
Intrinsic property or quantity of a determined factor (for example, work materials or

equipment, work methods and practices, etc.) which has the potential to cause
damages;
Risk:
Probability that the damage potential limit will be reached during the use, that is the
exposure, of a determined factor.
Risk analysis
Assessment procedure of the possible damage extent as risk consequence for the
health and safety of the workers during the execution of their tasks, caused by the
occurring of a danger on the working place.
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3.2.
RISK MATRIX FOR THE ANALYSIS OF THE CRITICAL STATE
Once the hazards are identified for each task undergoing a risk assessment, they will be analysed to
determine the Risk Value. Definitions of the terminology associated with risk assessment is included in
the STD-COR-HSE 001 (standard to develop companies HSE MS and to establish risk), represented
as:
Risk = Consequence x Probability
Consequences
The evaluation of the consequences shall be qualitative, and the consequences shall be classified
according to the following matrix:
Value
Consequence Descriptions
( The highest value in the relevant category will always be used )
Result of hazard
Result of hazard to
to
Result of hazard to
Status
Equipment / Structures /
Personnel
Environment
Site
Disastrous
Very
Serious
Serious
Moderate
Slight
Multiple or Single
Fatality
Serious Injury
requiring
Hospitalisation
Lost Time Accident
3 Days or more
incapacity
Injury Requiring
Medical Attention
but not LTA
Injury Requiring
First Aid Only
Catastrophic Damage,
Unlimited Delay
Uncontrolled
Pollution
Major Damage,
Major Delay
Pollution Requiring
Outside Assistance
Serious Damage,
Serious Delay
Pollution Above
Notifiable Limits
Significant Damage,
Significant Delay
Pollution Within
Statutory Limits
Moderate Damage,
Moderate Delay
Pollution Within
Capacity of Worksite
Probability Categories
These categories are defined as :
Value
Status
Description
5
4
3
2
1
Inevitable
Most Likely
Likely
Unlikely
Most Unlikely
Harm is almost certain to occur

Harm will occur frequently
Harm will occur infrequently
Harm will occur occasionally
Harm will seldom occur
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Risk Value
The risk analysis estimate is made of the consequences and probability of each hazard identified. The
product of these two is defined as the risk value.
The Risk Value is indicated as follows:
RISK VALUE
Probability x Consequence
= High (Unacceptable) - 15 to 25
= Medium (Acceptable subject to risk reduction measures / contingency plans
be applied) - 5 to 12
= Low (Acceptable risk) - 1 to 4
Guidance on the consequences and probability of particular hazards are based around the simple
matrix below:
RISK MATRIX
PROBABILITY
Inevitable
10
15
20
25
Most Likely
Likely
Unlikely
Most Unlikely
4
3
2
1
4
3
2
1
8
6
4
2
12
9
6
3
16
12
8
4
20
15
10
5
SERIOUS
VERY
SERIOUS
DISASTROUS
CONSEQUENCE
SLIGHT
MODERATE
Risk Reduction Measures

Determination of Risk Reduction Measures
Once the risks have been analysed, they must then be assessed against agreed acceptability criteria.
Below is an indication of the action and time scale for addressing control measures.
RISK VALUE
High
Medium
Low
ACTION / TIME SCALE

Immediate: - Before work is started or allowed to continue
Controls to be in place as soon as is practicable
Consider the cost benefits of improved controls
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Selection of Suitable Risk Reduction Measures

Risk reduction process must address the means of providing a solution in the following order :
Eliminate the risk by removing the hazard - engineer out the problem at source.
Reduce the risk by substitution of a less hazardous process, activity or substance.
Isolate (protect everyone) by effective engineering controls such as enclosing the hazard, removing
the person from the hazard or reducing the persons exposure time to the hazard.
Install protective devices such as guards, emergency stops and trip switches etc.
Enforce Permits-to-work, special rules and procedures to closely control the hazard(s)
Provide proper supervision, supported by training, instruction and relevant information
Provide Personal Protective Equipment only as a last resort and in support of the control measures
1-6 above.
In addition, Saipem will introduce measures to control and reduce the potential hazards / risks in
accordance with:
Current local / international legislation.

Client requirements
Codes of practice.
Recognised international standards.
Saipems own methods of control as defined in the risk control hierarchy above.
Note:
The above methods for determining Hazards, Consequences, Probability and subsequent Risks and
Risk Reduction Methods, are to be used on the site where no other qualitative or quantitative method is
available.
3.3.
DRILLING ACTIVITY RISKS ANALYSIS
The Rig drilling activities have been studied and evaluated to highlight all the possible risk involved during their
execution .
To analyse and take into consideration all risk involved during the various activity phases two different type of
tables have been prepared : Activity Sheet and Hazard sheet.
The activity sheet describes the different jobs and activities carried out on a drilling Rig during the all well
operation.
On this sheets a brief job description is done and all risk involved in the relevant job execution are summarised
in the column key safety consideration.
The key safety consideration are therefore linked with the relevant Hazard sheet which have been prepared
specifically for each type of hazard that may occurs on that particular activity.
Risk evaluation reported on the Hazard sheet have been worked out using the risk matrix reported at point 3.2
Here following it is described in which way the hazard sheets and the activity sheets are linked:
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3.3.1
ACTIVITY
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Floormen , Ass. Driller , Deck Foreman , Roustabouts ,

Crane operator
JOB DESCRIPTION
Collect drill collars from the supply vessel with crane and place the collars on the pipe rack
Measure collars, clean boxes and pins if necessary
Attach and tighten nubbing or sub. Roll onto catwalk
Attach lifting slings. Lift collar to floor with air winch ( or crane / drawwork )
Secure drill collar with rope while removing thread protectors
Place collar directly into elevator
Break off lifting nubbing or sub
HAZARD
HAZARD SHEET NR.
Collecting drill collars from supply vessel with crane
Crewman near the crane

hit/crushed
27
Lifting of drill collars with crane
Collars dropped, hit crew
25
Placing drill collars on pipe rack
End stop not up
25
Rolling drill collars on pipe rack
Collars rolled incorrectly
25
Attaching lifting equipment
Fingers, hands injury
60
Lifting Drill Collar
Wrong lifting methods
60
KEY SAFETY CONSIDERATIONS
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3.3.2
PICK UP DRILL PIPES
ACTIVITY
PICK UP DRILL PIPES
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Floormen, Ass. Driller, Deck Foreman, Roustabouts, Crane operator
JOB DESCRIPTION
Collect drill Pipes from the Drill Pipes basket with crane and place the Pipes on the pipe rack
Measure pipes , clean boxes and pins if necessary
Attach and tighten nubbing or sub. Roll onto catwalk
Attach lifting slings. (Lift Pipe to floor with air winch or crane)
Secure drill Pipe with rope while removing thread protectors
Place Pipe directly into mousehole or elevator
Break off lifting nubbing
HAZARD
HAZARD SHEET NR.
Collecting drill pipes from relevant basket with crane
Crewman in the basket

hit/crushed
27
Lifting of drill pipes with crane
27
Placing drill pipes on pipe rack
End stop not up
25
Rolling drill pipes on pipe rack
Pipes rolled incorrectly
25
Attaching lifting equipment
Fingers, hands injury
28
Lifting Drill pipe joint
28
Removing thread protectors
Joint swing uncontrolled
60
Transferring joint to mousehole
Joint dropped on foot
60
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3.3.3
PREPARE CASING
ACTIVITY
PREPARE CASING
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Floormen , Ass. Driller , Deck Foreman , Roustabouts ,

Crane operator
JOB DESCRIPTION
Collect casing Joints from the supply vessel rack with crane
Place the joints on the pipe rack
Remove casing protectors
Drift the casing
Clean casing couplings
Paint on joint numbers. Measure the casing
Fit casing centralisers
HAZARD
HAZARD SHEET NR.
Collect casing Joints from the supply vessel rack
27
Transporting casing with crane or crane
Dropping load
27
Placing casing joint on pipe rack
End stops not up
25
Rolling casing on pipe racks
Crushing fingers / hands
25
Attaching Float collar , float shoe
Pinching fingers/hands
67
Attach Casing centralisers
Fingers / hand eye

injuries
59
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3.3.4
PICK UP CASING
ACTIVITY
PICK UP CASING
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Floormen, Ass. Driller, Deck Foreman, Roustabouts,

Crane operator
JOB DESCRIPTION
Roll casing joint onto or beside the catwalk

Attach casing thread protectors
Attach lifting slings or single joint elevator. Lift Casing joints to floor with crane
If using crane attach elevator
Control casing joint with securing ropes while lifting, removing thread protector
Lift casing joint into derrick and stab onto casing collar in hole
Make up casing joint with tongs
HAZARD
HAZARD SHEET NR.
Roll casing joint onto or beside the catwalk
Fingers/hands crushed
25
Attach casing thread protectors
70
Lifting casing joint
Joint drops-slips-falls
Securing Casing joint and removing thread protector
Moving equipment
hazard
60
Stabbing casing joint and removing thread protector
29
Making up casing joint
Fingers trapped in the

tong
68 - 67
26 - 28
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3.3.5
PICK UP EQUIPMENT
ACTIVITY
PERSONNEL INVOLVED
PICK UP EQUIPMENT
DATE 31.01.2007
REV.02
Driller, Floormen, Ass. Driller, Deck Foreman, Roustabouts,

Crane operator
JOB DESCRIPTION
Move equipment beside the derrick with crane

Attach lifting slings
Lift equipment to Rig floor with crane with instructions from signal man on the floor
Lower and release equipment on the Rig floor
Lift and remove crane hook and boom from over the floor
HAZARD
HAZARD SHEET NR.
Moving equipment with crane
Crane
Correct lifting sling and attachment to the equipment
Load fall or spill
26
Lift equipment to Rig floor with crane with instructions from

signal man on the floor
Crane hazard
26
Lift and remove crane hook and boom from over the floor
Loads tips over
26
26 - 27
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3.3.6
HANDLE BHA
ACTIVITY
HANDLE BHA
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Ass. Driller, Derrick man, Floormen
JOB DESCRIPTION
Handle drill collars stand on the Rig floor during tripping by stabbing the lifting sub
making up the lifting sub
closing the elevators, lifting the slips
pulling the stand with the drawwork
setting the slips attaching the tongs
breaking the connection and backing out the stand
setting back the stand
HAZARD
HAZARD SHEET NR.
Picking up and making up the lifting sub
Pinch fingers
28
Closing the elevators, lifting the slips
Pinch and trap fingers
70
Placing tong on the drill collars
Pinch and trap fingers
67
Breaking out drill collars
Tong slip or line hits

crewman
67
Removing gumbo from drill collars
Drops onto Floormen
29
Racking back drill collar stand
Fingers/ hands/ feet

trapped
29
Rev.01
Date 09/07/11

Page 39 of 180
3.3.7
HANDLE DRILL PIPES
ACTIVITY
HANDLE DRILL PIPES
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Handle drill pipes stand on the Rig floor during tripping by
Closing the elevators, lifting the slips
pulling the stand with the drawwork
setting the slips attaching the tongs or iron roughneck
breaking the connection and backing out the stand
setting back the stand
HAZARD
HAZARD SHEET NR.
Closing the elevator on tool joint
Fingers/ hands trapped
70
Lifting and setting the slips
Trap fingers hands
69
Placing the tongs or iron roughneck on drill pipe coupling
Trap fingers hands
67
Breaking the drill pipe coupling
Hit by tongs / lines
29
Set back drill pipe stand
Fingers/ hands/ feet

trapped
29
Rev.01
Date 09/07/11

Page 40 of 180
3.3.8
USE TONGS
ACTIVITY
PERSONNEL INVOLVED
USE TONGS
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Pipe tongs are on the Rig floor for making up and breaking out the pipes
One tong is fastened by sling to anchor post the other to a cathead winch line
The tong jaws are closed and set each side of the pipe coupling
Once tong is set the coupling is made up applying force to the cathead
The tong lines are reversed when breaking out the coupling
Tong are tied back clear of the rotary table when are not in use
Tongs are lifted with a counterbalance system anchored to the derrick structure
HAZARD
HAZARD SHEET NR.
Tie back tong
Tong tied back out of

way when not in use
67
Move tong up or down
Only move by handles
67
Close tong jaw
Only close by handles
67
Set tong
Only set by handles
67
Tension tong
All crew clear
67
Break tong free
Line tension off
67
Charge anchor line
Shackled tight, lock wires
67
Maintain tongs
Grease tong jaw
67
Rev.01
Date 09/07/11

Page 41 of 180
3.3.9
USE SLIPS
ACTIVITY
USE SLIPS
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Slips are use to hold the weight of the string
Slips are lowered inside the rotary bushing around the pipes
The weight of the string lock down the dies on the slip face into the drilling string and hold it
Slips must be in good condition to hold properly
Slips must be set and remove correctly to minimise damages to pipe and slips themselves
Floormen are close to the elevators and block once they are lifted
Slips are heavy and must be handled by correct number of crew
HAZARD
HAZARD SHEET NR.
Placing the slips
Hold palms up
69
Lifting and setting the slips
Correct number of crew
69
Clearing the slips from the rotary area
Hit by the slips
69
Watching for the elevators and blocks
Hit by elevator and

blocks
69
Maintaining the slips
Damages to string / crew
69
Rev.01
Date 09/07/11

Page 42 of 180
3.3.10 USE POWER TONGS
ACTIVITY
USE POWER TONGS
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Power tongs are used to make up or break out the drilling string connection
The power tong jaws are clamped around the drilling string connection and then rotated to accurately torque up
or break out the pipe
Some power tong are fitted with a pipe spinner to back out or start the pipe make up
On some other types of Power tong this has to be done manually or with separate pipe spinner
Power tongs are generally hydraulic driven
HAZARD
HAZARD SHEET NR.
Moving the power tong into position
Trap / leg / body/hand
68
Raising the Tong up or down to the connection
Trap hand / leg
68
Closing the power tongs jaws
Trap fingers / hand
68
Operating the hydraulic torque piston
Trap fingers
68
Opening the tong jaws
Trap fingers
68
Moving the power tong back out position
Trap hand / leg / body
68
Rev.01
Date 09/07/11

Page 43 of 180
3.3.11 WORK AT MONKEY BOARD
ACTIVITY
WORK AT MONKEY BOARD
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Driller
JOB DESCRIPTION
Shifting the stand of pipe in or out of the Monkey board fingers
During tripping out , once the stand is lowered to the floor, the derrick man opens the elevator then pulls the
stand back to the next open finger and secure the stand in it
Tripping in the derrick man supplies each stand out the fingers into the elevators and closes the elevators
He is performing heavy physical work at height or his own and often in unpleasant condition of heat or wind
HAZARD
HAZARD SHEET NR.
Climbing to the monkey board
Fall arrestor used
77
Working on the Monkey board
Safety restrain line used

Fall arrestor used
77
Securing the stand
Rope/chain used
77
Opening the elevator
Using handles only
70
Pulling the stand back
Loss control of stand
29
Geronimo line Rigged up and tested
Working at height
29
Communication with Driller
Poor communication
29
Rev.01
Date 09/07/11

Page 44 of 180
3.3.12 WORK AT STABBING BOARD
ACTIVITY
WORK AT STABBING BOARD
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Driller
JOB DESCRIPTION
The work at the stabbing board is to steer and steady the loose casing joints over the last casing joint box so
they can be made up
With each joint made up, he release the single joint elevators and connect the main elevator
He is working at height of 10-15 m above the Rig floor and performing heavy physical work
He must e trained in the work and safety procedure and how to operate the stabbing board controls
HAZARD
HAZARD SHEET NR.
Climbing to the stabbing board
Fall arrestor used
77
Working on the stabbing board
Safety restrain line used

Fall arrestor used
77
Securing the casing joint
Pinching fingers/ hands
29
Opening the elevator
Using handles only
70
Positioning the stabbing board
Can move clear
29
Communication with Driller
Poor communication
29
Rev.01
Date 09/07/11

Page 45 of 180
3.3.13 MAN RIDING
ACTIVITY
MAN RIDING
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Driller, Ass. Driller / Floormen
JOB DESCRIPTION
Man riding is sometimes required for a particular job into the derrick and substructure
A special riding belt is fitted around the rider waste, the winch line shackled to the lifting eye and the rider
hoisted on the winch
Man riding can only be performed under special conditions
Both riders and winch operators need to be experienced
HAZARD
HAZARD SHEET NR.
Selection and fastening of riding belt
Fastened correctly
77
Selection and fastening of air winch line
Non rotating wire rope

sling
77
Man riding experience
Inexperience rider
29
Air winch operator experience
Inexperience operator
70
Simultaneous operations
Equipment moving
90
Rev.01
Date 09/07/11

Page 46 of 180
3.3.14 MAINTAINING MUD PUMPS
ACTIVITY
MAINTAINING MUD PUMPS
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Ass. Driller, Floormen, Electrician
JOB DESCRIPTION
Regular checks and maintenance to be made on mud pumps fluid end
If a problem is detected pumps is to be isolated
Perform routine pump operation and maintenance ( changing liner, piston s, valves and seats)
Working on rotation machinery
Working with high pressure liquids
HAZARD
Hands clothes caught

Burst spray accident
HAZARD SHEET NR.
53
18
Pump pressure isolation
Burst spray accident
19
Pump control isolation
Pump start when working

on it
53
Pump power isolation
Electrocution accident
85
Safe working with hand tools
Spanners / hammers
slipping hitting
59
Rev.01
Date 09/07/11

Page 47 of 180
3.3.15 WORK WITH SAND LINE
ACTIVITY
PERSONNEL INVOLVED
WORK WITH SAND LINE
DATE 31.01.2007
REV.02
Derrick man, Driller, Ass. Driller, Floormen
JOB DESCRIPTION
Used to retrieve from the borehole the deviation survey equipment
Survey tool is normally dropped the caught using the retrieving tool attached to the sandline
sandline are thin wires
When sandline breaks it will flick through the air cutting or looping around whatever in hits
The sandline and survey tools are light. Over runs of sand line will cause loops and spool on wire on the deck
and on the drum
Sandline winch and sandline in good condition
HAZARD
HAZARD SHEET NR.
Rotating equipment
53
Correct width and size sheaves to run sandline over
Line links/breaks
66
Crew members all clear when sand line is in use
Line links/breaks
66
Winch operator trained
Rev.01
Date 09/07/11

Page 48 of 180
3.3.16 MIX CHEMICALS
ACTIVITY
PERSONNEL INVOLVED
MIX CHEMICALS
DATE 31.01.2007
REV.02
Derrick man, Floormen, Roustabout
JOB DESCRIPTION
Most chemical mixing is used to prepare the mud
Chemicals are generally mixed into mud tank as dry powder through a mixing hopper
Few chemicals come into liquid form and are poured or dripped directly to the tank
Few chemical require special safety precaution and equipment for mixing
Many chemicals have some associated health hazard

Chemical storage places
Chemical lifting moving
Chemical danger and handling
Chemical mixing
HAZARD
Separate, secure,
weather proof
Damages / spillage of
bags , pallets
Toxic material
HAZARD SHEET NR.
12
27 12
12
8-9-11-12
Rev.01
Date 09/07/11

Page 49 of 180
3.3.17 CHANGE SHAKER SCREENS
ACTIVITY
CHANGE SHAKER SCREENS
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Floormen, Ass. Driller
JOB DESCRIPTION
Screen on shaker are used to separate cutting form mud
The screen vibrate to assist in the removal of cutting that are diverted at end of screen to be dumped
When this is not happening screen have to be replaced
Shaker must be turned off , screen washed unbolted and removed
The new screen must be fitted and properly tightened up and shaker can be restarted
HAZARD
HAZARD SHEET NR.
Shutting down and isolating shakers
Rotating equipment
53
Use of hand tools
Tool in good condition
59
Removal of guard and handrail
Height hazard
77
Screen handling
Sharp object
96
Rev.01
Date 09/07/11

Page 50 of 180
3.3.18 CLEANING MUD TANKS
ACTIVITY
CLEANING MUD TANKS
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Floormen, Ass. Driller, Roustabout
JOB DESCRIPTION
The chemical and solids contained in the mud used for drilling purposes normally settled down in the mud tanks
and need to be removed once mud is to be changed ( i.e. at casing point, production , etc.)
At end of drilling activities mud tanks have to be emptied for transport
Mud tanks could contain H2S
Agitators on mud tank can produce serious accident to personnel working in it if they are switched on
HAZARD
HAZARD SHEET NR.
Tank isolation
Pumping hazard
18
Dump liquids
Waste hazard
46
Agitator isolated
Rotating machinery
53
Gas test H2S , Oxygen
Closed spaces, H2S
79 7
Lifting gratings, access hatches
Doors and hatches
50
Rev.01
Date 09/07/11

Page 51 of 180
3.3.19 MEASURE MUD PROPERTIES
ACTIVITY
MEASURE MUD PROPERTIES
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Derrick man, Floormen
JOB DESCRIPTION
The mud tester and derrickman have to test regularly ( every 15 minutes - 1 hour ) and record the mud
properties needed to carry out safe drilling activities
The mud gradient is the most important and is taken to a mud balance
Other properties are measured such as viscosity
Samples are taken inside the pits or return flow
HAZARD
HAZARD SHEET NR.
Mud properties measure equipment
Insuff. mud gradient
94
Toxic mud and liquid
Chemical hazard
12
Mud tester training
12
Measurement time
12
Rev.01
Date 09/07/11

Page 52 of 180
3.3.20 JARRING
ACTIVITY
PERSONNEL INVOLVED
JARRING
DATE 31.01.2007
REV.02
Driller , Derrick man, Floormen, Ass. Driller
JOB DESCRIPTION
Jarring is the normal operation used to free the pipes
Jar work like an hammer and can hammer in both direction up or down. The hammer action is obtained through
the energy stored inside the tool which can be both hydraulically or mechanically operated
The stored energy is transferred to the drilling string to the surface and can damage the Rig equipment and
derrick
In case no jar is present explosive tolls are used to freed the string stucked in the hole
To retrieve the string a fishing jar is then run in the hole
HAZARD
HAZARD SHEET NR.
Floormen to clear the Rig floor
Equipment in derrick
29
Loose equipment to be removed
29
Mast inspection
29
Block line
Drilling line
74
Simultaneous problems
Hole wabbing/losses/back
pressure
92 - 94
Rev.01
Date 09/07/11

Page 53 of 180
3.3.21 FISHING
ACTIVITY
PERSONNEL INVOLVED
FISHING
DATE 31.01.2007
REV.02
Driller , Derrick man, Floormen, Ass. Driller
JOB DESCRIPTION
Fishing is sometimes done to recover piece of equipment lost in the hole because of washout, vibration break
off
The normal fishing method is to run a tool that can fit and hold the lost object (overshot with grapple or spiral is
normally used)
For bit cones lost a junk basket may be used
Jars are run with the fishing string
Hydrochloric Acid can be used to help free the string
HAZARD
HAZARD SHEET NR.
Handling fishing tool
Slip tong elevator
Jarring operation
See 3.3.20
Pill spotting
Acid
14
Fish handling at surface
Non standard equipment
89
67 to 71
Refer to 3.3.20
Rev.01
Date 09/07/11

Page 54 of 180
3.3.22 MIX AND PUMP LCM
ACTIVITY
PERSONNEL INVOLVED
MIX AND PUMP LCM
DATE 31.01.2007
REV.02
Derrick man, Floormen, Ass. Driller, Roustabouts
JOB DESCRIPTION
Lost Circulation Material ( LCM) is usually mixed to the mud and used to plug out holes or fractures present in
the formation
LCM material is composed of marble chips, mica flakes and calcium carbonate
LCM pills must be prepared and pumped correctly to solve the situation of losses
HAZARD
HAZARD SHEET NR.
Keeping the hole full
Losses / Insuff. mud

gradient
Mixing LCM
Dust and fragment
38
Mixing mud chemicals
Chemical
12
93 94
Rev.01
Date 09/07/11

Page 55 of 180
3.3.23 MU CASING SHOE / FLOAT
ACTIVITY
MU CASING SHOE / FLOAT
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Tool Pusher , Floormen, Fore man, Roustabouts
JOB DESCRIPTION
The casing shoe and float collar normally arrive loose on Rig site and are installed on the catwalk using chain
tong and casing tongs
Special precaution must be adopted to complete this work safely
HAZARD
HAZARD SHEET NR.
Operating casing tong on horizontal casing
Trapping fingers / hands
67
Using crane or crane to torque up the casing
Crane hazard
26
Releasing the casing joint and tongs
Store energy
91
Rev.01
Date 09/07/11

Page 56 of 180
3.3.24 MAKE UP CASING
ACTIVITY
PERSONNEL INVOLVED
MAKE UP CASING
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Each joint of casing is picked up from the catwalk and pulled into the derrick by means of single joint
Thread protector is removed and the floor men stab the joint pin into the last casing joint box
The derrickman lines joint up straight from the stabbing board
The locking tong is set on the last joint and power tongs are fastened around the new joint
The casing joint is then screwed and properly torque up
The power tong and locking tong are then released and casing string lifted to release the slips
The new joint is run in the hole and the casing slips reset below the box
HAZARD
HAZARD SHEET NR.
Stabbing the casing joint
Equipment on derrick
29
Align the stabbed joint
29
Attaching and removing the locking tong
Tongs
67
Attaching and locking the tong
Power tong
68
Operating the power tong

Elevators and slips
Power tong
Slip - Elevator
68
69 - 70
Rev.01
Date 09/07/11

Page 57 of 180
3.3.25 CIRCULATE CASING
ACTIVITY
CIRCULATE CASING
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
To circulate the casing circulating head is attached to the last joint
A circulating hose or chiksan are then attached to the circulating head and to stand pipe manifold
Mud or brine is the pumped inside to circulate the hole
Care should be adopted during head and lines installation
HAZARD
HAZARD SHEET NR.
Attach the circulation head
Working at height
77
Attach circulation hose or chiksan
Chiksan line
17
Circulating
19
Monitoring return
Mud losses insufficient

mud gradient
93 - 94
Rev.01
Date 09/07/11

Page 58 of 180
3.3.26 INSTALL CMT HEAD
ACTIVITY
INSTALL CMT HEAD
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Special cement head is used to carry out the cement job. Depending of type of job to be performed different
head can be used allowing the use of different cementing accessories ( darts, plugs, bomb)
The installation of the cement head is an heavy and difficult task to be performed
It is normally installed in three pieces ( Cross over , main cement head body and cement head cup )
A pressure test is to be performed before cementing job
HAZARD
HAZARD SHEET NR.
Attach the cementing head at V door
Working at height
77
Attach circulation hose or chiksan
Chiksan line
17
Pressure test lines and head valves
Pressure testing
18
Plug installation
Working at height
77
Rev.01
Date 09/07/11

Page 59 of 180
3.3.27 MIX AND PUMP CEMENT
ACTIVITY
PERSONNEL INVOLVED
MIX AND PUMP CEMENT
DATE 31.01.2007
REV.02
Driller, Ass. Driller, Derrick man, Floormen, Roustabout
JOB DESCRIPTION
Cement is mixed at the Cementing contractor cement unit
There are two ways of mixing .
For cement liner a batch mixer is normally used
For large amount of cement slurry the cement is prepared while pumping taking the dry cement from silos and
mixing it with water and additives at cement unit mixing tank
Cement is then pumped through the cementing pump and lines inside the casing and finally is displaced with
the Rig pumps
The rubber plugs located in the cementing head are then released to displace and hold cement in place giving
to the operator the confirmation of casing being properly cemented
HAZARD
HAZARD SHEET NR.
Mixing cement
Cement / cement
additives
9 10
Pumping cement
Chiksan lines and high

pressure pumping
17 19
Monitoring return
Insufficient mud weight

Mud losses
93 - 94
Bump plug and pressure tests
Pressure test hazard
18
Rev.01
Date 09/07/11

Page 60 of 180
3.3.28 SET SLIP AND SEAL ASS. Y

ACTIVITY
SET SLIP AND SEAL ASS.Y
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Tool Pusher , Driller, Ass. Driller, Derrick man, Floormen
JOB DESCRIPTION
The Seal assembly is a rubber packer - slip that is installed inside the casing spool around the casing
The seal assembly seal off the annulus and keep the casing weight
The casing weight itself energies the rupper packer
Pressure test is performed to verify the integrity of the packer
HAZARD
HAZARD SHEET NR.
Lifting and holding seal assy
30
Hand tools
Hand tools
59
Lowering the seal assy
Hand tools
59
Setting slips and seal assy
Airwinch
28
Setting weight down or seal assy
Drawwork
63
Pressure testing seal
Pressure testing
18
Rev.01
Date 09/07/11

Page 61 of 180
3.3.29 WORK IN CELLAR DECK OR SUBSTRUCTURE
ACTIVITY
WORK IN CELLAR DECK OR

SUBSTRUCTURE
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Working into cellar deck or substructure require particular attention for wet and slippery surface, for very
enclosed space
Poison and explosive gases can be present
Heavy equipment is present
Cellar work is normally performed in cramped and enclosed positions
Heavy work such as connecting casing spools and nippling up BOP is performed in the cellar deck
Substructure work are normally performed at height
All racking, moving, connection and disconnection operations performed in the BOP system and lines are
done in the cellar
HAZARD
HAZARD SHEET NR.
Oil and gas in the cellar
Oil and gas on surface
H2S in the cellar
H2S
Slippery surfaces
81
Moving and lifting heavy equipment
Heavy equipment
80
Lifting equipment
Airwinch / drawwork
Hand tools
Hand tool
59
Function / pressure test BOP
Work on BOP / Cellar

hazard
80
28 - 63
Rev.01
Date 09/07/11

Page 62 of 180
3.3.30 INSTALL CASING HEAD HOUSING
ACTIVITY
INSTALL CASING HEAD HOUSING
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Tool Pusher, Driller, Ass. Driller, Derrick man, Floormen
JOB DESCRIPTION
After the first casing is cemented the casing head housing have to be installed
Casing clamp is normally placed at cellar bottom level to hold the weight of the casing during the welding or
screwing of the casing head housing
If the casing head is screwed then the last joint is to be prepared unscrewing the coupling
Such operation can be performed at Rig floor level or on well head platform
Once Casing head is installed must be tested prior the installation of BOP
HAZARD
HAZARD SHEET NR.
H2S on well head platform
H2S
Slippery surfaces
81
Moving / fitting heavy equipment
60
Lifting equipment
Airwinch / drawwork
Hand tools
Hand tool
28 63
59
Rev.01
Date 09/07/11

Page 63 of 180
3.3.31 INSTALL BOP
ACTIVITY
PERSONNEL INVOLVED
INSTALL BOP
DATE 31.01.2007
REV.02
Tour Pusher, Driller, Ass. Driller, Derrick man, Floormen
JOB DESCRIPTION
BOP is normally set back inside the substructure prior to be installed
Through special winches BOP is moved and lifted and positioned as required
The BOP is the bolted or clamped on top of the casing housing
Hydraulic control lines are connected and function tested. BOP is then pressure tested
During the various casing phases Bop is unbolted and lifted to allow the installation of relevant casing spools
BOP is extremely heavy. Care should be adopted during moving and lifting operations
HAZARD
HAZARD SHEET NR.
H2S on well head platform
H2S
Slippery surfaces
81
Moving / fitting heavy equipment
60
Lifting equipment
Airwinch / drawwork
Hand tools
Hand tool
Function and pressure testing
Pressure testing, Bop

control lines, hydraulic
equipment
28 63
59
18 22 - 75
Rev.01
Date 09/07/11

Page 64 of 180
3.3.32 TEST BOP
ACTIVITY
PERSONNEL INVOLVED
TEST BOP
DATE 31.01.2007
REV.02
Tool Pusher, Driller, Ass. Driller, Derrick man, Floormen
JOB DESCRIPTION
The BOP is a special equipment which is used to work as an emergency device used to control a well
Rams and packers which are part of the BOP stack are closed around the drill pipes or casing to isolate the
well from surface
Each time the BOP is installed it must be tested
Bop must be tested routinely once every two week
Pressure test is done at high pressure taking into consideration maximum pressure resistance of equipment
and maximum pressure expected from formation to be drilled
Small test pump is normally used to pressure test the BOP stack
Leak of pressure or the hydraulic oil used to control the BOP function can cause injury to personnel
Function and pressure testing
HAZARD
equipment
HAZARD SHEET NR.
18 22 75
Rev.01
Date 09/07/11

Page 65 of 180
3.3.33 LEAK OFF TESTING
ACTIVITY
PERSONNEL INVOLVED
LEAK OFF TESTING
DATE 31.01.2007
REV.02
Tool Pusher, Tour Pusher, Driller
JOB DESCRIPTION
Leak off test (L.O.T) is normally performed at beginning of a new drilling phase once the rat hole and 1 Mt. of
new formation have been drilled out
LOT is made to determine the Maximum safe mud gradient allowed, information that is to be kept into
consideration if well control operations have to be adopted
Mud is normally conditioned to be uniform and then pressure is applied with BOP closed around the drill pipe to
record the value at which the formation start taking mud
Losses can be induced if test is not performed accurately
Test is performed with cementing unit for better accuracy of volumes pumped and pressure reading
Data obtained are then worked out to obtain the value of mud gradient allowed art casing shoe
Some time a FIT Formation integrity test is performed. Is normally preferred because is not causing loss to be
induced in the formation
HAZARD
Pressure testing

equipment
Starting losses
Mud losses
HAZARD SHEET NR.
18 22 75
93
Rev.01
Date 09/07/11

Page 66 of 180
3.3.34 STAB KELLY COCK / GRAY VALVE
ACTIVITY
STAB KELLY COCK / GRAY VALVE
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen
JOB DESCRIPTION
Sometime the well can flow up the drilling string
This may happen when the kelly is removed during tripping or during pipes addition
To stop the flow a kelly cock or a gray valve have to be stabbed on top of the pipe, screwed tight and then the
valve closed
Moving the kelly cock over a well flow can be very difficult
Often another valve is placed above the Kelly cock ( gray valve) and used as a float valve to allow: the string to
be run into the hole and circulation trough the string.
If string is run into the hole kelly cock is to be opened
HAZARD
HAZARD SHEET NR.
H2S in the well
H2S
Gas or oil in the well
Lifting equipment
30
Stabbing the kelly cock
Kelly
65
Kelly cock closing tool
Hand tools
59
Rev.01
Date 09/07/11

Page 67 of 180
3.3.35 MIX AND PUMP KILL MUD
ACTIVITY
PERSONNEL INVOLVED
MIX AND PUMP KILL MUD
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Kill mud is a mud at high density which is used normally for emergency use to control well flow, particularly for
shallow gas
It allow the control of flow that is dangerous for many reasons: because of presence of oil and gas , can be
poisonous (H2S presence)
The kill mud is normally mixed and kept in reserve tank
It is made of barite and bentonite
Particular care should be taken during process preparation and storage
HAZARD
HAZARD SHEET NR.
Mixing kill mud
Chemical Caustic soda

crane crane
Shallow gas
Shallow gas
Well flows
94
Gas to surface
8 12 - 26 - 27
7 95
Rev.01
Date 09/07/11

Page 68 of 180
3.3.36 HANDLE RFT SAMPLES
ACTIVITY
HANDLE RFT SAMPLES
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen, Logging crew
JOB DESCRIPTION
On exploratory well where a new reservoir is found is normal to collect samples of oil and gas ( RFT samples)
The tool is a special cylinder that is run in the hole and trap at bottom conditions sample under pressure
Once the tool is recovered at surface the samples are collected
Particular care should be taken handling the tool because of presence of gas, flammable material, liquid under
high pressure , H2S
Only the logging crew can operate on the tool
HAZARD
HAZARD SHEET NR.
Pressure vessels
Reservoir samples
Explosive and combustible material
H2S in chambers
H2S
Handling and storage of samples
Reservoir samples
Rev.01
Date 09/07/11

Page 69 of 180
3.3.37 RIG UP FOR LOGGING
ACTIVITY
PERSONNEL INVOLVED
RIG UP FOR LOGGING
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Electrical logging are normally performed at end of well and during particular phases to collect reservoir data
needed to measure the properties of the formation drilled and planning the well
Electrical logging are performed through special electric tools which are run with electric wire cable which is run
into the well by means of sheaves that are placed into the Rig floor on elevator attached to the travelling block
Some tool contain radioactive sources
Logging operators are in charge to perform the entire operation
HAZARD
HAZARD SHEET NR.
Sheave in the elevator
29
Bottom sheave
72
Cable over the catwalk
72
Picking up and lay down tools
Logging cable
72
Radioactive sources
Radioactive sources
32
Rev.01
Date 09/07/11

Page 70 of 180
3.3.38 WIRELINE LOGGING
ACTIVITY
PERSONNEL INVOLVED
WIRELINE LOGGING
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Electrical logging are normally performed at end of well and during particular phases to collect reservoir data
needed to measure the properties of the formation drilled and planning the well
Electrical logging are performed through special electric tools which are run with electric wire cable which is run
into the well by means of sheaves that are placed into the Rig floor on elevator attached to the travelling block
Explosive guns can also be run to perforate casing prior production. Silence radio must be observed
Logging operators are in charge to perform the entire operation
HAZARD
HAZARD SHEET NR.
29
Bottom sheave
72
72
Logging cable
72
Radioactive sources
Radioactive sources
32
Explosives handling
Explosives
33
Crane of crane hitting cable
Crane and crane
26 27
Rev.01
Date 09/07/11

Page 71 of 180
3.3.39 LOGGING WITH DRILL PIPES
ACTIVITY
LOGGING WITH DRILL PIPES
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Electrical logging on horizontal wells are normally performed using drill pipes.
Electrical logging are performed through electric tools which are run with drill pipe and trough a special sub the
electric wire cable is run into the drill pipes and connected to the electrical tools.
The cable is then strapped around the drill pies and run into the hole with drill pipes.
Sheaves that are placed into the Rig floor on elevator attached to the travelling block
Explosive guns can also be run with drill pipes to perforate casing prior production. Silence radio must be
observed
Logging operators and crew must closely conduct and monitor the operation to avoid injuries.
HAZARD
HAZARD SHEET NR.
29
Bottom sheave
72
72
Logging cable
72
Radioactive sources
Radioactive sources
32
Explosives handling
Explosives
33
Crane of crane hitting cable
Crane and crane
26 27
Rev.01
Date 09/07/11

Page 72 of 180
3.3.40 STRIPPING OVER LOGGING CABLE
ACTIVITY
STRIPPING OVER LOGGING CABLE
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen, Logging operators
JOB DESCRIPTION
Loggin tools sometime become stuck into the hole.
If so happen is necessary to carry out fishing operation with use of fihing tool run with drill pipes
The string is run over the logging cable which is cut and fitted in the derrick above the stabbing board
Once the fish is reached and grabed the wire is pulled till it break at the weak point then the string is pulled out
and tools retrieved at surface
HAZARD
HAZARD SHEET NR.
Top sheave
29
Cable handling
Logging cable
72
Threading the cable
Working at height
77
Retrieving broken cable
Logging cable
72
Radioactive sources
Radioactive sources
32
Rev.01
Date 09/07/11

Page 73 of 180
3.3.41 CORE RECOVERY
ACTIVITY
PERSONNEL INVOLVED
CORE RECOVERY
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen, Coring operators
JOB DESCRIPTION
Most coring is performed in the oil or gas reservoir
Core sample may contain flammable materials ( oil and or gas ) and poisonous gas ( H2S)
Handling core barrels special tools have to be used
Core barrel and core inner barrel are heavy and difficult to be handled
Core barrel it may contain trapped pressure
Core boxes are heavy and particular care is needed for transport
Core cutting operation are dangerous
HAZARD
HAZARD SHEET NR.
Presence of H2S
H2S - Core sample
7/5
Hand tools
Hand tools
59
Jammed core
29
Trapped pressure
Core samples
Carrying cores
30
Oil and gas from core samples
Core samples
Rev.01
Date 09/07/11

Page 74 of 180
3.3.42 SIDEWALL CORE GUN
ACTIVITY
SIDEWALL CORE GUN
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen, Logging operators
JOB DESCRIPTION
Is performed with use of special logging tool ( CST) that fire bullets and through special small cylinders take a
small core samples at different depth
The tool is run and activated with electric wire line
Bullets can be lost in hole
Radio silence must be observed while using the CST tool
HAZARD
HAZARD SHEET NR.
Radio silence
Explosives
33
Electrical storm
Electric storm
39
Cable and sheav
Electric logging cable
72
Moving the gun of truck from catwalk
Crane
27
Rev.01
Date 09/07/11

Page 75 of 180
3.3.43 TEST WELL
ACTIVITY
PERSONNEL INVOLVED
TEST WELL
DATE 31.01.2007
REV.02
JOB DESCRIPTION
Well testing is sometime performed on deep exploration wells
If logging performed shows good results test will be made
Well testing is normally run after the liner is being run and perforated and wellhead is installed.
Sometime open hole test are made prior to perform the liner run operation
The well may it flow spontaneously or Nitrogen is needed for artificial lift.
During well test oil and gas are normally brought at surface and burned out
Some H2S can be also present
Leaks of oil or gas can or ignite explosions
Particular care is to be made once well testing is performed
HAZARD
HAZARD SHEET NR.
H2S production
H2S
Igniting gas and oil
Fire sources
42
Perforating
Explosives
33
Liquid nitrogen
Liquid nitrogen
34
Heat during testing
Hot surface materials
35
Rev.01
Date 09/07/11

Page 76 of 180
3.3.44 RUN COMPLETION
ACTIVITY
PERSONNEL INVOLVED
RUN COMPLETION
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen , Completion crew
JOB DESCRIPTION
A completion is run when the well has been found productive
The well is completed by running a series of packer and valves needed to control the flow with a string of tubing
Wire line operation are also performed to ensure tubing gauges , functionality of bottom valves and to place
safety plug needed to isolate the string during running operation and emergency
Special tools are used as well as particular equipment which normally is run with the Completion crew
Pressure testing is also performed to be sure that no leaks are present in the flowing string
Some time TCP gns are run into the tubing string to perforate the selected casing section
Wellhead and relevant valves are installed at the end of the completion operation after removal of BOP
equipment and installation of relevant safety valves .
HAZARD
HAZARD SHEET NR.
Organising tubing
Tubing on pipe rack
25
TCP guns if present
Explosives
33
Tong slips and elevators
Tong slips and elevators
67 to 70
Handling equipment
89
Wireline operations
Wire line / sandline
66
Pressure testing
Pressure testing
18
Rev.01
Date 09/07/11

Page 77 of 180
3.3.45 PERFORM ACID JOB
ACTIVITY
PERSONNEL INVOLVED
PERFORM ACID JOB
DATE 31.01.2007
REV.02
Driller, Ass. driller, Derrick man, Floormen , Acidizing crew
JOB DESCRIPTION
Acid job is normally done at end of well to wash out the formation matrix and allows a better flow inside the
casing and therefore facilitate the recovery of the oil or gas contained in the formation
Hydrochloric acid is pumped directly into the tubing or by means of coil tubing which is run inside the tubing
string
Acid is very dangerous because is corrosive and also release hydrogen gas which explode
Acid is pumped through chiksan lines which must be kept in good condition
Special care should be taken during acid operation to avoid spillage
HAZARD
HAZARD SHEET NR.
Hydrochloric acid
Hydrochloric acid
14
Chiksan lines
Chiksan lines
17
Pressure testing
Pressure testing
18
Disposal of acid
Dangerous waste
46
Rev.01
Date 09/07/11

Page 78 of 180
3.3.46 DISPLACE WELL
ACTIVITY
PERSONNEL INVOLVED
DISPLACE WELL
DATE 31.01.2007
REV.02
JOB DESCRIPTION
During drilling operation the well is circulated with different type of fluid starting from normal water when drilling
surface holes down to brine used as a completion fluid
It may happen that mud need to be displaced because of changing of mud gradient, rheology, setting casing
etc..
HAZARD
HAZARD SHEET NR.
Fluid losses
Losses
93
Well kick
94
Dumping / disposal of the displaced liquid
Dangerous waste
46
Rev.01
Date 09/07/11

Page 79 of 180
3.3.47 GRAVEL PACKING
ACTIVITY
PERSONNEL INVOLVED
GRAVEL PACKING
DATE 31.01.2007
REV.02
Driller, Ass. driller, Floormen
JOB DESCRIPTION
When the well is pumped , the produced oil is contaminated with sand grains from the formation.
This sand can damage tubing and can also causes damage to the pump and other equipment.
Gravel packing is a process done to stop production of formation sand by placing long steel screens in the
reservoir and pumping special size and sharp gravel or sand around the outside of the screens.
HAZARD
HAZARD SHEET NR.
Non standard equipment: screens / packers.
89
Perforating: TCP handling
Explosion
33
Chicksan lines: connection, check wire, support.
Chicksan lines
17
Pressure testing: crew clear.
Pressure testing
18
Pumping gravel: high pressures
19
Losses: fluid losses during gravel pack, have adequate

reserves.
Mud losses
93
Rev.01
Date 09/07/11

Page 80 of 180
3.3.48 PULL OUT OLD COMPLETION
ACTIVITY
PULL OUT OLD COMPLETION
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Driller, Floor crew
JOB DESCRIPTION
When the well requires a work over it is necessary before all the operations take out the production string and
kill the well
The Rig is then moved over the well, the Xmas tree is removed and BOP fitted to the well head.
Then old completion pulled out. The completion may be damaged and possibly stuck.
This mean that the well was not properly killed.
The well could still contain oil and gas and some pressure.
All crew need particularly alert during removal of an old completion.
HAZARD
HAZARD SHEET NR.
Fire / explosion.
Poisoning
H2S presence
Tripping too fast and swab in well
Swabbing
92
Open up well and losses start
Losses
93
Oil spill on floor
Slippery / untidy
81
Rev.01
Date 09/07/11

Page 81 of 180
3.3.49 STIMULATED WELL
ACTIVITY
PERSONNEL INVOLVED
STIMULATED WELL
DATE 31.01.2007
REV.02
Driller, Crew
JOB DESCRIPTION
If the well is not producing enough oil it could be stimulated by pumping in to it acid.
HAZARD
HAZARD SHEET NR.
Miss handling, storage, spillage, disposal.
Hydrochloric Acid
14
Miss-handling, mixing chemicals if not mixed on site.
Chemicals
12
Connection, check wire, support.
Chicksan lines
17
Crew alla clear during dumping
Hydrochloric acid
Dangerous waste
Fire , spillage hazard
14 - 46
1
Rev.01
Date 09/07/11

Page 82 of 180
3.3.50 MILLING
ACTIVITY
PERSONNEL INVOLVED
MILLING
DATE 31.01.2007
REV.02
Drillers and drilling crew
JOB DESCRIPTION
Milling is something performed when fishing for tools or drill string lost in the hole
If the top of the lost equipment is rough, it is milled down flat so it can be more easily caught
Milling produces a lot of sharp steel filings that easily cut crew working at the shakers
HAZARD
HAZARD SHEET NR.
Handling mills
89
String stuck or suddenly rotates to left
Strored energy
91
Crew at shaker cut
Sharp edges
96
Gas and oil behind casing
94
Losses behind casing
Mud losses
93
Rev.01
Date 09/07/11

Page 83 of 180
3.3.51 CUT TUBULAR
ACTIVITY
PERSONNEL INVOLVED
CUT TUBULAR
DATE 31.01.2007
REV.02
Tour Pusher, Drilling crew, logging crew
JOB DESCRIPTION
The drilling string and tubing are sometimes cut when they are suck and cannot be pulled out.
Special logging tools and explosives are used to verify where the string id free and then after cut operation is
done the string is retrieved at surface
HAZARD
HAZARD SHEET NR.
Explosive Handling
Explosive
33
Chemical cutter
Chemical
15
Handling the logging
Electric
72
Rev.01
Date 09/07/11

Page 84 of 180
3.3.52 SQUEEZE CEMENT
ACTIVITY
PERSONNEL INVOLVED
SQUEEZE CEMENT
DATE 31.01.2007
REV.02
Tour Pusher, Drilling crew, Cementing crew
JOB DESCRIPTION
Cement queeze job is sometimes required to plug hole or to carry out a remedial job where primary job has
failed
Small amount of cement is prepared and pumped into the hole and squeezed into the formation by means of
applying pressure and closing the BOP
Packer is also used run on the string to isolate the upper pipe of pie avoiding also the string being stuck into the
hole
Cement mixing can be dangerous due to presence of chemicals
HAZARD
HAZARD SHEET NR.
Prepare mix water
Poisonous chemicals
Mixing the cement
Cement and pumping at

high pressure
Chiksan lines
Chiksan
17
Dumping excess of cement
Dangerous waste
46
10 - 19
Rev.01
Date 09/07/11

Page 85 of 180
3.3.53 CUT AND REMOVE CASING
ACTIVITY
CUT AND REMOVE CASING
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Tour Pusher, Drilling crew, Cementing crew
JOB DESCRIPTION
Casing are cut normally when well is abandoned
The cutting operation are made with use of drill pipes and a special tool ( cutter ) which is lowered at certain
depth and via hydraulic force open the Knives which via rotation perform the casing cut
Once cut has been made the casing string is retrieved and joint are laid down to the pipe rack
Operation is not often conducted on site and nned particular attention
HAZARD
HAZARD SHEET NR.
Handling casing knives
89
String getting locked up
Stored energy
91
Metal burrs from casing cutting
Sharp edges
96
Gas or oil behind the casing
94
Losses behind the casing
Mud losses
93
Breaking and laying out the casing
Slips, elevators and tong

hazard
67 to 70
Rev.01
Date 09/07/11

Page 86 of 180
3.3.54 TOP DRIVE OPERATIONS
ACTIVITY
TOP DRIVE OPERATIONS
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
ToolPusher, Drilling crew
JOB DESCRIPTION
The Top drive system is utilised instead of rotary table and kelly to drill out formation using stands of drill pipes
which are normally picked up and stacked into the derrick at beginning of activity.
Use of top drive allows a better control of the drilling activities and allows reaming operations while circulating in
a safe manner. It allows also, in case of pipe being stuck, a better controls of jarring operations.
The main advantage of Top drive system is due to reduce connection times and improved safety by means of
hydraulic torque tool and presence of safety devices ( kelly cocks ) which are installed on the main shaft and
hydraulically operated thus allowing the connection at any time at any height ( most important in case of kick
through the drill pipes) reducing risks to personnel.
He is connected to hydraulic and air power units via high pressure hydraulic hoses and air hoses, mud is
normally pumped through it via Rotary hose connected at stand pipe manifold.
The top drive system is a rotating , hydraulic and air operated tool and as a such it may be hazardous , routine
inspections and greasing operation have be carried on height.
While drilling with top drive the following risks should be taken into consideration:
HAZARD
HAZARD SHEET NR.
Pressure testing of Top drive safety valves
Pressure testing
18
High pressure circulation through it
19
Air compressed equipment or hoses damages or failures
Compressed air
20
Loose or damaged part of top drive falling down
29
Rotation of pipes which may cause injury ,
Rotating equipment
53
Hydraulic hoses and devices got damaged , hydraulic

mechanism
Hydraulic equipment
75
Working at height for inspection and maintenance
Working at height
77
Rev.01
Date 09/07/11

Page 87 of 180
3.3.55 RIG SKIDDING
ACTIVITY
PERSONNEL INVOLVED
RIG SKIDDING
DATE 31.01.2007
REV.02
Tour Pusher, Driller, Floormen, Electrician, Mechanic
JOB DESCRIPTION
It is possible to move the drilling module (cantilever) for transversally and longitudinally. Such permits to drill
many wells on the same pre-installed template.
Main swabs run on two welded beams on the template frame, while the secondary swabs run on the two
beams belonging of the rig substructure.
Such operation should be repeated up to it arrives at the center of the well.
Before skidding starts, it needs to control that all hydraulic and pneumatic connections are disconnected, while
the electrical wires must be positioned on the arm, joint with the rig moving.
BOP must be lifted, shifted by one side and, finally, hanged by two tackles.
Riser even must be lifted, so the extreme side is lifted respect the well plane and hanged by the block. The old
slot must be covered by its original sheet. Cross deck must be removed or hanged by the crane.
It is also important to control that no object can fall or be unhooked; causing damages to persons and tools.
If pipe stands and drill collars are stowed into the derrick, it should tie its with ropes or chains.
During the skidding, flow line will be hanged by the crane and, afterwards, adapted on the new position. This
operation will be controlled by all crew, who will also verify the several phases, making sure of good result.
HAZARD
Equipment loading, moving and unloading operation
Lifting heavy equipment

Crane
Hydraulic hoses and devices got damaged , hydraulic

mechanism
Hydraulic equipment
HAZARD SHEET NR.
60
26
27 / 28
75
Doc. N PN3-OD-SC-001
PERRO NEGRO 3
HAZARD SHEET
Rev. 01
Date 22.0110
Page 88 of 188
3.3.57 TRANSFER OF PERSONNEL BY BASKET
ACTIVITY
TRANSFERT OF PERSONNEL BY BASKET
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Deck Officer, Crane operator, Roustabout
JOB DESCRIPTION
Transfer of personnel to and from the Platform can only be done with approved personnel basket when use
of helicopter is impossible.
The Master or the person authorized by him shall supervise the transfer operation.
The Master is responsible for condition, storage, maintenance and testing of the basket, as well as
documentation of transfer and tests and he will check its condition before using.
Any transfer of personnel shall only take place when there is good visibility and adequate illumination, and
only when the weather conditions permit a safe transfer, unless transfer is necessary with regard to the safety
of the personnel or the Platform.
It shall always be possible for the Crane Operator to see the personnel to be transferred, start and landing
area included.
The personnel basket shall not be used by more than four persons at any time, and shall be clearly marked
accordingly.
Cranes and tools used shall have valid certificates and be in good technical condition.
Before the transfer operation takes place, the start and landing area for personnel basket shall be cleared
and free from obstructions, allowing sufficient space for a safe operation of the personnel basket.
Containers top, stacks of drilling pipes or casings shall not be used as a place for starting and landing.
The Deck Foreman, the Crane Operator, and the person in charge of the transfer operation shall be in direct
radio contact with each other from before the personnel basket is lowered until the transfer is completed.
Personnel shall have sufficient instruction concerning transfer operation before it takes place.
The Deck Foreman shall instruct personnel that are going to be transferred about the operation.
In order to avoid the crane hook injuring persons using the personnel basket, a sling with sufficient length
below the hook must be used.
During any transfer, personnel shall be equipped with an approved lifejacket.
The personnel being transferred shall stand only on the ring outside the ropes of the personnel basket, and
shall grip the ropes firmly with both hands. The centre of the basket is intended for light hand luggage only.
The personnel basket must not be used during the night (only in emergency is allowed) and to make works at
height.
Safety belt is advisable but not compulsory.
The personnel basket shall be maintained and stored in such a manner that it is ready for use at any time.
HAZARD
HAZARD SHEET NR.
Using incorrect lifting equipmen
Crane,Slings, Shackles
Hooks, Chains
26 / 27
Safety devices and lifting equipment not in good working

condition
Hooks, Chains
26 / 27
PERRO NEGRO 3
HAZARD SHEET
Rev. 01
Date 22.0110
Page 89 of 188
3.3.58 SHIPMENT AND DISCHARGE FROM SUPPLY VESSEL
ACTIVITY
SHIPMENT AND DISCHARGE FROM SUPPLY

VESSEL
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Deck Officer, Tour Pusher, Crane operator, Roustabout
JOB DESCRIPTION
Shipment and discharge of materials from the supply vessel is carried out by the platform.
The operations chief will give instructions to the crane operator about the crane movements by the radio
where its not possible to do it with conventional signs.
He will decide, after control of weather and sea conditions, to begin the shipment and discharge operations.
For long time of shipment/discharge, the S.V. would be anchored to the platform by mooring wire lines.
He will also control that it uses lifting tools (steel and nylon ropes, bands, etc..), suitable to the draught carried
out.
He will always verify that this tool is certificate.
Before to lift a load, it will make sure of the real weight; such value would be assured.
Crane operator will achieve the chiefs instructions, trying to make sure of people and materials.
It will assure that, when the draught (and release) acts on the S.V., nobody has to be close.
The chief will avoid fast movements of the crane pole, which could cause dangerous load swings.
He will also control, together the responsible, that lifting tools are in order and certificates.
HAZARD
HAZARD SHEET NR.
Hooks, Chains
26 / 27
Using incorrect lifting equipment

condition
Overloading the crane or carry out lifting operations in slopin
PERRO NEGRO 3
HAZARD SHEET
Rev. 01
Date 22.0110
Page 90 of 188
3.3.59 SHIPMENT AND DISCHARGE OF LIQUIDS AND DUST
ACTIVITY
SHIPMENT AND DISCHARGE OF LIQUIDS

AND DUST
PERSONNEL INVOLVED
DATE 31.01.2007
REV.02
Deck Foreman, Tour Pusher, Crane operator, Derrickman, Roustabout,

Mechanic
JOB DESCRIPTION
Shipment and discharge of liquids (diesel, fresh water, drilling water) and dust (cement, barite, bentonite)
from the supply vessel is carried out by hoses at low pressure, joined with Weco connections.
Each product, to take on board, has its hose. For operative requirements, there are two manifolds on the
main deck (in diametrical opposition) where two set of hoses are there, separated by throttle-valves.
Hoses have to be protected to the free end with the Wecos plugs, because it is necessary to avoid
unintentional outlets, which can cause difficult situations for the environment.
Each ones will have a lifting double sling (certificates), connected to a safety collar.
The operations chief will wait the ok sign of the various departments (mech., drilling, etc.) before to begin the
shipment/discharge.
He will control that the hoses are correctly connected and anchored to the S.V.
He will decide, after control of weather and sea conditions, to begin the shipment and discharge operations.
For long time of shipment/discharge, the S.V. will have to anchor to the platform by mooring wire lines.
The mechanician (for liquids) and the Tour Pusher or Derrickman (for dust) will control, with their tools (drills,
manometers, levels, etc.), the load and they will give the advise to the responsible of the operations.
Carried out the shipment/discharge operations, it will assure, before to recover the hose, that the line is
without liquid or dusty residues, blowing air inside before disconnect.
Crane operator will achieve the chiefs instructions, trying to make sure of people and materials.
It will assure that, when the draught (and release) acts on the S.V., nobody has to be close.
The chief will avoid fast movements of the crane pole, which could cause dangerous load swings.
He will also control, together the responsible, that lifting tools are in order and certificates.
HAZARD
HAZARD SHEET NR.
Hooks, Chains
26 / 27

condition
PERRO NEGRO 3
HAZARD SHEET
Rev. 01
Date 22.0110
Page 91 of 188
3.4
HAZARD SHEETS
PHASES OF OCCURENCE
During drilling , work-over,

testing, well control operations
and end of cementing job
REV.02
DATE 31.01.07
Rig floor
Mud tank area
Cellar
AREA
OF INTEREST
Electrical
devices
Cutting Torch
Machinery
Tools
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Poor or faulty pipes, tanks

containing oil or gas
Failure to use appropriate or
clean PPE
Spillage of oil
Presence of Flames, spark or

heat to ignite oil and gas
causing explosions
POTENTIAL HAZARD
OIL AND GAS AT SURFACE
LOW
MEDIUM
HIGH
RISK EVALUATION
No Hot work while gas or

oil are at surface
Hot
work
shall
be
performed only by hot work
permit
Gas
test
shall
be
performed before starting
the operation and shall be
performed periodically
Portable gas tester shall
be
calibrated
before
starting the operation
Fire watchman shall be
present during operation
Fire extinguisher shall be
available in the location
Training
of
personnel
regarding Welding and
cutting safety rules, fire
prevention
and
fire
fighting
Perform periodical fire
drills
Gas test before any Hot
work
Handling the spilled oil
only using proper P.P.E.:
Rubber gloves, Rubber
boots, Safety glasses,
Safety helmet
Proper
handling
and
storage of oil and gas
Wear proper and clean
PPE
TO BE ADOPTED
Rubber
gloves
Low
Low
Low
Regular
PPE
PROTE
C.
EQUIPM
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 1
PHASES OF OCCURENCE
All times handling diesel oil or

during permanence in areas
where diesel oil is present
REV.02
DATE 31.01.07
Diesel tank
area
Generators
Vehicles
Refuelling area
AREA
OF INTEREST
Electrical
devices
Cutting Torch
Source of
ignition
Machinery
Tools
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Poor or faulty pipes and tanks

containing diesel oil
Skin contact
MEDIUM
HIGH
RISK EVALUATION
LOW
Spillage of diesel oil

heat to ignite diesel oil fumes
or gasoil causing explosions
POTENTIAL HAZARD
DIESEL OIL
in area
No Hot work
where gasoil is present
Hot
work
shall
be
permit
Training
of
personnel
regarding Handling and
storage
of
hazardous
substance, Welding and
cutting safety rules, Fire
prevention
and
fire
fighting
available in the area
work
Handling the spilled diesel
safety helmet
Proper
handling
and
storage
Waste oil drum to dispose
of oil spill
Do not clean Casing or
Pipes with diesel oil
Correct tools/material for
work
Wear proper PPE
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 2
Rubber
gloves
Regular
PPE
EQUIPM
PROTEC.
PHASES OF OCCURENCE
Transfer and storage operations
REV.02
DATE 31.01.07
Suuply Vessel
Diesel tank
area
Generators
Refuelling area
AREA
OF INTEREST
Transfer Pumps
Isolation valves
Fuel oil filters
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Poor or faulty pipes,transferring

hoses, and tanks containing
diesel oil
Skin contact
Incorrect type of operation of
fuel oil storage and handling
equipment
MEDIUM
LOW
HIGH
RISK EVALUATION
Spillage of fuel oil

heat to ignite diesel oil fumes
or gasoil causing explosions
POTENTIAL HAZARD
FUEL OIL
No Hot work
in area
where fuel oil is present
Hot
work
shall
be
permit
Training
of
personal
regarding Handling of
hazardous
substances,
Welding and cutting safety
rules, Fire prevention and
fire fighting
Fire extinguisher
shall
be available in the area
work
Handling the spilled diesel
safety helmet
Proper
handling
and
storage
Waste oil drum to dispose
of oil spill
Wear proper PPE
Correct tools/material for
work
Proper
operation
and
maintenance to be carried
out by trained and qualified
personnel
TO BE ADOPTED
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 3
Rubber
gloves
Regular
PPE
PROTE
C.
EQUIPM
REV.02
Drilling, milling operations
PHASES OF OCCURENCE
DATE 31.01.07
Hand tools
AND
EQUIPMENT
OF INTEREST
Shale shaker
Mud
Centrifuges
Waste pit
MACHINERIES
AREA
Sample
catcher
Mud tester
INVOLVED
PERSONNEL
Corrosive mud additives
Hidden sharp material

contained in the samples
Release of poisonous gas

during sample collection
POTENTIAL HAZARD
CUTTING SAMPLES
LOW
MEDIU
M
HIGH
RISK EVALUATION
Use
and
proper
maintenance
of
gas
monitoring equipment
Training
of
personnel
regarding the Work in
presence of H2S, Use
and maintenance of BA
Perform periodical H2S
drills
BA shall be available in the
area during the operations
Use of suitable tools for
sample collection (spoon
or scraper )
Use
of
appropriate
protection equipment
Use of barrier creams
and
appropriate
skin
washing
after
any
exposure
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 4
Barrier
creams
Rubber
gloves
Regular
PPE
PROTE
C.
EQUIPM
REV.02
Coring operations
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Core boxes
Core saw
Wax
Gas tester
MACHINERIES
AND
EQUIPMENT
Floor crew
Core catcher
PERSONNEL
INVOLVED
Incorrect storage and transport

of core samples causing
MEDIUM
HIGH
RISK EVALUATION
LOW
Trapped pressure in core

released during core removal
causing injury
Release of poisonous gas

during core recovery
POTENTIAL HAZARD
CORE SAMPLES
Use of gas monitoring

equipment and BA set
during gas test
Spare
BA
shall
be
available in the area of
operation
Training
of
personnel
regar-ding
Work
in
drills
Drill hole in fibre glass
to release pressure and
wear appropriate PPE
Proper
storage
and
handling.
Keep away from ignition
source
core
sample
containing oil or gas
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 5
Safety
glasses
Rubber
gloves
Regular
PPE
PROTEC
.
EQUIPM
REV.02
RFT operations
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Storage boxes
Gas tester
Handling tools
RFT tools
MACHINERIES
AND
EQUIPMENT
Floor crew
Logging crew
PERSONNEL
INVOLVED
Presence of poisonous gas
Incorrect handling ,storage and

transport of RFT samples
chambers causing
RISK EVALUATION
LOW
MEDIUM
HIGH
Release of fluid from RFT

chambers at very high
pressure
POTENTIAL HAZARD
RESERVOIR SAMPLES
Use of gas monitoring

equip-ment and BA set
during gas test
RFT chamber handled
by trained personnel
Spare
BA
shall
be
available in the area of
operation
Training
of
personnel
regar-ding
Work
in
drills
Proper use of storage
and transport boxes.
ONLY AUTHORISED AND

TRAINED PERSONNEL to
be present at RFT Tool
removal and unloading
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 6
BA Set
Regular
PPE
PROTEC.
EQUIPM
REV.02
During drilling , work-over,

testing, well control operations
and end of cementing job
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Mud tank area
Cellar
AREA
OF INTEREST
Gas monitoring
equipment
Windsock
BA set
Mud chemicals
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Release of H2S due to a poor

mud properties
RISK EVALUATION
LOW
MEDIUM
HIGH
Release of H2S due to a

insufficient mud gradient or due
to poor quality or damaged
equipment
POTENTIAL HAZARD
HYDROGEN SULPHIDE (H2S)
Proper mud program in

accordance to well design
drills
Monitoring
of
mud
properties and volumes
Use of material and
processes adequate to
contain H2S present in the
produced field
Installation of wind socks
in the relevant points of the
Rig site
Perform
periodical
maintenance
of
BA
systems
Training
of
personnel
regarding
Work
in
systems,
Emergency
proce-dures
Use of equipment suitable
to resist H2S attack
H2S Detection system
Routine inspection of gas
detection system
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 7
BA Set
Regular
PPE
PROTEC.
EQUIPM
REV.02
Mud mixing operation
PHASES OF OCCURENCE
DATE 31.01.07
Mud tank
mixing area
Storage area
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Roustabout
Mud engineer
Derrick man
PERSONNEL
INVOLVED
Incorrect caustic soda mixing

method
Incorrect handling and storage
RISK EVALUATION
LOW
MEDIUM
HIGH
Damages due to contact with

skin , eyes.
POTENTIAL HAZARD
CAUSTIC SODA
Training
of
personnel
storage
of
hazardous
substances, Use and
maintenance of P.P.E.
Eyes wash station shall
Add eye saline and
antibacterial solution in the
eyes wash station
The operators shall wear
the following P.P.E.: safety
glasses,
face
shield,
rubber
gloves,
rubber
boots,
rubber
apron,
breathing protector fullface or half-face mask
equipped with ABEK P3
filter
Mix caustic soda through
drum crusher and not to
Mixing hopper
Drums,
bags
to
be
checked
for
damages
before
handling
and
transportation
Material to be stored in
appropriate
area
and
marked as hazardous
Proper disposal of empty
bags / drums
TO BE ADOPTED
Rubber
gloves
Low
Rubber
boots
Face
shield
Regular
PPE
PROTEC.
EQUIPM
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 8
REV.02
Cementing operations
PHASES OF OCCURENCE
DATE 31.01.07
Mud tanks
Cementing Unit
Mixing area
Storage area
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Cementing
crew
PERSONNEL
INVOLVED
Incorrect handling ,storage and

disposal
Harmful , acid or alkaline and

poising product that can cause
illness to people
POTENTIAL HAZARD
CEMENT ADDITIVES
RISK EVALUATION
LOW
MEDIUM
HIGH
Mixing Mud tanks to be

washed properly after use of
chemicals
Use of chemical is to be
carried out by Cementing
operators
Training
of
personnel
storage
of
hazardous
substances, Use and
Eyes wash station shall
Add eye saline and
eyes wash station
The operators shall wear
the following P.P.E.: safety
glasses,
face
shield,
rubber
gloves,
rubber
boots,
rubber
apron,
breathing protector fullface or half-face mask
equipped with ABEK P3
filter
Drums,
bags
to
be
checked
for
damages
before handling , use and
transportation
appropriate
area
only
during
cementing
operation
Cement additives not to be
kept at Rig site but
returned to Cementing
contractor
Proper disposal of empty
bags / drums
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 9
Contractor
Regular
PPE
To be
provided
by
PROTEC.
EQUIPM
REV.02
Cementing operations
PHASES OF OCCURENCE
DATE 31.01.07
Cementing Unit
Mixing area
Storage area
Shaker area
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Cementing
crew
PERSONNEL
INVOLVED
Equipment failure during

cementing operations
RISK EVALUATION
LOW
MEDIUM
HIGH
Incorrect venting and dumping

operations
Wet cement can cause also

skin irritation
Dry cement sucked into the

nose , throat and chest during
breathing
POTENTIAL HAZARD
CEMENT
Vent lines to be placed

downwind away from Rig and
personnel
Equipment to be cleaned and
flushed
properly
at
job
completion
Proper routine maintenance on
valves and lines
Wash and clean shaker area,
sand trap at end of cementing
job
Cement is to be handle by
Cementing operators that are
obliged to wear adequate PPE
Personnel not involved in the
operation should stay away
from cementing area
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 10
Full face
mask
with P3
Filter
Regular
PPE
To be
provided
by
Cement
crew
PROTEC.
EQUIPM
PHASES OF OCCURENCE
During Mud preparation and use
REV.02
DATE 31.01.07
Mixing area
Storage area
Shale shaker
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Roustabout
Mud engineer
Derrick man
PERSONNEL
INVOLVED
Damages due to contact with

skin , eyes.
POTENTIAL HAZARD
CHEMICALS
RISK EVALUATION
LOW
MEDIUM
HIGH
Training
of
personnel
regarding
Handling
and
storage
of
hazardous
substances,
Use
and
Eyes wash station shall be
Add
eye
saline
and
eyes wash station
The operators shall wear the
following
P.P.E.:
safety
glasses, face shield, rubber
gloves, rubber boots, rubber
apron, breathing protector fullface
or
half-face
mask
equipped respirator
with
ABEK P3 filter
Material to be offloaded with
appropriate lifting devices (
fork-lift / crane)
Training
of
personnel
regarding Rigging and lifting
safety rules, Manual handling
safety rules, Storage material
safety rules
Drums, bags to be checked for
damages before handling and
transportation
appropriate area and marked
as hazardous
Proper disposal of empty bags
/ drums
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 11
Plastic
boots
Rubber
gloves
Safety
glasses
Regular
PPE
PROTEC.
EQUIPM
REV.02
Painting activities
PHASES OF OCCURENCE
DATE 31.01.07
All areas
Storage area
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Roustabout
PERSONNEL
INVOLVED
X
X
Failure to wear correct PPE

Failure to use correct painting
methods
RISK EVALUATION
LOW
MEDIUM
HIGH
Use of paint containing solvent
POTENTIAL HAZARD
PAINT
Paint and thinners must be

stored in the paint locker in a
no smoking area.
Paint not to be applied in very
hot surfaces
Painters work areas must have

good ventilation
Training
of
personnel
regarding
Handling
and
storage
of
hazardous
substances,
Use
and
Add
eye
saline
and
eyes wash station
following
P.P.E.:
safety
or
half-face
mask
respirator with ABEK P3 filter
All ways wear adequate PPE
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 12
Safety
glasses
Rubber
gloves
Regular
PPE
Dust
mask
PROTEC.
EQUIPM
PHASES OF OCCURENCE
Acid job and chemical washing

operations
REV.02
DATE 31.01.07
Rig floor
Acidizing unit
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Unexpected gas bubbling and

spurting causing acid to splash
Failure to wear PPE
Failure to follow line flushing

procedures
Incorrect acid handling leading

to contact
Incorrect storage of
hydrochloric acid
POTENTIAL HAZARD
HYDROCHLORIC ACID
RISK EVALUATION
LOW
MEDIUM
HIGH
Correct PPE to be worn all

times
Definition of area of operation
All personnel use P.P.E.:
safety glasses, face shield,
rubber gloves, rubber boots,
rubber
apron,
breathing
protector full-face or half-face
mask equipped with ABEK P3
filter
Acid to be stored in plastic

lined containers
Training
of
personnel
regarding
Handling
and
storage
of
hazardous
substances,
Use
and
Add
eye
saline
and
eyes wash station
following
P.P.E.:
safety
or
half-face
mask
respirator with ABEK P3 filter
Only authorised and trained
personnel to handle acid
equipment
All line to be flushed with water
at job completion.
Acid to be neutralise
with
caustic soda or soda ash
TO BE ADOPTED
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 13
Rubber
safety
boots
Rubber
gloves
Safety
glasses
Regular
PPE
Full face
mask
PROTEC.
EQUIPM
PHASES OF OCCURENCE
Pipe cutting operations
REV.02
DATE 31.01.07
Rig floor
Logging unit
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Rig floor
personnel
Logging
personnel
PERSONNEL
INVOLVED
Mishandling or spillage of
bromine trifluoride
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
CHEMICAL CUTTERS ( Bromine trifluoride)
Chemical cutting to take place

only in day light hours
Training
of
personnel
regarding
Handling
and
storage
of
hazardous
substances,
use
and
All personnel involved in the
operation shall wear all the
adequate
P.P.E.:
full-face
mask respirator with ABEK P3
filter, acid proof apron, acid
proof boots, acid proof gloves
Emergency
Anti-chemicals
shower and eyes wash station
shall be available as close as
possible to the operations area
Only logging crew to be
present
during
handling,
operating and Rigging down
of relevant tool
Return to normal operation is
to be authorised by the Tool
Pusher
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 14
Acid
proof
boots
Acid
proof
gloves
Acid
proof
apron
And face
screen
PROTEC.
EQUIPM
PHASES OF OCCURENCE
All times when engines are

running
REV.02
DATE 31.01.07
Nearby diesel
engines or
vehicle exhaust
AREA
OF INTEREST
All engines and

vehicles
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Allowing exhaust fumes to

enter in common places (
offices, bed room , etc..)
through ACs
Operation of a petrol or diesel

engine in enclosed spaces
Damage of faulty vehicles

allowing gas into cabin
POTENTIAL HAZARD
EXHAUST FUMES
RISK EVALUATION
LOW
MEDIUM
HIGH
Exhaust design ( length)

and
position
to
be
evaluated in order to
maintain
clear
from
exhaust fumes the areas of
work and accommodation
Engine are not to be used in

enclosed spaces
Proper extraction Fans and/or
appropriate ventilation system
in case is needed
Always carry out oxygen test
for safe working limit (18-20%)
vehicles
engines
Check
exhaust
exausts
regularly
diesel
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 15
BA if
required
Normal
PPE
PROTEC.
EQUIPM
REV.02
AREA
OF INTEREST
During pumping operation where Rig floor

chiksan pipes are used
PHASES OF OCCURENCE
DATE 31.01.07
Hammer
Check wires
Shackles
Air winch
Slings
MACHINERIES
AND
EQUIPMENT
Floor crew
PERSONNEL
INVOLVED
Failure to use a check wire on

chiksan
Hammering or breaking
chiksan with pressure inside
RISK EVALUATION
LOW
MEDIUM
HIGH
Use of damaged or corroded

chiksan
Use of different mis-matching

types of chiksan
POTENTIAL HAZARD
CHIKSAN LINES
Do not use damaged or

faulty chiksan
Chiksan to be check wired
end properly secured
No rotary movement is to
be made with chiksan lines
Bleed all pressure before
breaking out lines
Area around chiksan to be
cleared out while pumping
Never walk on chiksan
lines under pressure
Installing proper safety
signs
Specific
training
of
personnel
shall
be
performed
regarding
hazards and precautions
using chiksan line
Only
green
painted
chiksan to be used
Yearly inspection
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 16
Standar
d PPE
PROTEC.
EQUIPM
REV.02
During pressure testing

operation
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Cellar
Mud pumps
Cementing Unit
BOP
AREA
OF INTEREST
Chiksan
Pressure
gauges
Bleed off lines
Check wires
Safety tapes
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Driller
Chief mechanic
PERSONNEL
INVOLVED
Working pressure exceeded
RISK EVALUATION
LOW
MEDIUM
HIGH
Equipment breaking during

pressure test
Spray from a leak during a

pressure test
POTENTIAL HAZARD
PRESSURE TESTING
All equipment must be

rated at 5,000 psi minimum
Training
of
personnel
regarding Safety rules for
works
on
pressurised
equipment
Installation of safety sign
Danger: High Pressure
Delimitation of the area
by warning tape
Equipment
properly
inspected and maintained
No tack welding or repair
of pressure equipment
Verify that all gauges are
properly lined up and in
good working condition
Job to be carried out only
by authorised personnel
Loose chiksan to be
secured
All personnel
to stand
well clear during the test
breaking out lines
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 17
REV.02
During pumping operation
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Cellar
Mud pumps
Cementing Unit
BOP
AREA
OF INTEREST
Chiksan
Pressure
gauges
Bleed off lines
Check wires
Safety tapes
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Driller
Cementing
Eng.
PERSONNEL
INVOLVED
Working pressure exceeded
RISK EVALUATION
LOW
MEDIUM
HIGH
Equipment breaking during

pressure test
Spray from a leak during a

pressure test
POTENTIAL HAZARD
PUMPING AT HIGH PRESSURE

rated at 5,000 psi minimum
Training
of
personnel
regarding Safety rules for
work s on pressurised
equipment
Installation of safety sign
Danger: High Pressure
by warning tape
Equipment
properly
inspected and maintained
No tack welding or repair
of pressure equipment
Verify that all gauges are
properly lined up and in
Job to be carried out only
by authorised personnel
Loose chiksan to be
secured
All personnel
to stand
well clear during the test
breaking out lines
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 18
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Use of compressors and

machinery air operated
PHASES OF OCCURENCE
DATE 31.01.07
MACHINERIES
AND
EQUIPMENT
Rig floor
Cementing Unit All equipment
Winch
and machinery
Koomey unit
air operated
Silos
Engines
AREA
OF INTEREST
Driller
Ass. Driller
Roustabout
Pusher
Mechanics
PERSONNEL
INVOLVED
Bursting or broken hoses or

pipes
POTENTIAL HAZARD
COMPRESSED AIR
RISK EVALUATION
LOW
MEDIUM
HIGH
Shut off valves to be set

properly
breaking out lines
Secure long hoses with
chains (Kelly spinner)
Never use compressed air
to blow out dust and never
direct air flow to man body
Safety valves shall be
periodically inspected and
maintained

rated for working pressure
Spec.s.
shall
be
Equipment
properly inspected and
maintained
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 19
Standar
d PPE
PROTEC.
EQUIPM
PHASES OF OCCURENCE
Use of Koomey Unit for Bop

Operations
REV.02
DATE 31.01.07
Rig floor
Bop stack
Koomey unit
Cellar
AREA
OF INTEREST
Koomey
Hydraulic hoses
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Driller
Chief Mechanic
PERSONNEL
INVOLVED
Rigging up, maintenance or

operations of Koomey unit by
unskilled personnel
RISK EVALUATION
LOW
MEDIUM
HIGH
Equipment or pipe breaking
Leaks on Koomey unit or Bop

lines
POTENTIAL HAZARD
KOOMEY UNIT
Secure long hydraulic

hoses and flexible joint
with chains
All personnel to keep well
clear the Koomey unit and
Bop area during operation
and pressure testing
shall be
Safety signs
installed to inform all
personnel
Equipment
properly
installed, inspected and
regularly maintained by
trained operators
Routine inspection
Only pure Nitrogen to be
used for pre-charging the
pressure bottles
breaking out lines.
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 20
PHASES OF OCCURENCE
Bop Operations
REV.02
DATE 31.01.07
Rig floor
Bop stack
Koomey unit
Cellar
AREA
OF INTEREST
Koomey
Hydraulic hoses
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Driller
Chief Mechanic
PERSONNEL
INVOLVED
Spillage of hydraulic oil
Lines bursting or breaking
Connection of BOP control line

to a wrong place
POTENTIAL HAZARD
BOP CONTROL LINES
RISK EVALUATION
LOW
MEDIUM
HIGH
Use of label for BOP lines

and function test once
connected.
Connection to be made
by qualified personnel
Bop control lines inspected
and tested regularly
Routine inspection
Do not climb or stand on
control lines
Use a riding belt if need
to work at height
Secure flexible joint with
chains
breaking out lines. Care
during disconnection to
avoid spillage
Always
wear
safety
glasses when connecting
or disconnecting lines
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 21
REV.02
Mud pump operations
PHASES OF OCCURENCE
DATE 31.01.07
Mud pumps
AREA
OF INTEREST
Nitrogen bottles
tools
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Driller
Chief Mechanic
PERSONNEL
INVOLVED
Charging the Dampener at

wrong pressure
Charging the Dampener with

different gas
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
MUD PUMP SUCTION DAMPENERS
Charging operations to be
made
by
qualified
personnel
following
manufacturer Spec.s
Use only Nitrogen bottles
and test content with gas
detector prior to use them
Charging operation to be
done only when pumps are
stopped and no pressure is
at hydraulic side
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 22
Standard
PPE
PROTEC.
EQUIPM
PHASES OF OCCURENCE
Equipment washing operations
REV.02
DATE 31.01.07
MACHINERIES
AND
EQUIPMENT
All areas where Washing

machine
equipment
could be used
AREA
OF INTEREST
All personnel
PERSONNEL
INVOLVED
Spraying dirt, paint etc..

towards to another person and
failure to wear appropriate PPE
equipment
Damage to wash gun , incorrect
operation or maintenance
Spraying electrical equipment

or cables causing electric shock
RISK EVALUATION
LOW
MEDIUM
HIGH
Pointing the wash gun at other

people
POTENTIAL HAZARD
WASH GUN
Routine
inspection,
maintenance and repair to
be done only by mechanic
Never
wash
electrical
equipment
Installation of safety signs
on the electric equipment:
No use of water, Electric
shock hazard
Wear appropriate PPE
Operator
should
be
properly trained about the
equipment operating mode
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 23
Ruber
Boobts
Rubber
Gloves
Face
Schield
Safety
goggles
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Drilling, casing and tubular

handling operations
PHASES OF OCCURENCE
DATE 31.01.07
Pipe rack
AREA
OF INTEREST
Crane
Crane
Slings
Shackles
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Pipe overloading
Rolling pipes using a wrong

method
Walking on loose pipes which
may cause falling or slipping
Standing between rolling pipe

on pipe rack trapping feet
Failure to have pipe rack end

stops up and pipe falling to
ground
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
DRILL PIPES, COLLARS AND CASING ON PIPE RACK
Always place end stops

when tubular are placed
into the pipe rack
Personnel to clear pipe
rack when placing tubular
Never roll tubular from
ends or behind. Roll it in a
slow way
Use bar or wood to
move jammed pipe
Never walk on unsecured
pipes
Do not overload the pipe
rack
TO BE ADOPTED
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 24
Standard
PPE
PROTEC.
EQUIPM
REV.02
PHASES OF OCCURENCE
REV.02
Crane lifting operations
PHASES OF OCCURENCE
DATE 31.01.07
DATE 31.01.07
AREA
OF INTEREST
Main deck
Supply vessel
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Crane
Slings
Shackles
Hooks
Chains
MACHINERIES
AND
EQUIPMENT
PERSONNEL
INVOLVED
Crane operator
All personnel
PERSONNEL
INVOLVED
X
X
Poor signal from signal man

Incorrect slinging methods
Safety devices and crane lifting

equipment not in good working
condition
Personnel underneath the load

Crash personnel whilst the
machine is operating in rear
gear
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
Using hand to guide load
CRANE
RISK EVALUATION
LOW
MEDIUM
HIGH

(slings, etc.)
Overloading the crane or carry

out lifting operations in sloping
/ insecure ground and without
stabilisers
POTENTIAL HAZARD
CRANE
FINAL RISK
EVALUATION
HAZARD CONTROLS
TO BE ADOPTED
Low
Low
Low
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
PROTEC.
EQUIPM
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 26
Only
approved
and
trained Crane operator to
operate the crane
Always use stabiliser and
do
not
operate
in
inconsistent soil
Loads to be identified
and weight clearly marked
on material/ equipment to
be lifted
Use
appropriate
and
certified
sling/lifting
equipment
for
lifting
operations
Appropriate register to
identify lifting equipment
Routine NDT inspection
Use ONLY tag line to
guide the load
Only a trained operator
should give signal to the
crane operator
Personnel
trained
in
slinging procedures
Stop operation until safety
devices/ equipment are in
good working conditions
Routine inspection and
controls
Replace
damaged
material / cables
Never stand where load
can drop of.Install safety
signs on the crane Do no
stay under load
Install safety signal to alert
personnel close to the
machine
TO BE ADOPTED
HAZARD CONTROLS
SHEET NR. 25
Crane operations
Rig yard
Pipe rack
Crane
Crane operator
All personnel
X
X
X
Overloading the crane or carry

out lifting operations in sloping
/ insecure ground

( arms , bucket )
Carrying a load to high or too
fast
Poor signal from signal man
Safety devices and lifting

equipment not in good working
condition
Personnel underneath the load

Crash personnel using rear
gear
Only trained and qualified

personnel to operate the
crane
Do
not
operate
in
inconsistent soil
Loads to be identified
and weight clearly marked
on material/equipment to
be lifted
Use appropriate lifting
equipment
for
lifting
operations
Keep load as low as
possible
Lift load only when crane is
stopped
Only a trained operator
should give signal to the
crane operator
operation
until
Stop
safety devices/equipment
are in good working
conditions
controls
Replace damaged material
Never stand where load
can drop of
Install safety signal to alert
personnel close to the
equipment
Low
Low
Low
Low
Low
Low
Low
Standar
d PPE
PHASES OF OCCURENCE
Lifting operations with air winch
REV.02
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Air winch
Slings
Hooks
Shackles
Sheaves
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Floor
personnel
PERSONNEL
INVOLVED
Friction in to derrick structure
Load rotation
Air winch damaged or in not

Guiding or pushing the cable

with hands
Using incorrect slings shackles,

sheaves
Blocked view of the operator
RISK EVALUATION
LOW
MEDIUM
HIGH
Overloading the air winch cable
Untrained operator moving the

control wrong way
POTENTIAL HAZARD
AIR WINCH
One trained person to be

designed to guide the
winch operator
Guard must be in place
over the drum spool.
Guide the cable only
with appropriate device.
Install swivel
on winch
cable hook
Stop operation until safety
devices/ equipment are in
good working conditions
controls
Replace damaged material
replacement of the cable
Air winch must be marked

with SWL
Correct equipment to be
used all times
Only trained personnel to

operate the air winch
Training
of
personnel
under supervision
TO BE ADOPTED
Low
Low
Low
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 27
REV.02
Operations on Rig floor and

derrick
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Derrick
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Floor
personnel
PERSONNEL
INVOLVED
Falling of operator from derrick

deck
Failing to correctly secure

equipment lifted on the draw
work or air winch
Using and leaving loose tools

and equipment up to derrick
X
Fixed equipment coming loose

and falling to the floor
No securing safety chain or line

fitted to moving equipment on
derrick
RISK EVALUATION
LOW
MEDIUM
HIGH
POTENTIAL HAZARD
EQUIPMENT IN THE DERRICK
Train the operator with

regards
to
use
and
maintenance of Safety
Harness and fall arrester
device
Install a fall arrester device
on the derrick deck
Routine inspections and
controls (DROPS)
All fixed and moving

equipment in the derrick to
be regularly inspected,
especially after jarring
operations
Check
derrick
bolts
tightness
All tools and equipment
taken into the derrick must
have securing line all times
Personnel working in the
derrick must wear a safety
belt
Subs, plugs, shackles ,
hooks,
slings,
etc..
properly fastened
Do not stand beneath
the derrick when it raised
or lowered
TO BE ADOPTED
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Safety line
Riding belt
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 28
REV.02
Lifting operations
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Carrying a load so that it block

your view
Hurrying or running while
carrying a load
Carrying a heavy load up or
down the steps
Trying to lift a load that is too

heavy
Wrong operation of crane

operator
RISK EVALUATION
LOW
MEDIUM
HIGH
Lifting a load the wrong way
POTENTIAL HAZARD
LIFTING AND CARRYING
All the operations are

coordinated
by
a
responsible walkie talkie
way
Do not climb steps with

heavy load
Never hurry or run when

carrying a load
Never
carry
a
load
which blocks your view
Training personnel on
method to pick up weight
Safety videos
Training of personnel
Obtain help from other
crew member
TO BE ADOPTED
Low
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 29
REV.02
Using radioactive sources for

well logging operations
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Deck
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Radioactive source lost in hole
Loss of a radioactive source
Incorrect storage of a
radioactive source at Rig site
Incorrect handling of
radioactive source at Rig site
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
RADIOACTIVE EQUIPMENT
Reduce crew exposure

by keeping the source far
away from personnel
Only radioactive operators
to operate and handle the
radioactive source
where
radioactive
operations are in progress,
using safety signs and
warning tape
Train all the personnel with
regards to Radioactive
awareness
Protect the operators with
lead shield or similar
Appropriate container to be
used
for
storage
operations
No personnel allowed to
stay in proximity of the
source apart from logging
crew
Tape off the dangerous
area with warning tape
OPERATOR decision to be
taken into account for
further actions
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 30
Standar
d PPE
PROTEC.
EQUIPM
PHASES OF OCCURENCE
Operations with use of

explosives (perforations , pipes
back-off..)
REV.02
DATE 31.01.07
Main deck
Rig floor
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Loss of explosives at Rig site
RISK EVALUATION
LOW
MEDIUM
HIGH
Mis-handling of mechanical
firing system for explosives
Incorrect storage or
transportation of explosives at
Rig site
Failure to observe no welding,

radio silence and explosives
safety measures
POTENTIAL HAZARD
EXPLOSIVES
Explosives to be handled
only
by
Specialised
operators
Keep 50 m safety distance
from loading places
OBSERVE
RADIO
SILENCE
(Suspend
welding,
radio
and
telecommunications,
no
loading operation during
lighting and dust storms)
Rig earthing to be checked
prior gun connection (less
than 0.25 V)
Tape off the dangerous
area with warning tape
Train all the personnel
with regards to the safety
rules
that
shall
be
observed using explosive
Appropriate container to be
used
for
storage
operations
Appropriate list to be kept
on site
No personnel allowed to
stay in proximity of the Rig
floor apart from explosive
crew
OPERATOR decision to be
taken into account for
further actions
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 31
PHASES OF OCCURENCE
Well lifting operations
REV.02
DATE 31.01.07
Rig floor
Deck
AREA
OF INTEREST
Nitrogen Unit
MACHINERIES
AND
EQUIPMENT
All personnel
Nitrogen
contractor
PERSONNEL
INVOLVED
Hot works or storage of

combustible materials near
liquid nitrogen
Spillage of liquid nitrogen onto

steel
Using Liquid nitrogen without

good ventilation
Mis-handling of Liquid Nitrogen

or equipment containing liquid
nitrogen
POTENTIAL HAZARD
LIQUID NITROGEN
RISK EVALUATION
LOW
MEDIUM
HIGH
Use
only
Contractor
dedicate nitrogen tanks for
storage
All equipment must all be
fully insulated
Only nitrogen contractor to
operate
nitrogen
equipment
Communication at tool box
Safety meetings
Safety signs shall be
installed
to
alert
all
personnel regarding the
activity in progress
Liquid nitrogen must never
be disposed of or vented
into confined spaces
Before entering a confined
space O2 test shall be
required
Wear always appropriate
PPE
No hot work near tanks or
equipment
containing
nitrogen
Combustible material to be
kept
far
away
from
Nitrogen equipment and
tanks
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR.32
Contractor
Special
PPE for
Crew
Standard
PPE
PROTEC.
EQUIPM
REV.02
i.e.
Welding and cutting operations
Engines and machinery running
Mud circulation and treatment
Food preparation
Fires
All operations nearby hot

sources / materials
PHASES OF OCCURENCE
DATE 31.01.07
Living room
Cellar deck
Main deck
Rig floor
AREA
OF INTEREST
All machinery
producing heat
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Spillage, falling into or contact

with hot liquid
Accidental contact with flame or

hot materials
Mis-handling of hot materials
Poorly insulated hot material

and surfaces
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
HOT SURFACES / HOT MATERIALS
Procedures:
Only qualified personnel
can carry out maintenance
, repair job in relevant
dangerous equipment
Hot work permit
Fire extinguisher available
Wear always appropriate
PPE
Communication:
Worn
others
about
possible danger
Clearly mark Hazard in
working areas
Hazard sign to be make
available for personnel
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Leather
gloves,
apron for
welder
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 33
REV.02
All operations nearby equipment

running producing noise in
excess of 85 decibel
PHASES OF OCCURENCE
DATE 31.01.07
Mud pump
room
Engines room
Rig floor
AREA
OF INTEREST
All machinery
producing noise
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Failing to wear ear protectors

when working in noise places
Exposure to steady noise

levels of 85 decibel or more
POTENTIAL HAZARD
NOISE
RISK EVALUATION
LOW
MEDIUM
HIGH
Supervisors to instruct
personnel working in noisy
areas to wear
ear
protectors
Wear
ear
protectors
always when working in
hazardous areas
Noise mapping
Rig site to be noise
mapped and hazardous
area clearly marked
Personnel to be regularly
checked for their hearing
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Ear
Defender
Protector
Plugs
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 34
PHASES OF OCCURENCE
Working on hot climate in open

areas or enclosed areas where
ACs unit are not present or
installed
REV.02
DATE 31.01.07
All areas
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Serious heat exposure leading

to heat stroke
Minor heat exposure leading to

inattention
POTENTIAL HAZARD
HEAT
RISK EVALUATION
LOW
MEDIUM
HIGH
Install Heat minimising

equipment (Fans, sun
shading, air conditioning)
Heat
hazard
to
be
discussed at Safety and
tool box meetings
Procedures:
Water to be always
available
and
taken
regularly
Salt tablets to be available
and taken regularly
Relief schedule , regular
rest for all crew members
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 35
REV.02
Maintenance works involving

painting and rust chipping, sand
blasting
Desert areas in presence of

wind
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Failing to provide adequate

shielding against dust and
fragments
RISK EVALUATION
LOW
MEDIUM
HIGH
Failure to wear adequate PPE
POTENTIAL HAZARD
DUST AND FRAGMENTS
Where possible wet down

the area to settle down
dust or particles
Wear appropriate PPE

including dust mask and
safety goggles
Dust and fragment hazard
to be
highlighted by
Supervisor
during
execution
of
relevant
activities
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Safety
goggles
Dust mask
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 36
REV.02
During electrical storms (

thunders and lightning )
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
All equipment
conducing
electricity
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Lightning strike to the Rig

causing crew electrocution , a
Rig fire, major equipment
damage or detonation of
explosives
POTENTIAL HAZARD
ELECTRICAL STORMS
RISK EVALUATION
LOW
MEDIUM
HIGH
Do not connect gun if

lighting is expected.
Wait until weather is clear
Crew member to be moved
in shelter away from the
derrick
Do not touch any metal
parts during the storm
All Rig facilities must be

earthed
Lightning arrester to be
installed
on
electrical
circuit
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 37
PPE
against
hazard
not
available
PROTEC.
EQUIPM
REV.02
During sun exposure
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
All materials
sun sensitive
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Sun burn or skin damage

causing health problems
Eyestrain from long exposure to

bRight light
Glare from sun / reflection and
rapid changes of light causing
blindness
RISK EVALUATION
LOW
MEDIUM
HIGH
Sunlight weaking materials
POTENTIAL HAZARD
SUNLIGHT
Adopt sun shading screens

on critical areas
Wait few seconds for your

eyes to adjust for dark to
light and viceversa
Wear safety sun glasses
Canvas cover to protect

sun weak materials
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 38
Sun
glasses
Standar
d PPE
PROTEC.
EQUIPM
PHASES OF OCCURENCE
All phases nearby areas where

combustible material is present
REV.02
DATE 31.01.07
All areas
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Smoking or using matches in

prohibited areas
RISK EVALUATION
LOW
MEDIUM
HIGH
Failing to follow correct

procedures with hot works
POTENTIAL HAZARD
FIRE SOURCES
Hot
work
shall
be
permit
Gas
test
shall
be
performed by Tool Pusher
authorised
gas
tester
before
starting
the
operation and shall be
performed periodically
Portable gas tester shall
be
calibrated
before
starting the operation
Fire watchman shall be
present during operation
available in the location
Training
of
personnel
regarding Welding and
cutting safety rules, fire
prevention
and
fire
fighting
Routine inspection of fire
detection system and fire
extinguishers
Smoking is not permitted
outside designated areas
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 39
BA
PPE
Standard
PROTEC.
EQUIPM
REV.02
PHASES OF OCCURENCE
DATE 31.01.07
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
PERSONNEL
INVOLVED
Excessive heating from friction,

cooking
Sparks created from electricity,

engine exhaust, metal to metal
collision, waste burning
POTENTIAL HAZARD
FIRE SOURCES
RISK EVALUATION
LOW
MEDIUM
HIGH
Electrical jobs to be carried

out only by Qualified
electrician.
Crane and crane to be
sopped in case of gas
alarm
Care when using metallic
tools,
best
is
when
surfaces are wet
Waste material to be
burned far away from
Rig/camp site
Rig equipment to be
properly maintained
Catering staff to be
informed for risk of fire due
to presence of oil/fat
Training fire prevention
and fire fighting
Good housekeeping
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 40
PROTEC.
EQUIPM
REV.02
Al phases
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Combining combustible
material with fire sources
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
COMBUSTIBLE MATERIALS
Camp
Accomodation
design and content to be
fire resist type
Training
of
personnel
regarding fire prevention
and fire fighting
Smoking sign always be
obeyed
Combustible material to
be properly stored away
from ignition sources
Good housekeeping
available in all the area as
specified by the Vessel
Fire Equipment layout.
Safety signs shall be
installed
on
site
as
specified by the PN3-PROHSE-018 Safety Signs
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 41
REV.02
During meals
PHASES OF OCCURENCE
DATE 31.01.07
Kitchen /
recreation
areas
AREA
OF INTEREST
Food
RefRigerators
MACHINERIES
AND
EQUIPMENT
Catering crew
Medic
PERSONNEL
INVOLVED
Contamination during food

preparation or cooking
RISK EVALUATION
LOW
MEDIUM
HIGH
Bad food storage methods
Poor quality or incorrect food

transportation
Poor food quality from supply

source
POTENTIAL HAZARD
POISONED FOOD
Raw food to be kept

separate from cooked food
Frozen food to be kept at
minus 10 temperature
RefRigerator
to
be
defrosted regularly
Food to be kept covered
Hygiene methods to be
observed
Food handlers must be
medically tested once at
year
Medic to verify arrival of

food at site and reject food
contaminated
or
poor
quality
Weekly inspection of food
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 42
Not
required
PROTEC.
EQUIPM
PHASES OF OCCURENCE
Drinking water
REV.02
DATE 31.01.07
NA
AREA
OF INTEREST
Water tanks
MACHINERIES
AND
EQUIPMENT
Camp boss
Master
VMS
Chief mechanic
Medic
PERSONNEL
INVOLVED
Incorrect water storage or

treatment
Using unhygienic water

transportation
Using untested water supply
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
CONTAMINATED WATER
Water supply to come

only from approved source
Test water one at month
for bacteria and chemical
content
Vessels
used
for
transportation in cleaned
status and certified for their
purposes (covered, light
proof)
Potable water supplies
must have a treatment
against bacteria
Bottle
water
available
when working in areas
where
water
health
requirement are difficult to
be met
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
UV light
Chlorine
treatment
PROTEC.
EQUIPM
SHEET NR. 43
PHASES OF OCCURENCE
Disposal of waste materials

(domestic sewage, packaging
materials, used oil, old batteries,
metal off cut, etc..)
REV.02
DATE 31.01.07
NA
AREA
OF INTEREST
Disposal bin
Sewage plant
MACHINERIES
AND
EQUIPMENT
Camp boss
Master
VMS
Medic
COMPANY
REPR.
PERSONNEL
INVOLVED
Poor storage of dangerous

waste leading to waste spillage
and health damage
Poor storage of dangerous

waste leading to environmental
contamination
RISK EVALUATION
LOW
MEDIUM
HIGH
Incorrect handling of
dangerous waste leading to
illness or injury
POTENTIAL HAZARD
DANGEROUS WASTE
Camp Rig waste to be

disposed in appropriate
containers
Training
of
all
the
personnel
regarding
Handling and storage of
hazardous substances
Dangerous waste ( oil )
should be collected in dirty
crude tanks or drums and
disposed
properly
as
defined in the PN3-PROHSE-010 Work Permit
System
Waste packaging must
be regularly collected and
placed
in
appropriate
collection bins
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 44
PHASES OF OCCURENCE
Abusing of alcohol or drugs.

Medical treatments
REV.02
DATE 31.01.07
AND
EQUIPMENT
OF INTEREST
NA
MACHINERIES
AREA
All personnel
MEDIC
INVOLVED
PERSONNEL
Taking of medicines with

adverse side effects on the user
Alcohol or drugs abuse

affecting crew members work
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
ALCOHOL AND DRUGS
Low
Low
Report to Medic any need

of medicine or Medical
treatment
FINAL RISK
EVALUATION
Alcohol is prohibited in
interior Platform
Personnel to be able to
carry out their duties
Disciplinary measures in
case of abuse: dismissal of
personnel
TO BE ADOPTED
HAZARD CONTROLS
SHEET NR. 45
NA
PROTEC.
EQUIPM
REV.02
Greasing and oiling operation

(during maintenance,
preservation, repair jobs, etc..)
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
All machinery
and part which
need lubrication
MACHINERIES
AND
EQUIPMENT
VMS
Chief mechanic
Mechanic
Electrician
Floor crew
Roustabout
PERSONNEL
INVOLVED
Failing to wear protection

clothing when handling oil and
grease
POTENTIAL HAZARD
OIL AND GREASE
RISK EVALUATION
LOW
MEDIUM
HIGH
Coveralls regularly washed

Use barrier creams and
proper hygienic rules
Wear gloves all times

during manipulation of oil
and grease
Training
of
personnel
storage
of
hazardous
substances
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 46
Rubber
gloves
Standard
PPE
PROTEC.
EQUIPM
REV.02
Opening doors or hatches ,

walking on hatches, removing
gratings
PHASES OF OCCURENCE
DATE 31.01.07
Mud tank area

Offices
Rig floor
Living room
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Leaving hatches open or lifting/

removing gratings
RISK EVALUATION
LOW
MEDIUM
HIGH
Closing doors or dropping of

hatch on fingers or hand
POTENTIAL HAZARD
DOORS AND HATCHES
Door and hatches to be

provided
of
automatic
closing
device
where
possible
closed gently
checked regularly for their
condition, and tightness
Tape of with red and white
hazard tape the areas
where hatches have been
left open
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 47
PHASES OF OCCURENCE
Using arc welding equipment
REV.02
DATE 31.01.07
Work shop
Welding areas
AREA
OF INTEREST
Welding
generator
MACHINERIES
AND
EQUIPMENT
Welder
Mechanic
Welding Helper
PERSONNEL
INVOLVED
Welding near batteries or

welding on equipment with
batteries connected
Welding when explosives are

being used in the well
Welding without Permit to work
Welding on galvanised metals

without good ventilation
Failing to wear protection or

adequate clothing when
welding
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
ARC WELDING EQUIPMENT
Only authorised welder

to operate on arc welding
equipment
Train personnel involved
in welding operations with
regards to Welding safety
rules,
use
and
Operations
shall
be
performed in open space
or using proper smoke
extractor or blower
Any work shall not be
performed without proper
permit
to
work;
the
operators shall follow the
precautions identified in
the permit of work
During radio silence there
must be no welding
No
welding
when
explosives are being used
in the well
Do not weld near batteries
Batteries give off the very
explosive gas hydrogen
Batteries should be disconnected when welding on
equipment to which they
are connected
TO BE ADOPTED
Low
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 48
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Cutting and welding operation

with cutting torch
PHASES OF OCCURENCE
DATE 31.01.07
Workshop
Intervention
areas
AREA
OF INTEREST
Cutting torch
Hoses
Oxygen and
acetylene
Bottles
MACHINERIES
AND
EQUIPMENT
POTENTIAL HAZARD
Gas cutting or welding near

combustible material
RISK EVALUATION
LOW
MEDIUM
HIGH
Gas cutting or welding without

Permit to Work
Failing to wear correct or

adequate clothing
Welder
Helper
Using poor condition gas cutting
Chief mechanic equipment
Chief
electrician
PERSONNEL
INVOLVED
GAS CUTTING / WELDING EQUIPMENT
Operators
must
wear
appro-priate
protective
equipment
C- CO2 and dry powder
fire-extinguisher to be
adopted
F- Fire waterman shall
monitor the operations
U- Use only flint gun to
light up
cutting torch
Gas cutting away from
workshop must be made
with relevant Permit to
work
Before cutting operation
start a Gas test is to be
carried out
Always
have
good
ventilation when cutting
galvanised material
Only
authorised
and
trained
operators
to
operate cutting equipment
and perform cutting work
All equipment to be in
good condition, properly
maintained and inspected
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Boots
Apron
Goggles
Leather
gloves
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 49
PHASES OF OCCURENCE
Operation with use or nearby

rotating equipment ( belt, shaft,
wheels, pulleys, drill, grindsaw,
etc..)
REV.02
DATE 31.01.07
MACHINERIES
AND
EQUIPMENT
Etc..
Rotary table
Air winches
grinder machine
fans and blower
All areas where

Pumps
equipment are
present or
Engines
used
AREA
OF INTEREST
All personnel
PERSONNEL
INVOLVED
Incorrect use of rotating

machinery
Wearing loose clothing,

jewellery, long hair
Failing to lockout rotating

machinery before working on it
or nearby
Using rotating equipment with

no guard
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
ROTATING EQUIPMENT
Rotating equipment to be
repaired, maintained and
inspected only by trained
and qualified personnel
Wear
appropriate
protective equipment
No
loose
clothing
equipment , jewellery to be
worn
Long hair to be tied up and
properly pushed inside the
helmet
Guard to be removed only

when machine is arrested
and repair, inspection or
maintenance have to be
carried out
Crew to be alerted of the

hazard
A- All rotating part to be

protected by guard and
lock out for maintenance
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Face
shield if
required
Goggles
Gloves
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 50
REV.02
Using and handling gas bottles
PHASES OF OCCURENCE
DATE 31.01.07
All areas where

gas bottles are
present or
used
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
VMS
Chief mechanic
Welder
Roustabout
PERSONNEL
INVOLVED
Allowing oxygen gas to come

into contact with flammable
material
Mis-handling or poor storage of
Using wrong type of gas bottles
POTENTIAL HAZARD
GAS BOTTLES
RISK EVALUATION
LOW
MEDIUM
HIGH
Store different type of

bottles in different places
do not mix
Store bottles in up-right
position
Oxigen bottles to be kept
at 6.00 m away from other
bottles
All bottles to be kept at 20
m from ignition point
Gas bottles to be handled
only by trained crew
Train
personnel
with
regards to Handling and
storage of gas cylinder
Check bottles
before
connecting them. Use gas
sniffer if any doubt arise
Never drop hit acetylene
bottles
Ensure that gas cylinder
not in use are provided
with the proper cap to
protect the valve
Never use oxygen for
purge operations
Never allow oxygen to
come into contact with
greases,
oil
or
any
combustible material
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 51
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Using and handling gas bottles
PHASES OF OCCURENCE
DATE 31.01.07
MACHINERIES
AND
EQUIPMENT
All areas where

Hammer
hammer is
being used
AREA
OF INTEREST
All personnel
PERSONNEL
INVOLVED
Using hammer in the wrong

way
Loss of control of a hammer
RISK EVALUATION
LOW
MEDIUM
HIGH
Using worn or damaged

hammer
POTENTIAL HAZARD
HAMMER
Hammer
to
be
maintained
in good
working conditions and
properly inspected prior
the use
Use hammer only as a
hammer never as a bar or
lever
Train
personnel
with
regards to Use and
maintenance of hand tools
Choose always proper
hammer for job to be
executed
Clean the hammer before
using it
Tie up hammer when using
it on height
Never drop hammer
Clear area from personnel
when using hammer
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 52
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Using chain tong
PHASES OF OCCURENCE
DATE 31.01.07
MACHINERIES
AND
EQUIPMENT
All areas where

chain tongs
Chain tong
are being used
AREA
OF INTEREST
All personnel
PERSONNEL
INVOLVED
Using chain tong in the wrong

way
Failure of a chain tong
RISK EVALUATION
LOW
MEDIUM
HIGH
Using worn or damaged chain

tong
POTENTIAL HAZARD
CHAIN TONG
FINAL RISK
EVALUATION
Chain tongs
to be Low
maintained
in
good
working conditions and
properly inspected prior
the use
Train
personnel
with
regards to Injuries to
fingers and hands
Choose always proper Low
chain tong for job to be
executed
Clean the hammer before
using it
Not use hammer on a Low
chain tong
Never use it as a bar or
lever
Never drop chain tong
TO BE ADOPTED
HAZARD CONTROLS
SHEET NR. 53
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Using cheater bars with other

tools to make more leverage
PHASES OF OCCURENCE
DATE 31.01.07
All areas where

cheater bars
are being used
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Using cheater bars so that

tools break or slip
POTENTIAL HAZARD
CHEATER BAR
RISK EVALUATION
LOW
MEDIUM
HIGH
If used they should be

adequate to the use and
the right size to fit on tool
Always apply gently the
force on tool
Never
drop,
bounce,
jump hammer on cheater
bar
Do not use cheater bars on
hand
tools
such
as
spanners,
socket
and
hammers
Avoid if is possible use

of cheater bars
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 54
REV.02
Using spanners
PHASES OF OCCURENCE
DATE 31.01.07
MACHINERIES
AND
EQUIPMENT
Bolts and nuts
All areas where

Spanners
spanners are
being used
AREA
OF INTEREST
All personnel
PERSONNEL
INVOLVED
Failure of a spanner
RISK EVALUATION
LOW
MEDIUM
HIGH
Mis-use of a spanner
Using wrong or damaged

spanners
POTENTIAL HAZARD
SPANNERS
Make regular check of

spanner, on ring spanner
check that the teeth still
sharp
Always check status of
the spanner prior to use it
Train
personnel
with
regards to Safety rules
using hand tools
Use the correct size
Check
bolt
and
nut
condition
Use a ring spanner where
is possible
Only hammer on spanners
that are made for such
purpose
Do not use cheater bars
with spanners
Never throw spanners
When working at height
use safety rope
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 55
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Using hand tools
PHASES OF OCCURENCE
DATE 31.01.07
areas where
hand tools are
being used
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Mis-use of a hand tool
RISK EVALUATION
LOW
MEDIUM
HIGH
Using wrong or damaged hand

tools
POTENTIAL HAZARD
HAND TOOLS
Never throw tools

When working at height
use safety rope
Make regular check of

hand tools
status
Always
check
prior to use them
Train
personnel
with
regards to safety rules
using hand-tools
Use tools appropriate for
type of job to be executed
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
(safety
goggles,
ear
protectors,
face
mask)
protection
Some
tools
require
extra
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 56
REV.02
Drilling , production, testing

operations ( handling pipes,
BOP, riser, wellhead, etc..)
PHASES OF OCCURENCE
DATE 31.01.07
Winches and
tuggers
Slings
Pipe rack
Main deck
Shackles
Crane
MACHINERIES
AND
EQUIPMENT
Rig floor
AREA
OF INTEREST
Floor crew
PERSONNEL
INVOLVED
Incorrect handling method

during heavy equipment moving
Wrong crew positioning during

heavy equipment moving
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
MOVING HEAVY EQUIPMENT
All moving equipment to

be supervised by trained
and appropriate person
Always stand in position
that allows an escape
route or give protection
Never block the view of
the lifting operator
Use tag lines where
possible
Train
personnel
with
regards to Rigging and
lifting safety rules, crane
operation
Handle only from the
open side, never from a
closed side
Never walk stand or put
body parts under any
moving
or
suspended
equipment
Take
care
during
simultaneous operations
Stop operation if needed
until it is safe to re-start
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 57
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Use of portable or fixed grinders
PHASES OF OCCURENCE
DATE 31.01.07
Any other area

where grinder
is being used
Workshop
AREA
OF INTEREST
Clamp vice
Portable and
fixed grinders
MACHINERIES
AND
EQUIPMENT
Incorrect use of grinders
Grinding on power cable
Chief
Electrician
Failure to wear appropriate

protecting equipment
POTENTIAL HAZARD
Chief
Mechanics
Welders
PERSONNEL
INVOLVED
GRINDERS
RISK EVALUATION
LOW
MEDIUM
HIGH
Always wear adequate

protective
equipment
(goggles, face shield, face
mask)
Do not wear jewellery or
loosing clothes
Use ear protectors
Train the operators with
regards to Grinding safety
rules
Make inspection of the
grinder and cutting disc
prior to carry out the job
Check
that
fix
and
mobile guard are in place
Before assembling the
grinding disc, make sure
that the number of R.P.M.
indicated on the disc does
not exceed the R.M.P.
specified by manufacturer
of the unit
the gap
Check that
between abrasive disc and
chuck is not more than 2
millimetres
Check that power cable is
in good condition and clear
of the disc
Secure firmly the object to
be grinded
Regularly
inspect
the
power cable
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Ear
Muff/Ear
Plugs
Face
mask
Face
shield
Standard
PPE
Goggles
PROTEC.
EQUIPM
SHEET NR. 58
REV.02
Use of needle gun to remove

paint, rust
PHASES OF OCCURENCE
DATE 31.01.07
Needle guns
Air hoses
Any other area

where needle
gun is being
used
MACHINERIES
AND
EQUIPMENT
Workshop
AREA
OF INTEREST
All personnel
PERSONNEL
INVOLVED
Equipment failure or damage to

the compressed air hose
RISK EVALUATION
LOW
MEDIUM
HIGH
Excessive use of needle gun

protecting equipment
POTENTIAL HAZARD
NEEDLE GUNS
Make inspection of the

needle gun and air hose
prior to carry out the job
Check where the air hoses
is connected and air
supply valve
Do not use the needle gun
for long period take rest
Always wear adequate

protective
equipment
(goggles, face shield, face
mask)
Use ear protectors
Job is best performed if
wet
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
PROTEC.
EQUIPM
protectors
Ear
Dust mask
Goggles
or face
shield
Standard
PPE
SHEET NR. 59
REV.02
Lifting and lowering equipment

of drilling assy and tools into the
well
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Derrick
AREA
OF INTEREST
Drawwork
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Driller
Ass. Driller
Chief mechanic
Floormen
PERSONNEL
INVOLVED
Over heating or wetting of the

drawwork brake
Failure of part of the drawwork
Overloading of the drawwork
Incorrect operations of the

drawwork
POTENTIAL HAZARD
DRAWWORK
RISK EVALUATION
LOW
MEDIUM
HIGH
Only the authorised and

trained personnel can
operate the drawwork
Only trained personnel
can repair, inspect and
maintain the drawwork
Guard or cover is to be
removed
only
once
drawwork is stopped for
maintenance or inspection
Driller must chain the
brake anytime he lives the
Driller console
Driller view should not
be blocked during the
various operations
or
drawwork
Driller
operator should not be
distracted while operating
the drawwork
Qualified personnel to
inspect,
repair
and
maintain draw work
area
Crew to
clear
around the drum when
drawwork is operating
Routine
inspection
of
drawwork
and
all
component (brakes, lining,
travelling part, anchor line
block)
Water or any type of
liquid should not be
sprayed on the brake drum
when
washing
the
drawwork
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 60
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Use of rotary table
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Rotary table
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Driller
Ass. Driller
Chief mechanic
Floormen
PERSONNEL
INVOLVED
Other drill floor equipment

caught by the turning rotary
table
Floormen catching fingers or

hand in part of the rotary table
RISK EVALUATION
LOW
MEDIUM
HIGH
Crew man stepping on the

turning table

rotary table
POTENTIAL HAZARD
ROTARY TABLE
Only the authorised and

trained personnel can
operate the rotary table
Only trained
personnel
can repair, inspect and
maintain the rotary table
Routine
inspection
of
rotary table component
Floor man must not be
stepping the rotary table
while is moving
All lines, cables and
equipment
must
be
removed
from
rotary
before starting the RT
Pipe tongs when not in use
to be tied back clear from
rotary table
No movement of rotary
table while picking up or
removing single
No man riding work
during
rotary
table
movement
Use of Rig floor airwinch to
be kept at minimum while
operating the rotary table
Use appropriate tools to
operate on Rotary table
locking devices
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 61
REV.02
Use of kelly for drilling, pumping

and reaming operations
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Kelly
Rotary table
Hook
Rotary hose
Swivel
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Driller
Ass. Driller
Chief mechanic
Floormen
PERSONNEL
INVOLVED
Drill floor equipment caught by

the turning Kelly
Breaking part of the kelly
leaking or bursting of part of the

kelly resulting in release of high
pressure fluid
RISK EVALUATION
LOW
MEDIUM
HIGH

Kelly
POTENTIAL HAZARD
KELLY
Rig floor personnel to be

trained in kelly handling
procedures
Driller must stop the
pump before breaking the
kelly connection
Floormen
to
pay
attention during kelly stabin, use rope to guide kelly
Floormen and equipment
to stay away from kelly
when operating the kelly
spinner
NDT inspection of Kelly
(every 6 months)
Pipe tongs to make up
kelly to be used when kelly
is stopped
All lines, cables and
equipment must be kept
clear from kelly
Regularly perform visual
inspection of kelly saver
sun thread connection
Regular Pressure test of
kelly and safety valves
Check regularly operation
of the kelly cock
Kelly hose and spinner
hose to be provided of
securing clamp
During jarring operation
remove the elevator, check
tightness of all bolts once
jarring is completed
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 62
REV.02
Use of wire winches (

airwinches, logging winches,
drawwork sandline)
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor,
catwalk
AREA
OF INTEREST
Wire cables
Winches
MACHINERIES
AND
EQUIPMENT
Driller
Ass. Driller
Derrickman
Floormen
Crane operator
Wireline
Logging crew
PERSONNEL
INVOLVED
Collision of Rig machinery with

wire
Incorrect operation of the wire

winch
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
WIRELINE / SANDLINE CABLES
Winch operator to be
trained and qualified to
use winch
Winch must not be left
unattended while spooling
Wire length measuring
device to be installed
Spooling
speed to be
reduced while coming out
on surface
Appropriate wire sheaves
and properly secured
Routine
inspection/replacement of
wire
lifting,
operation
No
across, below or near the
wire
Safety tape to mark up
unprotected sections
No drilling crew on drill
floor except Driller
No step on wire once
laying on the floor
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 63
REV.02
Use and handling of pipe tong

during break out and make up
operation of drilling tools
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Pipe tongs
Cathead cables
Anchoring
cables
Shackles
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Driller
Ass. Driller
Derrickman
Floormen
PERSONNEL
INVOLVED
Incorrect operation of the pipe

tongs
Pipe tong not properly

maintained
Personnel not trained in use of

pipe tongs
POTENTIAL HAZARD
PIPE TONGS
RISK EVALUATION
LOW
MEDIUM
HIGH
Tong to be kept in good

order
and
conditions
(check and replace tong
dies when required, use
safety glasses during such
operation)
Anchor and pulling lines to
be provided of safety wire
All lines to be checked
regularly
Tong to be operated
from HANDLES ONLY
HANDLES shall be painted
in different colours to point
out the handles location in
a better way
Use two tongs for pipe
breakout, do not use rotary
table
Floormen to be always
alert when using tongs
Tool Pusher and Driller to

train personnel on use of
pipe tongs
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
PROTEC.
EQUIPM
Safety
glasses
Standard
PPE
SHEET NR. 64
REV.02
Use and handling of power

tongs during break out and
make up operations of drilling
tools
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Power tongs
Anchoring
cables
Shackles
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Driller
Ass. Driller
Derrickman
Floormen
PERSONNEL
INVOLVED
Incorrect operation of the power

tongs
Power tongs not properly

maintained
Personnel not trained in use of

power tongs
POTENTIAL HAZARD
POWER TONGS
RISK EVALUATION
LOW
MEDIUM
HIGH
Tool Pusher and Driller to

train personnel on use of
power tongs
Tong to be kept in good
order
and
conditions
(check and replace tong
dies when required, use
safety glasses during such
operation)
Anchor
lines
to
be
provided of safety wire
Tong to be operated
from appointed and trained
Floormen
Never use tong on pipes
size which have not been
designed for
Floormen to be clear area
of interest prior
using
power tongs
Use power tongs only
from appropriate handles
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 65
Safety
glasses
Standar
d PPE
PROTEC.
EQUIPM
REV.02
During all drilling , tripping ,

completion operation while
Down hole tools and equipment
are run or pulled out from the
well
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Slips
Rotary table
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Driller
Ass. Driller
Derrickman
Floormen
PERSONNEL
INVOLVED
incorrect use of the slips
Slips not properly maintained
RISK EVALUATION
LOW
MEDIUM
HIGH
Incorrect handling of the slips
POTENTIAL HAZARD
SLIPS
ToolPusher and Driller to

train floor personnel on
use of slips
Slips dies to be replaced
once
worn
out
and
properly pinned in (use
safety glasses during the
operation)
Slips
to
be
NDT
inspected every 6 months
Lift and set the slips with
hand upward
Wrap the slip around the
pipe and lower into the
rotary bushing
Pick up the slip with the
pipe unwrap the slip and
stand it well clear from
rotary table
NEVER KICK IN THE
SLIPS
NEVER LET THS SLIPS
SLIDE ON THE PIPE
Floormen to watch elevator
and block when using slips
Drill string to be rotates
with slips only in special
condition
does
to
be
Slips
regularly cleaned
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 66
Safety
glasses
Standar
d PPE
PROTEC.
EQUIPM
REV.02
During all drilling , tripping ,

completion operations while
Downhill tools and equipment
are run or pulled out from the
well
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
Elevators
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Driller
Ass. Driller
Derrickman
Floormen
PERSONNEL
INVOLVED
Elevators not properly

maintained
Incorrect use of the elevators
Incorrect handling of the

elevators
POTENTIAL HAZARD
ELEVATORS
RISK EVALUATION
LOW
MEDIUM
HIGH
Only use handles to

operate the elevator
Pulling
or
pushing
operation must be done
watching for finger to be
trapped
Never
put
hand
on
elevator shoulders
Floormen
must
watch
elevator / block during
tripping
Elevator to be opened
once slips are properly
settled
Check that bolt and
securing ping securing the
link
are in place and
properly tight
Only use the correct type
of elevator to match pipes
to be used
When jarring secure the
elevator jaws is closed
Before use check that
elevator hinges, handles
and locking assay are in
good condition
Driller and assistant Driller

to train floor personnel on
use of elevators
Elevators to be NDT
inspected every 6 months
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 67
REV.02
Mud circulation
PHASES OF OCCURENCE
DATE 31.01.07
Shaker areas
AREA
OF INTEREST
Shakers
Hand Tools
Screens
MACHINERIES
AND
EQUIPMENT
Ass. Driller
Derrickman
Floormen
Chief mechanic
PERSONNEL
INVOLVED
Rotating part
Presence of H2S
Working at mud shaker without

hearing protection
RISK EVALUATION
LOW
MEDIUM
HIGH
Failing to wear appropriate

protection clothing when
working on shaker
POTENTIAL HAZARD
SHALE SHAKERS
Shaker to be shut down

and power isolated before
working on it
Guard to be removed only
for inspection/repair must
be
reinstalled
before
operation
Only
mechanic
to
inspect/repair and maintain
the shaker component
Shaker to be washed
before starting job
Pay attention for sharp
edge
Wear always gloves
Driller to be informed
about
shutting
down
operation
well
with
H2S
In
personal detector must be
always
present
and
switched on
Function
test
to
be
repeated at each shift
Mud logging crew and
electrician
to
check
detectors
Routine maintenance as
per
Manufacturer
recommendations
Wear ear protectors
TO BE ADOPTED
Low
protectors
Ear
Personn
el H2S
detector
Low
Low
Standar
d PPE
PROTEC.
EQUIPM
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 68
REV.02
Wireline electrical logging

operations
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Catwalk-pipe
rack
Derrick
AREA
OF INTEREST
Logging unit
winch
Sheaves and
securing cables
Elevator
Slips
MACHINERIES
AND
EQUIPMENT
Floor crew
Logging crew
PERSONNEL
INVOLVED
Damage to cable using slips

during Tubing conveyed logging
RISK EVALUATION
LOW
MEDIUM
HIGH
Collision of Rig machinery (

crane / crane) with logging
cable
Incorrect operation of the

wireline winch resulting in
cable got broken
POTENTIAL HAZARD
ELECTRICAL LOGGING CABLE
Qualified
and trained
winch operator to use
winch
Winch not to be left
unattended while spooling
cable
Tension device limit to
be always working
Sheaves to be correctly
installed and secured
Elevator closed and locked
No
lifting
operation
across the cable
Safety tape to isolate
unprotected section of the
cable
Only Driller to remain on
drill floor during logging
operations
Never step on logging
cable
Watch slips to avoid
pinching the cable
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 69
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Handling and using batteries (

vehicle, emergency lighting and
devices, engine starter)
PHASES OF OCCURENCE
DATE 31.01.07
PERSONNEL
INVOLVED
All personnel
Electricians
Drivers
MACHINERIES
AND
EQUIPMENT
Emergency
All areas where
lighting
batteries are
Engine starters
present
AREA
OF INTEREST
Incorrect disposal methods
RISK EVALUATION
LOW
MEDIUM
HIGH
Spillage of acid and alkaline

components
Incorrect charging or handling

of batteries causing explosions
POTENTIAL HAZARD
BATTERIES
Connection and handling

of batteries is to be
considered
as
an
Hazardous operation
Protective equipment to be
worn (gloves and safety
glasses)
Perform operation with
batteries
in
ventilated
areas
Never attempt to re-charge
non rechargeable batteries
Manufacturer instruction to
be followed all times
Eye protection to be worn
all times
All source of ignition to be
kept at minimum distance
of 3 m
Proper disposal of used
battery
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
protection
Eye
PVC
gloves
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 70
REV.02
Using the travelling block and

drawwork
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor and

derrick
AREA
OF INTEREST
Deadline
anchor point
Drawwork
Crown block
Travelling block
MACHINERIES
AND
EQUIPMENT
Rig floor
personnel
Tour Pusher
Ch. Mechanic
PERSONNEL
INVOLVED
Loss of control of drilling line

during cut and slip operations
Failure to regularly cut and slip

the cable
RISK EVALUATION
LOW
MEDIUM
HIGH
Drilling line slipping out of the

dead line anchor point or from
the drawwork drum clamp
POTENTIAL HAZARD
DRILLING LINE
Daily visual check of the

drilling line
Slip and cut program as
per
manufacturer
instructions
Driller to supervise the
operation
Perform
cut
and slip
operation once bit is a
casing shoe
Hung off the travelling
block before cable cut and
slip
Fast line clamping on drum
is to be done as per
Drawwork
manufacturer
recommendation
Driller
must
check
deadline anchor point
Inspect and lubricate the
crown block sheaves daily
Inspection of travelling
and crown block (once a
year)
Rest and test crown-omatic after cut and slip
operations
Leather gloves to be
worn during cutting and
slipping operations
Dead line anchor point
to
be inspected (once
every 6 months)
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 71
Leather
gloves
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Using hydraulic equipment
PHASES OF OCCURENCE
DATE 31.01.07
All areas
interested by
Hydraulic
machinery
AREA
OF INTEREST
Crane / crane
Lifting pistons
BOP
Hydraulic
machinery
MACHINERIES
AND
EQUIPMENT
Crane operator
Ch. Mechanic
Floor
PERSONNEL
INVOLVED
Spillage of hydraulic fluid
Hose Bursting
Wrong operations
Failure of hydraulic equipment

causing load to fall
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
HYDRAULIC EQUIPMENT
Manufacturer instruction to
be
followed
for
maintenance
Regular inspection
Trained
and
qualified
personnel to inspect ,
repair and maintain the
Hydraulic equipment
Crew never stand or
work under load handled
by hydraulic machinery
Repair or adjustment to
be
made
only
with
hydraulic supply isolated
Protection equipment to
be worn all times (safety
glasses)
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 72
Safety
glasses
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Blasting operation on equipment

to be maintained and renewed
PHASES OF OCCURENCE
DATE 31.01.07
All areas
interested by
blasting
operations
AREA
OF INTEREST
Air Hoses
Compressor
Blasting unit
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Using wrong type of grit or sand

blasting work
Injury from breathing the dust

from blasting
Failing to wear adequate

protection equipment
POTENTIAL HAZARD
GRIT BLASTING
RISK EVALUATION
LOW
MEDIUM
HIGH
Shut off device to be

installed
and working
properly
Air lines and hoses must
be earthed and provided of
safety
clamps
and
securing chains
Never use silica sand
Special
helmet,
long
gloves, apron and high
boots to be worn
Training of blasting crew
Hazards to be explained to
the relevant crew
Mask to be worn all times
Blasting areas to be
marked with safety tape
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 73
Apron
High
boots
Long
gloves
Safety
glasses
Standar
d PPE
PROTEC.
EQUIPM
REV.02
Job performed on height
PHASES OF OCCURENCE
DATE 31.01.07
Monkey and
stabbing board
Cellar
Rig floor
Derrick
AREA
OF INTEREST
Safety belt
Man riding
winch
MACHINERIES
AND
EQUIPMENT
Roustabout
Floormen
Derrick man
PERSONNEL
INVOLVED
Poor escape routes
Absence of supervision
Failure to use safety lines on

tools and equipment
Failing to use safety harness or

fall arrestor when working at
height
POTENTIAL HAZARD
WORKING AT HEIGHT
RISK EVALUATION
LOW
MEDIUM
HIGH
Derrickman to be trained
Installation of fall arrestor
device:
+ n 1 2 on monkey board;
+ n 4 in BOP area
(substructure);
+ n 1 on stubbing board.
Safety Harness shall be
used
and
inspected
regularly.
lines shall be inspected
regularly
Hazard to be explained at
tool box and HSE meeting
Safety lines to be used
for tools, equipment and
personnel working at more
than 1.8 m height
Driller to be informed of
any activity performed on
height
Nobody on derrick while
jarring
Derrick man escape line
to be present and regularly
tested and inspected
Check wind direction and
best escape method in
case of H2S
Wind sook shall be
installed in the relevant
position in the Rig site
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Safety line
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 74
REV.02
Climbing and using ladders
PHASES OF OCCURENCE
DATE 31.01.07
All areas where

ladders are
present
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Using an unsecured ladder on a

slippery surface
Using or climbing a ladder

incorrectly
Using aluminium ladder for

electrical work
RISK EVALUATION
LOW
MEDIUM
HIGH
Use of damaged ladder
POTENTIAL HAZARD
LADDERS
Use
only
professional
ladders
Ladders to be inspected
regularly
Check condition of ladders
before using them
Secure the bottom of
ladder before climbing on it
Secure the top of ladder
with rope
Crew man to assist holding
the ladder
Never paint a ladder
Never climb higher then
third rung
Climbing to be performed
facing the ladder
Use safety limes for
height
more
than1.8
meters
Do not use aluminium
ladders for electrical job
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Safety
harness
and rope
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 75
REV.02
Activities performed into

enclosed space
PHASES OF OCCURENCE
DATE 31.01.07
Enclosed
spaces
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Entry into enclosed spaces

without
Checking the air and taking all
precautions
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
ENTRY ENCLOSED (CONFINED) SPACES
Ventilation of enclosed
spaces and gas test before
entry
Check the oxygen content
and
poisonous
gas
presence
Permit to work to obtained
before starting the job
Minimum
two
person
present
BA to be made available
Gas test to be repeated
every 30 minutes
All valves and lines leading
to enclosed space to be
isolated and tagged
Two means of lighting to
be present
Use tool suitable for
hazardous areas
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 76
BA
PPE
Standard
PROTEC.
EQUIPM
REV.02
Work performed on BOP and

cellar area
PHASES OF OCCURENCE
DATE 31.01.07
Substructure
Cellar deck
BOP
AREA
OF INTEREST
Wellhead
Valves
Hoses
BOP
MACHINERIES
AND
EQUIPMENT
Derrick man
Floormen
Driller
PERSONNEL
INVOLVED
Incorrect use of hand tools
Incorrect body position while

handling and moving equipment
on Bop and cellar deck
Failure to use appropriate

safety harness
Failure to clean Bop and cellar

areas before starting the job
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
BOP AND CELLAR AREA
Never climb on suspended

BOP
Cellar covers and guard to
be in place while working
Keep clear body parts
from
BOP
equipment
during moving operations
Tied up tools
Suitable tools to be used
No
hammering
on
pressurised connection
Use always safety line and

belt while working at height
Bop to cleaned with high

pressure water
Driller to check and
supervise all operations
Gas test before start the
job
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Safety
harness
PVC boots
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 77
REV.02
All activities carried out on

slippery , wet and untidy
surfaces
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Running, walking backward
Worn or damaged surfaces
Poor house keeping
Failure to clean up water, oil,

grease etc..)
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
SLIPPERY / UNTIDY SURFACES
Prevent spillage
Clean immediately any
spillage
Crew to be instructed
about hazard caused by
slippery
and
untidy
surfaces
Apply
good
house
keeping all times
Clean the working place
once job is completed
Dispose immediately of
waste packaging
Report immediately any
fault on surfaces (rust,
untidy, worn out ) for
remedial actions
Never
run
or
walk
backward
Use rail when climbing
ladders
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 78
Standar
d PPE
PROTEC.
EQUIPM
REV.02
All job performed on or nearby

electrical equipment
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
All electric
machinery and
devices
MACHINERIES
AND
EQUIPMENT
Mechanics
Electricians
All personnel
PERSONNEL
INVOLVED
Overloading of electrical supply
Spraying water on electrical

equipment
Failing to switch off or lock

power supply on electrical
equipment
Unauthorised crew attempting

to work on electrical equipment
POTENTIAL HAZARD
ELECTRICITY
RISK EVALUATION
LOW
MEDIUM
HIGH
Only
qualified
Rig
electrician
to
inspect,
repair
and
maintains
electric equipment
Permit to work to be
obtained for dangerous
activities
Power to be isolate on
equipment to be repaired
Hazard
sign,
lockout
devices to be used to
prevent access to power
supply
on
equipment
stopped
Never spray water or use
wet electrical equipment
Do not use electric tool
in hazardous area where
gas is present
Never overload electric
plugs
If a fuse break down
call electrician
TO BE ADOPTED
Low
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Isolated
Gloves
and tools
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 80
REV.02
Visitors onboard
PHASES OF OCCURENCE
DATE 31.01.07
All Rig
OF INTEREST
AREA
MACHINERIES
AND
EQUIPMENT
Visitors
INVOLVED
PERSONNEL
Visitors to enter work site

without protection clothing
Visitors not trained on
emergency procedure and H2S,
fire hazard
POTENTIAL HAZARD
VISITORS
RISK EVALUATION
LOW
MEDIUM
HIGH
Visitor to obtain permission

to enter vessel work areas
Safety briefing to be held
to on arrival onboard
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 81
NA
PROTEC.
EQUIPM
REV.02
Work carried out during night

time or with poor visibility
PHASES OF OCCURENCE
DATE 31.01.07
All areas
AREA
OF INTEREST
Lighting system
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Poor lighting causing poor

vision
POTENTIAL HAZARD
POOR LIGHTING
RISK EVALUATION
LOW
MEDIUM
HIGH
Rig up or Rig down not

allowed during darkness
Rig light to be inspected
routinely
Replace safety glasses
with bRight type during
night time
Install extra-lighting on
hazardous area and make
available extra light in poor
lighting areas
Do not use matches,
lighter , flames to provide
light
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 82
REV.02
Use of special equipment and

tools which are not in use on the
Rig site
PHASES OF OCCURENCE
DATE 31.01.07
Main deck
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Wrong handling methods of non

standard equipment
Wrong thread connection
RISK EVALUATION
LOW
MEDIUM
HIGH
Wrong lifting method used on

non standard equipment
POTENTIAL HAZARD
NO STANDARD EQUIPMENT
Look for correct lifting sub

and protectors for non
standard equipment
Alert the crew at Tool box
meeting held before using
a non standard equipment
If dedicated operator is
present
handling
procedure
must
be
directed by himself
Refer to tools handling
instruction book if available
Check thread connection
before picking up and
handling tools to verify that
are matching
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 83
REV.02
Different Operations performed

at the same time or same
operations performed with
personnel positioned in different
places
PHASES OF OCCURENCE
DATE 31.01.07
Pipe rack
Cat walk
Cellar
Rig floor
AREA
OF INTEREST
Draw work
Air winch
Crane
MACHINERIES
AND
EQUIPMENT
Floor
PERSONNEL
INVOLVED
Simultaneous operations that

inter-act and lead to accident or
loss of control
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
SIMULTANEOUS OPERATIONS
Verify if Permit to work

is needed
Remove all non essential
equipment away
Clean and tidy work places
Always use a signal man
loads are out of sight of
winch or crane operator
Supervisors must plan

operations before starting
Tool box meeting to be
held prior simultaneous
operation began
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 84
REV.02
Operation with use of hydraulic

pressure, force which may
release uncontrolled stored
energy
PHASES OF OCCURENCE
DATE 31.01.07
AREA
OF INTEREST
Rotary table
Power tools
Slings
Hoses
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED
Sudden release of undetected

or under estimated stored
energy
POTENTIAL HAZARD
STORED ENERGY
RISK EVALUATION
LOW
MEDIUM
HIGH
Verify if permit to work is

required prior to begin
intervention
Always
lockout
and
isolate power supply
Before opening pipes,
removing bolts, cutting
wires verify that there is no
stored energy trapped
Try to release the energy
slowly keeping area clear
form
presence
of
personnel
Only trained and qualified

personnel
to
perform
special
inspection,
maintenance and repair
jobs
TO BE ADOPTED
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 85
REV.02
Tripping activities, pulling tools

inside string
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
AREA
OF INTEREST
BOP
Drilling string
MACHINERIES
AND
EQUIPMENT
Floor
PERSONNEL
INVOLVED
Failing to measure the trip tank

volume during tripping
Pulling the drilling string out

when tight hole and over pull
are experienced
Pulling the drilling string too fast
POTENTIAL HAZARD
SWABBING
RISK EVALUATION
LOW
MEDIUM
HIGH
Mud properties to be kept

as per program on line with
formation
pressure
gradient
Tripping speed to be set as
per hole conditions
Supervision of tripping
operations
at
critical
stages
If mud volumes are not
correct trip should be
interrupted and drilling
string run back until
situation is normalised
Hole is to be circulated out
in case of volumes not
correct
Mud bucket to be used to
avoid mud losses
Always check correctness
of volumes during tripping
Make flow check
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
BA if well
kick
occurs
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 86
REV.02
Drilling and tripping activities
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Mud tanks
Trip tank
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
Tour Pusher
Floor
PERSONNEL
INVOLVED
Failure to measure the active

tank mud levels
Poor tripping or drilling

practices
Using too high mud weight
POTENTIAL HAZARD
MUD LOSSES
RISK EVALUATION
LOW
MEDIUM
HIGH
Mud properties to be on
line whit mud program
Mud to be tested at regular
intervals
Tripping volumes to be
monitored accurately
Supervision of
tripping
operation critical stages
Tripping speed to be
adjusted as hole condition
dictate
Pumping rate to be
adjusted as per hole
conditions
Start
always
slowly
pumping operation and
before
increasing
the
pump speed make sure
the mud return is obtained
Reduce the drilling rate
if losses are expected
Try to keep always full the
well in case of losses
Volume to be controlled
accurately
Pit drill to be held routinely
Measuring device and
alarms in good condition
and tested
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
SHEET NR. 87
PROTEC.
EQUIPM
REV.02
Drilling and tripping activities
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Mud tank
BOP
Choke
manifold
AREA
OF INTEREST
Mud tank
BOP
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Floor
PERSONNEL
INVOLVED
Failure to keep the hole full
Using too low mud weight
POTENTIAL HAZARD
RISK EVALUATION
LOW
MEDIUM
HIGH
INSUFFICIENT MUD GRADIENT
Start de-gasser if required
intervals
Check for gas presence in
the mud
Tripping volumes to be
Supervision of tripping
operation critical stages
Tripping speed to be
adjusted as hole condition
dictate
Well to be keep always full
Volume to be controlled
accurately
and tested
Perform flow check at
any drilling break
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
BA in case
of well kick
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 88
REV.02
Drilling activities at shallow

depth
PHASES OF OCCURENCE
DATE 31.01.07
Rig floor
Mud tank
Choke
manifold
AREA
OF INTEREST
Mud tank
BOP
MACHINERIES
AND
EQUIPMENT
Tool Pusher
Floor
PERSONNEL
INVOLVED
Drilling into gas at pressure with

casing in the well but shoe
placed in a weak formation
Drilling into gas at pressure

without having any casing into
the well
POTENTIAL HAZARD
SHALLOW GAS
RISK EVALUATION
LOW
MEDIUM
HIGH
Perform flow check

any drilling break
at

and tested
intervals
Kill mud to be kept ready
to be pumped
Plan to be prepared is
shallow gas is expected
Mud volumes to be
Well to be keep always full
Monitor and report gas
show
Use always trip tank
during tripping
TO BE ADOPTED
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
BA in case
of well kick
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 89
REV.02
Handling and using sharp object

such as nails, grating, screens,
equipment edges
PHASES OF OCCURENCE
DATE 31.01.07
AREA
OF INTEREST
MACHINERIES
AND
EQUIPMENT
All personnel
PERSONNEL
INVOLVED

protective equipment
Poor maintenance or
construction
Poor hose keeping practices

leaving sharp object around the
rig
POTENTIAL HAZARD
SHARP OBJECTS
RISK EVALUATION
LOW
MEDIUM
HIGH
Routine maintenance to
remove sharp object
Properly dispose of sharp
object (wires, screens,
nails, glass etc.)
Equipment built on site to
be shaped in order to
avoid sharp edges
Wear always protective
equipment (gloves)
TO BE ADOPTED
Low
Low
Low
FINAL RISK
EVALUATION
HAZARD CONTROLS
Leather
gloves
Standard
PPE
PROTEC.
EQUIPM
SHEET NR. 90

PN3-PRO-HSE-038 Offshore Drilling Safety Case - Rev 01

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PN3-PRO-HSE-038 Offshore Drilling Safety Case - Rev 01

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OFFSHORE DRILL SAFETY CASE

OFFSHORE DRILLING SAFETY CASE

OFFSHORE DRILL SAFETY CASE

OFFSHORE DRILL SAFETY CASE

IDENTIFYING DATA AND WORK PLACES LOCATION

DESCRIPTION OF THE DRILLING ACTIVITY

METHODS OF RISKS ANALYSIS AND ASSESSMENT

CRITERIA ADOPTED FOR RISKS ANALYSIS

OFFSHORE DRILL SAFETY CASE

MIX AND PUMP CEMENT

OFFSHORE DRILL SAFETY CASE

OFFSHORE DRILL SAFETY CASE

OFFSHORE DRILL SAFETY CASE

IDENTIFYING DATA AND WORK PLACES LOCATION

DESCRIPTION OF THE PACKAGED RIG

OFFSHORE DRILL SAFETY CASE

Mud circuit and pits;

ACTIVITIES AND ORGANIZATIONAL STRUCTURE

DESCRIPTION OF THE DRILLING ACTIVITY

OFFSHORE DRILL SAFETY CASE

Tubing and cementing activity

2.2 IDENTIFICATION AND DESCRIPTION OF THE WORKPLACES

Monkey Board and Casing

It is the workplace where the drilling equipment and machines (drawwork,

It is a structure of support of the drilling mast.

It is a deck allowing the acces to well head.

It is a structure where the tubular material is stored and stocked in an horizontal

OFFSHORE DRILL SAFETY CASE

DIFFERENT JOB POSITIONS ON THE DRILLING RIG

The Master is responsible for:

Having full authority as defined in the Flag States Maritime Law;

Ensuring that the maritime personnel work is well organized;

OFFSHORE DRILL SAFETY CASE

REPORTING SUPERIOR: Drilling Operation Manager,.Operation Manager

Planning all maritime crew rotations during operations and stand-by;

Planning and executing mooring and unmooring activities;

Ensuring the rigs stability ;

Taking care of the control of the drilling state / performance;

Superintending the technical execution of special operations.

OFFSHORE DRILL SAFETY CASE

VESSEL MAINTENANCE SUPERVISOR

OFFSHORE DRILL SAFETY CASE

Manage the HSE matter on board;

Provide for statistics information;

Promote Project HSE Plan by personal example;

Promote periodical safety meetings;

Conduct regularly scheduled meetings;

Monitor and enforce safety and environmental requirements of all sub-contractors;

Clear regular inspections of work posts;

Attend the Client safety meetings;

Provide information, instruction and/or training to personnel;

Ensure that Permits to Work have been carried out properly;

Provide written reports as requested in a timely and correct manner;

Be familiar with Client HSE requirements.

OFFSHORE DRILL SAFETY CASE

OFFSHORE DRILL SAFETY CASE

OFFSHORE DRILL SAFETY CASE

Operating / handling the gates of the mud circuit;

Co-operating with other operators in the mud mixing.

OFFSHORE DRILL SAFETY CASE

Carrying out the substitution of the shale shaker nets;