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Solution.
(a) T f =
DLvips D
2
(cd 2)
L = 3 in
D = 3 in
Dn (3)(400)
vips =
=
= 20 ips
60
60
c d D = 0.0015
SAE 40 oil, 140 oF, Figure A16.
= 7.25 reyns
DLvips 7.25 10 6 ( )(3)(3)(20 )
F=
=
= 17.173 lb
(cd 2)
(0.0015 2)
D
3
T f = F = (17.173) = 25.76 in lb
2
2
Fvm
fhp =
33,000
Dn (3)(400 )
vm =
=
= 314.16 fpm
12
12
Fvm
(17.173)(314.16) = 0.1635 hp
fhp =
=
33,000
33,000
F 17.173
f =
=
= 0.0191
W
900
D
3
T f = F = (5.211) = 7.817 in lb
2
2
Fvm
fhp =
33,000
Page 1 of 63
vm =
Dn
(3)(400 )
= 314.16 fpm
12
12
Fvm
(5.211)(314.16) = 0.0496 hp
fhp =
=
33,000
33,000
F 5.211
f =
=
= 0.00579
W
900
553.
Solution:
W
p=
LD
D = 6 in.
L D =1
L = 6 in.
W = pLD = (50)(6)(6 ) = 1800 lb
F = 13 lb
Coefficient of Friction
F
13
f =
=
= 0.0072
W 1800
DLvips
F=
(cd 2)
Dn (6)(300)
vips =
=
= 30 ips
60
60
DLvips ( )(6)(6)(30 )
F=
=
= 13 lb
(cd 2)
(0.003 2)
The
load
on
a
4-in.
full
bearing
is
2000
lb.,
n = 320 rpm ; L D = 1 ; cd D = 0.0011 ; operating temperature = 150 oF;
ho = 0.00088 in . (a) Select an oil that will closely accord with the started
conditions. For the selected oil determine (b) the frictional loss (ft-lb/min), (c)
the hydrodynamic oil flow through the bearing, (d) the amount of end leakage,
Page 2 of 63
ns D
p cd
320
ns =
= 5.333 rps
60
W
2000
p=
=
= 125 psi
LD (4)(4)
cd D = 0.0011
S=
(5.333)
1
0.121 =
125 0.0011
= 3.4 10 6 reyn = 3.4 reyns
Figure AF-16, 150 oF, use SAE 30 or SAE 20 W
Select SAE 30, the nearest
= 3.9 106 reyn
f = 3.22
0.0011
f = 0.003542
F = f W = (0.003542)(2000 ) = 7.084 lb
Page 3 of 63
vm =
Dn
(4)(320)
= 335.1 fpm
12
12
Frictional loss = Fvm = (7.084 )(335.1)2374 ft lb min
A 4-in., 360o bearing, with L D = 1.1 (use table and chart values for 1), is to
support 5 kips with a minimum film thickness 0.0008 in.; cd = 0.004 in. ,
n = 600 rpm . Determine (a) the needed absolute viscosity of the oil .(b)
Suitable oil if the average film temperature is 160 F, (c) the frictional loss in
hp. (d) Adjusting only ho to the optimum value for minimum friction,
determine the fhp and compare. (e) This load varies. What could be the
magnitude of the maximum impulsive load if the eccentricity ration
becomes 0.8? Ignore squeeze effect.
Page 4 of 63
Solution:
D = 4 in
L = 1.1D = 1.1(4) = 4.4 in
W
5000
p=
=
= 284 psi
LD (4.4)(4)
ho = 0.0008 in
cd = 0.004 in.
2h
2(0.0008)
= 1 o = 1
= 0 .6
cd
0.004
600
=
= 10 rps
60
(a)
S = 0.121
r
S =
cr
ns n s D
=
p cd
p
(10)
4
0.121 =
284 0.004
= 3.4 106 reyn
f = 3.22
0.004
f = 0.00322
F = f W = (0.00322)(5000 lb ) = 16.1 lb
Dn (4)(600)
vm =
=
= 628.3 fpm
12
12
Page 5 of 63
fhp =
(16.1)(628.3) = 0.3065 hp
Fvm
=
33,000
33,000
f = 2.46
0.004
f = 0.00246
F = f W = (0.00246)(5000 lb ) = 12.3 lb
Dn (4)(600)
vm =
=
= 628.3 fpm
12
12
Fvm
(12.3)(628.3) = 0.234 hp < fhp (c )
fhp =
=
33,000
33,000
r
S =
cr
ns n s
=
p
p
D
cd
(3.2 10 )(10)
0.0446 =
6
0.004
p = 717.5 psi
W = pDL = (717.5)(4)(4.4) = 12,628 lb
556.
Page 6 of 63
r ns
S =
cr p
2700
ns =
= 45 rps
60
2
6
4 4 10 (45)
S = 0.172 =
p
0.0075
p = 298 psi
W = pDL = (298)(8)(4) = 9536 lb
ho
= 0.27
cr
= 38.5o
r
f = 4.954
cr
D
f = 4.954
cd
f = 4.954
0.004
f = 0.0093
F = f W = (0.0093)(9536 lb ) = 88.7 lb
Dn (8)(2700)
vm =
=
= 5655 fpm
12
12
Fvm
(88.7 )(5655) = 15.2 hp
fhp =
=
33,000
33,000
Page 7 of 63
ho
= 0.27
cr
= 38.5o
q
= 5.214
rcr ns L
q = 5.214rcr ns L = 5.214(4 )(0.0075)(45)(4 ) = 28.2 in 3 sec
qs
= 0.824
q
qs = 0.824(28.2 ) = 23.2 in 3 sec
ct
= 20.26
p
20.26(298)
t =
= 54 o F
112
p
= 0.3013
pmax
298
pmax =
= 989 psi
0.3013
h
To solve for maximum load, Table AT 20, L D = 1 2 , o = 0.43
cr
r
S =
cr
ns
= 0.388
p
(d) cr = 0.0075 in
2
6
4 4 10 (45)
S = 0.388 =
p
0.0075
p = 132 psi
W = pDL = (132)(8)(4) = 4224 lb
(e) ho = 0.002 in
ho
= 0.43
cr
0.002
cr =
= 0.00465 in
0.43
2
6
4
4 10 (45)
S = 0.388 =
p
0.00465
p = 343.3 psi
W = pDL = (343.3)(8)(4) = 10,986 lb
Page 8 of 63
Solution:
L = 6 in
D = 6 in
L D =1
r = D 2 = 3 in
cr r = 0.001
n = 1600 rpm
Dn (3)(1600)
vm =
=
= 2513 fpm
12
12
Fvm
fhp =
33,000
33,000(11)
F=
= 144.45 lb
2513
F 144.45
f =
=
= 0.00211
W 68,500
r
1
(a)
f =
(0.00211) = 2.11
cr
0.001
r
Table AT 20, L D = 1 ,
f = 2.11
cr
Near the vicinity of optimum bearing
cr = 0.001r = 0.001(3) = 0.003 in
ho = 0.254cr = 0.254(0.003) = 0.0008 in
(b) Table AT 20, L D = 1 ,
r
f = 2.11
cr
S = 0.0652
2
r ns
S =
= 0.388
cr p
1600
ns =
= 26.67 rps
60
W
68,500
p=
=
= 1902.8 psi
LD (6)(6)
Page 9 of 63
1 ( )(26.67 )
S = 0.0652 =
0.001 1902.8
= 4.7 10 6 reyn
Figure AF 16, 160 F, use SAE 40.
ho
= 0.53
cr
ho
0.0008
=
= 0.0015 in
0.53
0.53
ho
r
= 0.53 , S = 0.214 , f = 4.89
cr
cr
ho the same, cr =
r
S =
cr
ns
p
2
6
3 4.7 10 (26.67 )
S = 0.214 =
p
0.0015
p = 2343 psi
W = pDL = (2343)(6)(6) = 84,348 lb
r
f = 4.89
cr
f = 4.89
0.0015
f = 0.00245
F = f W = 0.00245(84,348) = 206.65 lb
vm = 2513 fpm
(206.65)(2513) = 15.74 hp
Fvm
fhp =
=
33,000
33,000
558.
Solution:
D L = 2.25 1.6875 in
L 1.6875
=
= 0.75
D
2.25
Page 10 of 63
ns r
p cr
(a) cr = 0.0008 in
S=
= 0.038
827
0.0008
Table AT 20, L D = 3 4 , S = 0.038
L D
1
ho cr
0.2
0.2
S
0.0446
0.0923
0.2
0.0685
L D
1
ho cr
0.1
0.1
S
0.0188
0.0313
0.1
0.0251
At L D = 3 4
ho 0.038 0.0251
=
(0.2 0.1) + 0.1 = 0.13
cr 0.0685 0.0251
ho = 0.13cr = 0.13(0.0008) = 0.0001 in
(b) cr = 0.0005 in
827
0.0005
= 0.098
Page 11 of 63
L D
1
ho cr
0.2
0.2
S
0.0446
0.0923
0.2
0.0685
L D
1
ho cr
0.4
0.4
S
0.121
0.319
0.4
0.220
At L D = 3 4
ho 0.098 0.0685
=
(0.4 0.2) + 0.2 = 0.239
cr 0.220 0.0685
ho = 0.239cr = 0.239(0.0005) = 0.00012 in
use cr = 0.0005 in , ho = 0.00012 in
A 360o bearing supports a load of 2500 lb.; D = 5 in. , L = 2.5 in. ,
cr = 0.003 in. , n = 1800 rpm ; SAE 20 W oil entering at 100 F. (a) Compute
the average temperature t av of the oil through the bearing. (An iteration
procedure. Assume ; compute S and the corresponding to ; then the
average oil temperature t av = ti + to 2 . If this t av and the assumed do not
locate a point in Fig. AF 16 on the line for SAE 20 W oil, try again.) Calculate
(b) the minimum film thickness, (c) the fhp, (d) the amount of oil to be
supplied and the end leakage.
561.
Solution:
D = 5 in
L = 2.5 in
L 2 .5
=
= 0 .5
D
5
cr = 0.003 in
(a) Table AT 20
cto
Parameter,
, c = 112
p
r
S =
cr
ns
Page 12 of 63
f = 8.777
0.003
f = 0.0105
F = f W = 0.0105(2500 ) = 26.25 lb
Dn (5)(1800)
vm =
=
= 2356 fpm
12
12
Fvm
(26.25)(2356) = 1.874 hp
fhp =
=
33,000
33,000
Page 13 of 63
t av = ti + to 2 o F
132.5
130.5
132.0
PARTIAL BEARINGS
562.
Solution:
D = L = 2 in
L D =1
cr = 0.001 in
r = D 2 = 1 in
n = 2400 rpm
ns = 40 rps
= 3 106 reyn
ho = 0.004 in.
ho 0.0004
=
= 0. 4
0.001
cr
Dn (2)(2400)
vm =
=
= 1257 fpm
12
12
(a) Full bearing
Table AT 20, L D = 1 , ho cr = 0.4
S = 0.121
rf
= 3.22
cr
q
= 4.33
rcr ns L
qs
= 0.680
q
cto
= 14.2
p
p
= 0.415
pmax
Load W
Page 14 of 63
ns
p
2
6
1 3 10 (40 )
0.121 =
p
0.001
p = 992 psi
W = pDL = (992)(2)(2) = 3968 lb
fhp:
F = fW
rf
= 3.22
cr
f = 3.22
0.001
f = 0.00322
F = f W = (0.00322)(3968) = 12.78 lb
(12.78)(1257 ) = 0.4868 hp
Fvm
fhp =
=
33,000
33,000
Oil flow, q
q
= 4.33
rcr ns L
q
= 4.33
(0.1)(0.001)(40)(2)
q = 0.3464 in3 sec
End leakage
qs
= 0.680
q
qs = 0.68(0.3464 ) = 0.2356 in3 sec
Temperature rise, to
cto
= 14.2
p
(112)to = 14.2
992
to = 126 o F
(b) 180o Bearing
Table AT 21, L D = 1 , ho cr = 0.4
S = 0.128
Page 15 of 63
Load W
r
S =
cr
ns
p
2
6
1 3 10 (40 )
0.128 =
p
0.001
p = 937.5 psi
W = pDL = (937.5)(2)(2) = 3750 lb
fhp:
F = fW
rf
= 2.28
cr
f = 2.28
0.001
f = 0.00228
F = f W = (0.00228)(3750) = 8.55 lb
(8.55)(1257) = 0.3257 hp
Fvm
fhp =
=
33,000
33,000
Oil flow, q
q
= 3.25
rcr ns L
q
= 3.25
(0.1)(0.001)(40)(2)
q = 0.26 in3 sec
End leakage
qs
= 0.572
q
qs = 0.572(0.26 ) = 0.1487 in3 sec
Temperature rise, to
Page 16 of 63
cto
= 12.4
p
(112)to = 12.4
937.5
to = 104 o F
(c) 12o Bearing
Table AT 22, L D = 1 , ho cr = 0.4
S = 0.162
rf
= 2.16
cr
q
= 2.24
rcr ns L
qs
= 0.384
q
cto
= 15
p
Load W
r
S =
cr
ns
p
2
6
1 3 10 (40 )
0.162 =
p
0.001
p = 741 psi
W = pDL = (741)(2 )(2) = 2964 lb
fhp:
F = fW
rf
= 2.16
cr
f = 2.16
0.001
f = 0.00216
F = f W = (0.00216)(2964) = 6.4 lb
Fvm
(6.4)(1257 ) = 0.2438 hp
fhp =
=
33,000
33,000
Oil flow, q
Page 17 of 63
Temperature rise, to
cto
= 15
p
(112)to = 15
741
to = 99 o F
(d) 60o Bearing
L D = 1 , ho cr = 0.4
S = 0.450
rf
= 3.29
cr
q
= 1.56
rcr ns L
qs
= 0.127
q
cto
= 28.2
p
Load W
r
S =
cr
ns
p
2
6
1 3 10 (40 )
0.450 =
p
0.001
p = 267 psi
W = pDL = (267 )(2)(2) = 1068 lb
fhp:
F = fW
Page 18 of 63
f = 3.29
0.001
f = 0.00329
F = f W = (0.00329)(1068) = 3.514 lb
Fvm
(3.514)(1257) = 0.1339 hp
fhp =
=
33,000
33,000
Oil flow, q
q
= 1.56
rcr ns L
q
= 1.56
(0.1)(0.001)(40)(2)
q = 0.1248 in3 sec
End leakage
qs
= 0.127
q
qs = 0.127(0.1248) = 0.0158 in3 sec
Temperature rise, to
cto
= 28.2
p
(112)to = 28.2
267
to = 67 o F
563.
Solution:
L = 2 in
D = 2 in
W = 5000 lb
cr = 0.001 in.
n = 2400 rpm
ns = 40 rps
= 3 106 reyn
r = D 2 = 1 in
Page 19 of 63
p=
W
5000
=
= 1250 psi
LD (2)(2)
2
r ns 1 3 10 6 (40 )
S =
=
= 0.10
1250
cr p 0.001
Dn (2)(2400)
vm =
=
= 1257 fpm
12
12
Using Fig. AF 17 and AF 18
f = 2 .8
0.001
f = 0.0028
F = f W = (0.0028)(5000) = 14 lb
Fvm = (14)(1257 ) = 17,600 ft lb min
f = 2 .0
0.001
f = 0.0020
F = f W = (0.0020)(5000) = 10 lb
Fvm = (10)(1257 ) = 12,570 ft lb min
Page 20 of 63
f = 1 .7
0.001
f = 0.0017
F = f W = (0.0017 )(5000) = 8.5 lb
Fvm = (8.5)(1257 ) = 10,685 ft lb min
f = 1 .4
0.001
f = 0.0014
F = f W = (0.0014)(5000) = 7 lb
Fvm = (7 )(1257 ) = 8,800 ft lb min
564.
Solution:
W = 4500 lb
ho = 0.002 in
L D =1
D = 4 in
L = 4 in
r = D 2 = 2 in
cd = 0.010 in.
n = 3600 rpm
Page 21 of 63
r
(a) S =
cr
ns
D ns
S =
cd p
2
4 (60 )
0.162 =
0.010 281.25
= 4.75 106 reyn
(b)
r
f = 2.16
cr
D
f = 2.16
cd
f = 2.16
0.010
f = 0.0054
F = f W = 0.0054(4500) = 24.30 lb
Page 22 of 63
(d)
qs
= 0.384
q
qs = 0.384(5.4 ) = 2.07 in3 sec
(e)
(f)
cto
= 15.0
p
(112)to = 15.0
281.25
to = 38 o F
(g)
= 0.356
pmax
281.25
pmax =
= 790 psi
0.356
(h) cd = 0.010 in , D = 4 in
Table 3.1
RC 8, Hole, average = + 0.0025
Shaft, average = - 0.00875
cd = 0.0025 + 0.00875 = 0.01125 0.010 in
Class of fit = RC 9
(i) = 0.80
Table AT 22, , L D = 1
S = 0.162
2
D ns
S =
cd p
2
6
4 3 10 (60 )
0.0531 =
p
0.010
p = 542 psi
Page 23 of 63
Solution:
W = 4500 lb
D = 3 in
L = 3 in
L D =1
cd = 0.003 in.
2
D ns
S =
cd p
3600
ns =
= 60 rps
60
W
4500
p=
=
= 500 psi
DL (3)(3)
cto
, (SAE 20W)
p
t , oF
3.5 x 10-6
2.0 x 10-6
2.6 x 10-6
2.35 x 10-6
2.4 x 10-6
130
160
145
150
149
0.42
0.24
0.312
0.282
0.288
Page 24 of 63
cto
p
19.8
15.4
17.7
17.2
17.3
to
tav = ti + to 2
88
68
79
76
78
154
144
149.5
148
149
ho = 0.00077 in
(c) Table At 22, L D = 1 , S = 0.288
r
f = 2.974
cr
D
3
f =
f = 2.974
cr
0.003
f = 0.002974
F = f W = (0.002974)(4500) = 13.383 lb
Fvm
fhp =
33,000
Dn (3)(3600)
vm =
=
= 2827 fpm
12
12
Fvm
(13.383)(2827 ) = 1.15 hp
fhp =
=
33,000
33,000
566.
Solution:
W = 6000 lb
Page 25 of 63
r ns
S =
cr p
W
6000
p=
=
= 187.5 psi
DL (4)(8)
D
r = = 4 in
2
2
4 (16.67 )
S = 0.126 =
0.0087 187.5
= 6.70 106 reyn
f = 2.97
0.0087
f = 0.00646
F = f W = (0.00646 )(6000) = 38.76 lb
Dn (8)(1000)
vm =
=
= 2094 fpm
12
12
Page 26 of 63
fhp =
Fvm
(38.76)(2094) = 2.46 hp
=
33,000
33,000
For (a)
cd 2cr 2(0.0087 )
=
=
= 0.0022
D
D
8
cd
> 0.0022
D
cd
= 0.0030
D
cd = 0.0030(8) = 0.0240 in
cr = 0.0120 in
ho 0.002
=
= 0.1667
cr 0.012
Table AT 21, L D = 1 2
r
f = 1.67
cr
4
f = 1.67
0.0016
f = 0.00668
F = f W = (0.00668)(6000 ) = 40.08 lb
Dn (8)(1000)
vm =
=
= 2094 fpm
12
12
(40.08)(2094) = 2.54 hp > 2.46 hp
Fvm
fhp =
=
33,000
33,000
cd
< 0.0022
D
cd
= 0.0020
D
cd = 0.0020(8) = 0.0160 in
cr = 0.0080 in
ho 0.002
=
= 0.25
cr 0.008
Table AT 21, L D = 1 2
r
f = 3.26
cr
4
f = 3.26
0.0016
f = 0.00652
Page 27 of 63
567.
Solution:
D = 5 in.
L = 5 in.
L
=1
D
n = 250 rpm
250
ns =
= 4.17 rps
60
= 3 106 reyn
W = 3500 lb
W
3500
p=
=
= 140 psi
DL (5)(5)
(a)
Table AT 22,
h
L
= 1 , max. load o = 0.46
D
cr
S = 0.229
2
r ns
S =
cr p
D
r = = 2.5 in
2
2
S = 0.229 =
140
cr
cr = 0.00156 in
ho = 0.46cr = 0.46(0.00156) = 0.00072 in
Page 28 of 63
(b)
Table AT 22,
L
h
= 1 , min. friction o = 0.40
D
cr
S = 0.162
2
r ns
S =
cr p
D
r = = 2.5 in
2
2
S = 0.162 =
140
cr
cr = 0.00186 in
ho = 0.46cr = 0.40(0.00186) = 0.00074 in
L
h
= 1 , max. load o = 0.46
D
cr
r
f = 2.592
cr
2 .5
f = 2.592
0.00156
f = 0.00162
F = f W = (0.00162 )(3500 ) = 5.67 lb
Dn (5)(250)
vm =
=
= 327.25 fpm
12
12
Fvm
(5.67)(327.25) = 0.0562 hp
fhp =
=
33,000
33,000
ho
= 0.40
cr
r
f = 2.16
cr
2 .5
f = 2.16
0.00186
f = 0.00161
F = f W = (0.00161)(3500) = 5.635 lb
Page 29 of 63
Dn
(5)(250)
= 327.25 fpm
12
12
Fvm
(5.635)(327.25) = 0.0559 hp
fhp =
=
33,000
33,000
vm =
570.
Solution:
W = 17,000 lb
p = 200 psi
n = 1500 rpm
1500
ns =
= 25 rps
60
L D =1
L=D
W
p=
DL
17,000
200 =
D2
D = L = 9.22 in
D 9.22
r= =
= 4.61 in
2
2
(a) For optimum bearing with minimum friction
ns
p
2
4.61 (25)
0.158 =
0.00682 200
= 2.8 106 reyn
Fig. AF 16, at 150 F
Use Either SAE 20W or SAE 30.
(d)
Table AT 21, L D = 1 , ho cr = 0.44
r
f = 2.546
cr
4.61
f = 2.546
0.00682
f = 0.00377
Dn (9.22)(1500)
vm =
=
= 3621 fpm
12
12
F = f W = (0.00377 )(17,000) = 64.09 lb
Fvm
(64.09)(3621) = 7.0 hp
fhp =
=
33,000
33,000
571.
The reaction on a 120o partial bearing is 2000 lb. The 3-in journal turns at
1140 rpm; cd = 0.003 in. ; the oil is SAE 20W at an average operating
temperature of 150 F. Plot curves for the minimum film thickness and the
frictional loss in the bearing against the ratio L D , using L D = 0.25, 0.5, 1,
and 2. (Note: This problem may be worked as a class problem with each
student being responsible for a particular L D ratio.)
Solution:
W = 2000 lb
D = 3 in.
n = 1140 rpm
1140
ns =
= 19 rps
60
cd = 0.003 in
cr = 0.0015 in
For SAE 20W, 150 F
= 2.75 106 reyn
(a)
L
= 0.25
D
Page 31 of 63
c
p
0
.
0015
889
r
ho
= 0.083
cr
ho = 0.083(0.0015) = 0.000125 in
r
f = 2.193
cr
1 .5
f = 2.193
0.0015
f = 0.002193
F = f W = (0.002193)(2000) = 4.386 lb
Dn (3)(1140)
vm =
=
= 895 fpm
12
12
Fvm
(4.386)(895) = 0.119 hp
fhp =
=
33,000
33,000
L
(b)
= 0 .5
D
L = 0.5 D = 0.5(3) = 1.5 in
W
2000
p=
=
= 444 psi
DL (3)(1.5)
L
Table AT 22,
= 0 .5
D
D
r = = 1.5 in
2
2
444
cr p 0.0015
ho
= 0.2159
cr
ho = 0.2159(0.0015) = 0.000324 in
r
f = 2.35
cr
Page 32 of 63
f = 2.35
0.0015
f = 0.00235
F = f W = (0.00235)(2000) = 4.7 lb
Dn (3)(1140)
vm =
=
= 895 fpm
12
12
Fvm
(4.7 )(895) = 0.1275 hp
fhp =
=
33,000
33,000
L
(c)
=1
D
L = D = 3 in
W
2000
p=
=
= 222 psi
DL (3)(3)
L
Table AT 22,
=1
D
D
r = = 1.5 in
2
2
222
cr p 0.0015
ho
= 0.4658
cr
ho = 0.4658(0.0015) = 0.000699 in
r
f = 2.634
cr
1 .5
f = 2.634
0.0015
f = 0.002634
F = f W = (0.002634)(2000 ) = 5.268 lb
Dn (3)(1140)
vm =
=
= 895 fpm
12
12
Fvm
(5.268)(895) = 0.1429 hp
fhp =
=
33,000
33,000
L
(d)
=2
D
L = 2 D = 2(3) = 6 in
W
2000
p=
=
= 111 psi
DL (3)(6)
L
Table AT 22,
=2
D
Page 33 of 63
r=
D
= 1.5 in
2
2
111
cr p 0.0015
ho
= 0.718
cr
ho = 0.718(0.0015) = 0.00108 in
r
f = 3.8118
cr
1 .5
f = 3.8118
0.0015
f = 0.003812
F = f W = (0.003812)(2000) = 7.624 lb
Dn (3)(1140)
vm =
=
= 895 fpm
12
12
Fvm
(7.624)(895) = 0.2068 hp
fhp =
=
33,000
33,000
L
D
0.25
0.5
1.0
2.0
Page 34 of 63
ho , in
fhp
0.000125
0.000324
0.000699
0.001080
0.119
0.128
0.143
0.207
572.
Solution:
D = 8 in.
L = 8 in.
L D =1
W = 12,000 lb
D
r = = 4 in
2
cr = 0.0015r = 0.0015(4) = 0.0060 in
ho 0.0024
=
= 0. 4
cr 0.0060
n = 500 rpm
500
ns =
= 8.33 rps
60
Table AT 21, ho cr = 0.4 , L D = 1
S = 0.128
r
f = 2.28
cr
cto
= 12.4
p
W 12,000
p=
=
= 187.5 psi
DL (8)(8)
(a) = 1
ho
= 1 0 .4 = 0 .6
cr
r
(b) S =
cr
ns
p
2
4 (8.33)
S = 0.128 =
0.0060 187.5
= 6.5 106 reyn
Page 35 of 63
(c)
r
f = 2.28
cr
f = 2.28
0.0060
f = 0.00342
F = f W = (0.00342 )(12,000) = 41.04 lb
Dn (8)(500)
vm =
=
= 1047 fpm
12
12
Fvm
(41.04)(1047) = 1.302 hp
fhp =
=
33,000
33,000
Frictional loss = 43,000 ft-lb/min
(c)
cto
= 12.4
p
(112)to = 12.4
187.5
to = 20.8 F
Solve for to 2
Page 36 of 63
Solution:
L = 2 in.
D = 2 in.
cd D = 0.001
cd = (0.001)(2) = 0.0020 in
r ns
S =
cr p
D
r = = 1 in
2
500
ns =
= 8.33 rps
60
2
6
1 3.4 10 (8.330 )
S = 0.1925 =
p
0.0010
p = 147 psi
W = pDL = (147 )(2)(2) = 588 lb
(b)
r
f = 4.505
cr
f = 4.505
0.001
f = 0.004505
F = f W = (0.004505)(588) = 2.649 lb
Dn (2)(500)
vm =
=
= 261.8 fpm
12
12
U f = Fvm = (2.649 )(261.8) = 693.5 ft lb min
(c) Q = hcr Ab tb
hcr = 2 Btu hr sq. ft. F = 0.18 ft lb min sq.in. F
Ab = 25DL = 25(2)(2) = 100 sq.in.
Q =Uf
(0.18)(100)(tb ) = 693.5
tb = 38.53 F
toa = 2tb = 2(38.53) = 77 F
to = 77 + 100 = 177 F , near 160 F
satisfactory.
(d) to = 177 F , = 3.4 106 reyn
Figure AF 16
Use SAE 40 oil, = 3.3 106 reyn
r
S =
cr
ns
Page 38 of 63
6
1 3.3 10 (8.33)
S =
= 0.187
147
0.0010
Table AT 20, L D = 1 , S = 0.187
ho cr = 0.4923
compatible.
q
= 4.16
rcr ns L
q
= 4.16
(1)(0.001)(8.33)(2)
q = 0.0693 in3 sec
(f)
574.
An 8 x 9-in. full bearing (consider L D = 1 for table and chart use only)
supports 15 kips with n = 1200 rpm ; cr r = 0.0012 ; construction is medium
heavy with a radiating-and-convecting area of about 18 DL ; air flow about the
bearing of 80 fpm may be counted on (nearby) pulley; ambient temperature is
90 F. Decide upon a suitable minimum film thickness. (a) Compute the
frictional loss and the steady state temperature. Is additional cooling needed
for a reasonable temperature? Determine (b) the temperature rise of the oil as
it passes through the load-carrying area and the grade of oil to be used if it
enters the bearing at 130 F, (c) the quantity of oil needed.
Solution:
D = 8 in.
L = 9 in.
W = 15,000 lb.
n = 1200 rpm.
1200
ns =
= 20 rps
60
cr r = 0.0012
Page 39 of 63
r
f = 3.22
cr
f = 3.22
0.0048
f = 0.003864
F = f W = (0.003864)(15,000) = 57.96 lb
Dn (8)(1200)
vm =
=
= 2513 fpm
12
12
U f = Fvm = (57.96 )(2513) = 145,654 ft lb min
Q = hcr Ab tb
hr = 0.108 ft lb min sq.in. F
va0.6
ft lb min sq.in. F
D 0.4
(80)0.6 = 0.103 ft lb min sq.in. F
hc = 0.017
(8)0.4
hcr = hc + hr = 0.103 + 0.108 = 0.211 ft lb min sq.in. F
Ab = 18DL = 18(8)(9 ) = 1296 sq.in.
Uf =Q
hc = 0.017
145,654 = (0.211)(1296)tb
tb = 533 F , very high, additional cooling is necessary.
(b)
cto
p
= 14.2
Page 40 of 63
r
S =
cr
ns
p
2
4 (20 )
S = 0.121 =
0.0048 208
= 1.8 106 reyn
Figure AF 16, = 1.8 reyns , 143 F
Use SAE 10W
q
= 4.33
rcr ns L
q
= 4.33
(4)(0.0048)(20)(9)
q = 14.96 in3 sec
(c)
575.
Solution:
D = 3.5 in.
L = 3.5 in.
cr r = 0.0012
r = D 2 = 1.75 in.
cr = (0.0012)(1.75) = 0.0021 in
ho 0.0007 in
Page 41 of 63
r ns
(a) S =
cr p
300
ns =
= 5 rps
60
= 2.8 106 reyn
2
6
1.75 2.8 10 (5)
S = 0.0954 =
p
0.0021
p = 102 psi
W = pDL = (102)(3.5)(3.5) = 1250 lb
r
f = 2.71
cr
1.75
f = 2.71
0.0021
f = 0.00325
F = f W = (0.00325)(1250) = 4.0625 lb
Dn (3.5)(300 )
vm =
=
= 275 fpm
12
12
U f = Fvm = (4.0625)(275) = 1117 ft lb min
(b) Q = hcr Ab tb
hr = 0.108 ft lb min sq.in. F
va0.6
ft lb min sq.in. F
D 0.4
0.6
(
80 )
hc = 0.017
= 0.143 ft lb min sq.in. F
(3.5)0.4
hcr = hc + hr = 0.143 + 0.108 = 0.251 ft lb min sq.in. F
Ab = 25DL = 25(3.5)(3.5) = 306.25 sq.in.
Uf =Q
hc = 0.017
1117 = (0.251)(306.25)tb
Page 42 of 63
cto
= 12.12
p
(112)to = 12.12
102
to = 11 F
to1 + to 2 = 2(129) = 258 F
to 2 to1 = 11 F
2to 2 = 269 F
to 2 = 135 F < 140 F
reasonable
A 10-in. full journal for a steam-turbine rotor that turns 3600 rpm supports a
20-kip load with p = 200 psi ; cr r = 0.00133 . The oil is to have
= 2.06 106 reyn at an average oil temperature of 130 F. Compute (a) the
minimum film thickness (comment on its adequacy), (b) the fhp, (c) the
altitude angle, the maximum pressure, and the quantity of oil that passes
through the load-carrying area (gpm).(d) At what temperature must the oil be
introduced in order to have 130 F average? (e) Estimate the amount of heat
lost by natural means from the bearing (considered oil bath) with air speed of
300 fpm. If the amount of oil flow computed above is cooled back to the
entering temperature, how much heat is removed? Is this total amount of heat
enough to care for frictional loss? If not, what can be done (i11.21)?
Page 43 of 63
ns
p
2
6
5
2.06 10 (60 )
S =
= 0.35
200
0.00665
Table AT 20, L D = 1 , S = 0.35
ho cr = 0.647
= 65.66o
r
f = 7.433
cr
q
= 3.90
rcr ns L
p
= 0.495
pmax
cto
= 30.8
p
qs
= 0.446
q
Page 44 of 63
r
f = 7.433
cr
f = 7.433
0
.
00665
f = 0.0099
F = f W = (0.0099)(20,000) = 198 lb
Dn (10)(3600)
vm =
=
= 9425 fpm
12
12
Fvm
(198)(9425) = 56.55 hp
fhp =
=
33,000
33,000
(c) = 65.66o
p
200
pmax =
=
= 404 psi
0.495 0.495
q = 3.90rcr ns L
q = 3.90(5)(0.00665)(60)(10) = 77.805 in3 sec
q = (77.805 in3 sec )(1 gpm 231 in3 )(60 sec min ) = 0.21 gpm
(d)
cto
= 30.8
p
(112)to = 30.8
200
to = 55 F
t
tave = ti + o
2
55
130 = ti +
2
ti = 102.5 F
(e) Q = hcr Ab tb
hr = 0.108 ft lb min sq.in. F
va0.6
ft lb min sq.in. F
D 0.4
0.6
(
300 )
hc = 0.017
= 0.207 ft lb min sq.in. F
(3.5)0.4
hcr = hc + hr = 0.207 + 0.108 = 0.315 ft lb min sq.in. F
Assume
hc = 0.017
Page 45 of 63
Solution:
L D =1
D = 3.5 in
L = 3.5 in
W = 1500 lb
n = 300 rpm
300
ns =
= 5 rps
60
W
1500
p=
=
= 122.45 psi
DL (3.5)(3.5)
Table 3.1, medium running fit,
D = 3.5 in
RC 5 or RC 6
Use RC 6
Average cd = 0.0052 in
Page 46 of 63
1.75
f = 4.505
0.00275
f = 0.00708
F = f W = (0.00708)(1500) = 10.62 lb
Dn (3.5)(300 )
vm =
=
= 275 fpm
12
12
U f = Fvm = (10.62 )(275) = 2921 ft lb min
Q = hcr Ab tb
Assume hcr = 0.516 ft lb min sq.in. F
Medium construction
Ab = 15.5DL = 15.5(3.5)(3.5) = 189.875 sq.in.
Oil-ring bearing
toa = 2tb
Q =Uf
(0.516)(189.875)(tb ) = 2921
Page 47 of 63
ns
p
2
1.75 (5)
S = 0.1925 =
0.00275 122.45
= 11.6 106 reyn
ns
p
2
6
1.75 11.6 10 (5)
S = 0.0446 =
p
0.00275
p = 527 psi
W = pDL = (527 )(3.5)(3.5) = 6456
580.
A 2500-kva generator, driven by a water wheel, operates at 900 rpm. The weight
of the rotor and shaft is 15,100 lb. The left-hand, 5 in, full bearing supports the
larger load, R = 8920 lb . The bearing should be above medium-heavy
construction (for estimating Ab ). (a) Decide upon an average clearance
considering both Table 3.1 and 11.1, and upon a minimum film thickness
( ho cr 0.5 is on the safer side). (b) Investigate first the possibility of the
bearing being a self-contained unit without need of special cooling. Not much air
movement about the bearing is expected. Then make final decisions concerning
oil-clearance, and film thickness and compute all the parameters given in the text,
being sure that everything is reasonable.
Solution:
n = 900 rpm
900
ns =
= 15 rps
60
D = 5 in
W = R = 8920 lb
Page 48 of 63
ns
p
2
2.5 (15)
S = 0.1925 =
0.00255 356.8
= 4.8 106 reyn
r
f = 4.505
cr
2 .5
f = 4.505
0.00255
f = 0.00460
F = f W = (0.00460 )(8920) = 41.032 lb
Dn (5)(900)
vm =
=
= 1178 fpm
12
12
U f = Fvm = (41.032 )(1178) = 48,336 ft lb min
Q = hcr Ab tb
Medium-Heavy
Ab = 20.25DL = 20.25(5)(5) = 506.25 sq.in.
Assume hcr = 0.516 ft lb min sq.in. F
Q =Uf
Page 49 of 63
(0.516)(506.25)(tb ) = 48,336
tb = 185 F , very high
Therefore, special cooling is needed.
cto
= 19.25
p
(112)to = 19.25
356.8
to = 61 F
Assume ti = 100 F
61
tave = 100 + 130 F
2
Figure AF 16, = 4.8 reyns , 130 F
Select SAE 30 oil. = 6.0 reyns
r
S =
cr
ns
p
2
6
2.5 6.0 10 (15)
S =
= 0.242
356.8
0.00255
Table AT 20, L D = 1 , S = 0.242
SAE 30 oil at 130 F
ho
= 0.569
cr
= 61.17o
r
f = 5.395
cr
q
= 4.04
rcr ns L
cto
= 22.75
p
p
= 0.4734
pmax
Oil, SAE 30
cr = 0.00255 in
ho = 0.569(0.00255) = 0.00145 in
PRESSURE FEED
581.
An 8 x 8-in. full bearing supports 5 kips at 600 rpm of the journal; cr = 0.006 in. ;
let the average = 2.5 106 reyn . (a) Compute the frictional loss U f . (b) The
Page 50 of 63
ns
p
2
6
4 2.5 10 (10 )
S =
= 0.1422
78.125
0.006
f = 3 .6
0.006
f = 0.0054
F = f W = (0.0054)(5000) = 27 lb
Dn (8)(600)
vm =
=
= 1257 fpm
12
12
U f = Fvm = (27 )(1257 ) = 33,940 ft lb min
3
(
0.006) (40) 1 2 (4)
q = 2.5
tan
[1 + 1.5(0.57)2 ]in3
3(2.5 106 )
Page 51 of 63
sec
(33,940 ft lb
to = 11.2 F
583.
A 4-in. 360o bearing, with L D = 1 , supports 2.5 kips with a minimum film of
ho = 0.0008 in. , cd = 0.01 in. , n = 600 rpm. The average temperature rise of the oil
is to be about 25 F. Compute the pressure at which oil should be pumped into the
bearing if (a) all bearing surfaces are smooth, (b) there is a longitudinal groove at
the oil-hole inlet. (c) same as (a) except that there is a 360o circumferential
groove dividing the bearing into 2-in. lengths.
Solution:
D = 4 in
L = 4 in
r = 2 in
W = 2500 lb
cd = 0.010 in
cr = 0.005 in
n = 600 rpm
600
ns =
= 10 rps
60
to = 25 F
W
2500
p=
=
= 156.25 psi
DL (4)(4)
ho = 0.00080 in
ho 0.0008
=
= 0.16
cr
0.005
Table AT 20, L D = 1 , ho cr = 0.16
r
f = 1.44 , = 0.84
cr
2
f = 1.44
0.005
f = 0.0036
F = f W = (0.0036)(2500) = 9 lb
Dn (4)(600)
vm =
=
= 628 fpm
12
12
U f = Fvm = (9 )(628) = 5652 ft lb min = 1130 in lb sec
S = 0.0343
Page 52 of 63
ns
p
2
2 (10 )
S = 0.0343 =
0.005 156.25
= 3.35 106 reyn
U f = cqto
cr3 pi 1 2 r
2
3
tan
1 + 1.5 in sec
3
L
0.404 =
3(3.35 106 )
pi = 12.5 psi
(b) Longitudinal groove
q=
sec
2.5cr3 pi 1 2 r
2
3
tan
1 + 1.5 in sec
3
L
2.5(0.005) ( pi ) 1 2 (2)
2
tan
1 + 1.5(0.84) in3 sec
6
3 3.35 10
4
pi = 5 psi
(c) Circumferential groove
0.404 =
2 rcr3 pi
q=
1 + 1.5 2 in3 sec
3L
2 (2)(0.005) ( pi )
2
0.404 =
1 + 1.5(0.84) in3 sec
6
3 3.35 10 (4 )
pi = 5 psi
) [
BEARING CAPS
584.
Solution:
Page 53 of 63
ho
hav = cr 1 + 0.741 in
cr
2
0.00106
hav = (0.00175)1 + 0.741
= 0.00195 in
0.00175
585.
A
partial
160o
bearing
has
a
160o
L = 2 in ., cd = 0.002 in ., ho = 0.0007 in ., n = 500 rpm , and
For the cap only, what is the frictional loss?
Solution:
c d = 0.002 in
c r = 0.001 in
ho = 0.0007 in
ho 0.0007
=
= 0 .7
cr
0.001
Page 54 of 63
cap;
D = 2 in .,
= 2.5 106 reyn .
= 1
ho
= 1 0 .7 = 0 .3
cr
Solution:
2
r ns
S =
cr p
400
ns =
= 6.67 rps
60
W 10,000
p=
=
= 156.25 psi
DL (8)(8)
2
6
1 3.4 10 (6.67 )
S =
= 0.145
156.25
0.001
(a) Table AT 22, L D = 1 , S = 0.145
r
f = 2.021
cr
= 0.6367
r
f = 2.021
cr
f = 2.021
0.001
f = 0.002021
Page 55 of 63
f = 3.65
0.001
f = 0.00365
F = f W = (0.00365)(10,000) = 36.5 lb
Dn (8)(400)
vm =
=
= 838 fpm
12
12
U f 1 = Fvm = (36.5)(838) = 30,587 ft lb min
CAP:
hav = cr (1 + 0.74 2 )
Page 56 of 63
F=
Avips
hav
0.00495
U f 2 = Fvm = (9.645)(838) = 8083 ft lb min
Total Frictional Loss
= U f 1 + U f 2 = 30,587 + 8083 = 38,670 ft lb min
587.
Solution:
2
r ns
S =
cr p
1200
ns =
= 20 rps
60
W 10,000
p=
=
= 156.25 psi
DL (8)(8)
6
1 (2.5 10 )(20 )
S =
= 0.32
156.25
0.001
(a) Table AT 22, L D = 1 , S = 0.32
= 0.5417
ho
= 0.4583
cr
r
f = 3.18
cr
q
= 2.60
rcr ns L
Page 57 of 63
f = 3.18
0.001
f = 0.00318
F = f W = (0.00318)(10,000) = 31.8 lb
Dn (8)(1200)
vm =
=
= 2513 fpm
12
12
U f 1 = Fvm = (31.8)(2513) = 79,913 ft lb min , 2.42 hp
CAP:
hav = cr (1 + 0.74 2 )
cr = 0.001r
D
r = = 4 in
2
cr = 0.001(4) = 0.004 in
12
vips = (2513) = 503 ips
60
1 160
1 160
A=
DL =
( )(8)(8) = 89.36 sq.in.
2 180
2 180
2.5 106 (89.36)(5036)
F=
= 23.1 lb
0.00487
U f 2 = Fvm = (23.1)(2513) = 58,050 ft lb min , 1.76 hp
Total Frictional Loss
= U f 1 + U f 2 = 79,913 + 58,050 = 137,963 ft lb min
Uf
137,963
= 4.18 hp
33,000 33,000
(b) Full Bearing, L D = 1 , S = 0.32
fhp =
Page 58 of 63
f = 6.86
0.001
f = 0.00686
F = f W = (0.00686)(10,000) = 68.6 lb
U f 1 = Fvm = (68.6 )(2513) = 172,392 ft lb min , 5.224 hp
CAP:
hav = cr (1 + 0.74 2 )
0.00440
U f 2 = Fvm = (25.54 )(2513) = 64,182 ft lb min , 1.946 hp
Total Frictional Loss
= U f 1 + U f 2 = 172,392 + 64,182 = 236,574 ft lb min
fhp =
Uf
33,000
236,574
= 7.17 hp
33,000
Page 59 of 63
(e) Equation(o)
U f 1 = cqto
12
U f 1 = 79,913 ft lb min = 79,913 in lb sec = 15,983 in lb sec
60
U f 1 = 15,983 = (112 )(6.656 )to
to = 21.4 F
Table 22.
cto
= 17.834
p
112to
= 17.834
156.25
to = 24.9 F
(f) Q = hcr Ab tb
assume hcr = 0.516 ft lb min sq.in. F
Ab = 25DL = 25(8)(8) = 1600 sq.in.
t
tb = oa
2
assume ambient = 100 F
180 100
tb =
= 40 F
2
Q = (0.516 )(1600 )(40 ) = 33,024 ft lb min < U f 1
Therefore not enough to cool the bearing.
(g) Qr + Q = U f 1 + U f 2
Qr + 33,024 = 137,963
Qr = 104,939 ft lb min
Qr = 20,988 in lb sec
Qr = cqto
20,988 = (112)q(12)
q = 15.62 in3 sec
(h) Fig. AF 16, 180 F, = 2.5 106 reyn
use SAE 30 oil
Page 60 of 63
A 0.5 x 0.75-in. journal turns at 1140 rpm. What maximum load may be
supported and what is the frictional loss if the bearing is (a) SAE Type I, bronze
base, sintered bearing, (b) nylon (Zytel) water lubricated, (c) Teflon, with
intermittent use, (d) one with carbon graphite inserts.
Solution:
(a) f = 0.12
Dn (0.5)(1140)
vm =
=
= 149.23 fpm
12
12
pvm = 50,000
p(149.23) = 50,000
p = 335 psi
W = pDL = (335)(0.5)(0.75) = 126 lb
F = f W = (0.12)(126) = 15.12 lb
U f = Fvm = (15.12 )(149.23) = 2256 ft lb min
(b) f = 0.14 ~ 0.18 , use f = 0.16
pvm = 2500 , water
p(149.23) = 2500
p = 16.75 psi
W = pDL = (16.75)(0.5)(0.75) = 6.28 lb
F = f W = (0.16)(6.28) = 1.005 lb
U f = Fvm = (1.005)(149.23) = 150 ft lb min
(c) vm > 100 fpm
f = 0.25
pvm = 20,000 , intermittent
p(149.23) = 20,000
p = 134 psi
W = pDL = (134)(0.5)(0.75) = 50.25 lb
F = f W = (0.25)(50.25) = 12.5625 lb
U f = Fvm = (12.5625)(149.23) = 1875 ft lb min
(d) pvm = 15,000
p(149.23) = 15,000
p = 100.5 psi
W = pDL = (100.5)(0.5)(0.75) = 37.69 lb
assume f = 0.20
Page 61 of 63
A bearing to support a load of 150 lb at 800 rpm is needed; D = 1 in. ; semilubricated. Decide upon a material and length of bearing, considering sintered
metals, Zytel, Teflon, and graphite inserts.
Solution:
Dn (1)(800)
vm =
=
= 209.44 fpm
12
12
assume, L = D = 1 in
W
150
p=
=
= 150 psi
DL (1)(1)
pvm = (150)(209.44) = 31,416
Use sintered metal, limit pvm = 50,000
THRUST BEARINGS
592.
A 4-in. shaft has on it an axial load of 8000 lb., taken by a collar thrust
bearing made up of five collars, each with an outside diameter of 6 in. The
shaft turns 150 rpm. Compute (a) the average bearing pressure, (b) the
approximate work of friction.
Solution:
(a) p =
4W 4(8000 )
=
= 283 psi
Do2
(6)2
A 4-in. shaft, turning at 175 rpm, is supported on a step bearing. The bearing
area is annular, with a 4-in. outside diameter and a 3/4 in. inside diameter.
Take the allowable average bearing pressure as 180 psi. (a) What axial load
may be supported? (b) What is the approximate work of friction?
Solution:
Dn
vm =
12
Page 62 of 63
(a) p =
4W
Do2 Di2
2 3
W = (4) (180) = 2182 lb
4
4
(b) U f = f Wvm = (0.065)(2182 )(108.81) = 15,433 ft lb min
2
- end -
Page 63 of 63