Professional Documents
Culture Documents
CSWIP 3.1
.
1
You observe centerline cracking a weld that as been made one of five
work stations each making similar components. The first action to take is:
a)
b)
c)
d)
Elongation
Tensile strength
Hardness
Toughness
Linear misalignment
Undercut
Overlap
Linear slag inclusion
a)
b)
c)
d)
7
Bend test
Macro examination
Impact tests
Fracture tests
11
Mandatory
Depend upon site and weather conditions
Dependent upon the contractors confidence in his procedures
Only required when CO2 welding is to be used.
10
Dosimeter
Fluoroscope
IQI ( Penetrameter)
Clinometer
Under normal contract conditions, weld procedure approval tests for pipe
work are:
a)
b)
c)
d)
Page 2 of 32
12
13
14
17
Under cut
Porosity
Tungsten inclusions
Linear misalignment
Which of the following can arise from copper inclusions is a ferrite steel
weld?
a)
b)
c)
d)
16
Slag inclusion
Excess penetration
Lack of side fusion
Tungsten inclusions
15
Rutile electrodes
Cellulosic Electrodes
Iron powder electrodes
Basic hydrogen controlled electrodes
Cellulosic electrodes
Submerged arc with acid flux
Spray transfer Co-2-welding
Basic coated normal metal arc electrodes
a)
b)
c)
d)
18
You suspected that ferritic steel plates, which have been edge, prepared
contain crack in the prepared edges. Which NDT method would you use to
check this?
a)
b)
c)
d)
19
22
Stress relief is not helpful in one of the following cases. Which one?
a)
b)
c)
d)
21
Radiography
Magnetic particle
Penetrants
Ultrasonic flaw detector
20
Penetrants
Magnetic particles
Radiography
Ultrasonic flaw detector
100 DP Hv
350 DP HV
500 DP Hv
750 DP Hv
Page 4 of 32
23
24
25
It is too expensive
The wire would be too thick
The weld metal composition may be wrong
The wire is too short
When open site working, serious porosity in manual metal arc welding is
brought to your attention. What would you investigate?
a)
b)
c)
d)
28
You noticed manual metal arc welding electrodes, stripe of flux, are being
used as filler wire, for TIG welding. You would object because:
a)
b)
c)
d)
27
Color
Length
Trade name
AWS/BS639 Code Letter
26
Cellulosic
Iron oxide
Acid
Basic
Electrode type
Power plant type
Electrode storage
Day temperature
a)
b)
c)
d)
29
30
31
Leg length
Actual throat thickness
Weld width
For open site manual metal arc welding the following equipment is
available. Which would you choose for safe working?
a)
b)
c)
d)
34
Scattered porosity
Worm hole porosity
Parent metal cracking
Lack of penetration
33
Prevent oxidation
Prevent under bead cracking
Prevent porosity
Control the penetration bead shape
32
Porosity
Cracking in the weld area
Under cut for fillet welds
Lack of root fusion defects
b)
c)
d)
35
During CO-2 welding, the arc length is most likely to be affected by:
a)
b)
c)
d)
36
39
38
You see a welder using oxy-acetylene flame with along feathered inner
cone. What would be the effect of this on carbon steel?
a)
b)
c)
d)
37
36
HAZ cracking
Fatigue life
Residual stresses
Yield strength
Bend test specimens have been taken from a 25 mm thick carbon steel butt
weld. Which would show lack of inter-run fusion:
a)
Side bend
Page 7 of 32
b)
c)
d)
40
41
Arc voltage
Current
Wire/electrode feed rate
Metal burn-off rate
In MMA welding, what parameter is used for the control penetration into
the base material?
a)
b)
c)
d)
44
Permit it to proceed
Permit it to proceed with fume extraction
Stop the operation at once
Advise the welder to drink milk and proceed
43
X-ray examination
Dye penetrant
Ultrasonic inspection
It would not have been found by any inspection method
You are to over see arc welding of some machine fittings and find they are
cadmium plated. What you:
a)
b)
c)
d)
42
Root bend
Face bend
Guided bend
Voltage
Welding speed
Iron powders in the coating
Current
In the welding of butt joint from one side, which of the following controls
the profile of the root bead?
a)
b)
Root Face
Bevel Angle
Page 8 of 32
c)
d)
45
46
Molybdenum
Chromium
Titanium
Carbon
50
Which of the following chemical elements has the greater effect on the
harden ability of a steel plate?
a)
b)
c)
d)
49
Macro
Nick break
Hardness
Charpy vee notch
Degreasing components are essential for quality welding but some agents
may:
a)
b)
c)
d)
48
Constant voltage
Flat Characteristic
Drooping Characteristic
Motor Generator
47
Root Gap
One of the above
In MMA welding, the slag produced can be varied to suit the welding
position; which type of slag would be required for welding in the HV
position?
a)
Fluid
Page 9 of 32
b)
c)
d)
51
52
The weld metal deposits of manual metal arc electrode achieves its
mechanical strength through?
a)
The core wire
b)
The flux coating
c)
Iron powder with the flux coating
What constituent is needed in coating of electrode of an electrode to
prevent formation of porosity in welding of rimming steel?
a)
b)
c)
d)
53
56
Ductility
Toughness
Fatigue strength
Mechanical strength
In the welding of Austenitic pipe work, the borer is usually purged with Ar
to?
a)
b)
c)
d)
55
Iron powder
Calcium fluoride
Silicon
Calcium carbonate
Welds made with high heat inputs show a reduction in one of the
following properties?
a)
b)
c)
d)
54
Viscous
None of the above
Semi fluid
d)
57
Which one o the following steels would give rise to the formation of
porosity when autogenously welded with an arc process?
a)
b)
c)
d)
58
62
61
The use of cellulosic electrode is often made when welding the root pass
of pipes in the field. This is because?
a)
b)
c)
d)
60
59
Tungsten
Manganese
Page 11 of 32
c)
d)
63
64
uses
the
keyholing
Friction welding
Diffusion bonding
Electron beam welding
Autogenous TIG welding
Liquid state
Solid state
Plastic state
Elastic state
68
processes
67
following
66
Which of the
system of fusion?
a)
b)
c)
d)
65
Molybdenum
Carbon
Nick break
Side bend test
Charpy input
Page 12 of 32
d)
69
70
74
73
BS4872
BS499
BS4870
None of the above
72
Excessive penetration
Change in weld metal composition
Narrow weld width
Excessive bead profile
71
Macro test
Linear misalignment
Incorrect tilt angle
Differing root face widths
All of the above
When visually inspecting a completed single vee butt weld cap you would
certainly assess:
a)
b)
c)
d)
Cap height
Toe blend
Weld width
A, B & C
Page 13 of 32
75
You notice a very veed ripple shape. This is most likely caused by:
a)
b)
c)
d)
76
77
Excessive amps
Excessive volts
Excessive travel speed
All of the above
80
79
Corrosion
Fatigue life
Overlap type defects
All of the above
78
Its depth
Its length
Its blending
All of the above
81
82
82
85
84
Up to 5
2 2.5
5 10
None of the above
83
Repaired
Reported to a senior person
Assessed along with other defects
All of the above
Page 15 of 32
86
87
Manual metal arc electrodes can be grouped into three main types. Thses
are:
a)
b)
c)
d)
88
Better profiles
Improved toe blending
Improved ripple shape
All of the above
91
Poor access
Loss of gas shield
Dirty materials
All of the above
90
89
Solidification problems
Hydrogen problems
Excessive stresses
All of the above
92
93
94
95
Flame cut preparations may, during welding, increase the likelihood of:
a)
b)
c)
d)
96
Cracking
Misalignment problems
Inclusions
All of the above
97
98
a)
Slag inclusions
b)
Fusion defects (interun)
c)
Fusion defects (surface)
Code of practice is:
a)
b)
c)
d)
99
100
101
103
Oxy pressure and nozzle size would influence what in flame cutting:
a)
b)
c)
d)
102
Arc deviation
Arc misalignment
Arc blow
Arc eye
Friction welding
Resistance welding
Plasma welding
All of the above
104
105
a)
E 6013
b)
E 5133
c)
E 7018 G
d)
Fleet weld 5
Which of the following coating is associated with Stove welding;
a)
b)
c)
d)
Rutile
Cellulosic
Basic
Oxidizing
Page 18 of 32
106
107
108
111
3200 C
2300 C
5000 C
None of the above
110
Fused
Agglomerated
Basic
All of about the same resistance
109
100% CO
100% argon
80% argon 20% CO2
98% argon 2% oxygen
112
113
114
117
116
115
Annealing
Normalizing
Hardening
Stress relieving
Page 20 of 32
118
The presence of iron sulphide in the weld metal is most likely to produce
which of the following upon contraction of the weld:
a)
b)
c)
d)
119
120
Thin materials
Tee joints
Plate thickness greater than 25mm
None of the above
123
Lamellar tearing
Solidification cracking
Hydrogen cracking
None of the above
122
Ultrasonic
MPI
Radiography
Penetrants
121
Solidification cracking
Hydrogen cracking
Intergranular corrosion
Stress corrosion cracking
124
125
The correct term for a joint prepared on one component only is:
a)
b)
c)
d)
126
Impact values
Stress
Strain
Both a) & c)
130
Reinforcement
Cap profile height
Excessive weld metal
All of the above
129
A standard
A set of rules for the manufacture of a product
Related to welder and weld procedure approval
All of the above
128
A bevel butt
A J butt
A K butt
All of the above
127
a)
b)
c)
d)
131
132
134
133
Weld decay
Sensitization
Solidification cracking
All of the above
Argon + Hydrogen
Argon + Helium
Argon + Nitrogen
All of the above
Argon
Argon + 1% Oxygen
Argon + 20% CO2
None of the above
135
136
a)
Deep penetration characteristic
b)
High deposition rate on DC+
c)
Flat (P.A.) welding only
Ultrasonic would be prefer over radiography due to:
a)
b)
c)
d)
137
a)
b)
c)
d)
138
139
TIG
MIG
MAG
None of the above
All f the above
142
141
140
Planar
Cracks
Lack of fusion
All of the above
MPI
Dye penetrant testing
Ultrasonic testing
Radiography
All of the above would detect sub-surface defects
Page 24 of 32
143
144
145
148
147
146
Hardenability
Weldability
Cooling rate
All of the above
None of the above
149
150
151
c)
d)
154
153
152
A U preparation
A V preparation
A double V preparation
Lack of side wall fusion does not exist with MMA
SAW
TIG
MIG/MAG
MMA
Quality assurance:
a)
b)
c)
d)
155
156
157
Argon
Xenon
Carbon dioxide
Helium
160
159
158
Radiography
Magnetic particle inspection
Ultrasonic testing
Dye penetrant testing
To eliminate hydrogen
To retard the cooling rate of the weld
To eliminate the atmosphere
To ensure maximum heat input
161
162
163
Voltage
Amperage
Polarity
None of the above
166
When welding using the MMA process, varying the arc length will give
the most variation of:
a)
b)
c)
d)
165
164
Submerged arc
CO2 (metal active gas)
Manual metal arc
Tungsten inert gas
Fillet welds
Corner joints
Butt welds
Single bevel butt welds
a)
b)
c)
d)
e)
167
A welding Inspector:
a)
b)
c)
d)
e)
168
171
Basic
Cellulosic
Rutile
None of the above
170
169
MIG
TIG
MMA
SAW
All of the above
172
173
174
Stress
Load divided by cross sectional area
Extension of gauge length divided by original gauge length
Toughness
178
Tensile failure
Yield failure
Fatigue failure
Shear failure
177
Plasticity
Ductility
Elasticity
Malleability
Fluctuating load is: cyclic stresses, below the UTS on a weld component
may lead to:
a)
b)
c)
d)
176
When a metal returns to its original shape after an applied load has been
removed, the metal is said to have:
a)
b)
c)
d)
175
Bend test
Nick break test
Macro test
None of the above
All of the above
Stress
Load divide by cross sectional are
Extension of gauge length divided by the original gauge length
Toughness
a)
b)
c)
d)
179
180
183
BS 639
BS 638
BS 18
BS 499
How could you accurately measure the root radius of a charpy or Izod
specimen?
a)
b)
c)
d)
182
An oval tube
Another term for burn through
A type of porosity
A shrinkage defect
181
N/mm
PSI
mm
Both a and b
Is repairable
Always results in s cut out and complete reweld
Is acceptable up to 2mm in length
May be repaired or cut out depending on specification
requirements.
Page 31 of 32
184
If the amperage were too low during the welding of a root bead the
possible result would be:
a)
b)
c)
d)
185
186
Residual stress
Shear stress
Hoop stress
Tensile stress
187
Lack of penetration
Lack of fusion
The freezing of the electrode
All of the above
Restraint
Heat input
Material properties
Material thickness
All of the above
Distortion:
a)
b)
c)
d)
e)
Is plastic deformation
Is elastic deformation
Is another term for stress
May be elastic or plastic deformation
All of the above
Page 32 of 32