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01-Beginning Vibration Analysis PDF
01-Beginning Vibration Analysis PDF
Analysis
with
Basic Fundamentals
By: Jack Peters
Beginning Vibration
Introduction
Understanding the basics and fundamentals of vibration analysis are
very important in forming a solid background to analyze problems on
rotating machinery.
Switching between time and frequency is a common tool used for
analysis. Because the frequency spectrum is derived from the data in
the time domain, the relationship between time and frequency is very
important. Units of acceleration, velocity, and displacement are
typical. Additional terms such as peak-peak, peak, and rms. are often
used. Switching units correctly, and keeping terms straight is a must.
As much as possible, this training will follow the criteria as established
by the Vibration Institute.
Jack D. Peters
Jack D. Peters
Concept !
fn = 1/2 k/m
If k increases
Then f increases
If k decreases
Then f decreases
Jack D. Peters
Concept !
fn = 1/2 k/m
If m increases
Then f decreases
If m decreases
Then f increases
Jack D. Peters
Spectrum
Whats This ?
1
0.0002
inch
Peak
Magnitude
0
0 Hz
Jack D. Peters
100 Hz
Spectrum
Magnitude
0
0 Hz
Jack D. Peters
100 Hz
Spectrum
Scaling X & Y
1
0.0002
inch
Peak
Magnitude
0
0 Hz
100 Hz
X
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Spectrum
Scaling X & Y
A
M
1
0.0002
inch
Peak
P
L
I
Magnitude
T
U
D
E
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0
0 Hz
100 Hz
FREQUENCY
10
Spectrum
Scaling X & Y
1
H
o
w
B
a
d
0.0002
inch
Peak
Magnitude
I
s
I
t
Jack D. Peters
0
0 Hz
100 Hz
What is it
11
Time Waveform
Whats That ?
1
0.0004
inch
Real
-0.0004
0 s
Jack D. Peters
7.996094 s
12
Time Waveform
Time Waveform
1
0.0004
inch
Real
-0.0004
0 s
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7.996094 s
13
Time Waveform
Scaling X & Y
1
0.0004
inch
Real
-0.0004
0 s
7.996094 s
X
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14
Time Waveform
Scaling X & Y
A
M
1
0.0004
inch
P
L
I
Real
T
U
D
-0.0004
E
Jack D. Peters
0 s
TIME
7.996094 s
15
Time Waveform
Scaling X & Y
H
o
w
B
a
d
1
0.0004
inch
Real
I
s
I
t
-0.0004
Jack D. Peters
0 s
What is it
7.996094 s
16
Time Waveform
Scaling X & Y
1
H
o
w
B
a
d
0.0004
inch
Real
I
s
I
t
-0.0004
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0 s
1 s
What is it
17
Double Trouble
1
0.0002
inch
Peak
Magnitude
0
0 Hz
100 Hz
1
0.0004
inch
Real
-0.0004
0 s
Jack D. Peters
7.996094 s
18
The X Scale
The X Scale
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19
The X Scale
Hertz (Hz)
One Hertz (Hz) is equal to 1 cycle / second
It is the most common term used in vibration
analysis to describe the frequency of a disturbance.
Never forget the 1 cycle / second relationship !
Traditional vibration analysis quite often expresses
frequency in terms of cycle / minute (cpm). This is
because many pieces of process equipment have
running speeds related to revolutions / minute (rpm).
60 cpm = 1 cps = 1 Hz
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20
The X Scale
21
The X Scale
Concept !
If:
Then:
FT = 1
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22
The X Scale
Concept !
FT = 1
If:
F increases
Then: T decreases
If:
T increases
Then: F decreases
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23
The X Scale
Single Frequency
X:55 Hz
Pwr Spec 1
Y:706.8129 mV
1
V
rms
Magnitude
0
0 Hz
X:27.00806 ms
dX:18.18848 ms
Time 1
100 Hz
Y:3.579427 mV
dY:2.449082 mV
1
V
Real
-1
0 s
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62.46948 ms
24
The X Scale
Multiple Frequencies
X:55 Hz
Pwr Spec 1
Y:706.8129 mV
1
0 Hz
X:78 Hz
Pwr Spec 1
100 Hz
Y:706.9236 mV
1
0 Hz
X:21 Hz
Pwr Spec 1
100 Hz
Y:706.7825 mV
1
0 Hz
X:42 Hz
Pwr Spec 1
100 Hz
Y:706.9266 mV
1
0 Hz
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100 Hz
25
The X Scale
Multiple Time
Time 55 1
1
V
0 s
62.46948 ms
Time 78 1
1
V
0 s
62.46948 ms
Time 21 1
1
V
0 s
62.46948 ms
Time 42 1
1
V
0 s
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62.46948 ms
26
The X Scale
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62.46948 ms
27
The X Scale
Frequency Spectrum
TIME 1
4
V
Real
-4
0 s
X:21 Hz
X:42 Hz
X:55 Hz
X:78 Hz
FREQUENCY 1
62.46948 ms
Y:706.7825 mV
Y:706.9266 mV
Y:706.8129 mV
Y:706.9236 mV
1
V
rms
0 Hz
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100 Hz
28
The X Scale
Amplitude
Inp
ut
Tim
eW
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Tim
e
ave
for
m
Fr
ncy
e
u
eq
trum
c
e
Sp
29
The X Scale
Lines of Resolution
The FFT always
has a defined
number of lines
of resolution.
100, 200, 400,
800, 1600, and
3200 lines are
common
choices.
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1
0.0002
inch
Peak
This spectrum
has 800 lines, or
the X scale is
broken down into
800 points.
Magnitude
0
0 Hz
100 Hz
30
The X Scale
Filter Windows
Window filters are applied to the time
waveform data to simulate data that
starts and stops at zero.
They will cause errors in the time
waveform and frequency spectrum.
We still like window filters !
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31
The X Scale
Window Comparisons
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32
The X Scale
Filter Windows
Hanning (Frequency)
Flat Top (Amplitude)
Uniform (No Window)
Force Exponential
(Frequency Response)
Force/Expo Set-up
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33
The X Scale
Filter Windows
Use the Hanning Window for normal
vibration monitoring (Frequency)
Use the Flat Top Window for calibration
and accuracy (Amplitude)
Use the Uniform Window for bump
testing and resonance checks (No
Window)
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34
The X Scale
Minimum Derived Hz
The minimum derived frequency is determined by:
Frequency Span / Number of Analyzer Lines (data points)
35
The X Scale
Bandwidth
The Bandwidth can be defined by:
(Frequency Span / Analyzer Lines) Window Function
Uniform Window Function = 1.0
Hanning Window Function = 1.5
36
The X Scale
Resolution
The frequency resolution is defined in the following
manner:
2 (Frequency Span / Analyzer Lines) Window Function
or
Resolution = 2 (Bandwidth)
Example: 0 - 400 Hz using 800 Lines & Hanning Window
Answer = 2 (400 / 800) 1.5 = 1.5 Hz / Line
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37
The X Scale
Using Resolution
The student wishes to measure two frequency
disturbances that are very close together.
Frequency #1 = 29.5 Hz.
Frequency #2 = 30 Hz.
The instructor suggests a hanning window and 800 lines.
What frequency span is required to accurately measure
these two frequency disturbances ?
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38
The X Scale
Using Resolution
Resolution = 30 - 29.5 = 0.5 Hz / Line
Resolution = 2 (Bandwidth)
BW = (Frequency Span / Analyzer Lines) Window Function
Resolution = 2 (Frequency Span / 800) 1.5
0.5 = 2 (Frequency Span / 800) 1.5
0.5 = 3 (Frequency Span) / 800
400 = 3 (Frequency Span)
133 Hz = Frequency Span
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39
The X Scale
40
The X Scale
FFT#2
FFT#3
0% Overlap
50% Overlap
TR#1
How long will it take for 10
averages at 75% overlap
using a 800 line analyzer and
a 200 Hz frequency span?
TR#2
TR#3
FFT#1
FFT#2
FFT#3
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41
The X Scale
75% Overlap ?
10 Averages
75% Overlap
800 Lines
200 Hz
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42
The Y Scale
The Y Scale
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43
The Y Scale
Amplitude
The Y scale provides the amplitude value for each
signal or frequency.
Default units for the Y scale are volts RMS.
Volts is an Engineering Unit (EU).
RMS is one of three suffixes meant to confuse you !
The other two are:
(Peak) and (Peak - Peak)
Jack D. Peters
44
The Y Scale
X:55 Hz
Pwr Spec 1
Y:1.999169 V
2
V
Pk-Pk
Magnitude
0
0 Hz
X:22.43042 ms
dX:9.094238 ms
Time 1
100 Hz
Y:-993.8563 mV
dY:1.994871 V
1
V
Real
-1
0 s
Jack D. Peters
62.46948 ms
45
The Y Scale
Pk (Peak)
The time wave has not
changed. The Peak
value is expressed
from zero to the peak
amplitude.
The spectrum value
uses the suffix Peak
to denote this.
Jack D. Peters
X:55 Hz
Pwr Spec 1
Y:999.5843 mV
1
V
Peak
Magnitude
0
0 Hz
X:27.00806 ms
dX:4.516602 ms
Time 1
100 Hz
Y:3.579427 mV
dY:997.4356 mV
1
V
Real
-1
0 s
62.46948 ms
46
The Y Scale
X:55 Hz
Pwr Spec 1
Y:706.8129 mV
1
V
rms
Magnitude
0
0 Hz
X:27.00806 ms
dX:2.288818 ms
Time 1
100 Hz
Y:3.579427 mV
dY:709.1976 mV
1
V
Real
-1
0 s
62.46948 ms
47
The Y Scale
Suffix Comparison
X:27.00806 ms
dX:2.288818 ms
Time 1
RMS
Y:3.579427 mV
dY:709.1976 m
Magnitude
Real
0
0 s
X:27.00806 ms
dX:4.516602 ms
Time 1
62.46948 ms
X:55 Hz
Pwr Spec 1
100 Hz
Y:999.5843 mV
2
V
Peak
1
V
Magnitude
Real
0
0 s
X:22.43042 ms
dX:9.094238 ms
Time 1
0 Hz
62.46948 ms
Y:-993.8563 mV
dY:1.994871 V
X:55 Hz
Pwr Spec 1
100 Hz
Y:1.999169 V
2
V
Pk-Pk
1
V
Magnitude
Real
-1
0 s
Jack D. Peters
0 Hz
Y:3.579427 mV
dY:997.4356 m
-1
Peak - Peak
Y:706.8129 mV
2
V
rms
1
V
-1
Peak
X:55 Hz
Pwr Spec 1
62.46948 ms
0 Hz
48
100 Hz
The Y Scale
Changing Suffixes
Many times it is necessary to change between suffixes.
Pk-Pk / 2 = Peak
Peak x 0.707 = RMS
RMS x 1.414 = Peak
Peak x 2 = Pk-Pk
Jack D. Peters
49
The Y Scale
Standard Suffixes
Now that we have learned all about the three
standard suffixes that might possibly confuse the
Y scale values, what is the standard ?
Vibration Institute:
Displacement = mils Peak - Peak
Velocity = in/s Peak or rms..
Acceleration = gs Peak or rms..
Note: 1 mil = 0.001 inches
Jack D. Peters
50
The Y Scale
Jack D. Peters
100 mV / g
20 mV / Pa
1 V / in/s
200 mV / mil
50 mV / psi
10 mV / fpm
33 mV / %
10 mV / V
51
The Y Scale
Jack D. Peters
52
The Y Scale
Acceleration
Velocity
Displacement
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53
The Y Scale
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54
The Y Scale
386.1 What ?
1g = 32.2 feet/second2
32.2 feet
2
second
12 inches
foot
386.1 inches/second
g
Jack D. Peters
55
The Y Scale
Acceleration (gs)
x 386.1
2(Pi)f
x 2(Pi)f
Velocity (inch/s)
2(Pi)f
x 2(Pi)f
Displacement (inch)
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56
The Y Scale
Acceleration (gs)
x 9807
2(Pi)f
x 2(Pi)f
Velocity (mm/s)
2(Pi)f
x 2(Pi)f
Displacement (mm)
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57
The Y Scale
x2
Peak
x .707
x 1.414
RMS
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58
The Y Scale
There is a 0.5 g
vibration at 25 Hz.
What is the velocity ?
2 x 25 cycles
second
0.5g x 386.1 inches
g second2
1 second
2 x 25 cycles
1.23 inches/second
Jack D. Peters
59
The Y Scale
Acceleration - Velocity
Example: Find the equivalent peak velocity for a 25 Hz
vibration at 7 mg RMS ?
= (g x 386.1) / (2 Pi x F)
= (0.007 x 386.1) / (6.28 x 25)
= 0.017 inches / second RMS
Answer = 0.017 x 1.414 = 0.024 inches / second Pk
Jack D. Peters
60
The Y Scale
Velocity - Displacement
Example: Find the equivalent pk-pk displacement for a
25 Hz vibration at 0.024 in/s Pk ?
= Velocity / (2 Pi x F)
= 0.024 / (6.28 x 25)
= 0.000153 inches Pk
Answer = 0.000153 x 2 = 0.000306 inches Pk-Pk
Jack D. Peters
61
The Y Scale
Acceleration - Displacement
Example: Find the equivalent Pk-Pk displacement for a
52 Hz vibration at 15 mg RMS ?
= (g x 386.1) / (2 Pi x F)2
= (0.015 x 386.1) / (6.28 x 52)2
= 0.000054 inches RMS
Answer = (0.000054 x 1.414) 2 = 0.000154 inches Pk-Pk
Jack D. Peters
62
Sensors
Sensors
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63
Sensors
Accelerometers
Integrated Circuit
Electronics inside
Industrial
Jack D. Peters
Charge Mode
Charge Amplifier
Test & Measurement
64
Sensors
Accelerometer Advantages
65
Sensors
Accelerometer Disadvantages
Does not measure shaft vibration
Sensitive to mounting techniques and
surface conditions
Difficult to perform calibration check
Double integration to displacement often
causes low frequency noise
One accelerometer does not fit all
applications
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66
Sensors
67
Sensors
Accelerometer Parameters
Performance Suited for Application
Sensitivity (mV/g)
Frequency Response of target (f span)
Dynamic Range of target (g level)
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68
Sensors
500
Hz.
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69
Sensors
Realistic Mounting
Stud
Bees Wax
Adhesive
Magnet
Hand Held
100
Jack D. Peters
1,000
Frequency, Hz
10,000
70
Sensors
Mounting Location
Vertical
Load Zone
Radial
9Vertical
9Horizontal
Horizontal
Axial
Axial
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71
Sensors
Mounting Location
Load Zone
Radial
9Vertical
9Horizontal
Axial
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72
Sensors
Accelerometer Alarms
Machine Condition
Velocity Limit
rms
peak
< 0.08
< 0.12
0.12 - 0.28
> 0.28
< 0.16
< 0.24
0.24 - 0.7
> 0.7
73
Sensors
Proximity Probes
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74
Sensors
Driver
Cable
Probe
Target
Jack D. Peters
Sensors
Output Values
Calibration Examples
Typical
100 mv/mil
200 mv/mil
Depends on
probe, cable
(length), and
driver.
Target material
varies output.
Jack D. Peters
Copper
Aluminum
Brass
Tungsten Carbide
Stainless Steel
Steel 4140, 4340
380 mV/mil
370 mV/mil
330 mV/mil
290 mV/mil
250 mV/mil
200 mV/mil
Sensors
Non-contact
Measure shaft dynamic motion
Measure shaft static position (gap)
Flat frequency response dc 1KHz
Simple calibration
Suitable for harsh environments
Jack D. Peters
77
Sensors
78
Sensors
Typical Mounting
vertical probe
horizontal probe
H
V
time
79
Sensors
Looking at Orbits
Vertical for
Amplitude
Jack D. Peters
Horizontal for
Time Base
80
Sensors
Mils
ils
Mils
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81
Sensors
Unbalance
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82
Sensors
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Sensors
Misalignment
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84
Sensors
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85
Sensors
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86
Sensors
Normal
Surveillance
Planned Shutdown
Unsuitable for Operation
Allowable R/C
< 3,600 RPM < 10,000 RPM
0.3
0.3 - 0.5
0.5
0.7
0.2
0.2 - 0.4
0.4
0.6
87
Sensors
Analyzer Input
Jack D. Peters
Capacitor
Blocks DC
88
Sensors
Input 1
0.01
V
rms
Magnitude
0.002
0 Hz
25 Hz
Output 2
0.01
V
rms
Magnitude
0
0 Hz
X:500 mHz
X:2.8125 Hz
Freq Resp 2:1
25 Hz
Y:720.0918 m
Y:984.7542 m
2
Magnitude
0
0 Hz
X:5.34375 Hz
Coherence 2:1
25 Hz
Y:1.000001
1.1
Magnitude
0.9
0 Hz
25 Hz
89
Data Collection
Data Collection
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Data Collection
For the
Measurement that
cant get away !
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91
Data Collection
92
Data Collection
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93
Data Collection
Data Analysis
History
Trending
Download to PC
Alarms
Smart algorithms
94
Beginning Vibration
Bibliography
Jack D. Peters
95
Beginning Vibration
Thank You !
You can find technical papers on
this and other subjects at
www.ctconline.com
in the Technical Resources section
Jack D. Peters
96