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PHE KE23 B-2 WORKOVER PROGRAM

Prepared by:

PRODUCTION ENGINEERING TEAM


WELLSERVICE TEAM

Acknowledged by:
AchmadSoendaroe
M. SyamsirJalil

CHIEF OF FIELD EXPLOITATION


WELL SERVICE SUPERINTENDENT

Approved by:
Stanley Provance
Harkomoyo
M. Farid Maruf

KE23-B2 Workover Program

DRILLING ADVISOR
EXPLOITATION MANAGER
VP EXPLORATION, EXPLOITATION AND
ECONOMIC PLANNING

PHE KE23 B-2WELL INFORMATION


AFE No.
Cost
Estd Days

: 12-8719R
: US$ 1,678,009
: 30 days

1.1.

OBJECTIVES
Perform workover with no harm and accident.
POOH existing completion.
Perform squeeze cementing with CR using drill pipe at existing perforation depth
@ 6856 - 6961 ft MD / 5975 6065 ft TVD
Add perforation at depth 6860 6880 ft MD / 5975 5995 ft TVD (20 ft)
Perform acid stimulation by bullheading at new perforation interval depth

1.2.

WELL DATA
Wellhead
: Cameron 13-5/8 3M
X-Mastree
: Cameron 4-1/16 3M
Water Depth
: ft
RKB THF
: ft
Total Depth
: 7,200 ft MD / 6257 ft TVD
Maximum Angle
: 36 deg. @ 4309 ft MD / 3878 ft TVD
KOP
: 1090 ft MD
Casing Size
: 9-5/8, BUTT, L-80, 43.5lbs/ft @ 5,706 MD
Liner
: 7, BUTT, L-80, 26 lbs/ft @ 6,845 MD
Tubing Size
: 3-1/2, EUE, L-80, 9.3lbs/ft
Packer
:7 VTL Packer @6052 ft MD and @ 6596 ft MD
Perforation
: @ 6856 - 6961 ft MD
The Latest Well Pressure : THP :205 psi, CP : 0 psi

1.3.

WELL STATUS
The well starts producing in late 2001 with oil rate around 1000 bopd. The peak
production was achieved on beginning 2004 with oil rate around 3750 bopd. Since
that time, the production have decline gradually until below 100 bopd in 2013. The
well currently producing/flowing with oil rate 37 bopd, water rate 77 bwpd, gas 400
mscfd (based on test on on 30 December 2012) choke 116/64 Tubing head pressure
220 psi and flowline pressure 190 psi.

KE23-B2 Workover Program

1.4.

1.5.

COMPANY REP IN CHARGE ON FIELD


1. Company Rep
2. HWU Company
3. Slickline Company
4. Wireline Company
5. Completion Company
6. Cementing Company
7. ESP Company
8. Wellhead Maintenance Company
9. Fishing Tools Company

- PHE WMO
- PT. ElnusaTbk
- PT. Nesitor
- PT. Halliburton E-Line
- PT. Halliburton Completion
- PT. Baker Hughes
- PT. Schlumberger
- PT. FMC Indonesia
- PT. Smith Tools

PROGRAM OUTLINE

1. Shut in the well (the last status : the well in flowing condition)
2. Kill the well
3. Slickline job to check tubing clearance and to make sure SSD (@6013 ft MD) in
closed position.
4. Repair SSV valve.
5. Tubing punch at 6100 ft MD using slickline. Bullhead Sat squeezed perf. at
6102-6107 MD / 4 SPF (found leaking)
6. POOH existing completion
7. RIH 3 Drill Pipe for squeeze cement at existing perforation depth @ 6856 6961 ft MD / 5975 6065 ft TVD interval and expected top cement at 6846 ft
MD (10 ft above top of perforation).
8. POOH 3 Drill Pipe
9. RIH 6-1/8 bit using 3 Drill Pipe with 4 PDM motor to drill out cement (DOC)
to 6910 ft MD to create 30 ft rat hole for perforation.
10. POOH bit assy.
11. Run perforation dummy 3 by slickline to perforation interval.
12. RIH Halliburton wireline for perforation using 3 gun, at depth 6860 6880 ft
MD / 5975 5995 ft TVD (20 ft).
13. POOH Perforation.
14. RIH new completion
15. Perform acid stimulation at new perforation interval depth bullhead method.
16. Hand Over well and put on production.
1.6.

PREPARATION
Prior HWU moving to KE23 B-2 well, ensure SSD in close position and no plug in
landing nipple, set dummy on GLM
Ensure all SOP and Task Risk Assessment (TRA) are available on site, PHE WMO
representative/well service supervisor will approve SOP and TRA prior to
perform the job.

KE23-B2 Workover Program

1.7.

PROCEDURES

PREPARATION JOB
1. Move all units to well PHE-23 B-2
2. Conduct pre-job meeting for job program well B-2
3. Line up pumping unit and pumping line to well B-2 tubing line and annulus line to kill
the well.
4. Install 1/4 control line to tubing hanger. Test line to 1,500 psi for 5 minute and bleed of
to 0 psi. Pressurize to 5,000 psi for 5 minute. Bleed of pressure to 3,500 psi. Ensure
SCSSV is open and hydraulically lock open.
5. Check tubing pressure and casing pressure.
6. Bleed off pressure to 0 psi if possible.
SLICKLINE JOB
7. R/U slickline unit c/w lubricator and BOP
8. Perform pressure test on lubricator. Repair if found any leak on it.
9. RIH 2.25 Gauge Cutter to check tubing clearance, POOH
10. RIH BO Shifting tool ensure SSD @ 6013 ft MD closed. POOH
11. POOH existing completion until SSV. Break out and lay down SSV. Install new SSV and
make up Tubing Tenaris Blue. RIH new SSV and sting in Slot Locator to VTL Packer.
12. RIH tubing punches to perforate at 6100 ft MD. Beware of possible gas trap of 1500 psi.
If pressure found, bleed off to zero. If pressure cannot bleed off, perform bullhead to
kill the well.
13. R/D slickline
14. Set BPV on tubing hanger
15. Loosen all bolt on wellhead and production line
POOH existing completion
16. N/D X-mastree

KE23-B2 Workover Program

17. N/U wellhead adaptor, mud cross, riser spool, double ram BOP, annular BOP and bell
nipple.
Note:Prior N/U ram BOP, pressure test blind ram on test stump to 500 psi/5 minutes
then increase to 3,000 psi/10 minutes.Well service supervisor shall witness during
perform pressure test.
18. R/U HWU: work window c/w basket, jack assy c/w basket, work basket, rig ladder, gin
pole and all accessories. Hook up all hydraulic hoses and perform function test.
Note: Secure Jack Assy and Work Basket using guidelines with proper tension
19. Retrieve BPV on tubing hanger
20. RIH landing joint and connect to tubing hanger.
21. Unscrew all lock down screw
22. Pull up string with pulling weight 80 klbs to release seal locator on packer.
23. POOH tubing completion until seal locator to surface
24. Make up 6-1/8 wash over shoe with 4 motor using 3 Drill Pipe as milling BHA.
25. RIH milling BHA
26. Tag top of packer and should be 6052 ft MD and continue with milling packer dies about
3 ft.
Note: Beware when millout 7 VTL Packer at 6052 ft MD due to gas trap 1500 psi
27. POOH milling BHA
28. Make up 3 releasing spear + bumper sub + jar + intensifier + DC as fishing BHA.
29. RIH fishing BHA, latch on packer at 6057 ft MD. Perform work on string to release
packer and existing completion until second seal locator.
30. POOH fishing assy with packer and remaining tubing completion.
31. Make up 6-1/8 wash over shoe with 4 motor using 3 Drill Pipe as milling BHA.
32. RIH milling BHA
33. Tag top of second packer and should be 6596 ft MD and continue with milling packer
dies about 3 ft.
34. POOH milling BHA
35. Make up 3 releasing spear + bumper sub + jar + intensifier + DC as fishing BHA.
36. RIH fishing BHA, latch on second packer at 6600 ft MD. Perform work on string to
release packer and existing completion until end of tubing.
37. POOH fishing assy with packer and remaining tubing completion.

SQUEEZE CEMENTING JOB

KE23-B2 Workover Program

38. M/U & RIH 7 Cement Retainer using 3 DP set at 6,836 ft MD.
39. R/U Cementing Unit. Hook up cementing line. Pressure test until 2,500 psi.
40. Perform injectivity test with maximum surface pressure 1,000 psi (not to fracture
formation). Record rate vs surface pressure.
Note: estimate fract gradient 0.7 psi/ft.
41. Conduct safety meeting prior to cementing job.
42. Pump water spacer ahead 5 bbls.
43. Mix & pump 171 sacks of class G cement or 37.7 bbls of 15.8 ppg cement slurry.
Note: final cement volume will be decided after injectivity test.
44. Pump 1 bbl water volume behind.
45. Displace with 48 bbls filtered sea water (FSW). (Note: Volume will be determined later
depend on cementing BHA string volume).
46. Sting out 1 ft , continue displace by 1 bbl FSW.
47. POOH end of string to 5000 ft MD.
48. Reverse out circulation from annulus 2 cycles.
49. Waiting on cement (WOC) around 4 hours while keep tubing string depth at 5000 ft MD.
50. After 4 hours, tag TOC and should be at 6,836 ft MD. If TOC not at 6836 ft MD , contact
Exploitation Jakarta.
51. Perform pressure test to 500 and hold psi for 10 minutes. If leaks, contact Jakarta for
further program (re-squeeze program).
52. POOH cementing string to surface.
53. R/D Cementing Unit.
54. POOH to surface.
55. RIH 6-1/8 bit assy with 4 PDM motor using 3 to drill out cement from 6836
6930 ft MD (50 ft below bottom perforation rat hole). Pressure test to 500 psi for 10
minutes.
56. POOH to surface.
Note: cement squeeze program will be issued separately by Baker.
RUN CBL
57. Rig up PCE equipment
58. RIH wireline to run CBL and log from 6930 6836 ft MD

KE23-B2 Workover Program

59. POOH CBL


60. Send the result to Jakarta Exploitation for approval/confirmation.

PERFORATION JOB
61. RIH perforation dummy using slickline. POOH
62. RIH 4 Perforation Gun, 6 spf c/w GR-CCL.
63. Correlate depth and perforate at interval depth 6860 6880 ft MD (20 ft). Perforate
under overbalance condition.
64. Observe well
65. POOH perforation.
66. Rig Down PCE
RUN SCRAPPER & RIH NEW COMPLEIION
67. Make up 7 casing scrapper using 3 DP
68. RIH to packer setting depth. Reciprocate at 6000 6050 ft MD and at 6600 6650
69. POOH scrapper assy.
70. Make up completion string as per diagram.
71. RIH the completion.
72. Continue RIH Tubing Completion 3, 9.2 ppf, HSLA Tubing
73. M/U 3-1/2 TRSSV and control line. Function test to 5,000 psi for 15 min. Record and
chart all pressures and volumes. Bleed control line to 4,000-psi hold open pressure to
keep TRSSV open.
74. Continue RIH Tubing Completion 3, 9.2 ppf, HSLA Tubing.
75. M/U and install Cameron 13- x 3 tubing hanger. Connect control lines to hanger
and test to 5,000 psi for 15 minutes as per specs. Record and chart pressures and
volumes.
76. M/U landing joint and Running tool to tubing hanger. See procedure for set tubing
Hanger . Pressure test tubing hanger body seals through dedicated test port to 5,000 psi
for 15 mins. Record test on a chart.
77. Pressure up tubing above TRSSV back to 1,000 psi. Open Halliburton TRSSSV.

KE23-B2 Workover Program

SLICKLINE for setting packer


78. R/U slickline unit c/w lubricator and BOP
79. Perform pressure test on lubricator. Repair if found any leak on it.
80. RIH 2.25 Gauge Cutter to check tubing clearance, POOH
81. RIH and install X plug at X landing Nipple at 6619 ft.
82. POOH and R/Dslickline.
83. Pressurize tubing to set both PHL retrievable packer . See Halliburton setting packer
procedure. Setting pressure may be change depend on sheared pin installed on the
packer.
84. Pressure test annulus to 500 psi to check packer integrity.

ACID STIMULATION JOB (see acid program attached)


85. Perform acid stimulation as per BJ Acid program bullhead method and through tubing
string. Acid program will be issued separately.

KE23-B2 Workover Program

86. Soaking time 1 hours.


87. Try to flow the well using 30/64 choke until all acid neutralize.
88. R/D HWU
89. N/D bell nipple, annular BOP, double ram BOP, riser spool, mud cross, wellhead adaptor
90. N/U Xmastree
91. Handover to production
92. Move to next well/platform

KE23-B2 Workover Program

ATTACHMENT 1
EXISTING WELL DIAGRAM FOR PHE KE23-B2

KE23-B2 Workover Program

KE23-B2 Workover Program

ATTACHMENT 3
DEVIATION SURVEY FOR PHE KE23-B2

KE23-B2 Workover Program

ATTACHMENT 4
LAST RST LOG FOR PHE KE23-B2
(Run on March 2013)

KE23-B2 Workover Program

PROPOSED COMPLETION DIAGRAM


KE23B2

KE23-B2 Workover Program