DokwegII - Auxiliary - Maintenance Fuel System

1.
Tasks
Item
System
1
2
3
4
W32 COMPACT BOOSTER UNIT

5
6
7

2.
Parts
Item
1
System
Steam heater B007;
Model: VESTA
MX15 T16;
Manufacturer: AALBORG
Type: Vesta MP, MX
MN del calentador: PAAE036783
Fuel filter B008

Manufacturer:
Parker
Model:
DF21101035WVM3T18HD80S01
MN:006821161
Fuel filter B008

Manufacturer:
Parker
Model:
DF21101035WVM3T18HD80S01
MN:006821161
Steam heater; CBM 76-40

Manufacturer: Alfa Lval
1764561-82
No:
PLATE HEAT EXCHANGER B009;

M6MFG
Booster Pump D001

Type: ACG 045 K7 NTBP M39-0
Manufacturer: IMO
MN:PAAF032238
Booster Pump D001

Type: ACG 045 K7 NTBP M39-0
Manufacturer: IMO
MN:PAAF032238
Booster Pump D002

Type: ACE 025 L3 NTBP
Manufacturer: IMO
MN:009341225
Booster Pump D002

Type: ACE 025 L3 NTBP
Manufacturer: IMO
MN:009341225
10
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
Manufacturer:
11
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
12
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
13
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
14
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
15
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
16
Booster Pump D003

Type: DL 15-FA-FFT
DEPA
MN:009483129
17
Steam control valve V051

Type: KE73 + PN9123EH + DM12
Manufacturer: SPIRAX SARCO
MN:PAAE114323
18
Steam control valve V054

Type: KE73 + PN9123E + SP400
Manufacturer: SPIRAX SARCO
MN:PAAE037448
Manufacturer:
Manufacturer:
Manufacturer:
Manufacturer:
Manufacturer:
Manufacturer:
CENTRO DE SOPORTE ECUADOR

PLANIFICACION DE MANTENIMIENTO
Instalacion: Dokweg II
CM: Humberto Rodriguez
Mantenimiento:
Running Hours
6 months
1 year
1 year
6 months
6 months
1 year
1 year
Running Hours
6 months
1 year
1 year
4000
8000
6 months
6 months
6 months
6 months
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
Tasks
Cleaning Steam heater B007
Maintenance Fuel filter B008

Clean LFO cooler B009
Inspect Booster Pump D001
Inspect Leak Pump D002
Inspect DIRTY LEAK PUMP Leak Pump D003
Inspect Steam control valve V051, V054
PN
916045078
PN: 939186 ( para lenght 1)

PN: 939188 ( para lenght 2)
1764628-01
32330 1413 4
G050
G057
G050
G057
151801-4B
151807-41
151810-62
150120710
921100370
920201-79
920015141
Manual Appendix
Material #
Dentro Contrato
Adicionales a contrato
Equipamento: W32 COMPACT BOOSTER UNIT
Planner: Darwin Villacis
Fecha: 1.9.2015
Descripcion
Cantidad
Set of Gaskets
Seal kit
Filter element
Gasket for flange CBM 76
Field Gasket for CHANNEL PLATE
62
Shaft seal
Joint kit, for dismantling of the pump
Shaft seal
Diaphragm, NBR-el.cond.
Valve seat,
Valve ball, PTFE
Shaft, with seal + O-ring
Gasket-Center block cover
O-ring FEP f. Valve seat PTFE
O-ring, Shaft bearing
Graphite gland seal kit (H) (high temperature seal)
Graphite gland seal kit (H) (high temperature seal)
32 COMPACT BOOSTER UNIT

Villacis
Grfico
Observaciones
No hay informacin en el sistema
del catlogo de partes se puede
consultar en campo o a Kampen
Task

PED category II; Mesh 35 Microns,
Medir la longitud para determinar el
elemento filtante segn diagrama
Cleaning Steam heater B103,B203
Chequear el nmero total de placas
Clean LFO cooler B009
Contiene las siguientes partes: 509

Contiene las siguientes partes:

124; 124A; 359A; 462A; 506; 509;
514; 537A; 556; 602; 605; 608A
Contiene las siguientes partes: 125,

509

125; 418,423, 462A; 463; 463A;
506; 537A; 556, 557A; 605
Posicin 30
Inspect DIRTY LEAK PUMP Leak Pump

D003
Posicin 31
Posicin 32
Posicin 45
Posicin 51
Posicin 61
Posicin 65

D003

D003

D003

D003

D003

D003
Inspect Steam control valve V051
Inspect Steam control valve V054
1.
Tasks
Item
System
HFO tank heater PAC 900
Drain valves
2.
Parts
Item
1
System
Steam heater B001; B002
Manufacturer:
MIDCOM
Model:MIDCOM
Drain Valves PAB900-V001, PAB900V002,

PAE900V001, PBA900V001, PBC900V001
Manufacturer: STARLINE
Model: 235SGS/INI
MN:PAAE043512

PAE900V001, PBA900V001, PBC900V001
Model: 235SGS/INI
MN:PAAE043512

PAE900V001, PBA900V001, PBC900V001
Model: 235SGS/INI
MN:PAAE043512

PAE900V001, PBA900V001, PBC900V001
Model: 235SGS/INI
MN:PAAE043512

PAE900V001, PBA900V001, PBC900V001
Model: 235SGS/INI
MN:PAAE043512

Mantenimiento:
Running Hours
5 years
2 year
Running Hours
5 years
2 year
2 year
2 year
2 year
2 year
Tasks
Cleaning Steam heater B001 B002
Maintenance Drain valves PAB900-V001, PAB900V002,
PAE900V001, PBA900V001, PBC900V001
PN
Pos 3
Pos 7
Pos 8
Pos 10
Pos 11
Manual Appendix
Material #
Dentro Contrato
Equipamento: Drain Valve-Mass flow meter
Fecha: 1.9.2015
Descripcion
Cantidad
Set of Gaskets
Packing ring
Thrust washer
O ring
Seat
Seal
rain Valve-Mass flow meter

Villacis
Grfico
Observaciones
No hay informacin en el sistema
del catlogo de partes se puede
consultar en campo o a Kampen
Task
Cleaning Steam heater B001 B002
Maintenance Drain valves PAB900-V001,

PAB900V002, PAE900V001, PBA900V001,
PBC900V001

PAB900V002, PAE900V001, PBA900V001,
PBC900V001

PAB900V002, PAE900V001, PBA900V001,
PBC900V001

PAB900V002, PAE900V001, PBA900V001,
PBC900V001

PAB900V002, PAE900V001, PBA900V001,
PBC900V001
1.
Tasks
Item
System
1
2
3
4
Feeder unit PCA901

Feeder unit PCA901
Feeder unit PCA901
Feeder unit PCA901
Feeder unit PCA901
Feeder unit PCA901
Feeder unit PCA901
Feeder unit PCA901
2.
Parts
Item
1
System
Automatic filter AM04897
Manufacturer: Auramarine
Automatic filter AM04897

Manufacturer: Auramarine
Viscometer
Manufacturer: VAF
Air filter B044

Wilkerson
Type: ViscoSense2
Manufacturer:
Type: B08
Feed Pump
Type:
IMO
Feed Pump
Type:
IMO
Manufacturer:
Sludge pump
Type:
IMO
Manufacturer:
Sludge pump
Type:
IMO
Manufacturer:
Manufacturer:
Sludge Pump
D012
PN: AM00778

Mantenimiento:
Running Hours
5000 cicles
As required
6 months
6 months
6 months
6 months
6 months
1 year
Running Hours
5000 cicles
5000 cicles
6 months
6 months
4000
4000
4000
4000
1 year
Tasks
Clean candles of Automatic filter B014
Check simplex filter B015
Check and clean Viscometer B016
Check air filter B044
Inspect and lubricated bearings of Feed Pump D001
Inspect and lubricated bearings of Feed Pump D002
Inspect and lubricated bearings of sludge Pump D006
Inspect Sludge pump (D012)
PN
3030661
3030761
0630-3022
FRP-96-729
G050
G057
G050
G057
Manual Appendix
Material #
Dentro Contrato
Equipamento: Feeder unit PCA901
Fecha: 1.9.2015
Descripcion
Cantidad
gasket
gasket
O ring
Element kit
Shaft seal
Shaft seal
eeder unit PCA901

Villacis
Grfico
1500.00
Observaciones
Posicin 31
Task
Posicin 32
Posicin 2
Check and clean Viscometer B016
Check air filter B044
No se tiene el tipo de bomba en el

sistem consultar en campo
Inspect and lubricated bearings of Feed

Pump D001, D002

Pump D001, D002

Inspect and lubricated bearings of sludge

pump Pump D006

Inspect and lubricated bearings of sludge
pump Pump D006
No hay datos de la bomba de

diafragma verificar en campo
R$ 6,000.00
1.
Tasks
Item
System
1
2
PBB901 HFO SEPARATOR UNIT

4
5
6
7
8
9

2.
Parts
Item
1
System
1764561-82
No:

1764561-82
No:
Feed Pump
ACP-052N
Manufacturer: IMO
Feed Pump
ACP-052N
Manufacturer: IMO
Feed Pump
ACP-052N
Manufacturer: IMO
Type:
Type:
Type:
Separator S 967; Manufacturer: Alfa Laval
Separator S 967; Manufacturer: Alfa Laval
Sludge Pump
Sludge Pump
Sludge Pump
Sludge Pump
Sludge Pump
10
Sludge Pump
Depa DL25-FA-NNN
Depa DL25-FA-NNN
Depa DL25-FA-NNN
Depa DL25-FA-NNN
Depa DL25-FA-NNN
Depa DL25-FA-NNN

Mantenimiento:
Running Hours
6 months
6 months
6 months
16000 hrs
4000
4000
12000
12000
1 Year
Running Hours
6 months
6 months
6 months
6 months
16000
4000
12000
1 Year
1 Year
1 Year
1 Year
1 Year
1 Year
Tasks
Inspect and lubricated bearings of Feed Pump D101, D201
Overhaull of Feed Pump D101, D201
Maintenance 4000 hrs of separator D102
PN
1764629-01
1764628-01
G050
G057
G053
565279-01
565280-09 -10
251801-4B
251805-41
251810-41
921000173
920202-79
250106
Manual Appendix
Material #
Dentro Contrato
Equipamento: PBB901 HFO SEPARATOR UNIT
Fecha: 1.9.2015
Descripcion
Cantidad
Shaft seal
Minor kit
Inspection kit
Overhaul kit
Diaphragm, NBR-el.cond.
Valve seat,
Valve ball, PTFE
Gasket-Center block cover
O-ring FEP f. Valve seat PTFE
O-ring, Shaft bearing
BB901 HFO SEPARATOR UNIT

Villacis
Grfico
Observaciones
Task

Pump D101, D201

124; 124A; 359A; 462A; 506; 509;
514; 537A; 556; 602; 605; 608A

124; 124A; 359A; 462A; 506; 509;
514; 537A; 556; 602; 605; 608A ,
122

Pump D101, D201
Overhaull of Feed Pump D101, D201
Maintenance 4000 hrs of separator

D102, D201
Maintenance 12000 hrs of separator

D102, D201
Posicin 30
Posicin 31
Posicin 32
Posicin 51
Posicin 61
Posicin 65
1.
Tasks
Item
System
1
2
HFO transfer unit

HFO transfer unit
HFO transfer unit
HFO transfer unit
5
6
HFO transfer unit

HFO transfer unit
HFO transfer unit
HFO transfer unit
HFO transfer unit
10
HFO transfer unit
11
HFO transfer unit
2.
Parts
Item
1
System
Screw pump ACG 060 N7 NTBP
las bomas:009341449
MN de

las bomas:009341449
MN de

las bomas:009341449
MN de

las bomas:9341449
MN de
Steam heater B003; Model: MX20 T16;

Manufacturer: AALBORG
Type: Vesta MP, MX
MN del
calentador: PAAE058716
Test safety valve (V013); Model: 615T;

Mantenimiento:
Running Hours
6 months
6 months
6 months
6 months
6 months
6 months
6 months
12000
6 months
6 months
1 Year
Running Hours
6 months
6 months
6 months
12000
12000
1 Year
Tasks
Inspect Screw pump ACG 060 N7 NTBP (D001)
Inspect Screw pump ACG 060 N7 NTBP (D002)
Inspect felxible coupling Screw pump ACG 060 N7 NTBP
(D001)
Inspect felxible coupling Screw pump ACG 060 N7 NTBP
(D002)
Cleaning STRAINER (B001)
Cleaning STRAINER (B002)
Check if exist a drop in output pressure in Steam heater B003
Maintenace Screw pump ACG 060 N7 NTBP (D001)
Maintenace Screw pump ACG 060 N7 NTBP (D001)
Test safety valve (V013), if is necessary replace
PN
G050
G057
G053
13
V013
Manual Appendix
Material #
PAAF122636
Dentro Contrato
Equipamento: HFO transfer unit PAC 901
Fecha: 1.9.2015
Contiene las siguientes partes: 59;
Descripcion
Shaft seal
Cantidad
2
Inner and outlet rotor
Minor kit
Flange Gasket
safety valve
FO transfer unit PAC 901

Villacis
siguientes partes: 59;
MN de las bomas:9341449+A25:F25
Grfico
de las bomas:9341449+A25:F25
Observaciones
Task
Inspect Screw pump ACG 060 N7
NTBP (D001, D002)

124; 124A; 359A; 462A; 506; 509;
514; 537A; 556; 602; 605; 608A
Inspect Screw pump ACG 060 N7

NTBP (D001, D002)
No est en el manual la seria se

tiene que reviar en campo, tomar
fotografa del serial
Inspect felxible coupling Screw

pump ACG 060 N7 NTBP (D001,
D002)
Contiene las siguientes partes: 122; Maintenace Screw pump ACG 060 N7 NTBP
(D001, D002)
124; 124A; 359A; 462A; 506; 509;
514; 537A; 556; 602; 605; 608A
Test safety valve (V013), if is necessary

replace

DokwegII - Auxiliary - Maintenance Fuel System

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DokwegII - Auxiliary - Maintenance Fuel System

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1.

W32 COMPACT BOOSTER UNIT

W32 COMPACT BOOSTER UNIT

Fuel filter B008

Fuel filter B008

Steam heater; CBM 76-40

PLATE HEAT EXCHANGER B009;

Booster Pump D001

Booster Pump D001

Booster Pump D002

Booster Pump D002

Booster Pump D003

Booster Pump D003

Booster Pump D003

Booster Pump D003

Booster Pump D003

Booster Pump D003

Booster Pump D003

Steam control valve V051

Steam control valve V054

CENTRO DE SOPORTE ECUADOR

Maintenance Fuel filter B008

PN: 939186 ( para lenght 1)

Gasket for flange CBM 76

Field Gasket for CHANNEL PLATE

Joint kit, for dismantling of the pump

Joint kit, for dismantling of the pump

Valve ball, PTFE

Shaft, with seal + O-ring

Gasket-Center block cover

O-ring FEP f. Valve seat PTFE

O-ring, Shaft bearing

Graphite gland seal kit (H) (high temperature seal)

Graphite gland seal kit (H) (high temperature seal)

32 COMPACT BOOSTER UNIT

Maintenance Fuel filter B008

Maintenance Fuel filter B008

Cleaning Steam heater B103,B203

Chequear el nmero total de placas

Clean LFO cooler B009

Contiene las siguientes partes: 509

Contiene las siguientes partes:

Contiene las siguientes partes: 125,

Contiene las siguientes partes:

Inspect DIRTY LEAK PUMP Leak Pump

Inspect DIRTY LEAK PUMP Leak Pump

Inspect DIRTY LEAK PUMP Leak Pump

Inspect DIRTY LEAK PUMP Leak Pump

Inspect DIRTY LEAK PUMP Leak Pump

Inspect DIRTY LEAK PUMP Leak Pump

Inspect DIRTY LEAK PUMP Leak Pump

Inspect Steam control valve V051

Inspect Steam control valve V054

HFO tank heater PAC 900

Drain Valves PAB900-V001, PAB900V002,

Drain Valves PAB900-V001, PAB900V002,

Drain Valves PAB900-V001, PAB900V002,

Drain Valves PAB900-V001, PAB900V002,

Drain Valves PAB900-V001, PAB900V002,

CENTRO DE SOPORTE ECUADOR

rain Valve-Mass flow meter

Maintenance Drain valves PAB900-V001,