PROJECT : DORAD 800 MW COMBINED

CYCLE POWER PLANT

TOP GREAT ENGINEERING & MARINE
PTE LTD

CLIENT
ITEM DESC:

SIEMENS
ANION REGENERATION TANK

JOB NO. :

12-0827

PAGE NO.:

155

REV. NO. :

LIFTING LUG ANALYSIS FOR HORIZONTAL EQUIPMENT

f
b

45

a
t1
w

ERECTION WEIGHT, P
SHOCK FACTOR, F
NUMBER OF LUGS
LIFTING LUG DIMENSIONS:

:
:
:
h=
b=
di=

19620
2
2
100
100
60
90

LUG ORIENTATION (PHI) :

FORCES :
VERTICAL LIFTING FORCE, PV = P/4*F =
NOM.CIRCUM.FORCE, Pc = PV*COS(PHI)+5%PV=
NOM.RADIAL.FORCE, Pr = PV*COS(90-PHI) =
MATERIAL
:
OF DOUBLER PAD
YIELD STRESS, Ys=
:
MATERIAL
:
OF PIN
YIELD STRESS, Ys=
ALLOWABLE STRESSES :
TENSILE STRESS,Sa=0.6*Ys
:
SHEAR STRESS, Ss=0.4*Ys
:
BEARING STRESS, Se=0.8*Ys
:
BENDING STRESS, Sb=0.66*Ys
:
ALLOWABLE SHEAR STRESS FOR PIN Ss=0.4*Ys :
INDUCED STRESSES :
TENSILE STRESS
SHEAR STRESS
BEARING STRESS
BENDING STRESS
SHEAR STRESS ON PIN

=
=
=
=
=

PV/(t1*(b-di)) =
PV/(2*t1*(f-ri))=
PV/(di*t1) =
M/Z=Pc*h/(t1*a^2/6)=
PV/(PI/4*D^2)=

N(

148.974
99.316
198.632
163.8714
99.316

Kg )

PAD DIMENSION:
200 LENGTH(l):
60 WIDTH(w) :
15 THICK.(t):
30 (Diameter of Pin)

a=
f=
t1 =
D=

19620.0
981.0
19620.0
SA516 GR 70
248.29
SA-36
248.29

2000

300
200
15

N
N
N
OF LUG
N/mm^2

SA-36
248.29

N/mm^2

N/mm^2
N/mm^2
N/mm^2
N/mm^2
N/mm^2
N/mm^2

32.70
21.80
21.80
0.98
27.76

N/mm^2
N/mm^2
N/mm^2
N/mm^2
N/mm^2

<Sa HENCE SAFE

<Ss HENCE SAFE
<Se HENCE SAFE
<Sb HENCE SAFE
<Sb HENCE SAFE

PROJECT : DORAD 800 MW COMBINED

CYCLE POWER PLANT

CLIENT

SIEMENS

TOP GREAT ENGINEERING & MARINE

PTE LTD
SERIAL NO. :

ITEM DESC:
JOB NO. :

ANION REGENERATION TANK

12-0827

PAGE NO.:

LIFTING LUG ANALYSIS FOR HORIZONTAL EQUIPMENT

(as per bednar ex.10.5 page-275)
STRENGTH OF WELD (LIFTING LUG TO PAD) :
FILLET WELD THROAT, L1 =
FILLET LEG SIZE (WFp) =
TOTAL WELD LENGTH (Wl) =
LINEAR SECT.MOD.(Z)=2*a^2/6=

4.2
6
430
13333.33

mm
mm
mm
mm^2

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING(f1) = Pc*h/Z =
SHEAR (f2) = Pc/Wl =
UNIT FORCES DUE TO RADIAL FORCES
SHEAR (f3) = Pr/Wl =

45.63 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

f = sqrt[(f1+f2)^2+f3^2] =

46.63 N/mm

7.36 N/mm
2.28 N/mm

WELD EFFICIENCY
=
0.55
WELD STRENGTH(49%of 0.9Sy)=
109.50 N/mm^2
fw = Sw.E
=
60.22 N/mm^2
REQUIRED THROAT SIZE (WFc)= f/fw =
0.77 mm
AS WFp>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT
STRENGTH OF WELD (LIFTING LUG PAD TO SHELL) :
FILLET WELD THROAT, L1 =
FILLET LEG SIZE (WFp) =
TOTAL WELD LENGTH (Wl) =
LINEAR SECT.MOD.(Z)=2*l^2/6=

4.242
6
1000
30000.00

mm
mm
mm
mm^2

UNIT FORCES DUE TO CIRCUMFERENTIAL FORCES

BENDING(f1) = Pc*(h+t)/Z =
SHEAR (f2) = Pc/Wl =
UNIT FORCES DUE TO RADIAL FORCES
SHEAR (f3) = Pr/Wl =

19.62 N/mm

REQUIRED WELD SIZE DUE TO COMBINED LOAD

f = sqrt[(f1+f2)^2+f3^2] =

20.18 N/mm

3.76 N/mm
0.98 N/mm

WELD EFFICIENCY
=
0.55
WELD STRENGTH (49%of 0.9Sy)=
109.50 N/mm^2
fw = Sw.E
=
60.22 N/mm^2
REQUIRED THROAT SIZE (WFc)= f/fw =
0.34 mm
AS WFp>WFc, PROVIDED WELD FILLET SIZE IS SUFFICIENT

(E)
(Sw)

REV. NO. :

156