Art Montemayor

November 24, 2001

Rev: 1(05/10/02)

Eden Yuturi Oil Recovery

Attachment 1

Tank Padding Calculation Sheet

Data Entry

Stored Material
Flash Point
Boiling Point
Latent Heat vap.
Mol. Wt.

Crude Oil

Tank

T - 400

350 (Estim.)

MAWP

in WC

55.36

F
Btu/lb

360 (Estim.)
144.0 (Hexane)
274.0

Max Vacuum
Diameter
Max fill

oz/in
ft
ft

0.50
50.0
30.0

o
o

Inflows
Tag

Service

Line No.

P &ID #

P-160/-170
P-165/-175

Transfer to Storage
Transfer to Storage

10"-PL-138-A
10"-PL-055-A

-111
-112A1

or :
or :
or :

Outflows (See Note 1)

Tag
P-440
P-450

Max Head
Value
25
25

Flow, GPM

Units
PSIG
PSIG

Note 1
1,200
1,200

Total Inflows, gpm

Sonic Flow in Pipe
Pipe Flow at Maximum dP
25
psi
Other (Attach Method)
Use for Relief (gpm)
Normal Maximum (gpm)

2,400

2,400
1,500

Capacity
gpm
gpm
gpm
Total

2,500
2,500
5,000

Notes:
1) Pumps are at zero head flowrate (Max. gpm), and Control Valves have the max. trim size (Max. Cv)

Page 1 of 9

Electronic FileName: 341405428.xls

WorkSheet: Data Entry

Art Montemayor

November 24, 2001

Rev: 1(05/13/02)

Eden Yuturi Oil Recovery

Tank Pressure & Vacuum Protection

Design Sheet
Stored Material
Flash Point
Boiling Point
Latent Heat Vap.
Molecular Wt.

Crude Oil
F
o
F
Btu/lb
o

Tank
350 (Estim.)
360 (Estim.)
144 (Hexane)
274

Inflows, SCFH
Normal Operation
Relief Scenario

12,861
20,578

Outflows, SCFH

40,104

Breathing, Note 1
Out
In

SCFH
SCFH

Vent Valve set at

Required
selected
Fail Open

4
in WC
SCFH
NA
SCFH
NA
SCFH
0

Pressure Relief Cases

Inflow
SCFH
Fire
SCFH
Outflow
SCFH

T - 400
in WC
55.4
2
oz/in
0.5
ft
50.0
ft
30.0
gal
440,620
ft2
4,712.4

Fire

Therm. Conductivity
Required Capacity

BTU/hr-ft2
SCFH

4,582
801,761

Blow Through

From Upstream
From Hose
Relief, Hose +unload

SCFH
SCFH
SCFH

547,330

6,295
10,491

Blanket Gas Valve set at 2" WC

Required
SCFH
Selected
SCFH
Valve Fail Open
SCFH

MAWP
Max Vacuum
Diameter
Max fill Height
Max fill Volume
Wetted Area

Consider this when using emission vapor control system

Normal max inflow + out breathing + Blowoff (normal unloading)
With vent system Pressure Drop of 9 in WC
Consider this only if the tank vents to a vacuum source or header

50,595 sum of outflows + in Breathing + fail open vent valve

75,893 Fisher Model ___ Regulator with ___" trim.
0 This flowrate assumes the valve's Cv determines the capacity

102,766 Relief Inflow + Out Breathing + Blanket Gas Valve + Relief Blowoff
877,654 Fire + Blanket Gas valve
50,595 sum of outflows + in Breathing + fail-open vent valve + Steam Failure

Conservation Vent
Pressure side set at
5 in WC, Rated at
20
in WC
Required
SCFH
0 zero (if have Vent Valve and Emergency vent) or worst case
Selected Size
SCFH
44,000 each from catalog; total number
1
Total
2
2
Vacuum Side set at 0.5 oz/in Vacuum, rated at
2 1/2
oz/in
Required
SCFH
50,595 Outflow Case
Selected Capacity SCFH
15,000 each from catalog; total number
1
Total
Emergency Relief, Note 2
Set at
10
in WC, Rated at
20
in WC
Required
SCFH
833,654 zero (if Con vent has capacity) or Worst case - Con Vent
Selected Size
SCFH
680,000 each from catalog; total number
1
Total
Selected Equipment:
Blanket Gas Regulator

Tag
PCV 400B

Manufacturer
Fisher

Model
1190

Size, in
2

44,000

15,000

680,000
Cv
2400

Conservation Vent
PVSV 400
Emergency Vent
Notes:
1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requirements.
Page 2 of 9

Electronic FileName: 341405428.xls

WorkSheet: Design Basis

Art Montemayor

Eden Yuturi Oil Recovery

November 24, 2001

Rev: 1(05/13/02)

2) Fire hatch is not required if: cone roof tank has a weak roof seam, or Conservation Vent has capacity.

Page 3 of 9

Electronic FileName: 341405428.xls

WorkSheet: Design Basis

Art Montemayor

November 24, 2001

Rev: 1(5/13/02)

Eden Yutui Oil Recovery

Storage Tank: T - 400
Fluid: Crude Oil

Safety Scenario Relief Rates, CFH

Vacuum Scenario
Pressure Scenario
(Note 1)
Liquid
Steam-Out
Inflow
Fire Case
Outflow
Other
Overflow
(Note 1)
Case Contributions:
1 Liquid movement in
2 Liquid movement out
3 Out Breathing (Vapor out)
4 In Breathing (Vapor In)
5 Fire Exposure
6 Pressure Transfer Blow-through
7 Blanket Gas Failure - Blocked
8 Blanket Gas Failure - Open
9 Steam Coil Rupture
10 Vent System Failure - Blocked
11 Chemical Reaction
12 Flashing Feed
13 Steam-Out

20,578

20,578

N.A.
40,104
N.A.

N.A.
N.A.
N.A.

N.A.
N.A.
N.A.

N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

N.A.

N.A.

18,993,000

40,104
6,295
10,491
801,761
547,330
75,893
1,646,139 1,646,139
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.

N.A.

N.A.
N.A.

801,761
N.A.

Total Volumetric Flow: 2,296,234 2,498,495

841,866 18,993,000

Controlling Pressure Case Design Capacity = 3,747,743 Scfh (Includes 50% contingency)
Controlling Vacuum Case Design Capacity = 1,052,332 Scfh (Includes 25% contingency)

Air density =
Blanket gas density =
Blanket gas Molecular Weight =

0.0807 lb/ft3
0.33425 lb/ft3
25.237

at
at

32 oF
109 oF

and
and

14.696 psia
79.7 psia

Blanket gas density =

0.083877 lb/ft3

at

109 oF

and

20 psia

Blanket gas specific gravity =

1.0394 lb/ft3

at

109 oF

and

20 psia

Note 1: The steam-out case is calculated in another Workbook; relief protection is recommended

Page 4 of 9

Electronic FileName: 341405428.xls

WorkSheet: Case Summaries

Art Montemayor

November 24, 2001

Rev: 1(05/13/02)

Eden Yuturi Oil Recovery

Tank Padding Calculation Sheet

Design Sheet
Conservation Vent
Pressure side set at
5
in WC, Rated at
20
in WC
Required
SCFH
#REF! zero (if have Vent Valve and Emergency vent) or worst case
Selected Size
SCFH
44,000 each from catalog; total number
1
Total
2
2
Vacuum Side set at 0.5 oz/in Vacuum, rated at
2 1/2
oz/in
Required
SCFH
#REF! Outflow Case
Selected Capacity SCFH
15,000 each from catalog; total number
1
Total
Emergency Relief, Note 2
Set at
10
in WC, Rated at
20
in WC
Required
SCFH
#REF! zero (if Con vent has capacity) or Worst case - Con Vent
Selected Size
SCFH
680,000 each from catalog; total number
1
Total
Tag
Manufacturer
Model
Size, in
Selected Equipment:
Blanket Gas Regulator
PCV 400B
Fisher
1190
2
Nitrogen Valve
Conservation Vent
PVSV 400
Emergency Vent
Notes:
1) For Tanks larger than 840,000 gal (20,000 Bbls), refer to API-2000 for breathing requirements.
2) Fire hatch is not required if: cone roof tank has a weak roof seam, or Conservation Vent has capacity.

Page 5 of 9

44,000

15,000

680,000
Cv
2400

Electronic FileName: 341405428.xls

WorkSheet: Requisition Info

Art Montemayor

May 14, 2002

Rev: 0

Storage Tank Pressure Relief

Determination of Inflows and Outflows for Storage Tanks

for use when calculating Normal and Emergency Venting Requirements
No.

Case

Inflow / Outflow

Calculate Inflow or Outflow by

1. Liquid Movement in and Breathing Out

Inflow

Determine the Maximum flow, at zero head, for each pump that can be lined up to the tank. For sources
that are not pump driven, calculate the maximum flow for the flow limiting element. For Control valves,
use the largest trim for the valve body and add the capacity of any bypass valves. The total inflow is the
sum from all of these sources. The total inflow can be reduced if engineering judgment indicates that it is
unlikely that all of the sources will be feeding into the tank simultaneously. The total inflow can also be
reduced if the pressure drop in the line(s) between the inlet manifold(s) and tank exceeds the available
pressure drop. The available pressure drop is the highest pressure sources dead head pressure.

2. Liquid Movement Out and Breathing In

Outflow

3. Exposure to Pool Fire with subsequent

tank contents' vaporization

Inflow

Do not consider inflow for fire case since there is ample time to shutoff the inflow before the fire case fully
develops. (see also API-2000 3.4.3.1.4) Do consider the failure of the nitrogen padding regulator if
applicable since they typically fail open and the heat from a fire could cause it to fail.

4. Pressure Transfer Blow-through

Inflow

Like Case 1

5. Inert Gas Pad/Purge Regulator Failure

Inflow

Like Case 1

6. Failure or loss of Control Heat Transfer

Devices

Either or both

Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the
tank.

7. Failure of Internal Heating/Cooling Coils

Either or both

Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the
tank.

8. Failure of Vent Treatment System

9. Failure of Utilities (Air, Steam, Cooling
Water, N2, etc.)

Outflow
Either or both

Determine the Maximum flow, at zero head, for each pump that can take suction from the tank. The
Outflow is the sum of all of these; even installed spare(s).

Like case 2
Use Case 1 if the failure can cause the tank to vent. Use Case 2 if the failure can create a vacuum in the
tank.

10 Chemical Reaction
.

Inflow

Like Case 1

11. Liquid Overfill

Inflow

Like Case 1

12 Flashing Liquid
.

Inflow

When introducing flashing liquids, always include the flashed vapor in the total relief capacity.

Page 6 of 9

FileName: 341405428.xls
WorkSheet: Inflow-Outflow

Storage Tank Pressure Relief

Over-Pressurization Scenario Contributions

Art Montemayor

Case
1
2
3
4
5
6
7
8
9
10
11
12
13

Liquid Movement in and Breathing Out

Liquid Movement Out and Breathing In
Fire Exposure
Pressure Transfer Blow Through
Blanket Gas Regulator Failure
Failure or Loss of Control - Heat Transfer Devices
Failure of Internal Heating / Cooling Coils
Failure of Vent Treatment System
Failure of Utilities (Steam, Nitrogen, air, CWS)
Chemical Reaction
Liquid Overfill
Flashing Liquid Feed
Steam Out (Note 4)

November 22, 2001

Rev: 1(05/05/2002)

10

11

12

Yes
No
No
No
No
No
No
No
No
No
No
Yes

No
Yes
No
No
No
No
No
No
No
No
No
No

No
No
Yes
No
Yes
Yes
Yes
Note 1
Yes
Yes
No
No

Yes
No
No
Yes
No
No
No
No
No
No
No
Yes

Yes
No
No
No
Yes
No
No
No
No
No
No
Yes

Note 2
Note 2
No
No
No
Yes
No
No
No
Note 3
No
Yes

Note 2
Note 2
No
No
No
No
Yes
No
No
Note 3
No
Yes

No
Yes
No
No
No
No
No
Yes
No
No
No
Yes

Note 2
Note 2
No
No
No
No
No
No
Yes
Note 3
No
Yes

Yes
No
No
No
No
No
No
No
No
Yes
No
Yes

Yes
No
No
No
No
No
No
No
No
No
Yes
Yes

Yes
No
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Notes:
1) Vent valve fails closed.
2) Either or both could be applicable depending on system.
3) If this case can cause a reaction
4) Steam Out is a special case that is handled and calculated independently in another spreadsheet; a properly sized nozzle is usually specified to be left open for this case.

Page 7 of 9

Electronic FileName: 341405428.xls

WorkSheet: OverPressure Scenarios

Art Montemayor

November 24, 2001

Rev: 0

Eden Yuturi Oil Recovery

Attachment 2

Tank Padding Summary Sheet

Input Form

Stored Material
Flash Point
Boiling Point
Latent Heat vap
Mol. Wt.

Tank
F

F
btu/lb
o

TMAWP

in WC

Max Vacuum
Diameter
Max fill

oz/in2
ft
ft

Inflows
Tag

Service

Line

P&ID #

Max Head
Value

Flow, GPM

Units

Total
or Sonic Flow in Pipe
or Pipe Flow at Maximum DP
or Other (Attach Method)

Note 1

0
0

psi
0
USE 9999999999

Outflows, Note 1
Tag
gpm
gpm
gpm
Total

Notes:
1) Pumps at zero head flowrate, CVs at max trim size

Page 8 of 9

Electronic FileName: 341405428.xls

WorkSheet: Input Form

Art Montemayor

November 24, 2001

Rev: 0

Eden Yuturi Oil Recovery

bbl
100
20,000

scfh
100
20,000

gal
4,200
840,000

100
20,000

60
12,000

4,200
840,000

gpm

gpm/1000
12
2.968
2,493
2.968
7
1,496

ft2
Btu/hr
Btu/hr-ft2
2,800 14,089,283
5,032
1,000

9,949,623

9,950

1.781
1.781

Page 9 of 9

Electronic FileName: 341405428.xls

WorkSheet: Volumetric Conversions