Table of contents:

Title
1. Introduction

Pg. No.
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1.1 About forging

1.2 Statement of Problem

1.3 Aim/objective of this project

1.4 About this project

1.5 Reasons for choosing this project

2. CAD drawing of the proposed pedal driven forging machine

2.1 Front View

2.2 Top view showing the support I-beam structure dimensions

3. Calculation of Various parameters

3.1 General considerations taken

3.2 Calculation to determine RPM transmitted to successive

pulley (via belt)

3.3 Calculation to determine RPM transmitted to successive

pulley (via belt)

3.4 Calculation of angle of contact()

3.5 Calculation of weight of hammer
3.6 Calculation of the mass of the link directly connected to
hammer
3.7 Calculation of net mass on point B (MB) which will be
constant

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3.8 Calculation of minimum net mass on point A (MA) required

to just lift the hammer

3.9 Calculation of actual mass to be lifted by pulley due to

minor force balance due to the two connected links leading
from lever end A to driven pulley

3.10 Calculation of minimum tight side (T1) and slack side

tension (T2)

3.11 Calculation of Belt Velocity (v):

3.12 Calculation of actual power transmitted (P):

3.13 Calculation of Torque on Pulley 1 (TL) and Pulley 2 (TR):

3.14 Calculation of Shear force and bending moment on the

lever between A and B:

3.14.1 Calculation of Shear force

3.14.2 Calculation of Bending Moment

3.15 Calculation of minimum buckling and comparing it with

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maximum permissible buckling stress on main column

3.16 Determination of base forging anvil dimensions

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4. Future Work

12

5. Conclusions

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6. References

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