Boiler Inspection and Test Plan PDF

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BOILERINSPECTIONANDTESTPLAN
No.
1
INSPECTIONANDTESTPLAN
PREINSPECTIONMEETING
ACTIVITYBY
REMARK
REFERENCE
DOCUMENT
ACCEPTANCE
CRITERIA
VERIFING
DOCUMENT
MANUF.
TPI
CLIENT
SPEC.
SPEC.
MOM
BeforeManufacturing
2
DWG,DESIGN,
CALCULATIONDOCUMENT
ASME,SPEC.
ASME,SPEC
DWG,
CALCULATIONBOOK
WPS&PQR
ASME
ASMEIX
WELDINGBOOK
WELDERQUALIFICATION
CERTIFICATES
ASME
ASMEIX
CERTIFICATES
NDTPROCEDURE
ASME
ASMEV,I,IX
PROCEDURES
NDEPERSONALCERTIFICATES
ASME
ASMEV
CERTIFICATES
PWHTPROCEDURE
ASME
ASMEI
PROCEDURES
HYDROSTATICTESTING
PROCEDURE
ASME
ASMEI
PROCEDURES
PAINTINGPROCEDURE
ASME
SPEC.
PROCEDURES
Materials
10
MATERIALCERTIFICATES
ASME
ASMEII
OriginalMaterial
Certificates
11
STORAGEOFRAWMATERIALS
ASME
ASME
SW
12
VISUAL,DIMENTIONAND
MARKINGCONTROL
ASMEI
ASMEI
REPORT
SW
DuringManufacturingHPDRUM,C.B.DANDI.B.DTANK
www.inspectionforindustry.com
13
MATERIALRECEIVING
INSPECTION
ASME,
DRAWING
MATERIAL
CERTIFICATES
14
MARKING,CUTTING&ROLLING
OFSHELL
DRAWING
SW
15
VERIFYDIMENSIONOFHEAD
DRAWING
REPORT
16
FITUP(HEADTOSHELL)
DRAWING
REPORT
SW
17
WELDINGINSPECTION
DRAWING,
WPS/PQR
REPORT
18
NOZZLEMARKINGINSPECTION
BEFOREHOLEOPENING
DRAWING
WITHINTOLERANCE
REPORT
SW
19
NONDESTRUCTIVE
EXAMINATION
(INCL.RTFILMS)
NDE
PROCEDURE
ASMESECI
REPORT
SW
20
DIMENSION&VISUAL
INSPECTION
DRAWING
WITHINTOLERANCE
REPORT
SW
21
POSTWELDHEATTREATMENT
PWHT
PROCEDURE
REPORT
SW/R
22
FULLR/T(ONLYSTEAMDRUM)
NDE
PROCEDURE
ASMESECI
REPORT
SW/R
23
DIMENSIONANDVISUAL
INSPECTIONOFINTERNAL
DRAWING
WITHINTOLERANCE
REPORT
24
HYDROSTATICTEST(ATSHOP)
HYDRO.TEST
PROCEDURE
NOLEAK&DEFORM
REPORT
25
PAINTWGINSPECTION
PAINTINGSPEC.
REPORT
26
FINALDIMENSIONAL/
VISUALINSPECTION
INTERNATIONAL
STD.
REPORT
27
PRESHIPMENTINSPECTION
(PACKING,
MARKING,QUANTITY,VISUAL
CHECK,FINALDOCUMENT,
REVIEW,LOADING)
PACKING
PROCEDURE
PackingList
FINNEDTUBES
28
29
30
MATERIALRECEIVING
INSPECTION
DIMENSIONAL/
VISUALINSPECTION
FINNINGINSPECTION
ASME,DRAWING
INTERNATIONAL
STD.
SW
DRAWINGS
SW
HEADERS
31
32
MATERIALRECEIVING
INSPECTION
DIMENSIONAL/VISUAL
INSPECTION
ASME,DRAWING
MATERIAL
CERTIFICATES
DRAWING
REPORT
SW
33
HEADERDRILLING
DRAWING
REPORT
SW
34
MARKING&CUTTING
DRAWING
REPORT
SW
35
FITUP(HEADERTOTUBE)
DRAWING
REPORT
SW
36
WELDINGINSPECTION
DRAWING,
WPS/PQR
REPORT
REPORT
SW
REPORT
37
38
NONDESTRUCTIVE
NDEPROCEDURE
EXAMINATION
FINALDIMENSIONAL/VISUAL INTERNATIONAL
INSPECTION
STD.
TUBEBUNDLEASSEMBLYWITHCASING
39
VERIFYPROPERSPECIFIED
PARTSFORASS'Y
ASME,DRAWING
REPORT
40
MATERIALRECEIVING
INSPECTION
DRAWING
MATERIAL
CERTIFICATES
41
VERIFYLENGTHOFHARPS
DRAWING
REPORT
SW
42
FITUPINSPECTION(TUBETO
HEADER)
DRAWING
REPORT
SW
43
WELDINGINSPECTlON
WPS/PQR,
DRAWING
REPORT
44
45
NONDESTRUCTIVE
EXAMINATION(MT/PT,RT)
DIMENSIONAL/VISUAL
INSPECTION
NDEPROCEDURE
ASMESEC.I
REPORT
SW
DRAWING
WITHINTOLERANCE
REPORT
REPORT
REPORT
PWHT
PROCEDURE
HYDRO.TEST
PROCEDURE
46
POSTWELDHEATTREATMENT
47
48
CASINGFITUPINSPECTION
DRAWING
REPORT
SW
49
CASINGWELDINGINSPECTION
WPS/PQR,
DRAWING
REPORT
SW
50
INSULATION
DRAWING
REPORT
SW
51
PAINTING(MODULEBOX)
PAINTINGSPEC.
REPORT
REPORT
PACKINGLIST
52
53
FINALDIMENSIONAL&
VISUALINSEPCTION
(MODULEBOX)
(PACKING,MARKING,
QUANTITY,VISUALCHECK,
FINALDOCUMENT,REVIEW,
LOADING)
DRAWING
PACKING
PROCEDURE
NOLEAK&DEFORM
WITHINTOLERANCE
INLETDUCT,BYPASSSTACK&MAINSTACK
MATERIAL
CERTIFICATES
REPORT
SW
DRAWING
REPORT
SW
FITUPINSPECTION
DRAWING
REPORT
SW
58
WELDINGINSPECTION
WPS/PQR,
DRAWING
REPORT
59
NONDESTRUCTIVE
EXAMINATION(IFANY)
NDEPROCEDURE
REPORT
SW
60
INSULATION
DRAWING
REPORT
SW
61
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
62
FINALDIMENSIONAL&
VISUALINSEPCTION
DRAWING
REPORT
63
(PACKING,MARKING,
FINALDOCUMENTREVIEW
ANDLOADING)
PACKING
PROCEDURE
PACKINGLIST
54
MATERIALRECEIVING
INSPECTION
DRAWING
55
DIMENSIONAL/
VISUALINSPECTION
DRAWING
56
INTERFACEOPENING
DIMENSIONINSPECTION
57
WITHINTOLERANCE
WITHINTOLERANCE
DIVERTERDAMPER,BLANKINGPLATE&SEALAIRFAN
64
65
66
67
DOCUMENTSTATUS
WITHAPPROVALSTATUS
MATERIALRECEIVING
INSPECTION
DIMENSIONAL/
VISUALINSPETION
DOCUMENTS
REPORT
DOCUMENTS/
DRAWING
MATERIAL
CERTIFICATES
REPORT
SW
FUNCTIONALTEST
TESTPROCEDURE
REPORT
DRAWING
WITHINTOLERANCE
68
69
70
PAINTINGINSPECTION
FINALDIMENSIONAL&
VISUALINSEPCTION
(PACKING,MARKING,
FINALDOCUMENTREVIEWAND
LOADING)
PAINTINGSPEC.
REPORT
REPORT
PACKINGLIST
DOCUMENTS/
DRAWING
MATERIAL
CERTIFICATES
DRAWING
REPORT
SW
DRAWING
WITHINTOLERANCE
PACKING
PROCEDURE
STEAMVENTSILENCER
71
72
MATERIALRECEIVING
INSPECTION
DIMENSIONAL/
VISUALINSPECTION
73
WELDINGINSPECTION(IFANY)
WPS/PQR,
DRAWING
REPORT
74
NONDESTRUCTIVE
EXAMINATION(IFANY)
NDEPROCEDURE
REPORT
SW
75
NOISEABSORPTIONTEST
PROCEDURE
REPORT
76
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
77
FINALDIMENSIONAL&
VISUALINSPECTION
DRAWING
REPORT
78
(PACKING,MARKING,
LOADING)
PACKING
PROCEDURE
PACKINGLIST
MATERIAL
CERTIFICATES
GASSILENCER
79
MATERIALRECEIVING
INSPECTION
DOCUMENTS/
DRAWING
80
DIMENSIONAL/
VISUALINSPECTION
DRAWING
REPORT
SW
81
WELDINGINSPECTION(IFANY)
WPS/PQR,
DRAWING
REPORT
82
NONDESTRUCTIVE
EXAMINATION(IFANY)
NDEPROCEDURE
REPORT
SW
83
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
DRAWING
REPORT
PACKING
PROCEDURE
PACKINGLIST
84
85
FINALDIMENSIONAL&
VISUALINSPECTION
(PACKING,MARKING,
LOADING)
DEAERATOR&STORAGETANK
MATERIALRECEIVING
INSPECTION
MARKING,CUTTING&
BENDINGOFSHELL
DOCUMENTS/
DRAWING
MATERIAL
CERTIFICATES
DRAWING
REPORT
SW
88
VERIFYDIMENSIONOFHEAD
DRAWING
REPORT
89
FITUP(HEADTOSHELL)
DRAWING
REPORT
SW
90
WELDINGINSPECTION
DRAWING,
WPS/PQR
REPORT
91
NOZZLEMARKINGINSPECTION
BEFOREHOLEOPENING
DRAWING&
ASMESEC.I
WITHINTOLERANCE
REPORT
92
NONDESTRUCTIVE
EXAMINATION(IFREQUIRED)
NDEPROCEDURE
ASMESECVIII
REPORT
SW
86
87
93
DIMENSION&
VISUALINSPECTION
DRAWING
94
POSTWELDHEAT
TREATMENT(IFREQUIRED)
PWHT
PROCEDURE
95
DIMENSIONANDVISUAL
INSPECTIONOFINTERNAL
DRAWING
96
HYDRO.TEST
PROCEDURE
97
PAINTINGINSPECTION
PAINTINGSPEC.
98
FINALDIMENSIONAL&
VISUALINSPECTION
DRAWING
99
(PACKING,MARKING,
PACKING
PROCEDURE
WITHINTOLERANCE
REPORT
SW
REPORT
SW/R
WITHINTOLERANCE
REPORT
SW
NOLEAK&DEFORM
REPORT
REPORT
REPORT
PACKINGLIST
WITHINTOLERANCE
CHEMICALDOSINGANDSAMPLINGSYSTEM
100
MATERIALRECEIVING
INSPECTION
DOCUMENTS/
DRAWING
MATERIAL
CERTIFICATES
101
DIMENSIONAL/
VISUALINSPECTION
DRAWING
REPORT
SW
102
WELDINGINSPECTION
DRAWING,
WPS/PQR
REPORT
103
104
NONDESTRUCTIVE
EXAMINATION(IFREQUIRED)
DIMENSION&
VISUALINSPECTION
NDEPROCEDURE
ASMESECVIII
REPORT
SW
DRAWING
WITHINTOLERANCE
REPORT
SW
NOLEAKAGE
REPORT
105
HYDROSTATICTEST
HYDRO.TEST
PROCEDURE
106
FUNCTIONALTEST
TESTPROCEDURE
REPORT
107
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
108
109
FINALDIMENSIONAL&
VISUALINSPECTION
(PACKING,MARKING,
LOADING
DRAWING
REPORT
PACKING
PROCEDURE
PACKINGLIST
DOCUMENTS/
DRAWING
MATERIAL
CERTIFICATES
DRAWING
REPORT
SW
EXPANSIONJOINT
110
111
MATERIALRECEIVING
INSPECTION
DIMENSIONAL/
VISUALINSPECTION
112
WELDINGINSPECTION
DRAWING,
WPS/PQR
REPORT
113
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
114
FINALDIMENSIONAL&
VISUALINSPECTION
DRAWING
REPORT
115
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
PIPING
116
MATERIALRECEIVING
INSPECTION
ASTM,DRAWING
MATERIAL
CERTIFICATES
117
FITUP&WELDING
WPS/PQR,
DRAWING
REPORT
SW
SW
SW
118
119
NDE(MT/PT,RT)(ONLYSPOOL) NDEPROCEDURE
DIMENSIONAL/
VISUALINSPECTION
DRAWING
REPORT
REPORT
120
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
121
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
MANUALVALVES
122
MATERIALRECEIVING
INSPECTION
ASTM,DRAWING
MATERIAL
CERTIFICATES
123
NDE(IFREQUIRED)
NDEPROCEDURE
REPORT
SW
124
PRESSURETEST(HYDRO:SHELL
&SEAT,AIR:SEAT)
ASMEB31.1
REPORT
125
DIMENSIONAL/
VISUALINSPECTION
DRAWING
REPORT
SW
126
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
127
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
NOLEAKAGE
SIBPIPING&PIPINGSUPPORT,SPRINGSUPPORT,HANGERANDSPECIALFmING
128
MATERIALRECEIVING
INSPECTION
129
QCDOSSIER
DOCUMENTS/
DRAWING
MATERIAL
CERTIFICATES
REPORT
INSULATION(INCLUDEDACC'Y)&LAGGINGSHEET
130
MATERIALRECEIVING
INSPECTION
ASME,DRAWING
MATERIAL
CERTIFICATES
131
QCDOSSIER
MAKER's
STANDARD
REPORT
REPORT
SW
REPORT
SW
ELECTRICALPANEL
132
WIRINGINSPECTION
133
DIMENSIONAL/
VISUALINSPECTION
DRAWING,
DOCUMENTS
DRAWING,
DOCUMENTS
134
INSULATIONRESISTANCETEST
IEC
REPORT
135
FUNCTIONTEST
DRAWING,
DOCUMENTS
REPORT
136
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
137
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
MATERIAL
CERTIFICATES
REPORT
SW
REPORT
SW
ELECTRICALBULKMATERIAL
138
139
MATERIALRECEIVING
INSPECTION
DIMENSIONAL/
VISUALINSPECTION
DRAWING,
DOCUMENTS
DRAWING,
DOCUMENTS
DRAWING,
DOCUMENTS
WITHINTOLERANCE
140
QUANTITYTEST
141
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
142
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
FIELDINSTRUMENTSANDVALVE
143
MATERIALRECEIVING
INSPECTION
DRAWING,
DOCUMENTS
MATERIAL
CERTIFICATES
144
DIMENSIONAL/
VISUALINSPECTION
DRAWING,
DOCUMENTS
REPORT
SW
145
FUNCTIONTEST
DRAWING,
DOCUMENTS
REPORT
146
LEAKTEST
DRAWING,
DOCUMENTS
REPORT
147
CALIBRATION
SPECIFICATION
REPORT
148
PAINTINGINSPECTION
PAINTINGSPEC.
REPORT
149
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
MATERIAL
CERTIFICATES
REPORT
SW
WITHINTOLERANCE
STRUCTURALSTEEL
150
MATERIALRECEIVING
INSPECTION
DRAWING
151
DIMENSIONAL/
VISUALINSPECTION
DRAWING
152
VERIFYBOLTHOLESIZE&
LOCATION
DRAWING
REPORT
SW
153
WELDINGINSPECTION
DRAWING
REPORT
154
PAINTING
PAINTINGSPEC.
REPORT
WITHINTOLERANCE
155
(PACKING,MARKING,
LOADING
PACKING
PROCEDURE
PACKINGLIST
FINALDOCUMENTREVIEW
156
DOCUMENTREVIEW
REPORT
157
RELEASEFORSHIPMENT
REPORTNOTE
Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
MOM:MinuteofMeeting
P.O:PurchaseOrder

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