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30.0000
90.0000
T1 =
T2 =
300.0000
300.0000
Fluida panas :
LMTD =
( T 1 -t 2 ) - ( T 2 - t 1 )
T 1 -t 2
ln
T 2 - t1
LMTD =
429.7405
A=
200.0000
Q
U D x t
A=
79.6263
1.1900
1.5000
2.3800
1.6600
Fluida dingin (annulus)
D2 = IDa/12 =
D1 = ODp/12 =
Flow area,
Diameter equivalent,De=(D22-D12)/D1 =
Aa = (p/4).(D22-D12)=
Wa =
41610.2027
Rea =
jH =
460.0000
ho =
ho =
jH x K C x
De
K
1
3
192.1780
1
1
=
+ Rd
U D UC
Rd hal 845 kern :
U D=
UC
( RdU C ) +1
Organik :
Steam :
Rd yang dibutuhkan :
0.0010
0.0000
0.0010
UD =
161.1991
A=
Q
U D t
A=
98.7925
0.4350
227.1093
12.0000
2.0000
48.0000
20.8800
U D=
UD =
Rd=
Q
A t
762.7044
U C U D
U C U D
RD =
RD min =
Maka :
-0.0039
0.0010
Spesifikasi Tidak Memenuhi Syarat
Pressure Drop
Fluida dingin dalam annulus
D2 =
0.1723
D1 =
0.1383
Da'= (D2-D1) =
Ga =
=
5031979.5177
0.5025
20.0489
0.7498
4.18E+08
32.2531
ilen hingga 90 oC
1.5atm
C
C
86.0000 F
194.0000 F
C
C
572.0000 F
572.0000 F
18874.0929 kg/batch
7216083.2286 kJ/batch
5123.3494 kg
41610.2027 lb/batch
6843733.3340 Btu/batch
11295.0386 lb
Btu/jam.ft.F)
ft
F
F
12.0000
15.0000
12.0000
in2
in2
in, IDa=
in, IDp=
2.0670 in
1.3800 in
gin (annulus)
0.1723 ft
D = IDp/12 =
0.1383 ft
Wp =
0.0761 ft
Gp =Wp/Ap =
Pada Tavg =
lb
5031979.5177 lb/jam.ft2
140.0000 oF
0.5025 lb/ft.jam
0.0722 Btu/jam.ft2.oF
0.8148 Btu/(lb.oF)
762589.5613
Rep =
jH =
(fig.24 Kern)
=
Btu/jam.ft2.oF
778.0737 Btu/jam.ft2.oF
hi =
hio =
Btu/jam.ft2.oF
ft2
ft2/ft
ft
ft
ft
576.0000 in
ft2
14.6304 m
Btu/jam.ft2.oF
n dalam annulus
Fluida panas da
ft
D=
ft
Gp =
=
0.0339 ft
lb/jam.ft
Rep = D x Gp/m =
lb/ft.jam
f = 0.0035 + 0.264/(Rep)0.42 =
339656.2038
0.0048
lb/ft3
2xgxr2xD
Pp =(DFp x)/144 =
ft/jam2
ft/det3
=
Fp = 4 x f x Gp2 x L
2028.1959 ft
69.7182 ft/det
226.0543 ft
11.7375 psi < 10 psi (memenuhi)
a,Ap = pD2/4 =
0.0104 ft
11295.0386 lb
1087983.6783 lb/jam.ft
(T1+T2)/2 =
572.0000 oF
0.0484 lb/ft.jam
k =
0.0455 Btu/jam.ft2.oF
Cp =
0.8589 Btu/(lb.oF)
D.Gp =
m
2585085.1860
800.0000 (fig.24 Kern)
jH x (Cp.m/k)1/3 x k/D =
hi x ID/OD =
306.9964 Btu/jam.ft2.oF
255.2138
5 + 0.264/(Rep)0.42 =
0.0484 lb/ft.jam
2585085.1860
0.0040
x f x Gp2 x Lact
22.6486 lb/ft3
=
xgxr2xD
Fp x)/144 =
18.5953 ft
2.9247 psi < 10 psi
(memenuhi)
Heater 02 (H-02)
Fungsi Memanaskan Bahan baku klorin hingga 90 oC
Tipe : Horizontal Heater.
Jenis Double pipe heat exchanger
1.5000
Fluida dingin
t1 =
t2 =
30.0000 C
90.0000 C
T1 =
T2 =
300.0000 C
300.0000 C
Fluida panas :
47859.3071
3345850.5891
2379.6946
LMTD =
( T 1 -t 2 ) - ( T 2 - t 1 )
T 1 -t 2
ln
T 2 - t1
LMTD =
429.7405 F
A=
50.0000 Btu/jam.ft.F)
Q
U D x t
A=
147.6800 ft
F
F
12.0000
15.0000
1.19 in2
1.5 in2
2.38 in, IDa=
1.66 in, IDp=
Fluida dingin (annulus)
D2 = IDa/12 =
0.1723
D1 = ODp/12 =
0.1383
Flow area,
Diameter equivalent,De=(D22-D12)/D1 =
Aa = (p/4).(D2 -D1 )=
2
Wa =
105511.5856 lb
140
=
2.4295
k =
0.1313
Cp =
De x Ga =
m
Rea =
6.0368
399934.8768
jH =
3 (fig.24 Kern)
ho =
ho =
jH x K C x
De
K
1
3
15.9926
Btu/jam.ft2.oF
hio + ho
Design overall coefficient, UD :
1
1
=
+ Rd
U D UC
U D=
UC
( RdU C ) +1
0.0100
0.0000
0.0100
Steam :
Rd yang dibutuhkan :
UD =
13.7876 Btu/jam.ft2.oF
A=
Q
U D t
A=
535.5537 ft2
0.435
ft2/ft
1231.1578 ft
15 ft
2
60 ft
26.1 ft2
U D=
UD =
Rd=
RD =
RD min =
Q
A t
282.9119 Btu/jam.ft2.oF
U C U D
U C U D
-0.0590
0.0100
Maka :
Pressure Drop
Fluida dingin dalam annulus
D2 =
0.1723 ft
D1 =
0.1383 ft
Da'= (D2-D1) =
Ga =
=
0.0339
12759662.3761 lb/jam.ft2
2.4295 lb/ft.jam
178130.3718
0.0049 lb/ft3
0.0002
4.18E+08 ft/jam2
32.2531 ft/det3
=
###
413261.9866
86.0000 F
194.0000 F
572.0000 F
572.0000 F
kg/batch
kJ/batch
kg
105511.5856 lb/batch
3173204.6987 Btu/batch
5246.3223 lb
15.0000
2.067 in
1.38 in
Fluida panas (inner pipe)
ft
D = IDp/12 =
ft
Wp =
0.0761 ft
Gp =Wp/Ap =
Pada Tavg =
12759662.3761 lb/jam.ft2
F
lb/ft.jam
0.1150 ft
0.0104
5246.3223 lb
505346.9287 lb/jam.ft
(T1+T2)/2 =
572
0.0484
k =
0.0455
Cp =
0.8589
Btu/jam.ft . F
2 o
Btu/(lb.oF)
Rep =
jH =
24.9136 Btu/jam.ft2.oF
hi =
hio =
D.Gp =
m
1200721.0084
140 (fig.24 Kern)
jH x (Cp.m/k)1/3 x k/D =
hi x ID/OD =
44.6624216426
720.0000 in
18.2880 m
us
ft
D=
0.1150 ft
Gp =
=
505346.9287 lb/jam.ft
0.0484 lb/ft.jam
Rep = D x Gp/m =
0.0051
1200721.0084
f = 0.0035 + 0.264/(Rep)0.42 =
=
22.6486 lb/ft3
Fp = 4 x f x Gp2 x Lact
=
2xgxr2xD
Pp =(DFp x)/144 =
0.8285
(memenuhi)
296887894434.7050 ft
725244.8896 ft/det
ft
psi < 10 psi (memenuhi)
lb/ft.jam
Btu/jam.ft2.oF
Btu/(lb.oF)
53.7244 Btu/jam.ft2.oF
alam pipa
0.0042
5.2674 ft
psi < 10 psi
Heater-03
Fungsi Memanaskan EDC hingga 242oC
Tipe : Horizontal Cooler.
Jenis : Shell and Tube Heat Exchanger
Tekanan Operasi :
26.0000
Fluida dingin
t1 =
t2 =
83.9000
242.0000
T1 =
T2 =
300.0000
300.0000
Fluida panas
LMTD =
( T 1 -t 2 ) - ( T 2 - t 1 )
T 1 -t 2
ln
T 2 - t1
LMTD =
216.3616
A=
Q
U D x t
A=
Spesifikasi :
223.8665
tm=
Pi. Do
+C
2.( FE0.6 P)
dimana:
1.2500
18750.0000
0.8000
0.1250
414.8087
0.1426
1.2500
15.0000
0.1340
10.0000
0.9820
at
0.7570
Jumlah tube, Nt
Nt
=
=
Nt =
ao. L
ao . L
0.3271
45.6265
64.0000
6.0000
1.5625
19.2500
Menentukan faktor k
Shell Side (steam)
Data:
Tc avg =
viscositas, =
koef transfer panas,Cp =
Konduktivitas panas, k =
572.0000
0.0484
0.1171
0.8589
0.0455
as =
19.2500
4.8125
1.5625
0.3125
IDs x C' x B
Pt x 144
as =
0.1287
1145717.3106
1.2300
0.1025
Res =
1002629.8096
fig 28 Kern
Res = De x Gs/
180.0000
jH x K C x 3
ho =
( )
De K s
()
Tw = tc +
ho/s =
104.0467
Tw =
Dari Chemical Properties, w =
543.1964
0.4069
0.9848
(hio/t)
(Tc - tc )
(hio/t)+(ho/s)
s = (/w) 0.14=
ho =
Menetukan Clean Overall Coefficient, Uc:
Uc = hio x ho =
hio + ho
0.7422
77.2275
70.2224
Menetukan Per
Shell Side (steam)
Res =
1002629.8096
fs (fig 29, Kern) =
Number of crosses =
N + 1 = 12 L/B
Ds = IDs/12
SG pada Tc
0.0022
37.4026
1.6042
0.7323
Ps=
f x Gs x Ds x (N + 1)
5,22 x 1010 x De x SG x s
Ps =
Karena Ps < 10 psi, maka alat tersebut layak.
59.5831
hingga 242oC
eat Exchanger
atm =
377.0988
C
C
183.0200
467.6000
C
C
572.0000
572.0000
66867.1344 kg/batch
10214278.5475 kJ/batch
7264.7785 kg
Btu/jam.ft.F)
ft
=
=
=
in
psi
in/10 tahun
psi
in
Nt)
Menetukan Ud terkoreksi
A terkoreksi =
in
ft
in
A terkoreksi =
Ud terkoreksi =
in
in
Ud terkoreksi =
2
ft2/ln ft
buah
Menentukan Tc average dan tc average
Tc average = (T1+T2)/2 =
tc average= (t1+t2)/2 =
buah
passes
in, square pitch
tc avg =
viscositas, =
koef transfer panas,Cp =
Konduktivitas panas, k =
n (jumlah passes) =
Nt (jumlah tube)
A't (flow area per tube) =
Ntxa'
at=
nx14
ft
at =
Menetukan kecepatan massa, Gt :
lb/batch.ft
Gt = Wt/At =
Menetukan bilangan Reynolds, Res :
in
ft
IDt =
Table 10, Kern
Ret = Dt x Gt/ =
Ret =
L/D =
dari Kern Fig 24, diperoleh harga JH =
Menentukan koefisien perpindahan pipa lapisan
dalam, hi:
1
jH x k C x
hi= 3(t)
Dk
()
Btu/ft.jam(F/ft)
hi/t =
Tw =
w =
t = (/w) 0.14=
hi =
F
cp
lb/ft.hr
Btu/ft.jam(F/ft)
Btu/ft.jam(F/ft)
IDt
hio= hi ( )
ODt
hio =
Menetukan faktor kekotoran, Rd:
Rd = Uc - Udact =
Uc x Udact
f x Gt2 x Lx n
5,2 x 1010 x Dex SGsb x t
Pt =
psi
( 4 x n) V 2 62, 5
Pr= x
SGsb 2g' 14
()
Untuk Gt =
(V2/2g')(62,5/144) =
Pr =
PT = Pt + Pr =
psi
F
F
F
F
147416.6218 lb/batch
9687221.7744 Btu/batch
16016.0760 lb
Menetukan Ud terkoreksi
Nt x ao x L
314.0160 ft
Q
A terkoreksi x LMTD
142.5829 Btu/jam.ft.F)
F
cp
lb/ft.hr
Btu/lb.F
Btu/ft.jam(F/ft)
6.0000
64.0000
0.7570 in
0.0561 ft
285623.5478 lb/jam.ft
0.9820 in
0.0818 ft
4549.2357
183.2994
90.0000
787.0675 Btu/ft.jam(F/ft)
543.1964 F
1.0316 lb/ft.hr
1.2520
985.4426 Btu/ft.jam(F/ft)
774.1637 Btu/ft.jam(F/ft)
-0.0072
Rd organik = 0,001
0.2883 psi
285623.5478
0.0380
0.9120
1.2003
lb/jam ft2
Fig 27, Kern
psi
psi