ANSYS CAE

2012 Spring

Vol.21

ANSYS Workbench 14.0 Design Exploration

ANSYS FLUENT R14.0 Update - Reacting Channel Model

ANSYS Workbench 14.0

Design Exploration

In-Cylinder Engine
ANSYS Composite
Workbench 'IC Engine' Overwrapped Pressure

Vessel Simulation

 5
ANSYS CFX, FLUENT

ANSYS CAE ANSYS
CFX, FLUENT 5 .
ANSYS, CFX, FLUENT .
ANSYS CFX, FLUENT
.

: 2012 3 29() ~ 30()

: (http://www.tsne.co.kr)

: 2012 3 21()

: 11() / , ,

: 1) : 211-22-041015( : )
2)

: / (02-2117-0033 / seminar@tsne.co.kr)

.
13:00 ~ 13:30

13:30 ~ 13:40

DAY 1

13:40 ~ 15:40

1( )

(3/29)

15:40 ~ 16:00

Break

16:00 ~ 18:00

2( )

18:00 ~ 21:00

09:30 ~ 12:00

3( )

DAY 2
(3/30)

www.tsne.co.kr

( ) : 02-3431-2442

: 042-671-8700

: 055-266-2884

CONTENTS

2012 Spring

FSI : Part 1 /

Cowl Plenum Box /

10

ANSYS 14.0 Offshore /

14

ANSYS FLUENT R14.0 Update - Reacting Channel Model /

18

ANSYS Meshing, Virtual Topology /

20

ANSYS Workbench 14.0 Design Exploration /

24

ANSYS Mechanical /

10

28

, CivilFEM /

32

ANSYS EBU Products (Low Frequency) /

38

DIGIMAT /

41

FLUENT Mixture Model Propeller /

46

Species Transport model Heat exchanger /

Tip
48

ANSYS Workbench Mapping /

24

50

Tips & Tricks

53

32

ANSYS Meshing CFX Re-meshing /

56

59

WB Mechanical /

62

ANSYS COPV Simulation /

66

UDF(User Defined Functions) /

68

CFX-ANSYS APDL FSI /

73

CFD-Post turbo post /

76

ANSYS FLUENT /

82

Comfort Factor Calculation in CFX /

84

VOF(FLUENT vs. CFX) Siphon /

87

Orthotropic Conductivity in CFX /

Tutorial

104

90

ANSYS Workbench Verification Series 01 : /

95

ANSYS Workbench Verification Series 02 : Adaptive mesh refinement /

100

Dense Discrete Phase Model(DDPM) (Riser) /

104

In-Cylinder Engine Workbench 'IC Engine' /

108

Network Object /

ANSYS Workbench Fluent ,
()
ANSYS Workbench Fluent / .

| ()/ 1, aeroman98@hanwha.co.kr
: | , jhjang@tsne.co.kr

() .
()/ 1952 ()
,
, , Cladding ,
. 1974

(MLRS)

.


, ,

. ()
, , ,

, , ,
//
, .
()/

.

.

2 ANZINE 2012 Spring

,
.

- ,
ANSYS Workbench .

() , ,
, .

.
, ,

()

, , , -
.

CAE ANSYS

?
()

.
,
.

,
CAE

Fluent

ANSYS

.

, ANSYS Workbench

. ANSYS

ANSYS

ANSYS Workbench

, .

ANSYS
.

,
.

ANSYS
,
.

ANSYS FLUENT

, , , ,

, -

, ,
ANSYS Mechanical .

ANZINE ,
.

() 3

FSI : Part 1
FSI
. User Programmable Features(UPFs) FSI
.
, scho@cau.ac.kr
1979 / 1981 KAIST
1990 M.I.T.
1981~1984 / 1984~1985
1991~1993 / 1993~
//CAE/

.
FSI
. ,

User Subroutine (Windows XP)

Windows XP User Subroutine
.

( ) ( )
.

.

, User Programmable Features(UPFs)
FSI

(Window XP)
Visual Studio
Fortran
ANSYS Customization
ANSYS.exe
ANSYS.BAT/Ansyssmall.def/Ansyslarge.def/
MAKEFILE ANSYS
...\ANSYS\bin\intel *.dll

Windows XP, Visual Studio, Fortran, ANSYS, ANSYS CFX.

(Path/Include/Lib)
ANSCUT.BAT (Compile)

User Programmable Features(UPFs)

ANSYS Launch Product (Linking)

User Programmable Features(UPFs) ANSYS

, ANSYS (Constitutive
Equation) ,
. ANSYS

. ANSYS
, , ,
, , Creep, ,

4 ANZINE 2012 Spring

1.

James-Green-Simpson
(2)

W (Strain energy density

function) Ii , Cij .
Cij Lally (2004)

2.

, .
1.

Coefficient

Signiorini

James-Green-Simpson

C10

-734.625 kPa

-499.666 kPa

C01

941.074 kPa

522.018 kPa

C20

3468.790 kPa

-460.294 kPa

C11

645.681 kPa

C30

399.228 kPa

Absolute Error

0.836

2.980

3.

User Subroutine (Windows 7)

ANSYS APDL input

Windows 7 User Subroutine

.

output . < 4~7> ANSYS

FOTRAN .

(Window 7)

Signiorini Model

Visual Studio
Fortran

User Subroutine (Window

XP) . ANSYS
(Window 7, XP) FOTRAN
.
.

Modified Mooney-Rivlin model

2
Mooney-Rivlin . Mooney-Rivlin

,
.
.

Signiorini
(1)

() 5

5. Signiorini model FOTRAN

4. Sigiorini model arguments

6. James-Green-Simpson model arguments

6 ANZINE 2012 Spring

Part 2 FOTRAN
ANSYS ANSYS CFX
FSI .

7. James-Green-Simpson model FOTRAN

ANSYS
ANSYS 100 . TB,
HYPER
. USERHYPER. F
FOTRAN .

8. TB, HYPER

() 7

Cowl Plenum Box

(Prediction of aerodynamic performance and water behavior in Cowl Plenum Box)
Cowl Plenum Box CFD
.

| , yeonsoo.kim@renaultsamsungM.co.kr

Draining Hole Ducts ,

Cowl Plenum Box

. , ,

HVAC . ,

Fan Engine

. Wiper Module

. Cowl Plenum Box

HVAC(Heating, Ventilating, and Air condition system)

Draining Hole Ducts

HVAC ,

HVAC Cowl Plenum Box

Cowl Plenum Box CFD

2 .

,
.

.
Cabin Blower

Cowl Plenum Box

. Cowl Plenum Box HVAC Cabin

HVAC Blower On Cowl Plenum Box

Cowl Plenum Box

, Grill

, .

. Cowl Plenum Box

Cowl Plenum Box .

< 1> .

. ,

, Cowl Plenum Box Test Bench

, Nozzle Outlet 600kg/h

Cowl Plenum Box Draining Hole

. Test

Ducts . Cowl Plenum Box

Bench 150 pa . Cowl

8 ANZINE 2012 Spring

HVAC Blower On Off

HVAC
Wiper module
. FLUENT
Multi-phase VOF(Volume of Fraction) ,
Scheme Geo-Reconstruction
. 10 sec
quasi-steady state . <
3> .

1. Geometry schematic of Cowl Plenum Box

Plenum Box 150 pa .

, < 1> .

3. Water movement in Cowl Plenum Box along the passage of the time

< 3> , HVAC

Wiper module .
Scoop plate ,
1. Main parameters to affect pressure drop

Cowl Plenum Box

. Scoop plate ,

Cowl Plenum Box

. Cowl Plenum Box

25 L/min ,

, CFD

Cowl Top Cover Grill Box

Draining Holes Ducts . < 2>

.

References
Yang, K.Y., Lim, J.H.A research for the noise characteristics
of HVAC blower using numerical simulation,The Korean Society
of Automotive Engineers, 673~678, 2006.
Lee, J.Y., Park, H.K.Study of thermal comfort in automotive,
The Korean Society of Automotive Engineers, 884~893, 2007.
Kim, S.H., Kim, Y.Y., Ha, J.P., Lee, T. W.,Numerical study of
correlation of plenum water drainage hole and cowl cover hole,
The Korean Society of Automotive Engineers, 2010.

2. Computational Domains for bench test

Fluent Reference Manual V6.3

() 9

ANSYS 14.0 Offshore

Offshore ANSYS ANSYS AQWA
, ANSYS ASAS . 14.0
AQWA ANSYS Mechanical ASAS .
| , jhpark@tsne.co.kr

Offshore - ANSYS AQWA

Catenary mooring Non-linear axial stiffness

Hydrodynamic Time Response - Fender, Articulation

Catenary mooring

Fender

, 14.0 Catenary mooring

. 14.0 Workbench Hydrodynamic

. API Standard mooring

Time Response(HTR) Fender

. < 1> ANSYS AQWA HTR Fender

, .

. Articulation
. < 2> LNG Off-loading Arm
Articulation .
< 3> HTR Catenary Axial stiffness
.

3. Catenary cable axial stiffness

AQWA - Gaussian Wave Spectrum

1. ANSYS AQWA HTR - Fender

Gaussian . < 4>

HTR Gaussian Wave .

2. ANSYS AQWA HTR - Articulation

10 ANZINE 2012 spring

4. HTR Gaussian Wave

Spectrum

AQWA - Multi-directional Wave Spectra

13.0 wave .
wave ,
wave . < 5>

, 14.0 wave
.

7. Aeroelastic Coupling

8. Sequential Method

5.

Soil-pile interaction
ANSYS 14.0 , Mechanical

ANSYS Mechanical

. ANSYS pile

Diffracted wave

. Pilegen Pilecalc

ANSYS Mechanical diffracted wave

Soil-pile interaction .

. AQWA Hydrodynamic
MAPDL . < 6> AQWA
Hydrodynamic ANSYS Mechanical wave

/prep7
ET,105,matrix27,,,4,1

!Matrix27

R,105

.
SECTYPE,105,PIPE
SECDATA,0.3,0.03

!Pile section - : 0.3m, : 0.03m

SECOFFSET,0,0,
SECCONTROL,0,
n,1001,1,-1,-20
n,1002,1,1,-20
n,1003,-1,1,-20
n,1004,-1,-1,-20
type,105

!Pile

real,105
6. Diffracted Wave Loading

secnum,105
e,101,1001

Aeroelastic Coupling
FLEX BLADED -

e,102,1002
e,103,1003
e,104,1004

Aeroelastic Coupling .
< 7> Repower
. < 8>
Sequential .

esel,s,type,,105
pilegen,all,1,105,1,1,

!Pile

Allsel

() 11

/solu
pilecalc

1 Hydrodynamic Diffraction , DesignModeler

2 . Model
.

ANSYS14.0 Help Manual Mechanical APDL Advanced

Analysis Techniques Guide Soil-Pile-Structure Analysis
.

Code
ANSYS Code BEAMCHECK FATJACK
. BEAMCHECK ,
FATJACK Beam .
ANAYS13.0 ASAS ,
14.0 Mechanical .
Workbench Design Assessment . <
9> Mechanical Jacket , < 10>

2 Geometry ,
.

Mechanical Design Assessment

.

3
9. Mechanical - Jacket model

Point Mass . Point Mass ,

, .

10. Design Assessment

ANSYS AQWA - Fender

ANSYS14.0 Hydrodynamic Hydrodynamic Time Response
Fender .

12 ANZINE 2012 spring

4 Wave frequency Hydrodynamic

Diffraction . Wave
.

coefficient, Size . Fender

.

5 Hydrodynamic Diffraction Hydrodynamic Time

Response . Hydrodynamic Diffraction
Linear Time Response DRIFT, NAUT
.

9 Hydrodynamic Time Response Time step

finish time . Irregular wave
Current .

6 Cable Fender
Connection point . Connection point geometry
.
Geometry Fixed point .

10 Structure position,
velocity, cable force
.

7 Connection Point Connection

Cable Fender . Cable fender
.

11

Workbench
,
AQWA Standalone
.
AQWA AGS

8 Fender Damping coefficient, Friction

Wave spectrum wave .

() 13

ANSYS FLUENT R14.0 Update - Reacting

Channel Model
ANSYS FLUENT R14 Reacting Channel Model
.
| , hrna@tsne.co.kr

ANSYS FLUENT R14

Reacting Channel Model

. ,

,
.
Hydro-carbon Cracking Furnace Fuel
Reformer .

2. Plug Flow in Channel

,
. ,
1. Configuration for a Shell-and-tube Reformer

Plug Flow ,

Reacting Channel Model

ANSYS FLUENT Reacting Channel Model Pressurebased Solver 3,

.
Plug Flow
.

.

Plug Flow . Plug Flow
Reactor 1-D
,

, Yk = kth species mass fraction

Wk = kth Molecular weight

.
,

14 ANZINE 2012 Spring

= kth net molar reaction rate

hk = kth total enthalpy

= mixture density

Wall FLUENT

= bulk temperature

cp = Specific heat
= convective heat transfer source

, Convective Heat Transfer Source

, hf = convective heat transfer coefficient on the

channel side
Ac = wall area of the channel element
Vc = volume of the channel element
TW = channel wall temperature
T = channel bulk temperature

3. The Wall Boundary Condition for the Reacting Channel Model

FLUENT ,
.

Plug Flow Reactor

. ,

, hf , KC , DC

= user-specified under relax. parameter

, Nusselt Number, Nu

= heat flux from the previous iteration

, = channel heat gain/loss

,
.

Reacting Channel Model Test

< 4> Straight Channels

Reacting Channel Model Full

For Laminar flow(Re < 3000)

Nu = 3.66
For Turbulence flow(Re > 3000)

Simulation < 5> .

, ,
Shell-and-tube Type Plug Flow Reactor

Reacting Channel Model

Reacting Channel Model

, 3
.
, , Plug Flow Reactor
ANSYS FLUENT
.
, Reacting Channel Model Wall
Surface < 3> ANSYS FLUENT
Zero Heat Flux ,
Heat Flux
.

4. Straight Channels with Different Materials with Non-reacting Outer Flow

() 15

5. Channel Model Full Simulation

Reacting Channel Model

ANSYS FLUENT < 6>
Models/Species Model
Reacting Channel Model .

7. Reacting Channel Model Options

Channel Groups Tab

Group Index :
,
.
Inlet Flow Direction of group : Reacting Channel Model
zone
,
.
Channel Walls in Group : Geometry
Wall Boundary Zone .
Group Inputs : .
Inlet Composition of Group :
6. Reacting Channel Model

, Chemkin Format Volumetric

Kinetic Mechanism .

Reacting Channel Model < 7>

, Options/Channel
Groups/Plots 3 tab
.

Options Tab
Number of Group : ,
, , ,
.
Flow Iterations Per Coupling Iteration : Channel Flow Iteration
Outer Flow Iteration .
Under-Relaxation Factor :
.
8. Reacting Channel Model Channel Groups

16 ANZINE 2012 Spring

,
.
References
1. ANSYS FLUENT R14 Theory Guide, ANSYS Inc.
2. Robert J. Kee, George R. Brown, Reforming a Fuel Cell Modeling
Process, ANSYS Advantage, 2011
3. Duraivelan Dakshinamoorthy, Modeling Complex Reformer Tube
Chemical Kinetics with 3D CFD, ANSYS Inc.

9. Reacting Channel Model Plot

Plots tab(Reacting Channel 2D Curves)

Reacing Channel Model X-Y
plot ,
.

Bulk Mean Temperature of the Channel

Wall Temperature of the Channel

Nusselt Number(for the Channel Wall on the Channel Side)

Wall Heat Flux through the Channel Walls

Velocity inside the Channel

Mass Fraction of the Species inside the Channel

Modeling Curvilinear Reacting Channels

Reacting Channel Model Channel Group tab
Inlet Flow Direction
. Inlet Flow Direction
, U-tube Channel
TUI .

ANSYS FLUENT R14 1D Plug

Flow Reacting Channel Model
.
Reacting Channel Model Cracking Furnace Reformer

() 17

ANSYS Meshing,
Virtual Topology
ANSYS Meshing R14 update Virtual Topology .

| , dwcho@tsne.co.kr

Virtual Topologies

.( 2)

R14 virtual Topology(

VT) . VT
, VT
geometry face, edge
. tree view
graphic interaction
. VT
non-mappable, non-sweepable body

R14

R13

1. Options of VT

quality mesh .

VT update
More interactive usage through direct graphics interaction rather
than tree objects

2. Graphic interaction Menu

Ability to runAuto VTon selected edges, faces or bodies
edge, face body Auto VT
Clustering of faces/edges
Faces/edge
Create hard vertex
Hard vertex

DM Face merge AMP VT ?

DMFace Merge Face
Merge . Geometry Face Merge
.
AMP VT

Face splits

Edge Face Mesh

Face

?
R13 VT Method , R14User
Defined Face Merge Angle
VT , Mesh
Defeaturing .( 1)
Vertex Edge, Face
, Graphic Interaction

18 ANZINE 2012 Spring

3. Face merge(DM) vs. using VT(AMP)

< 3> , DM AMP VT

Face .

?
R13 VT Tree View
R14 Detail ViewStatistics
VT
, Virtual Face Graphic
Interaction Menu .( 4)
7. Edge & Face

4. R13() R14()

R14 Face
Face Clustering .( 5)

8. non-mappable/non-sweepable

R14 VT . VT
,
Meshing Tool
.

5. Face Clustering

R14 Face Vertex

.( 6)

6. Creating VT hard vertex

Edge
. Vertex Edge Face
.( 7)
VT
non-mappable/non-sweepable body Quality
Mesh .

() 19

ANSYS Workbench 14.0

Design Exploration
ANSYS Workbench Design Exploration 14.0
.
| , jhlee@tsne.co.kr

ANSYS APDL WB
. ANSYS 14.0

Only refines in necessary dimensions

Fewer design points for larger numbers of parameters

APDL

Dynamic DOE/Response Surface type

, APDL Probabilistic Design

Automatic adaptive refinement

GUI . ANSYS

Refines response surface to resolve gradients

14.0 WB Design Exploration

More accurate

1. 14.0 APDL Help

ANSYS WB
.
ANZINE
.
13.0 14.0
.
13.0 DOE .
Central Composite Design
Optimal Space-Filling Design
Box-Behnken Design

2. Sparse Grid design Point

Custom+Sampling
Sparse Grid

( 10 ) Sparse Grid
DOE design point( DP)

Sparse Grid 14.0

.

20 ANZINE 2012 spring

. DOE DP
DP

.
.

< 3> Sparse Grid

Refinement . Y Refinement Level

DP

design space . 1

Sparse Grid

2 w1 w2 .

DP

DP 2

DP

Refinement .

. Dynamic DOE/Response Surface type

.

< 3> w2 3~4

DP . w2
DP < 2>
< 4>
DP .

3. Sparse Grid Refinement

5. Sparse Grid

13.0 Sparse Grid 14.0

. < 5> 13.0 14.0 Sparse Grid
DP .
14.0 DP
.

4. Refinement DP

6. Kriging Convergence Curve

() 21

Kriging 14.0

Manufacturable Value Continuous . Level

. DOE DP ,

update . DOE

fitting error error

. < 9> Local Sensitivity Chart

error refinement point

Continuous range .

.
Space Grid refinement .
DOE
.

9. ManufacturableLocal Sensitivity Chart

7. Manufacturable Value

13.0 Usability Constraints input parameter

type 14.0 Manufacturable type
. input parameter type .
Continuous : - ( :
, , )
Discrete : ( : ,
, )
Manufacturable : ,
( : , /
)

10. Manufacturable GDO

Manufacturable Value Goal Driven Optimization

(GDO) Level ,
Screening optimization method .

8. Continuous vs Manufacturable chart

22 ANZINE 2012 spring

11. GDO

14. Design Point Update RSM

14.0 GDO

14.0 RSM Design Point .

. < 11>

One Job/One DP , ,

14.0
.
System-specific section

GDO, Parameters Correlation, SSA

Project Schematic

DOE, Response Surface

Chart, Table

Parameter Summaries

HTML

MS Word

12. 2D Slices Chart

14.0 2D Slices Chart < 12>

2D 3D surface
chart .

13. Local Sensitivity

Curves charts

14.0 Curves Local Sensitivity charts .

15.

( chart)
0~1 . (

14.0 ,

chart) X, Y 0~1

2011 14.0

, , , .

() 23

ANSYS Mechanical

ANSYS Workbench Mechanical , Ver.14.0
. , ANSYS Workbench ,
.
| , jhyoon@tsne.co.kr

Graphic Enhancements
Interactive Node Picking :Select MeshOption
Geometric(Vertices, Edges, Faces, Bodies)

Single Select
,
.

, ANSYS v14.0
Select Mesh
.

Select Mesh Outline Tree Mesh

, Mesh Tree
ToolbarShow Mesh .

Box Select

Interactive Node Picking : Types of Node Selection

Workbench 5

.(Box Volume Select

)

Single Select, Box Select, Lasso Select, Box Volume Select,

Lasso Volume Select . 3
,
.

Lasso Select
5 .

24 ANZINE 2012 spring

.(Lasso Volume
Select )

, entity
.

Named Selection Enhancement

, Named

Selection Information Window

v13.0 Beta Selection Information Window
. 3

Selection
. Named Selection v14.0
, .

Node Selection by Location

Named Selection
Worksheet

WorksheetEntity TypeMesh Node
X, Y, Z
MAPDL NSEL, S, EXT, X/Y/Z

, Entity , , ,
, , Table
.

Node Selection by Type

, , Range
.

,
Body
,


.

Selection by Smallest or Largest Operator

( : ) Operator

() 25

.( Criterion Location, Size,

, , Nodal

Radius )

Force
(Full method ) Nodal Pressure
Nodal Pressure (Element Faces) ,

Edge

Criterion Based Named Selection

Named Selection
Cmsel u, a .

Direct FE Boundary Conditions

Named Selection ,
.

Direct FE Scoping Restrictions

Direct FE ,

FE Displacement & FE Rotation

Named Selection

FE Displacement

Direct FE ( : Given

Nodal Coordinate System

Displacement)

.
(,

Finite Element Exposure

, ) ,

Display of FE Connections

Mechanical APDL FE Aspects(CEs,

Beams, Springs) Workbench Mechanical .

FE Rotation

Internal Constraint Equations(CEs)

.(Fixed
Free )

Remote Point MPC Contact, Rigid Bodies

Connecting Beams(Spiders)

Nodal Force & Nodal Pressure

.

Remote Point
Remote Point Show Connection Line

Nodal Force MAPDLF

(, , )

26 ANZINE 2012 spring

Weak springs

Export FE Connections
FE Connection
*.ce(MAPDL )
Workbench Mechanical MAPDL

ANSYS v14.0
.
FE modeler MAPDL ,
ANSYS Workbench Mechanical
.

FE Connections Display Controls

Fe-Connection Solution Information
.

() 27

, CivilFEM

CivilFEM .

| , hylee@tsne.co.kr

CivilFEM ANSYS

CivilFEM INTRO < 2>

350

3 Add-on , Nuclear Power

Plant .

Ingeciber S.A. 20 CAE

ANSYS License ,

, CivilFEM 10 .

ANSYS Professional

ISO9001 .

Multidiscipline Package

CivilFEM .

. ANSYS
ANSYS Structural Solver CivilFEM

CivilFEM

Bundle Package .

CivilFEM ,
,

.

2. CivilFEM

CivilFEM/INTRO

CivilFEM .
1. CivilFEM

ANSYS APDL (static,

transient, natural frequencies, harmonic, spectral, linear and
non-linear) .

28 ANZINE 2012 Spring

Material/Section Library
Easy Beam & Shell Postprocessor
Smart Load Combination
Code Checking

CivilFEM ,

'Beam & Shell utility'

ANSYS Preprocessor

. ,

, ANSYS Solid65 Concrete

.
.

3.

CivilFEM .

, 2D , 3

5.

'Load Combination Explorer'

4.

6. Load Combination Explorer

() 29

-, , ,

CivilFEM/Prestressed Reinforce Concrete

Prestressed /
, Prestressing , .

7. Code Checking

CivilFEM/Bridge & Civil Nonlinearities

CivilFEM/Bridge
.

10. CivilFEM 3D Tendon Editor

8. CivilFEM/Bridge

9. CivilFEM

30 ANZINE 2012 Spring

11. Prestress

CivilFEM/Geotechnical & Foundation

ACI 349-01
ACI 359-04
ACI 359 Sec. 3 Division 2
ANSI/AISC N690-94/06(LRFD/ASD)

CivilFEM/Geotechnical
, ,

ASME B&PV Code Section III, Subsection NF

AISC Code ASD 9th Edition
ITER Structural Design Code

.
, , , ,
.

14.
12. CivilFEM/Geotechnical

, CivilFEM
.
ANSYS
CivilFEM
,
. ANSYS

.

.

13.

CivilFEM/Nuclear Power Plant

, .

() 31

ANSYS EBU Products

(Low Frequency)
ANSYS 3 , ANSYS Mechanical
MBU(Mechanical Business Unit), ANSYS Fluent
FBU(Fluid Business Unit), , EBU(Electric Business Unit)
.
| , ehan@tsne.co.kr

< 1> EBU ,

.

Maxwell CAD
. , (,
) .
Maxwell
, mesh
.

1. ANSYS EBU Products

DC 10~20MHz
EM(Electro-Mechanical)
. EM ,
(/, , , , , MEMs )
,

2. Maxwell Process

. SI HF
.

Maxwell , ,
,

Maxwell 2D/3D

Maxwell < 2>

solution type

. , solution

. ,

type (Solution Type < 3> ),

solution type .

32 ANZINE 2012 spring

4. Energy adaptive mesh

3. Maxwell Solution Type

Magnetostatic( )
- Materials : , linear/nonlinear
- Source : DC current
- Output : , , Inductance Matrix
Eddy Current

5. Adaptive mesh

- Materials : linear
- Source : AC current

- Output : , , Inductance Matrix

mesh

Transient( )

- Materials : , linear/nonlinear
- Source : Current, Voltage, Extenal Circuit

. Maxwell

- Output : Transient Output, Field

Electrostatic( )

- Materials :

Automatic Mesh, Manual

- Source : DC Voltage, Charge

- Output : , , Capacitance Matrix

Mesh, Adaptive mesh

DC Conduction

- Materials : ( )

mesh

- Source : DC Voltage, Current, Sink

mesh ,

- Output : , ,
Electric Transient
- Materials : ,

6. Maxwell vs measurement
data

mesh
. , mesh

- Source : , , Charge, Sink

mesh ,

- Output : Transient Output, field

.
Maxwell (Post-

< 4> Adaptive mesh

Processing) .

. pass mesh ,
Energy Error[%] Delta Energy[%] 0.05%
. < 5> mesh

Field visualization and animations (shaded, contour and vector plots)

Mesh visualization (full, partial)
Current, induced voltage, flux linkage

, < 6> Adaptive mesh

Power loss, stored energy

Maxwell . Maxwell

Core loss, eddy, excess, hysteresis loss (including the minor loop

, .

effects)

() 33

Slot Editor , < 10> RMxprt

Impedance, inductance, capacitance
Force, torque

Custom reports of user-defined solution data

7. Plotting (Contour, Cut-plane,

Shaded, Vector)

Maxwell 2D/3D
, , <
8> .

9. RMxprt GUI & Slot Editor

Induction machines
8. Maxwell 2D/3D Applications

Single-phase motors
Three-phase motors

RMxprt
ANSYS RMxprt (2~3)
.

Wound-rotor motors and generators

Synchronous machines
Line-start PM motors
Salient-pole motors and generators

18

Non-salient pole motors and generators

Brush commutated machines

DC motors and generators

.
.

Permanent magnet DC motors

Universal motors
Electronically commutated machines

RMxprt Maxwell 2D/3D

Brushless DC motors

Adjustable-speed PM motors and generators

Switched reluctance motors

Simplorer .

Claw-pole generators
Axial-flux machine

< 9> RMxprt GUI Stator Slot

10. RMxprt Machine Type

34 ANZINE 2012 spring

< 11> RMxprt

.

v11 , Maxwell v14

Maxwell
.
< 13> PExprt GUI, PEmag GUI , < 14>
Maxwell v14 .

11. RMxprt 3D Slot Editor

PExprt
ANSYS PExprt

13. PExprt GUI PEmag GUI

, TDK, Ferroxcube
2 ,


.

12. PExprt

14. PExprt Maxwell 2D

PExprt Skin effects, Proximity effects, gap effects,

Maxwell 2D

thermal effects ,

, Simplorer

( , ) R, L, C

. SMPS

< 12> PExprt

.
PExprt vendor core
.

Simplorer
ANSYS Simplorer
,Integrated multi-domain system simulation software

Vendors : Ferroxcube, Epcos, AVX, Magnetics, Micrometals,

Steward, TDK, electrical steel, Metglas
Core Shapes : POT, RM, EE, EI, EFD, ETD, UU, EP, PQ, toroidal,

. 3 simulator
.

T, I, DRUM, UI, laminated

Conductors : Litz, solid, planar tracks, planar technologies,
twisted, square, and foil

Circuit : Spice
Block Diagram : Block
State Machine : event-driven

PExprt PExprt PEmag,

Maxwell2D . Maxwell 2D

() 35

, < 16> Workbench

Rigid Dynamics .

, 3 .
Transient :
AC :

15. Simplorer with Q3D Extractor, Maxwell, Block Diagram and circuit

DC : OP Amp Quasi-State DC

,
.

VHDL-AMS
Interface : C/C++ programs, MATLAB/Simulink,
ModelSim, Questa Advanced Simulator, Mathcad PSpice libraries
ANSYS
EBU : Maxwell 2D/3D, RMxprt, PExprt, Q3D, HFSS, SIwave
MBU : ANSYS Mechanical
FBU : IcePak, Fluent

16. Simplorer can be linked through ANSYS Workbench to ANSYS Rigid

Dynamics

Simplorer
. , , , ,
.

.
< 15> Simplorer Q3D Extractor, Maxwell 3D ,
.
Simplorer ANSYS Workbench ANSYS

36 ANZINE 2012 spring

DIGIMAT, The nonlinear multi-scale material & structure modeling platform

Fiber Orientation Weld Line

Store calculated
DIGIMAT Material

Reverse
Engineering

DIGIMAT Material
+
Fiber orientation

- Fiber orientation
- Residual stress
- Weld lines

http://www.tsne.co.kr Tel. 02-2117-0038 Email. hyj0280@tsne.co.kr

DIGIMAT
.
.
DIGIMAT .

, scpark@tsne.co.kr

DIGIMAT ,
/
ANSYS, LS-Dyna, Abaqus, SAMCEF FEA

DIGIMAT
DIGIMAT 6 ,
.

Moldflow, Moldex3D Interface

, .

DIGIMAT-MF
( M e a n F i e l d
Homogeniz- ation)
(Multi

Phase Material)

e-Xstream Engineering
(Rhodia, Sabic, Dupont )

.
DIGIMAT-FE

Material DIGIMAT , DIGIMAT-

(RVE)

MX Material

Data Base .

Local/Global
.

?
, 2

DIGIMAT-MX

(mechanical, Thermal, electrical),

Material DB,

(chemical) (phase)

. (+), GFRP(

DIGIMAT

), CFRP()

, ,

, CFRP 1

70
.

DIGIMAT-CAE

/, , , ,

38 ANZINE 2012 Spring

DIGIMAT-MAP

. ANSYS
D I G I M AT - M A P

ABAQUS ,

Shell/Solid FE

. MF

MICROSS
MICROSS

( H o n e y c o m b
sandwich panel)
.
DIGIMAT-FE .

DIGIMAT-MF
DIGIMAT-MF
Globa/local ,
.

DIGIMAT-MF .

DIGIMAT-MX
Material Database , DIGIMATMF DIGIMAT Material
, .
Reverse Engineering input phase
.

DIGIMAT-CAE
DIGIMAT-CAE
(Fiber orientation) DIGIMAT

DIGIMAT-FE
(RVE)

() 39

DIGIMAT
DIGIMAT

.

DIGIMAT

(Material Engineer)

DIGIMAT-MAP

(Structural

DIGIMAT-CAE

Engineer)

Mesh Mesh .

mesh

mesh

DIGIMAT-MF FE

DIGIMAT-MAP mesh mapping

, ,

DIGIMAT-CAE

.
DIGIMAT-MX, DIGIMAT-CAE, DIGIMAT-MAP

(Fiber orientation), (Residual stress)
.

Mapping data .
- Fiber orientation
- Residual stress(or Initial stress)
- Temperature field
- Weld lines

MICROSS
(Honeycomb sandwich panel)
5
.
3/4
.

DIGIMAT
,
DIGIMAT
. 4.2.1 ,
, MF
FEA ,
.
.

40 ANZINE 2012 Spring

FLUENT Mixture Model

Propeller
ANSYS FLUENT Cavitation Model
. Propeller Cavitation ANSYS FLUENT Cavitation
Model .

| , kimth@tsne.co.kr

Introduction
ANSYS FLUENT
Cavitation model Model
.
,
Propeller
Cavitation model Method
.

1. MP017 Propeller

Propeller

POW(Propeller Open Water test)

, Moving Reference Frame(MRF)

5 Prism layer Unstructured grid 65

Steady Sliding Mesh Unsteady

. Critical

, 6.xx Cavitation model Singhal et al model 12

Model Method Test

Model(Schnerr-Sauer, Zwart-

Gerber-Belamri) , ANSYS

Boundary Conditions

FLUENT 13.0 .

25rps(1500rpm)

Geometry & Mesh

Inlet Velocity (Advance ratio, J)

Propeller MP017 < 1>,

, (1) . Cavitation
number 2 , P 32242.8 pascal ,

< 1> .

Cavitation number (2) . Viscous

1. MP017 Propeller

Diameter(m)

0.2143

Boss ratio

0.18

Pitch ratio at 0.7R

0.8493

Expanded area ratio

0.6

Skew

0.0126

Rake

10(const.)

model SST k-omega turbulence model

Turbulence intensity 1 % .

Advance ratio(J) =

(1)

,where V = Inflow Speed, n = rps, D = Diameter

() 41

Cavitation Number () =

(2)

Comparison of Method - MRF vs Sliding Mesh

MRF Steady Sliding mesh
Unsteady Method
. Model Singhal et al. model 0.2
0.4 Inflow speed 1.07 2.14m/s
, (Thrust coefficient, KT)
(Torque coefficient, KQ), Static Pressure Vapor Volume
fraction . (3)

(b) Static Pressure : Sliding Mesh

2. Static Pressure on Backside at J=0.2

(4) .

Thrust coefficient =

(3)

Torque coefficient =

(4)

0.2 0.4
< 2~3> .
2. J = 0.2 KT KQ

KT

KQ

Measured

0.297

0.0376

MRF

0.286

0.039

Sliding Mesh

0.287

0.0404

(a) Vapor Volume Fraction : MRF

3. J = 0.4 KT KQ

KT

KQ

Measured

0.228

0.0295

MRF

0.21

0.03

Sliding Mesh

0.222

0.0325

MRF Steady
Sliding mesh Unsteady

(b) Vapor Volume Fraction : Sliding Mesh

3. Vapor Volume Fraction on Backside at J=0.2

Static Pressure Vapor Volume

fraction < 2~3> .

Vapor mole fraction 0.1 Iso-surface < 4>

.

(a) Static Pressure : MRF

42 ANZINE 2012 Spring

(a) Vapor=0.1 Iso-surface : MRF

< 5> Cavity shape

Vapor .
Singhal et al. Model Vapor
Cavitation model
.
< 6> 0.4 Static Pressure
Vapor Volume fraction Cavity shape < 7~8>
.

(b) Vapor=0.1 Iso-surface : Sliding Mesh

4. Vapor=0.1 Iso-Surface on Backside at J=0.2

Blade Vapor
MRF Steady
Sliding mesh Unsteady
.
Blade Cavity shape < 5>
.
(a) Static Pressure : MRF

(a) Cavity Shape on Blades at J=0.2 : Experiment

(b) Static Pressure : Sliding Mesh
6. Static Pressure on Backside at J=0.4

(b) Cavity Shape on Blades at J=0.2 : Present

5. Cavity Shape on Blades at J=0.2

(a) Vapor Volume Fraction : MRF

() 43

(b) Cavity Shape on Blades at J=0.4 : Present

(b) Vapor Volume Fraction : Sliding Mesh
7. Vapor Volume Fraction on Backside at J=0.4

9. Cavity Shape on Blades at J=0.4

MRF Steady Sliding mesh

Unsteady
.

, Blade Vapor
MRF Steady
.

Comparison of Model
(a) Vapor=0.1 Iso-surface : MRF

ANSYS FLUENT 3 Cavitation model

(Singhal et al., Schnerr-Sauer, Zwart-Gerber-Belamri)
19
. Model MRF
Steady Sliding mesh Unsteady
, < 4> MRF Steady
. 0.2
.
4. MRF KT KQ

(b) Vapor=0.1 Iso-surface : Sliding Mesh

8. Vapor=0.1 Iso-Surface on Backside at J=0.4

Blade Vapor
.
Blade Cavity shape < 9> .

KT

Measured

0.290

0.0376

Singhal et al.

0.286

0.0390

Schnerr-Sauer

0.280

0.0390

Zwart-Gerber-Belamri

0.280

0.0390

. <
10> Model Static Pressure .

(a) Cavity Shape on Blades at J=0.4 : Experiment

44 ANZINE 2012 Spring

10. Comparison of Model using MRF - Static Pressure

Model

Vapor 0.1 Iso-surface < 14~15> .

. Model
Vapor < 11>
. < 11> Vapor Volume fraction
< 12> Vapor 0.1 Iso-surface .

13. Comparison of Model using Sliding Mesh - Static Pressure

11. Comparison of Model using MRF - Vapor Volume Fraction

14. Comparison of Model using Sliding Mesh - Vapor Volume Fraction

12. Comparison of Model using MRF - Vapor=0.1 Iso-Surface

Singhal et al. Model Model Blade

Vapor , Schnerr-Sauer
model Zwart-Gerber-Belamri model
. < 5>
Model Full Cavitation model

15. Comparison of Model using Sliding Mesh - Vapor=0.1 Iso-Surface

Result

Singhal et al. model

Propeller

. Singhal et al. model Vapor

Cavitation model Method

. Full cavitation model

Sliding mesh Unsteady Model

Singhal et al. model MRF

Steady Sliding Mesh Unsteady

.
< 5> Unsteady

, Static Pressure Vapor Volume

fraction .

5. Sliding Mesh KT KQ

Vapor
.

KT

KQ

Measured

0.290

0.0376

Schnerr-Sauer model Zwart-Gerber-Belamri model

MRF Steady Sliding mesh

Singhal et al.

0.287

0.0404

Schnerr-Sauer

0.287

0.0401

Zwart-Gerber-Belamri

0.287

0.0401

Unsteady Model .
Vapor , Schnerr-Sauer model

MRF Steady Model

Zwart-Gerber-Belamri model Vapor

. Sliding mesh Unsteady

Steady Unsteady

Static pressure < 13>, Vapor Volume fraction

() 45

Species Transport model

Heat exchanger
CO NOx .

, E-mail : jplee@tsne.co.kr

GRI 2.11 ,

CO NOx

. stainless steel 304 ,

0.8mm .

CO

, NOx

2mm

ANSYS FLUENT Species Transport model CO

, 323K

NOx .

344K
.

FLUENT 6.3 .
GRI 2.11 , CH4/Air
. 0.75~0.9
0.85 , 298K,
1atm .
FLUENT GRI 2.11
CO NOx <
1> .
2mm

2.

< 3> < 1>
CO NOx .
0.85 (300mm)

.

, symmetric

< 3> x

, y (), () .

2,100K .

,
y .
< 3> CO NOx , CH4
1.5<x<3cm
,

1.

CO NOx
< 2> .
< 1> 2mm

46 ANZINE 2012 Spring

2100K . CO 1%
, .
CO CO2
CO .

NOx NOx

323K

400ppm .

344K.

GRI 2.11 Thermal NO, Prompt NO, N2O

1~3cm < 4> 2cm

NO NO2 NOx

, NOx N2O NO2

< 5> , CO

NOx NO

NOx .

CO
.
30mm CO < 3-a>
30mm 2000K
. CO
CO .
NOx NOx
.

NOx
.
CO NOx ,

(a) CO

CO CO2

CO
.

(a)

(b) NOx
3.

CO NOx

(b) CO

CO NOx

(c) NOx

5. , CO, NOx

< 4> .

Compect Heat
Exchanger

GRI 2.11 FLUENT CH4/Air

CO NOx

80mm

. CO NOx

CO,

NOx

CO NOx

.
(a)

(b)

(c)CO (d) NOx

4.

() 47

Tips

ANSYS Workbench
Mapping
ANSYS Workbench Mapping
.
| , sslim@tsne.co.kr

ANSYS CFD,
Electromagnetics Mapping
. ANSYS Workbench

Mapping Workbench
Mapping Mapping Workbench
. 2 .

Mapping
.
Mapping Mechanical APDL
*moper
.

Mapping
Mapping (, ) . X , Y
, Z , Value Mapping .

Mapping Workbench
Mapping Workbench

S o l ve r U n i t s Wo r k b e n c h
Mechanical Analysis Settings Analysis Data Management
Solver Units .

.
EXCEL

. ( )(*.prn)
.

Workbench Mechanical Mapping

Workbench Mechanical Mapping
Command Snippet .
Command Snippet Mechanical APDL
.

48 ANZINE 2012 Spring

Tips

! Mapping
/solu
*do,i,1,nout
d,i,temp,result(i,1)
*enddo

APDL line_num mapping .

Mapping , ,
. d:\test mapping.dat .
!---- Mapping ---------

*VREAD (10X,E10.2) Fortran format 10

line_num=8281

(Blank), 11 10 ,

!-----------------------------------------

2 . E F
. (F10.3) 10 3

/prep7
! Mapping (x,y,z) Array
*dim,incoord,array,line_num,3

.
*MOPER Array Parameter matrix

*vread,incoord(1,1),'d:\test\mapping',dat

. Oper MAP
Mapping

(E10.2)

*vread,incoord(1,2),'d:\test\mapping',dat
(10X,E10.2)
*vread,incoord(1,3),'d:\test\mapping',dat
(20X,E10.2)
! Mapping Array
*dim,invalue,array,line_num,1
*vread,invalue(1,1),'d:\test\mapping',dat
(30X,E10.2)

*MOPER
*MOPER, ParR, Par1, Oper, Par2, Par3, kDim, --, kOut, LIMIT
Performs matrix operations on array parameter matrices.
Oper
Matrix operations:
MAP -(*MOPER, ParR, Par1, MAP, Par2, Par3, kDim, --, kOut, LIMIT)

*get,num_node,node,,count
*get,mn_node,node,,num,min
nout=num_node

Workbench Mechanical Steady-State Thermal

! Mapping Node x,y,z Array

Mapping .

*dim,outcoord,,num_node,3
n=mn_node
*do,i,1,num_node
outcoord(i,1)=nx(i)
outcoord(i,2)=ny(i)
outcoord(i,3)=nz(i)
n=ndnext(i)
*enddo
! Mapping
nval=1
*dim,result,,nout,nval ! Dimensioning of TARGET result
*moper,result(1,1),outcoord(1,1),map,invalue(1,1),incoord(1,1),0
allsel

ANSYS V14.0 Workbench

.
.

() 49

. ...
| , tmkim@tsne.co.kr

. ,

. < 1>

.
. '
'.

. .

Espresso

.
Espresso base .

2.

.
. .
(30ml)
. ' '
. .

1. Espresso

( 20) 30ml

50 ANZINE 2012 spring

3.

.

.

7.

. ,
.
4.

.
.
.

8.

.
. .

.
5.

.
,
.

9.

'', ''
. .
12
6.

.
.

.
.
.

.
.

() 51

.
.

10.

. .
'~' , '~
' .
. ice~
. TV ''

.
.

.
.

11.

espresso based coffee

. .

, .

1 .

, .

500 .

.
.

. '
?', ' ?', ' ?'
.
.
, , , 4.
. < 11>
.

52 ANZINE 2012 spring

Tips & Tricks

ANSYS Meshing
CFX Re-meshing
ANSYS Meshing CFX Re-meshing ,
.
, jihong@tsne.co.kr

CFX Re-mesh

. ,

(, ) CFX Spring Smoothing

ANSYS Meshing .

, .

CFX output

ANSYS Meshing

. FLUENT Re-meshing

. CFX

, CFX

. CFX

ANSYS Meshing CFX

CFX Moving mesh . ,

. CFX R13
ICEM CFD Replay

User Defined2 ,
User Defined Workbench meshing
platform(AMP) .

.
- CFX (*.def)
- Workbench ( )
: DesignModeler
- Workbench journal

Remeshing .
.
Spring Smoothing

1. CFX Re-meshing

() 53

Tips & Tricks

DesignModeler, ANSYS Meshing, CFX
, Remeshing
. < 2> ,
.

3 CFX Monitoring Point

1
< 1> CFX Re-meshing
. CFX Logical Expression
. Solver Control
2.

CFX CFX CEL(CFX

Interrupt Control Orthogonality Angle Minimum

10 .

Expression Language) ,
AngleDegree
DesignModeler . <
3> DesignModeler A15
Parameter Manager . ,
DesignModeler CFX
Angle

Monitoring Point .
Amplitude = AmplitudeIni * exp (-Reduction*t/Tperiod)
AmplitudeIni = 30 [deg]
AngleDegree = AngleParameter * 180 / pi
AngleParameter = 180 [deg] +Amplitude * cos(2*pi/Tperiod * t)
Anglenew = Angleold+DeltaAngle * DeltaT
Angleold = atan2(x,y)
DeltaAngle = -1.0 * Amplitude * 2 * pi / Tperiod * sin(2*pi/
Tperiod*t)
DeltaT = Tperiod / NdtPerRev
NdtPerRev = 40
Reduction = 0.5
Tperiod = 10 [s]
Tsimulation = 5 * Tperiod

4.

Xnew = radius*sin(Anglenew)
Ynew = radius*cos(Anglenew)
radius = sqrt(x^2+y^2)

54 ANZINE 2012 Spring

Tips & Tricks

Configuration . CFX
Simulation Control Configuration

CFX CCL
CFX ()

Remesh . Option User

WB

Defined . ANSYS Meshing

DesignModeler Meshing

. External Command

. Replacement File Full
Path . OS .

CFX Re-meshing
. Key Grid ANSYS Meshing
.

External Command
"C:\Program Files\ANSYS Inc\v130\Framework \Win32\
runwb2.bat" B R $Working_Directory\WB_Remesh.wbjn

Replacement File
$Working_Directory\$WB_files\dp0\global\MECH\SYS.mshdb

5. Reload

Workbench
. Python
.

6. CFX Re-meshing

CFX Re-meshing
. ,

. ,
CFX Re-meshing ?

() 55

Tips & Tricks

,
. .
| , scshin@tsne.co.kr

ANSYS

. i

SPRS(Single Point

Response Spectrum) MPRS(Multi-Point Response Spectrum)

.
(5)

(lumped mass)

mi

( g)
.
(1)
(1)

(5)

M : nn

C : nn

mi, ci, ki

K : nn

i .

I : 1
0

(1) (q) () (U=q)

(5) i
(i) (i)

.
(2)

(2) (T) ,

.
(5) mi ,

(3)
(6)

(3) (orthogonality) ,
(4)

(4) m, c, k m
TMI (4)

56 ANZINE 2012 spring

(6)

(modal participation factor)

Tips & Tricks

(normalization)

90% .

,

.

SPRS(Single Point Response Spectrum)

MPRS(Multi-Point Response Spectrum)
Single Point Response Spectrum

(node)

(effective modal mass) N

, Multi-Point Response Spectrum

(node)

i (
.

(20 ) .( 1)

(mass
participation ratio) . ,
1.0 .

(a) SPRS

(b) MPRS

1. SPRS MPRS

SPRS(Single Point Response Spectrum) & MPRS

(Multi-Point Response Spectrum)

,

.

SPRS MPRS < 1~2>

.
Single Point Response Spectrum
.

.
.

MPRS(Multi-Point Response Spectrum) ANSYS Professional

.

.
SRSS(Square Root

SPRS MPRS .
1. The general process of Single Point Response Spectrum Analysis

of the Sum of Squares), CQC(Complete Quadratic

Analysis Process

Combination), DSUM(Double Sum), GRP(Grouping),

NRLSUM(Naval Research Laboratory Sum), ROSE(Rosenblueth)

0.9

Force Moment

Mode Expansion

Node

0.9
. ,

SPRS ( : SPOPT)
( : SED)

.
,

Description

( : FREQ, SV)

(, , )

(*.mcom)

() 57

Tips & Tricks

2. The general process of Multi-Point Response Spectrum Analysis

Analysis Process

Description

0.9
Force Moment
Mode Expansion
Node

MPRS ( : SPOPT)
( : SPUNIT)
( : SPFREQ, SPVAL)
(Base Excitation Node Excitation) ( :
PFACT)

(, , )

(*.mcom)

ANSYS
,



.
ANSYS Help
.

58 ANZINE 2012 spring

Tips & Tricks

WB Mechanical

Workbench Mechanical .

| , jyjeong@tsne.co.kr

. PCB

< 2> Static

Geometry

Structural

G e o m e t r y D e s i g n

Mesh

Modeler .

Remesh .
Workbench

< 3>
.

2. Analysis system

Application FEModeler
.

Beta
Geometry
Beta option . Workbench
Project Tools option
Appearance Beta option .

1. Appearance option

3. Geometry model dimension

() 59

Tips & Tricks

< 3>

Geometry From Results File .

,
.

7. Update Geometry

< 8>
.

4. Load location

< 4> Model

Mechanical Application
Mechanical Application .

8.

Named selection ORIGF1~2 .
ORIGF1 1MPa ORIGF2

Step Number
.
Static 1
Step 1

.
< 10~11>
Geometry

9. Step

5. Named selection

6. Load & Support

Total
deformation .

Mechanical Application < 7>
Geometry Update

60 ANZINE 2012 spring

10.

11.

Geometry

Tips & Tricks

FEModeler .

Setup FEModeler < 12>

.

Surface
.
Solid

.
Parasolid Geometry
Add a
Sew Tool .

16. Add a Sew

Geometry Part .

12.

(A) Setup

F E M o d e l e r
Model
FEModeler .
FEModeler Outline
Skin Detection
Tool

13. Create skin components

17. Geometry select

Create skin components

.

Generate the

Geometry Synthesis
Initial Geometry .

Parasolid Geometry
.

Parasolid
Export
.

14. Initial Geometry

Initial Geometry Convert to

Parasolid Parasolid .

18. Generate the Parasolid Geometry

W o r k b e n c h
Application

.


.

.

19. Export

ANSYS
15. Convert to Parasolid

ANSYS .

() 61

Tips & Tricks

ANSYS Composite Overwrapped

Pressure Vessel(COPV) Simulation
ANSYS Composite Overwrapped Pressure Vessel(COPV)
Simulation .

| , sckim@dnde.co.kr

Problem Description

Composite Overwrapped Pressure Vessel(COPV)

. Composite Overwrapped Pressure Vessel

COPV shell .

(COPV)

large-deformation

stress strain .

Failure criteria(FC) .

, (axisymmety)

Modeling
< 1>

.
,

outlet .

.
liner .
ANSYS 3-D Smeared Reinforcing
REINF265 3-D Discrete Reinforcing REINF264
Composite Overwrapped Pressure Vessel(COPV)

(a)

(b)

1. COPV Geometry

Simulation .

liner T800/EPOXY

Semi-geodesic Path Equation

x,
,
.

. ,
COPV .
liner
,

slippage tendency

0.2(wet winding) 0.39(dry winding) .

ANSYS shell281 .

< 1>

- keyopt

(2)=1 .

62 ANZINE 2012 Spring

Tips & Tricks

COPV Mesh
Shell281 < 2-a> .

3. REINF265 Coordinate System

(a)

(b)

, , , ,
2. COPV mesh

(SECTYPE, REINF, SMEAR ) .

shell .
ID , , , ,
.

Fiber
Orientation
Angle

Layer
Location
in Base
Element

Reinforcing
Layer #

Material
ID

0.5e-4

1.0

45

0.5e-4

1.0

-45

0.5e-4

1.0

45

0.5e-4

1.0

-45

< 2>
.

Distance
Between
Two
Adjacent
Fibers

Fiber
CrossSection
Area

where tc,
c,
c , ,

Shell 281 reinf265 < 2-b> .

t(x) (x) x

Material Properties

.
Section

1
(main tank
wall)

2
(inlet/
outlet wall)

Layer
Thickness

Material
ID

Material
Orientation Angle

Integration
Points

1.9e-3

0.1e-3

0.1e-3

0.1e-3

0.1e-3

1.9e-3

liner .
Material Properties: Aluminum Liner
Young's Modulus in x direction (MPa)

72.0e9

Poisson's ratio PRXY

0.29

Secant coefficients of thermal expansion

5.0e-6

, shell offset
. ,
, ,
.

Material Properties:

Bonding
Matrix

Reinforcing
Fibers

Young's Modulus in x direction (MPa)

8.82e9

161.3e9 8.82e9

Young
s Modulus in y direction (MPa)

8.82e9

---

Young
s Modulus in z direction (MPa)

8.82e9

---

Poisson
s Ratio PRXY

0.33

---

Poisson
s Ratio PRYZ

0.33

---

Poisson
s Ratio PRXZ

0.33

---

Secant coefficient of thermal expansion ALPX

---

1e-6

Smeared .
ANSYS Smeared reinf265 3 shell
. REINF265 smeared
.
,

() 63

Tips & Tricks

Boundary Conditions and Loading

shell 281 membrane

xy BC edge .

,
. shell matrix
, .
matrix
Failure criteria . Failure criteria
Failure criteria , Failure criteria ,

(b)

(a)

plot .

4. COPV Boundary Conditions

< 7> 4 liner

, Cyclic symmetry

.
13.79e6Pa .
1,000 , 500
COPV . 500
.
Shell BFE .
shell281 .

(b)

(a)

7. Layer with Maximum Failure Criteria in Matrix and Fibers

Analysis and Solution Controls

.

< 7-b> ,

large-deflection NLGEOM .

, < 8> (a) (b)

Results and Discussion

< 5> .

(a)

(b)

8. Type of Maximum Failure Criteria in Matrix and Fibers

Failure criteria

5. COPV Total Displacement

.

,


.

6. COPV Thickness Strain

64 ANZINE 2012 Spring

< 6>

(a)

9. Value of Maximum Failure Criterion in Matrix and Fibers

(b)

Tips & Tricks

, < 14> element table

. < 15~16> shell 281, reinf265

< 10> 0.25~0.35

.
(debonding) ,
.


. , ANSYS
simulation .

14. COPV element table listing

.
ANSYS

,
Failure criteria
10. Radial Strain against the Axial Location

15. Equivalent stress of shell 281

16. Equivalent stress of reinf265

Summery
3-D Smeared Reinforcing REINF265
3-D Discrete Reinforcing REINF264
Composite Overwrapped Pressure Vessel(COPV)
.

, code
. ANSYS FCMX

(a)

(b)

11. Equivalent Stresses at Critical Layer in Matrix and Fibers

, ANSYS , membrane,

Failure criteria .
COPV
,

.

. ANSYS shell shell-solid

item(smisc ) ANSYS APDL Etable *get

Original document

ANSYS HELP file Release 14

// Technology Demonstration Guide // 12. Reliability Study of

< 12~13> matrix x membrane

a Composite Overwrapped Pressure Vessel

Reference

1. Kim, Cheol-Ung et al.Optimal Design of

Filament Wound Structures under Internal Pressure Based on the Semigeodesic Path Algorithm.Composite Structures. 67 (2004): 443-452.
2. 29 7 2001.10,page(s)49-55 "
- .
12. COPV Membrane Stress in the 13. COPV Bending Stress in the
Element X Coordinate Direction
Element X Coordinate Direction

", , , , ,

() 65

Tips & Tricks

UDF(User Defined Functions)

ANSYS Fluent UDF(User Defined Functions) .
UDF UDF .

| , sscho@tsne.co.kr

(Initialization)
. Fluent

INIT .

Volume
patch . volume
adaption Mark
x, y, z patch

#include "udf.h"
DEFINE_INIT(my_init_function, mixture_domain)
{

int phase_domain_index;

patch .

cell_t cell;
Thread *cell_thread;

DEFINE_INIT

.
INIT UDF
. Multiphase
.
Multiphase domain
.

Domain *subdomain;
real xc[ND_ND];
/* loop over all subdomains (phases) in the superdomain (mixture)
*/
sub_domain_loop(subdomain, mixture_domain, phase_domain_
index)
{
/* loop if secondary phase */
if (DOMAIN_ID(subdomain) == 3)
/* loop over all cell threads in the secondary phase domain */
thread_loop_c (cell_thread,subdomain)
{
/* loop over all cells in secondary phase cell threads */
begin_c_loop_all (cell,cell_thread)
{
C_CENTROID(xc,cell,cell_thread);
if (sqrt(ND_SUM(pow(xc[0] - 0.0,2.),pow(xc[1] - 0.0,2.),pow(xc[2] 0.0,2.))) < 0.25)
/* set volume fraction to 1 for centroid */
C_VOF(cell,cell_thread) = 1.;
else

1. Multiphase data

< 1> , ,

/* otherwise initialize to zero */

C_VOF(cell,cell_thread) = 0.;
}

S u p e r d o m a i n

end_c_loop_all (cell,cell_thread)

Subdomain Interaction

domain . ()

Subdomain .

66 ANZINE 2012 Spring

Tips & Tricks

my_init_function fluent GUI

mixture domain . subdomain
phase_domain_index
. cell, thread, domain
. Cell
xc . ND_ND 2 2
3 3 . 2 x, y 3
x, y, z
ND_ND .
fluent GUI domain ID .

3. Function Hooking

Initialize . Fluent initialize

UDF
. < 4> . 2 test
0.2, 0.2 0.25
water air .

2. Domain

Water domain ID 3 sub domain looping ID

3 thread looping .
thread cell looping cell .(C_
CENTROID) If cell 0.2, 0.2, 0.2 0.25
. cell VOF 1 .
Domain ID 3 water

4.

. cell 0.2, 0.2, 0.2 0.25

VOF 0 .

UDF

UDF

UDF Define User-defined Functions

. .

Compiled compile Load. INIT

UDF GUI mixture, primary phase,

Define User-defined Function Hooks

secondary phase . INIT

UDF .

() 67

Tips & Tricks

CFX-ANSYS APDL FSI

FSI ANSYS V12.0 Workbench .
ANSYS APDL CFX FSI .

| , jkkwon@tsne.co.kr

< 1>

Coefficient( ) ANSYS APDL

APDL ANSYS APDL

. < 2> Case1

, ,

< 2> 2 .

Model
< 3>
. CFX
- .

1.

3.

CFX Solving
Pre-Processing for CFX




2. -

< 2> Case1 CFX -

< 4> Fluid domain

ANSYS APDL < 2>

Solid domain

Case2 CFX

ANSYS APDL Heat transfer

Interface .
4. CFX Pre-Processing

68 ANZINE 2012 spring

Tips & Tricks

CFX

(Geometry) .

. Default domain1, ...2

.
CFX - < 5> < 1>
85
10m/s .

FE (CFX)

FE (APDL)

7. FE

Interpolation of Body Temperature

Body Temperature Interpolation APDL
5. -

FE . < 8>

1. -

APDL FE .

Loading Condition

Value

Heating

85

Wind Velocity

10 m/s

Results of CFX
CFX . < 6> CFX
.

8. APDL FE

NWRITE APDL FE
.

6. (CFX)

/PREP7
NWRITE,NODE_INFO,TXT

Interpolation
Body Temperature
Pressure Interpolation
. Interpolation ()
.

NODE_INFO.TXT APDL
FE .
< 9> NODE_INF.TXT X, Y, Z
.

< 7> CFX FE APDL

FE . CFX
FE Body Temperature
Pressure APDL FE
Interpolation . FE FE
(Element Cell)
9. NODE_INFO.TXT

() 69

Tips & Tricks

< 10> CFX Solving Tools 'Export

to ANSYS Multifield' . .

1 Results file Save

\dp0\CFX\CFX
res .

SOLVE APDL
Body temperature .
/SOLU
SOLVE

2 Export file APDL cdb

.( temp.cdb .)
3 Export Domain . Body Temperature
Solid Domain .

'Solution is done!'
.
CFX FE

4 Export Domain . Body Temperature

APDL FE Body Temperature

Solid Domain

Interpolation . BFINT

Interpolation .

5 APDL . Body Temperature

Thermal(3D) .
6 Offset value CFX

/POST1
BFINT,NODE_INFO,TXT,,NODE_TEMP,TXT,,0

K -273 .
NODE_INFO.TXT Interpolation
NODE_TEMP.TXT . < 12>
NODE_TEMP.TXT NODE_INFO.TXT
Temperature .

10. Body Temperature Interpolation setup(1)

temp.cdb temp.cdb
APDL . < 11> APDL
Archive Model temp.cdb .
12. NODE_TEMP.TXT

NODE_TEMP.TXT APDL
.

Interpolation of Pressure
Pressure Interpolation APDL
(Element) . <
8> APDL FE .
ESURF
.
11. Body Temperature Interpolation setup(2)

70 ANZINE 2012 spring

Tips & Tricks

< 15> Export APDL

/PREP7

Pressure Element . .

*GET,ET_MAX,ETYP,,NUM,MAX
ET,ET_MAX+1,154

1 File APDL . Export_Pressure.

TYPE,ET_MAX+1

sfe .

NSLA,S,1
ESLN

2 Import PRES.cdb .

ESURF,ALL

3 Export . Normal Stress Vector .

cdb .
.
ESEL,S,TYPE,,ET_MAX+1
CDWRITE,DB,'PRES','cdb',

PRES.cdb .
CFX POST < 13> import CFX
PRES.cdb Interpolation. .
15. Pressure Interpolation setup(3)

1 File PRES.cdb .

Export_pressure.sfe

2 . < 14> CFX

< 16> .

PRES.cdb .

< 13> Boundary

Boundary .

3 Boundary CFX .

Solid domain interface .

Fluid domain interface .

16. Export_
pressure.sfe
13. Pressure Interpolation setup(1)

APDL Solving
Pre-Processing for APDL
CFX APDL .
Body Temperature NODE_TEMP.TXT
Pressure Export_Pressure.sfe .
APDL . /INPUT
Body Temperature Pressure APDL
.

14. Pressure
Interpolation
setup(2)

/INPUT,NODE_TEMP,TXT
/INPUT,EXPORT_PRESSURE,SFE

() 71

Tips & Tricks

< 17> APDL FE . < 18>

APDL PlotCtrls Symbols Pressure Structural temps .
.

Temperature

Pressure

17. APDL FE

18.

Results of APDL

Stress

Total Deformation

CFX APDL . ANSYS V12 Workbench

, APDL FSI Workbench
ANSYS FSI . ANSYS-CFX FSI 2WAY
.
72 ANZINE 2012 spring

Tips & Tricks

CFD-Post turbo post

CFD-Post Turbo tab Turbo Components , CFX Fluent Turbo Machinery
.

, shjung@tsne.co.kr

CFD-Post CFX FLUENT

CFX-Pre Turbo Mode

, , ,

Turbo . Turbo Mode

, , ANSYS

Fluent CFD-Post

Turbo

CFD-Post Turbo-Machinery
Turbo Workspace .

. Fluent CFDpost .

Fluent CFD-Post
Turbo-Machinery
.

Tutorial

2.

CFD-Post
CFD-Post
Fluent .
1.Turbo.cas
Fluent solving .
2. Solving Fluent File>Export to CFD
Post .
3. < 2> < 1> Turbo Report
.
4.Open CFD-Post
Write
*.cdat

, CFD-Post .
1. Turbo tab

() 73

Tips & Tricks

CFD-Post Turbo.cdat.gz

1 CFD-post < 4> Turbo

. V13.0 .

tab
Turbo Initialization No

Ansys (C:\Program Files\ANSYS Inc\v140\

CFD-Post\examples) .
< 5>
2 Turbo Tree viewFluid(fluid)
Turbo Regions . Hub
Hub Surface . Shroud, inlet,
Periodic < 5> .

3. Fluent CFD-Post

CFD-Post

5. Turbo Components

< 6>
3 Instancing Tab
4. CFD-Post

74 ANZINE 2012 Spring

Instance .

Tips & Tricks

,
1 Turbo Tree viewInitialize
Initialization Calculate Velocity Components

.
.
2 Initialization Three view
, Meridional view
3 < 7> Blade to Blade
.

4 Turbo Tree view Plot View

.

ANSYS FLUENT ANSYS

CFD-Post Turbo post
.
CFX-Pre Turbo Mode CFDPost Turbo Tab Hub, Shroud Turbo Component
Fluent
6. Instancing

Turbo-Machinery .

. CFD4 Initialize
Post Turbo post
.

7. Instancing

() 75

Tips & Tricks

ANSYS FLUENT

ANSYS FLUENT .

| , jwseo@tsne.co.kr

ANSYS FLUENT POST TOOL

ANSYS CFD-POST, Tecplot
.
reporting ANSYS FLUENT POST
.
.
1. Symmetry

1. Symmetry

2. Wave contour
3. Wave
4.

5. Propeller Plane

Symmetry
ResultsGraphics and AnimationsViewsMirror
PlanesSymmetry plane Apply.

2.

Wave contour
free-surface plane
Menu Surface Iso-Surface Surface of
Constant
Phases
,water. Compute. IsoValues
0.5. New Surface Name
free-surface
. Create.

76 ANZINE 2012 Spring

Tips & Tricks

Wave contour free-surface

Contours

< 3> .

5. Wave contour

3. Free-surface plane

Wave contour free-surface

plane .
Results Graphics and Animations Contours
free-sur face . Mesh
, Z-Coordinate
Options(Filled, Draw Mesh) .Display.

Contours

(with Filled(), without Filled())

6. Wave contour

< 6> Wave contour

. < 7> .

Draw Mesh
D ra w M e s h
Surfacehull .
Options(Edges,
Faces) .Edge
4. Wave contour

Type(Outline) .
Display.

< 5> Draw Mesh

,Auto Range
,Levels
< 6> . < 6> contour
Contour Option
Filledoption
.

, < 7>

Shade type
< 8>
7.

() 77

Tips & Tricks

Menu Surface Iso-Surface Surface of

Constant
Phases
,water. Compute. IsoValues0.5 . From Surfacehull . New
Surface Name
wave-profile. Create.
< 9> Wave-profile plane .
Wave-profile plane
.

ResultsPlotsXY PlotY Axia Function

Mesh,
Z-Coordinate . Surfaceswave-profile .
Plot.

8. surface, shade type

Wave
wave-profile plane

10. Wave

< 10> Plot

< 11>
Wave .

9. Wave-profile plane

78 ANZINE 2012 Spring

11. Wave

Tips & Tricks

wave-profile

- Length [m] : LPP

- Velocity [m/s] : .
- Viscosity [kg/m-s] : (seawater) (water) .

< 13> Reference Values

.
ResultsReportsForcesWall Zones
hull
. Options
Forces . Direction Vector
.( ) Print.

12. Wave profile

< 11> ANSYS FLUENT wave profile

,
Excel . Wave profile
.
Solution XY Plot
Options
Write to File

PlotWrite
.
.

(CP, CV, CT)
Problem Setup
Reference Values
.

14.

< 14> ANSYS FLUENT TUI

.

13. Reference
Values

,
15. (CP, CV, CT)

- Area [m2] : .
- Density [kg/m3] : (seawater) (water) .

< 15> .
.

() 79

Tips & Tricks

Propeller Plane
ANSYS FLUENT Propeller
.
, ANSYS FLUENT Surface Plane
.
ANSYS FLUENTCustom Field Functions

Surface Plane .
Surface Plane Plane
.

Surface plane
YZ Plane( X Normal Plane)
Propeller .( )

16.

17. X Normal Plane YZ Plane

X axis : -0.109311
Y axis : 0
Z axis : -0.212086

Propeller
X Normal Plane YZ Plane
.

Graphics and Animations AnimationsSweep Surface

18. Plane (YZ Plane)

ANSYS FLUENTCustom Field Functions

Propeller .

. Sweep SurfaceGUISweep Axis

,X : 1, Y : 0, Z
: 0. Display Type
,Mesh. Compute.
Value . Create( Plane
.).

(1)

DefineCustom Field Functions. Custom Field

80 ANZINE 2012 Spring

Tips & Tricks

Functions
(1) . New Function Name .
Define.

20. Custom Field Functions Plane

SurfaceIso-Clip. Clip Surface

1

. Compute. Min : 0
,Max : 0.1
.(0.1 Propeller .) Clip(
.).

21. Custom Field Functions Plane

< 21> Plane Contour

19. Custom Field Functions

YZ Plane Custom Field

Functions(Iso-Clip )

ANSYS FLUENT reporting

ANSYS FLUENT POST
.
, Propeller
Plane .
POST
.

() 81

Tips & Tricks

Comfort Factor Calculation in CFX

, ,
, . ,
,
PMV, PPD . CFX
.
| , kimdh@anflux.com

, ,

PMV 0 5%

, .

PPD .

< 1> .

, , , .

CLO, MET <

1~2> .

1. CLO

CFD
.
, ,
,
.
(Comfort Factor)

CLO [1 CLO = 0.155 m2K/W]

0.3

0.5

0.7

1.5

PMV(Predicted Mean Vote) ,

,

1.5

. ,

3.0~4.0

2. MET

MET [1 MET = 58.15 W/m2]

PPD(Predicted Percentage Dissatisfied). ,

0.8

PMV -3( )~+3( ) ,

1.2

( )

1.2

(, , )

1.6

( , , )

(, )

2.0~2.4

CFX PMV, PPD

CFX 2 . , CFDPost (Mean Radiant
Temperature) Resultant(Globe) Temperature
1. PMV PPD

82 ANZINE 2012 spring

( 2), ,

Tips & Tricks

(Radiation Intensity)
.

< 3> import outline tree,

PMV, PPD AV .

PMV, PPD

, outline tree user ,

AV(Additional Variable)

Command Editor

. PMV User CEL ,

transient

User Fortran ,

. CFX

. Fortran ANSYS

template , comfort-factors.ccl

Community Portal CFX Users Site ,usr_

pmvppd.F
,usr_cal_pmvppd.F .

,comfort-factors.ccl import
.

, template
,
User Routinepmvppd
Library Path
.

< 4>
,

. 20,
30 ,

. < 5>
2. Comfort Factor

P M V
PPD
.

4.

5. PMV() PPD()

3. comfort-factors.ccl import outline tree

() 83

Tips & Tricks

VOF(FLUENT vs. CFX)

Siphon
VOF(Volume of Fluid) Siphon FLUENT CFX
.
| , khnam@tsne.co.kr

Siphon

.
Siphon S ,
.

1. Siphon

FLUENT VOF
< 2>
.

3. General

VOF FLUENT
.
0 1
. VOF

inviscid flow
. VOF Pressure -Based Solver
Steady Transient
VOF .
VOF Multiphase Models . Explicit
Scheme Geo-Reconstruct scheme
Implicit Scheme Courant Number
time step size Steady state
, quality .

2.

84 ANZINE 2012 spring

Tips & Tricks

water
zone(Zone_water) .
Zone_water air value 0 patch
, pressure custom function patch.

4. VOF

VOF surface
tension , 0.072 .

7. patch

5. surfaced tension

Custom Field Function

8. Operating Condition

. number of time step 0

.

Operating Conditions Specified Operating Density

, .
.

CFX VOF
FLUENT CFX multiphase
. CFX FLUENT VOF
Homogeneous . Homogeneous

6.

. Inhomogeneous

patch

Homogeneous

. Adapt Region

. Basic Settings

() 85

Tips & Tricks

< 9> multiphase

Fluid Specific Models, Fluid Pair Models .

< 12> CEL(CFX Expression Language)

.
FLUENT Custom Field Function ,
x, y .

12. CEL

9. Multiphase

FLUENT CFX Siphon < 13>

. 7 FLUENT

Basic Settings

CFX .

Fluid Models Homogeneous

, Fluid Pair Models Surface Tension
. Surface Tension FLUENT 0.072 .

FLUENT

CFX

FLUENT

CFX

FLUENT

CFX

10. Fluid Model

13.

Siphon FLUENT CFX

.
VOF Solver .
VOF
.

11. surfaced tension

86 ANZINE 2012 spring

Tips & Tricks

Orthotropic Conductivity in CFX

CFX (prototype) Conjugate Heat Transfer solid (Orthotropic
Conductivity) . .

| , ihpark@anflux.com

Introduction
(5)

CFX Car tesian

Cylindrical 3
. gradient
. ,

.

, cylindrical
(r), (), (z) .
CFX solver Cartesian ,
(5) cylindrical Global
. Cylindrical Cartesian

Physical Model

Matrix ,

Governing Equations

33 .

(6)
(1)

heat flux .

,
(2)

. CEL , , , ,
.

,
3 .

Limitation of Model
:

Global (Coord0)
(3)

. CFX-Pre Local
.
Cylindrical , X
. Y Z parameter

Heat flux .

.
Cylindrical r=0
(4)

. cylindrical Cartesian
.

(3)
Cartesian Cylindrical .

,
. Laminar .

() 87

Tips & Tricks

CFX Command Language Setup

(7)

CFX-Pre GUI
CCL(CFX Command Language)
. CCL
< 1> Material Edit in
Command Editor
, Command Editor
. , Thermal Conductivity
Orthotropic Cylindrical < 2>
.

3. Geometry and boundary Conditions Setup for Case 1(up) and Case 2(down)

2 case 0 ,
1. CCL of Thermal Conductivity in CFX-Pre.

. ,
. case
.
20, 60 .

, solve fluids = f expert

2. Setup the Orthotropic Cylindrical Components.

parameter .
0, 100K ,

< 2>

Pad Cylindrical . Process

Massage , write
deffile . Interpolation
. , Car tesian
Component .

Verification Tests(Cylindrical Conductivity)

Problem
2 < 3>
. ,
z .
. ,
. . case
(7) .

88 ANZINE 2012 Spring

Results

Tips & Tricks

Anisotropic Conductivity

.

4. The Comparison of Temp Distribution with Exact Solution for Case 1(up) and Case
2(down)

5. Temperature Contour of Radial and Azimuthal Distribution for Case 1(up) and Case
2(down)

< 4>
, Temperature Contour < 5>
.

() 89

Tutorial

ANSYS Workbench Verification Series 01

. ANSYS
Workbench Verification Manual .
| , sdlee@tsne.co.kr

Overview

Test Case

ANSYS help Manual

. ,

4 .(Part 1 ~ 3)

.(

Workbench Verification Manual .

Fixed Support, Fixed Support2

ANSYS Verification Manual

. Manual

, sample

. ANSYS Mechanical APDL Verification

Manual text .

. Force: 1000lbf Force 2: 500lbf

Workbench Manual Help file

. (Part 1 2, Part 2 3)

, , Customer Portal

. .

, -Y .

ANSYS

(m) (a) (F=ma)

Workbench /Verification Manual/ Mechanical(ver 14.0)

81 .

. 0.5"

< 1> ANZINE

2 .
(http://www.tsne.co.kr) .

(Fixed Support,
Fixed Support1) Y .

1. ANZINE Verification Manual

2012

1, 2

3, 5

6, 7

11, 12

2013

15, 17

19, 20

22, 25

27, 28

Reference : S.Timoshenko, Strength of Materials, Part 1, Elementary

2014

29, 32

37, 38

42, 46

52, 53

Theory and Problems, 3rd Edition, CBS Publishers and Distributors, pg. 22

2015

58, 60

65, 69

73, 74

75, 76

and 26

* Verification Manual , ANSYS help

.

Analysis information

Analysis Type(s) : Linear Static Structural Analysis

Element Type(s) : Solid

90 ANZINE 2012 Spring

Tutorial

Analysis process

.
.
Timoshenko
reference .
. .
.
,
,

.
(Element)
2D, 3D .
.
3D Solid

ANSYS Workbench

Process 1 - Geometry file

.
. ANSYS Workbench
.
.
2.

Material Properties Geometric Properties

Loading

E = 2.9008e7 psi Cross section of all parts = 1 x 1 Force F1 = -1000(Y

= 0.3

Length of Part 1 = 4"

direction)

= 0.28383

Length of Part 2 = 3"

Force F2 = -500(Y

lbm/in3

Length of Part 3 = 3

direction)

Tool box Component System Static Structural

Drag&Drop

, .

Import Geometry Browse WB_VERI_01.agdb

?

< 2>
,

Process 2 -

ANSYS Workbench .

Steel

(Material Properties) . 3
. E , , .

.
(Geometric Properties) .

.

. (Loading) Force .
ANSYS
.

() 91

Tutorial

.
4 Cell Model
.
.
User_Steel .
User_Steel ? .
ANSYS Workbench ?
.
.
Toolbox
.
Physical Properties
Linear Elastic
. D e n s i t y
Isotropic Elasticity
.

. Outline

, .

Unit U.S Customary in

.
O utline .
Outline
Details of "..."
Outline
.
Outline
Geometry , ,
,
,
Detail .

ANSYS
.
. Unit
. Unit
U.S Customary Display values in Project Units .
Density 0.28383, Young's
Modulus 2.9008e7 Poisson's Ratio 0.3
.

Process 3 -
Project Window

92 ANZINE 2012 Spring

Tutorial

.
Outline Model Geometry Solid Part Detail
. Structural Steel
.
.

. Outline
Mesh

Generate
Mesh .
.

0.5" .

. .

Insert Sizing

. Part1/2 500lbf, Part2/3 1000lbf.

500lbf . Force .

.
Outline Static Structural

Hide Body

. Fixed Support

. Part2 Part1

Detail Geometry Apply .

Outline Detail

. Detail

. Static Structural ?

Define By . Component

Fixed Support Detail

Geometry
. No Selection

Apply
.
.

() 93

Tutorial

. -Y 500lbf . Y
Component -500 . Hide Body
.
Show All Bodies .
Part 2/3 1000lbf .

Force Reaction . Detail Boundary

.

Condition . Fixed Support

Static Structural

. Fixed Support 2

.
.

Detail
.

Results Comparison
ANSYS Reference .
.
Outline .
. Solution
.
.

Deformation Stress



. Probe
Force Reaction

Target

ANSYS

Y Reaction Force at Top Fixed Support

900

900.89

0.099

Y Reaction Force at Bottom Fixed Support

600

599.11

-0.149

Fixed Support

.
.

Results

Error(%)

ANSYS Workbench Verification Series

.
.
.

94 ANZINE 2012 Spring

Tutorial

ANSYS Workbench Verification Series 02

Adaptive mesh refinement
ANSYS Workbench Verification Series 2 ANSYS Workbench Adaptive
mesh refinement mesh Reference
.
| , csson@tsne.co.kr

Overview

control' Refinement 2

hole X normal stress

. normal stress reference

meshing

.

,
.

.
ANSYS Workbench 'Adaptive mesh refinement'

.
'Adaptive mesh refinement'
.

Test Case
< 1> hole

1.

Analysis information
solid .

Fixed Support
100Pa .
Fixed Support
.

Reference : J. E. Shigley, Mechanical Engineering Design, McGraw-Hill,

1st Edition, 1986, A-23, Figure A-23-1, pg. 673
Analysis Type(s) : Linear Static Structural Analysis
Element Type(s) : Solid

hole workbench
convergence mesh quality . ,
Maximum Refinement Loop 2 'Refinement mesh

< 1>
.

() 95

Tutorial

Process 3 -

1. ,

Material Properties Geometric Properties

Loading

E = 1000Pa

Length = 15 m

Pressure = 100Pa

V=0

Width = 5m

Project Window
.

Thickness = 1m

4 Cell Model

Hole radius = 0.5m

Analysis process
Process 1 - Geometry

.
.

< 4>

Units

ANSYS Workbench .

Metric(m, kg, N, s, V, A) .
Metric(m, kg, N, s, V, A)
.

2. Workbench project file

VM2.wbpj < 2>
.

4. Static Structural - Mechanical

Geometry Part 1 Engineering data

.
Outline Geometry

Process 2 -
Geometry Engineering Data
.
, < 1> Material
Properties < 3> .

ANSYS Workbench Verification Series 01 Process 2 .

3.

96 ANZINE 2012 Spring

Part1 'Details of Part1' Material

.

Tutorial

'Refinement mesh control

hole 'Refinement mesh
control' .
< 5> outline mesh
insert Refinement .
Geometry hole Refinement 2 .

7. Refinement 2

hole fixed
100Pa .
< 8> outline Static structural
insert Fixed support
.

5. Refinement mesh control

8. Fixed condition

Refinement Refinement
1~3 , 1 3 mesh

< 9>

. < 6~7> Refinement 2

Pressure

Refinement 1 mesh

. < 10> Define by components

X Components 100Pa .

6. Refinement 1

9. Fixed condition

() 97

Tutorial

.
.
ANSYS
Workbench 'Adaptive mesh refinement'
.


mesh
.

'Detail of Convergence'

10. 'Details of Pressure'

.
Workbench .

Solution Setting
hole X Maximum Normal Stress

Convergence .
hole X Maximum Normal Stress

Convergence < 13>

< 11> outline solution

'convergence' . Convergence 'Details of

, Insert Stress Normal

convergence' ,

< 12> Details of Normal stress

< 14> 10% .

. Geometry hole .

< 15> outline solution 'Max

Refinement Loops' 2 Max Refinement Loops
.
.

11. Stress plot

13. convergence

12. Detail option

98 ANZINE 2012 Spring

14.

Tutorial

16. hole X Maximum Normal Stress

15. Max Refinement Loops

< 16> < 2> 313.24Pa

Reference 312.5Pa .

0.24%. OS ANSYS

.
< 16> Refine mesh Refine mesh
.
node element normal stress

.
2. Reference

Results

Target( )

Error(%)

Maximum Normal X Stress(Pa)

312.5

313.24

0.24

.
, 1.9309% 10%
.

'Adaptive mesh refinement'
.
mesh quality

.

16. Convergence

Results Comparison

ANSYS Reference .

() 99

Tutorial

Dense Discrete Phase Model(DDPM)

(Riser)
Dense Discrete Phase Model(DDPM) . 20 ANSYS FLUENT
Dense Discrete Phase Model(DDPM) .

| , gskim@tsne.co.kr

Euler-granular

Fluent v12 Euler-granular

secondary phase Dense Discrete Phase Model( DDPM)
.
DDPM
Lagrangian DPM
blockage effect collision effect
.
, DDPM DPM
.
DDPM=DPM + Volume Fraction + Collision

2. Grid Display

DDPM

Solution
General

.
< 1> (Riser)

Solver <

3> Pressure-

Injection

Based Transient

Grid Display

Gravity

DM/AM GAMBIT

riser.mesh.gz
Fluent

-9.81 m/s2
.

2ddp .

Mesh Check

< 4>

< 2> Display Grid..

100 ANZINE 2012 spring

1. Problem Specification

Multiphase Model

3. General

Tutorial

Eulerian Model Eulerian Parameters DDPM

.

7. Discrete Phase
4. Multiphase Model

Set Injection Properties .

DDPM < 5> Discrete Phase

. Drag Parameters SyamlalObrien , Numerics Accuracy Control
Tracking Scheme trapezoidal implicit .

- Injection Namesolids-backfeed
.
- Injection Type group Number of Particle Streams20

.
- Diameter Distribution rosin-rammler .
- First Point < 1> .

1. First Point

Parameter

5. Discrete Phase

Value

X-position(m)

-0.0999

Y-position(m)

-0.95

X-velocity(m/s)

Stop Time(s)

1000

Total Flow Rate(kg/s)

0.4

Min. Diameter(m)

9e-05

Max. Diameter(m)

0.00016

Mean Diameter(m)

0.00013

Spread Parameter

9.6

Injections
Injections

- Last Point < 2> .

. Discrete

2. First Point

Phase

Parameter

Injections...
,

Value

X-position(m)

-0.0999

Define Injections

Y-position(m)

-0.95

X-velocity(m/s)

Injections < 6>

- Discrete Phase Domain phase-2 .

Injections .

- Set Injection Properties OK .

Injection Create
< 7> Set Injection
Properties .

6. Discrete Phase

Problem Setup

() 101

Tutorial

Materials .

Problem Setup Boundary Conditions .

Boundary Conditions inlet < 11>

< 8> I n e r t

Phase gas, Type velocity-inlet Edit..

particle anthracite

Velocity Magnitude1.1
. Phase solids

Density 2400 kg/m3

Edit.. Granular Temperature(m2/s2)0.0001

8.

Phases
Phases Problem Setup Phases .
Phase1-Primary Double < 9> Primary Phase
Namegas
Phase Material air
.

11. Inlet

Boundary Conditions outlet < 12>

Phase mixture Type pressure-outlet Edit..
gauge pressure 0
, DPM Tap Discrete Phase BC
Typeescape
. Phase solids Edit..
9. Primary Phase

Secondary Phase Phase2-Secondary Double

Backflow Granular Temperature(m2/s2)0.0001

.

secondary Phase Name solids

Granular .

12. Outlet

Solution Methods Controls

10. Secondary Phase

Problem Setup Solution Controls Under-Relaxation

factor .

Secondary Phase .
>Pressure : 0.7
> Granular Viscosity :gidaspow
> Granular Bulk Viscosity :lun-et-al

102 ANZINE 2012 spring

>Momentum : 0.3

Tutorial

Initialize Autosave

Problem S etup Calculation

P r o b l e m S e t u p S o l u t i o n

Activities Autosave Every(Time

Initialization . <

Steps) 6000 < 14>

13> Initialization

Edit . Autosave

File Name riser.gz

Autosave .

Calculation
riser.cas.gz
case

16. Solid Phase Mean Volume fraction

d a t a . A N SYS
Workbench FLUENT
Save Project .
Outline tree Run Calculation <
15> Calculate
.

17. Solid Phase Mean Velocity Magnitude

13. Solution Initialization

18. Current Particle Positions Colored by Particle

Diameter

DDPM
. E u l e rgranular
Lagrangian DDPM
15. Run Calculation

< 16> Solid Mean Volume
fraction < 17>
Solid Mean Velocity.
Volume fraction
DDPM < 18>


14. Calculation Activities

() 103

Tutorial

In-Cylinder Engine
Workbench
IC Engine

ANSYS 14.0 IC Engine .
| , sypark@tsne.co.kr

2011 Winter ANSYS CFD IC Engine

. ANSYS 14.0
IC Engine
,

.

IC Engine in ANSYS 14.0

Design Modeler FLUENT ANSYS 14.0 WB
IC Engine . < 1> IC Engine
CFD component Engine
ICE component .
ICE
, WB
properties < 2> .
Geometry
IC Engine Design

2. ICE Component

Modeler .Mesh
ANSYS Meshing Platform
, < 3> CFD GUI
.Setup
Solution
FLUENT , Cold Flow
. Time step
, Calculation .
CFD-Post
.
.

3. IC Mesh Parameter

ICE component
, ICE component
. ICE component
1. IC Engine in ANSYS 14.0

104 ANZINE 2012 spring

Tutorial

Properties
, < 2> Engine
. Engine
, Parameter Case study
.
IC Engine
. CFD Tip
. ANSYS 14.0 < 1> IC Engine
Project Schematic , .
WB < 2> Engine Inputs .
Valve Lift And Piston Motion Profile
lift.prof

. 14.0 Cold flow

. ICE update Geometry .

Geometry component
Design Modeler( DM)
< 4>

. ICE Engine

Millimeter .
demo _ eng.x .t
import Generate .
pdf
. ICE DM
DM IC Engine

4.

.
.
.
Plane . < 5>
-Z View plane .
Bottom_plane
Offset Z -1mm
Generate .Bottom_plane
offset Z -2mm

6. Input manager (1)

Top_plane
.

5. Bottom Plane

7. Input manager (2)

() 105

Tutorial

Input Manager . Inlet, Outlet Faces

Cylinder Faces < 6> . Symmetry Face
Option Yes , < 7> .
Intake Valve . < 8>
Valve body Valve
, Valve Valve
Seat
. Valve profile invalve1
.
Exhaust Valve Valve .

9. Input manager
(4)

8. Input manager (3)

Valve data < 9>

. Valve profile . Exhaust
valve . Generate
IC Engine Animate
Decompose
.
Animate ,
< 10> .Decompose

. , < 11>
7 part . DM
WB Mesh .
10. Animate

106 ANZINE 2012 spring

Tutorial

. CFD(FLUENT )
Dynamic
mesh
. FLUENT
Time
step
.

15. ICE FLUENT Launcher

Time step 3000 .

720 Crank angle 3000 time step 4(1cycle)
11. Decompose

. CPU

Mesh component

I C E n g i n e

Results component

ANSYS Meshing Platform(

AMP) . Mesh

CFD CFD-Post

< 12>

. CFD-Post , WB

DM

Results component update. View Files

, IC Engine

12. ICE AMP GUI

< 16> WB

. Open Containing Folder

. ,

, .

Setup Mesh

contour

, . CFD-Post

. < 13>

, CFD-Post Report

parameter

. CFD-Post

, .

.


. < 14>
.

13. ICE Mesh Parameters

16. Results
View Files

ANSYS 14.0 IC Engine

. , ICE component
Engine Input , DM ,
.
, Cold flow CFD .
14.

Setup & Solution component

IC Engine Cold flow ,

.

< 15> FLUENT Launcher .

ANSYS IC

Serial Parallel FLUENT . IC

Engine ,

Engine ICE DM

() 107

Tutorial

Network Object
ANSYS Icepak thermal system
thermal network model .

| , ybsong@tsne.co.kr

Heat exchanger

How to Create a Network

IC package thermal system

ANSYS Icepak network model

network object hollow block .

. ANSYS Icepak thermal network model

Hollow block network object

thermal system network 1

properties tab .

(resistive, R) (Convective, C)

< 2> Edit network / create

. Thermal network

nodes Network editor ,

IC package (open loop),

node face, link .

(cold plate), Heat pipe .

Face face
Internal/Boundary Node .

Icepak Network Object

node face link ( ) topology

ANSYS Icepak Network object face, node, link

. Face hollow block cabinet

.
.

. Face node face

, thermal network
. Node internal node
boundary node , boundary node internal node
. Link face-face, face-node,
node-node , R link(Thermal resistance,
) C link(Convective, ) . Network
object
.

108 ANZINE 2012 spring

Tutorial

< 2> Network face

hollow block cabinet . Face
network geometry tab
,Morph face network
(hollow block, cabinet face) .

Network object face hollow block

Link face-face, face-

face . Heat pipe < 3>

node, node-node

evaporation condensation

block(face) . Network

link

(link) .

. R link

(Thermal resistance, ) C link(Convective, ) .

R link node conductive link
. C link face
node .
.

(flow ) . R link
IC package , heat pipe
, C link cold plate, heat exchanger
3

Face

Example of Network Model

TIM(Thermal interface
material)

< 8> Package Network

. IC package

,
.

Network model
node
. Internal node

. Network
model package
die junction

boundary node face point
. Boundary node inlet outlet cold
plate heat exchanger mass flow network model
. Boundary node internal node
, .

IC package network model

.

() 109

Tutorial

Die single die(junction)
Package PCB .
Die(junction) Top/Side/Bottom surface lead
.

.

node face .
< 10> Network model

< 9~14> Heat exchanger network .

. Network model .

Kays & London Plate-fin heat-exchanger.

1.5 lb/min, 14.7 psi 0

1.5635 /W 1/UA

, Al 2024-T6 0.008 inch

Mass flow rate = 1.5 lbm/min = 0.0113 kg/s

49 fin .

Boundary node , Tinlet = 0

Node-face resistance link
Node-node conductance(m*Cp)

< 9> Network model

hollow block heat exchange body
. Network object .

11

Face internal node thermal resistance link

< 11> < 9> Detail heat exchanger

.(Conduct)Internal node mass flow link

network model .

heat exchanger

(Developing flow)

.(Convect) Boundary node

(Inlet & Outlet condition) .

Internal node face link thermal resistance R

/ ,
.

Summary
Icepak network object .
Network object

R = 1/(UA)

U : , U

(Kays & London for standard fin configurations)

Package heat exchange, heat pipe, cold

plate Network model

Network model

10

110 ANZINE 2012 spring

ANSYS User SpaceClaim !

: ANSYS User
: 2012.6.30
: SCDM(SpaceClaim Direct Modeler) 40%

(SpaceClaim Engineer + DirectInterface 1,2 )

ANSYS Workbench !

CAE Preparation !

CAE .
SpaceClaim Engineer , ,
.

Mesh CAD Cleaning , .

STEP, IGES CAD .

 // S/W KULI
10 .
1 Korea KULI User Group Meeting .

// KULI
KULI 9 Leading S/W .
.

: 2012 5 23() ~ 5 24()

:
Program
Day 1

User Group Meeting

Day 2

KULI Workshop
Powertrain Cooling

: (seminar@tsne.co.kr)

Air Conditioning

The 1st KULI Korea User Group Meeting

The 1st KULI Korea User Group Meeting

 : ()
, :
:
:
()
: 2 333-140

10 ()133-120

: 02-3431-2442
: http://www.tsne.co.kr

: 055-266-2884

: 042-671-8700/1
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