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ANSYS CAE

2013 Issue 1

Vol.25

(GM)

Workbench HPC
Parametric Pack

Irregular wave

ANSYS CFX, FLUENT


ANSYS CAE " ANSYS
CFX, FLUENT " 6 . ,
ANSYS, CFX, FLUENT
.
ANSYS CFX, FLUENT .

2013. 04. 11() ~ 12()

(http://www.tsne.co.kr)

2013. 04. 03()

11 ( )

[] (02-2117-0033 / khko@tsne.co.kr)

SOLUTION
ANSYS Workbench
ANSYS Workbench


TEXT ,

30,000 discrete optimization


60,000 constraints

Steel volume

120,000 manufacturing constraints

Generation

Kinematic Wave Fast Multiple Boundary Element Method (FMBEM)


WAON ANSYS Workbech .
ANSYS Workbench , Workbech Mechanical GUI
ANSYS .

ANSYS Workbench and WAON Connected at Native Level


WAON ANSYS Workbench , ,
.

Workbench GUI

Create Analysis System


Analysis System
-

WB Post

(contour display, vector display,
intersection display, mouse position
display, path display, graph in
chronological order, animation, etc.)

7 Review Result

All processes of acoustic analysisfrom


2

Attach Geometry

analysis data management in the


project page to actual analysis

Meshing

Solve

WAON
Solver

operation in the mechanical pagecan


be performed under the standard

Toolbar
,
Named Selection

interface of ANSYS Workbench.

Detail
View

Workbench
Model
,

4 Set Analysis

Define Load

CONTENTS

2013 Issue 1

ANSYS FLUENT R14.5 Degassing Boundary /

ANSYS FLUENT /

12

ANSYS FLUENT /

16

ANSYS FLUENT Irregular wave /

19

ANSYS GPU Computing /

22

ANSYS HPC Parametric Pack /

24

Workbench HPC Parametric Pack /

12

26

ANSYS Remote Solve Manager /

30

ANSYS Icepak v14.5 Review /

34

ANSYS BladeModeler CAD Blade /

40

ANSYS LS-DYNA Sloshing Damper Concept Design FSI /

43

46

UDF /

48

ASME Code /

51

System Coupling /

19

54

(GM) /

58

ANSYS - /

Tips
64

SpaceClaim 5 /

67

Maxwell Tips Series - Mesh Tips (2) /

Tips & Tricks


70

90

Crack Mesh /

74

CFD-Post Perl /

76

ANSYS CFX 14.5 - Platform MPI Distributed Parallel /

79

ANSYS APDL 2D /

Tutorial
85

ACP(ANSYS Composite PrepPost) R14.5 Solid /

90

ANSYS Maxwell-Fluent 1-Way /

94

System Coupling 2-Way /

38

100% 50% !! /

82

- /

94

101

102

, ANSYS Workbench
Valve , .
|
: , jkchoi@dnde.co.kr

,
.

Butterfly Valve

(, , , ), (, LNG

CAE ,

Cargo Line )

. CAE ,

(CE, ISO, KS, EM

ANSYS . ,

, , , -

1999

, .


, ,
.

,

.

4 ANZINE 2013 issue 1

CAE ANSYS

?

ANSYS ()

?

, ,

. ,

CAE

. , 80%

CAE RFQ

. ,

, ANSYS Workbench

Windows

CAE

. ,

, ,

. ,

ANSYS
?

.
ANSYS

()


.
ANSYS
.

ANSYS Classic WB
?
CAE
, ANSYS
Wo r k b e n c h .

Butterfly Valve -

Workbench CAE
, 3D CAD
.
,

.

Butterfly Valve

() 5

ANSYS FLUENT R14.5


Degassing Boundary
ANSYS FLUENT R14.5 Degassing Boundary Eulerian Multiphase
Degassing .

| GS, bschoi01@gsconst.co.kr

Setting

Degassing Boundary . Degassing

Degassing Boundary < 3>

Boundary Eulerian Multiphase Secondary Phase

Multiphase Eulerian . Degassing

/ UDF

Gravity Acceleration(-9.81m/s2@y-direction)

Cell Zone .

.( 4) Test Case SST k-omega

Degassing Boundary Secondary Phase

Gas
, Secondary Phase
.

3. Multiphase Model

1. Test Case

< 1> , < 2> .

4. Operating Conditions

Multiphase < 5~7> Water(Primary Phase) Air(Secondary Phase, Particle Diameter=0.001 m)


, Tank Degassing Boundary
. Degassing Boundary Eulerian Multiphase
2. Geometry

6 ANZINE 2013 Issue 1

.( 8)

Secondary Flow Outlet

, , B

Degassing


. Degassing Boundary
5. Materials

6. Primary Phase

Result

< 9>

< 11~12> A i r Vo l u m e

TUI Degassing Boundary

Fraction . < 11>

Secondary Phase Mass Flow Rate

Degassing Boundary Air Volume

. T U I

F ra c t i o n C o n t o u r

Degassing Boundary Mass Flow Rate

Degassing Boundary Secondary

Degassing Boundary

Phase Air ,

TUI Message

2.923e-02 .

.( : Degassing Boundary 3
, Degassing Boundary
Se c ondar y Phase
Message 3 )

9. TUI Message
11. Air Volume Fraction(Degassing Boundary)

Iteration Outlet Air Mass Flow


< 10> Outlet
Air Mass Flow Rate
. Continuity Residuals
7. Secondary Phase

Secondary
P h a s e D e g a s s i n g M a s s
Balance,
.

12. Air Volume Fraction(XY Plane)

Primar y Phase

Conclusion

Secondary Phase ,

ANSYS FLUENT R14.5

Chamber

Degassing Boundary Test

. UDF Cell Zone


Degassing
, A N S Y S F LU E N T
Boundary

8. Degassing Boundary Setting

Boundary Conditions

Eulerian Multiphase

1.0 m/s Air

Degassing Boundary

Volume Fraction 0.03 .

Secondary Phase
TUI

Monitor

10. Convergence History of Mass Flow Rate

Initialization Air

UDF

Volume Fraction 0

Initialization , <

CFD

10> A hunting

() 7

ANSYS FLUENT

ANSYS FLUENT .

| , jwseo@tsne.co.kr

FPSO

. < 1> < 1> .

D
,

ANSYS FLUENT

(zb) 10m, (zg) 250m

. [m].


u, , profile2)

Wall Roughness

1.

, 3)

U(z1) : wind speed at z1 [m/s]


: von Karman
s Constant(0.4~0.42)

1. 1)

A
B
C
D

z1 : height of meteorological station[m]

10

z0 : aerodynamic roughness length[m]

: Wind Profile Exponent

3.5m ,

1.5m~10m ,

log law Power law .

, 1.5m

Power law . Power law

(, , )


. <

8 ANZINE 2013 Issue 1

2>
0.1 . , Power
law User Defined Functions .
ANSYS FLUENT UDF Manual[page. 105]4)
.
2. [] 5)

Terrain Description

Power law exponent,

Smooth, hard ground, lake or ocean

0.10

Short grass on untilled ground

0.14

Level country with foot-high grass,

0.16

2.

Tall row crops, hedges, a few trees

0.20

Many trees and occasional buildings

0.22~0.24

occasional tree

Wooded country - small towns and suburbs 0.28~0.30


Urban areas with tall buildings

0.4


< 3>
. .

Wall Roughness
Wall roughness
. , wall roughness < 3> ,
0.0002m .
3. surface roughness 5)

Terrain Description

Surface Roughness Length, Zo[m]

Very smooth, ice or mud

0.00001

Calm open sea

0.0002

Blown sea

0.0005

Snow surface

0.003

Lawn grass

0.008

Rough pasture

0.01

Fallow field

0.03

Crops

0.05

Few trees

0.1

Many trees, hedges, few buildings 0.25


Forest and woodlands

0.5

Suburbs

1.5

Centers of cities with tall building

3.0

3.



< 4> .


.
Baetke et al.[1990] 3%
. Franke et al.[2004]

3% . Blocken et al.[2003]
H upstream 5H,
downstream 10H, 5H .
< 2> upstream 5H, downstream
10H, 5H .

4.

() 9

,
. Domain <
5> .

4.

Material Property
Viscous Model

Air (=1.225 kg/)


Realizable k-e model,
Standard wall functions
Compiled UDFs.
Turbulence Kinetic Energy [/

Inlet boundary condition

s2] : Compiled UDFs


Turbulence Dissipation Rate [
/s3] : Compiled UDFs

Top & side Boundary condition


Outlet Boundary condition
Ground surface boundary
condition

Symmetry condition
Atmospheric pressure
z0 = 0.0002 [m]
Roughness Height : 0.0004 [m]
Roughness Constant : 0.5

5. Domain

UDF (zb)
(zg)
< 8> .

6. Domain

< 6> .

, . Domain
670 .

8.

< 7> ,
< 4> .

, < 9>
.

7.

10 ANZINE 2013 Issue 1

9.

12. Pathline

10.

< 10> , .

ANSYS FLUENT
. ,
,
.
ANSYS FLUENT

, .

< 11> .

.
References

1. , KBC 2009 .

2. Blocken B, Stathopoulos T, Carmeliet J. 2007. CFD simulation of

the atmospheric boundary layer :- wall function problems.


Atmospheric Environment 41(2):238-252
3. Counihan, J., Adiabatic Atmospheric Boundary Layer: A
Review and Analysis of Data from the

Period 1880-1972,Atmos.

Envir., v.9, no. 10, p. 871-905, 1975


4. ANSYS FLUENT R14.5 UDF Manual [page. 105]
5. M.L. Ray, A.L. Rogers, J.G. McGowan.,Analysis of wind shear
models and trends in different terrains., University of
Massachusetts, Department of Mechanical & Industrial
Engineering, Renewable Energy Research Laboratory, Amherst,
MA 01003

11.

< 12> Pathline


.

.

() 11

ANSYS FLUENT

ANSYS FLUENT .

| , jwseo@tsne.co.kr

FPSO
.

Stokes wave theories(2nd Order Stokes~5th Order


Stokes)

.

,

Non Linear
Finite Amplitude
Intermediate to deep water range(h/L > 0.1)

.
. ANSYS

Cnoidal & Solitary wave theories

FLUENT .
ANSYS FLUENT Wave property
.
ANSYS FLUENT wave regime
wave property
Numerical Beach Treatment Option(Cell zone)
Best Practices

Non Linear
Finite Amplitude
Shallow water

ANSYS FLUENT wave < 1>


ANSYS FLUENT R14.5 .
, < 1> H Wave Height[m](=Wave Amplitude[m]2,
[A]), h Water liquid depth[m], L Wave Length[m] .

ANSYS FLUENT wave regime


Wave property
ANSYS FLUENT wave property
. Solution Setup Models Multiphase Model Volume
of Fluid < 2> Option
Open Channel Flow,
Open Channel Wave BC .
inlet boundary condition Multiphase
tap < 3> Wave Amplitude[m](=Wave
Height[m]/2), Wave Length[m] property .
, Wave Theory < 1> wave property
1. wave theories

Airy wave theory(First Order Airy)

Wave regime .
wave property ANSYS FLUENT
TUI .

Linear

Small Amplitude
Shallow to deep liquid depth

12 ANZINE 2013 Issue 1

/define/boundary-conditions/open-channel-wave-settings

ANSYS FLUENT TUI < 4>


.

1. Wave regime

Classify

Airy wave

Stokes wave

(1st order)

(2nd~5th order)

Wave type

Small amplitude

Finite amplitude

Wave profile

Sinusoidal, linear

Narrow crest, flat


trough, non-linear

Applicability based on depth shallow - deep

Intermediate - deep

Wave frequency

Depth and wave

Amplitude, depth

dependency

length

and wave length

Max. Wave steepness ratio

0.0625

0.142

Max. (Wave Height/Liquid

0.78

0.78

105

26

Depth) ratio
Max. Ursell Number

< 1> Wave regime . wave


property .

Numerical Beach Treatment Option


Numerical Beach Treatment Option Fluid zone
2. Open Channel Wave BC

, wave outlet Pressure


outlet . , wave outlet
. outlet
wave outlet wave
. Fluid zone Multiphase
tap Numerical Beach Treatment
. ANSYS FLUENT R14.5 User
s Guide
.

3. Wave property

4. Wave property

5. Numerical Beach Treatment

() 13

Best Practices
ANSYS FLUENT wave propagation
.
first order time , VOF explicit

, wave propagation
( ) ,
( ) < 8>
.

formulation implicit formulation . ,


time step size Courant number .
second order time , VOF implicit
formulation . time step size
.
Wave p ro p a g a t i o n t i m e s t e p s i ze
T/80(T=Effective Time Period, Solution Initialization TUI
) .
Numerical Beach Treatment (Damping zone) wave
length 2 .
Numerical Beach Treatment (Damping zone)
outlet .
8. Domain


< 6> .

< 8> < 9>


. 620 .

9. Domain

6.

< 10> ,
< 2> .

< 7>
.

7.

14 ANZINE 2013 Issue 1

10.

2.

Material Property

Air (=1.225 kg/),


Water (=998.2 kg/)

Viscous Model

Realizable k-e model,


Standard wall functions

Multiphase Model &

VOF(Volume of Fluid) Model, Implicit

Scheme

scheme,
Implicit Body Force,
Open Channel Flows,
Open Channel Wave BC,
Compressive scheme

Inlet

Velocity : 5 m/s

boundary

wave propagation conditions

condition

wave amplitude : 2 [m]

12. 0.05[sec] wave elevation

wave length : 20 [m]


Free-surface level : 0 [m], -5 [m]
Top & side Boundary condition Symmetry condition
Outlet

Atmospheric pressure,

Boundary condition

Free-surface level : 0 [m], -5 [m]

Fluid zone

Numerical Beach Treatment

etc

Time : Transient state

13. 3.00[sec] wave elevation

14. 6.00[sec] wave elevation

15. 9.00[sec] wave elevation

16. 10.00[sec] wave elevation

Gravitation Acceleration(z=-9.81 m/s2)


Operation Density(air, 1.225 kg/)

wave elevation
< 11> .

< 12~16> wave propagation


wave outlet Damping zone
, (Column)
.

ANSYS FLUENT
. ,
11. Initial wave elevation

.
ANSYS FLUENT wave propagation

< 11> wave height[4m], wave amplitude[2m],

. validation

wave length[20m] wave property Damping

. ANSYS FLUENT

zone wave .


ANSYS FLUENT wave propagation

.
References

ANSYS FLUENT Open Channel Flow, Open Channel Wave BC


. < 12~16>

1. ANSYS FLUENT R14.5 User


s Guide[page. 1306~page. 1324]
2. ANSYS FLUENT R14.5 Theory Guide[page. 505~page. 513]

wave propagation .

() 15

ANSYS FLUENT
Irregular wave
ANSYS FLUENT Irregular wave .

| , jwseo@tsne.co.kr

wave

wave property Wave Group

regular wave, . ANSYS FLUENT 14.5

Inputs Number of Waves .

release irregular wave,

wave wave property

. ANSYS FLUENT

. < 2~3> wave wave

R14.5 irregular propagation

property .

Irregular wave
ANSYS FLUENT irregular wave , , ,
wave .
wave small amplitude
, wave
.

Irregular wave property


ANSYS FLUENT wave property
. Solution Setup Models Multiphase Model Volume
of Fluid < 1> Option
Open Channel Flow,

2. Wave-1 wave property

Open Channel Wave BC .


inlet boundary condition Multiphase
tap < 2> .

1. Open Channel Wave BC

16 ANZINE 2013 Issue 1

3. Wave-2 wave property

, ANSYS FLUENT TUI wave property


.


< 6> , 2D .

.
/define/boundary-conditions/open-channel-wave-settings
6.

< 4~5> wave property


.


< 7> .
Wave propagation , Damping zone
. < 8> inlet
.
,
13 .

7.

8. Inlet


< 9> ,
4. Wave-1 wave property

< 1> .

9.

wave elevation
< 10> .

5. Wave-2 wave property

10. Initial wave elevation

() 17

1.

Material Property

Air (=1.225 kg/),


Water (=998.2 kg/)

Viscous Model

Realizable k-e model,


Standard wall functions

Multiphase Model

VOF(Volume of Fluid) Model, Implicit scheme,

& Scheme

Implicit Body Force,

13. 2.00 [sec] wave elevation

Open Channel Flows,


Open Channel Wave BC, Compressive scheme
Inlet boundary

Velocity : 1 m/s

condition

wave propagation conditions

14. 3.00 [sec] wave elevation

Wave-1

wave height : 0.05 [m]


wave length : 3 [m]

Wave-2

wave height : 0.1 [m]


wave length : 6 [m]
Free-surface level : 0 [m], -2 [m]
Top & Bottom

15. 4.00 [sec] wave elevation

Symmetry condition & Wall condition

Boundary
condition
Outlet Boundary

Atmospheric pressure,

condition

Free-surface level : 0 [m], -2 [m]

Fluid zone

Numerical Beach Treatment

etc

Time : Transient state


Gravitation Acceleration(y=-9.81 m/s2)
Operation Density(air, 1.225 kg/)

16. 5.00 [sec] wave elevation

ANSYS FLUENT R14.5 irregular wave,


.

< 10> wave property Damping zone


wave .

2D . ANSYS
FLUENT
ANSYS FLUENT irregular wave

propagation .

< 11 16> irregular wave propagation


. wave property wave

References

.
1. ANSYS FLUENT R14.5 User
s Guide [page. 1306 ~ page. 1324]
2. ANSYS FLUENT R14.5 Theory Guide [page. 505 ~ page. 513]

11. 0.00 [sec] wave elevation

12. 1.00 [sec] wave elevation

18 ANZINE 2013 Issue 1

ANSYS GPU Computing


| , sunjung7.kim@samsung.com
| NVIDIA, wseo@nvidia.com
| , databank.lch@miruware.com
|, sslim@tsne.co.kr
: | , shkyun@tsne.co.kr

CAD , CAE
. CPU ,
GPU . ANSYS Structural 13.0 GPU
14.5 GPU . ANSYS
GPU .

( ) : ANSYS

Workstation .

GPU .
: GPU
( ) :

GPU

. GPU

Guest O/S GPU , Guest O/S Cluster

4 Cluster .

4 PCI-E

GPU ,

, Guest O/S Cluster 10G

ANSYS GPU .

. Cluster

: ANSYS GPU GPU

() 19

: ANSYS GPU computing system


.

,
.
.

: 2007
Fluid Fluent 100 core
Parallel computing system
, .


.
1 CAE
3
. GPU
CAE .
CUDA CPU GPU (Co-processing)
SR-IOV performance

NVIDIA CAE

. Test

.
NVIDIA : CAE
Tesla GPU SYSTEM Configuration

GPU /

1. Intel Xeon E5-2600 series Dual Processor

. Supercomputing conference 12

2. EccReg DDR3 Memory

Top500 supercomputer NVIDIA Tesla GPU 18,688

3. SSD HDD
4. S-ATA HDD O/S

Titan 1 .

5. NVIDIA Tesla GPU

GPU

6. 8ch RAID Controller

7. 10G Ethernet Controller

GPU .
NVIDIA ANSYS 2010 12

TEST OpenXen

ANSYS Mechanical 13 14.5

ANSYS Multi-GPU Cluster .

DMP Solver Multi-GPU

4 Guest O/S Guest O/S Windows 7

. Service

, OpenXen GPU-Passthrough

Pack 4 15 NVIDIA Tesla K20

GUEST O/S (Nvidia Tesla GPU)

GPU Fluent GPU

, 4 Guest O/S Cluster .

Cluster performance OpenXen

NVIDIA

SR-IOV .

Solution

20 ANZINE 2013 Issue 1

. Bench-mark Test

: ,

, -

: GPU

2009

2011 ANSYS V13.0

2010 .

. GPU

2.5MW , 7MW

NVIDIA Korea,

, 10%

CPU Core GPU 4 GPU

, 5

. ,

Sparse Direct Solver

2.5MW 97%

, ANSYS

SP-5 . SP-5 GPU

CPU 2 16Cores+4GPUs 10

, ,

. ,

ANSYS GPU

Computing System .


.
ANSYS CUDA5 GPU
GPU ,

,
, , A/S .
, , A/S
.

.
:
: ANSYS GPU Computing

SP-5

() 21

ANSYS HPC
Parametric
Pack
ANSYS 14.5
ANSYS HPC Parametric
Pack .

| , skhyun@tsne.co.kr

HPC Parametric Pack 4


.

1 ANSYS Fluent

4 design point

1/4 4

. ANSYS Workbench R12.0 (design point)

4 . 1 Fluent ANSYS

HPC Parametric Pack 4

Parameter Set

. R14.0

1/4 .( 2)


.
R14.5
.
ANSYS HPC Parametric Pack

.

ANSYS HPC Parametric Pack 4 design point


. < 1> 2
inlet 1 outlet Mixing Vessel
8 Fluent
. 8

22 ANZINE 2013 Issue 1

1. Mixing Vessel

HPC HPC Pack

. 4 design point

< 4>

8 ,

(Pontoon) (Base column)

4 ANSYS Fluent 4 ANSYS HPC Pack

16 design point Static Analysis

. 1 ANSYS HPC Parametric Pack

Benchmark . 23 2.9GHz

, 1 ANSYS Fluent 1 HPC Pack

CPU, 256G RAM .

4 design point 8( 32core

1 ANSYS Mechanical 2 HPC

) .

Parametric Pack . HPC

HPC Parametric Pack design


point HPC Parametric Pack 1

Parametric Pack 6
.

< 3> 2 . HPC Parametric Pack


ANSYS Multiphysics, Mechancial/Emag,
Mechanical/CFD-Flo, Mechanical, CFD, Fluent, CFX, Polyflow,
HPC, HPC PACK .

2. HPC Parametric Pack


4.

32
30 ANSYS Fluent
. 32 HPC Pack 2 HPC
Parametric Pack 1
24(2case/)4=192case
. ANSYS Workbench
DesignXplorer Workbench 3rd party software
OptisLang
.

ANSYS HPC(High Performance Computing)


. Fluent
3,000 core scalability Mechanical
14.5 Multi-GPU . HPC
Parametric Pack ANSYS CAE HPC
3. design point

() 23

Workbench
HPC Parametric Pack
ANSYS HPC Parametric Pack ANSYS HPC Parametric Pack Workbench
.
| , sslim@tsne.co.kr

Workbench
< 1> ,
Workbench Project . Design

ANSYS

R14.5 < 4> RSM


.

Points
. , , ,
, . Workbench
Project (Design Point ) . Project

3.

. Design Point Table


DOE DesignXplorer
.

1. Workbench

RSM

4.

ANSYS
R14.0 Workbench

. N n

Solution

, HPC

. ANSYS Remote

. HPC Parametric Pack

Solve Manager(RSM) Workbench

n . < 4>

HPC Parametric Pack

. RSM

4 2

. < 5> HPC Parametric Pack

2. RSM


ANSYS R14.0 < 3> dp0 dpn
.

24 ANZINE 2013 issue 1

HPC Pack , HPC Pack


License
.

7. License Tracking

5. HPC Parametric Pack

Reserved Licensing

. < 7> Parameter Set License Checkout

2 .

Reserved . Select Licenses

, CAD Linux

Used Licenses .

, HPC Parametric Packs


CAD Connection .

Select All
. Available

ANSYS R14.5 RSM

Licenses . HPC

Parametric Pack HPC Parametric

Pack .

(Reserved Licensing)

6. Reserved License Set

HPC Parametric Pack


ANSYS R14.5 HPC

HPC Parametric Pack

Parametric Pack

Reserved Licensing

. HPC Parametric

Pack

. n

Reser

. n HPC Parametric

ved License .

Pack . RSM ANSYS

.
.

. Workbench
< 7>
.
. Cell Property ViewLast Update Used Licenses
. Mechanical Fluent

8. HPC Parametric Pack


Reserved License Set

9. HPC Parametric Pack RSM

,
Not Applicable
. Engineering
data .
Used License Reserved Licensing

HPC Parametric Pack


.

() 25

ANSYS Remote Solve Manager


ANSYS Remote Solve Manager .

| , scpark@tsne.co.kr

Remote Solve Manager( RSM) ANSYS v10

< 1> Job

, v14.5 .

, RSM Job Submit . ,

RSM

Job 1 Job 2, 3 Job 1

Job 2, 3 .()

Job ,
Copy License .

RSM
RSM (Job)
(Middle Tier)
(Job Manager)
.

RSM
RSM (Compute server) (Client)
.

, PC

, .

ANSYS RSM ,

. , ANSYS 14.5 RSM Setup

, RSM

Wizard ,

.(~14.5 )


. RSM

. RSM
< 1> .


(Administrator) .
RSM RSM ( :
C:\Program Files\ANSYS Inc\v145\RSM\Config\tools\win)
(3) . , Unreg-
.( 2)

1. RSM

26 ANZINE 2013 Issue 1

2. Service


RSM
ANSYS 14.5 Remote Solve Manager RSM
14.5 , RSM .

Queue
Queue Add . Queue Name
, Assigned Server Compute server
OK .

3. RSM


[Set Password...]
Password .
6. Queue


Compute Server Test Server
Test Job , RSM
. Finished
4. Password

Compute Server
RSM Compute Server Add
. Display Name Machine
name Host name IP .

5. Compute Server

7. Test Server

() 27


RSM
RSM
.


Account . <
10>
.


RSM RSM Tools
Option . Name host name IP
Add .(Localhost uncheck .)

10.


.
3, 4
. Job (Finished)
.

Mechanical Remote Solver


RSM . Mechanical
.

Solve Process setting


Mechanical Tools Solve process
setting .
8. (Compute server) RSM


Set password , Compute Server
. host
name\
.

11. Solve Process setting

Remote
Add Remote Remote Solver .
9.

28 ANZINE 2013 Issue 1

Computer setting .


Solve Manager : Compute server Host Name IP
Queue : Remote Queue
License :

Remote Solver
.
. < 15>
.

12. Remote
15. (Get Results)

, Advanced Processor GPU


.(, )

RSM . MS Windows

Set as Default Remote solver ,

PC OS

Solve Remote Solver .

Cluster RSM (Windows server 2008


R2 HPC, Linux ) RSM

Remote Solver
Mechanical Solve

< 13> .
Remote solver .
RSM .

13. Remote Solver

14. RSM

() 29

ANSYS Icepak v14.5 Review


tool ANSYS Icepak 14.5 .

| , ybsong@tsne.co.kr

DesignModeler-Icepak Persistent Workflow


DesignModeler Icepak
. Icepak
, DesignModeler
, Icepak
(replacement) .

2. One-way Coupling with HFSS & Maxwell

Object

Icepak Maxwell resistive loss Volumetric

Workbench project schematic . Magnetostatic

eddy current power Maxwell Icepak

DesignModeler-Icepak

. HFSS dielectric resistive loss

Refresh Input Data Update model

Volumetric Surface Workbench project schematic

HFSS Maxwell Power Icepak EM


Mapping . < 3> Icepak Maxwell
1 way process .

1. Refresh Input Data

One-way Coupling with HFSS & Maxwell


ANSYS Icepak ANSYS Mechanical 1 way, ANSYS
SIwave 2 way .
Icepak HFSS Maxwell 1 way
.

30 ANZINE 2013 Issue 1

3. Maxwell-Icepak One-way Coupling process

ANSYS Icepak-Apache Sentinel TI Coupling


Icepak 14.5 Apache Sentinel TI two-way
coupling . Apache Sentinel TI Chip/
Package level tool Icepak Chip/
Package power map . Icepak Sentinel TI
Chip/Package power map
, Sentinel TI Icepak
(Package heat transfer coefficient) Package
power map .

6. P-Q curve


4. Icepak-Apache Sentinel TI Coupling

Altitude effects
,

Icepak-Sentinel TI 2-way
junction .

Fan P-Q
.

5. Import Apache power map data


7. Altitude effect

Altitude Adjustments

Package Enhancements

Flip-chip package TSV (trace)

Fan

Apache Sentinel TI Cadence Encounter

. TSV Trace display via, micro

bump, interposer TSV .

() 31

dependent power package object total power


linear piecewise linear .

PCB Enhancements
PCB object PCB prism
14.5 polygonal . PCB
wedgelocks, stiffener bolt
Macro . IDF
PCB PCB Component
,
.

8. TSV data import

LED package block source object


LED source temperature
dependent LED source .
source power LED forward current(IF) forward
voltage(VF) .

10. PCB upgrade

Meshing Enhancements
Icepak Fluent
Fluent Left-handed mesh missing face
mesh error .
Icepak
Icepak
Fluent .
9. LED temperature dependent power

Package object Die power temperature


dependent die power . Temperature

32 ANZINE 2013 Issue 1

Multi-level meshing per-object mesh


parameter Icepak 14.5
.

11. per-object mesh parameter for multi level

Graphics Enhancements
PCB trace 2D
.
3D
.

13. Mesh display panel

TSV
,
.
Icepak .

12. Trace import

Solid fill object


, plane
Icepak 14.5
.
Point rotate
rotation , Scale to fit object
object
.

Icepak v14.5
.
.

() 33

ANSYS BladeModeler
CAD Blade
BladeModeler TurboGrid Blade .
Blade , 3 CAD BladeGen
. 3 CAD TurboGrid BladeGen
. ICEM ,
.
| , yklee@anflux.com

DesignModeler Point Extraction

shroud curve . sketch

DesingModeler TurboGrid

, 4 Close

data point Turbogrid curve

. Open

. 3 CAD

Meridional Flow Path .

TurboGrid curve CFX

Sketch Draw ,

CAD . < 2>

CAD . CAD
shroud ZX

Meridional Plane
DesignModeler 3
(Meridioanl Plane) .
ZX plane .
BladeGen default Z
Z , ZX plane
.

1.

curve
passage sketch
. Sketch 4 inlet, outlet, hub,

34 ANZINE 2013 Issue 1

2. Hub, Shroud line

. , Slice

layer layer

line

. , hub CAD

< 5> Flow Path Layer .

ZX CAD
Slice .

TurboGrid Curve

Hub, shroud line , Draw inlet

Flow path DesignModeler Exports Point

outlet line . hub, shroud point

TurboGrid Curve . Default

Point constraint(Mouse P )

Workbench TurboGrid ,

Workbench curve .
1 .
hub,
shroud Blade surface intersection
. , Blade surface 1
blade
hub, shroud blade hub, shroud

3. Inlet, Outlet line

sketch . Sketch hub, shroud line

Flow Path

blade surface offset point extraction

Inlet, Outlet, Hub, Shroud 4 sketch


Flow Path . < 4>

< 7> hub/shroud offset %


.

Flow Path Click 4 sketch


. < 4>
Flow Path .

6. Point extraction

4. Flow Path
7. Hub/Shroud Offset %

Insert Layer
DesignModeler TurboGrid curve point

TurboGrid

ICEM Layer

CAD BladeGen TurboGrid

. Flow Path , hub

. , point extraction

shroud layer
. hub shroud 2

5. Blade profile layer

8. TurboGrid

() 35

intersection blade
, TurboGrid
CAD .

11. Curve file

BladeGen Data Import


DesignModeler TurboGrid curve
, BladeGen 3 .
BladeGen data import wizard iges CAD
, TurboGrid curve
.
TurboGrid curve .
12. import curve

Data Import Wizard

curve 3 . Curve <

Workbench BladeGen File/New/Data Import


Wizard TurboGrid Curve .

12> hub, shroud, profile layer .


Next .

Data Import Wizard next < 10>


BladeGen check .


Next < 13>
. Curve
, span
.

9. BladeGen data import


wizard

13. Meridioanl Definition


10. BladeGen

Blade Geometry
TurboGrid Curve

Next < 14>

Next < 11> Gather Data File

blade profile

Add file Add file TurboGrid


.
TurboGrid


.

14. Blade

36 ANZINE 2013 Issue 1

Blade

BladeGen beta Blade

Blade data import curve

, BladeGen CFX

, profile

. Step 5 Select Tangency

Blade profile leading edge, trailing edge


. < 15>
Next , < 16>
leading edge trailing edge . 1
.
< 17> leading edge trailing edge
. leading
edge trailing edge blade pressure

(a) picking

(b) picking

17. leading edge trailing edge point

suction profile .
Leading edge trailing edge pressure suction
, blade profile
.
layer < 18>
check .
layer picking point .
TurboGrid curve , < 6>

18. layer

point extraction Point tolerance data point


.
Next bgd Blade
< 19> Blade .

19. Blade

Blade Modeler License Preference

BladeModeler(BladeGen+Design Modeler
Blade Editor) license .
15. Blade

license < 20> license preference


BladeModeler DesignModeler
DesignModeler BladeEditor .

16. leading edge trailing edge ( )

20

() 37

100% 50% !!
100 50 ,
100% 50%
.

(runner) !
: | , iyseo@tsne.co.kr
: | tvN X , Painted Lady

, ,
.
'' , '' (?)
.

50
, .

, , , ,

. !!

, , , ,

4,

, (~12.31)
12 31 .
,

!

.

, , .

. . V

' .

, ( 7 .),
, .'

.
.

1.

,
,
.
~ . Let's Go ~~

(Squat) (Row) .

2.
3.

(Squat) : '', ''

4.


(Row) :
,

100


Painted Lady

(cafe.daum.net/silver2005)
.
Painted Lady
'' .^^

38 ANZINE 2013 issue 1



, !
, !
, !!
, .
(Squat) (Row) ,
.
, 50% .

(Narrow Squat)

(Wide Squat)

: ,

: ,

, UP

45 ,

, , .

, .

10 .

10 .

: UP,

: UP,

: , .

.
:

(Body Row)

, (
) , !!

Tip :

() , .

(Standard Squat)
: ,
, ,
.

. (
.)
, < 1> ,
. , .

narrow

10 .
, .

standard

:
. .

: ,

: !!

.
: ,
.
: !!

< 1>

() 39

ANSYS LS-DYNA Sloshing


Damper Concept Design FSI
Concept Design
.
| , dckim@tsne.co.kr

CAE FEM

Test Case

CFD FSI(Fluid-Solid Interaction)

< 2> .

, .

. Jumper (Wave)

Spring Damper .

,
FSI
.

Concept Design .
FSI ANSYS LS-DYNA
ALE . ANSYS LS-DYNA
2. Sloshing Damper Concept Model

FSI .

Simulation time 10 5

Overview

.
< 1> .
1.

Scenarios

1.

No
damper

Damper
(k=0.5)

Damper
(k=1)

Damper
(k=2)

tf0
( 0
)

Damper

0 .

. < 1>
(Sloshing)

Analysis information

Explicit code LS-DYNA FSI

, .

Wall .

Spring Damper Jumper

, .

Spring Damper .

40 ANZINE 2013 issue 1

Jumper Interface

Damper

LS-DYNA Keyword *CONSTRAINED_

. Damper

LAGRANGE FSI

Jumper

< 3>
. 5 tf0

Jumper .
Jumper

.
Jumper Euler Lagrangian
Element formulation .

tf0 = - 5
3.

Result
No damper, Damper(k=0.5), Damper(k=1),

Scenarios

No
damper

Damper
(k=0.5)

Damper
(k=1)

Damper
(k=2)

tf0

Damper(k=2) Damper
< 3> Damper

.
< 2> . < 2>
. Damper Damper

. Damper
.

.
2.

Scenarios

No
damper

Damper
(k=0.5)

Damper
(k=1)

Damper
(k=2)

(m)

0.105

0.048

0.038

0.021

3. : No Damper

4. : Damper(k=0.5)

() 41

Export Lagrangian
FSI Pre-Processor .
LS-DYNA Export k APDL
Launcher
, ANSYS
ANSYS 15.0 LS-DYNA ANSYS
Workbench ANSYS
LS-DYNA .
ANSYS Workbench LS-DYNA FSI
.

5. : Damper(k=1)

6. : Damper(k=2)

ANSYS LS-DYNA FSI


Concept Design
.
ANSYS Workbench 14.5 LS-DYNA

42 ANZINE 2013 issue 1


(die) .
ANSYS Mechanical APDL .

| , hjjang@tsne.co.kr

Introduction

Geometry

(die)

3D CAD

. < 1>

SpaceClaim .

, 25 5

. < 2>

, ,

2 .

, , ,
.


.
, ,
,

2. 2

.
, ANSYS Mechanical APDL

Finite element model


ANSYS Mechanical APDL <

3> . , 2

1.

3.

() 43

Plane182(2-D 4-Node Structural Solid)

5> Create symmetric pair .

Plane183(2-D 8-Node Structural solid) KEYOPT(3)

Axisymmetric .

, 0.05 .

Plane183

0.05, 0.2, 0.5

Material properties

Loading conditions

< 6> (-x)

, ANSYS Multilinear Isotropic Hardening

. < 4>

Stress-Strain .

6.
4. Stress-Strain curve

< 7>
(y) .

Contact conditions
, ,
Surface-to-Surface Standard
. , Contact Target <

7.

Analysis options
< 8> Large
5. Create symmetric pair

44 ANZINE 2013 issue 1

Displacement Static Substep 100 .

, Substep

.

.

, < 11>
.

.
,
.

8.

Results of drawing analysis


< 9>
(Outer tube) ,
< 10>

11.



Explicit code .
ANSYS Implicit code
.
9. 20

10. 8

() 45

UDF
.
| , jplee@tsne.co.kr

UDF

FLUENT

. cell center

. ,

cell center

.(FLUENT cell center data .)

cell center new_dist

. cell center

. UDF CFD

0 ,
.


UDF
. UDF .

Cut cell mesh

1. mesh

< 1> mesh .


,
cutcell mesh 75 .
< 2> 4

UDF prob x,y,z


.
.

46 ANZINE 2013 issue 1

2.

case . case 1

30~32 .

150mm , case 2 2

30~32 61%, 64%, 35%, 46%

. Case 3 2 1

Case 3 2
, case

2
.

4 . 2

< 5> 0m/s .

(25)

setting .


< 3> < 2>
.
case 2 case 4 . < 3>

0m/s . case
0m/s

.

on, off

case 3

. case
4 2
,

.

Case 1

Case 2

Case 3

Case 4

3.

< 4> < 3>


. case

5.


.
case 3 2
.

4. (30~32)

() 47

ASME Code

ASME Code 2007 Edition Structural Stress Method


. FEA(Finite Element Analysis) Membrane plus
Bending Stress, Structural Stress ASME Code .

| , scshin@tsne.co.kr

FEM(Finite Element Method)


( : , ) Peak Stress Total

ASME Code
Step 1 : Load History

Stress . ASME Code 2007

Design Spec. ASME SECT. VIII, Div.2, Part 5, Annex 5.B

Edition Structural Stress Method

Histogram Development Method Load History .

Total Stress
. ASME Structural

Step 2 : Event Stress-Strain Cycle Range

Stress(Membrane plus Bending Stress) ANSYS

Path Operation (Stress Linearization)

ASME SECT. VIII, Div.2, Part 5, Annex 5.B Rainflow

. ASME

Counting Method Min-Max Counting Method

Structural Stress Method

Event Stress-Strain Cycle Range .

Step 3 : Membrane Stress Bending Stress

Step 2 Cycle(kth Cycle)

ASME Code ASME SECT. VIII,

Start Point(Time Point tm) End Point(Time Point tn)

Div.2, Part 5, Para. 5.5.5 , (Linear

Membrane Stress Bending Stress .

Elastic Stress Analysis)

Time Point tm Time Point tn Membrane Stress

Equivalent Structural Stress Range Parameter

Bending Stress Range, Max. Membrane plus Bending

Smooth

Stress, Min. Membrane plus Bending Stress, Mean Membrane

. (Toe)

plus Bending Stress .

Structural Stress
Structural Stress

Step 4 : Cycle(kth Cycle)

. Structural Stress Method (Butt weld,

Structural Stress Range

Fillet weld, Root failure, Corner weld) Fatigue


Design Curve .

48 ANZINE 2013 Issue 1

Step 5 : Cycle(kth Cycle)

Structural Strain Range Local Nonlinear


Structural Stress Strain Range

(16T) (8T) Fillet


.

Neuber Rule Material Hysterisis Loop Stress-Strain Curve

30 1 20

Structural Stress Strain Range

Local Nonlinear Structural Stress Strain Range

Structural Stress Low-Cycle Fatigue .

.
.

Step 6 : Cycle(k th Cycle)

ASME Code

Equivalent Structural Stress Range Parameter

Step 7 : Step 6 Equivalent Structural Stress

Step 1 & 2

Range Parameter
Step 6 Equivalent Structural Stress Range
Parameter ASME SECT. VIII, Div.2, Part 3, Annex 3.F,


600 .
.

Para. 3.F.2
.

Step 3
< 1>

Step 8 : Cycle(kth Cycle) Miner

ANSYS Path Operation

Rule Fatigue Damage

Membrane Stress
Bending Stress . .

Step 9 : Step 2
Event Step 6~Step 8
S t e p 10 : E ve n t M i n e r R u l e
Accumulated Fatigue Damage

Step 4
Cycle(kth Cycle)
Structural Stress Range .


Step 5
Cycle(kth Cycle)

(Path Line)

Structural Strain Range Neuber Rule Material Hysteresis


Stress-Strain Curve Local Nonlinear Structural
Stress Strain Range Structural Strain Range
Low-Cycle Fatigue .

1. ( )

() 49

Step 6
Cycle(kth Cycle) Equivalent Structural
Stress Range Parameter .

(Stress
Linearization) . ANSYS Path
Operation
ASME Code
.
ASME Code
.

Step 7
ASME SECT. VIII, Div.2, Part 3, Annex 3.F, Para. 3.F.2
(N) .

Step 8
Cycle(kth Cycle)
300 Fatigue Damage(Df,k) .
Fatigue Damage 1
(Crack) .

ASME
Code . ASME Code

50 ANZINE 2013 Issue 1

System Coupling
FLUENT ANSYS Mechanical system coupling FSI
.

| , tmkim@tsne.co.kr



. FSI(Fluid Structural Interaction) .
FSI
.

.
.(
.)
FSI

1. Geometry

control .

ANSYS

Solid shell . Mesh

Multiphysics platform ,

. Mesh

R14.5 CFX FLUENT 2-Way FSI

.(Thermal coupling 1-way .)


FSI

Workbench

.
.

FLUENT

FLUENT, ANSYS Mechanical


. 2-Way
1-Way Transient
.

Mechanical
2. Workbench

ANSYS FSI

T 1

Workbench . < 2>

. < 1> Inlet

Workbench

Outlet .

. FLUENT ANSYS Mechanical 2-Way FSI

() 51

Transient < 2>

System Coupling data control

< 5> Mechanical Solver .

. 1-Way FSI Transient

Step End Time


System Coupling .

. 3sec 3
, System

Solver

coupling control. FLUENT Run

FLUENT ANSYS Mechanical

Calculation .

. Data transfer Wall


.
Data Pipe
Pressure.
Pressure Wall .

5. Mechanical Analysis Settings


3. FLUENT Boundary Conditions

System Coupling

4. ANSYS Mechanical Interface

< 3~4> FLUENT ANSYS Mechanical Data


transfer . FLUENT
B oundary conditions , ANSYS

6. System Coupling

< 6> Fluent Transient Structural Setup

Mechanical Fluid

System Coupling Setup .

Solid Interface Wall .

Setup Update System

Interface matching

Coupling Setup Update System

Coupling .

Solver Time step


.
,
20
Time step .
Modal 12.5Hz Frequency .
Time step 0.004 .
Time step System Coupling Solver

52 ANZINE 2013 issue 1

7. System Coupling

System coupling < 7>


. Analysis Settings Solving
Data Transfers Data transfer Wall

Monitors
System Coupling FLUENT Mechanical
Residual monitor .

matching .
< 8> Analysis Settings . End Time Step
Size . control .
End time Mechanical
.
Mechanical
End Time .

10. Monitor Settings

Chart Monitors Convergence


. Chart
.
Solution Information Text
. System Coupling, Fluent, Transient Structural
.

8. Analysis Settings

< 9> Wall


Create Data Transfer
Data Transfers .

11. Monitor

12. z

< 12> FLUENT ANSYS


Mechanical z ( )
.
.
9. Data Transfer

Wall . 9 Data
Transfer .
Update Project
.

System Coupling
FSI Transient
.
System Coupling FSI
.

() 53

(GM)

ANSYS
Taeyoung Han, Technical Fellow, Vehicle Development Research Lab, General Motors Research and Development Center, Warren, U.S.A.
Gi-Heon Kim, Senior Research Engineer, Center for Transportation Technologies and Systems, NREL, Golden, U.S.A.; and
Lewis Collins, Director, Software Development, ANSYS, Inc.
: | , whkim@tsne.co.kr


.


ROM(Reduced Order Model)
.

ANSYS
.

1892

. DOE/NREL CAEBAT

( )

program

horseless carriage

GM GM ,

ANSYS

ESim LLC

, 10

(lead-acid storage)

GM CAEBAT project

/ ,

, NREL

1910

. , , , ,



(watt-hours/
kilogram) .


.
(DOE)


(Battery Cell Model)

.


.
1 e l e c t r o d e - s c a l e
electrochemical kinetics,

l a r g e -

format(capacity greater than 5 amp-hours)

. DOE

. 3 1

electrode

2014

NREL .

2009 70%

. ,

, , ,

.



.


.
2010 4 (Vehicle
Technologies Program) DOE
(NREL)
CAEBAT(Computer-Aided Engineering
for Electric Drive Vehicle Batteries)

() 55


(Battery Pack Model)
OEM

(Oak Ridge

N a t i o n a l L a b o ra t o r y )

OAS(Open-Architecture Software)

-40~50

, CAEBAT

. 25~35

ANSYS

ANSYS Workbench

, Aspen Plus, CATIA,

CHEMKIN, Microsoft Excel, GT-POWER,

Isight, MATLAB/Simulink, modeFRONTIER,

, ,

MSC Sinda, TRASYS, SPICE

, , ,

CAE

ANSYS Workbench

ANSYS CAEBAT

, ANSYS Fluent,

OAS GM

CAD

ANSYS Mechanical

. CA E B AT

Simplorer

ANSYS

Cosimulation

. GM

(PA)

. ANSYS

(ROM, Reduced Order Model)

,
3-D
.
--

56 ANZINE 2013 Issue 1


(Process Automation and Robust
Engineering)


(OAS Interface)

CAEBAT

GM

. PA(
)
, , ,

.
PA

.

, ,

.

. PA Robust
. GM
, ,

.



.


(Verification and Validation)


. GM
(NISS, National Institute of
Statistical Sciences)
.
GM

ROM(Reduced

. (Hot

Order Model) .

Spot)

TMS(Thermal Management System)

ANSYS

() 57

ANSYS
-

?

.
.

.

.

. .

,
.
140km/h 160km/h
.
.
.
.

2011 ANSYS


.
ANSYS
.

.

150km/h 120km/h

.
,

.
.

. , ,

, .

, ,
,
,
.

. ANSYS

, ,
,

, ysk@tsne.co.kr

-,
,
.

58 ANZINE 2013 issue 1

:
. .

: .

. , ,

. .

,
.
:

.
.

. ,
, .
,
.
:
. .

( )

. 108
.

.
, 4 2

4-seam 2-seam .

4-seam

.
.

. .


4-seam

.
.
.
.

2-seam

() 59

,
.

.
.

.
.

6G



.
.

.
.


.
, , .
3 .

.

.

.
,

.

( )

, (
)

60 ANZINE 2013 issue 1

.

.

,

.

.

< >
,


. 3
, .

2 .

90~110km/h

< > .


.

.

(Spiral, )
.
145km/h
.

.
( )



.
ANSYS Explicit dynamic Code
ANSYS AUTODYN . ANSYS AUTODYN
COPLIN
Option SOLVER
.
. 140km/h

, ,

() 61

.
ANSYS AUTODYN
.

.
.
.

.
.

(Velocity)

(Side view)

.
.

.

(Front view)

.

.
,

.

.
.
.

.

.
X
.
Y
.

(Velocity)

(Side view)

X-

(Front view)

.
,

.
,
.

(Velocity)

(Side view)

(Front view)

62 ANZINE 2013 issue 1

Y-

.
.

.
.

.
.
AUTODYN

(10-4)

.
.

.

.
1. X &

(10-4)

X
.
.
.
.

x(m/s)
(10ms)

x(m/s)
(400ms)

(km/h)

(%)

-0.06

-2.20

132.08

5.66

-0.07

-2.80

129.92

7.20

-0.05

-2.00

132.80

5.14

2. Y &

y(m/s)
(10ms)

y(m/s)
(400ms)

(m)

0.000

0.000

0.000

0.002

0.080

0.032

-0.005

-0.200

-0.080

. .

? .
.


.
.

, , .

Y .

() 63

Tips


SpaceClaim 5
SpaceClaim simple & powerful
.

| , ejko@tsne.co.kr



.
, CAD
.
mesh Solving
.
SpaceClaim Repair, simplify, modify
CAD CAE
.

Merge Face & Repair

3. Iges, step

surface

CAD DATA iges, step

surface
.
.

1. ()

4.

surface surface
2.

64 ANZINE 2013 Issue 1

Tips

Merge Face
Mesh Mesh Quality
.
.
.
.

.
.
7.

5. Merge Face( )

8.

9. Small Face

6. face

Defeaturing
SpaceClaim ,
fillet , ,
.
Mesh Quality
.

10. Fillet

() 65

Tips

&
SpaceClaim
CAD .

.
.

13.

,
.

14. Midsurface

2D 3D
.
2D 3D
, .
11.


+Alt .

12.

Mid-surface
Mid-surface()
,
,
surface mesh .

15. 2D

< 13>

SpaceClaim

. offset.

. CAE CAD

material property ,
material property .

66 ANZINE 2013 Issue 1

Repair
.

Tips

Maxwell Tips Series


- Mesh Tips (2)
Mesh ,
On Selection .
| , ehan@tsne.co.kr

1. Mesh Operation

Inside Selection Length Based


2D Design 2 Object mesh
< 2> 20mm 20mm , 2mm
mesh mesh .
mesh ,
mesh . , mesh
mesh .

20mm

mes

2. inside selection (Maxwell 2D)

3D Design 3 object mesh


< 3> 20mm 20mm 20mm , 2mm

() 67

Tips

mesh mesh .

Maximum Surface Normal Deviation (


)
() mesh < 6>
.

20mm

mesh

mesh

mesh

3. Inside Selection Mesh (Maxwell 3D)


6. mesh : Maximum Surface Normal Deviation

Surface Approximation
< 4> object , Mesh
. mesh

Maximum Aspect Ratio mesh


( ) .

mesh ( 7-a)

, mesh

, < 7-b> mesh

, mesh

< 8> .

mesh
. surface approximation
mesh ,
3 .

(a) mesh

4. triangular mesh

Maximum Surface Deviation Object Mesh


(d )
(d) mesh < 5>

(b) 3mm, 10mm

7. Maximum Aspect Ratio

mesh

mesh

5. mesh : Maximum Surface Deviation

68 ANZINE 2013 issue 1

8. Maximum Aspect Ratio mesh

Tips

< 9> Surface Approximation

Band object Moving/Stationary object Gap

mesh .
Default

Object . ,
. , air gap mesh

Maximum Surface Deviation

.
Transient Solver Adaptive mesh .
, air gap mesh
mesh Cylindrical Gap Treatment mesh
. Transient Solver Maxwell 3D Model
Maximum Surface
Normal Deviation

Motion Setup Assign Band Motion

Maximum Aspect Ratio

9. Surface Approximation mesh

.
< 12> Cylindrical Gap Treatment mesh .

Model Resolution
mesh . < 10>
, mesh 0.3mm
mesh . mesh
. ,
mesh .

Initial Mesh

Refined Mesh
with Cylindrical Gap Treatment

Mesh section seen


from top

12. Cylindrical Gap Treatment mesh

(a) mesh

(b) model resolution mesh

10. model resolution mesh

CAD < 11>


, mesh
.
13. mesh ANSYS

mesh , mesh
< 13>
(a) import mesh

(b) model resolution mesh

11. import model resolution mesh

Cylindrical Gap Treatment


Band

() 69

Tutorial

Crack Mesh

ANSYS 14.5 Workbench Crack Mesh , Stress Intensity Factor, Energy
Release Rate, J-Integral .
.
| , dsp@tsne.co.kr

Fracture Object

Fracture Object

14.5Hit Point Normal X

. Fracture Crack

, PreMeshed Crack
.

Hit Point Normal

Crack

, .
Fracture Object Static Structural Analysis
Crack
3D , Semi-Elliptical

Outline TreeModel RMB


Insert Fracture . Outline Tree Fracture
Fracture RMB Insert Crack
Pre-Meshed Crack
.

ANSYS Crack

Pre-Meshed Crack
2D/3D ,

, .


Pre-Meshed Crack
Named

Coordinate System :

Selection , Y

Crack Shape : Semi-Elliptical( )

Body

Major Radius :

2 Tetrahedron

Minor Radius :
Fracture Affected Zone Height :



.
, +X
. Semi-Elliptical +X Minor Radius,
Z Major Radius, Y Normal

70 ANZINE 2013 issue 1

Largest Contour Radius :


Circumferential Divisions :
(8 )
Mesh Contours :
Crack Front Divisions : ( )

Solution Contours :

Tutorial

Crack Mesh

Named Selection
Major/Minor Radius

Solving Fracture Tool


Solving Analysis SettingFracture
On
(LEFM)
, Crack Mesh
. Contact Tool, Fatigue Tool
Mesh Contours Circumferential
Divisions

Fracture Tool
Solution
. Fracture Tool .
SIFs Result
K1 : Mode 1 (Stress Intensity Factor)
K2 : Mode 2
K3 : Mode 3
VCCT Result

Crack Front Divisions Coordinate


System

G1 : Mode 1 (Energy Release Rate)


G2 : Mode 2
G3 : Mode 3
GT : (Total Energy Release Rate)

Crack Named Selection


,
. Mesh Advanced

J-Integral Result
JINT : J-

Element Midside Nodes Program Controlled

Kept
, Mesh Control Method

Tetrahedrons

. , ,

(Linear Elasticity Theory) .

, Crack

(stress field) 3

Named Selections Creation On


, ANSYS ,

Named Selection
.

Crack Mesh

() 71

Tutorial

, J- .

, K
. K
, , , .
c
K Kc ,
Kc .
Y , a .
G Irwin

(Semi-Elliptical)

. Gc

Kc

0, 45, 90 , Nominal Stress 1 MPa

, Gc .

. J-Integral

J- J.R. Rice ,

200GPa, 0.3 ,
.

. K, G, J

KI

JINT

1.298

7.67E-06

45

1.187

6.41E-06

90

1.176

6.30E-06

KI J-Integral

: Newman-Raju

3 (Semi-Elliptical)

Newman-Raju

Newman-Raju

, Crack

, .

31, 1,016
. 15

, K , S , a c

2 31

, Crack Crack

1mm . t=10mm,

. Frictionless

2b=100mm, 2h=100mm . Q

Support, 1,000 N .

(Shape Factor) , F s (Boundary

Nominal Stress 1 MPa

Correction Factor) , , ,

.(= F/A F = A = 1N/mm2

1000mm2 = 1000 N)

Crack Mesh

72 ANZINE 2013 issue 1

Tutorial

. 90 (1.1%)

. J-Integral

.

(K1)


.
10,000
, (Stress Concentration Factor) 4.5
.(Kt = max/0 = 4.5/1 = 4.5)

J-Integral(JINT)

KI

JINT

1 (=0)

Newman-Raju

ANSYS

1.298

1.297

45

1.187

1.181

90

1.176

1.163

Theoretical Eq.

ANSYS

7.67E-06

7.86E-06

45

6.41E-06

6.30E-06

90

6.30E-06

6.09E-06

ANSYS

(=180) , 90
. =0~180
.

14.5 Workbench Crack

ANSYS Fracture Tool

Mesh ,

Newman-Raju

J-Integral

, J-Integral

. ANSYS

, ASME Code

ANSYS 0(=180)
90 180

() 73

Tips & Tricks

CFD-Post Perl
CFX Perl , CFD-Post Perl
.
| , kimdh@anflux.com


Flow Physics

region name,
0~1 .

, CFD-Post Session , 2D region

. CFD-Post table

Position001
,Apply

region Session

. Session

. ,

, position001
2D region ,

100 , GUI

Colour 3 2D region

, , . 0~1

Perl ,

. , 3 ,
(0, 0, 0) (1, 1, 1) .
position001

.

CFD-Post table
,
.

, Perl
Session , Perl Session
. , massflow.

74 ANZINE 2013 issue 1

Tips & Tricks

txt
region

, file handleINFILE

Customization Automation ,

whileINFILE
massflow.txt

loop ,
loop 1 (
$_
)$Line

.chomp

.
space(
/ /
)
@Index .
, position001 0.75
,
Index (
$Index[0]
)position001
,
Index (
$Index[1]
) 0.75
. ,
CCL Index ,
massflow.txt loop
2D region
.

, CFD-Post Session
Play Session
Session ,
100 region
.
CFD-Post Perl

. Perl Perl

() 75

Tips & Tricks

ANSYS CFX 14.5 - Platform MPI


Distributed Parallel
ANSYS CFX 14.0 HP-MPI Platform-MPI ANSYS MPI
. Windows OS V14.5 CFX Distributed Parallel .

| , jykim@tsne.co.kr

Windows & Password


CFX Distributed Parallel PC
Password .
< 3> .

1. Local Parallel

2 Distributed Parallel

Anzine Vol.18 HP-MPI V13.0 CFX


Distributed Parallel . V13.0
, V14.0 HP-MPI PlatformMPI , ANSYS MPI
. Windows OS V14.5 CFX
Distributed Parallel 7
.(Windows 7 , V14.0
.) 1~5 Distributed Parallel computer
, 6, 7 master computer .
1. Windows & Password
2.
3. ANSYS CFX
4. Rsh service
5. Platform MPI
6. host node
7. CFX solver manager

76 ANZINE 2013 Issue 1

3 Password

Tips & Tricks

RSH .

Distributed Parallel computed node data

RSH < 5> ,

. Windows

. < 4> .

7 Remote Shell Service

computer (master computer)

RSH .

. CFX working Directory


.

cfx5rc.txt .
: CFX_SOLVE_DISABLE_REMOTE_CHECS=1

.
: C:\Programfiles\ANSYSInc\V145\CFX\config

5. cfx5rc.txt

Platform MPI
RSH Message Passing Interface(MPI)
. MPI compute node data
.
command prompt (Anzine
v18.0 ), GUI
V14.5 DVD < 6> Install MPI for
ANSYS Parallel Processing . ANSYS DVD
Intel MPI Platform MPI . Intel MPI Local
4.

ANSYS CFX
Distributed computing computer ANSYS CFX

Parallel , Platform MPI Distributed Parallel


. < 7> Install
Platform MPI .

14.5 .
C:\Program files\ANSYS Inc\V145\CFX

Rsh service
computer node comunication
RSH(Remote Shell Service) , V13.0

6. Install MPI for ANSYS Parallel

7. Install Platform MPI

() 77

Tips & Tricks

, port, mpi service


,
.
: C:\user\\Local\ana_install_
tmp37 12\Install_Platform-MPI_README.mht

9. host node

Platform MPI Platform MPI service

CFX solver manager

, Windows registry .

10. host.ccl

Distributed parallel
. CFX solver manager Distributed parallel

1) Command ( )
2) C:\Programfiles\ANSYSInc\V145\commonfiles\Platform\\8.2.1\
Windows
3) setpassword.bat
4) window Enter

.
1) CFX Launcher 14.5 .
2) Working Directory .
3) CFX solver Manager 14.5 .
4) Solver Input File .
5) Run ModePlatform MPI Distributed Parallel
.
6) Insert Host host .
host name host.ccl .
7) node cpu .
8)Start run
.

8. Platform MPI service password

host node
Master node distributed parallel
computer host node .
host.ccl (C:\ Programfiles\
ANSYSInc\V145\CFX\config \host.ccl) < 9>
command promote .

11. CFX solver manager


Windows 7 CFX Platform Distributed
Parallel . HP-MPI

1) command promote
2) C:\Programfiles\ANSYSInc\V145\CFX\bin \Windows
3) cfxparhosts -add hostname ( hostname
computer host name.)

Platform-MPI (V13.0)
, V14.0 ANSYS
MPI Distributed
Parallel .

78 ANZINE 2013 Issue 1

Tips & Tricks

ANSYS APDL 2D

ANSYS Solid . , APDL
Solid .
| , hylee@tsne.co.kr


,
(,
, ) .
SHELL181 Element Output Definitions

ANSYS Beam Shell


, Solid
. , ANSYS
, .
2D Solid Axisymmetric
, 3D Solid
.

?
,

, , .

SHELL181 Item and Sequence Numbers


1. ANSYS Help (SHELL181)

< 1> SHELL181


.

- Shell

Sequence Number .

Shell

Y 'N22'

. ANSYS

, Element Table Sequence Number '2'

Nodal Solution, Element Solution, Element Table 3

, GUI Commend .

, Element

Table
.

- 2D Solid

Solid

ANSYS Help

< 2> Solid .

() 79

Tips & Tricks

F
M

5. (3D Shell )

2. Solid

< 2>


.
.

< 3> 3D Shell 2D


Solid Axisymmetric
.

6. (2D Solid Axisymmetric )


T 0.3m



, Hoop ,
,

Water

R 10.0m

H 10.0m

3D Shell < 7>


3.

3D Shell 1/4 , 2D
Solid Axisymmetric .

, 2D Solid

.

PATH
, Element
Table
Mapping.

4. ( : 3D Shell, : 2D Solid)


,
.

80 ANZINE 2013 issue 1

7. (3D Shell )

Tips & Tricks


, ,
.

8. (2D Solid Axisymmetric )

3D Shell Mapping List


Table
, 2D Solid
Table
3D Shell
.

10.

Hoop ,
, ,
< 9~11> .

11.

ANSYS Solid , Shell


.
Shell 1/4


.

Solid
.
ANSYS APDL
9. Hoop

.
: http://www.tsne.co.kr

() 81


| , sshan@tsne.co.kr


.

.
.



.

.
.
.

. 3 ,
.

1.

.
.

2 . 10kg .

10kg 3 .

.( ,

.)

.
2 1 ,


.
.

10kg
.
.

, .

82 ANZINE 2013 Issue 1

, .

10kg .

.

.

2.


. ,
.

4. -

3.


, , , , ,
.

. .
.

5.

() 83

. , , , , , ,

7 C, D, E, F, G, A, B E, A,

D, G, B, E .

. ,

, .

.

.

.

.

7.

.
.
.
,
.
.

.

8.

.
.

6. .(
- )

84 ANZINE 2013 Issue 1

. .
.

Tutorial

ACP(ANSYS Composite PrepPost) R14.5


Solid

.
.
| , pjh6906@tsne.co.kr

Introduction

ACP(ANSYS Composite PrepPost)

Surface .

, ,
. Shell
, Shell
Solid . ACP R14.5
Workbench
.
(a) Cylinder

ACP(ANSYS Composite PrepPost)


R14.5 Solid .

Analysis Model

(b) Cap 2

< 1> .
3 2

2. Surface

(a) Core

1.


. Cylinder [45/0/-45/Core/-45/0/45]
(b) Cap 1

, Cap2 [-45/0/45/90/-45/0/45] .
Cylinder Core Cylinder
.

3. Solid

< 2~3> .

Surface

www.tsne.co.kr

Shell . Solid

ANSYS/CAE Workbench TIP . Solid Core

Shell Solid

Cylinder Core .

() 85

Tutorial

Analysis Process
Process 1 : , Shell

Data.)

Solid
.

1 ANSYS Workbench .

2 < 4> Workbench Project Toolbox

Geometry 2 .

6. Composite Materials Property

3 mm

8 Workbench Project ACP(Pre) Model

Mechanical .

4. Geometry

S u r f a c e

9 < 7>

(Cylinder, Cap2),

Outline Tree

Surface Body

Solid Core

.(

10mm,
Honeycomb

ACP .)
Design Modeler XY

.(

Revolve Y . Cylinder

Surface Body

Design Modeler Form New Part


7. Surface Body

.)

, .)
4 Toolbox ACP(Pre)

5. ACP(Pre) Geometry

< 5>

10 Mesh

Surface Geometry

Mapped

, S olid C ore

Face Meshing

Setup

Mesh Size

.(ACP

15m m

.)

.
(ACP(Pre)

Solid

ACP(Pre)

Engineering Data .

Shell
8. Shell

6 < 6> Engineering Data Sources

.) Shell

Composite Materials Data Source

ACP(Pre) , Body

. Mechanical
Named Selection .

7 Composite Materials Data Source List Epoxy_

Carbon_UD_230GPa_Prepreg, Honeycomb .

11 < 9> Named Selection . Cylinder

(Engineering Data Composite Materials ACP

Core Cylinder line

86 ANZINE 2013 issue 1

Tutorial

Line1, Line2 . Cylinder Cap2 .

12. Fabric

5 Fabric

Stackup
< 13>

9. Named Selection

Tree Material
12 Mechanical .

Data Stackup

Process 2 : ACP(Pre)

Create Stackup


Shell

.
13. Stackup

ACP(Pre)

.

6 Stackup < 14>

Fabric . Stackup
Shell
.

7 Fabric.UD [-45/0/45] Analysis

10. ACP(Pre)

, .
1 ACP(Pre) Setup .

2 Ply Tree < 11>

Tree Material Data Fabrics


Create Fabric .

3 Name Fabric.UD, Material

Epoxy_Carbon_UD_230GPa_Prepreg, Thickness 2
OK
.( mm

14. Stackup

15. Stackup

.)

Process 3 : ACP(Pre)
4

Name

Fabric.Honeycomb, Material


(0) .

Honeycomb, Thickness 10
Fabric .
11. Fabric

1 Fabric Stackup Shell

0 . < 16> Tree Rosettes

() 87

Tutorial

2 < 1> 0
.

< 16> Type Cylindrical ,


X Z Direction 1, 2
.(Direction 1 (1, 0, 0), Direction 2 (0, 0, 1) .)

19. 0

5 < 19> Toolbar

0 .(Orientations Direction
, Orientation Point
.)

6 Oriented Element Set.2 Element Set

Cylinder, Orientations Direction (1, 0, 0), Rosette Rosette.1


.
16. 0 Rosette

7 Oriented Element Set.3 Element Set Cylinder,


3 0
< 17>

Oriented Element Set .

Orientations Direction (-1, 0, 0), Rosette Rosette.1


.

4 Oriented Element Set.1 Element Set

Core Orientations Direction (1, 0, 0)

8 Oriented Element Set.4 Element Set Cap2,

Orientations Direction (1, 0, 0), Rosette Rosette.1 .

Rosette Rosette.1 .

Process 4 : ACP(Pre) Shell Ply


Ply .
Cylinder Cap2 Solid
17. Oriented Element
Set

18. Oriented Element


Set

88 ANZINE 2013 issue 1

. Ply Group 2
Ply Solid .

20. Ply Group Ply

Tutorial

1 < 20> Create Ply Group

MaterialFabric.UD
Ply Angle90
.

Name . OK
Ply Group .

9 Ply Group.2ModelingPly.6

Oriented Element SetsOriented Element Set.4



2 Core UD Core

Ply MaterialStackup.UD
.

. Ply Group.1 Create Ply .

Process 5 : ACP(Pre) Solid


3 NameModelingPly.1
.

Shell Solid .

Oriented Element Sets Oriented Element Set.1



Ply MaterialFabric.Honeycomb
.

1 Solid Tree Solid Models

< 22> Create Solid Model


4 Thickness Type From Geometry

Core GeometryGeom.stp
OK .
(ACP(Pre) Setup Solid Core Geom.stp

2 Solid Model Properties Element SetsAll_

.)

Elements
OK
.

21. Core Ply

22. Solid

5 Ply Group.1ModelingPly.2

3 Solid .

Oriented Element SetsOriented Element Set.2


Vol.24ACP(ANSYS Composite

Ply MaterialStackup.UD
.

PrepPost) Solid

.

6 Ply Group.1 ModelingPly.3

Oriented Element SetsOriented Element Set.3



Ply MaterialStackup.UD
.

Conclusion
ACP(Pre)
. Solid Model Shell

7 Cap2 Ply Group.2 Ply

(Cap1 )

. Ply Group.2 ModelingPly.4


. Solid

Oriented Element SetsOriented Element Set.4


, Ply

MaterialStackup.UD
.

8 Ply Group.2ModelingPly.5

Oriented Element SetsOriented Element Set.4


.
Cap2 Fabric.UD 90 Ply

() 89

Tutorial

ANSYS Maxwell-Fluent 1-Way


Maxwell Eddy Current Fluent EM Mapping
1-Way .
| , shnam@dnde.co.kr

< 1> Coil Stock Eddy


Current() ANSYS Maxwell
. Ohmic-loss[W] Fluent EM
Mapping EM Source Fluent
. Stock
.
3. Eddy Current

Unit
< 4> Modeler Unit mm
.

1. Coil Stock
4.

< 2> ANSYS DesignModeler Coil


Stock .

Material
< 5-a> Materials ToolbarSelect

. < 5-b> Select Definition Search by
Name aluminum .

(a) Materials Toolbar

2.

Maxwell
Solution Type
(b) Selection Definition

< 3> Maxwell Eddy Current


Maxwell 3D Solution Type Eddy Current .

90 ANZINE 2013 issue 1

5. Material

Tutorial

Coordinate System

Dummy Object

Coil Coordinate

Dummy ,

Modeler Coordinate System Create Relative CS

Modeler Coordinate System Set Working

Offset . X : 200, Y : 100, Z : 0 .

CS Global . Draw Box


X : -3, Y : 68, Z : 30 . X :

Excitations

297, Y : 76, Z : 38 .

History Tree Coil Modeler Surface


Section . < 6> XZ

Eddy Effect
Eddy Effect Maxwell 3D Excitations Set

Eddy Effect < 9> .


6. Section

Tree Coil_Section1 Coil_Terminal


. Section Modeler Boolean
Separate Bodies . Coil_Terminal_

9. Set Eddy Effect

Seperate1 Delete.
< 7> Coil_Terminal
Maxwell 3D Excitations Assign Current

Mesh Operations
Dummy
Maxwell 3D Mesh Operations Assign Inside Selection

< 1> .

Length Based < 10> Coil Stock


, Element 5,000, 7,500.

7. Section Current
1. Current
Item
Name
Value
Phase
Type
Current Direction

Description
2,742
0
Standard
Positive Y
Swap Direction

(a) Coil Element Operations

(b) Stock Element Operations

10. Mesh Operations

Define Region
Maxwell 3D Region .
Draw Region History < 8> .

Verify Maxwell Settings


Maxwell 3D Analysis Setup Add Solution Setup
< 11> Name Setup1
< 12> Analysis Setup1 .

(a) Region
8. Define Region

(b) Region
(a) General

(b) Convergence

() 91

Tutorial

(c) Solver
11. Solver

(b) Fluent Launcher


14. Fluent

Energy
< 15> Fluent Model
12. Setup

Energy .

Verify Maxwell Settings


Maxwell Maxwell

15. Energy

3D Validation Check .
Maxwell 3D Analyze All .

Material

Ohmic Loss Maxwell3D

< 16> Material air ,

Fields Calculator < 13-a> Quantity

. Coil Copper ,

Ohmic-Loss, Geometry Volume Stock

Fluent Database Copper Copy.

Integrate

Eval < 13-b>

Ohmic-Loss .

(a) Material
(a) Field Calculator

(b) Ohmic-Loss
13. Ohmic-Loss Calculation
(b) Fluent Database
16. Material

Fluent
Fluent

Cell Zone

Fluent Maxwell (Ohmic-Loss) Heat


Source , Fluent < 14-a>

< 17> Coil Cell Zone Material Copper


.

. < 14-b> Fluent Setup


Launcher .
17. Cell Zone

Operating Conditions
(a) Maxwell-Fluent

92 ANZINE 2013 issue 1

< 18> Operating Conditions Gravity

Tutorial

-9.81 Operating Temperature 300K,


Operating Density 1.225 .

(b) Stock EM Source


20. EM Source

Surface Monitor
Stock <
18. Operating Conditions

21> Surface Monitor .

Initialization
Fluent . Solution
Solution Initialization Standard Initialization
Initialize .

21. Surface Monitor

EM Mapping
Fluent Maxwell Energy Source Fluent File EM

Run Calculation

Mapping Volume Energy Source Cell Zone

Iteration 150 Calculate . <

part-stock .

22> Residual Stock .

< 19> Zone Loss .

(a) Residual

(b) Stock

22.

19. Energy Source

< 23> Contour Stock

EM Source

Stock EM Source Display


Graphics and Animations Contour < 20>
Stock EM Source .

23. Stock

Maxwell Eddy Current


Fluent EM Source 1-Way .
Maxwell-Fluent
,
(a) Contour

() 93

Tutorial

System Coupling 2-Way



ANSYS R14.5 System Coupling Infrastructure 2-Way Coupled
Analysis .
| , kwang281@tsne.co.kr

1 OS ANSYS Workbench 14.5

System Coupling < 1>


.
Part 1 Heating Coil (Heat transfer

, Working directory Project Save.(My


documents SystemCouplingHeatingCoilTutorial
Project )

coefficient) Steady-State Thermal Analysis


, Fluent Fluid Flow Analysis .

2 Geometry file Mesh file User_files

Part 2 Part 1 Fluent

directory .(Input files

Steady-State Thermal analysis .

ANSYS Customer Portal(http://support.ansys.com/


training) Download )

Outflow

3 Name Selections Geometry Import


Named Selections Filtering PrefixesNS
.
(Tools Options Geometry Import)

Solid Heater

Inflow
1. Simple heat exchanger model

2. Named Selections

4 Units Metric(kg, m, s, , A, N, V) .

Part 1 : Steady-State Thermal Analysis Fluid


Flow Analysis

Step 2 : Analysis Component Systems

Step 1 : Project

Analysis System .

94 ANZINE 2013 Issue 1

Steady-State Thermal System Fluid flow System

Tutorial

1 Analysis System Steady-State Thermal


Project Schematic Drag.

2 < 6> Outline of Schematic A2 : Engineering


Data
Engineering Data Sources .

2 < 3> Steady-State Thermal system


Fluid Flow(Fluent) System .

3. Steady-State Thermal and Fluent

3 System Coupling Steady-State Thermal system


Fluid Flow(Fluent) System <

6. New Material

4> , Fluid Flow(Fluent) Setup cell(B4)


System Coupling Setup cell(C2) Link .

3 Engineering Data Sources General Materials


Outline of General Materials Copper Alloy
Add.

4 Copper Alloy Contents of Engineering Data

4. Fluid flow(Fluent) System Coupling Link

4 Component System External Data Drag SteadyState Thermal System Fluid Flow(Fluent)
< 5> External Data Setup cell(B2) System

click Project Schematic

Project Save.

Step 4 : Mesh
Container body Suppress Coil body Mesh
.

Coupling Setup cell(D2) Link .

1 Steady-State Thermal system Download


Geometry(heatingcoil.agdb) Import Model cell Refresh
.

5. External Data System Coupling Link

5 Project Save.
Step 3 : Project New Materials
Coil .

1 Steady-State Thermal system Engineering Data cell


double-click.

2 Model cell , Geometry body


(Container) Suppress.(Geometry Part Container
Click, Suppress body )

3 Coil body Details ofCoil Material


Assignment Copper Alloy .

4 < 7> Outline Mesh Coil body


Sweep Method .

() 95

Tutorial

2 , Coil body Insert Internal Heat


Generation , Magnitude 8.72e6 W/ .

3 , Insert Convection , Scoping Method


Named Selection Coilsurface .
Film Coefficient 1000W/ , Ambient Temperature
30 .

4 , Insert Fluid Solid Interface Scoping


Method Named Selection Coilsurface .

5 Model(A4) Steady-State Thermal(A5) Solution(A6)


Insert Thermal Temperature .

6 Insert Thermal Total Heat Flux ,


Project Save.

7. Mesh Automatic Method

5 Mesh Click Generate


Mesh .

Step 5 : Steady-State Thermal Analysis


Model cell Coil body Heat Generation , Coil
Surface Film coefficient Fluid Solid Interface .( 8)

1 Model(A4) Steady-State Thermal(A5) Initial


Temperature Initial Temperature Value 250 .

96 ANZINE 2013 Issue 1

8. Steady-State Thermal(A5)

Step 6 : Structural Analysis (Solving)


Solve Click Structural Analysis .

Step 7 : Structural Analysis


Temperature Total heat flux .

Tutorial

3 External Data system Setup cell(B2) , Outline


of Schematic B2 : External Data Location


4 < 12> Ctrl-V
, fsin_1.axdt File .

9. Coil body Temperature

12. fsin_1.axdt file

click Project Schematic

Setup cell click Update .

Step 9 : Fluid Flow(Fluent) Analysis


user_files HeatingcoilFLUENTMesh.msh file Import
Fluid Flow(Fluent) Analysis Fluent solver
Setup.

1 Fluid Flow(Fluent) system Mesh cell


10. Coil body Total Heat Flux

Click Import Mesh File , HeatingcoilFLUENTMesh.


msh file .

Step 8 : External Data Steady-State


Thermal Source Data

2 Setup cell , Fluent Launcher


Double Precision Fluent .

1 Workbench View Files fsin_1.axdt File


.

3 Solution Setup Models Energy , Energy


Equation .

2 < 11> Location


Click, Copy .( )

4 Viscous , Model k-epsilon(2eqn),


Near-Wall Treatment Scalable Wall Functions
OK click.

5 Solution Setup Materials Fluid Create/


Edit click. Fluent Database click waterliquid(h2o<l>) Copy click, Create/Edit Materials
11. fsin_1.axdt file Location

Change/Edit click Material .

() 97

Tutorial

6 Solution Setup Cell Zone Conditions Part-container

4 Outline of Schematic D1:System Coupling (3)

, Edit click Material Name water-liquid .

Data Transfer Data Transfer ,


Properties of Data Transfer : Data Transfer < 14>

7 Solution Setup Boundary Conditions coilsurface ,

Target .

Type wall Edit click. Thermal


Thermal Conditions via System Coupling .

8 inflow , Type velocity-inlet


. Type Edit click
Velocity Magnitude 0.4 m/s .

9 outflow , Type Pressure-outlet


. Type Edit click
Gauge Pressure 0 pa .

10 Solution Solution Methods Scheme Coupled .

14. Properties of DataTransfer : Data Transfer

11 Monitors Residuals, Statistic and Force Monitors

5 Project Save , Outline of Schematic D1:System

Residuals - Print, Plot Edit click. energy

Coupling System Coupling Solution

equation Absolute Criteria 1e-06 1e-05 .

click, Update Coupled analysis .

12 Solution Run Calculation Number of Iterations 200

click Project Schematic

Project Save.

Step 10 : Coupled Thermal Analysis

Step 11 : Fluid Flow(Fluent)


Coupled Thermal Analysis Fluent

1 System Coupling system Setup cell(D2)

Upstream data window Pop-up yes .

2 Outline of Schematic D1:System Coupling System Coupling


Setup Participants External Data Regions File1 .

3 < 13> Properties of Region:File1 Topology


Output File1:Temperature1 ,
click Create Data Transfer .

13. Properties of Region : File1

98 ANZINE 2013 Issue 1

15. Advection of Heated Water Out of the Heat Exchanger

Tutorial

2 , Component Systems System Coupling


Drag (1) Steady-State Thermal system
< 18> Setup Link.

16. Wall Heat Transfer Coefficient on the Coil Surface

18. System Coupling

3 Component Systems External Data


Drag (1) Steady-State Thermal system
< 19> System Coupling Setup Link.

17. Wall Adjacent Temperature on the Coil Surface


19. External Data

Part 2 : Fluid Flow Analysis Steady-State


Thermal Analysis

Step 3 : External Data Fluid Flow Source

Step 1 : Export

Data

1 Fluid Flow(Fluent) system Results cell(C5)


.(CFD-Post )

2 File Export Export External Data File


Location coilsurface, Select Recommended Variables

1 Workbench View Files export.axdt File


.

2 < 20> Location


Click, Copy .( )

HTC and Wall Adjacent Temperature Save.

Step 2 : Analysis Component System


Part 1 Setup System .

1 Part 1 Steady-State Thermal system


Setup cell(A5) click
Duplicate .

20. export.axdt file Location

3 External Data system Setup cell(E2) , Outline


of Schematic E2 : External Data Location

() 99

Tutorial


4 < 21> Ctrl-V
, fsin_1.axdt File .

5 , Solution Update Coupled


analysis .

click Project Schematic

Step 6 : Steady-State Thermal


Par t 1 Par t 2
Temperature Total heat flux .

21. export.axdt file

click Project Schematic

Setup cell click Update .

Step 4 : Steady-State Thermal Analysis


22. Part 1, Part 2 Temperature

1 copy of Steady-State Thermal system Setup cell(F5)


.

2 Steady-State Thermal 2(F5) Convection


Delete.

3 Project Schematic Setup cell(F5)


click Update.

Step 5 : Coupled Thermal Analysis


1 System Coupling system Setup cell(G2)
Upstream data window Pop-up yes
.

23. Part 1, Part 2 Total Heat flux

Part 1 Coil Constant


Steady-State Thermal ,
External Data system System Coupling system

2 Outline of Schematic G1 : System CouplingCtrl-key . Fluent Fluid Flow


Fluid Solid Interface File1 .

.(1-Way)
Part 2 Part 1 Fluent External Data

3 , click Create Data


Transfer . Data Transfer, Data
Transfer 2 .

system System Coupling system


Steady-State Thermal .(2-Way)
1-Way data transfer 2-Way
coupled analysis ,

4 Project Save.

100 ANZINE 2013 Issue 1

Workflow .

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