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Notes 01

Introduction to Power Electronics


Marc T. Thompson, Ph.D.
Thompson Consulting, Inc.
9 Jacob Gates Road
Harvard, MA 01451
Phone: (978) 456-7722
Fax: (240) 414-2655
Email: marctt@thompsonrd.com
marctt@thompsonrd com
Web: http://www.thompsonrd.com

Marc Thompson, 2005-2007


Power Electronics

Introduction to Power Electronics

Introduction to Power Electronics


Power electronics relates to the control and flow of
electrical energy
Control is done using electronic switches, capacitors,
magnetics, and control systems
Scope
S
off power electronics:
l t i
milliWatts
illiW tt gigaWatts
i W tt
Power electronics is a growing field due to the
improvement in switching technologies and the need for
more and more efficient switching circuits

Power Electronics

Introduction to Power Electronics

Summary

History/scope of power electronics


Some interesting PE-related
PE related projects
Circuit concepts important to power electronics
Some tools for approximate analysis of power
electronics
l t i systems
t
DC/DC converters --- first-cut analysis
Key design challenges in DC/DC converter design
Basic system concepts

Power Electronics

Introduction to Power Electronics

Scope of Power Electronics


Power Level (Watts) System
0.1-10
Battery-operated equipment
Flashes/strobes
10-100
Satellite power systems
Typical offline flyback supply
100 1kW
Computer power supply
Blender
1 10 kW
Hot tub
10 100 kW
Electric car
Eddy current braking
100 kW 1 MW
Bus
micro-SMES
1 MW 10 MW
SMES
10 MW 100 MW
Magnetic aircraft launch
Big locomotives
100 MW 1 GW
Power plant
> 1 GW
Sandy
S d P
Pond
d substation
b t ti (2.2
(2 2 GW)
Power Electronics

Introduction to Power Electronics

Scope of Power Electronics

Power Electronics

Introduction to Power Electronics

Areas of Application of Power Electronics


High frequency power
conversion
DC/DC, inverters
Low frequency power
conversion
Line rectifiers
Distributed p
power
systems
Power devices

Power Electronics

Power Transmission
HVDC
HVAC
Power quality
Power factor
correction
Harmonic reduction
Passive
P
i filt
filtering
i
Active filtering

Introduction to Power Electronics

Some Applications

Heating and lighting control


Induction heating
Fluorescent lamp ballasts
Passive
Active

Electronic ignitions
Alternators

Motor drives
Battery chargers
Electric vehicles

Switching power supplies


Spacecraft power systems
Battery powered
Flywheel powered

Power Electronics

Energy storage
Flywheels
y
Capacitors
SMES

Motors
Regenerative braking

Uninterruptible power
supplies (UPS)
Electric power transmission
Automotive electronics

Power conditioning for


alternative power sources
Solar cells
Fuel cells
Wind turbines

Introduction to Power Electronics

Some Power Electronics-Related Projects


Worked on at TCI (Harvard Labs)

High speed lens actuator


Laser diode pulsers
Levitated flywheel
Maglev
Permanent magnet brakes
Switching power supplies
Magnetic analysis
Laser driver pulsers
50 kW inverter switch
Transcutaneous (through-skin) non-contact power supply

Power Electronics

Introduction to Power Electronics

Lens Actuator
z
r

Iron
Coil
Back iron

Lens

Permanent
Nd-Fe-Bo
g
Magnet

Air gap

Power Electronics

Introduction to Power Electronics

High Power Laser Diode Driver Based on


gy
Power Converter Technology
Overdrive
duration set

OVERDRIVE
Switching
Array

Array
Driver

Laser Diode

Iod

THRESH. current
set

O.D. current
set
-12V

Drive
TTL
INPUT

Array
Driver

Drive*

Ith

PEAK
Switching
Array

-12

Is
PEAK current
set

Rsense

Diff. Amp.

Vsense

Power
Converter

-12

D
PWM
P.W.M.

Vc

Loop
Filter

See:
1.
B. Santarelli and M. Thompson, U.S. Patent #5,123,023, "Laser Driver with Plural Feedback Loops," issued June 16, 1992
2.
M. Thompson, U.S. Patent #5,444,728, "Laser Driver Circuit," issued August 22, 1995
3.
W. T. Plummer, M. Thompson, D. S. Goodman and P. P. Clark, U.S. Patent #6,061,372, Two-Level Semiconductor Laser
Driver, issued May 9, 2000
4.
Marc T. Thompson and Martin F. Schlecht, Laser Diode Driver Based on Power Converter Technology, IEEE
Transactions on Power Electronics, vol. 12, no. 1, Jan. 1997, pp. 46-52
Power Electronics
Introduction to Power Electronics
10

Magnetically-Levitated
Magnetically
Levitated Flywheel Energy Storage
For NASA; P = 100W, energy storage = 100 W-hrs
Guidance and Suspension

S
N

N
S

Flywheel (Rotating)

N
S

S
N

S
N

N
S

Stator Winding

N
S

S
N

N
S

S
N

z
N
S

S
N
r

Power Electronics

Introduction to Power Electronics

11

Electromagnetic Suspension --- Maglev

Power Electronics

Introduction to Power Electronics

12

Maglev - German Transrapid

Power Electronics

Introduction to Power Electronics

13

Maglev - Japanese EDS

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Introduction to Power Electronics

14

Japanese EDS Guideway

Power Electronics

Introduction to Power Electronics

15

MIT Maglev Suspension Magnet

Reference: M. T. Thompson, R. D. Thornton and A. Kondoleon, Flux-canceling electrodynamic maglev


suspension: Part I.
I Test fixture design and modeling
modeling, IEEE Transactions on Magnetics,
Magnetics vol.
vol 35
35, no
no. 3
3, May 1999
pp. 1956-1963
Power Electronics

Introduction to Power Electronics

16

MIT Maglev Test Fixture

M. T. Thompson, R. D. Thornton and A. Kondoleon,


Flux
Flux-canceling
canceling electrodynamic maglev suspension:
Part I. Test fixture design and modeling, IEEE
Transactions on Magnetics, vol. 35, no. 3, May 1999 pp.
1956-1963

Power Electronics

Introduction to Power Electronics

17

MIT Maglev Test Fixture


2 meter diameter
test wheel
Max. speed 1000
RPM (84 m/s)
For
F testing
t ti flux
fl
canceling HTSC
Maglev
Sidewall levitation

electrodynamic maglev suspension: Part I. Test fixture


f
M. T. Thompson, R. D. Thornton and A. Kondoleon, Flux-canceling
design and modeling, IEEE Transactions on Magnetics, vol. 35, no. 3, May 1999 pp. 1956-1963
Power Electronics

Introduction to Power Electronics

18

Permanent Magnet Brakes


For roller coasters
10,000
000
Braking force > 10
Newtons per meter of brake

Reference: http://www.magnetarcorp.com
Power Electronics

Introduction to Power Electronics

19

Halbach Permanent Magnet Array


Special PM arrangement allows strong side (bottom)
and weak side (top) fields
Applicable to magnetic suspensions (Maglev), linear
motors, and induction brakes

Power Electronics

Introduction to Power Electronics

20

Halbach Permanent Magnet Array

Power Electronics

Introduction to Power Electronics

21

Linear Motor Design and Analysis

Power Electronics

Introduction to Power Electronics

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Variac Failure Analysis

Power Electronics

Introduction to Power Electronics

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Photovoltaics

Reference: S. Druyea, S. Islam and W. Lawrance, A battery management system for stand-alone photovoltaic energy
systems, IEEE Industry Applications Magazine, vol. 7, no. 3, May-June 2001, pp. 67-72
Power Electronics

Introduction to Power Electronics

24

Offline Flyback Power Supply

Reference: P
P. Maige
Maige, A
A universal power supply integrated circuit for TV and monitor applications
applications, IEEE Transactions
on Consumer Electronics, vol. 36, no. 1, Feb. 1990, pp. 10-17
Power Electronics

Introduction to Power Electronics

25

Transcutaneous Energy
gy Transmission

Reference: H
H. Matsuki
Matsuki, Y
Y. Yamakata
Yamakata, N
N. Chubachi
Chubachi, S
S.-I.
-I Nitta and H.
H Hashimoto,
Hashimoto Transcutaneous
Transcutaneous DC-DC
converter for totally implantable artificial heart using synchronous rectifier, IEEE Transactions on Magnetics,
vol. 32 , no. 5, Sept. 1996, pp. 5118 - 5120
Power Electronics

Introduction to Power Electronics

26

50 KW Inverter Switch

Power Electronics

Introduction to Power Electronics

27

Non Contact Battery Charger


Non-Contact

Power Electronics

Introduction to Power Electronics

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High Voltage RF Supply

Power Electronics

Introduction to Power Electronics

29

60 Hz Transformer Shielding Study

Power Electronics

Introduction to Power Electronics

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Intuitive Analog Circuit Design

Power Electronics

Introduction to Power Electronics

31

Power Quality in Electrical Systems

Power Electronics

Introduction to Power Electronics

32

Some Other Interesting Power-Electronics


Related Systems

Power Electronics

Introduction to Power Electronics

33

Conventional vs.
vs Electric Car

Power Electronics

Introduction to Power Electronics

34

High Voltage DC (HVDC) Transmission

Power Electronics

Introduction to Power Electronics

35

Mass Spectrometer

Reference: http://www.cameca.fr/doc_en_pdf/oral_sims14_schuhmacher_ims1270improvements.pdf
Power Electronics

Introduction to Power Electronics

36

Some Disciplines Encompassed in the


Field of Power Electronics

Analog circuits
High speed (MOSFET
switching, etc.)
High power
PC b
board
d llayoutt
Filters
EMI

Machines/motors
Simulation
SPICE, Matlab, etc.

Device physics
How to make a better
MOSFET, IGBT, etc.

Control theory
Magnetics
Inductor design
Transformer design

Thermal/cooling
How to design a heat sink
Thermal interfaces
Thermal modeling

Power systems
Transmission lines
Line filtering

Power Electronics

Introduction to Power Electronics

37

Selected History of Power Switching Devices


1831 --- Transformer action
demonstrated by Michael Faraday
1880s: modern transformer invented

Reference:
f
J. W. Coltman,
C
The Transformer
f
(historical
(
overview, IEEE
Industry Applications Magazine, vol. 8, no. 1, Jan.-Feb. 2002, pp. 8-15
Power Electronics

Introduction to Power Electronics

38

Selected History
y of Power Switching
g Devices
Early 1900s: vacuum tube
Lee DeForest --- triode, 1906
1920-1940:
1920 1940 mercury arc ttubes
b tto
convert 50Hz, 2000V to
3000VDC for railway

Reference: M. C. Duffy, The mercury-arc rectifier and supply


to electric railways, IEEE Engineering Science and
Education Journal, vol. 4, no. 4, August 1995, pp. 183-192
Power Electronics

Introduction to Power Electronics

39

Selected History of Power Switching Devices


1930s: selenium rectifiers
1948 - Silicon Transistor
(BJT) introduced (Bell Labs)
1950s - semiconductor power
diodes begin replacing
vacuum tubes
1956 - GE introduces SiliconControlled Rectifier (SCR)

f
N. Holonyak, Jr., The

Silicon
S
p-n-p-n Switch
S
and Controlled
C
Rectifier
f (Thyristor),
(
) IEEE Transactions on
Reference:
Power Electronics, vol. 16, no. 1, January 2001, pp. 8-16
Power Electronics

Introduction to Power Electronics

40

Selected History of Power Switching Devices


1960s - switching speed of BJTs allow DC/DC converters
possible in 10-20 kHz range
1960 - Metal Oxide Semiconductor Field-Effect
Field Effect Transistor
(MOSFET) for integrated circuits
1976 - power MOSFET becomes commercially available,
allows > 100 kHz operation

Reference: B. J. Baliga, Trends in Power Semiconductor Devices, IEEE Transactions on Electron Devices, vol. 43,
no. 10, October 1996, pp. 1717-1731
Power Electronics

Introduction to Power Electronics

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Selected History of Power Switching Devices


1982 - Insulated Gate Bipolar Transistor (IGBT) introduced

Reference: B. J. Baliga, Trends in Power Semiconductor Devices, IEEE Transactions on Electron Devices, vol. 43,
no. 10, October 1996, pp. 1717-1731
Power Electronics

Introduction to Power Electronics

42

Review of Basic Circuit Concepts


Some background in circuits
Laplace notation
First-order and secondorder systems
Resonant circuits,
damping
p g ratio,, Q
Reference for this material: M.
T. Thompson, Intuitive Analog
Circuit Design
Design, Elsevier,
Elsevier 2006
(course book for ECE529) and
Power Quality in Electrical
Systems, McGraw-Hill, 2007 by
A. Kusko and M. Thompson

Power Electronics

Introduction to Power Electronics

43

Laplace
p
Notation
Basic idea: Laplace transform converts differential
equation to algebraic equation
Generally,
G
ll method
th d iis used
d iin sinusoidal
i
id l steady
t d state
t t
after all startup transients have died out
Circuit domain
Resistance, R
Inductance L
C
Capacitance
i
C

R1
vi

+
-

R1

+
R2
C

Power Electronics

Laplace (s) domain


R
Ls
1
Cs

vo
-

vi (s)

+
-

Introduction to Power Electronics

R2
1/(Cs)

+
vo(s)
-

44

System Function
Find transfer function H(s) by solving Laplace transformed
circuit
R1
vi

+
-

R2
C

H ( s) =

Power Electronics

R1

+
vo

vi (s)

R2 +

+
-

R2
1/(Cs)

+
vo(s)
-

1
Cs

R2Cs + 1
vo ( s )
=
=
( R1 + R2 )Cs + 1
vi ( s ) R + R + 1
1
2
Cs
Introduction to Power Electronics

45

First-Order Systems
t

vo (t ) = V (1 e )
t

V
ir (t ) = e
R
= RC
Time constant

R = 2.2
h =

Risetime

h
fh =
2

Power Electronics

Bandwidth

0.35
R =
fh

Introduction to Power Electronics

46

First-Order Step
p and Frequency
q
y Response
p
Step Response
1

Amplitud
de

0.8
0.6
0.4
0.2
0
0

Time (sec.)

Ph
hase (deg); Magnitude
e (dB)

Bode Diagrams
0
-10
-20
-20
-40
-60
-80
-1

10

Power Electronics

10
Frequency (rad/sec)

Introduction to Power Electronics

10

47

Review of Second-Order
Second Order Systems
R

L
+

vi

+
-

vo
-

1
Cs

n2
vo ( s )
1
1
=
=
= 2
= 2
H ( s) =
2
2s
LCs + RCs + 1 s
s + 2 n s + n2
vi ( s ) R + Ls + 1
+
+1
2
Cs
n n
1
LC
RC 1 R
1 R
= n
=
=
2
2 L 2 Zo
C

Natural frequency
q
y n =
Damping ratio

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Introduction to Power Electronics

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Second-Order System Frequency Response


H ( j ) =

H ( j ) =

1
2 j 2
+ 1 2
n
n
1
2

2 2
+ 1 2

n n

1 n
1 2 n

H ( j ) = tan
= tan 2
2
2
n

1 2
n

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Introduction to Power Electronics

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Second-Order
Second
Order System Frequency Response
Plots show varying damping ratio
Frequency response for natural frequency = 1 and various damping ratios

30
20
10

Phase (deg); Ma
agnitude (dB)

0
-10
-20
-30
-40

-50

-100

-150

-1

10

10

10

Frequency (rad/sec)

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Introduction to Power Electronics

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Second-Order System Frequency Response


at Natural Frequency
Now, what happens if we excite this system exactly at the
natural
t l frequency,
f
or = n? Th
The response iis:

H ( s ) =

1
=
2

H ( s ) =n =

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Introduction to Power Electronics

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Relationship Between Damping Ratio and


Quality Factor Q
A second order system can also be characterized by its
Q lit F
Quality
Factor
t or Q

H ( s ) =

Power Electronics

1
=
=Q
2

Introduction to Power Electronics

52

Second-Order System Step Response


Shown for varying values of damping ratio
Step Response
Step response for natural frequency = 1 and various damping ratios
2
1.8
1.6
14
1.4

Amplitude

1.2
1
0.8
0.6
0.4
0.2
0
0

10

Time (sec.)

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Introduction to Power Electronics

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Second-Order Mechanical System


Electromechanical modeling

Reference: Leo Beranek, Acoustics, Acoustical Society of America, 1954


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Introduction to Power Electronics

54

Pole Location Variation with Damping

Very underdamped

Critically
damped

Overdamped
j

x + j n

n
x

2 poles
x j n

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Introduction to Power Electronics

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Undamped Resonant Circuit


iL
+
vc

Now, we can find the resonant frequency by guessing that the voltage v(t) is
sinusoidal with v(t) = Vosint. Putting this into the equation for capacitor voltage
results in:

1
sin(t ) =
sin(t )
LC
2

This means that the resonant frequency is the standard (as expected) resonance:

r2 =
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1
LC

Introduction to Power Electronics

56

Energy Methods
iL
+
vc

By using energy methods we can find the ratio of maximum


capacitor voltage to maximum inductor current. Assuming that the
capacitor
it is
i iinitially
iti ll charged
h
d tto Vo volts,
lt and
d remembering
b i th
thatt
2
capacitor stored energy Ec = CV and inductor stored energy is
EL = LI2, we can write the following:
1
1 2
2
CVo = LI o
2
2

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Energy Methods
iL
+
vc

What does this mean about the magnitude of the inductor current ? Well,
we can solve for the ratio of Vo/Io resulting in:
Vo
L
=
Zo
C
Io

The term Z
Zo is defined as the characteristic impedance of a resonant
circuit. Lets assume that we have an inductor-capacitor circuit with C = 1
microFarad and L = 1 microHenry. This means that the resonant frequency
is 106 radians/second (or 166.7 kHz) and that the characteristic impedance
i 1 Oh
is
Ohm.
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Introduction to Power Electronics

58

Simulation
iL
+
vc

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Typical Resonant Circuit


Model of a MOSFET gate drive circuit

1
Cs

1
1
vo ( s )
H ( s) =
=
=
= 2
2
1
2s
vi ( s ) R + Ls +
LCs + RCs + 1 s
+
+1
2
Cs
n n
1
LC
RC 1 R
1 R
= n
=
=
2
2 L 2 Zo
C

n =

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Introduction to Power Electronics

60

Resonant Circuit --- Underdamped


With small
ll resistor,
i t circuit
i it iis underdamped
d d
d

n =

= 200 Mrad / sec

LC
f n 31.8 MHz

L
= 5
Zo =
C
n RC 1 R
1 R
=
=
=
= 0.001
2
2 L 2 Zo
C
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61

Resonant
eso a C
Circuit
cu --- U
Underdamped
de da ped Results
esu s
This circuit is very underdamped, so we expect step
p
to oscillate at around 31.8 MHz
response
Expect peaky frequency response with peak near 31.8 MHz

n =

= 200 Mrad / sec

LC
f n 31.8 MHz

L
= 5
C
n RC 1 R
1 R
=
=
= 0.001
=
2
2 L 2 Zo
C
Zo =

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62

Resonant
eso a C
Circuit
cu --- U
Underdamped
de da ped Results,
esu s,
Step Response
Rings at around 31.8 MHz

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63

Resonant
eso a C
Circuit
cu --- U
Underdamped
de da ped Results,
esu s,
Frequency Response
Frequency response peaks at 31.8 MHz

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64

Resonant
eso a C
Circuit
cu --- C
Critical
ca Damping
a p g
Now, lets employ critical damping by increasing value
of resistor to 10 Ohms
This is also a typical MOSFET gate drive damping
resistor value

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65

Critical
C
ca Damping,
a p g, S
Step
ep Response
espo se
Note that response is still relatively fast (< 100 ns
p
time)) but with no overshoot
response
If we make R larger, the risetime slows down

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66

Critical
C
ca Damping,
a p g, Frequency
eque cy Response
espo se
No overshoot in the transient response corresponds to
peaking
g in the frequency
q
y response
p
no p

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Circuit Concepts
Power
Reactive power
Power quality
Power factor
Root
R t Mean
M
S
Square
(RMS)
Harmonics
Harmonic distortion

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Sinewaves
A sinewave can be
expressed as v(t) =
Vpksin(t)
Vpk = peak voltage
= radian frequency
(rad/sec)
=2
2ff where f is in Hz
VRMS = Vpk/sqrt(2) =
120V for sinewave with
peaks at 170V
More on RMS later

Power Electronics

120V RMS 60 Hz sinewave


200

150

100

50

-50

-100

-150

-200
0

0.002

0.004

Introduction to Power Electronics

0.006

0.008
0.01
Time[sec
Time
[sec.]]

0.012

0.014

0.016

69

0.018

Sinewave with Resistive Load


v(t) and i(t) are in phase and have the same shape;
i.e. no harmonics in current
- Time representation
-Phasor
Ph
representation
t ti
-In this case, V and I
have the same phase
p

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Sinewave with Inductive Load


For an inductor, remember that v = Ldi/dt
So, i(t) lags v(t) by 90o in an inductor

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Sinewave with Inductive Load --- PSIM

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72

Sinewave with L/R Load


Phase shift (also called angle) between v and i is somewhere
between 0o and -90o

L
= tan

R
1

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Sinewave with Capacitive Load


Remember that i = Cdv/dt for a capacitor
Current leads voltage by +90o

- Phasor representation

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Phasor Representation of L and C

In inductor, current lags


g by
y 90 degrees
g
voltage

Power Electronics

In capacitor, voltage lags


current by 90 degrees

Introduction to Power Electronics

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Response of L and C to pulses

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Review of Complex Numbers


In rectangular form, a complex number is written in terms of
real and imaginary components
A = Re(A) + jIm(A)
- Angle

Im( A)
= tan

Re( A)
1

- Magnitude of A

A=

Power Electronics

Introduction to Power Electronics

(Re(( A) )2 + (Im(( A) )2

77

Find Polar Form


Assume that current I = -3.5
3 5 + j(4
j(4.2)
2)

I = ( 3.5) 2 + ( 4.2) 2 = 5.5 A

= 180o
4.2
o
= tan
=
50
.
2

3.5
= 180o 50.2 o = 129.8o
1

5.5 A129.8o
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Converting from Polar to Rectangular Form

Re{A} = A cos( )
Im{A} = A sin( )
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Power
Power has many shapes and forms
Real power
p
Reactive power
Reactive power does not do real work
Instantaneous power

p (t ) = v(t )i (t )
Peak
P k instantaneous
i t t
power
Average power

1
p (t ) =
T
Power Electronics

v(t )i (t )dt

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Power Factor
Ratio of delivered power to the product of RMS voltage and
RMS current
<P>
PF =
VRMS I RMS

Power factor always <= 1


With pure sine wave and resistive load, PF = 1
With p
pure sine wave and p
purely
y reactive load,, PF = 0
Whenever PF < 1 the circuit carries currents or voltages
that do not perform useful work
The more spikey
spikey a waveform is the worse is its PF
Diode rectifiers have poor power factor

Power factor can be helped by power factor correction


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Causes of Low Power Factor


Factor--- L/R Load
Power angle is = tan-1(L/R)
For L = 1H
1H, R = 377 Ohms
Ohms, = 45o and PF = cos(45o) =
0.707

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Causes of Low Power Factor --- Non-linear Load


Nonlinear loads include:
Variable-speed drives
Frequency converters
Uninterruptable power
supplies (UPS)
Saturated magnetic
circuits
Dimmer switches
Televisions
Fluorescent lamps
Welding sets
Arc furnaces
Semiconductors
Battery
B tt
chargers
h
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Half Wave Rectifier with RC Load


In applications where cost is a major consideration, a
capacitive filter may be used.
If RC >> 1/f then this operates like a peak detector and the
output voltage <vout> is approximately the peak of the input
voltage
Diode is only ON for a short time near the sinewave peaks

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84

Half Wave Rectifier with RC Load


Note poor power factor due to peaky input line current

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85

Unity Power Factor --- Resistive Load


Example: purely resistive load
Voltage and currents in phase
v(t ) = V sin t
V
i (t ) = sin t
R
V2
sin 2 t
p(t ) = v(t )i (t ) =
R
V2
< p(t ) >=
2R
V
VRMS =
2
V
I RMS =
R 2
V2
< p(t ) >
2R
PF =
=
=1
VRMS I RMS V V

2 R 2
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Causes of Low Power Factor --- Reactive Load


Example: purely inductive load
Voltage and currents 90o out of phase

v(t ) = V sin t
V
i (t ) =
cos t
L
V2
p(t ) = v(t )i (t ) =
sin t cos t
L
< p (t ) >
>= 0

For purely reactive


load PF=0
load,
PF 0

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Why is Power Factor Important?


Consider peak-detector full-wave rectifier

Typical power factor kp = 0.6


What is maximum power you can deliver to load ?
VAC x current x kp x rectifier efficiency
(120)(15)(0.6)(0.98) = 1058 Watts
Assume you replace this simple rectifier by power
electronics module with 99% power factor and 93%
y
efficiency:
(120)(15)(0.99)(0.93) = 1657 Watts
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Power Factor Correction


Typical toaster can draw 1400W from a 120VAC/15A line
Typical offline switching converter can draw <1000W
because it has poor power factor
High power factor results in:
Reduced electric utility bills
Increased system capacity
Improved voltage
Reduced heat losses
Methods of power factor correction
Passive
Add capacitors across an inductive load to resonate
Add inductance in a capacitor circuit
Active
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Power Factor Correction --- Passive


Switch capacitors in and out as needed as load changes

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Power Factor Correction --- Active


Fluorescent lamp ballast application

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91

Root Mean Square (RMS)


Used for description of periodic, often multi-harmonic,
waveforms
Square root of the average over a cycle (mean) of the
square of a waveform
T
I RMS =

1 2
i (t )dt

T 0

RMS current of any waveshape will dissipate the same


amount of heat in a resistor as a DC current of the same
value
DC waveform: Vrms = VDC
Symmetrical square wave:
IRMS = Ipk
Pure sine wave
0 0 pk
IRMS=0.707I
Example: 120 VRMS line voltage has peaks of 169.7 V
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Intuitive Description of RMS


The RMS value of
a sinusoidal or
other periodic
waveform
dissipates the
same amount of
power in a resistive
load as does a
batteryy of the same
RMS value
So, 120VRMS into
a resistive load
dissipates as much
power in the load
as does a 120V
battery
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RMS Value of Various Waveforms


Following are a bunch of waveforms typically found in power
electronics, power systems, and motors, and their
corresponding RMS values
Reference: R. W. Erickson and D. Maksimovic,
Fundamentals of Power Electronics, 2nd edition, Kluwer, 2001

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DC Voltage
Battery

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Sinewave
AC line

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Square Wave
This type of waveform can be put out by a square wave
converter or full-bridge converter

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DC with Ripple
Buck converter inductor current (DC value + ripple)

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Triangular Ripple
Capacitor ripple current in some converters (no DC value)

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Pulsating Waveform
Buck converter input switch current (assuming small ripple)

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100

Pulsating with Ripple


i.e. buck
converter switch
current
We can use
this result to get
RMS value of
buck diode
current

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Triangular

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Piecewise Calculation
This works if the different components are at different
frequencies

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Piecewise Calculation --- Example


What
Wh t is
i RMS value
l off DC + ripple
i l ((shown
h
b
before)?
f )?

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104

Harmonics
Harmonics are created by nonlinear circuits
Rectifiers
Half-wave rectifier has first harmonic at 60 Hz
Full-wave has first harmonic at 120 Hz
Switching DC/DC converters
DC/DC operating at 100 kHz generally creates
harmonics at DC, 100 kHz, 200 kHz, 300 kHz, etc.
Line
Li harmonics
h
i can be
b ttreated
t d by
b liline filt
filters
Passive
Active

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Total Harmonic Distortion


Total harmonic distortion (THD)
Ratio of the RMS value of all the nonfundamental
frequency terms to the RMS value of the
2
fundamental
I
2
2

THD =

n 1

n , RMS

I1, RMS

I RMS I1, RMS


I12, RMS

Symmetrical square wave: THD = 48.3%


I RMS = 1
I1 =

4
2
2

4
1

= 0.483
THD =
2
4

Symmetrical triangle wave: THD = 12.1%


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Half-Wave Rectifier, Resistive Load


Simplest, cheapest rectifier
Line current has DC component; this current appears in
neutral
High harmonic content, Power factor = 0.7

P.F . =

Power Electronics

Introduction to Power Electronics

Pavg
VRMS I RMS

107

Half Wave Rectifier with Resistive Load --- Power


F t and
Factor
d Average
A
Output
O t t Voltage
V lt
Average output voltage:

1
< v d >=
2

V pk sin(
i (t )d (t ) =

V pk
2

[ cos((t )]

t =
t = 0

V pk

Power factor calculation:


2

2
I pk
1 I pk
R =
< P > =
R
2 2
4

VRMS =

V pk

I RMS =

I pk 1
2 2

RI pk
2

2
I pk

R
<P>
4
= 0.707
=
PF =
I
I
VRMS I RMS pk pk 1
R 2 2 2

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Half-Wave Rectifier, Resistive Load --- Spectrum


off L
Load
dV
Voltage
lt

Power Electronics

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109

Half Wave Rectifier with RC Load


More practical rectifier
For large RC, this behaves like a peak detector

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Half Wave Rectifier with RC Load


Note poor power factor due to peaky line current
Note DC component of line current

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Half Wave Rectifier with RC Load --S


Spectrum
t
off Line
Li Current
C
t

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112

Crest Factor
Another term sometimes used in power engineering
Ratio of peak value to RMS value
For
F a sinewave,
i
crestt factor
f t = 1.4
14
Peak = 1; RMS = 0.707
For a square wave, crest factor = 1
Peak = 1; RMS = 1

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Harmonics and THD - Sinewave


THD = 0%
Number of harmonics N = 1 THD = 0 %
15
1.5

0.5

-0.5

-1

-1
1.5
5

Power Electronics

0.01

0.02

0.03

0.04

0.05

Introduction to Power Electronics

0.06

0.07

114

Harmonics and THD - Sinewave + 3rd Harmonic

Power Electronics

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Harmonics and THD --- Sinewave + 3rd + 5th


Harmonic
THD = 38.9%

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Harmonics --- Up to N = 103


THD = 48%

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Full Wave Rectifier (Single Phase)


Full-Wave

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Full-Wave Rectifier with Capacitor Filter

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119

6-Pulse (3-Phase) Rectifier


Typically used for higher-power applications where 3phase power is available

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12-Pulse Rectifier
T
Two paralleled
ll l d 6
6-pulse
l rectifiers
tifi
5th and 7th harmonics are eliminated
Onlyy harmonics are the 11th, 13th, 23rd, 25th

Reference: R. W. Erickson and D. Maksimovic, Fundamentals of Power Electronics, 2d edition


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Techniques for Analysis of Power Electronics


Circuits
Power electronics systems are often switching,
nonlinear,
li
and
d with
ith other
th ttransients.
i t A variety
i t off
techniques have been developed to help
approximately
pp
y analyze
y these circuits
Assumed states
Small ripple assumption
Periodic steady state
After getting approximate answers, often circuit
simulation is used

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Assumed States
In a circuit with diodes, etc. or other nonlinear
elements, how do you figure out what is happening ?
Guess.and
G
d th
then check
h k your guess
1 10
1:10

Vout

120 VAC

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Introduction to Power Electronics

123

Small Ripple Assumption


In power electronic circuits, generally our interest is in
the average value of voltages and current if the ripple
is small compared to the nominal operating point.
In DC/DC converters, often our goal is to regulate the
average value of the output voltage vo. State-space
averaging is a circuit approach to analyzing the local
average
g behavior of circuit elements. In this method,,
we make use of a running average, or:
t

1
v (t ) = v( )d
T t T

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Introduction to Power Electronics

124

Periodic Steady State


In the periodic steady state assumption, we assume that
p transients have died out and that from p
periodall startup
to-period the inductor currents and capacitor voltages
return to the same value.
In other words
words, for one part of the cycle the inductor
current ripples UP; for the second part of the cycle, the
inductor current ripples DOWN.
Can
C calculate
l l t converter
t d
dependence
d
on switching
it hi b
by
using volt-second balance.

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Motivation for DC/DC Converter: Offline Linear


+5V, 50 Watt Regulator
AC

Vbus

Linear
Reg.

Vo

Cbus

Must accommodate:

Variation in line voltage

IIn order
d to
t maintain
i t i
regulation:

Vbus > 5V + Vdropout

Typically 10%

Drop in rectifier
rectifier, transformer
Rectifier 1-2V total
Transformer drop depends on
load current

Regulator power dissipation:

For <Vbus> = 7V and Io = 10A,


P = 20 Watts !

P [< Vbus
> Vo ]I o
b

Ripple in bus voltage

Vbus

IL
120Cbus

Dropout
D
t voltage
lt
off regulator
l t
Typically 0.25-1V
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Introduction to Power Electronics

126

Offline Switching +5V


+5V, 50 Watt Regulator

AC

If switching regulator is 90% efficient, Preg = 5.6 Watts


(ignoring losses in diode bridge and transformer)
Other switching topologies can do better

Vbus

Switching
Reg.

Vo

Cbus

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PSIM Simulation

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PSIM Simulation

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129

Switcher Implementation
D
+
Vi

vo(t)

RL

Switch turns on and off with switching frequency fsw


D is duty
duty cycle,
cycle or fraction of switching cycle that
v (t)
switch is closed
o

Vi
<vvo(t)
(t)>
t
DT

T+DT

Average value of output <vvo(t)


(t)> = Dvi
Can provide real-time control of <vo(t)> by varying duty cycle

Unfortunately, output is has very high ripple at


switching frequency fsw
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Switcher Design Issues


Lowpass filter provides effective ripple reduction in vo(t) if
LC >> 1/fsw
Unfortunately, this circuit has a fatal flaw..
D

L
+

Vi

RL

vo((t))
-

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131

Buck Converter
Add diode to allow continuous inductor current flow
when switch is open
D

L
+

Vi

RL

vo(t)
-

This is a common circuit for voltage step-down


applications
Examples
E
l off buck
b k converter
t given
i
llater
t

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Types of Converters
Can have DC or AC inputs and outputs
AC DC
Rectifier
DC DC
Designed to convert one DC voltage to another DC
voltage
Buck, boost, flyback, buck/boost, SEPIC, Cuk, etc.
DC AC
Inverter
AC AC
Light dimmers
Cycloconverters

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133

Ideal Power Converter


Converts voltages and currents without dissipating
power
p
Pout
Pout
Efficiency = 100%
=
=
Pin Pout + Ploss
Efficiency is very important, especially at high power
levels
High
Hi h efficiency
ffi i
results
lt iin smaller
ll size
i (d
(due tto cooling
li
requirements)
Example:
p 100 kW converter
90% efficient dissipates 11.1 kW
1
Pdiss = Pout 1
99% efficient dissipates 1010 W

99.9%
99 9% efficient dissipates 100 W
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134

Buck Converter
Also called down converter
Designed to convert a higher DC voltage to a lower DC
voltage
Output voltage controlled by modifying switching duty
i
ratio D
ratio
D
L

Vcc

Vo
+
R

C
vc
-

Well figure out the details of how this works in later


weeks
Power Electronics

Introduction to Power Electronics

135

Possible Implementations
Many companies make buck controller chips (where
you supply
y
pp y external components)
p
) as well as complete
p
modules

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136

Real World Buck Converter Issues


Real-World
Real-world buck converter has losses in:
MOSFET
Conduction loss
Switching loss
Inductor
I d t
ESR
Capacitor
ESR
Diode
Diode ON voltage

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Converter Loss Mechanisms


Input rectifier
Input filtering
EMI filtering
Capacitor ESR
Transformer
DC winding loss
AC winding loss
Skin effect
Proximity effect
Core loss
Hysteresis
Eddy currents
Ou
Output
pu filter
e
Capacitor ESR
Power Electronics

Control system
Controller
Current
C
t sensing
i d
device
i
Switch
MOSFET conduction
loss
MOSFET switching loss
Avalanche loss
Gate driving loss
Clamp/snubber
Diode
Di d
Conduction loss
Reverse recovery
Reverse current

Introduction to Power Electronics

138

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