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Shell and Tube Heat Exchanger1
Shell and Tube Heat Exchanger1
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 3. Start configuring the exch
co
Tube Side Shell
R-404 Fluid Name Sodium Chloride
1.132 Flow (M), Kg/s 33.2
-13 Temp. in, C -9
-13 Temp. out, C -10
Av. Density 903 r, Kg/m3 1050
Av. Viscosity 0.158 m, mNs/m2 2.300
Av. Heat Capacity 1.250 cp, kJ/kgC 4.36
Heat Exchanged 145 Q, kW 145
Av. Thermal Conductivity 0.0376 k, W/mC 0.5800
Fouling Resistance 0.0004 R,m C/W 0.0004 Step 6. Shell side heat transfer
coefficient
LMTD 3.5 C
Corrected LMTD 3.5 C
Step. 4 Bundle and Shell page number 648 Bundle diameter = 0.417758 m
diameter Shell diameter = 0.430258 m
Step. 5 Tube side heat Tubeside Reynolds No., NRe = 7382
transfer coefficient Prandtl No. = 5.24
Length / ID = 216
page number 665 jh 0.0032
Nusselt number = 40.80
hi = 165.86 W/m C
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.
Shell and Tube Heat Exchanger Design Spreadsheet
Project: Evaporator Project No.: -
Item No.: - Service: Water cooler By: MAS
Step 1. Input flows, conditions and properties data for shellside and tubeside Step 5. Start configuring the exchanger. Begin wi
this poin
Tube Side Shell
R-22 Fluid Name Water Over all heat transfer Coefficie
168.5 Flow (M), lb/h 11,014.1
5 Temp. in, oF 86
5 Temp. out, oF 82 Reset tubes/pass (Step 3), then no. of p
Av. Density 0.8053 r, lb/ft3 62.42
Av. Viscosity 0.011 m, cP 1.903
Av. Heat Capacity 0.163 cp, Btu/lboF 1.003
Heat Exchanged 48,000 Q, Btu/h 44,188
Av. Thermal Conductivity 0.0049 k, Btu/hftoF 0.3351
Fouling Resistance 0.0040 R, ft2hoF/Btu 0.004 Step 4. Select tube arrangement
Prandtl No. 0.87 cpm/k 13.78 and estimate shell diameter
Corrected MTD 79.0 F
o
Step 2. Input tubing OD, BWG and Tube OD 0.5000 in. Equivalent Diameter, de (see
length (can be trial and error). BWG 16
Tube ID, d = 0.370 in.
Tube Length, L = 2 ft.
Flow area per tube, at = 0.108 in.2
Effective transfer area per tube = 0.262 ft2
R = ( T1 - T 2 ) / ( t 2 - t 1 ) = #DIV/0!
elect tube arrangement Tube Pitch 0.65 in.
mate shell diameter Pattern Tri. S = ( t 2 - t1 ) / ( T1 - t 1 ) = 0.000
Shell ID from Tube Count Tables 8 in.
Select Baffle Spacing 5 in. ( R2 + 1 ) = #DIV/0!
Number of Baffles = 4 3.80
Flow Area across Bundle, as = 0.064 ft2
( 1 - S ) / ( 1 - RS ) = #DIV/0!
Equivalent Diameter, de (see table) = 7.5 in.
Mass Velocity, Gs = 171,820 lb/hft2 2 - S ( R + 1 - ( R2 + 1 ) ) = #DIV/0!
Shellside Reynolds No., NRe = 56,431
Shellside Friction Factor = 0.00153 2 - S ( R + 1 + ( R2 + 1 ) ) = #DIV/0!
Shellside DP = 0.357 psi
Outside Transfer Factor, jh = 139.7 FT = #DIV/0!
Outside Film Coefficient, ho = 179
Calculated Uo = 9.7
Check: % difference, Ucalc. vs Uassum. = 0.0%
Uclean = 10.5
heck tubeside velocity and DP, shellside DP. If too high or too low,
be length, number of tubes per pass, number of passes, and/or shell
acing. Remember to reset shell diameter from tube count tables, as
.