Process Engineering and Contracting Division ASALUYE PARS

PETROCHEMICAL
C2+ RECOVERY AND
NARGAN COMPANY
FRACTIONATION PLANT
Linde Project No.: 21101055 NARGAN Proj-No.: N-178 Owner Project No.: 3910
Linde Job Code: Asaluye NARGAN Job Code: Owner Job Code: PPC-RFP
Linde Doc. No.: BMM50005 Owner Doc. No.: 10-VD-A4-PV-014-084-L

Installation Manual
TP-000-16
(Page 1-32)

and

attachment:
Welding Sequence Bottom and Shell
(Page 1- 13)
and

attachment:
Assembly Procedure of Erection Openings
(Page 1- 3)

Tk-No. 10-TK-0661-Propane
Tk-No. 10-TK-0662-Butane

Inner Tank Dia: 40 000 mm

Outer Tank Dia: 42 200 mm

Linde P.O. No.: 2 DE 466

04 01.11.02 49 Stelck Tacke R. Schulte revised per comments

P 03 27.08.02 30 Stelck Tacke R. Schulte revised per comments
P 02 26.04.02 30 Stelck Tacke R. Schulte revised per comments
P 01 21.03.02 30 Stelck Tacke van Ommen
Status Issue Date Pages Prepared Checked Approved Remarks

Intellectual property rights reserved.

a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Field painting - Coating before

in position.

X Ray 25%
min 150mm
150 Reference:
Anchor straps Drawing Inner Tank No: 19
Leveling course Outer Tank No: 18
Bottom of outer tank No: 07

Welding : according to applicable WPS

Inspection: X-Ray ( 25%), visual and Vacuum-Box-Test
Foundation Slab acc. to T.i.P. TP-000-06, Length of X-Ray-film : min 150mm ( 6 in)

Outer tank
Outer tank bottom
annular plate

Client: Linde Process Engineering and Contracting division

Page 1 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erection of outer tank shell course 1

A) in about 100 mm lifted position
1. Welding vertical weld seams as per applicable WPS
2. X -Ray and visual Examination as per T.i.P. (TP-000-06)
B) positioning
3. Put down
4. Annular plate and shell plate tack weld

about 100

Erection of outer tank

shell course 1

Client: Linde Process Engineering and Contracting division

Page 2 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

course 2
Welding of outer tank shell course 2 vertical weld seams
353 and horizontal weld seam acc. to applicable WPS,
Inspection: Visual, 100% X-Ray vertical joints,
350 100% X-Ray of all intersections of joints, Spot X-Ray and
Magnetic-Particle Examination of horizontal joints as per T.i.P ( TP-000-06 )
188 course 1

min. 300
891
1100

Step 2
1388

Outer tank anchor

Step 1 Step 2
min. 300 4.300

see drawing no. 21: Temporary Erection Opening in shell course 1

Erection of outer tank after welding of shell course 2
shell course 2 Step 1 = 4300 x height of course 1
Step 2 = 2700 x height of course 1 - 300+891 = 1100mm
after water hydrotest for outer tank

Client: Linde Process Engineering and Contracting division

Page 3 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

max load (dead

weight) from inner Welding of Shell Course 1 to annular plate
Welding acc. to applicable WPS tank shell after erection of course 2 acc. to appl. WPS
Inspection acc. to T.i.P ( TP-00-20 ) 2,50 tos / m Inspection acc. to T.i.P ( TP-000-06 )
visual, X-Ray and Vacuum- Box visual, Vacuum Box Test
and Magnetic Penetrant Test.

X Ray 25%
min 150mm

Tolerances of inner tank annular

about 100 place Steel Blocks free of plates: see Drawing No. T-0661-18
150 bottom welds Tolerances of Foundation
Distance between the blocks = 2,0m
2m

Distance between the top of O.T 2.) inner tank shell 3.) inner tank shell course 1 with annular plate tack weld
annular plate to the below of 1.) inner tank annular plate course 1
I.T.annular plate = 450mm
see Drawing No.T-0661-01

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 4 of 32
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Welding: All welding shall be carried out acc. to applicable

WPS
Inspection acc. T.i.P ( TP-00-20 )
Visual Inspection of all welds
Radiographic Examination.
Vacuum Box- Examination

Erection of outer tank course 3 thru 12

and compression bar,
and outer shell stiffeners
Storm guy 13,0mm dia
wire rope for wind blow
in. Position 15 anchor
Erection of inner tank shell course 3 thru 11 1)
points equally spaced at 2)
55mtrs radius and top shell stiffener

100 x 5 Flat Tie Bar

Make provision for
temporary ties between Erection of-inner shell top stiffener
inner tank and outer Erection-welder cages A) positioning on shell
tank-to installed hen 2 x for Erection and welding 1) Welding radial weld seams acc WPS
high wind is forecast 1 x for Inspections and Tests 2) Welding horizontal weld seams acc toWPS

Temporary Erection Opening of

Scaffolding for shell in annular space inner tank shell, see drawing no. 22

Erecting of insert plates for Nozzle N03 at

inner and outer tank

Storm Guys required

4.300
above this level
( course 4 )
max. about 45

45,00 m radius

Client: Linde Process Engineering and Contracting division

Page 5 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erection of outer tank shell course 3 thru 12

and compression bar,
and outer and inner tank shell stiffener

Erection of outer tank compression bar

A)1. Welding acc. to applicable WPS
2. X- Ray min 25% and visual examination
B)3.welding inner and outer fillet weld acc. to appl. WPS
4. Visual Examination

Client: Linde Process Engineering and Contracting division

Page 6 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

clear span 2.310 max =1.400 for the center column

crown ring ( suspended deck )
2.400
1200
Height to top of outer
shell see Erection of crown Ring, 17
Drawing No.: 01 / 08 see Drawing No. 33
330
5.686
100

Erecting platform filler plate rd.100mm

3.000

bracket U 300

stay rope rope /6x13,0mm 1.980

Erection Opening safety net
suspended deck
diagonals L 80x80x8

central support support for 26.200

max 1/3 dead weight roof
round (60 tons) 1200
Ladder

1200

45
collumns HEB 140

Plate 20mm 300x300

Client: Linde Process Engineering and Contracting division

Page 7 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks
1/18 segment-suspended- deck
acc.drawing no.:T-0661-23

Weight 18 segment 1 segment

T-0661-23 5439 kg 302 kg Roof Rafters
T-0661-24 5033 kg 280 kg
T-0661-25 6457 kg 359 kg
16929 kg 941 kg
section A-A
A
RAFTER

50 365
RAFTER

6633

RAFTER top of Roof

R = 1050 31.911

365 25

R= 19100 30
RAFTER R = 2325 5.686

6.789
A
top of O.T.Shell top of O.T.Shell
26.200 8123 26.200

1.468 24.732

6
R=
18.050 1050

R= 19.100

Outer Tank

Client: Linde Process Engineering and Contracting division

Page 8 of 32
Project No.: 2110 1055 ASALUYE
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH adapt
ERECTION SEQUENCE GmbH Project

the project manager P - 01-1021

TANK 0661 / 0662
for cryogenic and atmospheric tanks

0
A
1 / 18 segment of
suspended deck
and 3 x raffters

270
A
90

180

SECTION A - A
1 / 18 segment of
suspended deck
Hangers only for erection

1 / 18 segment of
suspended deck

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 9 of 32
Linde Doc.No.: BMM 50005 TP-000-16, Rev. 04
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

1/18 segment-suspended- deck 17

acc.drawing no.:T-0661-23
with 3 rafters IPE 300 or
IPE 360 or IPE 500 incuded interm.
stiffeners Roof Rafters
271

8123 R= 10.978
A section A-A
2444 RAFTER 271

50 299 2026
RAFTER
6633 365

2444
top of Roof 271
RAFTER
R = 1050 31.911
25

365
2444
RAFTER R = 2325 5.686

A R= 8.033 6.789

R=
21006 2.000
top of O.T.Shell IPE 300=229
26.200 IPE 360=281 top of O.T.Shell
65 IPE 500=404 26.200
52 1.533
123 1.468 24.732

18.050
R= 6.000
R= 19.100 1050

Outer Tank

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 10 of 32
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

3 rafters with (3) =

1/18 suspended deck

suspended deck
Errection of outer tank roof rafters with
segment of suspended deck stay rope
3 rafters with (3) =
1/18 suspended deck

6 8
3 rafters with (3) =
1/18 suspended deck

4 3

5
7 3 rafters with (3) =
1/18 suspended deck
1

Erecting platform for

segment of suspended
deck and roof rafters in
ground position

Hangers for suspended

deck, see Drawing no. 23,
24, 25

Client: Linde Process Engineering and Contracting division

Page 11 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erection of hangers for suspended deck and

erecting platform for suspended deck

Welding acc. to applicable WPS

Visual inspection acc to T.i.P. ( TP-000-06 )

3 Rafters = 1 / 18

Client: Linde Process Engineering and Contracting division

Page 12 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

scaffold board - wood

WALKING ON THE SUSPENDED DECK

general max loads at roof plates a = 100,0 kg/m2 safety net

1.)Erection of tank roof plates, see Drawing

max load without Scaffold board (
No. 10
plywood) a one person
2.) Continue welding acc. to appl. WPS
3.) Visual Inspection according to
T.i.P ( TP-000-06 )

scaffold board -wood

max load with Scaffold board (

wood ) a two person or max
100 kg/m2

Client: Linde Process Engineering and Contracting division

Page 13 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Note to Field:
Use Leftover from
Field Cutting Sketch
drawing no.-30

15mm

erecting of horizontal and

vertical stiffeners
erecting of pads for piping +anchor
pads +water spray +steel structure
++++

Erecting of inner shell ladder

Temporary Erection Openig welding,
813 x 12,7 Welding acc. to appl. WPS 100% X Ray acc. to T.i.P ( TP-000-06
Inspection acc. T.i.P ( TP-000-06 ) )
Visual; Magnetic Penetrant Examination and visual Inspection; Vacuum / MP
Opening for Pump Suction
Nozzle N03 on shell, see
drawing no. 43

use Nozzle N03 for water

test and draining

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 14 of 32
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

For Outer Tank Hydrostatic Test

and Filling Height, refer to
Procedure No............

welding of outer anchors as per

WPS at partial water filling,
see Drawing No. 18.
Inspection acc. to T.i.P: visual and
Magnetic-Penetrant Examination.
after Hydrostatic Test perform
vacuum box test of bottom welds

Client: Linde Process Engineering and Contracting division

Page 15 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

max loads from innertank = 2,50 tons / m

Hydraulic press
only to removal the
supports
Remove annular plate support blocks

wood cotter

Client: Linde Process Engineering and Contracting division

Page 16 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager TANK 0661 / 0662
for cryogenic and atmospheric tanks

length of one shell plate

Height between inner

and outer bottom see
Drawing No. 0661(2)-01

hydraulic press min = 25 tonns pressure

to install of hard wood blocks

wood cotter to install

Concrete layer 100 mm to install

Client: Linde Process Engineering and Contracting division

Page 17 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

lenght of one shell plate

Hight of inner tank

bottom see drawing:
T 0661-1 / T 0662-1

hydraulik press min = 25 tonns pressure

to install of hard wood blocks

wood cotter to install

60
wood cotter
40 40 x 60 x 480
30
505 Stck pro Tank

480

60
wood cotter
60 70 x 60 x 500
70
505 Stck pro Tank

500

crack / round 10 - 30 mm

wood cotter wood cotter

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 18 of 32
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erecting of roof nozzles and

manhole

place base layer of concrete

leveling layer

Client: Linde Process Engineering and Contracting division

Page 19 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager TANK 0661 / 0662
for cryogenic and atmospheric tanks

Suspension cable

Erection
Chain hoist
opening
monorail
Complete installation of bottom
insulation and sand layer

Client: Linde Process Engineering and Contracting division

Page 20 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

2.) Erect inner tank internal

piping and ladder
2a) Welding acc to appl. WPS
2b) Inspection acc to T.i.P
Visual and Magnetic Particle Test
Solution Test of Reinfocement plates
Nozzles

1.) Erection of inner tank bottom

1a) welding acc. to applicable WPS
1b) Inspection acc. T.i.P: visual and Vacuum-Box-Test

Client: Linde Process Engineering and Contracting division

Page 21 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erection of steel structure on roof

and outer shell stairway

Closing of access opening at inner tank shell.

Welding according to applicable WPS
Inspection: Visual and 100% X-Ray acc. to T.i.P ( TP-000-06 )

Erect of Suction Nozzle NO3

Welding according to applicable WPS
Inspection: Visual 100% X-Ray acc. to T.i.P ( TP-000-06 ) Weather Protection
and Vacuum Wetterschutz

Client: Linde Process Engineering and Contracting division

Page 22 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erecting and welding of inner tank anchor pads.

Welding acc. to applicable WPS
Inspection acc. to T.i.P ( TP-000-06 )
visual; MP

Client: Linde Process Engineering and Contracting division

Page 23 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

without Over pressure

Hydro-water-test
Welding of inner tank anchors
to be done during partial water filling of
inner tank (see Drawing No. 19), but
before applying any air pressure.
Hight Level of water filling see
HPT- TP-000-08

acces openig

Client: Linde Process Engineering and Contracting division

Page 24 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Blinds to be provided
at Site by Others

Over pressure
Under pressure

For Hydro Water Test

see Procedure No. TP-000-08

welding of erecting
Closing of access opening at outer tank shell. opening and he rest of
Welding acc. To applicable WPS outer tank anchor strabs.
Inspection acc. To T.i.P. (TP-000-06) before applying any over
visual; 100% X-Ray; 100% Vacuum-Box-Test pessure !

Client: Linde Process Engineering and Contracting division

Page 25 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Blinds to be provided
at Site by Others

Over pressure
after over pressure test
Under pressure open the erection
opening.

Erecting opening for

foam insulation 900mm
diameter

Client: Linde Process Engineering and Contracting division

Page 26 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erecting opening

Painting of outer and inner tank

shell

Before painting :
Draining and cleaning of the
inside of tanks.

Client: Linde Process Engineering and Contracting division

Page 27 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager TANK 0661 / 0662
for cryogenic and atmospheric tanks

erecting oppening.
one roof plate

PU - Insulation at inside of
outer tank shell

after PU - Insulation
erretion of piping in shell
After PU - Insulation
annular space on wood
close the erretion
opening
welding acc.
TIP -TP-000-06 WPS
100% X Ray and
visual,vacuum

Foam maschins and Foam

components on the floor.
Alternativ on top of platform

Client: Linde Process Engineering and Contracting division

Page 28 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Roof plate oppening

PU - Insulation at inside of
outer tank shell in part of
errection opening

Client: Linde Process Engineering and Contracting division

Page 29 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

close suspended deck

annular space

Client: Linde Process Engineering and Contracting division

Page 30 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Insulation of suspended
deck

Client: Linde Process Engineering and Contracting division

Page 31 of 32
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

Erection of tank roof rafters

1 x IPE 500 and 2 x IPE 300 max Top of hook
and 1/18 of suspended deck - about 50,000 m
4,50 +1,00 = ( 5,50 tons )

or 3 x IPE 360 and 1/18 of suspended max 60,000 m

deck- about 4,00+1,00 =( 5,00 tons)
10,000 m

8,000 m

Top of roof
32,000 m

5,000 m

6,000 m Erection of tank roof crown ring

about 8,30 tonns

stay rope
max
5,00 tonns

6
8
4
3
7
5

1
0
max weight is shell
plate course 1 outer

Erecting platform for

roof rafters in ground
position Top of foundation
0,000 m

Hangers for
suspended deck

Tank Diameter 45,000 m

10,000 m

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 32 of 32
TP-000-16, Rev. 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH adapt
ERECTION SEQUENCE GmbH Project

the project manager P - 01-1021

TANK 0661 / 0662
for cryogenic and atmospheric tanks

5000 5000
0
2026 9820 9156

1 / 18 segment of A
suspended deck
and 3 x raffters
centroid

150
A
270 90

150
180
centroid

SECTION A - A
1 / 18 segment of
suspended deck
Hangers only for erection

1 / 18 segment of
suspended deck

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 1 of 4
Linde Doc.No.: BMM 50005 Revision 04
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks

1/18 segment-suspended- deck 17

acc.drawing no.:T-0661-23
with 3 rafters IPE 300 or
IPE 360 or IPE 500 incuded interm.
stiffeners Roof Rafters
271

8123 R= 10.978
A section A-A
2444 RAFTER 271

50 299 2026
RAFTER
6633 centroid susp. 365

2444
top of Roof 271
RAFTER
150 R = 1050 31.911
25

365
2444
RAFTER R = 2325 5.686
centroid raffters
A R= 12.085 6.789

R= centroid (3xraffters+1/18suspended deck)

21006 2.000
top of O.T.Shell IPE 300=229
26.200 IPE 360=281 R= 11.850 top of O.T.Shell
65 IPE 500=404 26.200
52 1.533
123 1.468 24.732

18.050
R= 6.000
R= 19.100 1050

Outer Tank

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 2 of 4
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
for cryogenic and atmospheric tanks
TANK 0661 / 0662

TIME SCHEDULE For Opening / Closing Erection Openings

Ad Welding Anchor Straps

1. The erecting opening at the Inner and Outer Tank Shell will be installed during
the fabrication of the Inner and Outer Tank Shell.
1
2. Before start up with the hydrotest of the Outer Tank, the erection opening
will be closed, completely welded and NDE tested. 1 2
3. At hight water level of the Outer Tank ( 20.374 mm ), the anchor straps of
the Outer Tank will be welded and NDE - tested, without three or four
3
anchor straps

10 4. In this area a second erection opening has to be installed at the Outer Tank 1
Shell, after the Tank was emptied.

5. Before filling the Inner Tank with water, the erection opening at the Inner Tank
Shell has to be closed and NDE-work should be carried out satisfactory.all 4
6. Thereafter, close the second erection opening and carry out all NDE-work.

7. Before start up with the Pneumatic Test, welding and testing of the three or
four anchor staps shall be finished. 5
8. The anchor straps of the Inner Shell shall be welded, when the Inner Tank
is emptied up to a water filling height of 7.366 mm.

9. A third erection opening at the Outer Tank Shell and additional an erection
opening at the roof is required, to place the insulation.
7 6
10. At the least, when all the work is finished, the third erection opening at the Outer
Tank Shell and the additional erection opening at the roof shall be closed and
8
8 NDE tested.

9 10 9
10

Client: Linde Process Engineering and Contracting division

Project No.: 2110 1055 ASALUYE Page 3 of 4
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
a d a p t GmbH a d a p t GmbH Project
ERECTION SEQUENCE P - 01-1021
the project manager
TANK 0661 / 0662
for cryogenic and atmospheric tanks
Hart wood blocks 273

175

500 / 600

15

450 350

85

35 180 300 35

60 100

270 150 10 100X50X5

100 x 50 x 10
60 270

5 5

8,0mmx60x500 5 25 20
500

50

20
60 20

70

5,0mmx60x500
40
60 50

35 180 300 35 300

30
60 60

PROPOSAL for the ercting of

hart wood blocks
200 1000
Client: Linde Process Engineering and Contracting division
Page 4 of 4
Project No.: 2110 1055 ASALUYE
Revision 04
Linde Doc.No.: BMM 50005
Owner Doc. No.: 10-VD-A4-PV-014-084L
 PARS
Process Engineering and
ASALUYE
Contracting Division Petrochemical
C2+ RECOVERY AND
NARGAN FRACTIONATION PLANT Company
COMPANY

Linde Project No.: 2110 1055 NARGAN Project No.: N-178 Owner Project No.: 3910
Linde Job Code: Asaluye NARGAN Job Code: Owner Job Code.: PPC-RFP
Linde Doc. No.: Owner Doc. No.:
Page 1 of 13

Installation Manual
TP-000-16

attachment:
Welding Sequence Bottom and Shell
(Page 1 13)

10-TK-0661
and
10-TK-0662

P.O. No. 2DE466

01 01.11.02 13 Tacke D. Hensel Stelck

Status Issue Date Description Pages Prepared Checked Approved
 ASALUYE C2+ RECOVERY AND FRACTIONATION PLANT
Process Engineering and
Contracting Division
attachment:
Welding Sequence Bottom and Shell
PARS
a d a p t Ref.: a d a p t Doc. No. :
Issue 1 Petrochemical
P 01-1021, Company
Rev. 2 attachment to TP-000-16 Page 2 of 13

CONTENTS Page

1. Scope 3

2. Annular Plates Outer and Inner Tank 3

3. Outer Bottom 3

4. Outer Shell 4

5. Inner Shell 4

6. Inner Bottom 5

7. Remarks 5

Attachment No. 1 6
Attachment No. 2 7
Attachment No. 3 8
Attachment No. 4 9
Attachment No. 5 10
Attachment No. 6 11
Attachment No. 7 12
Attachment No. 8 13
 ASALUYE C2+ RECOVERY AND FRACTIONATION PLANT
Process Engineering and
Contracting Division
attachment:
Welding Sequence Bottom and Shell
PARS
a d a p t Ref.: a d a p t Doc. No. :
Issue 1 Petrochemical
P 01-1021, Company
Rev. 2 attachment to TP-000-16 Page 3 of 13

1.0 Scope
This specification shall be used to minimize deviation to flatness.

2.0 Annular Plates Outer and Inner Tank (attachment 1)

for layout the annular plates see drawing:
T-0661/2-07: Outer Bottom with annular plates
T-0661/2-13: Inner Bottom with annular plates

The annular plates will be single-V-groove welded with backwelding.

After tackwelding start with welding the annular plates always from inside to outside (A01,
A02 up to A24), but reserve each fourth weld seam (A04, A08 .... A24) as a shrinking seam.
These joints shall be welded at least and start at four opposite joints, if possible.

3.0 Outer Bottom

For layout see drawing no. T-0661-/2-07.
Start with welding not before annular plates are completely welded.
The bottom plates will be lapped welded with min. 2 layers.
The joining by welding will be carried out always from inside to outside, equal it is a
longitudinal or a transverse weld seam.

The sequence of welding is as follow (attachment 2):

a) Start welding the transverse joint in the centre and thereafter the next weld joint on both
sides in the same row (A1, A2, A3)
b) The next row will be welded in the same sequence, till all transverse joints are completely
welded (B1 B2, up to H1 H2 H3 H4 H5).
c) The longitudinal weld joints shall be welded from the centre outwards on both sides of the
centre row (attachment 3). Leave the fourth longitudinal weld joint each side of the centre
to act as a closing seam. Do not tack these seams.
d) The connection between the annular plates and the bottom plates shall not be tack
welded, only wedged.
(Welding the connection between the annular plates and bottom plates see para. 4)
e) At least weld closing seams of the bottom from centre to outside (attachment 4)
 ASALUYE C2+ RECOVERY AND FRACTIONATION PLANT
Process Engineering and
Contracting Division
attachment:
Welding Sequence Bottom and Shell
PARS
a d a p t Ref.: a d a p t Doc. No. :
Issue 1 Petrochemical
P 01-1021, Company
Rev. 2 attachment to TP-000-16 Page 4 of 13

4.0 Outer Shell

For erection see drawing no. T-0661/2-08
Start with erection of the outer shell, when annular plates are completely welded and
all necessary NDE-work is carried out.

All weld seams are single-Vee-groove or double-Vee-groove welds.

The sequence is as follow:

a) Install first course outer shell and weld all vertical joints (except door plate).
b) Thereafter fit up the second course and weld all vertical joints.
c) Weld horizontal joint course 1 to course 2.
d) Weld shell plates course 1 to annular plates inside and outside.
e) After the weld seam shell course 1 to annular plates is completed, start with welding
the joint bottom to annular plates. If possible, start at least on four places
(attachment 4).
f) Fit up third shell course and weld vertical weld seams. Thereafter weld the horizontal
weld seam course 3 to course 2. In this way fit up and weld all plates up to shell
course 12.

5.0 Inner Shell

For erection see drawing no. T-0661/2-14
Start with erection of the inner shell, when annular plates are completely welded and
all necessary NDE-work is carried out.

All weld seams are single-Vee-groove or double-Vee-groove welds.

The sequence of welding is as follow:

a) Install first course inner shell and fit vertical joints.
b) Weld vertical joints (except door plate).
c) Thereafter fit up the second course and weld vertical joints.
d) Weld horizontal joint course 1 course 2
e) Weld shell plates course 1 to annular plates inside and outside.
f) Fit up third shell course, weld vertical seams. Thereafter weld the horizontal
seam course 3 to course 2. In this way weld all vertical and horizontal seams up to
course 11.
 ASALUYE C2+ RECOVERY AND FRACTIONATION PLANT
Process Engineering and
Contracting Division
attachment:
Welding Sequence Bottom and Shell
PARS
a d a p t Ref.: a d a p t Doc. No. :
Issue 1 Petrochemical
P 01-1021, Company
Rev. 2 attachment to TP-000-16 Page 5 of 13

6.0 Inner Bottom

For layout see drawing no. T-0661-/2-13.
The bottom plates will be single-Vee-groove welded on back up bars.

The sequence of welding is as follow (attachment 5):

a) Start up with welding all back up bars before placing the inner bottom plates.
b) Start welding the transverse joint in the centre and thereafter the next weld joint in
the same row on both sides (A1 A2 A3).
c) The next row will be welded in the same sequence till all transverse joints are
completely welded, row by row from centre to outside (B1 B2 up to H1 H2
H3 H4).
d) The longitudinal weld joints shall be welded from the centre outwards on both sides
of the centre row (attachment 6). Leave the fourth longitudinal weld joint either side
of the centre to act as a closing seam. Do not tack these seams.

e) At least weld closing seams of the bottom from centre to outside (attachment 8)

f) The connection between the annular plates and the bottom plates shall not be
tacked, only wedged, will be welded after the bottom is completely welded.

Start with welding the seam bottom to annular plate on at least four places. If it is
necessary and possible, back step welding shall be used (attachment 7).

7.0 Remarks
The welding supervisor shall observe the welding and may change the sequence of
welding, if necessary.
 PARS
Process Engineering and
ASALUYE
Contracting Division Petrochemical
C2+ RECOVERY AND
NARGAN FRACTIONATION PLANT Company
COMPANY

Linde Project No.: 2110 1055 NARGAN Project No.: N-178 Owner Project No.: 3910
Linde Job Code: Asaluye NARGAN Job Code: Owner Job Code.: PPC-RFP
Linde Doc. No.: Owner Doc. No.:
Page: 1 of 3

Installation Manual
TP-000-16

attachment:
Assembly Procedure of Erection
Openings
(Page 1 3)

10-TK-0661
and
10-TK-0662

P.O. No. 2DE466

01 01.11.02 3 Tacke D. Hensel Stelck

Status Issue Date Description Pages Prepared Checked Approved
 ASALUYE C2+ RECOVERY AND FRACTIONATION PLANT
Process Engineering and
Contracting Division
attachment:
Assembly Procedure of Erection Openings PARS
a d a p t Ref.: a d a p t Doc. No. : Petrochemical
Issue 1 Company
P 01-1021,
Rev. 2 attachment to TP-000-16 Page 2 of 3

1.0 Scope
This procedure shall help to install the plates of the erection openings.
The outer Shell shall not be out of permitted roundness.
All cutting and welding shall be carried out under the responsibility of a supervisor
(welding expert), who has good experience and knowledge.

2.0 Before start up with cutting, mark the correct position of the erection opening.

3.0 Transfer the stamp (material designation and Heat-No.)

4.0 Fix a horizontal beam above the opening with a radius of the outer shell
(see drawing T-0661-22).

5.0 Cut off the plate with a small cutting nozzle, to be sure to get a small gap. The kerf should
not be more than 3 mm. The edges shall be round.

6.0 Before fit up the plate, the joint preparation has to be carried out by grinding (Joint pre-
paration for vertical and horizontal weld joints, see drawing T-0661-08).
If the erection opening is in a round form, the weld joint preparation shall be as for vertical
weld joints.

7.0 Welding Sequence

7.1 Rectangular Erection Opening

7.1.1 Fit up the plate, so that the gap of the vertical weld joints 1-2 mm and at the other side
3-4 mm. The gap of the horizontal weld joints shall be above and below equal.

7.1.2 All weld joints shall not be tack welded, only wedged.

7.1.3 Start with welding from outside, where the gap is 3-4 mm. The first pass shall be welded
down (3G down), to reduce the shrinkage. Thereafter weld 2 or 3 passes vertical up (3G up).

7.1.4 Start with welding at the opposite side from outside, first pass down (3G down) and 2 or 3
passes vertical up (3G up).

7.1.5 Grinding shall be carried out from inside, before back welding vertical up.

7.1.6 Finish both vertical weld joints from inside and outside, before start up with welding the
horizontal joints.

7.1.7 Tack the horizontal joints

7.1.8 Start with the lower horizontal weld joint, weld 2 or 3 passes from outside.

7.1.9 Weld 2 or 3 passes at the upper horizontal weld joint, grind this joint from inside before
back welding.
 ASALUYE C2+ RECOVERY AND FRACTIONATION PLANT
Process Engineering and
Contracting Division
attachment:
Assembly Procedure of Erection Openings PARS
a d a p t Ref.: a d a p t Doc. No. : Petrochemical
Issue 1 Company
P 01-1021,
Rev. 2 attachment to TP-000-16 Page 3 of 3

7.1.10 Carry out the back welding of the lower horizontal weld joint after grinding.

7.2 Round Erection Opening

7.2.1 The weld joint preparation of the erection opening shall be the same as for the vertical
weld joint of course 1.

7.2.2 Fit up the plate with equal gap all around and tack the plate.

7.2.3 Start with welding from the top to the bottom (3G down) at both sides.

7.2.4. Thereafter weld 3 or 4 passes vertical up (both sides), position 3G up.

7.2.5 Back welding shall be carried out after grinding from inside.

7.2.6 Finish welding from outside.

7.3 All welding shall be carried out by string beads.

7.4 The inter-pass temperature shall not exceed 150C (302 F).

8.0 Non-Destructive-Testing

8.1 The root pass shall be examined by LP-Test or MP-Test after grinding of the back side
and before back welding.

8.2 After finish welding, the following examinations shall be carried out:

8.2.1 After Hydrostatic Test, but before Pneumatic Test: - 100 % Visual Examination
- 100 % Radiographic Examination

8.2.2 After Hydrostatic and Pneumatic Test: - 100 % Visual Examination

- 100 % Vacuum Examination
- 100 % Magnetic Particle Examination
- 100 % Radiographic Examination

8.3 All NDE-Tests shall be reported and signed.