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Neda Group Shahram Fahimi DCS PDF
Neda Group Shahram Fahimi DCS PDF
( 1-1
. :
.
DCS 1-2
. 1930
.
1- 3 : Process Control Systems
) (
.
DCS 1-4
( 1-2
) ON / OFF /( 0 1
. .
.
1- 5 : Process Control Systems
PLC
.
DCS 1-6
Process Automation
) (Closed-Loop .
PCS
. DCS PCS
.
1- 7 : Process Control Systems
DCS Process
: Process Process
/ .
DCS 1-8
: ) ( Heating Water
) ( .
1- 9 : Process Control Systems
: .
) ( .
.
DCS 1 - 10
Field Instrument
Actuator
Single Controller
PID LOOP
.
1 - 11 : Process Control Systems
Field Instrument
) Flow .
.
DCS 1 - 12
:Actuator (1-3-2-2
Actuator
Process .
.
1 - 13 : Process Control Systems
/ / )
Single Controller :
DCS 1 - 14
) Process Variable ( PV
( Variable
Actuator .
1 - 15 : Process Control Systems
D ,I ,P
Process :
: (Proportional) P / P /
P . .
: (Integrator) I I
: (Derivative) D D
.
DCS 1 - 16
Process Control :
Process Control
: Performance
: Deterministic .
T T
: Fault Tolerant
Backup Redundant.
:Security .
Actuator
.
DCS 1 - 18
1 - 19 : Process Control Systems
Process Plant .
DCS 1 - 20
transmitter
actuator
Plant .
.......
. ......
1 - 21 : Process Control Systems
` : . Plant
. Plant
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Process Process
PID (
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DCS
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/ Field Instrument 10 100
.
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DCS
.
. DCS
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- :
DCS Plant
Field Instrument
Actuator
Central Computer
)(Mainframe
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.
DCS -
engineering operator
data logger
workstation workstation
control bus
field bus
plant
DCS ( 2-2-3
: DCS
Operating Operating
Station Station
terminal bus
Servers Engineering
Station
process bus
Controllers
I/O Bus
input/output
field bus
transducers
DCS : (2-4)
DCS -
( 2-3 DCS
DCS :
PC network/terminal bus
Field level
) : (2-5 DCS
DCS :
Field Level
Control Level
Monitoring Level
.
- :
( 2-3-1-1 :
Actuator ) ( /
. Actuator Wiring
M M
) : (2-6 I/O
DCS -
field bus
I/O )
( Field bus .
Field Bus .
- :
DCS .
Plant .
Redundant
.
process bus
field bus
M M
DCS .
Ethernet . Plant Bus
Process Bus
.
DCS -
DCS
.
Terminal Bus .
Operating Operating
Station Station
terminal bus
ES Engineering Station
DCS download
. ES ES .
Bus terminal Bus process Bus .
Engineering Operating
Station Stations
DCS ES
.
DCS -
OS Operating Station .
) Runtime edit( load OS .
Server .
OS .
( 2-4 DCS
DCS
.
DCS :
Client / Server
Stand-alone Station
.
DCS -
operating operating
station station
terminal bus
Servers Engineering
Station
process bus
field bus
M M
) (2-12 Client-Server
- :
Server
. Server
) ( Server Redundancy
..
DCS -
Server
. Station .
terminal bus
operating operating
station Engineering
Station station
process bus
field bus
M M
) (2-13 Stand-alone
- :
DCS
( - DCS
DCS .
DCS .
DCS -
DCS
Configure .
PLC DCS
DCS
.
- : DCS
DCS -
( -
DCS :
Hardware Configuration
Network Configuration
Program Development
Graphic Design
I/O
. /
CPU
.
- : DCS
OS
ES node
DCS .
Alarm Event
Detail . .
DCS -
PLC DCS
.
- : DCS
( 3-3
DCS
DCS
DCS
.
DCS -
( 3-3-1 )( Hierarchy
DCS
Plant
Cooling .
Hierarchy DCS .
Power
Plant
Module Module
One Two
GT1 B1 GT1 B1
GT2 B2 GT2 B2
- : DCS
hierarchy DCS
) . (
DCS -
. :
modular .
Folder
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Boiler 2 I/O .
Module 1 Module
2 Folder Module 1 1
2 . I/O .
- : DCS
DCS
CFC .
DCS -
Compile
. download
CFC .
.
- : DCS
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Step )
( Step
Step Transition
. Step Transition
Step 1 N FILL
Transition 1
Step 2 S Empty
Transition 2
Step 3
DCS -
. SFC DCS
- : DCS
DCS Format
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Client
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Station Server
) . .(Client-Server
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Central Database
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. Server
.
- : DCS
DCS
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DCS -
Location .
. Server.
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.
- : DCS
) (Refresh Time
Database Refresh .
. Real-Time Database
deterministic.
Real-time Database
Maximum
Response
Time
Database
.
- : DCS
( 3-5 DCS
( 3-5-1 ) (Library
DCS
..... .
DCS
. .
Customize DCS
Plant .
.
DCS -
- : DCS
DCS PLC
block
Faceplate
) (Hierarchy .
.
DCS -
Message ) Event
(Alarm Customize
Message . Messaging
PLC Configure
.
- : DCS
SFC
) (Sequential .
) (Application Development
. SFC
SFC
SFC
.
DCS -
DCS
Database DCS
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Windows . OPC
( Trip
Trip
. .
. A
B .
Sequence Event
. C
D ) (
Trip .
DCS
Shutdown
.
DCS -
SOE
. SOE DCS
10-1 .
DCS SOE
Time Stamp .
- : DCS
Log
Buffer
Log.
SOE
SOE
SOE .
Event .
PLC DCS
DCS
PLC DCS.
PLC DCS
PLC .
PLC
DCS .
DCS
PLC DCS
PLC . DCS
.
- : PLC DCS
PLC DCS :
I/O
I/O
Redundancy
Networking
DCS -
( 4-1-1 I/O
5 ( DCS .
- : PLC DCS
( 4-1-2 I/O
PLC
Interlocking . PLC
PID . DCS
( DCS .
PLC
DCS
DCS -
PLC DCS
. %95
Interlocking DCS
( 4-1-3
PLC DCS .
DCS
DCS
DCS
.
DCS -
PLC
Function Black
DCS
FB
.
- : PLC DCS
Redundancy ( 4-1-4
DCS Redundant
I/O
Redundancy .
Reliability . DCS
single .
DCS Redundant
.
DCS -
. PLC
single .
- : PLC DCS
( 4-1-5
DCS PLC
block
Faceplate
Faceplate )
PLC ( .
DCS -
) (Hierarchy .
.
- : PLC DCS
Message ) Event
(Alarm Customize
Message . Messaging
PLC Configure
.
DCS -
Networking ( 4-1-6
PLC )
( . Setting
/ ) PLC ( Load
PLC Programming .
DCS
node
. node
DCS
.
DCS -
( 4-1-7
PLC DCS .
. :
DCS ) 1/5 3( -
DCS ) 5 10( -
DCS . -
DCS PLC. -
25
20
15
10
Cost
PLC DCS
- : PLC DCS
( 4-1-8
PLC
DCS . DCS
PLC .
)Down (ESD .
25
20
15
10
Speed
PLC DCS
DCS
DCS
:
DCS -
ABB Industrial IT
Fisher-Rosemount Delta V
SIEMENS Teleperm XP
SIEMENS PCS7
.
- : DCS
Industrial IT : DCS
( 5-1-1
( 5-1-2
INFI 90 .
DCS -
( 5-1-3
ABB .
- : DCS
( 5-1-4
( 5-1-5
( 5-1-6 Bus
Ethernet.
- : DCS
( 5-1-7 Expansion
S800
S900
( S800
( S900
S900
Hazardous Intrinsically
DCS -
Safety .
( 5-1-8 Industrial IT
.
- : DCS
Delta V : DCS
( 5-2-1
Rosemount 1956
1976
Process Automation .
- : DCS
( 5-2-2
DCS DeltaV
Ethernet Windows XP .
DCS -
( 5-2-3
DeltaV
- : DCS
( 5-2-4
Ethernet .
Delta V MD MD Plus .
14 MB : MD
48 MB : MD Plus
MD M5
( 5-2-5 Bus
Bus Ethernet .
( 5-2-6 Expansion
I/O . I/O 8 .
- : DCS
( 5-2-7
) .
DCS -
( 5-2-8 DeltaV
Foundation Fieldbus
Delta V Emerson .
PlantWeb plant
.
- : DCS
FOXBORO : Invensys
DCS -
( 5-3-1
FOXBORO 1908
. 1990 Siebe
FOXBORO . Invensys
( 5-3-2
(386 .
FOXBORO A2 DCS
PLC
- : DCS
( 5-3-3
( 5-3-4
AW DCS Bus
2Mbps .
- : DCS
I/O FBM .
DCS -
( 5-3-4-1
FCP270 FBM32
C60
- : DCS
( 5-3-5 Bus
Redundant.
DCS -
( 5-3-6
: FoxView run-time .
UNIX Solaris
( 5-3-7
CFC logic
vesion 8,0 .
DCS -
( 5-3-8
field .
- DCS :
Honeywell :
DCS -
( 5-4-1
Honeywell DCS .
( 5-4-2
TDC3000 . (
( 5-4-3
Experion DCS
Supervisory Operator
Remote Users System Stations
www Server Controller
Engineering
Station
Remote
Server
Control Network
Multi-loop
Controller
Direct I/O Module
( 5-4-4
Bus ( 5-4-5
. Honeywell Ethernet
Experion
Stations
Application
Redundant Control
Servers Environment Engineering
Tools
F F F F F
T T T T T
E E E E E
F F F
T T T
E E E
C200
: Fault-tolerant Ethernet
Ethernet 10 performance
( ) . Deterministic
( ) Fault-tolerant
. Ethernet
- : DCS
( 5-4-6
Experion PKS .
( 5-4-7 PKS
Device Net o
Modbus o
Profibus o
Foundation Fieldbus o
HART o
DCS -
SIEMENS A&D :
( 5-5-1
1847
SIMATIC 1959 .
( 5-5-2
Windows XP .
( 5-5-3
PCS7 DCS
@ SAP R/3
@
Plant Plant
Internet/Intranet Information Maintenance
OS Single Engineering OS clients SIMATIC BATCH SIMATIC IT @PCS 7 /
Station Station ES clients Framework OPC-Server
(Multi-VGA) Components
SIMATIC PDM
Engineering
Toolset Service
OS-LAN Ethernet
OS server Batch server
(redundant) (redundant)
PROFIBUS-DP
PROFIBUS-DP
ET 200M Sensor
PROFIBUS-PA ~ / Actuator
DP/EIB
DP/PA-Link DP/PA-Link
DP/PA-Link
PROFIBUS-PA
PROFIBUS-DP PROFIBUS-PA
ET Y-Link
ET ET
200X 200S 200iS
Zone 1
Zone 2
COx,NOx, ...
- : DCS
( 5-5-4
) WinCC PLC S7
( .
Tag 256000 .
DCS -
( 5-5-5 Bus
( 5-5-6 Expansion
( 5-5-7
PCS7 WinCC .
( 5-5-8 PCS7
.
- DCS :
OS clients
OS-LAN Ethernet
Ethernet
sensor / actuator
ET 200M
ET 200M ~
Fail safe
DP/PA-Link
PROFIBUS-DP
PROFIBUS-PA
Y-Link
COx,
NOx, ...
DCS -
PCS7 Plant
TIA .
- : DCS
SIEMENS PG :
Power Generation
DCS -
( 5-6-1
( 5-6-2
( .
- DCS :
( 5-6-3
TELEPERM XP
SIMATIC S5
TELEPERM ME
BELT-D
ISKAMATIC B
TELEPERM C
SIMATIC P
OLC and CLC
TELEPERM B
open loop control (OLC)
SIMATIC G
closed loop control (CLC)
TELEPERM A
( 5-6-4
. Teleperm XP DCS
Terminal bus
Plant bus
OT : Operating Terminal
ET : Engineering Terminal
OM : Operation & Monitoring
ES : Engineering Station
DS : Diagnostic Station
AP : Automation Processor
DCS -
( 5-6-5
Profibus-DP
I/O S7-300 AP
TXP
SYMADINE
ESD ) S7-F S5 F
( .
TXP
.
- : DCS
( 5-6-5-1
Bus ( 5-6-6
. SIMATIC NET
OM ES
CP CP
bridge Industrial
Industrial Ethernet Ethernet
CP CP
AS SIMATIC S5/S7
.
- : DCS
( 5-6-7
OM SU PU server OT .
OT OT OT
Terminal bus
PU ... PU SU
Plant bus
DCS -
UNIX Dynavis
. .
- : DCS
( 5-6-8
TXP UNIX
FUP Editor . .
CFC logic
.
DCS -
( 5-6-9
TXP KKS
KKS .
YOKOGAWA
CENTUM : DCS
YOKOGAWA :
DCS -
( 5-7-1
DCS 1975 .
YOKOGAWA
FOXBORO .
( 5-7-2
Windows XP . DCS
( 5-7-3
CENTUM .
( 5-7-4
16MB 32 Enhanced
DCS -
Tag ) 100000 : (
domain 16 :.
- : DCS
DCS CENTUM
FIO .
( 5-7-5 Bus
YOKOGAWA ) IEEE802,3
CENTUM Vnet
Ethernet Hardware
.
DCS -
( 5-7-6 Expansion
Node 3 : ) 10 (
: Redundancy
128 mbps :
: YOKOGAWA
10 : ) FCS Rack (
- : DCS
Node 3 ) 14 (
: Redundancy
10 Mbps :
185 : Segment 2
DCS -
( 5-7-7
YOKOGAWA
DCS Server
FCS .
Bus1 Bus2 .
- : DCS
( 5-7-8 CENTUM
Foundation Fieldbus
CENTUM Emerson
. PlantWeb YOKOGAWA
plant .
.
- : DCS
( 5-8 DCS
2008 10 .
DCS
)(Openness
DCS )
( . DCS
) (
.
DCS -
DCS Mini-DCS .
Mini-DCS PLC
DCS . Mini-DCS :
PCS7 Siemens
PLC DCS .