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DCS

Distributed Control Systems

Process Control Systems

( 1-1

. :

.
DCS 1-2

. 1930

.
1- 3 : Process Control Systems

) (

.
DCS 1-4

( 1-2

Factory Automation ( 1-2-1

Factory Automation Discrete Control

) ON / OFF /( 0 1

. .

.
1- 5 : Process Control Systems

PLC

.
DCS 1-6

Process Automation ( 1-2-2

Process Automation

) (Closed-Loop .

PCS

. DCS PCS

.
1- 7 : Process Control Systems

( 1-3 )(Process Control

DCS Process

Control . Process Control

( 1-3-1 Process Control

: Process Process

/ .
DCS 1-8

: ) ( Heating Water

) ( .
1- 9 : Process Control Systems

: .

) ( .

.
DCS 1 - 10

( 1-3-2 Process Control

Field Instrument
Actuator
Single Controller
PID LOOP

.
1 - 11 : Process Control Systems

: Field Instrument ( 1-3-2-1

Field Instrument

Process ) ( Temperature ) (Pressure (

) Flow .

.
DCS 1 - 12

:Actuator (1-3-2-2

Actuator

Process .

: ) ( Control Valve Damper

Control Valve Solenoid Valve Solenoid .

Valve ON / OFF Control Valve

.
1 - 13 : Process Control Systems

Single Controller (1-3-2-3

/ / )

Field Instrument ( Actuator

Single Controller :


DCS 1 - 14

: PID LOOP (1-3-2-4

) ( Closed Loop PID

) Process Variable ( PV

) SP ( Set Point . ) MV Manipulate

( Variable

Actuator .
1 - 15 : Process Control Systems

D ,I ,P

Process :

: (Proportional) P / P /

P . .

: (Integrator) I I

: (Derivative) D D

.
DCS 1 - 16

Process Control :

Process Control Actuator PID

Controller Field Instrument


1 - 17 : Process Control Systems

(1-3-3 Process Control System

Process Control

: Performance

: Deterministic .

T T

: Fault Tolerant

Backup Redundant.

:Security .

Actuator

.
DCS 1 - 18
1 - 19 : Process Control Systems

(1-3-4 Process Plant

Process Plant Process

Process Plant .
DCS 1 - 20

transmitter

input PROCESS output

actuator

Plant .

.......

. ......
1 - 21 : Process Control Systems

` : . Plant

. Plant

) ( ......

Process Process

Process Field Instrument 10-100 Actuator .

1000 ) ( PID LOOP .


DCS 1 - 22

PID (

) Single Loop Controller .


) ( Decentralized Control Systems

( 2-1 ( Decentralized Control System ) DCS

DCS
) . ( Multi Loop
/ Field Instrument 10 100
.
.
" "
) ( Decentralized Control System
) ( Distributed Control System .
DCS -

) : (2-1 DCS

DCS
.
. DCS
.
- :

( 2-2 ( DCS Architecture ) DCS

( 2-2-1 )(Centralized Architecture

DCS Plant


Field Instrument
Actuator

Centralized Control Architecture

Central Computer
)(Mainframe

Group Group Group


Controllers
Control Control Control

Sensors, Actors plant

) : (2-2Centralized Control Architecture


) ( .
.
DCS -

( 2-2-2 )(Decentralized Architecture

( Decentralized Control System ) DCS


.

) . (

)Decentralized Control System (DCS

engineering operator
data logger
workstation workstation

control bus

controller controller controller controller

field bus

plant

) : (2-3 )Decentralized Control System (DCS


- :

DCS ( 2-2-3

: DCS

Operating Operating
Station Station

terminal bus

Servers Engineering
Station

process bus

Controllers

I/O Bus
input/output

field bus

transducers

valve thermo-couple positioner


M
motor
plant

DCS : (2-4)
DCS -

( 2-3 DCS

DCS :

M onit oring level

PC network/terminal bus

Cont rol level

Field level

) : (2-5 DCS

DCS :

Field Level
Control Level
Monitoring Level

.
- :

Field Level ( 2-3-1

Actuator Field Instrument


:

( 2-3-1-1 :

Actuator ) ( /
. Actuator Wiring

M M

) : (2-6 I/O
DCS -

( 2-3 -1-2 : Field bus

DCS Field Bus


Profibus ,DeviceNet , Foundation Field Bus
. Field Bus / Instrument
Actuator
.

field bus

) : (2-7 Field Bus

I/O )
( Field bus .
Field Bus .
- :

Control Level ( 2-3 -2

DCS .
Plant .
Redundant
.

process bus

field bus

M M

)Control Level : (2-8

DCS .
Ethernet . Plant Bus
Process Bus
.
DCS -

Monitoring Level ( 2-3-3

DCS
.
Terminal Bus .

Operating Operating
Station Station

terminal bus

)Monitoring Level : (2-9


- :

Engineering Station ( 2-3-3-1

ES Engineering Station
DCS download

. ES ES .
Bus terminal Bus process Bus .

Engineering Operating
Station Stations

)Engineering Station (2-10

DCS ES
.
DCS -

Operating Station ( 2-3-3-2

OS Operating Station .
) Runtime edit( load OS .
Server .
OS .

)Operating Station (2-11


- :

( 2-4 DCS

DCS
.

DCS :

Client / Server
Stand-alone Station

.
DCS -

( 2-4-1 Client Server

Server Plant Bus


Terminal Bus . Server
Client . Server Set
Point OS Server
.

operating operating
station station

terminal bus

Servers Engineering
Station

process bus

field bus

M M

) (2-12 Client-Server
- :

Server
. Server
) ( Server Redundancy
..
DCS -

( 2-4-2 Stand-alone Station

Server


. Station .

terminal bus

operating operating
station Engineering
Station station

process bus

field bus

M M

) (2-13 Stand-alone
- :

Server Tag Logging ,Alarm Logging Trending


.


. Client Server
.

DCS

( - DCS

DCS .

DCS .
DCS -

DCS

Configure .

PLC DCS

DCS

.
- : DCS
DCS -

( -

DCS :

Hardware Configuration
Network Configuration
Program Development
Graphic Design

Hardware Configuration ( 3-2-1

I/O

. /

CPU

.
- : DCS

Network Configuration ( 3-2-2

OS

ES node

Program Development ( 3-2-3

DCS .

Graphic Design ( 3-2-4

Alarm Event

Detail . .
DCS -

PLC DCS

. Graphical Dynamic Objects

.
- : DCS

( 3-3

Software DCS PLC

DCS

DCS

DCS

.
DCS -

( 3-3-1 )( Hierarchy

DCS

Plant

Cooling .

Hierarchy DCS .

Power
Plant

Module Module
One Two

Gas Steam Gas Steam


Boiler Cooling Boiler Cooling
Turbine Turbine Turbine Turbine

GT1 B1 GT1 B1

GT2 B2 GT2 B2
- : DCS

hierarchy DCS

Explorer Windows . Folder

) . (
DCS -

) Logic (Interlocking Folder

. :

modular .

Folder

Boiler 1

Boiler 2 I/O .

Module 1 Module

2 Folder Module 1 1

2 . I/O .
- : DCS

( Control Function Chart ) CFC ( 3-3-2

DCS

( Control Function Chart ) CFC .

CFC .
DCS -

CFC CFC . CFC

Compile

. download

CFC .

.
- : DCS

( Sequential Function Chart ) SFC ( 3-3-3

Sequential . Startup

. Step Transition

Step )

( Step

Step Transition

. Step Transition

( Sequential Function Chart ) SFC .

Step 1 N FILL

Transition 1

Step 2 S Empty

Transition 2

Step 3
DCS -

SFC CFC Interlocking

. SFC DCS


- : DCS

Data base ( 3-4

DCS Format

node ) ( Data base . Database

. Monitoring Station .

Client

. Database

DCS :

Database -1 Single Data base

Database -2 Distributed Database


DCS -

Database ( 3-4-1 :Single Data base

Station Server

) . .(Client-Server

Server
Central Database

Server Client

) .(Determinism Server

. Server

.
- : DCS

DCS

Database Server . Database

Alarm & Event Server Database

.Trend Server
DCS -

Database ( 3-4-2 Distributed Database

Location .

database Server Station Share

. Server.

Database Server Database Server Database Server

. Update

. Refresh

.
- : DCS

DCS Distributed Database

) (Refresh Time

) (Deterministic . DCS Distributed

Database Refresh .

DCS Real Time Database

. Real-Time Database

deterministic.

Real-time Database

Maximum
Response
Time

Different Nodes of the System


DCS -

Database

Data base Microsoft SQL Server

.
- : DCS

( 3-5 DCS

( 3-5-1 ) (Library

DCS

..... .

DCS

. .

Customize DCS

Plant .

.
DCS -
- : DCS

Graphical Dynamic Objects ( 3-5-2

DCS PLC

block

CFC configure ) I/O

Faceplate

) (Hierarchy .

.
DCS -

Message ) Event

(Alarm Customize

Message . Messaging

PLC Configure

DCS Message 10,000

.
- : DCS

SFC Visualization ( 3-5-3

SFC

) (Sequential .

) (Application Development

. SFC

SFC

SFC

SFC Visualization SFC

.
DCS -

(OLE for Process Control) OPC ( 3-5-4

DCS

) DCS ( 3rd Party

DCS Microsoft Excel .

Database DCS Excel .

Database DCS

Database DCS

Windows . OPC

Driver . OPC Driver DCS

Openness Database Open .


- : DCS

(Sequence of Events) SOE ( 3-5-5

Trip Trip) Shutdown

( Trip

Trip

. .

. A

B .

Sequence Event

. C

D ) (

Trip .

DCS

Shutdown

Sequence of Events SOE

.
DCS -

SOE

. SOE DCS

10-1 .

DCS SOE

Time Stamp .
- : DCS

Log

Time Stamp I/O .

Time Stamp ) (Buffer

Buffer

Log.

DCS Time Stamp

SOE

SOE

DCS . DCS ) (Sort

SOE .

Event .

PLC DCS

DCS

PLC DCS.

PLC Factory Automation Interlocking -

DCS Process Automation . -


DCS -

PLC DCS

PLC .

PLC

DCS .

DCS

PLC DCS

PLC . DCS

.
- : PLC DCS

( 4-1 PLC DCS

PLC DCS :

I/O

I/O

Redundancy

Networking


DCS -

( 4-1-1 I/O

PLC I/O 1000 .

I/O 1000 ) I/O 2

5 ( DCS .
- : PLC DCS

( 4-1-2 I/O

PLC

Interlocking . PLC

PID . DCS

( DCS .

PLC

DCS
DCS -

PLC DCS

. %95

Interlocking DCS

Process Automation PLC .


- : PLC DCS

( 4-1-3

PLC DCS .

DCS

DCS

DCS

.
DCS -

PLC

Function Black

DCS

FB

.
- : PLC DCS

Redundancy ( 4-1-4

DCS Redundant

I/O

Redundancy .

Reliability . DCS

single .

DCS Redundant

.
DCS -

redundancy PLC optional

. PLC

single .
- : PLC DCS

( 4-1-5

DCS PLC

block

CFC configure ) I/O

Faceplate

Faceplate )

PLC ( .
DCS -

) (Hierarchy .

.
- : PLC DCS

Message ) Event

(Alarm Customize

Message . Messaging

PLC Configure

DCS Message 10,000

.
DCS -

Networking ( 4-1-6

PLC )

( . Setting

/ ) PLC ( Load

PLC PLC . PLC Networking

PLC Programming .

PLC Difficult Networking

Easy Networking DCS


- : PLC DCS

DCS

node

DCS Plug &Play .

. node

DCS

.
DCS -

( 4-1-7

PLC DCS .

DCS PLC I/O

. :

DCS ) 1/5 3( -

DCS ) 5 10( -

DCS . -

DCS PLC. -

25

20

15

10
Cost

PLC DCS
- : PLC DCS

( 4-1-8

PLC

DCS . DCS

PLC .

PLC . Emergency Shut

)Down (ESD .

PLC . High Speed Control PLC .

25

20

15

10
Speed

PLC DCS

DCS

DCS

:
DCS -

ABB Industrial IT

Fisher-Rosemount Delta V

FOXBORO I/A Series

Honeywell Experion PKS

SIEMENS Teleperm XP

SIEMENS PCS7

YOKOGAWA CENTUM 3000

.
- : DCS

( 5-1 Industrial IT ABB

Industrial IT : DCS

( ASEA Brown Boveri ) ABB :


DCS -

( 5-1-1

ABB 1687 ASEA AB

( BBC ) Brown Boveri Drive

. ABB 1998 Elsag Bailey

DCS ) ( Bailey INFI 90

DCS Process Automation.


- : DCS

( 5-1-2

DCS Industrial IT 800x ABB

Ethernet Windows . DCS ABB

Freelance 2000 Symphony / Harmony Bailey

INFI 90 .
DCS -

( 5-1-3

ABB .
- : DCS

( 5-1-4

DCS Industrial IT 800 xA .


DCS -

( 5-1-5

( 5-1-6 Bus

Ethernet.
- : DCS

( 5-1-7 Expansion

800xA expansion Profibus DP I/O

Sub-system Rack I/O .

I/O Sub-system ABB .

S800

S900

( S800

( S900

S900

Hazardous Intrinsically
DCS -

Safety .

( 5-1-8 Industrial IT

Profibus ( PA/DP ) , Foundation Fieldbus

.
- : DCS

( 5-2 Delta V Fisher-Rosemount

Delta V : DCS

Fisher Rosemount : Emerson


DCS -

( 5-2-1

Rosemount 1956

1976

Emerson Electric , Rosemount 1993

Fisher Control Fisher Rosemount

Process Automation .
- : DCS

( 5-2-2

DCS RS3 ) ) PROVOX ( Rosemount

(Fisher Windows NT.

DCS DeltaV

Ethernet Windows XP .
DCS -

( 5-2-3

DeltaV
- : DCS

( 5-2-4

Ethernet .

Delta V MD MD Plus .

14 MB : MD

48 MB : MD Plus

MD M5

4 10 Mbps 100 Mbps.


DCS -

( 5-2-5 Bus

Bus Ethernet .

( 5-2-6 Expansion

Ribbon Cable I /O I/O 8

Rack I/O Rack 8 I/O .

I/O . I/O 8 .
- : DCS

( 5-2-7

DeltaV ( Device Tag Signal 30000

) .
DCS -

( 5-2-8 DeltaV

Foundation Fieldbus

Asset Management Instrument

Delta V Emerson .

PlantWeb plant

.
- : DCS

( 5-3 I/A Series FOXBORO

I/A Series : DCS

FOXBORO : Invensys
DCS -

( 5-3-1

FOXBORO 1908

. 1990 Siebe

FOXBORO . Invensys

Triconex Wonderware Eurotherm .

( 5-3-2

DCS I/A 50 Series I/A 70 Series

Ethernet Windows UNIX .

) I/A 20 Series (286 ) I/A 30 Series

(386 .

FOXBORO A2 DCS

PLC
- : DCS

( 5-3-3

DCS I/A Series .


DCS -

( 5-3-4

AW DCS Bus

I/O FBM ) ( Field Bus Module . bus

2Mbps .
- : DCS

I/O FBM .
DCS -

( 5-3-4-1

I/A ) (FCP : Field Control Processor

FCP270 FBM32

ZCP270 FBM 120

C60
- : DCS

( 5-3-5 Bus

bus I/A Series High Speed Ethernet

100 Mbps /1 Gbps . Mesh Control Network

Redundant.
DCS -

( 5-3-6

: FoxDraw Alarm Event

: FoxView run-time .

UNIX Solaris

Windows Monitoring Station) AW51 (FOXBORO

(Display Manager) DM I/A .


- : DCS

( 5-3-7

I/A IACC I/A

Series Configuration Component .

CFC logic

vesion 8,0 .
DCS -

( 5-3-8

I/A Series DIN Rail

field .
- DCS :

Honeywell PKS Experion ( 5-4

( Process Knowledge System ) : DCS


Experion PKS

Honeywell :
DCS -

( 5-4-1

Honey well 1904

Honeywell DCS .

( 5-4-2

DCS TDC2000 , Honeywell

TDC3000 . (

Total Plant Solution ) TPS TotalScape DCS

Experion PKS Ethernet

( Fault Tolerant Ethernet ) FTE Windows XP .


- DCS :

( 5-4-3

Experion DCS

Supervisory Operator
Remote Users System Stations
www Server Controller
Engineering
Station

Remote
Server

Control Network

Multi-loop
Controller
Direct I/O Module

Other Industrial Devices

( 5-4-4

. Server OS FTE C200

. C200 99 FTE Node 200


DCS -

Bus ( 5-4-5

FTE . Fault-tolerant Ethernet FTE

. Honeywell Ethernet

Experion
Stations

Application
Redundant Control
Servers Environment Engineering
Tools

F F F F F
T T T T T
E E E E E

F F F
T T T
E E E

C200

: Fault-tolerant Ethernet

Ethernet 10 performance

( ) . Deterministic

( ) Fault-tolerant

. Ethernet
- : DCS

( 5-4-6

Graphical Interface HMI Web HTML .

Experion PKS .

( 5-4-7 PKS

SCADA, DCS , PLC

Device Net o
Modbus o
Profibus o
Foundation Fieldbus o
HART o
DCS -

SIEMENS PCS7 ( 5-5

( Process Control System ) PCS7 : DCS

SIEMENS A&D :

Automation and Drive


- : DCS

( 5-5-1

1847

SIMATIC 1959 .

PCS7 (Automation & Drive) A&D .

( 5-5-2

Version PCS7 6,0 Ethernet

Windows XP .

( Version 4 ) Windows NT4 , ( Version 5 ) Windows2000 .


DCS -

( 5-5-3

PCS7 DCS

@ SAP R/3
@

Office LAN Ethernet Office LAN Ethernet

Plant Plant
Internet/Intranet Information Maintenance
OS Single Engineering OS clients SIMATIC BATCH SIMATIC IT @PCS 7 /
Station Station ES clients Framework OPC-Server
(Multi-VGA) Components
SIMATIC PDM
Engineering
Toolset Service
OS-LAN Ethernet
OS server Batch server
(redundant) (redundant)

Industrial Ethernet / Fast Ethernet

AS 417 OS AS 414 F/FH AS 414 H


AS 416 AS 417 F/FH AS 417 H
AS 414 ET 200M
DP/AS-I Ex-I/O ET 200M ET 200M
HART OP Fail safe
PROFIBUS-DP

PROFIBUS-DP
PROFIBUS-DP

ET 200M Sensor
PROFIBUS-PA ~ / Actuator
DP/EIB
DP/PA-Link DP/PA-Link
DP/PA-Link
PROFIBUS-PA
PROFIBUS-DP PROFIBUS-PA
ET Y-Link
ET ET
200X 200S 200iS
Zone 1
Zone 2
COx,NOx, ...
- : DCS

( 5-5-4

PCS7 Client / Server Bus . Ethernet

I/O Bus Profibus .

PCS7 Hardware SIMATIC S7-400

I/O S7-300 S7-400 .

) WinCC PLC S7

( .

Tag 256000 .
DCS -

( 5-5-5 Bus

Ethernet Industrial Ethernet .

( 5-5-6 Expansion

I/O Rack Profibus-DP .

( 5-5-7

PCS7 WinCC .

( 5-5-8 PCS7

PCS7 Dual Redundant Fail Safe

.
- DCS :

OS clients

OS-LAN Ethernet

Ethernet

High available controller

AS 414 H/F / AS 417 H/F


ET 200M

sensor / actuator
ET 200M

ET 200M ~
Fail safe
DP/PA-Link
PROFIBUS-DP

PROFIBUS-PA

Y-Link

COx,
NOx, ...
DCS -

PCS7 Plant

(Totally Integrated Automation ) TIA .

TIA .
- : DCS

( 5-6 Teleperm XP SIEMENS

Teleperm XP ( TXP) : DCS

SIEMENS PG :

Power Generation
DCS -

( 5-6-1

PG ( KraftWerk Union ) KWU

1969 AEG Siemens Siemens PG .

FRAMATOME ANP )( Nuclear Power Plant

( Hydro Power Plant ) VOITH

( 5-6-2

DCS Teleperm XP Industrial

Ethernet UNIX Teleperm M .

( .
- DCS :

( 5-6-3

TELEPERM XP

SIMATIC S5

TELEPERM ME
BELT-D

ISKAMATIC B

TELEPERM C

SIMATIC P
OLC and CLC
TELEPERM B
open loop control (OLC)
SIMATIC G
closed loop control (CLC)
TELEPERM A

1960 1970 1980 1990 2000


DCS -

( 5-6-4

. Teleperm XP DCS

Operation and Management Engineering System Diagnostics System


System OM 650 ES 680 DS 670

Process operation Engineering I&C fault analysis


Process information Commissioning
Process management Maintenance

Terminal bus

Plant bus

Basic Failsafe Turbine SIMATIC S5


Automation Automation Automation SIMATIC S7
system system system
AS 620 B AS 620 F AS 620 T
- DCS :

OT : Operating Terminal
ET : Engineering Terminal
OM : Operation & Monitoring
ES : Engineering Station
DS : Diagnostic Station
AP : Automation Processor
DCS -

( 5-6-5

AP DCS PLC S5-155

) ( CPU 948R Bus I/O

FUM ) ( Function Module

Profibus-DP

I/O S7-300 AP

TXP

SYMADINE

ESD ) S7-F S5 F

( .

TXP

.
- : DCS

( 5-6-5-1

TXP ) (AP : Automation Processor

AS 620 B Basic Automation System

AS 620 F Fail-safe Automation System

AS 620 T Turbine Automation System


.
DCS -

Bus ( 5-6-6

Industrial Ethernet TXP bus

. SIMATIC NET

OM ES

CP CP

bridge Industrial
Industrial Ethernet Ethernet

CP CP

AS SIMATIC S5/S7

bus ( Communication Processor) CP station

.
- : DCS

( 5-6-7

OM Operation & Monitoring station SU PU

SU Server Unit ) (Logging

PU Process Unit update .

OM SU PU server OT .

OT OT OT

Terminal bus

PU ... PU SU

Plant bus
DCS -

UNIX Dynavis

. .
- : DCS

( 5-6-8

TXP UNIX

FUP Editor . .

CFC logic

.
DCS -

( 5-6-9

TXP KKS

KKS .

HRSG 1 LP DRUM LEVEL 1 1-HAD10-CL001

IP FEED WATER CONTROL VALVE 1 1-LAB20-AA001


- : DCS

(5-7 CENTUM 3000 R3

YOKOGAWA

CENTUM : DCS

YOKOGAWA :
DCS -

( 5-7-1

DCS 1975 .

YOKOGAWA

FOXBORO .

( 5-7-2

DCS CENTUM CS R3,06 , YOKOGAWA

Windows XP . DCS

YOKOGAWA CENTUM-CS CENTUM-V ,Micro XL .


- : DCS

( 5-7-3

CENTUM .

( 5-7-4

) ( Field Controller Station Rack FCS

Enhanced , Compact , Standard .

Enhanced, Standard ) ( FCU )

16MB 32 Enhanced
DCS -

Tag ) 100000 : (

HIS FCS 64 : domain

) ( ., Switch , Router 124 : domain

domain 16 :.
- : DCS

DCS CENTUM

RIO FIO RIO

FIO .

( 5-7-5 Bus

Plant bus Vnet / IP , CENTUM

YOKOGAWA ) IEEE802,3

( Ethernet . Bus 1Gbps .

CENTUM Vnet

Token Passing 10 Mbps Vnet /IP

Ethernet Hardware

.
DCS -

( 5-7-6 Expansion

Rack I/O FCS CENTUM :

ESB Rack ) ( Local Nodes (1

Node 3 : ) 10 (

: Redundancy

128 mbps :

: YOKOGAWA

10 : ) FCS Rack (
- : DCS

ER ( Remote Node ) Remote I/O : (2

Node 3 ) 14 (

: Redundancy

10 Mbps :

185 : Segment 2
DCS -

( 5-7-7

DCS (Human Interface Station) HIS HMI HIS .

YOKOGAWA

DCS Server

HIS Plant Bus

. Bus Ethernet HIS

FCS .

Bus1 Bus2 .
- : DCS

( 5-7-8 CENTUM

Foundation Fieldbus

Plant Resource Manager Instrument

CENTUM Emerson

. PlantWeb YOKOGAWA

plant .

Enterprise Technology Solution ETS .


DCS -

CENTUM Production Control System

.
- : DCS

( 5-8 DCS

DCS 2001 6/83

2008 10 .

DCS

)(Openness

DCS )

( . DCS

) (

.
DCS -

DCS Mini-DCS .

Mini-DCS PLC

DCS . Mini-DCS :

PCS7 Siemens

CENTUM CS 1000 YOKOGAWA

A2 Series Micro-I/A FOXBORO

Mini-DCS Hybrid Control System .

PLC DCS .

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