Gauge Repeatability and Reprodicibility

USL: 45.030
LSL: 45.000
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Std.Dev.
Institute of Quality and Reliability Multiplier 6 MSA AIAG Example

Appraiser A Part 1 Part 2 Part 3 Part 4 Part 5

Reading 1 45.009 45.018 45.016 45.018 45.021
Reading 2 45.012 45.018 45.016 45.019 45.02
Reading 3 45.012 45.018 45.017 45.019 45.02
Average 45.0110 45.0180 45.0163 45.0187 45.0203
Range 0.0030 0.0000 0.0010 0.0010 0.0010

Appraiser B Part 1 Part 2 Part 3 Part 4 Part 5

Reading 1 45.007 45.016 45.018 45.017 45.019
Reading 2 45.009 45.015 45.017 45.019 45.020
Reading 3 45.007 45.019 45.020 45.020 45.021
Average 45.0077 45.0167 45.0183 45.0187 45.0200
Range 0.0020 0.0040 0.0030 0.0030 0.0020

Appraiser C Part 1 Part 2 Part 3 Part 4 Part 5

Reading 1 45.007 45.016 45.017 45.018 45.018
Reading 2 45.008 45.015 45.017 45.017 45.018
Reading 3 45.008 45.016 45.017 45.018 45.020

Average 45.0077 45.0157 45.0170 45.0177 45.0187

Range 0.0010 0.0010 0.0000 0.0010 0.0020

Part
Averages 45.0088 45.0168 45.0172 45.0183 45.0197

Difference between max and min of pa

Average of ranges by each app

Difference between max and min of each
 Trials K1 Repeatability or Equipm
2 0.8862 Part Var

3 0.5908 Reproducib
Gauge Repeatabi
Parts K3 To
5 0.403
10 0.3146

Appraisers K2
2 0.7071
3 0.5231
cibility

AIAG Example

Part 6 Part 7 Part 8 Part 9 Part 10

45.012 45.022 45.018 45.013 45.011
45.012 45.022 45.019 45.012 45.01
45.014 45.022 45.018 45.013 45.012
45.0127 45.0220 45.0183 45.0127 45.0110 X-bara 45.0161
0.0020 0.0000 0.0010 0.0010 0.0020 R-bara 0.0012

Part 6 Part 7 Part 8 Part 9 Part 10

45.014 45.022 45.020 45.012 45.010
45.019 45.021 45.015 45.010 45.010
45.013 45.021 45.020 45.011 45.010
45.0153 45.0213 45.0183 45.0110 45.0100 X-barb 45.0157
0.0060 0.0010 0.0050 0.0020 0.0000 Rbarb 0.0028

Part 6 Part 7 Part 8 Part 9 Part 10

45.013 45.020 45.020 45.013 45.008
45.013 45.020 45.018 45.013 45.008
45.013 45.021 45.020 45.013 45.012

45.0130 45.0203 45.0193 45.0130 45.0093 X-barc 45.0152

0.0000 0.0010 0.0020 0.0000 0.0040 Rbarc 0.0012

X-double-
45.0137 45.0212 45.0187 45.0122 45.0101 bar 45.0157 <-Grand Mean

etween max and min of part averages-> R-part 0.0124

R-double
age of ranges by each appraiser bar 0.0017
een max and min of each appraser average X-bar-Diff 0.0009
Repeatability or Equipment Variation EV (R-double bar xK1) 0.00102
Part Variation PV (R-part x K3) 0.00392

AV =( X Diff K 2 )2 ( EV 2 /(nr)
Reproducibility or Appraiser Variation 0.00045
Gauge Repeatability and Reproducibility or GRR 0.00112
Total Variation TV 0.00407

%EV (100x(EV/TV)) 25.150

%AV (100x(AV/TV)) 11.076
<10% Acceptable, 10
to 30 Marginally
%GRR (100x(GRR/TV)) 27.481 Acceptable
%PV(100x(PV/TV)) 96.150
NDC 4.00
Precision to Tolerance (P/T) Ratio 22.4%