Professional Documents
Culture Documents
Theory of Metal Cutting Solved Problems PDF
Theory of Metal Cutting Solved Problems PDF
= 1%min.
Calculating the optimum cutting speed a!. r,- ,,. , , I ' . . ,. ., t '
i
= Rs,1:38
I Cutring speed V =t m h 11
FV 567x2
Cutting power, = = -
loo0 1mo
(v) Now
v
Chip velocity, Ve = 2 x 0557 = 1.1 14 mls
Shear strain, s = cot p'+ tan (rp - a)
...
A Textbook of Protjtptjm Am@nq@ig
= 0.245 mm.
Taking the thickness of deformation zone equal to one-tenth of shear plane length.
t$,(eq. 14.1 I ) = 0.0245 mm
Example 4. The following equation fir tool life is given for a turning operation :
FE= :b 0.77 0.37 .?a
~ ~ " 1 f3 d = C
A 60 minute tool life was obtained while cutting at V = 30 mlmin, f = 0.3 mm/rev. and
d = 2.5 mm.
Determine the change in f q l life the cutting speed, feed and depth of cut are increased
by 20% individually and also taken together:
( i ) Now
..
YW'
- 3
(ii) Now
, -- o
'
-$
,*p!t
g*fi*~
' - s..;J,.
".$ $F.-%
-&'gw-=&?<?. . 2 6
f = 0.3 x 12 = 0.36 mdrev.
..:i,.*~ - .: , .
*i@
1 28.38
'E" I,\ 9 = 1.48
, qk ":
'
g p.- y i
.r?iJ*j .-- - 4a3(a36)0'77
o el;r 3
x 1.403 x 30
. -, '
. ";- " - . -
P''-. ..-
'&
,&q (1.48)'" = 20.39 min
(iii) Now . - _ .. -
a ~!.i)d~25xld=3mm.
.['. -
C Z P 28-38
~
8 ,L;~ iP8&
I
38 x 03% x (3)'"
= 1.591
.. ' m 3b
~ b yk ~ (1.154)'" = *oil nin.
3 ,w
&hi = n mnl T i
Example 5A Bring an orthogonal machining (turnihh operation of ~ 4 steel, 0 the
- - 7 < : I * I I 2i;i?lI...\
*- ?
;: - -- - -
(ii) (1' .. F 0 CL = F, tan a + F, (eqn. 14.9)
4,- F, tan a
.a,
S l r on t = f = 0 2 rn
i 3 * 3 t t b + - ~ ~ n o ~ \ ~rwl,
(y 14.13) t = 0.62 mm, a = 15O
~ o + b
, 9 , ~ ~ , ~ %
;* ,-c - .
r t .a ,=-, ..,. . -. ,
t
(0 Cutting ratio, r = - = 0.322 ,<
4:. !, i 1 *
1 s 7- i,,:<
Chip-reduction co-efficient = - = 3.1
t" 'I
r m a \ \ , . ,
Shear angle, tan cp =
1-rsjna iis.. %
Z min 90 20 > r.
, C
.
Calculate (i) n and C. 7 ,
:t ii - - --
,:# (1
(ii) Hence recommend the cutting speed for a desired tool l f e of 60 minutes.
Solution. > < %. . ,,
. n"=C
.* V = 2739 mlmin. - .,
Example 8. The following data from an orthogonal cutting test is available'? '.' ' !
Rake angle, = lJO ' b9w. is-\%I
Chip-thickness ratio. = 0.383 :iizmrl ~Au:'.
Uncut chip thickness, t = 0.5 mm
Width of cut, b=3mm
Yield stress of material in shear, = 280 Ni'mm'
Average co-eflcietlr of friction
on the tool face = 0.7
Determine the nglrpal and t~ngentialforces on the tool face.
----- :,;,I '~2qf-"<
la,: '
nii i 3E 1: r 00s a 4 8
Now
F l = S l l . 3 N .-
" , ~ k r2& F ' - h .1>'iL. 3:1Eit2 W P ~ . Yw<!4
~.
F = Tangential force on tool Eace
A Textbook of Produdon Enginewing
t = o.a-@qD,q3.
- .
. ,.,-.,C:
~~
From here,
Shear angle, tan cp =
1
cp = 20'.5O
I
rcosa
; i na
i
',
t
.
'.\
--
c
,$3t5fx\
.. p = 34.5"
Now shear strain reo
;
.'= 4 a@+tm(q-a)
921 = & 20.5" + tan (20.5' - 20)
?c.sS ='2.474
A ' '
Now from the relations of chapter 13, (Eqn. 13.6), fiK simple tension test,
r + j L . ~ C 3; t:
a= k (E)~
k - -- P
For garnliaos- ef B = K.(T]* 92
and
(Considering Von Mise's yield condition)ll i
I .. 5 384i (4,605)o."
S
Yield shear stress, 7, = -
f i=-
841.66
\-ld
,
= 485.95
P8P
N/mm2
&. 5x025
I
Now shear plane area, A =
&
:)? j:>c : -
@;., = -
sin 205
lr 3.65 mm2
1
ti;.;
-!$:
' .
Now
and
r 2
R' cos (P - a) = 2165.7cos (345- 20)
20914 N
7 1;
= 541.5 N
Example 10. During machining of C-25 steel wit% 0 - . I 0 6 - .6 8 90 - 1 m m (ORS)
shaped tripple carbide cutting tool, the foll~~cing observations have been made :
- - -
Depth of cut ;mn\l'. tYl015 2 = Q t r n s zr:rh~3itr;rwZ
Feed ; = 0.2 m m / m
~ F V ~ ~ +
.v<,ti
Li b i ~ u , \ \ > 'k: CS$.F, 2:i.;L.&:
~4ee41\ iiti ,,L,-va 9>tit.w. .:&I = 200
.. , .
btsic ?kt:..:!
i, 7 d"k
in6:i y \ r r v w i I . . I f . ; i ; i : b 3 ~ . 1 . 3
I
(ii) Normal force at shear plane, dfiA
I
(&,.@F" = Fcsinp+F, COSP
: '; 8 ., 7s , ti:ncu=,* ~ ~ - . % c ~ .**
, :d
r l@Q,x 0.482 +850 x 0.76 = 1515.8 N2i+nrr.
~lI ; A k
: I J
1600
Specific cutting energy = -
2x02
= 4000 N/mm2
Example 11. A turning tool with side and end cutting edge of 20" and 30" respectively,
operates at a feed of 0.1 mdrev. CaIcuIate the CLA of the sMace produced if the tool nose
radius is 3.00 mm. OE: = WWii A?~:J ! ~ b i i-:~...
Solution. The given data are : C, = 20, Ce= 30, f = 0.1 mmlrev, R = 3.00 mm
Refer to Fig. 14.26 (a),the peak to valley roughness is given as, eqn. 14.46,'
43.15 pm. =
Example 12. In 'ORS', the tool angles are :
~hctimtionangle (i) = 0
Orthogonal rake (a) = lo0
,-
Principal cutting edge angle' (A) = 75O
Calculate :( i ) Back rake (ii) Side rake. (AMIE 1974 W)
Solution. We know tan ab = cosAtana+sinAtani
' ~ i ( / l pi. r
= 900- 150 = 750
i a q aiiiiii' 4; - 1,.
Now we know tan a = tana,sinA+tana,, cosh
Cutting Power, PC =
5,x v T:
1000 ,IW i-
A Textbook of PraducWmh~~
1 ' 1 1
[:y
- ( I
-.z,, =?* 2
T, = 4T,
r;-j-
.
%,!I
,
,;
> >
(I
.
V = 120 d m i n
Rake angle = lo0 ,
Wiath of cut = 6.35 rpln
.c* t . > i j ' v,, ,
!,:8,3
Chip thickness = 0.229 mm ' ' %...,'I' I.\$
Calculate the percentage ofiota1 energy that goes into overcomingfi.iction at the tool-chip
inte$ace.
Solution.
Frictib d&i$
Total energy
''
- -F.Vcc'
Fc .VdrL .
;
'&Fit(&
q*?ka* and
feed of 0.3 mnv'rev. > .
, -
L
:,,, :',,&i~e#d
fice = 450 N '"
' . I 1 I I
- .-- - -- =.--- -4
+ +)~&3irn
=.*
0 3 x 4 5 .i4,jb
F d power =
, -~aox.l~
@ s --. -..5+ 1 rLf
m A Textbook of PCscrw~mEn-
(ii)Now,
=dxfxV V .
' . ''I (See Equ. 14.12)
Example 18. A M.S.bar of 100 mm is being turned with a tool having ASA tool significant
as: 6"- 10"- 5" - 7" - lo0- 30'- 0.5 m m Determine the various components of the machining
force and the power consumption. Take : depth.of cut = 2.5 mm, feed = 0.125 mdrev, turning
speed of job = 300 rev./min., co-eflcient oyfriction at the tool-work interface = 0.6, ultimate
shear stress of the work material = 400 MPa. 3 ,
S~lutCon. It is ,olarr.&an the tool design* that the side cutting edge angle 4s 30".
Therefore, the tool approach sngle, A. = 90" 30" = 60" ;, >:,T- -rT v33 3~~34 1 0 .A, ' Y : ~ 8 %
4
- as,
2'
+ 6.62 >25.6*
45' -+jO
t:t)ktj !
Now, the cutting force is given
Fw:9 ,,
depth of cut d
Now, b = width c$ cyt = - =-
*ill sill&
and uncut chip thickness, t =f - sin X '
Fc=
'
400x2.'5x0.125 . .
= 384 N.
(19-49 kp#p 4S0 x sin 25.p
I
Now, from equation (14.18a), the thrust component 3s;- " . , ,.# :
*
F,= FL . tan (p - a )
F. = 386 x tan 19.4" =' 135.932 N
t'ii''q'
The thrust force is normal to the tool-job inte;fa=e, that is, normal to the principal cutting
edge of the tool, see Fig. 14.17.
-,',,' I . , . ,
,.F ..> - ,.
:. Feed force (along- the axis of the job), ' ' ' '!
.,., > ., ,., - F;= Ft sin A = 135.932 i s i n 60' = 1 17.7 N
, 1 -A"
..
, 2 ' 1 ' ~
Radial force (Normal to the ~ i ofsye job),,(u rn@rat lo; :.'A,
' . - I
kc
'
L.J14f.r
r. t - ~ . ~ dn*sd '=;f;;~p~
u 3vsd 67-96' &qo aantj. lfi,qa, 1 1 , . ' t
and
. . snrmt>rr$l
rfisrrj + I ~ Oqdt)
IJ~ , ~ ~ d Wj Jq ~ ? sdri! gntrbi 2 ~IULD!!j '5,3! IJ .I@
'
Jw11341fi itsi it^^ ni;ilc I R ~ ~ .t@l3
F. ni r r , b ~ f r
1. Define Machining Pr-W: * , :, -,* .=
.* . , - J p 3 ~ r t t w c ~ l l7dro ~ .&!,
2. Expla,in a basic machining operation d t h the,help of a neat dia$pnl
3. Explain the various elements of a single-point cutting tool with the help of a neat diagram.
11 '1 , . i 8 * z*tr 3 51 ~ . r + , f itirr'i A
4. What is meant 'try 'band' of a single point cutting tool?
5. With the hplp of a neat sketch, disc"ss the principal surfaces and planes IS metal cutting.
u."t!i ;r 11,b*qt 84 s?t&tm:
,A !IS >: ' - ;o! , I ~ I L J J>~ @
6. Name the two systems of tool d e s i ~ t i ~ % ~ ( , ~ , , . ~b;ml>pi
~ ~ ! , : 371. , 041, !,, . p r ' ~
"' 9. Write the relations betweeri ASA nd ORS systems of to6lAangt&': '' -d' IJ .
-- ;RXs-0, >!..
it1 11,&.I
10. Wh? is meant by Orthogonal cutting and Oblique cutting?
. , "-.;5q1 ~ $ t v r ft; ai .s
;,, -,--!., ..:.,,
:I
, ll;~~owdow,~ea~le~qtthe@eofthecunin&~!:!.,., -
4,.l+;,,
12. Differentiate between positive and negative rake angl@ttlm3 ; . !cc. I!.;.) ,>I~I
-L~:IJI*
28; kame the facton that contribute to crater wear. 3% ,lt)cl s*,, ,&!A?
29. Which two pressure areas of the cutting tools @e~ k j v. tod w-.q d
.. . \
a>
3+m7 ,: i
30. With
. help
\ I
9
of a sketch, show c ~ a t awear d;d ha& wear on a ytting rol.
,T - " - A % ,
, I
Width of cut
'.... . < ,
L3tip-tkicknc.s~ra%io = 0.51
-&,,'e~;+,.~~.~~ . . : .-
cuttiigtforce
.?-
N H ~ , + L - - -- ,. : , . :a +
A':+
.< 2- 1 - I I
&
a@ 5
Calculate the effect tool life if speed, feed and dspth of cut are topher increyd by 25%
and also if they are increased individually'by 25%. ' "' ' ''. '@ w'' " - '
35. ' 'bilrihg m&tnhg b f C-20 steel with an orthogohsll tmi havifrg a d e of 1O0 dt d feed of
0.2 mm/rev., the value of the sirear ande h a t ~ k e naeseFwd to be W under a shear angle
microscope. If the principal cutting Mge yp%ci$WO, ##&&&t-iijvalue of cutting ratio or the
chip reduction co-efficient.
36. In a turning operation, it w& observed that the tool life was 100 minutes and 50 minutes at
cutting speeds of 25 mlmin. and 180 mlmia r&pe&eIy. Ftnd khr i the to01 fife at 200 dmin
under the same cutting conditions. _ .I I
The tube is J5 cp'h diametsr and 2.5 mp thick. The tube meterial obeys the equation,
,, , r-jc-*7< r a -
I
&i 1,. s p i , F ~ \ ~ . . . & Jf! I nh 9rb.j qu j@%wnBli,x3 .e(
. . L
$6
1 I I ~ r t t3rit r,? 4flKfi71?~-,%~6~1
bl..a &la+ - gtit ~ n r e p .-i
I &me n = 0.26 and K = 5fU Nlm2 I, s
( a ) Chip thickness.
(b) Shear plane angle.
(c) Resultant force.
(d) Co-efficient of ofctio" on the &of the tool.
(e) Friction force and normal force on the chip.
V) Shearing .force and normal force on the shear plane.
(g) Specific energy.
54. In orthogonal cutting, the feed is 0.127 mm and the d@ sf aut m a l tebe plane of the paper
is 2.54 mm. The cutting s p e d is 4 mls. The cutting foroe is found tQ ba !l$@,@:pd the feed
tbrust force 900 N. The M e angle , ~the f the is $ 8'- Find : * p r.&
mfl')
I
(c) The unit power in W/mm'ls.
59. A workpiecc is being cut %l?P6rmtk-W b;fed!@ hRd kW- 'k feed is
0.25 mmlrev. and the de@$,clf;q~tis 5 mm. E - .
.fia]Cutting farce 4.v: , 3t., ( . .,, i . ...
, I i r ' I I
cut 6.35 mm, thwlf@m& Pi7 .&Is, and a dyn ma sun^ .&e ,mt&vg @ce to be
k djrip gic&e$:'t.
.
d
,_ I I , , , ' 4 , , ' 1 J . t
'
..
! 4 .
< (
.,! $. e
(c) S b r and normal stresses qn . & ~ # w ,. ,' . , , .&
(4*Shw!p& , .* ,
@tr+n,7% . I, ,:+I :4J# i$i,r. ? , . ' b : , ;~: . .J ,>t, 4,
.
4 % . ?.!911f,i'-'<.,2,1*:s * ' J' .is'. :O j i, ,, 8 4 .
*
d:
57. What is understood by tog! life? #~$,:$~,$e: qignificw~;t;t~ an e;?~' ek,,w@ i>i$etp$ed in
productivity? What diRnrnf a h d a are u r e s b identify ifid th;.\ooXds reachgd tts Smiting
life? ..I ,, 1
;,I; $ 1 , :i.~;,s,i<::r),lT
1 - ,J;.:: ry18 , rq,- ,<,!f;; ,! -<t;: T-!\ , >
A tool life of 100 min is obtained from a cutting tool at a cut$&& ~ I D ~ ; , S - , W * and
,
lo at 33.3 w;l~Yms,~~G:FH&W~~MA~,.Y;%%M.#~$~, , :
t ,. ,
ff vel*~tt&tI&6~ '* - ,' ' ' - , .
H.ipraii?irYtnC d&elediagram of
forex and evaluate : shear aaelc, shesr wain, U*.agsiw chip flm,Eriction
force an the rake b. 1 2. I . .
., ...
63. S h w that &ring osdwgonal cx@@
stra&,&,&
with a zen, degm of rake w l e , the ratio of t k shear
%,work material t%qptfi4fip p~ltbing,m.e. is, giyen by
S ~ I I 1ooj ~ e i .lnw (1 f~
t.1
q-15 mdr~v.
0.35
: b
lo L n g l ~ r i l t i o4 , ~1,. In
fu:3 ,x>irk ~ r b
3; 1r.tu3c @ 1331~a t ! - ~ i & A t ~ f f i a O 2 I,.L-,I 0.60 15 q!~~unn.,u=,~i>r~cy?T lrn} c'. t i ! t"
'''~he%'&h
'"" force 6h t I i e ~ k i i 1 d t f i n ~ w ame&dwHI&~'W#sWh.*
wu3A&,r&oN! -1
s1 and was
r i'a~.~:,
2:: rrne,ts d+q,~&h-
the "$ nvtg of the m i for&* s f i a angk and the specific
'5
M ~duittrnL to ? r , l c bnt, nrnrl~ R 16 arrrwvqo nrrdw rb-bnvrt
, ,+,
, 14 .r ... . - . L ,
1n:an o&oF9na1 cuFinp operation, the cutti'ng'speekb~>.5mls, rake angle is 8 p d the width
..
"" '' ' hf'thd ad is lo'thtk "Mie uriderfomied chip thidur'dsf 150.2 nun. 13.36 &'ns'of steel chips with
' a t&t#'>h of 50 cm are obtained, l%e tool post dynamometer gives cutting and dvust farees
i 0 CI %r: ~ ~ M&IdN : a ~ . $ # . -& : &,I Arr~d * I t , 8 m u ?4 ! lit--) dC
(c) shear an&~y~m the proeatage ef total energy. . H M cjla:~-Ih ) \)T (So* 30.9% 69.3%)
66. Id &$onlrl~rcu%&g of a low carbon steel, the specific cutting energy is 4080 N/mmz. The
, uwut c & 1 , 4 i c ~ is ,Q,F am and pha chip ,width .i~:5 mm. T@ecutting speed b 1.J d 3 , and
, . thc rake angle of the tool is 10". Assuming eo-efiokt of fEieffsnat the taol-ohjp interface as
,, 07, *c@~P : ,
(a) the cutting force
(b) the aver& shear s t e i n the &ear plane
(c) the normal $tress on tfiO shear plhe
(d) ihe av&i shear stdin i i ~tiutting
&.
'
(e) thd1';rveiageshear stiain
Use the relation of Lee and Shaffer to find the shear angle.
. Iri (4080 N, 861.8'N/1*~, 861.8 N/&, 3.%, 4.44 x 105 5')
rm.nQ& ABRS6 is - h i with a tripple carbide cutting tool having 0 - 10 - 6 - 6 - 8 -
pb anlllc 3,-'1 mp OqS, $happ,q feqi of 0.2 rndrev and depth of cut of 2 mrn at the cutting ,,speed
bu9-t bm ~ f1 ; dmia:kav'e &en. employed. A chip thicJrness of 0.36 mm has been obtained. Calculate
the chip reduction co-efficient and shear angle.
68. Select the speed in r e v h b fbr tUreing a m d steel bar of diameter 320 man with a H.S.S. T-
.I tosl, hying a M E life o$# minutes. A feed of 0.2 mmlrev. and depth of cut 1 mm have
been chosen. The cutting speed equation is given in the following Taylorian form.l ,
?
fanddareinmm. I).
- ( . ,, . (A=. 165.2 rev./min)
69, , A H.S.S. tool et 24 @min. ibr qae bwr. Ci
-ccs arc such that it becomes desirable
r 1. +i. to run the tdQl for lW0 M&. Eqitgate the suitable speed. Take n = 0.25 In the Taylor quation.
(15.74 mlmin)
%
a $Ws A Textbook of
~ t - t b ; l ' Aimed
&I
-
- .. Machined len& c, = 150mm a r k f A . w s , , , ~
, (B .Jlfi
e,
%
. ,
- Cutting force
Thrust force
'
osa 23 N
lo0
. ._ .t'* ai
c
86. A50mmdimettrbarofstct 1
min. The speed was changed @.p2v w a n d the tooi failed in 60 min. of cutting time.
I
Assuming a straight line reletionship exim what cutting speed should be used to obtain a 30
min. tool life? (Aas: V,, = q939 m/min.)
87. For ortho$oml w t t i q w i 4 ,a ---:
4&$ag a reke angle of lo0, the uncut chip thicknrn
is 0.15 mar and chip t hm mm.-Ddemine (a) the cutting ratio. (6) the shear plane
'
an& wd (c) the sheat s b. . n k rw- :.,i ~(,+&~;~~;+75, " ~ 2 3 5 02.734)
,
,operation, the following oar8 have been observed:
- !-0.25 Ihm
,
* o,
' kiY.75 mm
-
.;,
-'.-$3.L4. - C'
*b,=2.3 mm ' If
v
Determine: shear angle, d c i e n t of &on, the fiction angle, ultimate shear stress of the
I
:
'
1''-
2S+---
a.
-
mattrial.
~1~.to - %
?=
i02
:
,, h;i.-i n have
tRm
;Y=2QO mhnin.
fid . &dl@
(Aas: 18.4O, 0.5, 26.574 379.4 MPa)
g been o b m e d :
,% 'e
I ~ , ~ ~IlT l
I
C w of fiic#iW2h i 3 ' 4 I -1 .cP.@~ ,%, ,' , & M ~ W J ww -
Ultimate Shear b t k s ef W d , . ! ' t*lsO-MPa, ' ,
iius -t. : SPOE* tbe c irm ibd c o ~ m ~ r m &
1
. :- yuiik: 36.T. 420 N, 125 N?
*;: . .
1 9
r
? -- ",.'.ny;z.,;.<%.
,
-;- - . ,. z
.
d * 1- PJ
:
F:
m
- -.-. .
,,l %
A Textbook of P~3Wctbn' l ! ? m n g
* $ .
- -1:. 5
. I ? i
O ~~ tJ wW
- ~ ~ 82 relation fbr s b bmbpd. " - '* * ~ k * i W . 6 5 N ; 4803 N:8.333)
a d
93. ( a ) Detefmine the various cornpotfenti df the machining force d e f i machining a C.1. block on
a shkqj&'\nifth depth of cut = 4 mm, feed = 0:rS muW!hr61yd;'*tlt i&e angle of the
tool .3@', . Principal cutting edge angle = 30, p = 0.6. 7, 340 MPa. "
-.1s1i141t I (b)the length
& average power consumition if $hqht~ration&s.wit%
D ~ c & ~ the
of the job is 200 mm.
- LI 1 r
60 strokedmin. and
..
Len wrnl 4 - . 2 ! '
". @am(aJ,U&g
:-8 p: Lee and Shaffer relation for shear angle.
fil I ~ I T W Jstuflist
~ I ~ ?~ odr b nrm\ 13: kRl rs bmuf oaw txatz %I rsjsr;lr
%!ti qn~li;r>I!> fiim tB bhd jool ?hl $,it&
Now, b=
bl
-d
msc,
and t =f cos C,
-.
tr'1J.' .i ,'t? 4: .? f.i ' ~ r ~i s?q-\\ 340 x 1
.. i.2 1 ~ " " n~ ?ti.' '.&?
sM,IoX c0s4,pXPin240 = ?LW-,Nr t ; i*
n :i .r d .,, : c.i 12
Thrust force, jGfq . gn (J3 - a),it acts norm4 to tool-job interface.
111 '1'111 s7q ,,, (Eqn. 14.18~)
= 1103.8 x tan 21' = 423.7 N
Now fead force component, F, =F,. sin l (normal t&&p wlociQ,y.*j,
sSE4=423.7 x sin QOO = 366.93 N *!,: . ..,e *!tj
- rr )g)nrral f m component+ t;rn? rerr F,,*F,.eas t=311-85 N mim mud tq the mekined surface)
$I: :rnA) ,
i I GCI-
.iaf '
i
. - i
Theory of Metal Cutling
200
(b) Now Work done= Fc x length of stroke = 1103.8 - = 220.76 J
2 . ..
x
' 1000
60
Average Power= 220.76 x - = 220.76 watts
60
t Bat.owehind at 200 rev./min, with a feed of
r* P"
94. tM$u$e$he i f r ~ i ~ m ~a ~ ~ rW peDe
0.5 mmlrev. and a de of cut o 4 mm.(Ans. 5.78 x 10' mm3/min)
%pb dh$I maohlSik& 8 2 I& &meter bar at 40 rev./min. with depth of cut of 2 mm and a feed of 0.3
. -
,---mmhw., the cutting fonx at the tool point was 1800 N and the feed force was 400 N. Calculatethe
power consumption. (Ans. 935 W, 0.08 W)
Sol: Power consumption = Force ~Telocity
; ! r v ! ~ . e .. I ~ I
and Velocity =
x,P,,&'JV. =
'
1080x60
w
1000xf@
ds
.; Power = 1800x n x 2 4 8 x 4 0 =935
1000x60
w>4IQQ
Now velociQ ofpfeed afQrce=, LOOO
' I , -
.-.P"M-~ ,-: 4W'x 0 3 x @ '= o - i
96. Tht wmlt8#t &We rrt.8tub1 psint,is f 200 N and its angle s f inclination to the. horktn$al is
3 P . The approach a g l e to whi& itacts perpendicularly is 26". Determine the three
+w&ipal cornponeat forees. . ,., . - t I >a
b 4,5. I s
ad
-- F;= F . + Ff+ 17n2
97. A W C cutting tool myhning MS gave a life between ~ g r i n d sof 100 min. when operating at 80
fiJtnjn. and 33 m h when operating at 100 mlmin. Determine tfie value of the index and the constant-
_ -.in tool life equatian.
'?
!