Owner: KPIC Costumer: Namvaran

Stack-4201
namvaran
Consulting Engineers
Managers Location: Kermanshah- Iran
K.P.I.C.
Document No.: SEC-PJ045-ST-IFP-0008-1
SEC-Project No.: PJ045

Liquid Penetrant test procedure

Purchaser & Owner:

Purchaser review and comment shall not be assumed to indicate either responsibility or
liability f or accuracy and completenes of this document or to alter any contractual terms
and conditions.
Item Numbers: S-4201
Purchasers Disposition

No Comments Comments as Noted Rejected

Date Name Initial

SDRL Code Purchase Order No. Document No. Rev.

A 60 I-41D1-B213-01 SEC-PJ045-ST-IFP-0008-1 02

02 02.08.2004 COMMENT AS NOTE M.Z M.Z M.S.KH

01 20.06.2004 ISSUED FOR COMMENT H.H M.Z M.S.KH
PRD. CHKD. APPR.
BY BY BY
Rev. Issue Date DESCRIPTION
DISCIPLINE
 Project No. Rev.
PJ.045 02
Quality Assurance System
Date: 02.08.2004
P.T. Procedure
Sheet 1 of 4

Contents

1- Procedure to be used
2- Technique
3- Per-examination cleaning & Drying
4- Liquid Penetrant Application
5- Method of Removing excess penetrant
6- Developer Application
7- Evaluation of L.P. Examination
8- Post Cleaning
9- Personnel Qualification
10- Acceptance Standard
11- Attachment (Examination Report)
 Project No. Rev.
PJ.045 02
Quality Assurance System
Date: 02.08.2004
P.T. Procedure
Sheet 1 of 4

Liquid Penetrant Examination Procedure

1- Procedure to be used for
Examination of beveling of parts shop header welds.
Reference standard:
ASME V Div .1 Article1 & 6 latest version
ASME VIII Div.1 (Edition 2001) Appendix 8 latest version

2- Technique:
Color contrast penetrant, using solvent removable penetrant.

3- Per-Examination Cleaning & Drying:

The surface to be examined shall be clean & free of grease, flux spatter, rust oil,
that might interfere with the penetration of liquid.
Also the surface must be dried by proper method such as heating or using clean
clothes in case of moisture or wet surface.
The proper solvent for degreasing is Magnaflux-SKC-S or equivalent.

4- Liquid Penetrant Application

Type of dye penetrant: Visible penetrant examination method. (Magnaflux- Al-
06C or equivalent.)
Application: By thoroughly and uniformly spraying on the part to be examined
penetration time: The minimum penetration time shall be as recommended table
T-672 in ASME sec.v , Article 6 or as qualified by demonstration for specific
application
Temperature of surface: 10-52C

5- Method of Removing Excess Penetrant:

Removing will be perform by special solvent and clean clothes. (Magnaflux-
SKC-S or equivalent.) Solvent shall not be spray directly to the weld.

6- Developer Application:
The developer shall be applied as soon as possible after PENETRANT removal.
Type of developer: (Mangnaflux-SKD-S2 or equivalent)
Application: by spraying

7- Evaluation of L.P. Examination:

Interpretation shall be done after 5 minutes of applying the developer and not
over 15 minutes.
All relevant indications shall be recorded and evaluated as per ASME sec. VIII
Div. 1 appendix 8, Repair shall preformed under supervision of inspector.
Attached form will be used for examination report.

8- Post Cleaning:
After evaluation of L.P. examination the remaining material to be removed by
proper solvent or water and clean clothes.
 Project No. Rev.
PJ.045 02
Quality Assurance System
Date: 02.08.2004
P.T. Procedure
Sheet 1 of 4

9- Personal Qualification:
Liquid Penetrant examination will be performed and result will be evaluated by
technicians qualified and certified as level II for dye PENETRANT method.
Personnel shall be qualified in accordance to SNT-TC-1A of American society for
Non-Destructive testing, or trained and examined personnel.

10- Acceptance Standard:

The acceptance standard for above mentioned method will be according to ASME
VIII Div.1 appendix 8, or water and lean clothes.

11- Attachment
For issuance of examination report.
 Project No. Rev.
PJ.045 02
Quality Assurance System
Date: 02.08.2004
P.T. Procedure
Sheet 1 of 4

Plate Project No.:

Stage of Examination
Applicable Code &
Procedure ASME V Prepared Edge After P.W.H. Others

Material As Welded After Hydro. Test

Surgace Preparation Grinding Machining Others

Type Color Contrast Fluorescent

Penetrant Application Brushing Spraying

Temperature C Penetrant Time Minutes

Water - Washable Penetrates Dry Developer

Removal Post - Emulsifying Penetrates Developing

Solvent - Removable Penetrates Wet Developer

Dimension Evaluation Remove Recharged Fin - exam
Item No. Joint No. Defect Type
(mm) A R A R Yes No A R

Judgment Satisfactory Unsatisfactory

Inspector Operator AAC CLIENT

Signature