Busbar systems

9/0
 Busbar systems
Contents

Page

Busbars for low-voltage switchgear and controlgear assemblies

General information 9/2

Busbar connections
General information 9/4

Busbar systems and accessories 9/6

Installation position busbar systems 9/20

Technical specifications busbar holder 9/24

Dynamic short-circuit withstand strength according to DIN EN 60439-1 (VDE 0660-500)

Rating for Continuous current for copper busbars according to DIN 43671.

Busbar drillings, screw fittings and busbars with square cross-section according to
DIN43673 part 1.

9/1
 Busbar systems

Busbars for low-voltage switchgear and controlgear assemblies
General information
Busbar systems in low-voltage switchgear and controlgear assem-
blies must be dimensioned and designed for safe and effective
current distribution.
In practice, the need for correct dimensioning, the required rated
values and proper mounting is often underestimated and, therefore,
not adequately met.
In addition, there are other factors that need to be taken into account
to attempt to present practical states in theory.
Physical conditions that occur with modern switchgear controlgear
assemblies can be covered only partially or not at all by this method.
Realistic values can be determined only through type tests, e.g.
according to DIN EN 60439-1 (currently valid until 2014-11) or the
following DIN EN 61439-1/-2, and, in this way, they ensure the
required safety.

To plan and implement busbars according to need and function,
various DIN standards and VDE regulations must be applied, e.g.,
dimensioning the busbar system according to DIN 43771 depending
on:
Busbar cross section
The type-tested results can be used, to a limited extent, for deriva-
tion. Generally, the method of derivation must be documented for the
required verification.
Such as: DIN VDE 0660 Part 507 Method for determining heat rise
in partially type-tested assemblies (PTTA) through extrapolation

Number of busbars VDE 0660 Part 509 Method for determining short-circuit withstand
Rated current strength of partially type-tested assemblies (PTTA)
Untreated/coated
Ambient temperature inside the enclosure
Max. busbar temperature

Busbars for low-voltage switchgear and controlgear assemblies The geometric configuration of the busbars in the assembly can be
analysed and rated in regard to the following:
9 General information
Profile selection and configuration for alternating current Greater personal safety
Greater system safety
The profile form for busbars has a considerable influence not only on Higher level of availability
the mechanical bending strength, but also on the electrical rating.
With direct current there is no skin effect. For this reason, the profile Greater electrical arc safety
form is important only in regard to the surface emitting heat. Higher dynamic resistance
Rated currents
Whereas with alternating current, resistance increases due to the
skin effect and other effects; resistance can be minimized by select- Radiation of heat/influence of heat
ing a favourable profile form. Number of main busbar systems
If the current strength permits it, one or two flat busbars can be Double-sided operation
mounted for each phase/N conductor in simple mounting.
Two busbars are more favourable in terms of smaller losses and are, Cable entry
therefore, recommended. Couplings
Mounting
For larger current strengths (> 2,500 A), four flat busbars are a
favourable and economical solution. This makes the eddy current Maintenance
smaller and the inductive voltage drop lower. Economy

9/2
 Busbar systems

The following standards should be taken into account. For vibrations and the like, microencapsulated screws should be
used as well.
DIN 43671: Copper busbars
Ratings for continuous current For direct and alternating currents up to 6300 A, connecting material
(screws, washers) of torsional strength 8.8 or higher (DIN 267 part 3)
DIN 43673 part 1: Busbars drilling and screw fitting can be used for indoor applications.
Busbars with square cross section
Above 6300 A, connection material with a torsional strength of A2-70
or A4-70 (DIN ISO 3506) is recommended.
Design of busbar connections:
Treatment of contact surfaces:
In general a torque wrench must be used on rust-resistant screws.
The surfaces should be smooth, but not polished. The contact
In addition, spring elements that are designed to maintain the resistance is actually smaller when the contact surfaces have
required contact pressure should be used. The strain washers average roughness (RA 1.6-3.2) since the oxides are overcome more
sustain the tensional force within a certain range and can therefore easily. The contact surfaces should, however, be free of oxides and
also be recommended for screw locking. grease. If this is not the case, the contact surfaces must be cleaned.

Adequate tensional force prevents the screws from loosening on

their own. This principle allows the realization of maintenance free
busbar connections.

Bar widths 12 to 50 25 to 60 60 80 to 120

Drilling of bar ends
2 b
2
2 b
2

9
13,5

(drilling pattern)
b
b

b
2
b
2

b
d

b
d

13,5
b
2

13,5 b
13,5
b
2

e3
13,5
b
d

b
d

b
W
e3
b
d

Wb
d

2b
3

2 b
W
13,5

e1
b e

e2 e1
2 b
b
d

22 b
b

e3
d
W

13,5

b e3
Wb

Wb

e1 e2 e1
2b

e3

e e
e3
13,5

e1
2 b

e2 e2 1 1
e3

e e
b
2

e1 e2 e1
b

e2 e2 1 1 e2 e1
b
2

e2 e1 e2 80e1
b
2

DIN 43673 e2 e1
80
e2 80e1
Design 80
width d e1 d e1 e2 e1 e2 e3 e1 e2 e3
w
12 5.5 6 - - - - - - - - -
dimensions

15 6.6 7.5 - - - - - - - - -
Drilling

20 9.0 10 - - - - - - - - -
25 11 12.5 11 12.5 30 - - - - - -
30 11 15 11 15 30 - - - - - -
40 13.5 20 13.5 20 40 - - - - - -
50 13.5 25 13.5 20 40 - - - - - -
dimensions
Drilling

60 - - 13.5 20 40 17 26 26 - - -
80 - - - - - - - - 20 40 40
100 - - - - - - - - 20 40 60
120 - - - - - - - - 20 40 60

Dimensions in mm

9/3
 Busbar connections
Without drilling

Connection bracket
T-head bolt Outgoing taps from the busbar system with cables or outgoing busbars
can be connected as required to the busbar system without drilling at
any point in the busbar system. In the case of cable feeders, a connec-
tion bracket must be placed over the subconductors under the cable
lug in order to achieve a perfect contact. Retrofitting and repositioning
the outgoing feeder is also possible without the need to make changes
to the busbar system.

The subconductor spacings of a phase are defined by the busbar

holder in such a way that an M10 T-head bolt can be inserted between
2 subconductors (1). After a quarter turn, the T-head encircles both
Busbar outgoing feeder subconductors from the outside and also prevents them from coming
into contact with one another in the event of a short circuit (2). The out-
Cu bar going feeder busbar with the hole is now attached over the threaded
Busbar holder bolt part of the T-head bolt and secured with a spring washer, flat
washer and hexagon nut (3).

Cu cylindri-
Hexagon bolt calspacer 2 x Cu subconductor The main busbar system consists of two upright Cu flat busbars
L/N arranged above one another. The busbar outgoing feeders are con-
Conical spring washer nected via Cu spacers. No bending of the busbar outgoing feeders is
needed due to the achieved spacing to the main busbars. Connecting
hexagon bolts with conical spring washers and threaded plates.

Busbar outgoing feeder Threaded plate

Cu cylindri-
Hexagon bolt calspacer 4 x Cu subconductor The main busbar system consists of four upright/parallel Cu flat
L/N busbars arranged behind and above one another.
Conical spring washer The busbar outgoing feeders are connected via Cu cylindricalspacers.
No bending of the busbar outgoing feeders is needed due to the
achieved spacing to the main busbars.
Connecting hexagon bolts with conical spring washers and threaded
plates.

Cu spacer

Busbar outgoing feeder Threaded plate

9/4
 Busbar connections
Drilled

Busbar outgoing tap

CU bars
Two subconductors per phase

Subconductor

CU spacer

Busbar outgoing feeders with Cu spacer

Not necessary to bend the busbar outgoing feeders
CU bar

CU bar

CU spacer

Main busbar systems/main busbar system connections

CU bar CU busbar connection plates

Connection with Cu busbar connection plates

CU bar

Connection without Cu connection plates,

with an offset in the main busbar system

9/5
 Busbar systems
Busbar holder type ZX2/ZB5/ZX95

Busbar holder type ZX2

Busbar spacing 40 mm
Continuous current 250-355 A

Suitable for E-Cu busbars,

untreated and bright

Busbar Continuous current in A Cross section Weight

dimensions (mm) 1 bar 2 bars 3 bars (mm2) (kg/m)

12 x 5 250 59.5 0.532
12 x 10 355 119.0 1.064

Busbar holder type ZB5

Busbar spacing 40 mm
Continuous current 250-355 A

Suitable for E-Cu busbars,

untreated and bright

Busbars Continuous current in A Cross section Weight

dimensions (mm) 1 bar 2 bars 3 bars (mm2) (kg/m)

12 x 5 250 59.5 0.532

12 x 10 355 119.0 1.064
20 x 5 320 99.1 0.882

Busbar holder type ZX95

Busbar spacing 40 mm
Continuous current 250-355 A

Suitable for E-Cu busbars,

untreated and bright

9 Busbar Continuous current in A Cross section Weight

dimensions (mm) 1 bar 2 bars 3 bars (mm2) (kg/m)

12 x 5 250 59.5 0.532
12 x 10 355 119.0 1.064

Busbar holder type ZX387

Busbar spacing 40 mm
Continuous current 250-355 A

Suitable for E-Cu busbars,

untreated and bright

Busbar Continuous current in A Cross section Weight

dimensions (mm) 1 bar 2 bars 3 bars (mm2) (kg/m)

12 x 5 250 59,5 0,532
12 x 10 355 119,0 1,064

For technical specifications, see page 9/24

9/6 (Dimensions in mm)

 Busbar systems
Busbar holder type ZX2/ZB5/ZX95
and accessories
Article Type Ord.no.F
Busbar holders
Installation in distribution board panels
for copper bars
12 x 5 mm = 250 A and
12 x 10 mm = 355 A
(12 x 10 by knocking out)
(2 pcs.) ZX2P2 62489
Busbar holders
For copper bars
12 x 5 mm = 250 A and
12 x 10 mm = 355 A
(12 x 10 by knocking out)
(2 pcs.) ZX95P2 62638
End cover ED111 39321
To snap on
Busbars
For panel width 250, Cu 12 x 5 mm ZX101 39101
For panel width 500, Cu 12 x 5 mm ZX102 39102
For panel width 750, Cu 12 x 5 mm ZX103 39103
For panel width 1000, Cu 12 x 5 mm ZX104 39104
Cu bar 250 A
12 x 5 mm Length 1 m ZX400 61400
Length 2 m ZX401 61401
Length 3 m ZX402 61402
Length 4 m ZX350 61350
Cu bar 360 A
12 x 10 mm Length 1 m ZX403 61403
Length 2 m ZX404 61404
Length 3 m ZX405 61405
Length 4 m ZX354 61354
Cu bar 320 A
20 x 5 mm Length 1 m ZX406 61406
Length 2 m ZX407 61407
Length 3 m ZX408 61408
Length 4 m ZX351 61351
Cover profile ZB19 38187
For snapping onto busbars
12 x 5 and 12 x 10 mm, by the metre
Device carrier ZB1 39121
For snapping onto the busbar system,
width 53 mm
For Cu 12 x 5 mm
Device carrier ZX100 39100
For snapping onto the busbar system,
width 86 mm
For Cu 12 x 5 mm
For Cu 12 x 10 mm
Busbar connector
Panel-panel (with cover strip)
1 set 4-pole, 250 A ZX90 39090
1 set 5-pole, 250 A ZX91 39091
1 set 5-pole, 355 A ZX106 39106
(Dimensions in mm)
Article Type Ord.no.F
Busbar holder
For copper bars
12 x 5 mm = 250 A
12 x 10 mm = 355 A
20 x 5 mm = 320 A
1 pc. ZB5 38459
10 pcs. ZB5P10 62556
End cover ZX172 7.00
To snap on
Busbar holder, 3 pole ZX387 68092
Busbar centre spacing 40 mm
For switch disconnector modules
Connection terminals
1.5-16 mm2 for Cu 5 mm
1 pc. ZK79 64879
50 pcs. ZK79P50 62429
1.5-35 mm2 for Cu 5 mm
1 pc. ZK81 64881
50 pcs. ZK81P50 62431
1.5-50 mm2 for Cu 5 mm
1 pc. ZK150 64860
50 pcs. ZK150P50 62432
16-95 mm2 for Cu 12 x 5 mm
16-70 mm2 for Cu 12 x 10 mm
1 pc. ZK83 64883
5 pcs. ZK83P5 62655
50 pcs. ZK83P50 62433
16-150 mm2 for Cu 12 x 5 mm
4 pcs. ZK891P4 62626
9
35-150 mm2 for Cu 12 x 5 mm
35-150 mm2 for Cu 12 x 5 mm
35-150 mm2 for Cu 25 x 5 mm
1 pc. ZK86 64886
20 pcs. ZK86P20 62434
1.5-16 mm2 for Cu 10 mm
1 pc. ZK87 64887
50 pcs. ZK87P50 62430
16-120 mm2 for Cu 10 mm
1 pc. ZK154 64864
50 pcs. ZK154P50 62435
16-70 mm2 for Cu 5 mm
1 pc. ZK178 64978
50 pcs. ZK178P50 62622
16-120 mm2 for Cu 5 mm
1 pc. ZK157 64867
50 pcs. ZK157P50 62437
For technical specifications, see page 9/24
9/7
 Busbar systems
Busbar holder type ZX150 upright/ZX150 flat

Busbar holder type ZX150, upright

Busbars arranged upright
Busbar spacing 60/80/100 mm
Continuous current 500-1,500 A

Suitable for E-Cu busbars,

untreated and bright

Busbars Continuous current in A Cross section Weight

Dimensions (mm) 1 bar 2 bars 3 bars (mm2) (kg/m)

20 x 10 500 850 199.0 1.770

30 x 10 630 1250 299.0 2.660

40 x 10 850 1500 399.0 3.550

Busbar holder type ZX150, flat

Busbars arranged flat
Busbar spacing 60/100 mm
Continuous current 440-630 A

Suitable for E-Cu busbars,

untreated and bright

Busbars Continuous current in A Cross section Weight

Dimensions (mm) 1 bar 2 bars 3 bars (mm2) (kg/m)

9 30 x 5* 440 149.0 1.330

30 x 10 630 299.0 2.66

* No spacers are required when installing 30 x 5 mm Cu bars.

For technical specifications, see page 9/24

9/8 (Dimensions in mm)

 Busbar systems
Busbar holder type ZX150
and accessories
Article Type Ord.no.F
Accessories
Busbar holder ZX150 44016
With phase spacing of 80/100 mm
Deep-mounting bracket for WR frame
For stepless depth adjustment
of busbar holders
Incl. fastening material
2 pcs. ZW142P2 62463
40 pcs. ZW142P40 62477
Deep-mounting bracket for WR frame
For depth adjustment of
busbar holders in steps of 15 mm
Incl. fastening material
2 pcs. ZW60P2 62454
100 pcs. ZW60P100 62476
Copper bars
Cu bar 440 A
30 x 5 mm Length 1 m ZX409 61409
Length 2 m ZX410 61410
Length 3 m ZX411 61411
Length 4 m ZX353 61353
Cu bar 500 A
20 x 10 mm Length 1 m ZX362 61362
Length 2 m ZX363 61363
Length 3 m ZX364 61364
Length 4 m ZX355 61355
Cu bar 630 A
30 x 10 mm Length 1 m ZX412 61412
Length 2 m ZX413 61413
Length 3 m ZX414 61414
Length 4 m ZX356 61356
Cu bar 850 A
40 x 10 mm Length 1 m ZX415 61415
Length 2 m ZX416 61416
Length 3 m ZX417 61417
Length 4 m ZX357 61357
T-head bolt
For 2 x 10 mm Cu bars, parallel
M 10 x 50 mm for Cu 30 mm ZX197 60242
M 10 x 60 mm for Cu 40 mm ZX198 60243
Connecting bracket for cable lugs XAB10 44229
For 2 x 10 mm Cu bars, parallel
Accessories for ZX150, upright
Spacer for busbar holder
(Four spacers are required for
each busbar holder)
Cu bar D x d x H (mm)
20 x 10 mm 17 x 7 x 4 mm ZX192 44028
30 x 10 mm 17 x 7 x 14 mm ZX193 44029
40 x 10 mm 17 x 7 x 24 mm ZX194 44030
For technical specifications, see page 9/24
(Dimensions in mm)
Article Type Ord.no.F
Accessories for ZX150, flat
Spacer for busbar holders
(Four spacers are required
for each busbar holder.)
No spacers are required when
installing 30 x 5 mm Cu bars.
Cu bar D x d x H (mm)
30 x 10 mm 17 x 7 x 4 ZX192 44028
Cu spacer
D x d x s Cross section
30 x 10.5 x 11 620 mm2 ZX39 60213
30 x 10.5 x 22 620 mm2 ZX40 60214
30 x 10.5 x 33 620 mm2 ZX41 60215
Connection terminals
On bar terminals
50-120 mm2 for Cu 30 x 5 mm
50-120 mm2 for Cu 30 x 10 mm
1 pc. ZK152 64862
20 pcs. ZK152P20 62444
16-120 mm2 for Cu 10 mm
1 pc. ZK154 64864
50 pcs. ZK154P50 62435
35-70 mm2 for Cu 10 mm
1 pc. ZK156 64866
50 pcs. ZK156P50 62438
16-70 mm2 for Cu 5 mm
1 pc. ZK178 64978
50 pcs. ZK178P50 62622 9
25-70 mm2 for Cu 30 x 5 mm
25-70 mm2 for Cu 30 x 10 mm
1 pc. ZK161 64871
20 pcs. ZK161P20 62441
35-120 mm2 for Cu 30 x 5 mm
35-120 mm2 for Cu 30 x 10 mm
1 pc. ZK162 64872
20 pcs. ZK162P20 62442
95-185 mm2 for Cu 30 x 5 mm
95-185 mm2 for Cu 30 x 10 mm
1 pc. ZK163 64873
20 pcs. ZK163P20 62443
10-95 mm2
1 pc. ZK302 62645
20 pcs. ZK302P20 62648
16-150 mm2
1 pc. ZK303 62646
20 pcs. ZK303P20 62649
For technical specifications, see as of page 10/16
9/9
 Busbar systems
Busbar holder type ZX151/ZX157/ZX149/ZX518
Busbar holder type ZX146/ZX147 and accessories

Busbar holder type ZX151/ZX157

Fastening hole spacing 200 mm
Busbar spacing 60 mm
Continuous current 250-630 A
Cu 12 x 5 to 30 x 10 mm
Suitable for E-Cu busbars

N/PE busbar holder type ZX149

Fastening hole spacing 75 mm
Cu 12 x 5 to 30 x 10 mm
Suitable for E-Cu busbars

N/PE busbar holder type ZX518

Fastening directly on the carrier profile
Cu 12 x 5 mm can be used twice
Cu 20 x 5 mm or 30 x 5 mm can be used once
Suitable for E-Cu busbars

Busbar holder type ZX146/ZX147 and accessories

Article Type Ord.no.F

Busbar holder 1-pole ZX147 44011

For series connection to ZX146
9 For Cu 12 x 5, 12 x 10, 20 x 5,
20 x 10, 30 x 5 and 30 x 10 mm

Busbar holder 3-pole ZX146 44010
Busbar spacing 60 mm
For Cu 12 x 5, 12 x 10, 20 x 5,
20 x 10, 30 x 5 and 30 x 10 mm

End cover ZX172 60232

For busbar holder type ZX146

Mounting cross member ZW399 62972

For busbar holder type ZX146 (3-pole)
For horizontal installation

Mounting cross member ZW403LR 62974

For busbar holder ZX146 (3-pole)
For vertical installation on WR profile

For technical specifications, see page 9/24

9/10 (Dimensions in mm)

 Busbar systems
Busbar holder type ZX151/ZX157/ZX149/ZX518
and accessories
Article Type Ord.no.F
Busbar holder
Busbar spacing 60 mm ZX151 44006
End cover
For busbar holder type ZX151 ZX158 60208
N and PE busbar holder ZX157 44009
N and PE busbar holder
Max. 30 x 10 mm Cu ZX149 44019
N and PE busbar holder
For copper bars
12 x 5 mm, 20 x 5 mm, 30 x 5 mm
1 pc. ZX518 67805
10 pcs. ZX518P10 62551
Deep-mounting bracket for WR frame
For stepless depth adjustment
of busbar holders
Incl. fastening material
2 pcs. ZW142P2 62463
40 pcs. ZW142P40 62477
Deep-mounting bracket for WR frame
For depth adjustment
of busbar holders in steps of 15 mm
Incl. fastening material
2 pcs. ZW60P2 62454
100 pcs. ZW60P100 62476
Copper bars
Cu bar 250 A
12 x 5 mm Length 1 m ZX400 61400
Length 2 m ZX401 61401
Length 3 m ZX402 61402
Length 4 m ZX350 61350
Cu bar 360 A
12 x 10 mm Length 1 m ZX403 61403
Length 2 m ZX404 61404
Length 3 m ZX405 61405
Length 4 m ZX354 61354
Cu bar 320 A
20 x 5 mm Length 1 m ZX406 61406
Length 2 m ZX407 61407
Length 3 m ZX408 61408
Length 4 m ZX351 61351
Cu bar 500 A
20 x 10 mm Length 1 m ZX362 61362
Length 2 m ZX363 61363
Length 3 m ZX364 61364
Length 4 m ZX355 61355
Cu bar 390 A
25 x 5 mm Length 1 m ZX365 61365
Length 2 m ZX366 61366
Length 3 m ZX367 61367
Length 4 m ZX352 61352
Cu bar 440 A
30 x 5 mm Length 1 m ZX409 61409
Length 2 m ZX410 61410
Length 3 m ZX411 61411
Length 4 m ZX353 61353
Cu bar 630 A
30 x 10 mm Length 1 m ZX412 61412
Length 2 m ZX413 61413
Length 3 m ZX414 61414
Length 4 m ZX356 61356
For technical specifications, see page 9/24
(Dimensions in mm)
Article Type Ord.no.F
Connection terminals
1.5-16 mm2 for Cu 5 mm
1 pc. ZK79 64879
50 pcs. ZK79P50 62429
1.5-35 mm2 for Cu 5 mm
1 pc. ZK81 64881
50 pcs. ZK81P50 62431
1.5-50 mm2 for Cu 5 mm
1 pc. ZK150 64860
50 pcs. ZK150P50 62432
16-95 mm2 for Cu 12 x 5 mm
4 pcs. ZK891P4 62626
16-95 mm2 for Cu 12 x 5 mm
16-70 mm2 for Cu 12 x 10 mm
1 pc. ZK83 64883
5 pcs. ZK83P5 62655
50 pcs. ZK83P50 62433
50-120 mm2 for Cu 30 x 5 mm
50-120 mm2 for Cu 30 x 10 mm
1 pc. ZK152 64862
20 pcs. ZK152P20 62444
35-150 mm2 for Cu 12 x 5 mm
35-150 mm2 for Cu 20 x 5 mm
35-150 mm2 for Cu 25 x 5 mm
1 pc. ZK86 64886
20 pcs. ZK86P20 62434
1.5-16 mm2 for Cu 10 mm
1 pc. ZK87 64887
50 pcs. ZK87P50 62430
16-120 mm2 for Cu 10 mm
1 pc. ZK154 64864
50 pcs. ZK154P50 62435
16-70 mm2 for Cu 5 mm 9
1 pc. ZK178 64978
50 pcs. ZK178P50 62622
35-70 mm2 for Cu 10 mm
1 pc. ZK156 64866
50 pcs. ZK156P50 62438
16-120 mm2 for Cu 5 mm
1 pc. ZK157 64867
50 pcs. ZK157P50 62437
On bar terminals
35-120 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK162 64872
20 pcs. ZK162P20 62442
95-185 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK163 64873
20 pcs. ZK163P20 62443
9/11
 Busbar systems
N/PE busbar holder type ZX563/ZX561

N/PE busbar holder type ZX563

Fastening hole spacing 60 mm
Cu 30 x 10 to 60 x 10 mm
Suitable for E-Cu busbars

N/PE busbar holder type ZX561

Fastening hole spacing 90 mm
Cu 80 x 10 to 100 x 10 mm
Suitable for E-Cu busbars

For technical specifications, see page 9/24

9/12 (Dimensions in mm)

 Busbar systems
N/PE busbar holder type ZX563/ZX561
and accessories
Article Type Ord.no.F
N/PE busbar holder
For copper busbars
30 x 5 to 60 x 10 mm
1 pc. ZX563 68735
10 pcs. ZX563P10 68736
80 x 10 to 100 x 10 mm
1 pc. ZX561 68732
10 pcs. ZX561P10 68733
Cu spacer
Dxdxs Cross section
20 x 8.5 x 11 mm 257 mm2 ZX36 60210
20 x 8.5 x 22 mm 257 mm2 ZX37 60211
20 x 8.5 x 33 mm 257 mm2 ZX38 60212
30 x 10.5 x 11 mm 620 mm2 ZX39 60213
30 x 10.5 x 22 mm 620 mm2 ZX40 60214
30 x 10.5 x 33 mm 620 mm2 ZX41 60215
40 x 10.5 x 11 mm 1170 mm2 ZX42 60216
40 x 10.5 x 22 mm 1170 mm2 ZX43 60217
40 x 10.5 x 33 mm 1170 mm2 ZX44 60218
Copper bars
Cu bar 630 A
30 x 10 mm Length 1 m ZX412 61412
Length 2 m ZX413 61413
Length 3 m ZX414 61414
Length 4 m ZX356 61356
Cu bar 850 A
40 x 10 mm Length 1 m ZX415 61415
Length 2 m ZX416 61416
Length 3 m ZX417 61417
Length 4 m ZX357 61357
Cu bar 1000 A
50 x 10 mm Length 1 m ZX418 61418
Length 2 m ZX419 61419
Length 3 m ZX420 61420
Length 4 m ZX358 61358
Cu bar 1250 A
60 x 10 mm Length 1 m ZX421 61421
Length 2 m ZX422 61422
Length 3 m ZX423 61423
Length 4 m ZX359 61359
Cu bar 1450 A
80 x 10 mm Length 1 m ZX424 61424
Length 2 m ZX425 61425
Length 3 m ZX426 61426
Length 4 m ZX360 61360
Cu bar 1700 A
100 x 10 mm Length 1 m ZX427 61427
Length 2 m ZX428 61428
Length 3 m ZX429 61429
Length 4 m ZX361 61361
For technical specifications, see page 9/24
(Dimensions in mm)
Article Type Ord.no.F
Connection terminals
35-70 mm2 For Cu 10 mm
1 pc. ZK156 64866
50 Pcs. ZK156P50 62438
50-120 mm2 For Cu 30 x 10 mm
1 pc. ZK152 64862
20 Pcs. ZK152P20 62444
16-120 mm2 For Cu 10 mm
1 pc. ZK154 64864
50 Pcs. ZK154P50 62435
On bar terminals
25-70 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK161 64871
20 Pcs. ZK161P20 62441
35-120 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK162 64872
20 Pcs. ZK162P20 62442
95-185 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK163 64873
20 Pcs. ZK163P20 62443
9
185-240 mm2
For Cu 40 x 10 mm up to Cu 100 x 10 mm
1 pc. ZK164 64874
20 Pcs. ZK164P20 62445
10-95 mm2
1 pc. ZK302 62645
20 Pcs. ZK302P20 62648
16-150 mm2
1 pc. ZK303 62646
20 Pcs. ZK303P20 62649
35-240 mm2
1 pc. ZK304 62647
20 Pcs. ZK304P20 62650
For technical specifications, see as of page 10/16
9/13
 Busbar systems
Busbar holder type ZX152/ZX520/ZX153/ZX522

Busbar holder type ZX152

Busbar spacing 100 mm
Continuous current 630-1,250 A
Fastening hole spacing 275 mm
Cu 30 x 10 to 60 x 10 mm
Suitable for E-Cu busbars

Busbar holder type ZX153

Busbar spacing 100 mm 185 mm
Continuous current 630-1,450 A 630-1,700 A
Cu 30 x 10 to 100 x 10 mm
Suitable for E-Cu busbars

Busbar holder type ZX520

Busbar spacing 60 mm 100 mm
Continuous current 6 30 A 1,250 A
Cu 30 x 10 to 60 x 10 mm
Suitable for E-Cu busbars

Busbar holder type ZX522

Busbar spacing 100 mm 185 mm
Continuous current 630-1,450 A 630-1,700 A
Cu 30 x 10 to 100 x 10 mm
Suitable for E-Cu busbars

For technical specifications, see page 9/24

9/14 (Dimensions in mm)

 Busbar systems
Busbar holder type ZX152/ZX520/ZX153/ZX522
and accessories
Article Type Ord.no.F
Busbar holder ZX152 44007
Busbar centre spacing 100 mm
End cover ZX159 60209
For busbar holder type ZX152
Deep-mounting bracket for WR frame
For stepless depth adjustment
of busbar holders ZX152
2 pcs. ZW143P2 62464
Incl. fastening material
Busbar holder
Busbar centre spacing 60/100 mm
1 pc. ZX520 67861
10 pcs. ZX520P10 62552
Busbar holder ZX153 44008
Busbar centre spacing 100-185 mm
Deep-mounting bracket for WR frame ZW144LR 62465
For stepless depth adjustment
of busbar holders ZX153
2 pcs.
Incl. fastening material
Busbar holder
Busbar centre spacing 100-185 mm
1 pc. ZX522 67909
10 pcs. ZX522P10 62553
Deep-mounting bracket for WR frame
For stepless depth adjustment
of busbar holders ZX522
and ZX520
Incl. fastening material
2 pcs. ZW142P2 62463
40 pcs. ZW142P40 62477
Cu spacer
D x d x s Cross section
20 x 8.5 x 11 mm 257 mm2 ZX36 60210
20 x 8.5 x 22 mm 257 mm2 ZX37 60211
20 x 8.5 x 33 mm 257 mm2 ZX38 60212
30 x 10.5 x 11 mm 620 mm2 ZX39 60213
30 x 10.5 x 22 mm 620 mm2 ZX40 60214
30 x 10.5 x 33 mm 620 mm2 ZX41 60215
40 x 10.5 x 11 mm 1170 mm2 ZX42 60216
40 x 10.5 x 22 mm 1170 mm2 ZX43 60217
40 x 10.5 x 33 mm 1170 mm2 ZX44 60218
Connection terminals
35-70 mm2 for Cu 10 mm
1 pc. ZK156 64866
50 pcs. ZK156P50 62438
50-120 mm2 for Cu 30 x 10 mm
1 pc. ZK152 64862
20 pcs. ZK152P20 62444
16-120 mm2 for Cu 10 mm
1 pc. ZK154 64864
50 pcs. ZK154P50 62435
For technical specifications, see page 9/24
(Dimensions in mm)
Article Type Ord.no.F
On bar terminals
25-70 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK161 64871
20 Pcs. ZK161P20 62441
35-120 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK162 64872
20 Pcs. ZK162P20 62442
95-185 mm2
For Cu 30 x 5 mm up to Cu 100 x 10 mm
1 pc. ZK163 64873
20 Pcs. ZK163P20 62443
185-240 mm2
For Cu 40 x 10 mm up to Cu 100 x 10 mm
1 pc. ZK164 64874
20 Pcs. ZK164P20 62445
10-95 mm2
1 pc. ZK302 62645
20 Pcs. ZK302P20 62648
16-150 mm2
1 pc. ZK303 62646
20 Pcs. ZK303P20 62649
35-240 mm2
1 pc. ZK304 62647
20 Pcs. ZK304P20 62650
Copper bars
Cu bar 630 A
30 x 10 mm Length 1 m ZX412 61412
Length 2 m ZX413 61413
Length 3 m ZX414 61414 9
Length 4 m ZX356 61356
Cu bar 850 A
40 x 10 mm Length 1 m ZX415 61415
Length 2 m ZX416 61416
Length 3 m ZX417 61417
Length 4 m ZX357 61357
Cu bar 1000 A
50 x 10 mm Length 1 m ZX418 61418
Length 2 m ZX419 61419
Length 3 m ZX420 61420
Length 4 m ZX358 61358
Cu bar 1250 A
60 x 10 mm Length 1 m ZX421 61421
Length 2 m ZX422 61422
Length 3 m ZX423 61423
Length 4 m ZX359 61359
Cu bar 1450 A
80 x 10 mm Length 1 m ZX424 61424
Length 2 m ZX425 61425
Length 3 m ZX426 61426
Length 4 m ZX360 61360
Cu bar 1700 A
100 x 10 mm Length 1 m ZX427 61427
Length 2 m ZX428 61428
Length 3 m ZX429 61429
Length 4 m ZX361 61361
9/15
 Busbar systems
Busbar holder type ZX154/ZX155/ZX156

N/PE busbar holder type ZX154

Busbar spacing 72 mm
Continuous current 320-2,750 A
Suitable for E-Cu busbars,
Fireproof in accordance with UL94V2

Busbar holder type ZX155

Busbar spacing 100 mm
Continuous current 320-4,000 A
Suitable for E-Cu busbars,
Fireproof in accordance with UL94V2

Busbar holder type ZX156

Busbar spacing 125 mm
Continuous current 320-4,000 A
Suitable for E-Cu busbars,
Material:
Fireproof in accordance with UL94V2

Busbar holders type ZX154/ZX155/ZX156

Article Type Ord.no.F

N/PE busbar holder ZX154 44014

2 ZX154 pieces are needed for each support point.
9

Busbar holder ZX155 44012

2 ZX155 pieces are needed for each support point.

Busbar holder ZX156 44013

2 ZX156 pieces are needed for each support point.

> For technical specifications, see page 9/24

10/24 ff

9/16 (Dimensions in mm)

 Busbar systems
Busbar holder type ZX154/ZX155/ZX156
and accessories
Article Type Ord.no.F
Spacer made of hard paper
Two spacers are required per support
point with ZX154 and ZX155,
and four spacers with ZX156.
D x d x H for Cu bar
19 x 13 x 20 mm 20 x 5 + 30 x 10 mm ZX173 44020 Length 4 m ZX351 61351
19 x 13 x 30 mm 30 x 5 + 40 x 10 mm ZX174 44021
19 x 13 x 40 mm 50 x 10 mm ZX175 44022
19 x 13 x 50 mm 60 x 10 mm ZX176 44023
19 x 13 x 70 mm 80 x 10 mm ZX177 44025
19 x 13 x 90 mm 100 x 10 mm ZX178 44027
19 x 13 x 110 mm 120 x 10 mm ZX579 44031
19 x 13 x 150 mm 160 x 10 mm ZX580 44032
19 x 13 x 1000 mm ZX180 44026
Fastening screw
Two fastening screws are required
per support point with ZX154 and
ZX155, and four fastening screws
with ZX156.
for CU bars
M 12 x 100 20 x 5 and 30 x 10 mm ZX181 44035
M 12 x 110 30 x 5 and 40 x 10 mm ZX182 44036
M 12 x 120 50 x 10 mm ZX183 44037
M 12 x 130 60 x 10 mm ZX184 44038
M 12 x 150 80 x 10 mm ZX186 44040
M 12 x 170 100 x 10 mm ZX188 44042
Fastening screw (stainless steel)
Two fastening screws are required
per support point with ZX154 and
ZX155, and four fastening screws
with ZX156.
M 12 x 120 50 x 10 mm ZX209 60629
M 12 x 130 60 x 10 mm ZX210 60630
M 12 x 150 80 x 10 mm ZX211 60631
M 12 x 170 100 x 10 mm ZX212 60632
M 12 x 190 120 x 10 mm ZX213 60633
M 12 x 230 160 x 10 mm ZX214 60634
Washer ZX286P10 62534
Two washers are required per support
point with ZX154 and ZX155, and four
washers with ZX156.
10 pcs. 12 mm
Spring washer ZX291P10 62537
Two spring washers are required per
support point with ZX154 and ZX155,
and four spring washers with ZX156.
10 pcs. 12 mm
Conical spring washer Connecting bracket for cable lugs
Two conical spring washers are required
per support point with ZX154 and ZX155,
and four conical spring washers
with ZX156.
10 pcs. 12 mm ZX219P10 60637
250 pcs. 12 mm ZX219P250 62659
Sliding nuts ZX190 44153
Two sliding nuts are required per
support point with ZX154 and ZX155,
and four sliding nuts with ZX156.
1 pc. 25 x 25 x 10 M 12
For technical specifications, see page 9/24
(Dimensions in mm)
Article Type Ord.no.F
Copper bars
Cu bar 320 A
20 x 5 mm Length 1 m ZX406 61406
Length 2 m ZX407 61407
Length 3 m ZX408 61408
Cu bar 440 A
30 x 5 mm Length 1 m ZX409 61409
Length 2 m ZX410 61410
Length 3 m ZX411 61411
Length 4 m ZX353 61353
Cu bar 630 A
30 x 10 mm Length 1 m ZX412 61412
Length 2 m ZX413 61413
Length 3 m ZX414 61414
Length 4 m ZX356 61356
Cu bar 850 A
40 x 10 mm Length 1 m ZX415 61415
Length 2 m ZX416 61416
Length 3 m ZX417 61417
Length 4 m ZX357 61357
Cu bar 1000 A
50 x 10 mm Length 1 m ZX418 61418
Length 2 m ZX419 61419
Length 3 m ZX420 61420
Length 4 m ZX358 61358
Cu bar 1250 A
60 x 10 mm Length 1 m ZX421 61421
Length 2 m ZX422 61422
Length 3 m ZX423 61423
Length 4 m ZX359 61359
Cu bar 1450 A
80 x 10 mm Length 1 m ZX424 61424
Length 2 m ZX425 61425
Length 3 m ZX426 61426
Length 4 m ZX360 61360
Cu bar 1700 A
100 x 10 mm Length 1 m ZX427 61427
Length 2 m ZX428 61428
Length 3 m ZX429 61429
Length 4 m ZX361 61361
T-head bolt
For 2 x 5 mm Cu bars, parallel 9
M 10 x 40 for Cu 20 mm ZX195 60240
M 10 x 50 for Cu 30 mm ZX196 60241
For 2 x 10 mm Cu bars, parallel
M 10 x 50 for Cu 30 mm ZX197 60242
M 10 x 60 for Cu 40 mm ZX198 60243
M 10 x 70 for Cu 50 mm ZX199 60244
M 10 x 80 for Cu 60 mm ZX200 60245
M 10 x 100 for Cu 80 mm ZX201 60246
M 10 x 120 for Cu 100 mm ZX202 60247
For 2 x 5 mm Cu bars parallel RAB10 44231
For 2 x 10 mm Cu bars parallel XAB10 44229
Washer
10 pcs. 10 mm ZX285P10 62533
Spring washer
10 pcs. 10 mm ZX290P10 62536
Conical spring washer
10 pcs. 10 mm ZX218P10 60636
500 pcs. 10 mm ZX218P500 62658
Hexagon nut
10 pcs. M 10 ZX295P10 62539
9/17
 Busbar systems
Busbar holder type ZX640/ZX641

Busbar holder type ZX640

Busbar spacing 200 mm
Continuous current 1250 A 3150 A
Suitable for E-Cu busbars

Busbar holder type ZX641

Busbar spacing 200 mm
Continuous current 1250 A 3150 A
Suitable for E-Cu busbars

For technical specifications, see page 9/24

9/18 (Dimensions in mm)

 Busbar systems
Busbar holder type ZX640/ZX641
and accessories

Article Type Ord.no.F

Busbar holder, 3 pole ZX640 46077

Busbar centre spacing 200 mm
Mounting bracket RZ42 see page 5-49
For Cu:
2 x 30 x 10 mm, 2 x 40 x 10 mm, 2 x 60 x 10 mm, 2 x 80 x 10 mm, 4 x 60 x 10 mm

Busbar holder, 4 pole ZX641 46078
Busbar centre spacing 200 mm
Mounting bracket RZ42 see page 5-49
For Cu:
2 x 30 x 10 mm, 2 x 40 x 10 mm, 2 x 60 x 10 mm, 2 x 80 x 10 mm, 4 x 60 x 10 mm

Busbar holder intermediate piece 3-pole ZX642 46079
Is required for assembly of Cu 4 x 60 x 10 mm

Busbar holder intermediate piece 4-pole ZX643 46080

Is required for assembly of Cu 4 x 60 x 10 mm

Clamp for busbar holder ZX640/641

(One required per phase) for Cu 2 x 30 x 10 mm
1 pc. ZX644 46081
20 pcs. ZX644P20 46600

Clamp for busbar holder ZX640/641

(One required per phase) for Cu: 2 x 40 x 10 mm
1 pc. ZX647 46084
20 pcs. ZX647P20 46603

Clamp for busbar holder ZX640/641
(One required per phase) for Cu 2 x 60 x 10 mm, 4 x 60 x 10 mm
1 pc. ZX645 46082
20 pcs. ZX645P20 46601

Clamp for busbar holder ZX640/641

(One required per phase) for Cu 2 x 80 x 10 mm
1 pc. ZX646 46083
20 pcs. ZX646P20 46602
9
Cu intermediate piece ZX650 46087
For Cu:
4 x 60 x 10 mm

Threaded plate M10

e.g. for cable tap (Assembly between busbars)
1 pc. ZX656 46093
20 pcs. ZX656P20 46302

Threaded plate M12
For busbar tap (Assembly between busbars)
1 pc. ZX657 46094
20 pcs. ZX657P20 46303

Cu spacer
30 x 10 mm, inside diameter 12.5 mm ZX651 46088
30 x 20 mm, inside diameter 12.5 mm ZX652 46089
30 x 30 mm, inside diameter 12.5 mm ZX653 46090
30 x 40 mm, inside diameter 12.5 mm ZX654 46091
30 x 45 mm, inside diameter 12.5 mm ZX664 46086
30 x 50 mm, inside diameter 12.5 mm ZX655 46092

For technical specifications, see page 9/24

(Dimensions in mm) 9/19

 Busbar systems
Installation position/continuous currents

Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient
temperature of 25C around the conductor and max. 65C busbar temperature If there are differences in parameters,
take into account correction factors for DIN 43671.

Busbar Busbar Busbar Continuous current in A Cross section Weight

holder spacing dimensions
Number of busbars
Type (mm) (mm) 1 2 3 (mm2) (kg/m)

ZB5 40 12 x 5 250 A - - 59.5 0.532

40 12 x 10 360 A - - 119.0 1.064
40 20 x 5 320 A - - 99.1 0.882

ZX2 40 12 x 5 250 A - - 59.5 0.532

ZX95 40 12 x 10 360 A - - 119.0 1.064

ZX150 60 30 x 5 440 A - - 149.0 1.33

100 30 x 10 630 A - - 299.0 2.66

ZX150 60 20 x 10 500 A 850 A - 199.0 1.77

80 30 x 10 630 A 1,250 A - 299.0 2.66
100 40 x 10 850 A 1,500 A - 399.0 3.55

ZX151 60 12 x 5 250 A - - 59.5 0.532

60 20 x 5 320 A - - 99.1 0.882
60 25 x 5 390 A - - 124.0 1.110
60 30 x 5 440 A - - 149.0 1.330
60 12 x 10 360 A - - 119.0 1.064
60 20 x 10 500 A - - 199.0 1.770
60 30 x 10 630 A - - 299.0 2.660

ZX149 95 12 x 5 250 A - - 59.5 0.532

95 12 x 10 360 A - - 119.0 1.064
95 20 x 5 320 A - - 99.1 0.882
95 20 x 10 500 A - - 199.0 1.770
95 30 x 5 440 A - - 149.0 1.330
95 30 x 10 630 A - - 299.0 2.660
9

ZX518 40 12 x 5 250 A - - 59.5 0.532

40 20 x 5 320 A - - 99.1 0.882
40 30 x 5 440 A - - 149.0 1.330

ZX152 100 30 x 10 630 A - - 299.0 2.660

100 40 x 10 850 A - - 399.0 3.550
100 50 x 10 1,000 A - - 499.0 4.440
100 60 x 10 1,250 A - - 599.0 5.330

ZX520 60 30 x 10 630 A - - 299.0 2.660

ZX520 100 30 x 10 630 A - - 299.0 2.660

100 40 x 10 850 A - - 399.0 3.550
100 50 x 10 1,000 A - - 499.0 4.440
100 60 x 10 1,250 A - - 599.0 5.330

9/20
 Busbar systems
Installation position/continuous currents

Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient
temperature of 25C around the conductor and max. 65C busbar temperature If there are differences in parameters,
take into account correction factors for DIN 43671.

Busbar Busbar Busbar Continuous current in A Cross section Weight

holder spacing dimensions
Number of busbars
Type (mm) (mm) 1 2 3 (mm2) (kg/m)

ZX153 185 30 x 10 630 A - - 299.0 2.660

185 40 x 10 850 A - - 399.0 3.550
185 50 x 10 1,000 A - - 499.0 4.440
185 60 x 10 1,250 A - - 599.0 5.330
185 80 x 10 1,450 A - - 799.0 7.110
185 100 x 10 1,700 A - - 999.0 8.890

ZX522 100 30 x 10 630 A - - 299.0 2.660

100 40 x 10 850 A - - 399.0 3.550
100 50 x 10 1,000 A - - 499.0 4.440
100 60 x 10 1,250 A - - 599.0 5.330

ZX522 185 30 x 10 630 A - - 299.0 2.660

185 40 x 10 850 A - - 399.0 3.550
185 50 x 10 1,000 A - - 499.0 4.440
185 60 x 10 1,250 A - - 599.0 5.330
185 80 x 10 1,450 A - - 799.0 7.110 9
185 100 x 10 1,700 A - - 999.0 8.890

9/21
 Busbar systems
Installation position/continuous currents

Continuous currents according to DIN 43671 for E-Cu busbars with square cross section in indoor systems at an ambient
temperature of 25 C around the conductor and max. 65 C busbar temperature If there are differences in parameters,
take into account correction factors for DIN DIN 43671.

Busbar Busbar Busbar Continuous current in A Cross section Weight

holder spacing dimensions
Number of busbars
Type (mm) (mm) 1 2 3 (mm2) (kg/m)

ZX154 72 20 x 5 320 A 500 A 690 A 99.1 0.882

72 30 x 5 440 A 672 A 896 A 149.0 1.330

ZX154 72 30 x 10 630 A 1,250 A - 299.0 2.660

72 40 x 10 850 A 1,500 A - 399.0 3.550
72 50 x 10 1,000 A 1,700 A - 499.0 4.440
72 60 x 10 1,250 A 2,000 A - 599.0 5.330
72 80 x 10 1,450 A 2,400 A - 799.0 7.110
72 100 x 10 1,700 A 2,750 A - 999.0 8.890

ZX155 100 20 x 5 320 A 500 A 690 A 99.1 0.882

100 30 x 5 440 A 672 A 896 A 149.0 1.330

ZX155 100 30 x 10 630 A 1,250 A - 299.0 2.660

100 40 x 10 850 A 1,500 A - 399.0 3.550
100 50 x 10 1,000 A 1,700 A - 499.0 4.440
100 60 x 10 1,250 A 2,000 A - 599.0 5.330
100 80 x 10 1,450 A 2,400 A - 799.0 7.110
100 100 x 10 1,700 A 2,750 A - 999.0 8.890
100 120 x 10 2,000 A 3,500 A - 1199.0 10.660
100 160 x 10 2,500 A 4,000 A - 1599.0 14.220

ZX156 125 20 x 5 320 A 500 A 690 A 99.1 0.882

125 30 x 5 440 A 672 A 896 A 149.0 1.330

ZX156 125 30 x 10 630 A 1,250 A - 299.0 2.660

9 125 40 x 10 850 A 1,500 A - 399.0 3.550
125 50 x 10 1,000 A 1,700 A - 499.0 4.440
125 60 x 10 1,250 A 2,000 A - 599.0 5.330
125 80 x 10 1,450 A 2,400 A - 799.0 7.110
125 100 x 10 1,700 A 2,750 A - 999.0 8.890
125 120 x 10 2,000 A 3,500 A - 1199.0 10.660
125 160 x 10 2,500 A 4,000 A - 1599.0 14.220

9/22
 Busbar systems
Installation position/continuous currents

Type-tested according to DIN EN 60439-1

Busbar Busbar Busbar Continuous current in A Cross section Weight

holder spacing dimensions
Number of busbars
Type (mm) (mm) 1 2 4 (mm2) (kg/m)

ZX561 - 80 x 10 1,450 A - - 799.0 7.110

- 100 x 10 1,700 A - - 999.0 8.890

ZX563 - 30 x 10 630 A - - 299.0 2.660

- 40 x 10 850 A - - 399.0 3.550
- 50 x 10 1,000 A - - 499.0 4.440
- 60 x 10 1,250 A - - 599.0 5.330

ZX640 200 30 x 10 - 1,250 A - 299.0 2.660

200 40 x 10 - 1,600 A - 399.0 3.550
200 60 x 10 - 2,000 A - 599.0 5.330
200 80 x 10 - 2,500 A - 799.0 7.110

200 60 x 10 - - 3,150 A 599.0 5.330

ZX641 200 30 x 10 - 1,250 A - 299.0 2.660
200 40 x 10 - 1,600 A - 399.0 3.550
200 60 x 10 - 2,000 A - 599.0 5.330
200 80 x 10 - 2,500 A - 799.0 7.110

9/23
 Technical specifications
Busbar holder type ZX2/ZB5

40 40 40 40

210
Rated values ZX2

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
12 x 5 283 15 (0,3 sec.) 36
12 x 10 283 15 (0,3 sec.) 36

9
40 40 40 40
220

210
160
120

Rated values ZB5

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
12 x 5 240 35 56
12 x 10 240 35 56
12 x 10 480 22 42
20 x 5 240 35 56
20 x 5 480 24 47

9/24 (Dimensions in mm)

 Technical specifications
Busbar holder type ZX95/ZX387

Rated values ZX95

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
12 x 5 220 14,5 29,1
12 x 10 220 14,5 29,1

10,5
5,6

9
12
40
140

115
125
50

5
40
4,5

10

15 27 14

Rated values for ZX387

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
12 x 5 220 20,8 46,8
12 x 10 220 20,8 46,8

(Dimensions in mm) 9/25

 Technical specifications
Busbar holder type ZX150

Short circuit strength diagram

Rated peak withstand current Busbar holder spacing (mm)

Rated values ZX150, upright

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

9
Short circuit strength diagram
Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX150 flat

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

9/26 (Dimensions in mm)

 Technical specifications
Busbar holder type ZX149/ZX518

75
155
92

Rated values ZX149

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
30 x 10 240 15 33,4
30 x 10 480 15 33,4

16

9
58
40

34

Rated values ZX518

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
12 x 5 240 12,5 27,9
12 x 5 480 12,5 27,9
20 x 5 240 12,5 27,9
20 x 5 480 12,5 27,9
30 x 5 240 12,5 27,9
30 x 5 480 12,5 27,9

(Dimensions in mm) 9/27

 Technical specifications
Busbar holder type ZX146 / ZX147 / ZX151 / ZX157

Short circuit strength diagram

ZX151
220
60 60

200

Rated peak withstand current

ZX157
5
30 x
92

max.

Busbar holder spacing (mm)

Conversion factors for ZX151 / ZX157

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 - 20 kA Icw = Ipk x 0,5
20 - 50 kA Icw = Ipk x 0,48
> 50 kA Icw = Ipk x 0,46

Short circuit strength diagram

Rated peak withstand current

9
Busbar holder spacing (mm)

Short circuit strength diagram

Rated peak withstand current

Rated values ZX146/ZX147

Cu busbars Busbar holder spacing (max mm) Busbar holder spacing (max mm)
(mm) Module width 250 mm Module width 500 mm/750 mm
Icw/kA Ipk/kA Icw/kA Ipk/kA
12 x 5 20,1 44,3 10,9 24,7 holder spacing (mm)
Busbar
20 x 5 20,3 44,8 14,4 31,7
12 x 10 21,4 47,2 11,2 24,8
20 x 10 23,5 51,8 14,5 31,9
30 x 5 32,1 70,7 24,5 54,1
30 x 10 36,7 79,8 26,0 57,4

9/28 (Dimensions in mm)

 Technical specifications
Busbar holder type ZX561 / ZX563

Rated values ZX561

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
80 x 10 730 45,0 100,0
100 x 10 730 45,0 100,0

Rated values ZX563

Cu busbars Busbar holder spacing Icw/kA Ipk/kA

(mm) (max. in mm)
30 x 10 730 26,3 59,2
40 x 10 730 45,0 100,0
60 x 10 730 45,0 100,0

(Dimensions in mm) 9/29

 Technical specifications Short circuit strength diagram
Busbar holder type ZX152/ZX153

Rated peak withstand current

Busbar holder spacing (mm)
62 7
0
Short circuit strength diagram
320
275
100 100

Rated peak withstand current Busbar holder spacing (mm)

Rated values ZX152

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

Short circuit strength diagram

Rated peak withstand current

38
9
100 85

Busbar holder spacing (mm)

185
100 100

Short circuit strength diagram

185

432

Rated peak withstand current

185

Rated values ZX153

Busbar holder spacing (mm)

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

9/30 (Dimensions in mm)

 Technical specifications
Busbar holder type ZX520/ZX522

22
26 87,5

Short circuit strength diagram

285

Rated peak withstand current

75
100
60

87,5
60
100

Busbar holder spacing (mm)

Rated values ZX520

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

Short circuit strength diagram

Rated peak withstand current

24
26

9
87,5

Busbar holder spacing (mm)

185

430
75
100

Short circuit strength diagram

87,5
100

Rated peak withstand current

185

Rated values ZX522

Busbar holder spacing (mm)

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

(Dimensions in mm) 9/31

 Technical specifications
Busbar holder type ZX154

180
150
10,5 10 10,5
5
35

5
5

5,5 10 10 5,5
72

Short circuit strength diagram

9
Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX154

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

9/32 (Dimensions in mm)

 Technical specifications
Busbar holder type ZX155

Short circuit strength diagram

9
Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX155

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

(Dimensions in mm) 9/33

 Technical specifications
Busbar holder type ZX156

Cu busbars Continuous current in A Cross section Weight

(mm) 1 bar 2 bars 3 bars (mm2) (kg/m)
20 x 5 320 A 500 A 690 A 99.1 0.882
30 x 5 440 A 672 A 896 A 149.0 1.330
30 x 10 630 A 1,250 A 299.0 2.660
40 x 10 850 A 1,500 A 399.0 3.550
50 x 10 1,000 A 1,700 A 499.0 4.440
60 x 10 1,250 A 2,000 A 599.0 5.330
80 x 10 1,450 A 2,400 A 799.0 7.110
100 x 10 1,700 A 2,750 A 999.0 8.890
120 x 10 3,500 A
160 x 10 4,000 A

9
Short circuit strength diagram
Rated peak withstand current

Busbar holder spacing (mm)

Rated values ZX156

For short-circuit current Ik Conversion factor according to DIN EN 60439-1

10 20 kA Icw = Ipk x 0.5
20 50 kA Icw = Ipk x 0.48
> 50 kA Icw = Ipk x 0.46

For rated currents 1,600 A, the use of antimagnetic fastening screws (stainless steel) is recommended; see page 9/17
9/34 (Dimensions in mm)
 Technical specifications
Busbar holder type ZX640/ZX641

50

65

200
200
587

10
5
50

65
200
200
200
784

9
10
5

Rated values ZX640/ZX641

Cu busbars Number per Rated current Busbar holder spacing Icw/kA Ipk/kA
(mm) phase In (max. in mm)
30 x 10 2 1,250 A 525 50.0 100.0
40 x 10 2 1,600 A 525 50.0 100.0
60 x 10 2 2,000 A 525 75.0 165.0
80 x 10 2 2,500 A 525 75.0 165.0
60 x 10 4 3,150 A 525 100.0 220.0

Rated values of degree of protection IP30

Type-tested according to DIN EN 60439-1
Cabinet depth < 2500 A min. 600 mm
Cabinet depth > 2500 A min. 800 mm

The busbar connections are to be installed as maintenance-free connections!

(Dimensions in mm) 9/35