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:

. .
0202

:


.

.

:
.
:
1 1
14, 8 10300 .
:
.
13 :1 ( )rich mixture
16 :1 (.)lean mixture

( :)Lambda =


.
= () / ()
.
14.8 : 1
1 = 14.8kg air/14.8kg air =
.
16 : 1 1.08 = 16kg/14.8kg =
.

1 = .
1 > ( ).
1 < ( ).

. :



.

. :

.
.

. () :

0 / 0007008- - :. ,.



.
.

. part load :

1 = .

. full load :

09 085 =
.

. acceleration :



.

. :

.1 ( ) : .17
.

17

.2 : 18

.

18

3 / 0007008- - :. ,.
. : 19

.

19

* :

.
:

.1 ( ) :

.

.2 :

.1 :Single point injection

Central Fuel Injection Throttle Body


Injection :
. Mono jetronic
. Mono motronic
. ECI
. Bendex
. Multec

.2 :Multipoint injection

. K-jetronic .
. /KE-jetronic .
. L,LE,LU,LH jetronic
. : Motronic
Motor Management .

4 / 0007008- - :. ,.
.1 ( )

.
:


venturi tube 20

Foamed Fuel
( ) (.)mixing chamber
air inlet air
jet throttle
valve .

22

:
: 21
.

21
:
22

22

5 / 0007008- - :. ,.
: 23

23

: 24
.

24

6 / 0007008- - :. ,.
. :KE-jetronic



K-jetronic .
41 KE-jetronic

41
Air flow 15 Fuel tank 1
potentiometer
Throttle valve 16 Fuel pump 2
Throttle switch 17 Fuel Accumulator 3
Cold start valve 18 Fuel filter 4
Fuel injector 19 Fuel pressure 5
regulator
Idle speed actuator 20 Fuel distributor 6

Motor temperature 21 Distributor plunger 7
sensor
Spark distributor 22 Return pipe 8
Oxygen sensor 23 Plunger control line () 9
Rely () 24 Electro-hydraulic 10
pressure actuator
Ignition switch 25 Upper chamber 11
ECU 26 Lower chamber 12
Battery 27 Air flow sensor plate 13
Air flow sensor 14

7 / 0007008- - :. ,.
ke-jetronic

k-jetronic

8 / 0007008- - :. ,.
k-jetronic

9 / 0007008- - :. ,.

:



. .

02 / 0007008- - :. ,.
:
. Central fuel injection :

Idle speed actuator 12 Battery 1


()
Fuel pump 13 Ignition switch 2
Fuel supply pipe 14 Rely () 3
Fuel filter 15 Data link connector 4
Fuel pressure 16 EDU 5
regulator
Fuel injection unit 17 RPM Sensor 6

Intake manifold 18 Air temperature 7
(). sensor
Intake manifold 19 Throttle 8
heater potentiometer
Catalytic converter () 20 coolantr 9
temperature sensor
Canister purge () 21 Oxygen sensor 10
valve
Canister () 22 Fuel injector 11

00 / 0007008- - :. ,.
Fuel system : :

1
2
3
: 1-1.5 bar 4

: solenoid 5
1-1.5 bar . .

.
.

: Intake system

15:1.

throttle valve a angle
.

:
1
.,td

idle speed control :


idle speed throttle valve
actuator steper motor
.
. air
condition .

00 / 0007008- - :. ,.

40
:

42

Y1 K1 () F1 8A B1

Y2 K2 B2 F2 8A

Y3 K3 L B3

Y4 O K4 B4

Y5 R1 Q B5

03 / 0007008- - :. ,.
()0
: :
: .
:
.0 .
, , ,Off . .0
.3 ( ) .
( ):
:

1 )VW Passat 1,8 (1994-1996


06 00 6 0
( ) (
)
07 00 () 7 0
( ( )
)
08 03 8 3
( )
09 04 9 4

05 02 5
( )
:
:
. .0
. .0
04 / 0007008- - :. ,.
( ) :
.

.0 . .0 .
.4 . .3 .

:
.0 () .
.0 .0
.3 .
.4 .

:
.0 . .0 .

()0
: :
:.
:
.0 .
, , ,Off . .0
, . .3
( ):
.
:
.

( ) :
.0 .0 . .3 .

.0 . .0 .
.4 . .3 .
.4 .

:
. :
.0 () .
.0 .

05 / 0007008- - :. ,.
. .3
0
.4 ( ) OFF .
.5 .
.6 .
.0 .7
.8 4 6
.3
.9

3
.12 ( .)1

. (:)Capacity 4
. .0
. .0

. 4 6 .3
( .) 0 .4

0
:
.0 .
.0 .
.3 .

06 / 0007008- - :. ,.
()3
: ( )Injector (:)Injector signal
: .
:
.0 .
, , ,Off . .0
. .3
( ):
.
:
.

( ) :
.0 .0 . .3 . LED

.0 . .0 .
.4 . .3 .
.4 .

:
.1 ( :)Injector 5
(.)OFF .
. .
. .3-0

. ( .)3

3
.0 ( )injector signal : 6
(.)OFF .
. .
07 / 0007008- - :. ,.
. LED .
. .
. : LED (.)Flashing

:
.0
.0

()4
: ( )Throttle position (TP) sensor
() (:)Idle speed control (ISC) actuator
: .
:
.4 .
, , ,Off . .5
(). .6
( ):
()
:
().

( ) :
.0 .0 . .

.0 . .0 .
.4 . .3 .
.4 .

.1 ( :)Throttle position (TP) sensor 7


:
. (.)OFF
. (.)TPS
. (.)TPS
. ( .)4

08 / 0007008- - :. ,.
7

.0 (:)Throttle position (TP) sensor 7


.0 . OFF
.0 .
.3 1 . 5
.ON 5.
.3 () :)Idle speed control (ISC) actuator8
:
. 4
: ) A (8
. (.)OFF
. ).(ISC
. .
. ( .) 5

5
. 6 : ) B (8
. (.)OFF
. ).(ISC

09 / 0007008- - :. ,.
. .
. ( .) 6

6
:
.

()5

: ( )Intake Air temperature ( IAT) sensor


( )Engine coolant temperature (ECT) sensor
:Intake manifold heater
: .
:
.7 .
.8 , , ,Off .
. .9
( ):
.
:
.

( ) :
.0 .0 . .

.0 . .0 .
.4 . .3 .
.4 .

.0 (:)Intake Air temperature ( IAT) sensor 9

02 / 0007008- - :. ,.
:
. (.)OFF
. ). ( IAT
. ).( IAT
. ( .) 7

.0 ( :)Engine coolant temperature (ECT) sensor 11


:
. (.)OFF
. ).(ETC
. .
.
.
. ( .) 7

11

.3 :Intake manifold heater 11


.1 :
:
. (.)OFF
. .
. .
. 225 2205 :.

00 / 0007008- - :. ,.
00
.0 :
.0 . OFF 62 .
.0 .
.3 . .ON
: .

:
.0 .
.0 .

()6
: :Crankshaft position(CKP) sensor
12
: .
:
.02 .
.00 , , ,Off .
.00 .
( ):
.
:
.

( ) :
.0 .0 . .

.0 . .0 .
.4 . .3 .
.4 .

00 / 0007008- - :. ,.
12
:
.1 : A 12
. OFF .
. .
A 00 1 . 3 .
.ON : 9.

.2 : B 12
: .
(.)OFF .
.
. LED 1 2 . B 00
. .
. : LED (.)Flashing

:
.1

()7
: () )Heated oxygen sensor (HO2S :03
:.
:
.0 .
, , ,Off . .0
. .3
( ):
( ,
).
:
.

( ) :
.0 .0 . .

03 / 0007008- - :. ,.
.0 . .0 .
.4 . .3 .
.4 .

03

:
. :
.0 . OFF
.0 .
.3 1 2 .B 03
.4 .8

. :
.0 . OFF
.0 .
.3 1 2 A 03 .
.4 .9

. :

04 / 0007008- - :. ,.
.0 ( ).
.0 .
.3 0522 ( )2500 RPM
.
.4 .
.5 .
.6 3 4 . C 03
.7 .02

02

:
.1 .
.2 1,5.

05 / 0007008- - :. ,.
. ME-Motronic
)(Gasoline engine management
LH-motronic
Torque management
( /)ETC function EOBD . 60
ME-Motronic :

62

Throttle valve 14 Fuel pump 1


potentiometer
Air temperatures 15 Fuel filter 2
sensor
Knock sensor 16 Fuel injector 3
RPM Sensor 17 Carbon canister () 4

Motor temperature 18 Shutoff valve 5
sensor
Oxygen sensor I I 19 Tank vent valve 6
Oxygen sensor II II 20 Intake manifold 7
pressure sensor
Accelerator pedal 21 Pressure 8
position sensor actuator
Camshaft sensor 22 EGR valve EGR 9
06 / 0007008- - :. ,.

ECU 23 Secondary air 10
pump
Diagnosis 24 Secondary air 11
interface valve
Diagnosis lamp 25 Differential 12
pressure sensor
Air mass meter 13

: intake system
()
.

:
- 1 Hot-film air mass Hot-wire air mass meter

:(Manifold absolute pressure sensor ) Map sensor -2



.
()
() .

.

: Fuel system :

:Fuel tank
07 / 0007008- - :. ,.

.
400 500
2 7
6 1 4
2 3 5 .

2
:Fuel pump


60 / 200/ 3 7
3 1 2 3 4
5 6 .

3
:

:
.1 In-tank pumps.
4 2
3 4 5 1
.

08 / 0007008- - :. ,.
4
.2 Inline pumps.

5
5

.

:
Positive displacement pumps

6
:
09 / 0007008- - :. ,.
) )a Roller-cell pump
) )b Internal-gear pump
A B
.6 4 bar

Flow-type pump
.

Flow-type pumps

7
7

.max 4 bar

Two stage electric pumps

8
8

.

Suction-jet pumps

32 / 0007008- - :. ,.
9

9

.Catch tank

Fuel filter :12


10

.

:Pressure regulator

11


11 .


30 / 0007008- - :. ,.
0, 5 0,
6 0, 5.
:


- 0.6 bar 2.4 bar 3 bar
-0.3 bar 2.7 bar 3 bar
-0.1 bar 2.9 bar 3 bar

- injector

:

:

-1 : NTC engine coolant temperature sensor



( )1115-311

Engine speed, Crankshaft and camshaft position-2



) (flywheelTDC+RPM sensor



.

. TDC

-3 : camshaft sensor
TDC+RPM sensor
Motronic
camshaft sensor
.

30 / 0007008- - :. ,.
: lambda sensor -4
.

- : air mass meter


-6 NTC air temperature sensor
-8 : throttle valve sensor

-9 knock sensor
( )
Motronic

:
( )
kg air /1kg fuel14.7
1
:
- 1 ( ) 50
- 2 ( )
- 3 ( )
- 4 (full load )
2111\ .

33 / 0007008- - :. ,.
idle speed control

idle speed
actuator
.
. air
condition .

()8
:
CD .
. :
:
.0 .
, , ,Off . .0
.3 ( ) .

( ):
.

:
.

( ) :
.0 .0 . .

.0 . .0 .
.4 . .3 .
.4 .

:
. .0
04 . Audi . .0
Auto data . .3
. .4

34 / 0007008- - :. ,.
04

............. 00 ............. 05 ............. 8 ............. 0

............. 03 ............. 06 ............. 9 ............. 0

............. 04 ............. 07 ............. 02 ............. 3

............. 05 ............. 08 ............. 00 ............. 4

............. 06 ............. 09 ............. 00 ............. 5

............. 07 ............. 02 ............. 03 ............. 6

............. 08 ............. 00 ............. 04 ............. 7

35 / 0007008- - :. ,.
()29
: .
: .
:
.0
.
.0 , , ,Off .

.3 ( ) .
( ):
.

( ) :
.1 .2 . .

.0 . .0 .
.4 . .3 .
.4 .

. .

.

.

. 05

.

.
.

. .

.
.

36 / 0007008- - :. ,.
05

()02
: .
:.
:
.0 .
.0 , , ,Off .

( ):
.

:
.

( ) :
.0 .0 . .3. .4 .
( .5 .) Vacuum pump .6 . .7 . .8 .
.

.0 . .0 .
.4 . .3 .
.4 .

.0 :
:
. OFF .0
.0 1 06
.
.3 .
.4 07 03
. 07
.5 .
06
.6
) System pressure( 00
.7 2 . 06
.8 3 .06
( - .9
226 ).
( .02 00
.) Regulated pressure

37 / 0007008- - :. ,.
07

00
.00 .
.00 02 (.) Holding pressure

.0 :
.0 .
.0 .
.3 .08
.4 .
.5 07 03
. 07
.6 .
.7 .(Delivery rate) . 00

08

00

.3 :
. :
. OFF .0
.0 .
.09 .3
.4
03

09

38 / 0007008- - :. ,.
03
. :
. OFF .0
.0 .
.3 1 .02
.4 .
02 .04 .5
. .6

04
. :
. OFF .0
.0 .
.3 LED . 02
.4 ( LED ) .Flashing
.05 .5
. .6

05
. :
.0 . ON
. .0
.3 . , OFF .
.4 .
.5 07 03 . 07
.6 .
.7 .
.8 .
.9 00 1 4
. .ON
.02 : , .
.00 .

00
:
.0
39 / 0007008- - :. ,.
.0
.3

()00
: () ()Canister purge valve
: .
:
.4 .
, , ,Off . .5

( ):
.

:
..

( ) :
.0 .0 . .3. .

.0 . .0 .
.4 . .3 .
.4 .

:
. :
. OFF .0
.0 .
.00 .3
.4 .06
00
. :
. OFF .0
.0 .
.3
06
.
.4 . 07

07

42 / 0007008- - :. ,.
()00
: :
. :
:
.6 .
.7 , , ,Off .

( ):
.

:
..

( ) :
.0 .0 . .3. .

.0 . .0 .
.4 . .3 .
.4 .

:
. :
. OFF .0
. .0
. 03 .3
.4 . 07

03

08

. :
40 / 0007008- - :. ,.
.0 :
. . OFF
. .
. .04
. . 08

04

09
. 0 :
. . OFF
. .
. 04 1 . 3 .ON
. . 09

02
:
.0
.0

40 / 0007008- - :. ,.
()03
: :Idle air control valve
. :
:
.8 .
, , ,Off . .9

( ):
.

:
..

( ) :
.0 .0 . .3. .

.0 . .0 .
.4 . .3 .
.4 .

:
. :
.0 . OFF
.0 .
.3 .05
.4 .00

05

00

43 / 0007008- - :. ,.
. :
.0 . OFF
.0 .
.3 1 . 06
ON
.4 .00

06

00

:
.0
.0

44 / 0007008- - :. ,.
:
:
-1 :
( 2)
-2 :
( . 2)

2
:

-1 :


UNIT INJECTOR
-2 :




Common rail

3-1
:
: ( ) :
0.001
10 30
( ).

:
-1 .
-2 .
-3 () .
45 / 0007008- - :. ,.
:
-1 .
-2 .
-3 .
-4 .
-5 ( ).

: :

1600
70 .

:
-1 .
-2 ( )
-3 () .

: :
.
:
/1 .
/2 .
: :

.

-2
1-2 :


.
.

180 . . 3

46 -2 () -1 ()
/ 0007008- - :. ,.
3
2-2 :
4
:

.1
.2
.3 ( )
.4
.5
.6
.7

( ) 3 ( )4
. .

47 / 0007008- - :. ,.
- 3
1-3 :
6
( 300 )
. ( )5

:5
- 1
- 2
- 3
- 4
- 5
- 6
- 7
- 8
- 9

48 / 0007008- - :. ,.
2-3 :
( )6 :

: 6

: -1
: -2
: -3
: -4
plunger
: -5
: -6
.
: plunger . -7
: . -8

-4 Electronic diesel control




common rail .


.
1-4 :

49 / 0007008- - :. ,.
( )7
( )
.

:7
-1 4 -2 -3 -4 -5 -6
-7 -8 -9 -10
- 11 - 12 -13
2-

:
-1 (: )8

( )

.

-2 (crankshaft position sensor


: 8
:)9
) (flywheel
.

. TDC
.

52 / 0007008- - :. ,.
: 9
-3 :NTC Engine coolant temperature sensor





(. )10

:10
- 4 () ( air mass meter :)11
( )Hot-wire air mass meter
Hot-film air mass meter
( . )kg/s

:
-
.

- : EGR
:11 ( )
Exhaust gas

EGR .

-5 ( : )12
.

:12
-6 boost pressure )MAP sensor(:
( sensor )13
turbo charger
.
.

:13
-7 (Needle lift sensor :)14

50 / 0007008- - :. ,.


: 14
-8 :
.
.

- 9 ( Fuel quantity adjuster position sensor )15



.

:15

3-4 :actuators
.7 ( Fuel quantity adjuster )15

.7 (timing valve : )16

50 / 0007008- - :. ,.



30
.
.

16

.7 ( EGR valve : )17



EGR
.

17:

.7 Turbo charger Westgate regulator


turbo charger (
)18 .
()

4-4 :

18
(
. )......

5-4 :

53 / 0007008- - :. ,.



6-4 :

) control area network(CAN .
(.)19

19

.7 RADIAL
PLUNGER DISTRIBUTER PUMP

1900

: 22
:
: ( :) 21

54 / 0007008- - :. ,.
( )6 ( )8

( )accumulator
:
4-3 -
15-4 -
20-15 -

.

-1
-2
-3
-4

-5

-6
-7
-8
-9
Accumulator

:21

( injection timing:) 22

22

55 / 0007008- - :. ,.
- 6 Common rail
common rail
1996
. Common rail
)1
. )2
. )3
Common rail
. )1
. )2
. )3
. )4
. )5
. )6
1-6 ( Common rail: ) 23
. High -pressure pump .1
). High- pressure accumulator (rail .2
.Pressure control valve .3
.Rail pressure sensor .4
.Fuel injector .5
. Electronic control unit & sensors .6

: 23 Common rail

2-6 :
bar 2000
( )

( ) . :
-1
-2
. -3
56 / 0007008- - :. ,.
: 24 commonrail

1-2-6 ( )Low pressure circuit :


)()Pre supply pump : )25 .1

.gear pump

:25
: .2
.3
2-2-6 ( ( High- pressure circuit :

57 / 0007008- - :. ,.
)()high pressure pump :)26 -1
1350 ( )
. .

: 26
- ( : )27 2
.
-3 ( ( ) Rail pressure sensor:)27

.

: 27

( ) Pressure control valve :28 -4



.

.

: 28
58 / 0007008- - :. ,.
-5 ( : )Fuel injectors ( )
solenoid
solenoid
. 70
12 .
.

pilot injection
.NOX post injection
.

: 09

3- (Control unit & sensors(:


( )sensors
. ( )actuators
.EGR

30

.7 unit pump & Unit injector

59 / 0007008- - :. ,.

( )unit injector
( )Unit pump
( )31
2000 .

a- Unit injector b- Unit pump


: 31

: system design 1- 7

:34



.
. :

62 / 0007008- - :. ,.
:

60 / 0007008- - :. ,.
()31
:
CD
, ( )VW. Polo 1,7 SDI 1997-2000
. :
:
.4
, , ,Off . .5
.6 ( ) .

( ):
.

:

.

60 / 0007008- - :. ,.
( ) :
.0 .0 . .

.4 .0 .3 . . .0 .
.4 . .

07
:
, CD .5
.

.)VW. ( Polo 1,7 SDI 1997-2000 04 .6


.
Auto data . .7
. .8

00 05 8 0

03 06 9 0

04 07 02 3

05 08 00 4

09 00 5

02 03 6

00 04 7
63 / 0007008- - :. ,.
()14
:
10 :.
:
.7
, , ,Off . .8
.9 ( ) .

( ):
.

:
.

( ) :
.0 .0 . .

.0 . .0 .
.4 . .3 .
.4 .

:
) Polo 1,7 SDI 1997-2000 .0 :(
.0 . OFF
.0 .
.3 1 2
.08
.4 .03

08

03

.0 (:) Fuel quantity adjuster

64 / 0007008- - :. ,.
09

. (:) Fuel quantity adjuster


.0 . OFF
.0 .
.3 5 6 .A 09
.4

04

. (:) Fuel quantity adjuster


.0 . OFF
.0 .
.3 5 32
.ON
.4 .05
05

32

.3 (:)Fuel quantity adjuster position sensor


.0 . OFF
.0 .

65 / 0007008- - :. ,.
.3 1 2 2 3 .C 09
.4 .06

06

.4 (:) Fuel temperature sensor


.0 . OFF
.0 .
.3 7 4 .B 09
.4 .07

07

.5 (:)Fuel injection timing solenoid


. (:)Fuel injection timing solenoid
.0 . OFF
.0 .
.3 9 10 .D 09
. 4 .08

08

. ( Fuel injection
:)timing solenoid
.0 . OFF
.0 .

66 / 0007008- - :. ,.
.3 10 30 .ON
.4 .09

30

09

.6 (:)Fuel shut-off solenoid

32
. (:)Fuel shut-off solenoid
.0 . OFF
.0 .
.3 .A 30
.4 .32

32

. (:)Fuel shut-off solenoid


.0 . OFF
.0 .
.3 . .B 30
.4 .30

67 / 0007008- - :. ,.
30

.7 :
.0
.0 0
30.
.3
.

33

.8 : EGR
. :EGR
.0 . OFF
.0 .EGR
.3 EGR 1
2 .34
.4 .30

30
34

. :EGR
.0 . OFF
.0 .EGR
.ON .3 1
.4 .33

33

.9 Acceleration
:pedal position sensor
.0 . OFF

68 / 0007008- - :. ,.
.0 .
.3 1 , 3 2 3 .A 35

.34 .4

35

34

.11 :Acceleration pedal position switch


.0 . OFF
.0 .
.3
4 6.B 35
.4 .36
35

:
.0
.0 EGR
.3
.4
.5
.6
.7

69 / 0007008- - :. ,.

72 / 0007008- - :. ,.
70 / 0007008- - :. ,.

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