4C075311-5308-R0 (3-T-0404 A-B)

OFFSHORE ASSOCIATED GASES
PROJECT PACKAGE 1
DOCUMENT TITLE
ABU DHABI GAS
LIQUEFACTION CO.LTD
ADGAS DOC N
AG-3-A4C-4-5017
COMART
(ADGAS) Ravenna - Italy
MECHANICAL DESIGN CALCULATION

DOCUMENT TITLE: FOR RICH GLYCOL FILTERS
(3-T-0404 A/B)
REQUISITION No: AG-100-A4V-4-0120

PURCHASE ORDER No: 9210L-000-4116-000-chrono 021
MEPI DOCUMENT CODE: A1003
COMART DOCUMENT No: 4C075311-5308
SUB VENDOR NAME: OFFICINE VALLE SERIANA
0 03/11/08 G.R. D.P. L.C. FINAL ISSUE
B3 30/09/08 G.R. D.P. L.C. REVISED AS PER CLIENT'S COMMENTS
B2 07/05/08 G.R. D.P. L.C. REVISED AS PER CLIENT'S COMMENTS
B1 02/01/08 G.R. D.P. L.C. FIRST ISSUE
Rev DATE WRITTEN BY REVIEWED BY APPROVED BY STATUS
DOCUMENT REVISIONS
Page 1 of 73
CONSIDERED DESIGN LOADING (UG-22)
Job No. 46/07

Dwg No. 4607-50
Item 3-T-0404 A/B
Serial No. A480 -A481
Internal design pressure YES

a
External design pressure YES
Weight of vessel and normal contents

b
under operating or test condition Verified simultaneusly with pos 'f'
Superimposed static reactions from weight of

c attached equipment such as motors, machinery YES (WRC 107/297 Bull.)
other vessel, piping, lining and insulation
Attachements of:
1- internals ZERO
d
2- vessel supports such as lugs,
rings, skirts, saddles and legs Verified simultaneusly with pos 'f'
Cyclic or dynamic reactions due to pressure

e or thermal variations, or from equipment
mounted on a vessel and mechanical loadings ZERO
f Wind and seismic reactions YES
Impact reactions such as those due to

g
fluid shock ZERO
Temperature gradients and differential thermal ZERO

h
expansion
Abnormal pressures, such as those caused by ZERO

i
deflagration
Stamp and signature
Date: 14/01/08
Page 2 of 73
DOC. No:
4607-50C
RAPPORTO CALCOLI Document No:
OFFICINE VALLE SERIANA S.p.A. CALCULATIONS REPORT Pag. 1 di 1

Via 5 Martiri, 33 Page of
VERTOVA (BG) - ITALY
CLIENTE:
COMART S.P.A.
Customer:
COMMESSA N:
46/07
Job No.:
ORDINE N:
7/C 7990
P.O.:
IMPIANTO/PROG.: OFFSHORE ASSOCIATED GASES

Plant/Project: PROJECT PACKAGE 1
TIPO DI APPAR.:
RICH GLYCOL FILTERS
Service:
ITEM: 3-T-0404A/B
N di FABBRICA:
A480 / A481
Serial No.:
DISEGNO N:
4607-50 Rev.B4
Drawing No.:
Page 3 of 73
DOC. No:
4607-50C

INDEX
Mechanical Calculations (Press.) page 1 to 26
Mechanical Calculations (WRC107) " 1 to 6
Structural Calculations " 1 to 33
Lifting Calculations " 1 to 4
Page 4 of 73
DOC. No:
4607-50C
OFFICINE VALLE SERIANA CALCULATIONS REPORT Pag. 1 di 26

CALCOLI MECCANICI in accordo a:

MECHANICAL CALCULATIONS according to:
ASME VIII div. 1 Ed. 2004 + Add. 2006 + Project Specifications
Page 5 of 73
DOC. No:
Document No:
4607-50C
FOGLIO DATI
DATA SHEET Pag. 2 di 20
Page of
ITEM : 3-T-0404A/B
DATI DI PROGETTO MANTELLO

DESIGN DATA SHELL
PRESSIONE DI PROGETTO INT.
barg 10.00
INTERNAL DESIGN PRESSURE
PRESSIONE DI PROGETTO EST.
barg F.V. @ 150C
EXTERNAL DESIGN PRESSURE
TEMPERATURA DI PROGETTO
C 121
DESIGN TEMPERATURE
PRESSIONE IDROSTATICA DI PROGETTO
barg 0.20
DESIGN STATIC HEAD
PRESSIONE IDROSTATICA DI PROVA
barg 0.20
HYDROTEST STATIC HEAD
PRESSIONE DI PROVA IN VERT. (1)
barg 21.83
HYDROTEST PRESSURE IN VERT.POSITION
PRESSIONE DI PROVA IN ORIZZ.
barg N.A.
HYDROTEST PRESSURE IN HORIZ.POSITION
EFFICIENZA GIUNTI
1.00
JOINT EFFICIENCY
CORROSIONE
mm 0.00
CORROSION ALLOWANCE
FLUIDO
RICH TEG / FLASHED GAS
FLUID
RAGGI X
FULL
X RAY
TRATTAMENTO TERMICO DI DISTENSIONE
NONE
POST WELD HEAT TREATMENT
MINIMA TEMPERATURA DI PROGETTO
C 0
MINIMUM DESIGN METAL TEMPERATURE
* 1 barg = 0.1 MPag
* F.V. = 0.103 MPag
* ALL 2" NPS OPENINGS AND SMALLER DO NOT REQUIRE COMPENSATION

ACCORDING TO UG - 36.3
* PROVA IDRAULICA = VEDI PAGINE 3
HYDROTEST = SEE SHEETS 3
(1) Verification in hydrotest performed for the weaker component as per MAWP list. All other
components, since they can bear a higher value of pressure in hydrotest condition, are
consequently verified.
Page 6 of 73
ITEM : 3-T-0404A/B Sheet 3 / 26
HYDROSTATIC TEST PRESSURE
SHELL SIDE
M.A.W.P. : 1.679 MPag 244 Psig

DESIGN TEMPERATURE : 121 C 250 F
LOWEST STRESS RATIO acc. To ASME VIII div. 1
MATERIALS S @ 20 MPag S @ temp. MPag "R"

SA 240 TP. 316L 115.00 115.00 1.00
SA 312 TP. 316L 115.00 115.00 1.00
SA 403 TP. 316L 115.00 115.00 1.00
SA 182 F 316L L.S. 115.00 87.40 1.32
SA 266 GR.2 138.00 138.00 1.00
SA 336 F 316L L.S. 115.00 87.40 1.32
Hydrostatic test pressure to be not less than the greater of : Test Pressure " ASME "
section VIII div. 1 UG-99 ( b )
ASME 1.3 * M.A.W.P. * S amb. / S Tdesign
1,3 * 1.68 * 1.00 = 2.183 MPag
INTERNAL TEST PRESSURE ADOPTED = 2.183 MPag
Page 7 of 73
DOC. No:
FOGLIO DATI MAWP Document No:
4607-50C
MAWP LIST Pag. 4 di 26

Page of
ITEM : 3-T-0404 A/B
COMPONENTI MAWP in MPag

COMPONENTS H&C
VIROLA MANTELLO SP.15
4.580
SHELL BARREL THK.15
BOCCHELLI MANTELLO
3.121
SHELL NOZZLES
FONDO MANTELLO
2.800
SHELL HEAD
BOCCHELLI FONDO
-
SHELL NOZZLES HEAD
LATO MANTELLO - SHELL SIDE
FLANGIONE MANTELLO
2.216
SHELL MAIN FLANGE
COPERCHIO PIANO
1.690
SHELL FLAT COVER
CLASSE FLANGE BOCCHELLI

150 # 1.679
NOZZLE FLANGE RATING
FLANGIONE MANTELLO
3.526
BULLONERIA SHELL MAIN FLANGE
BOLTINGS
MAWP ADOPTED 1.679
Page 8 of 73
Doc. no.:
4607-50C
CALCULATIONS REPORT sh.
OFFICINE VALLE SERIANA 5 of 26
Swing-Bolt Supports Verification
Design Data
Material: Pin SA-105
Lug SA-240 316L
Design temperature T = 121.00 C
Pin Lug
[MPa] [MPa]
Yield Strength in Design Sy,t 223.64 138.28
at Ambient Temp. Sy,0 248.00 172.00
Allowable Stress Value in Design am,t 201.28 124.45
0.9 * Sy at Ambient Temp. am,0 223.20 154.80
Allowable Shear Stress in Design am,t 120.77 74.67
0.6 * amm at Ambient Temp. am,0 133.92 92.88
Number of Bolts N = 16
Load at Design Condition (from flange calc. sheet) Wt = 719820.75 N
Load at Seating Condition (from flange calc
calc. sheet) Wo = 849056 15 N
849056.15
Pin Verification
Pin Dimension
Pin Diameter D = 24 mm
Area of transversal section A = D / 4
2
452.39 mm 2
Load on each Pin
Seating Condition F0 = W0 / N = 53066.01 N
Design Condition Ft = Wt / N = 44988.80 N
Shear Stress
Seating Condition 0 = (F0/2) / A = 58.65 MPa
Design Condition t = (Ft/2) / A = 49.72 MPa
Shear Ratio
Seating Condition R0 = 0 / am,0 = 0.44 < 1; OK
Design Condition Rt = t / am,t = 0.41 < 1; OK
Page 9 of 73
Doc. no.:
4607-50C
CALCULATIONS REPORT
sh.
OFFICINE VALLE SERIANA 6 of 26
Support Lug Verification
Lug and Weld Data

Width a = 54.5 mm
Height b = 60 mm
Thickness t = 10 mm
Hole Diameter d = 24 mm
Hole to Wall Distance c = 24.5 mm
No. of Supports each Bolt n = 2
Leg Weld Thk. w = 10 mm
Eff. Weld Thk. w' = 0.7 * w = 7 mm
Weld Type Full Penetration
Weld Length L = 2*b = 120.00 mm
Section Calculations and Moduli

X-X Area AX = a*t - d*t = 305 mm 2
Y-Y Area AY = b*t = 600 mm 2
Weld Area Aw = L * w' = 840 mm 2
Lug
g Modulus WY = b2 * t / 6 = 6000.00 mm 3
Weld Modulus Ww = w' * b^2 / 3 = 8400.00 mm 3
Section X-X Verification

Axial Stress
Seating Condition 0,X = (F0/n) / AX = 86.99 MPa
Design Condition t,X = (Ft/n) / AX = 73.75 MPa
Axial Ratio
Seating Condition R0 = 0X / am,0 = 0.56 < 1; OK
Design Condition Rt = 0X / am,t = 0.59 < 1; OK
Section Y-Y Verification

Bending Moment at Seating M0,Y = (F0/2) * c = 650058.6179 Nmm
Bending Moment at Design Mt,Y = (Ft/2) * c = 551112.76 Nmm
Axial Stress
Seating Condition 0,Y = M0,Y / W Y = 108.34 MPa
Design Condition t,Y = Mt,Y / W Y = 91.85 MPa
Shear Stress
Seating Condition 0,Y = (F0/n) / AY = 44.22 MPa
Design Condition t,Y = (Ft/n) / AY = 37.49 MPa
Calculation of the Stress
2 2 0.5
Seating Condition c0,Y = [ 0,Y+3* 0,Y] = 132.68 MPa
2 2 0.5
Design Condition ct,Y = [ t,Y+3* t,Y] = 112.49 MPa
Stress Ratio
Seating Condition R0 = 0c,Y / am,0 = 0.86 < 1; OK
Design Condition Rt = tc,Y / am,t = 0.90 < 1; OK
Page 10 of 73
Doc. no.:
4607-50C
RAPPORTO DI CALCOLO
Pag.
OFFICINE VALLE SERIANA 7 di 26
Welding Verification of Lug

Section Y-Y Verification
Allowable stress at Seating wam,0 = 0.7 * am,0 = 108.36 MPa
Allowable stress at Design wam,t = 0.7 * am,t = 87.12 MPa
Axial Stress
Seating Condition w0,Y = M0,Y / W w = 77.39 MPa
Design Condition wt,Y = Mt,Y / W w = 65.61 MPa
Shear Stress
Seating Condition w0,Y = (F0/n) / Aw = 31.59 MPa
Design Condition wt,Y = (Ft/n) / Aw = 26.78 MPa
Calculation of the Stress
2 2 0.5
Seating Condition wc0,Y = [ w0,Y+3* w0,Y] = 94.77 MPa
2 2 0.5
Design Condition wct,Y = [ wt,Y+3* wt,Y] = 80.35 MPa
Stress Ratio
Seating Condition Rw0 = wc0,Y / wam,0 = 0.87 < 1; OK
Design Condition Rwt = wct,Y / wam,t = 0.92 < 1; OK
Page 11 of 73
GIERRE STUDIO s.a.s. di Giorgio Radice & C. 8/ 26
OVS - OFFICINE VALLE SERIANA S.P.A.
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-Lkn/vjF

CYLINDRICAL SHELL POS.:SHELL
ASME VIII div.1 / -Ed.2004+A06 (Metric units) - UG 27
* DESIGN TEMPERATURE T = 121.0 C = 249.8 F
* MATERIAL: SHELL (Record Nr 26) SA 240 316L H.S.

* ALLOW. STRESSES: ---------------------- Shell -------------------------------
MPa / Psi
S = 115.000 / 16679.4
(At room temperature) Sa= 115.000 / 16679.4
Internal Pressure Pi= 1.000 MPa = 145.0 Psi

Overpressure due to static head Ph= 0.020 MPa = 2.9 Psi
Calculation pressure P=(Pi+ Ph)= 1.020 MPa = 147.9 Psi
Internal diameter D = 2*R = 488.00 mm = 19.21 Inch
Joint efficiency E = 1.00
Corrosion allowance c = 0.00 mm = 0.0000 Inch
Wall undertolerance c' = 0.00 mm = 0.0000 Inch
tr+c+c' = P*(R+c+c')/(S*E-0.6*P)+c+c' = 2.18 mm = 0.086 Inch
Adopted thickness t = 10.00 mm = 0.3937 Inch
* MAXIMUM ALLOWABLE WORKING PRESSURES

New & cold = 4.5800 MPa = 664.3 Psi
Hot & corroded = 4.5800 MPa = 664.3 Psi
* HYDRAULIC TEST PRESSURE -Shell = 1.3*Pi*Sa/S= 1.300 MPa = 188.5 Psi
* ELONGATION (valid for construction from plate only)=50*t/(R+t/2)= 2.01 %
Page 12 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-fJdB/vjF

REINFORCEMENT OF OPENING UNDER INT. PRESSURE POS.N1-N2
ASME VIII div.1/ -Ed.2004+A06 (Metric units) - UG 36/37

* SHELL MATERIAL (Record Nr 26) SA 240 316L H.S.
* NOZZLE MATERIAL (Record Nr 48) SA 312 316L smlsH.S.
* SHELL ALLOWABLE STRESS S = 115.0000 MPa = 16679.4 Psi
* NOZZLE ALLOWABLE STRESS Sn= 115.0000 MPa = 16679.4 Psi
(at room temperature) Sn0= 115.0000 MPa = 16679.4 Psi
Pressure P0= 1.000 MPa = 145.0 Psi

Calculation pressure P=(P0+ Ph)= 1.020 MPa = 147.9 Psi
Shell Internal diameter D = 2*R = 488.0 mm = 19.21 Inch
Shell Thickness t+c+c' = 10.00 mm = 0.394 Inch
Pad Thickness tp = 0.00 mm = 0.000 Inch
Pad Width Lp = 0.00 mm = 0.000 Inch
Nozzle Outside Diameter 2*(Rn + tn) = 88.90 mm = 3.500 Inch
Nozzle Thickness = 7.62 mm = 0.300 Inch
Nozzle Wall Tolerance c1 = 0.95 mm = 0.037 Inch
Type of connection: SET-IN
Distance from rif.point = 0.00 mm = 0.000 Inch
Angular coordinate = 0.00 deg
Nozzle position: RADIAL (F=1)
Opening size d = 2*Rn = 75.56 mm = 2.975 Inch
* NET THICKNESSES:"
t = 10.00 mm = 0.394 Inch
tr = P*(R+c+c')/(S-0.6*P) = 2.18 mm = 0.086 Inch
tn = 6.67 mm = 0.263 Inch
trn = P*Rn/(Sn-0.6*P) = 0.34 mm = 0.013 Inch
Horiz. limit to nozzle O.D. Lo = 31.11 mm = 1.225 Inch
Vertic. limit to shell O.D. ho = 16.67 mm = 0.656 Inch
Leg of fillet weld (nozzle to wall) = 9.00 mm = 0.354 Inch
* REINFORCING AREAS:
(set-in)Areq = d*F*tr+2*F*tn*tr*(1-Sn/S) = 164.4 mm2 = 0.255 Sq.in
(sh.) A1=2Lo(t-F*tr)+2*tn*(t-F*tr)*Sn/S = 591.2 mm2 = 0.916 Sq.in
(nozzle) A2 = 2*ho*(tn-trn)*Sn/S = 211.2 mm2 = 0.327 Sq.in
(weld) A41 * Min(Sn/S,Sp/S) = 81.0 mm2 = 0.126 Sq.in
(weld) A42 * Sp/S = 0.0 mm2 = 0.000 Sq.in
* TOTAL REINF. AREA Ao = A1+A2+A4()+A5 = 883.4 mm2 = 1.369 Sq.in
Check according to UG45 OK!
HYDRAULIC TEST PRESSURE -Nozzle= 1.3*Pi*Sn0/Sn= 1.300 MPa = 188.5 Psi
MAX. ALLOWABLE WORKING PRESSURE (New & Cold) = 3.1214 MPa = 452.7 Psi
MAX. ALLOWABLE WORKING PRESSURE (Hot & Corr) = 3.1214 MPa = 452.7 Psi
Page 13 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-CAOB/vjF

CYLINDRICAL SHELL POS.:SHELL
* MATERIAL: SHELL (Record Nr 26) SA 240 316L H.S.

* ALLOW. STRESSES: ---------------------- Shell -------------------------------
MPa / Psi
S = 115.000 / 16679.4


New & cold = 4.6000 MPa = 667.2 Psi
Hot & corroded = 4.6000 MPa = 667.2 Psi
* HYDRAULIC TEST PRESSURE -Shell = 1.3*Pi*Sa/S= 0.000 MPa = 0.0 Psi
* ELONGATION (valid for construction from plate only)=50*t/(R+t/2)= 2.01 %
CHECK UNDER EXTERNAL PRESSURE (UG 28)
External Pressure Pe= 0.103 MPa = 14.9 Psi

Calculation pressure P=(Pe+ Ph)= 0.103 MPa = 14.9 Psi
Outside diameter Do= 508.00 mm = 20.00 Inch
Elastic Modulus E = 182000 MPa = 26396916 Psi
Axial length between reinforcements L = 1550.0 mm = 61.02 Inch
Corrosion Allowance c = 0.00 mm = 0.000 Inch
L/Do = 3.051
Do/(t-c-c') = 50.800
A (Fig.G-UG-28) = 0.00110933
B (Fig.G-HA-4 ) = 50.9342 MPa = 7387.4 Psi
Pa = 4*B/3/(Do/(t-c-c')) = 1.3369 MPa = 193.9 Psi
Min. thickness for external pressure tr+c+c'= 2.655 mm = 0.1045 Inch
Max allowable working pressure (New & Cold) = 1.703 MPa = 247.1 Psi
Max allowable working pressure (Hot & Corr) = 1.337 MPa = 193.9 Psi
Page 14 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-Lmm/vjF

EXTERNAL PRESSURE OF NOZZLE POS.:N1-N2
* MATERIAL: (Record Nr 48) SA 312 316L smlsH.S.

* ALLOW. STRESSES: ------------------------------------------------------------
MPa / Psi
S = 115.000 / 16679.4

Outside diameter Do= 88.90 mm = 3.50 Inch
Axial length between reinforcements L = 300.0 mm = 11.81 Inch
L/Do = 3.375
Do/(t-c-c') = 13.328
A (Fig.G-UG-28) = 0.00791506
B (Fig.G-HA-4 ) = 73.1967 MPa = 10616.3 Psi
Pa = 4*B/3/(Do/(t-c-c')) = 7.3224 MPa = 1062.0 Psi
Page 15 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-BSeB/vjF

REINFORCEMENT OF OPENING UNDER EXT. PRESSURE POS.N1-N2
ASME VIII div.1/ -Ed.2004+A06 (Metric units) - UG 36/37

* SHELL MATERIAL (Record Nr 26) SA 240 316L H.S.
* NOZZLE MATERIAL (Record Nr 48) SA 312 316L smlsH.S.
* SHELL ALLOWABLE STRESS S = 115.0000 MPa = 16679.4 Psi
* NOZZLE ALLOWABLE STRESS Sn= 115.0000 MPa = 16679.4 Psi
(at room temperature) Sn0= 115.0000 MPa = 16679.4 Psi
Pressure P0= 0.103 MPa = 14.9 Psi

Calculation pressure P=(P0+ Ph)= 0.103 MPa = 14.9 Psi
Shell Internal diameter D = 2*R = 488.0 mm = 19.21 Inch
Shell Thickness t+c+c' = 10.00 mm = 0.394 Inch
Pad Thickness tp = 0.00 mm = 0.000 Inch
Pad Width Lp = 0.00 mm = 0.000 Inch
Nozzle Outside Diameter 2*(Rn + tn) = 88.90 mm = 3.500 Inch
Nozzle Thickness = 7.62 mm = 0.300 Inch
Nozzle Wall Tolerance c1 = 0.95 mm = 0.037 Inch
Type of connection: SET-IN
Distance from rif.point = 0.00 mm = 0.000 Inch
Angular coordinate = 0.00 deg
Nozzle position: RADIAL (F=1)
Opening size d = 2*Rn = 75.56 mm = 2.975 Inch
* NET THICKNESSES:"
t = 10.00 mm = 0.394 Inch
tr = From external pressure calc. -c-c'= 2.65 mm = 0.105 Inch
tn = 6.67 mm = 0.263 Inch
trn = From external pressure calc. -c-c1= 0.45 mm = 0.018 Inch
Horiz. limit to nozzle O.D. Lo = 31.11 mm = 1.225 Inch
Vertic. limit to shell O.D. ho = 16.67 mm = 0.656 Inch
Leg of fillet weld (nozzle to wall) = 9.00 mm = 0.354 Inch
* REINFORCING AREAS:
(set-in)Areq = (d*F*tr+2*F*tn*tr*(1-Sn/S))/2= 100.3 mm2 = 0.155 Sq.in
(sh.) A1=2Lo(t-F*tr)+2*tn*(t-F*tr)*Sn/S = 555.0 mm2 = 0.860 Sq.in
(nozzle) A2 = 2*ho*(tn-trn)*Sn/S = 207.3 mm2 = 0.321 Sq.in
(weld) A41 * Min(Sn/S,Sp/S) = 81.0 mm2 = 0.126 Sq.in
(weld) A42 * Sp/S = 0.0 mm2 = 0.000 Sq.in
* TOTAL REINF. AREA Ao = A1+A2+A4()+A5 = 843.3 mm2 = 1.307 Sq.in
Check according to UG45 OK!
HYDRAULIC TEST PRESSURE -Nozzle= 1.3*Pi*Sn0/Sn= 0.000 MPa = 0.0 Psi
MAX. ALLOWABLE WORKING PRESSURE (New & Cold) = 1.4793 MPa = 214.6 Psi
MAX. ALLOWABLE WORKING PRESSURE (Hot & Corr) = 1.1591 MPa = 168.1 Psi
Page 16 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.02-AXt/vjF

ELLIPTICAL HEAD POS.:HEAD
ASME VIII div.1/ -Ed.2004+A06 (Metric units) -UG 32
* MATERIAL: HEAD (Record Nr 26) SA 240 316L H.S.

* ALLOW. STRESSES: ---------------------- Head -------------------------------
MPa / Psi
S = 115.000 / 16679.4

Inside crown radius L = 439.20 mm = 17.2913 Inch
Outside corrosion allowance c''= 0.00 mm = 0.0000 Inch
tr+c+c'= P*(D+2*c+2c')/(2*S*E-0.2*P)+c+c' = 2.17 mm = 0.085 Inch

New & Cold = 2.8009 MPa = 406.2 Psi
Hot & Corroded = 2.8009 MPa = 406.2 Psi
* HYDRAULIC TEST PRESSURE -Shell =1.3*Pi*Sa/S= 1.300 MPa = 188.5 Psi
* ELONGATION (valid for construction from plate only)=75t/(.17D+t/2)= 5.23 %
Min Skirt Thk.P*(D+2c+2c')/(2S-1.2P)+c+c' = 2.18 mm = 0.086 Inch
Page 17 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.02-JLhB/vjF

ELLIPTICAL HEAD POS.:HEAD
ASME VIII div.1/ -Ed.2004+A06 (Metric units) -UG 32
* MATERIAL: HEAD (Record Nr 26) SA 240 316L H.S.

* ALLOW. STRESSES: ---------------------- Head -------------------------------
MPa / Psi
S = 115.000 / 16679.4

Inside crown radius L = 439.20 mm = 17.2913 Inch
Outside corrosion allowance c''= 0.00 mm = 0.0000 Inch
tr+c+c'= P*(D+2*c+2c')/(2*S*E-0.2*P)+c+c' = 0.00 mm = 0.000 Inch

New & Cold = 2.8209 MPa = 409.1 Psi
Hot & Corroded = 2.8209 MPa = 409.1 Psi
* HYDRAULIC TEST PRESSURE -Shell =1.3*Pi*Sa/S= 0.000 MPa = 0.0 Psi
* ELONGATION (valid for construction from plate only)=75t/(.17D+t/2)= 5.23 %
Min Skirt Thk.P*(D+2c+2c')/(2S-1.2P)+c+c' = 0.00 mm = 0.000 Inch

Check according to UG16b not considered!
CHECK UNDER EXTERNAL PRESSURE (UG 33)

Head outside diameter Do= 500.00 mm = 19.68 Inch
Equiv. outside spherical radius Ro= 450.00 mm = 17.72 Inch
tmin = 1.67*P*(D+2c+2c')/(2*S-0.2*P)+c+c' = 0.365 mm = 0.0144 Inch
Ro/(t-c-c'-c'') = 75.000
A = 0.125/(Ro/(t-c-c')) = 0.00166667
B (Fig.G-HA-4 ) = 55.1895 MPa = 8004.6 Psi
Pa1= 0.0625*E/(Ro/(t-c-c'-c'')) = 2.0222 MPa = 293.3 Psi
Pa2= B/(Ro/(t-c-c'-c'')) = 0.7359 MPa = 106.7 Psi
Pa = min (Pa1,Pa2) = 0.7359 MPa = 106.7 Psi
Max allowable working pressure (New & Cold) = 0.934 MPa = 135.4 Psi
Max allowable working pressure (Hot & Corr) = 0.736 MPa = 106.7 Psi
Page 18 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-iRdB/vjF

WELDING NECK FLANGE POS.:SHELL FLANGE
ASME VIII div.1 / -Ed.2004 +A06 (Metric units) - Appendix 2
* MATERIAL:
FLANGE (Record Nr 215) SA 336 F316L L.S.
SHELL (Record Nr 26) SA 240 316L H.S.
BOLTING (Record Nr 96) SA 320 L7 ; <= 64 mm
GASKET -1 -S.W. TP.316L / GRAPHITE
* ALLOW. STRESSES: ------Flange----------------Hub---------------Bolting------

MPa / Psi MPa / Psi MPa / Psi
DESIGN Sf = 93.100 / 13503.0 Sh =139.650 / 20254.6 Sb =172.000 / 24946.5
SEATING Sfa=115.000 / 16679.4 Sha=172.500 / 25019.1 Sba=172.000 / 24946.5
* GASKET PARAMETERS: m = 3.00 y= 10008 Psi N=13.0 mm w= 0.00 mm
Design pressure Pd= 1.000 MPa = 145.0 Psi

Calculation pressure P=(Pd+Ph)= 1.020 MPa = 147.9 Psi
Corrosion allowance c = 0.0 mm = 0.000 inch
Flange outside diameter A = 565.0 mm = 22.244 inch
Bolt circle C = 614.0 mm = 24.173 inch
Mean gasket diameter G = 521.0 mm = 20.512 inch
Flange inside diameter (uncorroded) B = 488.0 mm = 19.213 inch
Hub at large end (uncorroded) g1= 18.0 mm = 0.709 inch
Shell thickness (uncorroded) g0= 13.0 mm = 0.512 inch
Flange thickness t = 75.0 mm = 2.953 inch
Hub length h = 20.0 mm = 0.787 inch
Bolt number and type n = 16 1 '' (Ansi)
Area of one bolt ab= 355.48 mm2 = 0.551 Sq.in
------------------------- CALCULATED GASKET DIMENSIONS ------------------------

bo = N/2 = 6.500 mm = 0.256 inch
b = 2.5*SQR(bo) (bo > 6) = 6.374 mm = 0.251 inch
Effective gskt.diameter Ge = G+N-2*b = 521.25 mm = 20.522 inch
------------ CHECK OF BOLTING AREA (actual area: Ab = 8.82 Sq.in)----------

Wm1 >= .785*Ge^2*P + 2*b*3.14*Ge*m*P = 63260.977 lb
Wm2 >= 3.14*Ge*b*y = 161822.127 lb
Am1 = Wm1/Sb = 2.54 Sq.in

Am2 = Wm2/Sba = 6.49 Sq.in
Ab(max.for gasket crash)=6.28*y*G*N/Sa = 26.45 Sq.in

-------------------- FLANGE LOADS, LEVER ARMS AND MOMENTS ---------------------
cF = MAX(SQR(PI*C/n/(2*dB+6*t/(m+0.5))),1) = 1.000
HD = .785*(B+2*c)^2*P = 42867.1 lb hD=R+0.5*(g1-c) = 2.13 inch
HT = .785*Ge^2*P - HD = 6041.0 lb hT=(R+g1-c+hG)/2= 2.15 inch
HG = Wm1 - HT - HD = 14352.9 lb hG=(C-Ge)/2 = 1.83 inch
DESIGN: M0 = 130345.8 lb*inch M=M0*cF/(B+2*c) = 6784 lb
W = (Am+Ab)*Sba*0.5 = 190875.4 lb hG=(C-Ge)/2 = 1.83 inch
BOLTING-UP: M0 = 348488.7 lb*inch M=M0*cF/(B+2*c) = 18139 lb
Page 19 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-uHHB/vjF

WELDING NECK FLANGE POS.SHELL FLANGE
------------------------------ FLANGE CONSTANTS -------------------------------

K = A/(B+2*c) = 1.158
U =(K^2*(1+8.55246*LGT(K)-1)/1.36136/(K^2-1)/(K-1) = 14.630
T =(K^2*(1+8.55246*LGT(K)-1)/(1.0472+1.9448*K^2)/(K-1) = 1.856
Y = (0.66845+5.71690*K^2*LGT(K)/(K^2-1))/(K-1) = 13.313
Z = (K^2+1)/(K^2-1) = 6.874
(g1-c)/(g0-c) = 1.385
h/SQR((B+2*c)(g0-c)) = 0.251
f = (figure 2-7.6) = 1.109
F = (figure 2-7.2) = 0.889
V = (figure 2-7.3) = 0.413
e = F/SQR((B+2*c)(g0-c)) = 0.284
d = U/V*SQR((B+2*c)(g0-c))*(g0-c)^2 = 29.085
L = (t*e+1)/T+t^3/d = 1.875
------------------------- FLANGE STRESSES--(design / bolting-up) ----------

MPa Psi MPa Psi
SH = f*M/L/(g1-c)^2 = 55.067 7986.8 / 147.225 21353.2
SR = (1.33*t*e+1)*M/L/t^2 = 6.047 877.1 / 16.168 2345.0
ST = Y*M/t^2-Z*SR = 29.853 4329.9 / 79.815 11576.2
0.5*(SH+SR) = 30.557 4431.9 / 81.696 11849.1
0.5*(SH+ST) = 42.460 6158.3 / 113.520 16464.7
------------------------- FLANGE RIGIDITY--(design / bolting-up) ----------

E = = 188040.0 27272946 / 195233.3 28316253
kI= 0.3 / 0.3
h0=sqr(B*g0) 3.136 / 3.136
J = 52.14*M0*V/(L*E*g0^2*h0*KI)= 0.22279 / 0.57369
MAX.ALLOWABLE WORKING PRESSURE: (New&Cold)MPa/Psi (Hot&Corr)MPa/Psi

FLANGE = 2.6694 / 387.2 2.2164 / 321.5
BOLTS = 3.5260 / 511.4 3.5260 / 511.4
HYDRAULIC TEST PRESSURE :

Hub = 1.3*Pd*Sha/Sh = 1.606 MPa 232.9 Psi
Flange = 1.3*Pd*Sfa/Sf = 1.606 MPa 232.9 Psi
Bolts = 1.3*Pd*Sba/Sb = 1.300 MPa 188.5 Psi
Min. test pressure = 1.300 MPa 188.5 Psi
WEIGHTS: Gross= 73.8 Kg, Net= 37.3 Kg, Gross-Net= 37 Kg ( 50 %)
Page 20 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13-NtHB/vjF

BOLTED FLAT COVER POS.:SHELL FLAT COVER
ASME VIII div.1 /-Ed.2004+A06 (Metric units) -UG-34
* MATERIAL:
COVER (Record Nr 75) SA 266 Gr.2
* ALLOW. STRESSES: -------------Cover---------------------------------------

MPa / Psi
DESIGN 138.000 / 20015.2
SEATING 138.000 / 20015.2

Bolt load at design conditions Wm1 = 63261.0 lb
Bolt load at bolting-up W = 161822.1 lb
Gasket load reaction diameter G = 521.2 mm = 20.522 inch
Bolt circle G+2*hG = 614.0 mm = 24.173 inch
Single opening > NPS 2 < 50% G NONE
Corrosion allowance c1= 0.00 mm = 0.000 inch
Gasket groove c2= 0.00 mm = 0.000 inch
c = max(c1,c2) = 0.00 mm = 0.000 inch
Adopted thickness (Center) T = 40.00 mm = 1.575 inch
Adopted thickness (Periphery) T'= 35.00 mm = 1.378 inch
Factor C (Fig. Ug-34) C = 0.3
----------------------------- OPERATING CONDITIONS ----------------------------
t = G*SQR(CP/S+1.9*Wm1*hG/S/G^3)+c = 30.776 mm = 1.212 inch

t'= G*SQR(1.9*Wm1*hG/S/G^3) = 18.566 mm = 0.731 inch
---------------------------- BOLTING-UP CONDITIONS ----------------------------
t = G*SQR(1.9*W*hG/So/G^3)+c = 29.694 mm = 1.169 inch
-------------------- MINIMUM THICKNESS ACCORDING TO TEMA RCB-9.21--------------
* NOT REQUIRED *
MAX. ALLOWABLE WORKING PRESSURE (New & Cold)= 1.6906 MPa = 245.2 Psi
MAX. ALLOWABLE WORKING PRESSURE (Hot & Corr)= 1.6906 MPa = 245.2 Psi
HYDRAULIC TEST PRESSURE = 1.3*Pd*Sa/S = 1.300 MPa = 188.5 Psi
Page 21 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-umi/vjF

UNSTAYED FLAT WALL POS.:19
ASME VIII div.1 / -Ed.2004+A06 (Metric units) - UG-34
* MATERIAL: (Record Nr 26) SA 240 316L H.S.

* ALLOW. STRESSES: S = 115.000 MPa = 16679.37 Psi
at room temperature Sa= 115.000 MPa = 16679.37 Psi

Diameter (corroded) d = 488.0 mm = 19.213 inch
Factor C = 0.2000
Adopted thickness T = 8.00 mm = 0.315 inch
t = d*SQR(C*P/S/E)+c = 6.441 mm = 0.254 inch
Single openings > NPS 2 < 50% G NONE
MAX. ALLOWABLE WORKING PRESSURE (New & Cold)= 0.1545 MPa = 22.4 Psi
MAX. ALLOWABLE WORKING PRESSURE (Hot & Corr)= 0.1545 MPa = 22.4 Psi
* HYDRAULIC TEST PRESSURE = 1.3*Pd*Sa/S= 0.130 MPa = 18.9 Psi
Page 22 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-pwdB/vjF

WELDING NECK FLANGE POS.:FLANGE 2 INCH. 150 LB
* MATERIAL:
FLANGE (Record Nr 171) SA 182 F316L L.S. ; <= 125 mm
SHELL (Record Nr 48) SA 312 316L smlsH.S.
GASKET 5 -Spirally wound-stainl./monel

DESIGN Sf = 92.100 / 13358.0 Sh =138.150 / 20037.0 Sb =172.000 / 24946.5
* GASKET PARAMETERS: m = 3.00 y= 10008 Psi N= 8.0 mm w= 0.00 mm

Bolt number and type n = 4 5/8 '' (Ansi)

bo = N/2 = 4.000 mm = 0.157 inch
b = 2.5*SQR(bo) (bo > 6) = 4.000 mm = 0.157 inch
Effective gskt.diameter Ge = G = 77.35 mm = 3.045 inch

Wm1 >= .785*Ge^2*P + 2*b*3.14*Ge*m*P = 2413.617 lb
Wm2 >= 3.14*Ge*b*y = 15070.006 lb


Page 23 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-kOHB/vjF

WELDING NECK FLANGE POS.FLANGE 2 INCH. 150 LB

K = A/(B+2*c) = 3.098
U =(K^2*(1+8.55246*LGT(K)-1)/1.36136/(K^2-1)/(K-1) = 1.991
T =(K^2*(1+8.55246*LGT(K)-1)/(1.0472+1.9448*K^2)/(K-1) = 1.182
Y = (0.66845+5.71690*K^2*LGT(K)/(K^2-1))/(K-1) = 1.812
Z = (K^2+1)/(K^2-1) = 1.233
(g1-c)/(g0-c) = 2.570
h/SQR((B+2*c)(g0-c)) = 1.998
f = (figure 2-7.6) = 1.000
F = (figure 2-7.2) = 0.621
V = (figure 2-7.3) = 0.071
e = F/SQR((B+2*c)(g0-c)) = 0.955
d = U/V*SQR((B+2*c)(g0-c))*(g0-c)^2 = 0.872
L = (t*e+1)/T+t^3/d = 1.930

MPa Psi MPa Psi
SH = f*M/L/(g1-c)^2 = 16.740 2427.9 / 103.120 14956.4
SR = (1.33*t*e+1)*M/L/t^2 = 18.336 2659.3 / 112.948 16381.8
ST = Y*M/t^2-Z*SR = 10.284 1491.6 / 63.352 9188.5
0.5*(SH+SR) = 17.538 2543.6 / 108.034 15669.1
0.5*(SH+ST) = 13.512 1959.8 / 83.236 12072.4

E = = 187740.0 27229435 / 195233.3 28316253
kI= 0.3 / 0.3
h0=sqr(B*g0) 0.650 / 0.650
J = 52.14*M0*V/(L*E*g0^2*h0*KI)= 0.01776 / 0.10523

FLANGE = 6.3773 / 925.0 5.1035 / 740.2
BOLTS = 7.9922 / 1159.2 7.9922 / 1159.2

Page 24 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-TxdB/vjF

* MATERIAL:
FLANGE (Record Nr 171) SA 182 F316L L.S. ; <= 125 mm
SHELL (Record Nr 48) SA 312 316L smlsH.S.

DESIGN Sf = 92.100 / 13358.0 Sh =138.150 / 20037.0 Sb =172.000 / 24946.5


bo = N/2 = 3.500 mm = 0.138 inch
b = 2.5*SQR(bo) (bo > 6) = 3.500 mm = 0.138 inch

Wm1 >= .785*Ge^2*P + 2*b*3.14*Ge*m*P = 3902.817 lb
Wm2 >= 3.14*Ge*b*y = 18943.202 lb


Page 25 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-VLHB/vjF


K = A/(B+2*c) = 2.586
U =(K^2*(1+8.55246*LGT(K)-1)/1.36136/(K^2-1)/(K-1) = 2.385
T =(K^2*(1+8.55246*LGT(K)-1)/(1.0472+1.9448*K^2)/(K-1) = 1.314
Y = (0.66845+5.71690*K^2*LGT(K)/(K^2-1))/(K-1) = 2.170
Z = (K^2+1)/(K^2-1) = 1.352
(g1-c)/(g0-c) = 2.247
h/SQR((B+2*c)(g0-c)) = 1.520
f = (figure 2-7.6) = 1.000
F = (figure 2-7.2) = 0.673
V = (figure 2-7.3) = 0.103
e = F/SQR((B+2*c)(g0-c)) = 0.722
d = U/V*SQR((B+2*c)(g0-c))*(g0-c)^2 = 1.947
L = (t*e+1)/T+t^3/d = 1.713

MPa Psi MPa Psi
SH = f*M/L/(g1-c)^2 = 15.744 2283.4 / 62.188 9019.6
SR = (1.33*t*e+1)*M/L/t^2 = 15.276 2215.6 / 60.341 8751.7
ST = Y*M/t^2-Z*SR = 9.137 1325.2 / 36.090 5234.4
0.5*(SH+SR) = 15.510 2249.5 / 61.264 8885.6
0.5*(SH+ST) = 12.440 1804.3 / 49.139 7127.0

E = = 187740.0 27229435 / 195233.3 28316253
kI= 0.3 / 0.3
h0=sqr(B*g0) 0.933 / 0.933
J = 52.14*M0*V/(L*E*g0^2*h0*KI)= 0.01835 / 0.06970

FLANGE = 7.5428 / 1094.0 6.0368 / 875.6
BOLTS = 5.2479 / 761.1 5.2479 / 761.1

Page 26 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-SQdB/vjF

* MATERIAL:
FLANGE +++++++ SA 182 F316L L.S.
SHELL +++++++ SA 312 316L H.S.

DESIGN Sf =154.800 / 22451.9 Sh =232.200 / 33677.8 Sb =172.000 / 24946.5


bo = N/2 = 4.000 mm = 0.157 inch
b = 2.5*SQR(bo) (bo > 6) = 4.000 mm = 0.157 inch

Wm1 >= .785*Ge^2*P + 2*b*3.14*Ge*m*P = 5212.940 lb
Wm2 >= 3.14*Ge*b*y = 15070.006 lb


Page 27 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-oQHB/vjF


K = A/(B+2*c) = 3.098
U =(K^2*(1+8.55246*LGT(K)-1)/1.36136/(K^2-1)/(K-1) = 1.991
T =(K^2*(1+8.55246*LGT(K)-1)/(1.0472+1.9448*K^2)/(K-1) = 1.182
Y = (0.66845+5.71690*K^2*LGT(K)/(K^2-1))/(K-1) = 1.812
Z = (K^2+1)/(K^2-1) = 1.233
(g1-c)/(g0-c) = 2.570
h/SQR((B+2*c)(g0-c)) = 1.998
f = (figure 2-7.6) = 1.000
F = (figure 2-7.2) = 0.621
V = (figure 2-7.3) = 0.071
e = F/SQR((B+2*c)(g0-c)) = 0.955
d = U/V*SQR((B+2*c)(g0-c))*(g0-c)^2 = 0.872
L = (t*e+1)/T+t^3/d = 1.930

MPa Psi MPa Psi
SH = f*M/L/(g1-c)^2 = 36.155 5243.9 / 106.749 15482.7
SR = (1.33*t*e+1)*M/L/t^2 = 39.601 5743.7 / 116.923 16958.3
ST = Y*M/t^2-Z*SR = 22.212 3221.6 / 65.581 9511.8
0.5*(SH+SR) = 37.878 5493.8 / 111.836 16220.5
0.5*(SH+ST) = 29.184 4232.7 / 86.165 12497.2

E = = 195300.0 28325922 / 195233.3 28316253
kI= 0.3 / 0.3
h0=sqr(B*g0) 0.650 / 0.650
J = 52.14*M0*V/(L*E*g0^2*h0*KI)= 0.03688 / 0.10894

FLANGE = 8.5915 / 1246.1 8.5915 / 1246.1
BOLTS = 8.4983 / 1232.6 8.4982 / 1232.6

Page 28 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-JHdB/vjF

* MATERIAL:
FLANGE +++++++ SA 182 F316L L.S.
SHELL +++++++ SA 312 316L H.S.
GASKET 2 -Compr.asbestos 1.6 mm thk

DESIGN Sf =154.800 / 22451.9 Sh =232.200 / 33677.8 Sb =172.000 / 24946.5


bo = N/2 = 3.500 mm = 0.138 inch
b = 2.5*SQR(bo) (bo > 6) = 3.500 mm = 0.138 inch

Wm1 >= .785*Ge^2*P + 2*b*3.14*Ge*m*P = 8126.915 lb
Wm2 >= 3.14*Ge*b*y = 7138.018 lb


Page 29 of 73
DWG-4607-50
Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.00-OOHB/vjF


K = A/(B+2*c) = 2.586
U =(K^2*(1+8.55246*LGT(K)-1)/1.36136/(K^2-1)/(K-1) = 2.385
T =(K^2*(1+8.55246*LGT(K)-1)/(1.0472+1.9448*K^2)/(K-1) = 1.314
Y = (0.66845+5.71690*K^2*LGT(K)/(K^2-1))/(K-1) = 2.170
Z = (K^2+1)/(K^2-1) = 1.352
(g1-c)/(g0-c) = 2.247
h/SQR((B+2*c)(g0-c)) = 1.520
f = (figure 2-7.6) = 1.000
F = (figure 2-7.2) = 0.673
V = (figure 2-7.3) = 0.103
e = F/SQR((B+2*c)(g0-c)) = 0.722
d = U/V*SQR((B+2*c)(g0-c))*(g0-c)^2 = 1.947
L = (t*e+1)/T+t^3/d = 1.713

MPa Psi MPa Psi
SH = f*M/L/(g1-c)^2 = 32.347 4691.5 / 44.039 6387.3
SR = (1.33*t*e+1)*M/L/t^2 = 31.386 4552.2 / 42.731 6197.6
ST = Y*M/t^2-Z*SR = 18.772 2722.6 / 25.557 3706.8
0.5*(SH+SR) = 31.866 4621.8 / 43.385 6292.4
0.5*(SH+ST) = 25.559 3707.1 / 34.798 5047.0

E = = 195300.0 28325922 / 195233.3 28316253
kI= 0.3 / 0.3
h0=sqr(B*g0) 0.933 / 0.933
J = 52.14*M0*V/(L*E*g0^2*h0*KI)= 0.03702 / 0.05042

FLANGE = 10.6816 / 1549.2 10.6816 / 1549.2
BOLTS = 5.4439 / 789.6 5.4439 / 789.6

Page 30 of 73
DOC. No:
4607-50C

CALCOLI MECCANICI in accordo a:
MECHANICAL CALCULATIONS according to:
WRC 107 & 297 Bulletin
Page 31 of 73
CARICHI ESTERNI SUI BOCCHELLI Pagina 2 / 6
EXTERNAL NOZZLE LOADING TABLE Sheet
DISEGNO :
4607-50
DRAWING :
SIGLA :
3-T-0404A/B
ITEM :
Bocchelli - Nozzles Forze - Forces , N Momenti - Moments , Nm

Item NB Rating VC / V1 VL / V2 P MC / M1 ML / M2 MT
see sheet 3-4-5-6 N1-N2 3" 150# 3,700 4,900 4,900 900 1,100 1,300
- Metodo usato per le verifiche Bollettino WRC-107 & WRC- 297.

- Method used for verification WRC-107 & WRC-297 Bulletin.
- Ammissibili materiali usati ( S ) in accordo ad ASME II parte D.

- Allowable material stress ( S ) according to ASME II part. D.
- Nomenclatura carichi - Loading Nomenclature
Forze - Forces : Momenti - Moments :
VC / V1 = Circonferenziale - Circumferential MC / M1 = Circonferenziale - Circumferential

VL / V2 = Longitudinale - Longitudinal ML / M2 = Longitudinale - Longitudinal
P = Assiale - Axial MT = Torsionale - Torsional
Page 32 of 73
DWG.4607-50
Software by SANT'AMBROGIO S.I. srl - Milano, Italy: Carcil Rev.3.04 --ZCjB/vjF

CYLINDRICAL SHELL-CONCENTRATED LOADS ON NOZZLE :N1-N2
===================== (WRC Bulletin n. 297 / 107) =======================
Shell inside diameter D = 488.00 mm

Shell thickness S = 10.00 mm
Shell thickness undertolerance tolS = 0.00 mm
Nozzle outside diameter d = 88.90 mm
Nozzle thickness (0 = RIGID PLUG) St = 7.62 mm
Nozzle thickness undertolerance = 0.95 mm
Reinforcing pad thickness = 0.00 mm
Reinforcing pad width = 0.00 mm
Corrosion allowance cor = 0.00 mm
Internal pressure p = 1.02 MPa
Distance facing / shell axis h= 254.0 a =h - Rm = 5.0 mm
Circumferential moment MC= 900000 Mc=MC-a*VC = 881500 Nmm
Longitudinal moment ML= 1100000 Ml=ML+a*VL = 1124500 Nmm
Torsional moment MT = 1300000 Nmm
Transverse shear load VC = 3700 N
Longitudinal shear load VL = 4900 N
Axial tensile load P = 4900 N
Average shell radius (at nozzle) Rm = 249.00 mm
Corroded shell thickness (at nozzle) T = 10.00 mm
Stress due to pressure, according to ASME VIII Div 1, compensated opening
(D+2*cor+2*tolS)*p
Circ. stress due to pressure = +0.6*p = 25.500 MPa
2*(S-cor-tolS)
Circumferential pressure stress - nozzle = 6.287 MPa
Shell allow.str. (press./membr./comb.) = 115.00/ 172.50/ 345.00 MPa
Nozzle allow.stresses (press./membr./comb.) = 115.00/ 172.50/ 345.00 MPa
Nozzle cross section A = 1723.08 mm2
Nozzle section modulus S = 32980.14 mm3
Sign convention for loads and moments as in WRC 297 (not as in WRC 107)
VALUES FROM THE GRAPHS (WRC 297) - NOZZLE CONNECTION
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mr/P (Pic.3-7) = 0.1316

lambda= 1.260 T/t= 1.499 d/t= 13.328 Nr*T/P (Pic.8-12) = 0.1012
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mteta/P (Pic.13-17)= 0.0578
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nteta*T/P (Pic.20-22)= 0.1433
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mr*d/Mc (Pic.23-26)= 0.2366
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nr*T*d/Mc (Pic.27-31)= 0.1465
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mteta*d/Mc (Pic.32-35)= 0.1211
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nteta*T*d/Mc(Pic.36-40)= 0.0566
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mr*d/ML (Pic.41-44)= 0.1522
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nr*T*d/ML (Pic.45-49)= 0.1043
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mteta*d/ML (Pic.50-53)= 0.0759
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nteta*T*d/ML(Pic.54-58)= 0.1520
Page 33 of 73
DWG.4607-50
Software by SANT'AMBROGIO S.I. srl - Milano, Italy: Carcil Rev.3.04 --BIgB/vjF

===================== (WRC Bulletin n. 297 / 107) =======================
STRESSES IN THE SHELL AT NOZZLE CONNECTION (MPa)
----------- AU ---- AL ---- BU ---- BL ---- CU ---- CL ---- DU ---- DL--
fmt(p) = 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5
fbt(p) = 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fmt(P) = 7.0 7.0 7.0 7.0 5.0 5.0 5.0 5.0
fbt(P) = 17.0 -17.0 17.0 -17.0 38.7 -38.7 38.7 -38.7
fmt(MC) = 0.0 0.0 0.0 0.0 14.5 14.5 -14.5 -14.5
fbt(MC) = 0.0 0.0 0.0 0.0 140.8 -140.8 -140.8 140.8
fmt(ML) = -19.2 -19.2 19.2 19.2 0.0 0.0 0.0 0.0
fbt(ML) = -57.6 57.6 57.6 -57.6 0.0 0.0 0.0 0.0
fmt = 13.3 13.3 51.7 51.7 45.0 45.0 15.9 15.9
fmt+fbt = -27.3 53.9 126.3 -22.8 224.5 -134.5 -86.2 118.0
fmx(p) = 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
fbx(p) = 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fmx(P) = 5.0 5.0 5.0 5.0 7.0 7.0 7.0 7.0
fbx(P) = 38.7 -38.7 38.7 -38.7 17.0 -17.0 17.0 -17.0
fmx(MC) = 0.0 0.0 0.0 0.0 5.6 5.6 -5.6 -5.6
fbx(MC) = 0.0 0.0 0.0 0.0 72.0 -72.0 -72.0 72.0
fmx(ML) = -13.2 -13.2 13.2 13.2 0.0 0.0 0.0 0.0
fbx(ML) = -115.5 115.5 115.5 -115.5 0.0 0.0 0.0 0.0
fmx = 4.5 4.5 30.9 30.9 25.4 25.4 14.2 14.2
fmx+fbx = -72.3 81.4 185.1 -123.3 114.4 -63.6 -40.9 69.2
txt(VC) = 2.6 2.6 -2.6 -2.6 0.0 0.0 0.0 0.0
txt(VL) = 0.0 0.0 0.0 0.0 -3.5 -3.5 3.5 3.5
txt(MT) = 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5
txt = 13.1 13.1 7.8 7.8 7.0 7.0 14.0 14.0
-------------------------------------------------------------------------
fm = 27.7 27.7 54.4 54.4 47.2 47.2 29.1 29.1
fm + fb = 75.9 86.6 186.2 123.9 224.9 135.2 90.1 121.7
STRESSES IN THE NOZZLE AT SHELL CONNECTION (MPa)

fmt(p) = 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3
fmt(P) = 7.0 7.0 7.0 7.0 7.0 7.0 7.0 7.0
fmt(MC) = 0.0 0.0 0.0 0.0 5.6 5.6 -5.6 -5.6
fmt(ML) = -19.2 -19.2 19.2 19.2 0.0 0.0 0.0 0.0
fmt = -5.9 -5.9 32.5 32.5 18.9 18.9 7.7 7.7
fmt+fbt = -5.9 -5.9 32.5 32.5 18.9 18.9 7.7 7.7
fmx(p) = 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
fbx(p) = 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fmx(P) = 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8
fbx(P) = 53.5 -53.5 53.5 -53.5 53.5 -53.5 53.5 -53.5
fmx(MC) = 0.0 0.0 0.0 0.0 26.7 26.7 -26.7 -26.7
fbx(MC) = 0.0 0.0 0.0 0.0 218.5 -218.5 -218.5 218.5
fmx(ML) = -34.1 -34.1 34.1 34.1 0.0 0.0 0.0 0.0
fbx(ML) = -170.7 170.7 170.7 -170.7 0.0 0.0 0.0 0.0
fmx = -28.1 -28.1 40.1 40.1 32.7 32.7 -20.7 -20.7
fmx+fbx = -145.3 89.1 264.4 -184.2 304.8 -239.3 -185.7 144.2
txt(VC) = 4.0 4.0 -4.0 -4.0 0.0 0.0 0.0 0.0
txt(VL) = 0.0 0.0 0.0 0.0 -5.3 -5.3 5.3 5.3
txt(MT) = 15.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7
txt = 19.7 19.7 11.7 11.7 10.4 10.4 21.0 21.0
-------------------------------------------------------------------------
fm = 45.2 45.2 48.6 48.6 38.3 38.3 50.7 50.7
fm + fb = 148.0 102.8 265.0 218.0 305.1 259.1 197.9 147.4
Page 34 of 73
DWG.4607-50
Software by SANT'AMBROGIO S.I. srl - Milano, Italy: Carcil Rev.3.04 --dEjB/vjF

===================== (WRC Bulletin n. 297 / 107) =======================
Shell inside diameter D = 488.00 mm

Shell thickness S = 10.00 mm
Shell thickness undertolerance tolS = 0.00 mm
Nozzle outside diameter d = 88.90 mm
Nozzle thickness (0 = RIGID PLUG) St = 7.62 mm
Nozzle thickness undertolerance = 0.95 mm
Reinforcing pad thickness = 0.00 mm
Reinforcing pad width = 0.00 mm
Corrosion allowance cor = 0.00 mm
Internal pressure p = 1.02 MPa
Distance facing / shell axis h= 254.0 a =h - Rm = 5.0 mm
Circumferential moment MC= -900000 Mc=MC-a*VC = -881500 Nmm
Longitudinal moment ML= -1100000 Ml=ML+a*VL = -1124500 Nmm
Torsional moment MT = -1300000 Nmm
Transverse shear load VC = -3700 N
Longitudinal shear load VL = -4900 N
Axial tensile load P = -4900 N
Average shell radius (at nozzle) Rm = 249.00 mm
Corroded shell thickness (at nozzle) T = 10.00 mm
Stress due to pressure, according to ASME VIII Div 1, compensated opening
(D+2*cor+2*tolS)*p
Circ. stress due to pressure = +0.6*p = 25.500 MPa
2*(S-cor-tolS)
Circumferential pressure stress - nozzle = 6.287 MPa
Shell allow.str. (press./membr./comb.) = 115.00/ 172.50/ 345.00 MPa
Nozzle allow.stresses (press./membr./comb.) = 115.00/ 172.50/ 345.00 MPa
Nozzle cross section A = 1723.08 mm2
Nozzle section modulus S = 32980.14 mm3
Sign convention for loads and moments as in WRC 297 (not as in WRC 107)
VALUES FROM THE GRAPHS (WRC 297) - NOZZLE CONNECTION
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mr/P (Pic.3-7) = 0.1316

lambda= 1.260 T/t= 1.499 d/t= 13.328 Nr*T/P (Pic.8-12) = 0.1012
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mteta/P (Pic.13-17)= 0.0578
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nteta*T/P (Pic.20-22)= 0.1433
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mr*d/Mc (Pic.23-26)= 0.2366
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nr*T*d/Mc (Pic.27-31)= 0.1465
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mteta*d/Mc (Pic.32-35)= 0.1211
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nteta*T*d/Mc(Pic.36-40)= 0.0566
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mr*d/ML (Pic.41-44)= 0.1522
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nr*T*d/ML (Pic.45-49)= 0.1043
lambda= 1.260 T/t= 1.499 d/t= 13.328 Mteta*d/ML (Pic.50-53)= 0.0759
lambda= 1.260 T/t= 1.499 d/t= 13.328 Nteta*T*d/ML(Pic.54-58)= 0.1520
Page 35 of 73
DWG.4607-50
Software by SANT'AMBROGIO S.I. srl - Milano, Italy: Carcil Rev.3.04 --nXgB/vjF

===================== (WRC Bulletin n. 297 / 107) =======================
STRESSES IN THE SHELL AT NOZZLE CONNECTION (MPa)
fmt(p) = 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5
fbt(p) = 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fmt(P) = -7.0 -7.0 -7.0 -7.0 -5.0 -5.0 -5.0 -5.0
fbt(P) = -17.0 17.0 -17.0 17.0 -38.7 38.7 -38.7 38.7
fmt(MC) = 0.0 0.0 0.0 0.0 -14.5 -14.5 14.5 14.5
fbt(MC) = 0.0 0.0 0.0 0.0 -140.8 140.8 140.8 -140.8
fmt(ML) = 19.2 19.2 -19.2 -19.2 0.0 0.0 0.0 0.0
fbt(ML) = 57.6 -57.6 -57.6 57.6 0.0 0.0 0.0 0.0
fmt = 37.7 37.7 -0.7 -0.7 6.0 6.0 35.1 35.1
fmt+fbt = 78.3 -2.9 -75.3 73.8 -173.5 185.5 137.2 -67.0
fmx(p) = 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
fbx(p) = 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fmx(P) = -5.0 -5.0 -5.0 -5.0 -7.0 -7.0 -7.0 -7.0
fbx(P) = -38.7 38.7 -38.7 38.7 -17.0 17.0 -17.0 17.0
fmx(MC) = 0.0 0.0 0.0 0.0 -5.6 -5.6 5.6 5.6
fbx(MC) = 0.0 0.0 0.0 0.0 -72.0 72.0 72.0 -72.0
fmx(ML) = 13.2 13.2 -13.2 -13.2 0.0 0.0 0.0 0.0
fbx(ML) = 115.5 -115.5 -115.5 115.5 0.0 0.0 0.0 0.0
fmx = 21.0 21.0 -5.4 -5.4 0.1 0.1 11.3 11.3
fmx+fbx = 97.8 -55.9 -159.6 148.8 -88.9 89.1 66.4 -43.7
txt(VC) = -2.6 -2.6 2.6 2.6 0.0 0.0 0.0 0.0
txt(VL) = 0.0 0.0 0.0 0.0 3.5 3.5 -3.5 -3.5
txt(MT) = -10.5 -10.5 -10.5 -10.5 -10.5 -10.5 -10.5 -10.5
txt = -13.1 -13.1 -7.8 -7.8 -7.0 -7.0 -14.0 -14.0
-------------------------------------------------------------------------
fm = 44.9 44.9 16.3 16.3 15.1 15.1 41.5 41.5
fm + fb = 104.4 59.1 160.4 149.6 174.0 186.0 139.8 73.6
STRESSES IN THE NOZZLE AT SHELL CONNECTION (MPa)

fmt(p) = 6.3 6.3 6.3 6.3 6.3 6.3 6.3 6.3
fmt(P) = -7.0 -7.0 -7.0 -7.0 -7.0 -7.0 -7.0 -7.0
fmt(MC) = 0.0 0.0 0.0 0.0 -5.6 -5.6 5.6 5.6
fmt(ML) = 19.2 19.2 -19.2 -19.2 0.0 0.0 0.0 0.0
fmt = 18.5 18.5 -20.0 -20.0 -6.3 -6.3 4.9 4.9
fmt+fbt = 18.5 18.5 -20.0 -20.0 -6.3 -6.3 4.9 4.9
fmx(p) = 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
fbx(p) = 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
fmx(P) = -2.8 -2.8 -2.8 -2.8 -2.8 -2.8 -2.8 -2.8
fbx(P) = -53.5 53.5 -53.5 53.5 -53.5 53.5 -53.5 53.5
fmx(MC) = 0.0 0.0 0.0 0.0 -26.7 -26.7 26.7 26.7
fbx(MC) = 0.0 0.0 0.0 0.0 -218.5 218.5 218.5 -218.5
fmx(ML) = 34.1 34.1 -34.1 -34.1 0.0 0.0 0.0 0.0
fbx(ML) = 170.7 -170.7 -170.7 170.7 0.0 0.0 0.0 0.0
fmx = 34.4 34.4 -33.8 -33.8 -26.4 -26.4 27.0 27.0
fmx+fbx = 151.6 -82.8 -258.1 190.5 -298.5 245.6 192.0 -137.9
txt(VC) = -4.0 -4.0 4.0 4.0 0.0 0.0 0.0 0.0
txt(VL) = 0.0 0.0 0.0 0.0 5.3 5.3 -5.3 -5.3
txt(MT) = -15.7 -15.7 -15.7 -15.7 -15.7 -15.7 -15.7 -15.7
txt = -19.7 -19.7 -11.7 -11.7 -10.4 -10.4 -21.0 -21.0
-------------------------------------------------------------------------
fm = 47.7 47.7 40.5 40.5 30.9 30.9 47.4 47.4
fm + fb = 154.5 108.7 258.7 211.7 298.8 252.8 194.3 148.8
Page 36 of 73
O.V.S. S.p.A. RAPPORTO CALCOLI DOC. No:
4607-50C
OFFICINE VALLE SERIANA Document No:
Via 5 Martiri, 33 CALCULATIONS REPORT Pag. 1 di 33

Page of
CALCOLI STRUTTURALI DELLE GAMBE PER APPARECCHI VERTICALI

STRUCTURAL CALCULATIONS OF LEGS FOR VERTICAL EQUIPMENT
WIND LOADS DETERMINATION ACCORDING TO BS 6399 Part 2

v = 22.00 m/s = 79.20 km/h Sb = 1.5 De = 0.6 m l= 2.3 m
Ve = v Sb = 33 m/s hg = 1.545 m Cpe = 1.2 Ca = 1
2
qs = 0.613 Ve = 668 Pa Pw = qs Cpe Ca = 801 Pa Ch = 0.25
Wind lateral force = Ftw = Pw De l= 1104 N
Wind base moment = Mw = Ftw hg = 1706 Nm
Wind lateral force in Test = Ftwt = Ftw Ch = 276 N
Wind base moment in Test = Mwt = Ftwt hg = 426 Nm
EARTHQUAKE LOADS ACCORDING TO UBC 1997 (Zone 2A ; z = 0.15)
Me = 550 kg Mo = 950 kg Mt = 850 kg Ca = 0.22
Importance factor = I = 1.25 Soil profile Sc
Transversal force in erection = Fts = 1.2 [(2.5 Me 9,81 Ca I / 2.2) / 1.4] = 1445 N
Moment at base in erection = Mbe = Fts hg = 2233 Nm
Transversal force in operating = Fts = [(2.5 Mo 9,81 Ca I / 2.2) / 1.4] = 2080 N
Moment at base in operating = Mbe = Fts hg = 3214 Nm
TRANSPORTATION LOADS
Transversal force = Ftt = 0,67 Me 9,81 = 3615 N
Longitudinal force = Flt = 0,67 Me 9,81 = 3615 N
Vertical force = Fvt = 0,58 Me 9,81 = 3129 N
BASE LOADS
ERECTION OPERATING HYDROTEST
MASS [kg] 550 950 850
SHEAR
WIND 1104 1104 276
[N]
SEISMIC 1445 2080 1040
MOMENT
WIND 1706 1706 426
[Nm]
SEISMIC 2233 3214 1607
Page 37 of 73
O.V.S. Officine Valle Seriana S.p.A.
Leg
Job No: 46/07 Vessel Number: 4607-50C ERECTION
Mark Number: SD1
Date Printed: 08/05/2008
Leg Information
Design Temperature: 20 C Factor B Chart: CS-1
Material: SA-285 Gr B Material Stress (Hot): 98.60 MPa
Condition: Material Stress (Cold): 98.60 MPa
B.P. to Vessel Attachment Length (L): 766.00 mm Modulus of Elasticity: 201.5 10 MPa
Direction of Applied Force: 29 Yield Strength: 186.16 MPa
Length of Supports: 922.50 mm Dist. From Reference Line: 236.50 mm
Quantity: 3 Method of Attachment: Leg In
Type: Angle Molded to Head Curvature: No
Description: L75x75x10
d1: 75.00 mm t1 : 10.00 mm
d2: 75.00 mm t2 : 10.00 mm
Weld Attachment Length Top (Wt): 106.00 mm Side (Ws): 156.50 mm
Weld Leg Dimension (Wl): 10.00 mm
Repad Information
Design Temperature: 20 C
Material: SA-240 316L, High Material Stress (Hot): 115.14 MPa
Height (Lrh): 185.00 mm Thickness: 12.00 mm
Width (Lrw): 165.00 mm Weld Leg (Wr): 9.00 mm
Base Plate Information
Material: SA-516 Gr 60 Material Stress (Hot): 117.90 MPa
Condition: Normalized Material Stress (Cold): 117.90MPa
Length: 125.00 mm Yield Strength: 220.63 MPa
Width: 125.00 mm Thickness: 14.00 mm
Leg to B.P. Attachment Factor: 0.7500 Bending Coefficient (Cm): 1.0000
Effective Length Factor (K): 1.5000
Anchor Bolt Information
Material: CS Material Stress (Hot): 138.00 MPa
Diameter: 20.00 mm Root Area: 217.05 sq. mm
Quantity: 1 Bolt Circle Diameter: 484.50 mm
Ultimate 28 Day Concrete Strength: 20.68 MPa
Page 2 of 33
Page 38 of 73
Leg
Mark Number: SD1
Erection Conditions
Support Leg Properties
Ix 1149166.67
Section Modulus, S x = = = 21670.12 mm
Cx 53.03
Iy 300394.35
Section Modulus, S y = = = 9479.15 mm
Cy 31.69
Ix 1149166.67
Radius of gyration, r x = = = 28.65 mm
A 1400.00
Iy 300394.35
Radius of gyration, r y = = = 14.65 mm
A 1400.00
Imin 300394.35
Least radius of gyration, r min = = = 14.65 mm
A 1400.00
KL 1.5000 * 766.00
Slenderness ratio, SR x = = = 40.1047
rx 28.65
KL 1.5000 * 766.00
Slenderness ratio, SR y = = = 78.4300
ry 14.65
KL 1.5000 * 766.00
Largest, SR max = = = 78.4300
r min 14.65
2 E 2* * (201.5 * 10 )
Critical slenderness ratio, C c = = = 146.17
Fy 186.16
4 12 E 4 12 * * (201.5 * 10 )
F'ex = = * = 860.16 MPa
3 23 SRx 3 23 * 40.1047
4 12 E 4 12 * * (201.5 * 10 )
F'ey = = * = 224.91 MPa
3 23 SRy 3 23 * 78.4300
For SRmax <= Cc, Allowable compressive stress:
SRmax 78.4300
1- Fy 1- * 186.16
4 2 Cc 4 2 * 146.17
Fa = = * = 114.95 MPa
3 5 3 SRmax SRmax 3 5 3 * 78.4300 78.4300
+ - + -
3 8 Cc 8 Cc 3 8 * 146.17 8 * 146.17
4 4
Allowable bending stress : S b = 0.6 Fy = 0.6 * 186.16 = 148.93 MPa
3 3
4 4
Allowable tension stress : S t = 0.6 Fy = * 0.6 * 186.16 = 148.93 MPa
3 3
Page 3 of 33
Page 39 of 73
Leg
Mark Number: SD1
Leg to Vessel Weld Properties
Distance between welds along side of legs (b) = = 91.92 mm

Lw = (2 Ws) + Wt = (2 * 156.50) + 106.00 = 419.00 mm
Ws (2 Wt + Ws) 156.50 * (2 * 106.00 + 156.50)
Iwy = = = 1123686.70 mm
3 Lw 3 * 419.00
6 Ws b + W t 6 * 156.50 * 91.92 + 106.00

Iwz = = = 760463.83 mm
12 12
Jwx = Iwy + Iwz = 1123686.70 + 760463.83 = 1884150.53 mm
Distance from weld neutral axis to top of welds:
Ws 156.50
EFyt = = = 58.45 mm
Lw 419.00
Distance from weld neutral axis to bottom of welds:
EFyb = Ws - EFyt = 156.50 - 58.45 = 98.05 mm

Distance from weld neutral axis to side of welds:
b Wt 91.92 106.00
EFz = MAX , = MAX , = 53.00 mm
2 2 2 2
Page 4 of 33
Page 40 of 73
Leg
Mark Number: SD1
Loadings and Stresses on Support Legs
Direction of Applied Force = 29

Leg Moment of Lateral Axial Bending Bending Acceptance Acceptance
Orientation Inertia Force Stress Stresses (fbx) Stresses (fby) Ratio (Eqn 1) Ratio (Eqn 2)
cm N MPa MPa MPa
0 49.99 397 1.91 5.10 31.27 0.2613
120 114.89 912 -3.97 24.18 22.19 0.3459
240 52.55 417 -4.93 5.70 48.09 0.4041
Direction of Worst case Force = 9
Highest Stress Ratio = 0.4360
Loadings and Stresses on Leg to Vessel attachment welds
Leg Load Load Load Moment Moment Moment Total Stress

Orientation Fx Fy Fz Mx My Mz Stress Ratio
N N N N-mm. N-mm. N-mm. MPa
0 347 192 2676 110530 -134507 4656 1.72 0.0267
120 -16 912 -5551 523905 -125468 22116 4.25 0.0660
240 -358 215 -6907 123447 37954 5214 2.12 0.0329
Highest Stress Ratio: 0.0660
Repad to Shell Weld Properties
Lw = 2 (Lrh + Lrw) = 2 * (185.00 + 165.00)

= 700.00 mm
Lrw Lrh Lrh 165.00 * 185.00 185.00
Iwy = + = + = 3878833.33 mm
2 6 2 6
Lrh Lrw Lrw 185.00 * 165.00 165.00

Iwz = + = + = 3267000.00 mm
2 6 2 6
Jwx = Iwy + Iwz = 3878833.33 + 3267000.00 = 7145833.33 mm
Distance from weld neutral axis to top of repad:
Lrh 185.00
EFy = = = 92.50 mm
2 2
Distance from weld neutral axis to side of repad:

Lrw 165.00
EFz = = = 82.50 mm
2 2
Loadings and Stresses on Repad-to-Shell Attachment Welds
Leg Load F x Load F y Load F z Moment M x Moment M y Moment M z Total Stress Stress Ratio
Orientation N N N N-mm. N-mm. N-mm. MPa
0 347 192 2676 110530 -102395 6960 0.69 0.0092
120 -16 912 -5551 523905 -192080 33060 1.89 0.0251
240 -358 215 -6907 123447 -44930 7794 1.28 0.0170
Page 5 of 33
Page 41 of 73
Leg
Mark Number: SD1
Loadings and Pressure on Concrete Foundation
Direction of applied force: = 29

Leg Bearing Moment Moment Maximum Maximum Max. Concrete Concrete
Orientation Pressure Mx My Pressure Px Pressure Py Pressure Pressure Ratio
MPa N-mm. N-mm. MPa MPa MPa
0 0 77509 77509.00 0.2381 0.2381 0.3050 0.0492
120 0 384948 384948.00 1.1826 1.1826 2.7204 0.4385
240 0 138389 138389.00 0.4251 0.4251 1.2923 0.2083
Direction of Worst case Force: = 29
Loadings and Stresses on BasePlate and Anchor bolts
Leg Moment Moment Maximum Maximum Maximum BasePlate Anchor Anchor Bolt
Orientation Mx My Pressure Px Pressure Py B.P. Stress Stress Ratio Bolt Stress Stress Ratio
N-mm. N-mm. MPa MPa MPa MPa
0 31 13 0.94 0.41 1.02 0.0058 0.00 0.0000
120 1011 926 30.95 28.35 41.97 0.2378 30.74 0.1671
240 587 557 17.98 17.05 24.78 0.1404 0.00 0.0000
Maximum General Longitudinal Stresses
Ma W P*D 1350824 6487.43 0.0010 * 488.00

SL1 = - + = - + = 0.35 MPa
Z A 4*t 1758505.72 15016.8129 4 * 10.00
Ma W 1350824 6487.43
SL2 = - - = - - = -1.20 MPa
Z A 1758505.72 15016.8129
Allowable Tension Stress, S ta = 1.2 S E = 1.2 * 115.14 * 1.00 = 138.17 MPa
Allowable Compressive Stress, S ca = -1 1.2 B = -1 * 1.2 * 86.73 = -104.08 MPa
SL1 0.35
RSL1 = = = 0.0025
Sta 138.17
SL2 -1.20
RSL2 = = = 0.0115
Sca -104.08
Page 6 of 33
Page 42 of 73
Leg
Mark Number: SD1
Summary
Governing external force = Seismic load

Total Force = 1726 N
Weight = 6487.43 N
Base Moment = 2673032 N-mm.
Tangent Moment = 1350824 N-mm.
Leg Stresses
Maximum combined compressive and bending stress ratio = 0.4360
Leg BasePlate
Concrete Stress Ratio = 0.4385
Base Plate Stress Ratio = 0.4202
Host Stresses
Sl1 ratio = 0.0025
Sl2 ratio = 0.0115
Weld Stresses
Leg to vessel weld stress ratio = 0.0660
Repad to shell weld stress ratio = 0.0251
Page 7 of 33
Page 43 of 73
WRC107 29
Number: 1
WRC-107 Loading Information

Design Pressure: 0.0010 MPa Allowable Stress Multiplier: 3.0
Design Temperature: 20 C Yield Multiplier: 2.0
Cylindrical Vessel Information
Inside Diameter (new): 488.00 mm Design Temperature: 20 C
Thickness: 10.00 mm Corrosion Allowance: 0.00 mm
Material: SA-240 316L, High Factor B Chart:HA-4
Allowable Stress at Design Temperature: 115.14 MPa
Density: 8.0270 g/cm^3 Allowable Stress at Ambient Temperature: 115.14 MPa
Modulus of Elasticity: 0.0 10 MPa Yield Strength: 172.37 MPa
Rectangle Attachment Information
Length circumferential direction: 165.00 mm Design Temperature: 20 C
Length longitudinal directional: 185.00 mm
Factor Kn: 1.00 Factor Kb: 1.00
Solve For Stresses

Radial Load, P: = -16 N
External shear load in the circumferential dir., Vc: = -912 N
External shear load in the longitudinal dir., Vl: = 5551 N
External overturning moment in the circum. dir., Mc: = -33 N-m
External overturning moment in the long. dir., Ml: = -192 N-m
External torisonal moment, Mt: = 0 N-m
Geometric Parameters
Rm 249.00
= = = 24.90
T 10.00
c1 82.50
1= = = 0.3313
Rm 249.00
c2 92.50
2= = = 0.3715
Rm 249.00
The Allowable Stress is the lesser of (Material Stress * Stress Multiplier) or (Material Yield * Yield Multiplier) = 344.74 MPa
The Largest Vessel Combined Stress Intensity = 3.88 MPa
The Vessel Combined Stress Intensity is less than or equal to the Allowable Stress
Page 8 of 33
Page 44 of 73
WRC107 29
Number: 1
From Read
Figure Curves For Absolute values of stress AU AL BU BL CU CL DU DL
Circumferential Pressure 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
3C or N = 1.4028 N P = -0.01
Kn * 0.02 0.02 0.02 0.02 0.01 0.01 0.01 0.01
4C P / Rm = 2.7414 P / Rm RmT = -0.02
1C or M = 0.0601 M 6P = -0.06
Kb * 0.02 -0.02 0.02 -0.02 0.06 -0.06 0.06 -0.06
2C-1 P = 0.0189 P T = -0.02
N N Mc
3A = 0.9479 Kn * .15 0.15 0.15 -0.15 -0.15
Mc / Rm Mc / Rm Rm T
M M 6Mc
1A = 0.0706 Kb * 1.46 1.46 -1.46 -1.46 1.46
N N ML
3B = 1.7856 Kn * .55 1.55 1.55 -1.55 -1.55
ML / Rm ML / Rm Rm T
1B or M = 0.0151 M 6ML
Kb * 2.06 1.92 -1.92 -1.92 1.92
1B-1 ML / Rm = 0.0162 ML / Rm Rm T
Stress Totals 3.52 -0.35 -3.40 0.40 1.70 -1.34 -1.52 1.29
Longitudinal Pressure 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
3C or Nx = 1.4723 Nx P = -0.01
Kn * 0.01 0.01 0.01 0.01 0.02 0.02 0.02 0.02
4C P / Rm = 2.8166 P / Rm RmT = -0.02
1C-1 or Mx = 0.0359 Mx 6P = -0.03

Kb * 0.03 -0.03 0.03 -0.03 0.03 -0.03 0.03 -0.03
2C P = 0.0306 P T = -0.03
Nx Nx Mc
4A = 2.0876 Kn * .32 0.32 0.32 -0.32 -0.32
Mx Mx 6Mc
2A = 0.0293 Kb * -0.54 0.54 -0.54 -0.54 0.54
Nx Nx ML
4B = 0.9601 Kn * .83 0.83 0.83 -0.83 -0.83
2B or Mx = 0.0229 Mx 6ML
Kb * 3.61 2.77 -2.77 -2.77 2.77
2B-1 ML / Rm = 0.0298 ML / Rm Rm T
x Stress Totals 3.66 -1.95 -3.55 1.93 0.93 -0.22 -0.81 0.22
MT
Due to Torsion, M T = 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 ro T
Vc
Due to load, V c = -0.28 -0.28 -0.28 0.28 0.28
ro T
VL
Due to load, V L = 1.50 -1.50 -1.50 1.50 1.50
ro T
Shear Stress Totals -0.28 -0.28 0.28 0.28 -1.50 -1.50 1.50 1.50
Combined Stress Intensities 3.88 2.00 3.76 1.97 3.10 3.20 3.08 3.19
1) When <> 0, Combined Stress Intensity = largest absolute magnitude of either

[ x+ ( x- ) +4 ]
or
( x- ) +4
2) When = 0, Combined Stress Intensity = largest absolute magnitude of x, , or ( x - )
Page 9 of 33
Page 45 of 73
Leg
Job No: 46/07 Vessel Number: 4607-50C OPERATING
Mark Number: SD1
Leg Information
d1: 75.00 mm t1 : 10.00 mm
d2: 75.00 mm t2 : 10.00 mm
Repad Information
Page 10 of 33
Page 46 of 73
Leg
Mark Number: SD1
Operating Conditions
Ix 1149166.67
Cx 53.03
Iy 300394.35
Cy 31.69
Ix 1149166.67
A 1400.00
Iy 300394.35
A 1400.00
Imin 300394.35
A 1400.00
KL 1.5000 * 766.00
rx 28.65
KL 1.5000 * 766.00
ry 14.65
KL 1.5000 * 766.00
r min 14.65
2 E 2* * (201.5 * 10 )
Fy 167.54
4 12 E 4 12 * * (201.5 * 10 )
F'ex = = * = 860.16 MPa
3 23 SRx 3 23 * 40.1047
4 12 E 4 12 * * (201.5 * 10 )
F'ey = = * = 224.91 MPa
3 23 SRy 3 23 * 78.4300
SRmax 78.4300
1- Fy 1- * 167.54
4 2 Cc 4 2 * 154.08
Fa = = * = 105.61 MPa
3 5 3 SRmax SRmax 3 5 3 * 78.4300 78.4300
+ - + -
3 8 Cc 8 Cc 3 8 * 154.08 8 * 154.08
4 4
3 3
4 4
3 3
Page 11 of 33
Page 47 of 73
Leg
Mark Number: SD1

Lw = (2 Ws) + Wt = (2 * 156.50) + 106.00 = 419.00 mm
Ws (2 Wt + Ws) 156.50 * (2 * 106.00 + 156.50)
Iwy = = = 1123686.70 mm
3 Lw 3 * 419.00
6 Ws b + W t 6 * 156.50 * 91.92 + 106.00

Iwz = = = 760463.83 mm
12 12
Jwx = Iwy + Iwz = 1123686.70 + 760463.83 = 1884150.53 mm
Ws 156.50
EFyt = = = 58.45 mm
Lw 419.00
EFyb = Ws - EFyt = 156.50 - 58.45 = 98.05 mm

b Wt 91.92 106.00
EFz = MAX , = MAX , = 53.00 mm
2 2 2 2
Page 12 of 33
Page 48 of 73
Leg
Mark Number: SD1

cm N MPa MPa MPa
0 49.99 544 2.52 6.99 42.30 0.3928
120 114.89 1250 -5.54 33.14 30.98 0.5309
240 52.55 572 -6.87 7.81 66.48 0.6193

0 476 264 3522 151514 -187930 6402 2.36 0.0366
120 -22 1250 -7755 718169 -175525 30313 5.86 0.0910
240 -490 295 -9614 169221 48490 7154 2.94 0.0456
Lw = 2 (Lrh + Lrw) = 2 * (185.00 + 165.00)

= 700.00 mm
Lrw Lrh Lrh 165.00 * 185.00 185.00
Iwy = + = + = 3878833.33 mm
2 6 2 6
Lrh Lrw Lrw 185.00 * 165.00 165.00

Iwz = + = + = 3267000.00 mm
2 6 2 6
Jwx = Iwy + Iwz = 3878833.33 + 3267000.00 = 7145833.33 mm
Lrh 185.00
EFy = = = 92.50 mm
2 2

Lrw 165.00
EFz = = = 82.50 mm
2 2
0 476 264 3522 151514 -145666 9570 0.93 0.0124
120 -22 1250 -7755 718169 -268585 45313 2.62 0.0348
240 -490 295 -9614 169221 -66878 10694 1.77 0.0235
Page 13 of 33
Page 49 of 73
Leg
Mark Number: SD1

0 0 109999 109999.00 0.3379 0.3379 0.4504 0.0726
120 0 531420 531420.00 1.6325 1.6325 3.7614 0.6063
240 1 193442 193442.00 0.5943 0.5943 1.8038 0.2907
0 56 32 1.71 0.97 1.97 0.0124 0.00 0.0000
120 1400 1283 42.85 39.27 58.12 0.3659 42.25 0.2296
240 819 777 25.08 23.77 34.56 0.2176 0.00 0.0000
Ma W P*D 1851492 9331.36 1.6790 * 488.00

SL1 = - + = - + = 20.92 MPa
Z A 4*t 1758505.72 15016.8129 4 * 10.00
Ma W 1851492 9331.36
SL2 = - - = - - = -1.67 MPa
Z A 1758505.72 15016.8129
SL1 20.92
RSL1 = = = 0.1514
Sta 138.17
SL2 -1.67
RSL2 = = = 0.0191
Sca -87.62
Page 14 of 33
Page 50 of 73
Leg
Mark Number: SD1
Summary

Weight = 9331.36 N
Leg Stresses
Leg BasePlate
Host Stresses
Sl1 ratio = 0.1514
Sl2 ratio = 0.0191
Weld Stresses
Page 15 of 33
Page 51 of 73
WRC107 29
Number: 1

Solve For Stresses

Rm 249.00
= = = 24.90
T 10.00
c1 82.50
1= = = 0.3313
Rm 249.00
c2 92.50
2= = = 0.3715
Rm 249.00
Page 16 of 33
Page 52 of 73
WRC107 29
Number: 1
From Read
3C or N = 1.4028 N P = -0.01
Kn * 0.02 0.02 0.02 0.02 0.01 0.01 0.01 0.01
4C P / Rm = 2.7414 P / Rm RmT = -0.02
1C or M = 0.0601 M 6P = -0.08
Kb * 0.02 -0.02 0.02 -0.02 0.08 -0.08 0.08 -0.08
2C-1 P = 0.0189 P T = -0.02
N N Mc
3A = 0.9479 Kn * .20 0.20 0.20 -0.20 -0.20
M M 6Mc
1A = 0.0706 Kb * 2.00 2.00 -2.00 -2.00 2.00
N N ML
3B = 1.7856 Kn * .17 2.17 2.17 -2.17 -2.17
1B or M = 0.0151 M 6ML
Kb * 2.88 2.69 -2.69 -2.69 2.69
1B-1 ML / Rm = 0.0162 ML / Rm Rm T
Stress Totals 46.88 41.45 37.17 42.49 44.26 40.11 39.87 43.71
3C or Nx = 1.4723 Nx P = -0.01
Kn * 0.01 0.01 0.01 0.01 0.02 0.02 0.02 0.02
4C P / Rm = 2.8166 P / Rm RmT = -0.02
1C-1 or Mx = 0.0359 Mx 6P = -0.05

Kb * 0.05 -0.05 0.05 -0.05 0.04 -0.04 0.04 -0.04
2C P = 0.0306 P T = -0.04
Nx Nx Mc
4A = 2.0876 Kn * .44 0.44 0.44 -0.44 -0.44
Mx Mx 6Mc
2A = 0.0293 Kb * -0.74 0.74 -0.74 -0.74 0.74
Nx Nx ML
4B = 0.9601 Kn * .16 1.16 1.16 -1.16 -1.16
2B or Mx = 0.0229 Mx 6ML
Kb * 5.05 3.88 -3.88 -3.88 3.88
2B-1 ML / Rm = 0.0298 ML / Rm Rm T
x Stress Totals 25.26 17.40 15.16 22.83 21.39 19.83 19.03 20.43
MT
Due to Torsion, M T = 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 ro T
Vc
Due to load, V c = -0.38 -0.38 -0.38 0.38 0.38
ro T
VL
Due to load, V L = 2.10 -2.10 -2.10 2.10 2.10
ro T

[ x+ ( x- ) +4 ]
or
( x- ) +4
Page 17 of 33
Page 53 of 73
Leg
Job No: 46/07 Vessel Number: 4607-50C TEST
Mark Number: SD1
Leg Information
d1: 75.00 mm t1 : 10.00 mm
d2: 75.00 mm t2 : 10.00 mm
Repad Information
Page 18 of 33
Page 54 of 73
Leg
Mark Number: SD1
Test Conditions
Ix 1149166.67
Cx 53.03
Iy 300394.35
Cy 31.69
Ix 1149166.67
A 1400.00
Iy 300394.35
A 1400.00
Imin 300394.35
A 1400.00
KL 1.5000 * 766.00
rx 28.65
KL 1.5000 * 766.00
ry 14.65
KL 1.5000 * 766.00
r min 14.65
2 E 2* * (201.5 * 10 )
Fy 186.16
4 12 E 4 12 * * (201.5 * 10 )
F'ex = = * = 860.16 MPa
3 23 SRx 3 23 * 40.1047
4 12 E 4 12 * * (201.5 * 10 )
F'ey = = * = 224.91 MPa
3 23 SRy 3 23 * 78.4300
SRmax 78.4300
1- Fy 1- * 186.16
4 2 Cc 4 2 * 146.17
Fa = = * = 114.95 MPa
3 5 3 SRmax SRmax 3 5 3 * 78.4300 78.4300
+ - + -
3 8 Cc 8 Cc 3 8 * 146.17 8 * 146.17
4 4
3 3
4 4
3 3
Page 19 of 33
Page 55 of 73
Leg
Mark Number: SD1

Lw = (2 Ws) + Wt = (2 * 156.50) + 106.00 = 419.00 mm
Ws (2 Wt + Ws) 156.50 * (2 * 106.00 + 156.50)
Iwy = = = 1123686.70 mm
3 Lw 3 * 419.00
6 Ws b + W t 6 * 156.50 * 91.92 + 106.00

Iwz = = = 760463.83 mm
12 12
Jwx = Iwy + Iwz = 1123686.70 + 760463.83 = 1884150.53 mm
Ws 156.50
EFyt = = = 58.45 mm
Lw 419.00
EFyb = Ws - EFyt = 156.50 - 58.45 = 98.05 mm

b Wt 91.92 106.00
EFz = MAX , = MAX , = 53.00 mm
2 2 2 2
Page 20 of 33
Page 56 of 73
Leg
Mark Number: SD1

cm N MPa MPa MPa
0 49.99 240 0.10 3.08 13.24 0.1105
120 114.89 552 -3.45 14.62 19.05 0.2561
240 52.55 252 -4.03 3.44 34.70 0.2912

0 210 116 136 66841 -117286 2813 1.18 0.0183
120 -10 551 -4829 316821 -111574 13362 2.91 0.0452
240 -216 130 -5647 74652 -12699 3153 1.62 0.0251
Lw = 2 (Lrh + Lrw) = 2 * (185.00 + 165.00)

= 700.00 mm
Lrw Lrh Lrh 165.00 * 185.00 185.00
Iwy = + = + = 3878833.33 mm
2 6 2 6
Lrh Lrw Lrw 185.00 * 165.00 165.00

Iwz = + = + = 3267000.00 mm
2 6 2 6
Jwx = Iwy + Iwz = 3878833.33 + 3267000.00 = 7145833.33 mm
Lrh 185.00
EFy = = = 92.50 mm
2 2

Lrw 165.00
EFz = = = 82.50 mm
2 2
0 210 116 136 66841 -115654 4205 0.39 0.0052
120 -10 551 -4829 316821 -169522 19974 1.39 0.0185
240 -216 130 -5647 74652 -80463 4713 1.02 0.0136
Page 21 of 33
Page 57 of 73
Leg
Mark Number: SD1

0 0 84866 84866.00 0.2607 0.2607 0.5127 0.0826
120 0 270525 270525.00 0.8311 0.8311 1.9712 0.3177
240 0 121371 121371.00 0.3729 0.3729 1.1071 0.1784
0 161 142 4.92 4.35 6.57 0.0372 0.00 0.0000
120 753 693 23.04 21.22 31.32 0.1775 19.82 0.1077
240 496 470 15.20 14.38 20.92 0.1185 0.00 0.0000
Ma W P*D 813905 8350.69 2.1830 * 488.00

SL1 = - + = - + = 26.54 MPa
Z A 4*t 1758505.72 15016.8129 4 * 10.00
Ma W 813905 8350.69
SL2 = - - = - - = -1.02 MPa
Z A 1758505.72 15016.8129
SL1 26.54
RSL1 = = = 0.1921
Sta 138.17
SL2 -1.02
RSL2 = = = 0.0098
Sca -104.08
Page 22 of 33
Page 58 of 73
Leg
Mark Number: SD1
Summary

Weight = 8350.69 N
Leg Stresses
Leg BasePlate
Host Stresses
Sl1 ratio = 0.1921
Sl2 ratio = 0.0098
Weld Stresses
Page 23 of 33
Page 59 of 73
WRC107 29
Number: 1

Solve For Stresses

Rm 249.00
= = = 24.90
T 10.00
c1 82.50
1= = = 0.3313
Rm 249.00
c2 92.50
2= = = 0.3715
Rm 249.00
Page 24 of 33
Page 60 of 73
WRC107 29
Number: 1
From Read
3C or N = 1.4028 N P = -0.01
Kn * 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
4C P / Rm = 2.7414 P / Rm RmT = -0.01
1C or M = 0.0601 M 6P = -0.04
Kb * 0.01 -0.01 0.01 -0.01 0.04 -0.04 0.04 -0.04
2C-1 P = 0.0189 P T = -0.01
N N Mc
3A = 0.9479 Kn * .09 0.09 0.09 -0.09 -0.09
M M 6Mc
1A = 0.0706 Kb * 0.89 0.89 -0.89 -0.89 0.89
N N ML
3B = 1.7856 Kn * .37 1.37 1.37 -1.37 -1.37
1B or M = 0.0151 M 6ML
Kb * 1.82 1.70 -1.70 -1.70 1.70
1B-1 ML / Rm = 0.0162 ML / Rm Rm T
Stress Totals 57.66 54.25 51.53 54.90 55.59 53.75 53.64 55.34
3C or Nx = 1.4723 Nx P = -0.01
Kn * 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01
4C P / Rm = 2.8166 P / Rm RmT = -0.01
1C-1 or Mx = 0.0359 Mx 6P = -0.02

Kb * 0.02 -0.02 0.02 -0.02 0.02 -0.02 0.02 -0.02
2C P = 0.0306 P T = -0.02
Nx Nx Mc
4A = 2.0876 Kn * .20 0.20 0.20 -0.20 -0.20
Mx Mx 6Mc
2A = 0.0293 Kb * -0.33 0.33 -0.33 -0.33 0.33
Nx Nx ML
4B = 0.9601 Kn * .74 0.74 0.74 -0.74 -0.74
2B or Mx = 0.0229 Mx 6ML
Kb * 3.19 2.45 -2.45 -2.45 2.45
2B-1 ML / Rm = 0.0298 ML / Rm Rm T
x Stress Totals 29.41 24.46 23.03 27.90 26.75 26.06 25.70 26.32
MT
Due to Torsion, M T = 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 ro T
Vc
Due to load, V c = -0.17 -0.17 -0.17 0.17 0.17
ro T
VL
Due to load, V L = 1.31 -1.31 -1.31 1.31 1.31
ro T

[ x+ ( x- ) +4 ]
or
( x- ) +4
Page 25 of 33
Page 61 of 73
Leg
Job No: 46/07 Vessel Number: 4607-50C TRANSPORT
Mark Number: SD1
Leg Information
d1: 75.00 mm t1 : 10.00 mm
d2: 75.00 mm t2 : 10.00 mm
Repad Information
Page 26 of 33
Page 62 of 73
Leg
Mark Number: SD1
Transp. Conditions
Ix 1149166.67
Cx 53.03
Iy 300394.35
Cy 31.69
Ix 1149166.67
A 1400.00
Iy 300394.35
A 1400.00
Imin 300394.35
A 1400.00
KL 1.5000 * 766.00
rx 28.65
KL 1.5000 * 766.00
ry 14.65
KL 1.5000 * 766.00
r min 14.65
2 E 2* * (201.5 * 10 )
Fy 186.16
4 12 E 4 12 * * (201.5 * 10 )
F'ex = = * = 860.16 MPa
3 23 SRx 3 23 * 40.1047
4 12 E 4 12 * * (201.5 * 10 )
F'ey = = * = 224.91 MPa
3 23 SRy 3 23 * 78.4300
SRmax 78.4300
1- Fy 1- * 186.16
4 2 Cc 4 2 * 146.17
Fa = = * = 114.95 MPa
3 5 3 SRmax SRmax 3 5 3 * 78.4300 78.4300
+ - + -
3 8 Cc 8 Cc 3 8 * 146.17 8 * 146.17
4 4
3 3
4 4
3 3
Page 27 of 33
Page 63 of 73
Leg
Mark Number: SD1

Lw = (2 Ws) + Wt = (2 * 156.50) + 106.00 = 419.00 mm
Ws (2 Wt + Ws) 156.50 * (2 * 106.00 + 156.50)
Iwy = = = 1123686.70 mm
3 Lw 3 * 419.00
6 Ws b + W t 6 * 156.50 * 91.92 + 106.00

Iwz = = = 760463.83 mm
12 12
Jwx = Iwy + Iwz = 1123686.70 + 760463.83 = 1884150.53 mm
Ws 156.50
EFyt = = = 58.45 mm
Lw 419.00
EFyb = Ws - EFyt = 156.50 - 58.45 = 98.05 mm

b Wt 91.92 106.00
EFz = MAX , = MAX , = 53.00 mm
2 2 2 2
Page 28 of 33
Page 64 of 73
Leg
Mark Number: SD1

cm N MPa MPa MPa
0 49.99 832 5.33 10.69 72.59 0.6069
120 114.89 1911 -7.19 50.66 40.51 0.6747
240 52.55 874 -9.25 11.94 94.96 0.7983

0 727 403 7456 231619 -237041 9773 3.60 0.0559
120 -33 1911 -10065 1097859 -224915 46342 8.57 0.1330
240 -749 450 -12954 258687 116391 10913 4.12 0.0640
Lw = 2 (Lrh + Lrw) = 2 * (185.00 + 165.00)

= 700.00 mm
Lrw Lrh Lrh 165.00 * 185.00 185.00
Iwy = + = + = 3878833.33 mm
2 6 2 6
Lrh Lrw Lrw 185.00 * 165.00 165.00

Iwz = + = + = 3267000.00 mm
2 6 2 6
Jwx = Iwy + Iwz = 3878833.33 + 3267000.00 = 7145833.33 mm
Lrh 185.00
EFy = = = 92.50 mm
2 2

Lrw 165.00
EFz = = = 82.50 mm
2 2
0 727 403 7456 231619 -147569 14609 1.63 0.0217
120 -33 1911 -10065 1097859 -345695 69274 3.71 0.0493
240 -749 450 -12954 258687 -39057 16313 2.43 0.0323
Page 29 of 33
Page 65 of 73
Leg
Mark Number: SD1

0 0 115045 115045.00 0.3534 0.3534 0.2297 0.0370
120 1 766496 766496.00 2.3547 2.3547 5.3535 0.8629
240 1 251041 251041.00 0.7712 0.7712 2.3715 0.3823
0 0 0 0.00 0.00 0.00 0.0000 50.88 0.2765
120 1968 1799 60.24 55.07 81.62 0.4624 63.15 0.3432
240 1085 1030 33.21 31.52 45.79 0.2594 0.00 0.0000
Ma W P*D 2910375 8546.83 0.0010 * 488.00

SL1 = - + = - + = 1.10 MPa
Z A 4*t 1758505.72 15016.8129 4 * 10.00
Ma W 2910375 8546.83
SL2 = - - = - - = -2.22 MPa
Z A 1758505.72 15016.8129
SL1 1.10
RSL1 = = = 0.0080
Sta 138.17
SL2 -2.22
RSL2 = = = 0.0213
Sca -104.08
Page 30 of 33
Page 66 of 73
Leg
Mark Number: SD1
Summary
Governing external force = Transp. load

Weight = 8546.83 N
Leg Stresses
Leg BasePlate
Host Stresses
Sl1 ratio = 0.0080
Sl2 ratio = 0.0213
Weld Stresses
Page 31 of 33
Page 67 of 73
WRC107 29
Number: 1

Solve For Stresses

Rm 249.00
= = = 24.90
T 10.00
c1 82.50
1= = = 0.3313
Rm 249.00
c2 92.50
2= = = 0.3715
Rm 249.00
Page 32 of 33
Page 68 of 73
WRC107 29
Number: 1
From Read
3C or N = 1.4028 N P = -0.02
Kn * 0.04 0.04 0.04 0.04 0.02 0.02 0.02 0.02
4C P / Rm = 2.7414 P / Rm RmT = -0.04
1C or M = 0.0601 M 6P = -0.12
Kb * 0.04 -0.04 0.04 -0.04 0.12 -0.12 0.12 -0.12
2C-1 P = 0.0189 P T = -0.04
N N Mc
3A = 0.9479 Kn * .31 0.31 0.31 -0.31 -0.31
M M 6Mc
1A = 0.0706 Kb * 3.06 3.06 -3.06 -3.06 3.06
N N ML
3B = 1.7856 Kn * .79 2.79 2.79 -2.79 -2.79
1B or M = 0.0151 M 6ML
Kb * 3.71 3.46 -3.46 -3.46 3.46
1B-1 ML / Rm = 0.0162 ML / Rm Rm T
Stress Totals 6.34 -0.64 -6.14 0.69 3.53 -2.83 -3.21 2.68
3C or Nx = 1.4723 Nx P = -0.02
Kn * 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04
4C P / Rm = 2.8166 P / Rm RmT = -0.04
1C-1 or Mx = 0.0359 Mx 6P = -0.07

Kb * 0.07 -0.07 0.07 -0.07 0.06 -0.06 0.06 -0.06
2C P = 0.0306 P T = -0.06
Nx Nx Mc
4A = 2.0876 Kn * .67 0.67 0.67 -0.67 -0.67
Mx Mx 6Mc
2A = 0.0293 Kb * -1.13 1.13 -1.13 -1.13 1.13
Nx Nx ML
4B = 0.9601 Kn * .50 1.50 1.50 -1.50 -1.50
2B or Mx = 0.0229 Mx 6ML
Kb * 6.50 4.99 -4.99 -4.99 4.99
2B-1 ML / Rm = 0.0298 ML / Rm Rm T
x Stress Totals 6.59 -3.53 -6.39 3.46 1.92 -0.47 -1.70 0.45
MT
Due to Torsion, M T = 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
2 ro T
Vc
Due to load, V c = -0.58 -0.58 -0.58 0.58 0.58
ro T
VL
Due to load, V L = 2.72 -2.72 -2.72 2.72 2.72
ro T

[ x+ ( x- ) +4 ]
or
( x- ) +4
Page 33 of 33
Page 69 of 73
DOC. No:
4607-50C

Page of
Via 5 Martiri, 33
VERIFICA SOLLEVAMENTO
LIFTING VERIFICATION
Page 70 of 73
O.V.S. S.p.A. Item : 3-T-0404 A/B
OFFICINE VALLE SERIANA Doc. n. : 4607-50C Pag. 2 di 4
VESSEL INFORMATION (Calculation according to Standard AISC / CNR-UNI 10011 / ASME VIII)
INPUT
Material SA 516 Gr.60

Yield strenght = sn = 220.63 MPa 32.00 ksi
Allowable shear stress = amm = 0,4 sn = 88.25 MPa 12.80 ksi
Allowable von Mises stress = v = sn / 1,5 = 147.09 MPa 21.33 ksi
Vessel mass = M = 670 kg
Impact factor = I = 2.00
Lifting angle (worse condition) = = 45.00
Lifting angle (minimum value) = = 75.00
Calculation weight = Wc = I M 9,81 = 13145 N 28981 lbf
Total vertical component = Fv = Wc / 2 = 6573 N 1478 lbf
Lifting force = F = Fv / sen() = 6805 N 1530 lbf
Horizontal component = Fx = Fv cos() = 4648 N 1045 lbf
Vertical component =Fy = Fv sen() = 4648 N 1045 lbf
Horizontal component = Fz = F cos() = 1761 N 396 lbf
Lug radius = R = 40.00 mm 1.57 inch
Lug lenght = L = 80.00 mm 3.15 inch
Pad diameter = Dp = 0.00 mm 0.00 inch
Hole diameter = d = 35.00 mm 1.38 inch
Hole height = H = 65.00 mm 2.56 inch
Lug thickness = t = 12.00 mm 0.47 inch
Pad 1 thickness = t1 = 0.00 mm 0.00 inch
Pad 2 thickness = t2 = 0.00 mm 0.00 inch
Lug weld thickness = w = 9.00 mm 0.35 inch
0,5
Effective lug weld thickness = w' = w / (2 )= 6.36 mm 0.25 inch
Weakening factor = f1 = 0.85 Weakening factor = f2 = 1.00
Repad = NO
Page 71 of 73
O.V.S. S.p.A. Item : 3-T-0404 A/B
LUG STRESS (Calculation according to Standard AISC / CNR-UNI 10011 / ASME VIII)
GEOMETRIC PARAMETERS CALCULATION
A-A area = A = t (2 R-d)+t1 (Dp-d)+t2 (Dp-d) = 540 mm 2 0.84 inch2

C-C area = Ac = t L = 960 mm 2 1.49 inch2
C-C modulus x-x = Wcx = t 2 L / 6 = 1920 mm 3 0.12 inch3
C-C modulus z-z = Wcz = t L 2 / 6 = 12800 mm 3 0.78 inch3
Weld area = Aw = 2 L w' = 1018 mm 2 1.58 inch2
Weld modulus x-x = Wxw = [L w' 3+3 L w' (w'+t)2] /
(6 w'+3 t) = 7221 mm 3 0.44 inch3

Weld modulus z-z = Wzw = w' L 2 / 3 = 13576 mm 3 0.83 inch3
A-A VERIFICATION
A-A shear stress = A = Fv / A = 12.17 MPa 1.77 ksi

A-A shear ratio = R A = A / amm = 0.14 < 1 Verified
C-C VERIFICATION
C-C bending moment = Mcx = Fz H = 114475 N mm 1013 lbf inch

C-C bending stress = y1 = Mcx / Wcx = 59.62 MPa 8.65 ksi
C-C bending moment = Mcz = Fx H = 302094 N mm 2674 lbf inch
C-C bending stress = y2 = Mcz / Wcz = 23.60 MPa 3.42 ksi
C-C axial stress = ty = Fy / Ac = 4.84 MPa 0.70 ksi
C-C shear stress = xy = Fx / Ac = 4.84 MPa 0.70 ksi
C-C shear stress = zy = Fz / Ac = 1.83 MPa 0.27 ksi
C-C stress sigma = y = y1+y2+ty = 88.06 MPa 12.77 ksi
C-C principal stress = 1 = [y-(y +4xy2+4zy2)0,5]
2
/2= -0.30 MPa -0.04 ksi
C-C principal stress = 2 = [y+(y +4xy2+4zy2)0,5]
2
/2= 88.37 MPa 12.82 ksi
C-C von Mises stress = c = (1 +2 -1 2)
2 2 0,5
= 88.52 MPa 12.84 ksi
C-C stress ratio = R C = c / v = 0.60 < 1 Verified
MEAN CONTACT VERIFICATION
Mean contact pressure = pc = F / (d (t+t1+t2)) = 16.20 MPa 2.35 ksi

Mean contact pressure ratio = pc / (0,9 sn) = 0.08 < 1 Verified
Page 72 of 73
O.V.S. S.p.A. Item : 3-T-0404 A/B
LUG STRESS (Calculation according to Standard AISC / CNR-UNI 10011 / ASME VIII)
WELD VERIFICATION (UNI CNR-10011)

Weld bending moment = Mxw = Fz H = 114475 N mm 1013 lbf inch
Weld bending stress = y1 = Mxw / Wxw = 15.85 MPa 2.30 ksi
Weld bending moment = Mzw = Fx H = 302094 N mm 2674 lbf inch
Weld bending stress = y2 = Mzw / Wzw = 22.25 MPa 3.23 ksi
Weld axial stress = y3 = Fy / Aw = 4.56 MPa 0.66 ksi
Weld stress sigma = y = y1+y2+y3 = 42.67 MPa 6.19 ksi
Weld shear stress = xy = Fz / Aw = 1.73 MPa 0.25 ksi
Weld shear stress = zy = Fx / Aw = 4.56 MPa 0.66 ksi
Weld total stress = w1 = (y +xy2+zy2)0,5
2
= 42.95 MPa 6.23 ksi
Weld ratio = R w = w1 / (f1 v) = 0.34 < 1 Verified
Weld total stress = w2 = |y|+|zy| = 44.40 MPa 6.44 ksi
Weld ratio = R w = w2 / (f2 v) = 0.30 < 1 Verified
Page 73 of 73

4C075311-5308-R0 (3-T-0404 A-B)

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4C075311-5308-R0 (3-T-0404 A-B)

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OFFSHORE ASSOCIATED GASES

MECHANICAL DESIGN CALCULATION

REQUISITION No: AG-100-A4V-4-0120

0 03/11/08 G.R. D.P. L.C. FINAL ISSUE

B3 30/09/08 G.R. D.P. L.C. REVISED AS PER CLIENT'S COMMENTS

B2 07/05/08 G.R. D.P. L.C. REVISED AS PER CLIENT'S COMMENTS

B1 02/01/08 G.R. D.P. L.C. FIRST ISSUE

Rev DATE WRITTEN BY REVIEWED BY APPROVED BY STATUS

Job No. 46/07

Internal design pressure YES

Weight of vessel and normal contents

Superimposed static reactions from weight of

Cyclic or dynamic reactions due to pressure

f Wind and seismic reactions YES

Impact reactions such as those due to

Temperature gradients and differential thermal ZERO

Abnormal pressures, such as those caused by ZERO

Stamp and signature

OFFICINE VALLE SERIANA S.p.A. CALCULATIONS REPORT Pag. 1 di 1

IMPIANTO/PROG.: OFFSHORE ASSOCIATED GASES

OFFICINE VALLE SERIANA S.p.A. CALCULATIONS REPORT Pag. 1 di 1

Mechanical Calculations (Press.) page 1 to 26

Mechanical Calculations (WRC107) " 1 to 6

Structural Calculations " 1 to 33

Lifting Calculations " 1 to 4

OFFICINE VALLE SERIANA CALCULATIONS REPORT Pag. 1 di 26

CALCOLI MECCANICI in accordo a:

DATI DI PROGETTO MANTELLO

* 1 barg = 0.1 MPag

* F.V. = 0.103 MPag

* ALL 2" NPS OPENINGS AND SMALLER DO NOT REQUIRE COMPENSATION

HYDROSTATIC TEST PRESSURE

M.A.W.P. : 1.679 MPag 244 Psig

LOWEST STRESS RATIO acc. To ASME VIII div. 1

MATERIALS S @ 20 MPag S @ temp. MPag "R"

ASME 1.3 * M.A.W.P. * S amb. / S Tdesign

1,3 * 1.68 * 1.00 = 2.183 MPag

INTERNAL TEST PRESSURE ADOPTED = 2.183 MPag

MAWP LIST Pag. 4 di 26

ITEM : 3-T-0404 A/B

COMPONENTI MAWP in MPag

CLASSE FLANGE BOCCHELLI

MAWP ADOPTED 1.679

Swing-Bolt Supports Verification

Lug and Weld Data

Section Calculations and Moduli

Y-Y Area AY = b*t = 600 mm 2

Weld Area Aw = L * w' = 840 mm 2

Weld Modulus Ww = w' * b^2 / 3 = 8400.00 mm 3

Section X-X Verification

Section Y-Y Verification

Welding Verification of Lug

Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-Lkn/vjF

* DESIGN TEMPERATURE T = 121.0 C = 249.8 F

* MATERIAL: SHELL (Record Nr 26) SA 240 316L H.S.

Internal Pressure Pi= 1.000 MPa = 145.0 Psi

tr+c+c' = P*(R+c+c')/(S*E-0.6*P)+c+c' = 2.18 mm = 0.086 Inch

Adopted thickness t = 10.00 mm = 0.3937 Inch

* MAXIMUM ALLOWABLE WORKING PRESSURES

* ELONGATION (valid for construction from plate only)=50*t/(R+t/2)= 2.01 %

Software by SANT'AMBROGIO S.I. srl - Milano,Italy -ASM/ 13.01-fJdB/vjF

* DESIGN TEMPERATURE T = 121.0 C = 249.8 F

Pressure P0= 1.000 MPa = 145.0 Psi

tr+c+c' = P(R+c+c')/(SE-0.6*P)+c+c' = 2.18 mm = 0.086 Inch

Ab(max.for gasket crash)=6.28yG*N/Sa = 26.45 Sq.in

t = GSQR(CP/S+1.9Wm1*hG/S/G^3)+c = 30.776 mm = 1.212 inch

t = GSQR(1.9W*hG/So/G^3)+c = 29.694 mm = 1.169 inch

t = dSQR(CP/S/E)+c = 6.441 mm = 0.254 inch

* HYDRAULIC TEST PRESSURE = 1.3PdSa/S= 0.130 MPa = 18.9 Psi